The Future of Integration in Industrial Buildings · The Future of Integration in Industrial Buildings Richard Nowak and Stuart Feilden Manufacturing in America │ March 20-21, 2019

The Future of Integration in Industrial BuildingsRichard Nowak and Stuart Feilden

Manufacturing in America │ March 20-21, 2019

Unrestricted © Siemens 2019

Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.

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Goals and Considerations

Transformative

Manufacturing

Energy

Production

Uptime and

Throughput

Cyber

Security

Sustainability

Parking &

Wayfinding

Construction

Costs

Employee

and Visitor

Experience

Operating

Costs


Production Throughput

• Production Line Efficiency

• Environmental Conditions

for Critical Processes

• Employee Health and Safety

• Prod. Working Conditions

• Compliance Requirements

• Inventory Theft and Losses

• Asset Tracking

• Uptime

• Throughput

• Product Quality

• Compliance (e.g., FDA)

• Protect Brand Image

• Limit Liability

• Minimize Waste

• Safety Issues

• Digital Factory

• Internet of Things

• Building Automation Systems

• Fire Alarm System

• Security Systems

Transformative

Manufacturing

Energy

Production

Uptime and

Throughput

Cyber

Security

Sustainability

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs


Energy

• Energy & Renewable Energy

Master Plan

• Smart Grid/Micro Grid

• Smart Utility Metering

• Retro-Commissioning

• Solar Ready Elect. Load Ctrs

• Waste to Energy (WTE) Sol.

• Optimized Central Plant/

District Heating & Cooling

• Battery Storage

• Low Energy Costs

• Net Zero Energy

• Renewable Energy

• Rebates

• Tenant Billing

• Utility Bill Management

• Analytics

• Energy Management

• Distributed Energy

Management

• Comfy

• Enlighted

• Performance Contracting

• Demand Flow

• Energy Procurement

Transformative

Manufacturing

Operating

Costs

Energy

Production

Uptime and

Throughput

Cyber

Security

Sustainability

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience


Operating Costs

• Predictive Maintenance

• Fault Detection Diagnostics

• Artificial Intelligence

• Self Performing Systems

• Cloud Services

• Saas

• Multiple vs. Single Platforms

• Integrated Systems

• Remote Access

• Alarms/Notifications

• Life Cycle Planning

• Technology Migration

• Facilities Staff Productivity

• Lower Operating Costs

• Longer Equipment Life &

Reliability

• Reduced Downtime

• Lower CapEx

• Documentation/Compliance

• Digital Services

• Open Platforms/Single

Platforms

• Enlighted

• Advisory Services

• System Integration

Transformative

Manufacturing

Employee

and Visitor

Experience

Operating

Costs

Energy

Production

Uptime and

Throughput

Cyber Security

Sustainability

Parking &

Wayfinding

Construc-

tion Costs


Employee and Visitor Wellbeing

• Safety/Security Master Plan

• Centralized Monitoring &

Control System

• Early Warning &

Mass Notification

• Emergency Call Stations

• Environmental/Weather

Alerts

• Evacuation Systems

• Mobile Apps and Websites

• Occupant Safety

• Regulatory Compliance

• Risk/Liability

• Protect Corporate Image

• Social Responsibility

• Peace of Mind

• Security Systems

• Mass Notification

• Fire Alarm systems

• Comfy

• Mobile Apps

• Lobby Kiosks

Transformative

Manufacturing

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs

Energy

Production

Uptime and

Throughput

Cyber

Security

Sustainability

Parking &

Wayfinding


Construction Costs

• Design Bid Build

• Integrated Project Delivery

• Public Private Partnership

• Cost Plus Fee

• Guarantee Max. Price (GMP)

• CapEx vs. OpEx

• On or Under Budget

• Before or On Time

• Collaboration

• Integration

• Documentation

• Future Adaptability

• Meet or Exceed

Construction Standards

• Intelligent Infrastructure

• Pre-Construction Services

• Packaged Solutions

• Design Assist

• Technology Planning

Transformative

Manufacturing

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs

Energy

Production

Uptime and

Throughput

Cyber

Security

Sustainability


Parking and Wayfinding

• Smart Street and Parking

Lot Lights

• Parking Lot Control System

• EV Charging Stations

• High Efficiency

Walk-way Lighting

• Wayfinding in

an Emergency

• Productivity

• Electricity usage

• Occupant satisfaction

• Mobility Solutions

• Lighting

• AutoParkit (3rd Party)

