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AftonChemical.com
2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
The importance of Lubricants for Proper Maintenance, Emissions Reduction, and Improved Engine Efficiency
AftonChemical.com
2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
Afton Chemical CorporationA Subsidiary of NewMarket Corporation (NEU)
A Global Leader in Fuel & Lubricant Additives Commitment to Innovation
Award Winning Safety& Environmental Record
Sauget
Houston
Feluy
Singapore
Commitment to EHS
AftonChemical.com
2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
Higher performance lubricants reduce engine emissions, fuel consumption and maintenance
Using the correct fuels and lubricants reduces emissions, improves fuel economy, extends equipment life, improves operator satisfaction and lowers the total cost of vehicle and equipment operation
The correct engine oil helps reduce fuel consumption and emissions Protects after-treatment systems that help reduce emissions
• Particulate filters, three-way catalysts, lean NOx traps, etc.• Reduce multiple legislated emissions e.g. hydrocarbons, NOx, particulates
Reduce fuel costs and CO2 emissions
New generation of lubricants are entering the market to help meet new emissions standards Even greater fuel savings and CO2 reduction without compromising engine performance and durability
Using the wrong oil compromises engine hardware, after-treatment devices and
associated tailpipe emissions
AftonChemical.com
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It is a Fluid - System ApproachMany Impacts on Engine Emission Control & DurabilityFuel efficiency, emission standards and real-world performance Drive the legislation and engine/vehicle technology Shape fuel & lubricant requirements
Engine emissions targets require hardware advances Engine hardware, e.g. fuel injection systems, exhaust gas recirculation, turbochargers After-treatment devices, e.g. three-way catalysts, particulate filters
The correct Lubricants and Fuels enable these hardware changes e.g. reduced chemical box for particulate filter compatibility, “reduced SAPS” Lower viscosity oils for CO2 reduction e.g. 10W-30, 5W-30, 5W-20 Using the wrong oil can damage the hardware or lead to sub-optimal operation and/or
higher emissions
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# 1 Driver is Emission Regulations
Traditional Regulations(Engine Only)
New Regulations(Engine + Vehicle)transition
GHG I & GHG II
2010-20131990-2010 2013-2027
>98% NOx & Particulate Reduction!7 API HDEO Categories API CK-4/FA-4
Source: Fleetowner Webinar
Confidential and Proprietary - not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation. 2017 © Afton Chemical Corporation, All Rights Reserved
Example – US EPA HDD emission standards drives API HDD Lube Specs
AftonChemical.com
2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
API Commercial Vehicle Motor Oil Specifications Evolution
Model YearPre-1972
API CA, CB, CC, CD
1985
API CE
1990
API CF-4 introduced
1994
API CG-4 introduced
1998
API CH-4 introduced
2002
API CI-4 introduced
2004
API CI-4+ introduced
API CJ-4 Introduced
2006 2016
API CK-4 and FA-4 introduced
Understanding the historical changes• Lower fuel sulfur – enables after-
treatment device compatibility• Reduced ash content – protects
particulate filters• Lower viscosity - delivers
enhanced fuel economy and lower CO2 emissions
• Focus on emissions and FE
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Higher Performance Oils Provide More Protection
API CK-4 & FA-4 are Better Oils! API CK-4 is fully backward compatible
API CK-4/FA-4 vs. API CJ-4
Farther o
ut is bette
r
For a give
n aspect
of oil p
erform
ance
AftonChemical.com
2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
Challenging African Conditions
These are all prevalent in Africa
AftonChemical.com
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Lower quality oils leads to issues…9
Sludge forming
in the cylinder
head…
Lower Quality Oil Higher Quality Oil
Cylinder Head
Deposits & Varnish on the pistons…
PistonsLower Quality Oil Higher Quality Oil
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2020 © Afton Chemical Corporation, All Rights Reserved. Not to be copied, shared, or reproduced in any media without the express written permission of Afton Chemical Corporation.
Lower quality oils leads to issues…10
Varnish on engine surfaces…
Wear & Polish on
the Cylinder
bores…
Oil Pan/Cover
Cylinders
Lower Quality Oil
Lower Quality Oil
Higher Quality Oil
Higher Quality Oil
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Example - Direct Injection Gasoline: Presents Opportunities and Challenges
Fluid-System Interactions
Using the correct oil is critical in Direct Injection Gasoline engines Protects against inlet valve deposits Prevents catastrophic engine failure caused by Low Speed Pre-ignition (LSPI) Maintains durability of exhaust gas particulate filter Enables overall system efficiency
Using the wrong oil compromises the system
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Historical Warranty Claim Rates Help Us Anticipate the Challenges
ARB (2015). "Evaluation of PM Filter in On-road HDD Vehicle Applications."
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2003 2004 2005 2006 2007 2008 2009 2010 2011
Heavy-Heavy Duty (HHD>33,000lbs GWVR) Unscreened Warranty Claims Rates
Injectors Engine/ECM/Other EGR DOC DPF SCR
common rail fuel injection (1800-2000bar), 2.5 g NOx+HC/bhp-hr
2007 Emission Stadards
DPF 0.01gPM/bhp-hr
SCR0.02g NOx/bhp-hr
ARB Staff Findings: Particulate filters are effective in removing more than 98% of toxic diesel particulate emissions Particulate filters are operating properly, and most trucking fleets are not having problems with their
engines or particulate filters; and Some fleets are experiencing problems with their particulate filters, but engine durability issues and
inadequate maintenance practices are the primary reasons for these problems
Using the wrong oil compromises the system
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Lubricant TrendsExpect Continued Rigorous Performance Requirements
https://mag1.com/news/driving-down-viscosity/
Lubricant specifications will continue to evolve to protect the system
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Summary and Conclusions
Higher quality lubricants facilitate longer ODI (Oil drain interval) and enhances vehicle lifetime and retained value
Modern oils protect advanced engines, enable aftertreatment devices, reduce emissions and improve fuel economy
Using the correct oil also saves money Impacts durability, maintenance & associated costs Increases vehicle life and re-sale value
Performance requirements continue to increase Many modern oils are backward compatible and offer significant
improvements even for older vehicles in Africa