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© Xact Metal, Inc. xactmetal.com © Xact Metal, Inc.

The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

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Page 1: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc. xactmetal.com © Xact Metal, Inc.

Page 2: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc. 2

© Xact Metal, Inc.

High-Performance, Low-Cost Metal Powder Bed Fusion Xact Metal Juan Mario Gomez | Chief Executive Officer | August 9, 2018

Page 3: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc. 3

© Xact Metal, Inc.

The Idea

Page 4: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc.

Problem #1 - Currently Powder-Bed Fusion can only produce parts in a single material

Merlin rocket engine copper thrust chamber inner jacket which mates to the Inconel 718 outer jeacket http://photos1.blogger.com/blogger/1613/496/400/Merlin1C_HeadEnd.jpg

3D printed Inconel 718 Super Draco rocket engine https://pbs.twimg.com/media/BTbjGB3CcAErIwW.jpg:large

Page 5: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc.

Solution: Support metal powder-bed fusion in multiple materials instead of being limited to one material

Optics

Powder hopper 1

Powder hopper 2

Material application device

Build cylinder

Build plate

Aluminum frame

Page 6: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

© Xact Metal, Inc.

Material Processing Sequence is simple and easy to control.

Steel layer previously added – applying new copper layer (2)

Copper layer previously added – applying new steel layer (1)

50 microns Solidified steel part Solidified copper part

Loosely mixed copper and steel powder

1 2

Direction of motion Direction of motion

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© Xact Metal, Inc.

The Beginning

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© Xact Metal, Inc.

First, Needed a team

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© Xact Metal, Inc.

We need a space… that’s a little cleaner than Matt’s apartment

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© Xact Metal, Inc.

We need a printer

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© Xact Metal, Inc.

We need a laser for the printer

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© Xact Metal, Inc.

The “Death Star” was a bust…

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© Xact Metal, Inc.

A Big Bet

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© Xact Metal, Inc.

Making Progress!!!

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© Xact Metal, Inc.

Milestone Achieved

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© Xact Metal, Inc.

The Pivot and Birth of Xact Metal

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© Xact Metal, Inc.

Customer Problem

“Pricing within the 3D printing industry needs to be ‘meaningfully lower’ than where it is today to drive adoption … In fact, pricing remains the most important factor which is holding back 3D printing adoption …” - Matthew Cabral, Equity Research at Goldman Sachs

• Industrial and research customers who would like to enter metal 3D printing cannot do so profitably due to the high acquisition and usage costs

• A lower-priced unit, which does not sacrifice performance, would allow more customers to enter the metal AM space.

• There is a segment of customers whose needs are unmet at these higher printer and powder prices.

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© Xact Metal, Inc.

Introducing Xact Metal

With a desire to enable manufacturers to experience the benefits of high quality 3D metal printing at the best price possible, Xact Metal aims to change the perception that additive manufacturing is only for capital-rich companies.

Headquarter in State College, Pennsylvania

At Penn State’s Innovation Park, home to some of the leading tech companies in Pennsylvania.

Voted in the top 10 best small towns to live and in the top 10 for start-up businesses in the United States.

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© Xact Metal, Inc.

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© Xact Metal, Inc.

Page 21: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

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© Xact Metal, Inc.

A Simple Idea Engineered for High Performance

High Speed Xact Scan™ … a Platform Patent

• US PTO application filed May 3, 2017

• International PCT filed May 2018

Re-Coater Blade for AM Systems

• US PTO application filed August 1, 2017

• International PCT to be filed by August 2018

High Speed Xact Scan – Scalable and Capable of Single, Dual and Quad Printing Zones

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© Xact Metal, Inc.

Printing Parts

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© Xact Metal, Inc.

Our Products

XM200C The XM200C makes quality metal powder-bed fusion available for universities, labs and small-to-medium businesses who need prototyping, tooling capabilities, or low volume casting alternatives.

XM200S The XM200S is ideal for printing of small parts where high-performance metal powder-bed fusion applications and print speed are critical.

XM300C The XM300C offers an expanded print area for larger, industrial metal powder-bed fusion applications that need prototyping, tooling capabilities, or low volume casting alternatives.

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© Xact Metal, Inc.

The XM200C

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Leading Technology

Xact Core™ Built on the patent-pending Xact Core, a high-speed gantry system platform that allows light, simple mirrors to move quickly and consistently above the powder bed on an X-Y axis.

• Avoids the use of complex galvanometer mirrors and F-theta lenses

• Maintains a constant laser angle across the whole build plate

• A simplified gas flow over the powder bed due to the smaller build chamber

Patent-Pending Recoater • Unique “bulb” shape of the recoating element spreads powder like a blade,

yet provides compaction similar to a rolling element

• Compliant design allows the recoater to negotiate out-of-plane growth and continue printing

• Mounting the recoater to the machine lid allows the entire recoating mechanism to be removed from the build chamber

• Easy access to the build chamber allows for simple recoater replacement and adjustments

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The XM200S

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© Xact Metal, Inc.

Leading Technology

Precision Digital Scanner/Optics

• Active thermal drift compensation eliminates warm-up times and minimizes long-term drift during printing operations

• 24-bit command resolution gives industry-leading positional accuracy

Patent-Pending Recoater

Unique “bulb” shape of the recoating element spreads powder like a blade, yet provides compaction similar to a rolling element

Compliant design allows the recoater to negotiate out-of-plane growth and continue printing

User-Friendly Modern Design

• System is designed to allow ease of operations and minimize changeover times and has a small footprint

• Easy access to filters, particle collection and overflow container

• Quick filter changeover times using an inert swap housing

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The XM300C

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Intuitive Touchscreen User Interface The modern, interactive graphic user interface (GUI) for the XM300C makes loading files, setting up builds and monitoring the build process quick and easy.

• Home screen displays real-time build monitoring with two cameras

• Chamber setup screen allows customer to optimize print parameters

• Build queue screen provides a description of all builds to be printed

• Monitoring screen shows behavior of important parameters such as bed temperature, chamber temperature and pressure and oxygen percentage

Page 30: The Idea - Home - Additive Manufacturing Series€¦ · High Speed Xact Scan™ … a Platform Patent • US PTO application filed May 3, 2017 • International PCT filed May 2018

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© Xact Metal, Inc.

Trusted Software Partners

Take part from CAD model to printing with Xact Metal’s software partners. The XM printer family relies on industry-leading software (Netfabb by Autodesk or Magics 3D Print Suite by Materalise) to provide a complete workflow integration:

• Optimized support generation

• Slicing strategies

• Toolpath planning

• G-Code generation

• Printing execution

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© Xact Metal, Inc.

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© Xact Metal, Inc.

[email protected] +1 (814) 205-1505 200 Innovation Blvd. - Suite 257 State College, PA 16803 xactmetal.com

xactmetal.com 32 © Xact Metal, Inc.