Transformative

Manufacturing

Sustainability

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs

Energy

Production

Uptime and

Throughput

Cyber

Security


Sustainability

• Sustainability Master Plan

• Water Treatment: Quality

Control & Automation

• Water Distribution

Supervision & Control

• Conservation

• High Efficiency Irrigation

Systems

• Emissions - Low Emissions

Zones

• Social Responsibility

• Occupant Health

• Cost- scarce resources at

high costs

• Appeal to the

Community/Planner

• Potential Higher Resale

Value

• Building Performance

and Sustainability

Transformative

Manufacturing

Cyber

Security

Sustainability

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs

Energy

Production

Uptime and

Throughput


Cyber Security

• Defense in Depth

• Assess Threat Landscape

• End to End Cyber Security

• Adopt Best practices and risk minimizing processes

• Compliance/Regulations

• Limit Liability

• Continuous Business

Operations

• Protect Future Revenue

• IP Theft

• Protect Company Brand

• Secure Confidential Data

• Cyber Security – integral to product development

and partnerships

Transformative

Manufacturing

Production

Uptime and

Throughput

Cyber

Security

Sustainability

Parking &

Wayfinding

Construc-

tion Costs

Employee

and Visitor

Experience

Operating

Costs

Energy


Project Scope - Scope and Complexity

Buildings Energy

Building

Mgmt

Total

Room

Automation

Smart

Indoor

Lighting

Efficiency,

Performance ,

Sustainability

Smart

Shading

Power

Mgmt.&

Transparency

Primary

Plant

Automation

Visitor

Management

Workspace

Analytics

Issue

Reporting

Room

Scheduler &

Navigator

Battery

Storage

Grid

Management

& Automation

Combined

Heat/Cooling

& Power

Wind

Power

Microgrid

Intelligent

Distribution

Substations

Underground

Transmission

Lines

(HV GIL)

Biomass

Mobile

Substations

& E-House

TIP for

HarboursConsulting

H2

Hydrogen

Solutions

TIP for Data

Centres

TIP for

Buildings

TIP for

Hospitals

Distributed

Energy

Systems

Integrated

Video

Surveillance

Perimeter

Control

Fire

detection

Smart

Evacuation

Security

& Safety

Access

& Identity

Control

Bio-

metrics

Extin-

guishing

Video

Analytics

Intrusion

detection

Elevator

Threat

Detection

Utility

tunnel

solution

Electric

(Arc Fault)

Fire Protection

Leak

Detection

Water

Cockpit

Plant &

Operations

Optimization

Water &

Waste Water

Burst

Detection

Sewer

Management

Advanced

Traffic

Management

Traffic

Oriented

Lighting

Smart

Parking

Transport

& Logistics

Automated

Plate &

Vehicle

Recognition

eBike

Sharing

eVehicle

Infrastructure

Autonomous

Vehicles

Electrified

Heavy Duty

Transport

Simulation

&

Planning

Consulting

Smart

Metering

Digital & Cross-Sector

MindSphere Smart

Light Pole

Smart-Flooring

(PAVEGEN)

V

Cyber

Security


Partnerships

The Scope and Complexity of Technology

• Manufacturing facilities require peopIe who are qualified to

examine, interrogate, parse, test, install, commission,

integrate, and warrant the technologies as a cohesive system.

• Disparate technologies are nice from an initial "wow" factor,

but very problematic from a continued operations,

maintenance, and true value added standpoint.

Technology Partnership

Technology ExamplesToday vs. Tomorrow


Technology Examples

1

2

3

4

5

The right network infrastructure to meet your IoT needs

Process and Building Automation, IoT convergence

Win CC and Desigo CC have the same CORE

Simatic Power and HVAC offer unique automation solutions

Eliminate redundant devices and consolidate subsystems

Enables intelligent emergency communications

How to manage building systems and IoT devices?

Desigo CC – an Enterprise IoT platform for Manufacturing

Digital remote services powered by IoT analytics

Optimize assets and minimize downtime with IoT data analytics

6

7

8

9

10


The right network infrastructure to meet your IoT needs

Today

Traditional discrete network installation

results in increased complexity and cost,

and redundant sensors.

Tomorrow

A converged IoT network significantly reduces complexity, streamlines integration and

eliminates redundant sensors. It results in lower capital cost and is easier to upgrade.

Enables sharing of IoT data between traditionally discrete applications.

SH S

M BASPLC L V A/V FA Converged Installation

Reduced complexity

Lower Cost

Traditional Installation

8 different networks

8 different installing contractors

M BASPLC L V A/V FA

SH S

LightingAutomation Voice/Data Audiovisual Fire Alarm

SecurityShading

Metering Process


Process and Building Automation, IoT convergence

Today

Separate Process Automation and Building

Automation networks with redundant

infrastructure and limited connectivity.

Tomorrow

A single high-speed and cyber-secure Converged IoT Network for all Process Automation

and Facility Automation subsystems. IoT data flows freely between applications and

devices. The elimination of redundant devices and networks reduces cost and complexity.

High-speed and Cyber-secure Converged IoT Network

Building AutomationProcess Automation


WinCC and Desigo CC have the same CORE

Process AutomationBuilding Automation

Processing

Simatic S7

Desigo CC WinCC

Simatic S7 PXC / DXR

System Core


Simatic Power and HVAC offer unique automation solutions

Desigo CC

Server

Desigo CC

Clients

S7 300

S7 400H

S7 400FH

S7 1200

S7 1500

Special requirements:

Also available as SIPLUS extreme: devices for reliable operation under difficult to extreme condition:

•Resistance to aggressive chemical, biological, and mechanically active gases and salt mist

•Protected from condensation (ice formation is allowed!)

•High reliability across an extended temperature range (-40 to 70°C), in the start-up phase as well as during operation

•Flexible adaptation to any application thanks to extended site altitude from –1000 to 5000meters

•High productivity and investment protection through minimal downtimes and performance losses

https://www.google.ch/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=https://mall.industry.siemens.com/mall/de/de/Catalog/Products/10121879&ei=T_q8VOTvFYfsaMy9gIAC&bvm=bv.83829542,d.d2s&psig=AFQjCNETSDhHuTGti_RHHrHYoKIE-OSjHQ&ust=1421757374728885

http://www.google.ch/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://support.automation.siemens.com/WW/llisapi.dll/57027057?func=ll&objId=57027057&objAction=csView&nodeid0=10805148&lang=en&siteid=cseus&aktprim=0&extranet=standard&viewreg=WW&load=content&ei=87LPVIDZCeav7AbJzYCwAw&bvm=bv.85076809,d.d2s&psig=AFQjCNHbW-GklwHuXYZ0ykp_oNH4Tmfa6Q&ust=1422984299721036


Eliminate redundant devices and consolidate subsystems

Today

Separate overhead public address and fire

alarm speakers. Independent systems.

Tomorrow

A consolidated public address and voice alarm (PA/VA) system for emergency

communication, guided evacuation, public announcements and live moderation. Lowers

capital cost, improves safety, reduces risk and is easier to upgrade.

EN 54-16 with A/B wiring redundant cabinet and network

Ethernet

switch

Ethernet

switch

Digital audio matrix

Ethernet

switch

Ethernet

switch

Digital audio matrix

A

B

2nd floor

1st floor

A

B

A

B


Enables intelligent emergency communications

Desktop alerts sent to all

computers on IP network

Messages communicated

through loudspeakers

Communications broadcast

on display monitors

Text messages sent to

occupants and responders

Alerts posted on LED signs

Fire panels broadcast

messages throughout facility

Hazardous

Waste Spill

Evacuate

the Factory

In the event of an emergency, messages

can quickly be sent to multiple systems,

enhancing occupant safety


How to manage building systems and IoT devices?

Stand-alone functionality

No overview

No integration Little integration Monitoring integration Integrated platform

Discipline (Comfort, Fire, Security, …)

Little automation

No overview

Little automation

Central overview

Comprehensive automation

Full overview

An integration building management platform fosters optimized throughput.

All cross-discipline operation is manual Some patchwork interoperability Multiple interfaces for command & control Single interface for all disciplines


Desigo CC – an Enterprise IoT platform for manufacturing

Reduce hardware in your installation and obtain better control of your disciplines

Your situation today Your future situation

WEB

Controllers

Single Systems

WEB

Controllers

Interoperability

Co

ntro

l

Incomplete

Management

Information

System

Frond End

Processor

Controllers


Fire

System

Security

Systems

Desigo CC – an Enterprise IoT platform for Manufacturing

Dept

System

Dept

System

Dept

System

Dept

System

Dept

System

Dept

SystemDept

SystemDept

SystemDept

SystemDept

System

Dept

System

Dept

SystemBAS

Systems

Department

Server

Department

Server

Department

Server

Department

Server

Department

Server

Department

Server

Hierarchical

Server

Hierarchical

Server


Digital remote services powered by IoT analytics

Convered

Network

(IoT)

Data collection

and intelligent

evaluation

(big data/

analytics)

• SAP/ERP

• Weather

• etc.

Building management system Other technical systems

Navigator Service portal

Sales, operation,

service, BA

CustomerService technician,

energy engineers

Customer

Connectivity

Advanced Service

Center (ASC)

Siemens Service Platform


Optimize assets and minimize downtime with IoT data analytics

Today

Faults are only identified during maintenance

visits or when equipment fails, resulting in

wasted energy and/or system downtime.

Tomorrow

With an advanced analytics platform, systems can be continuously monitored and facility

improvement measurements can be implemented before failures occur, resulting in energy

savings, improved uptime and extended equipment life.

Digital Service Center• Data analysis

• Energy reports

• Identification of abnormal

energy consumption

• Information is sent to local

service organization

Remote correction of system(or on-site)

Cloud

platform

Remote Resolution &

Facility Manager Issue

Communication• Remote analysis

• Options identified/communicated

for resolution

Real-time Data IntegrationMonitoring and

event response

Navigator


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Seminar Slides

After MiA, seminar slides will be available for download at:

http://www.attendmia.com/download/seminars

http://www.attendmia.com/download/seminars


Questions?

Richard Nowak

Vice President of Smart Buildings

Phone: 973-418-4697

E-mail: [email protected]

Stuart Feilden

Enterprise Client Manager

Phone: 832-370-8426

E-mail: [email protected]

Documents

The Future of Integration in Industrial Buildings · The Future of Integration in Industrial Buildings Richard Nowak and Stuart Feilden Manufacturing in America │ March 20-21, 2019