The First Step of Adding Intelligence to your Facility · 2018-10-03 · Facility Fault Detection & Analytics 1. Simultaneous heating and cooling in a single unit or across groups,

© Copyright 2018 OSIsoft, LLC 1

The First Step of Adding Intelligence to your Facility

© Copyright 2018 OSIsoft, LLC

Introductions and Agenda

Derek Drayer

Managing Partner,

RoviSys Building

Technologies

Scott Smith

Industry Principal,

OSIsoft Facilities

Brian Polaski

RoviSys,

Facility Information

Management Systems

Learning Objectives

• How to protect control systems from cyber

threats & achieve value from the separated data

• How to use IoT-based devices to reduce

deployment cost & increase available data

• Understand the importance of pooling data +

power of SPOG

• Understand the difference between Energy

Dashboarding & FDD


Who Are We


OSIsoft PI - Proven Data Infrastructure Approach

Automation/Control

Systems New Sensor

Technology

Remote and Mobile

Assets

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Infrastructure

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1.5+ Billion

Sensors

Licensed 19,000+ sites

1600+ Case

Studies 125+

countries 450 +

connections

+


The PI System: Insight on Demand

5

The Right Data to the Right People, at the Right Time in the Right Format


600+EMPLOYEES

Less than 5% Attrition

GLOBALLY LOCATED

US | Europe | Asia

INDUSTRY EXPERTISE

Power & Energy Consumer Goods

Data Centers

Food & Beverage

Glass

Life Sciences

Metals

Oil & Gas

Paper & Wood

Chemicals Water/Wastewater

SYSTEM INTEGRATION

Industry Leader Since 1989

Facilities

FACILITY INTELLIGENT MONITORING EXPERTISE

Datacenters Manufacturing Facilities

Life Sciences

Automotive

Commercial Facilities

Sports Complexes

Hospitals & Schools


RoviSys OSIsoft Experience

130,000 hours of PI System work in 2017

Have implemented over 500+ PI systems

1st OSIsoft Select Partner

90+ OSIsoft PI Resources – 18 accredited

OEM product offering & PI connector development

specialist

Complete OSIsoft product knowledge

AF, Analytics, EF, Notifications, PI Vision, and more

RoviSys has been implementing OSIsoft system for over 25 years


Essentials


fa·cil·i·ty /fəˈsilədē/

(1) a place, that provides particular purpose such as an office, store or school

(2) Mission Critical Infrastructure, where the availability has a direct impact on the mission. The mission may

vary from a hospital who has a life saving mission, a corporate campus who has a mission to support the

core business operations to a government installation that provides either financial, security or social

services.

Requirements of a Facility

Reliability Scalability

Redefine the Facility?

Availability

Sustainability

Efficiency

Connectivity

Security

Simplicity


• Metering

• Measurement

• Energy Usage

• Reporting

• Asset Operations and

Maintenance

• Power Generation

• Outsource Contract

Management

• Central Plant Operations

• Renewable Energy

• Microgrid

• Energy Storage

• Fault Detection and Diagnostics

• Building Automation

System Management

Facil

ity O

pera

tio

ns L

an

dsc

ap

e

• New Technology

• Disparate Systems

• IOT Sensors

• Specialized Load

• Data Centers/Medical/etc

• Performance Monitoring

Center of all process

design, system

integration, and

automation is

SECURITY

Ongoing success of

SECURITY is measured

by your Situational

Awareness of change


Security is Foundational

Internet Risk Remote Access Best Practice

Situational Awareness

Shodan.io - Shodan is the

world's first search engine for

Internet-connected devices

In less than 5 minutes had log in

screens for multiple building

management systems

“How a fish tank helped hack

a casino”

Industry Trends

Outsourcing

Remote Commissioning

Lack of Security Experience

“HVAC vendor eyed as entry

point for Target breach”

“The only time most people even think about the

building systems are when they are not

comfortable”

More times than not your own security team may

have no knowledge or awareness of these

control systems.

How do you know if you have

been hacked if you do not have

your foundational information

and if you do not have ongoing

measurement, validation and

notifications.


Growing Complexity of Data

The challenge of data capture, alignment and analytics

0 … 100 Data Streams 1000’s Data Streams 1,000,000’s Data Streams

The data can be a 100 points for a small building, 20,000 for an office building or

hundreds of thousands for an enterprise facility/campus.

The real challenge is the intersection of data

• Disparate Systems

• Variable Frequency of Data Intervals and

Collections Times

• 1 to 5 Seconds

• 10 to 60 Hertz

• 5 to 60 Minutes

• Independent Sensors

• 3rd Party Interfaces (Weather, Utility(s), IOT

Sensors, Work Management, Geo-Spatial)

• Contextual Data Alignment

• Analytics and Alarms

• Alignment across disparate processes

• Comfort and Control, Maintenance, FDD,

Situational Awareness, Cyber Security


The Disparate Challenge

• Lighting Systems

• Utility Meter Data

• Electric Distribution

• EV Chargers

• Diesel/Backup Power

• New Technologies


Building

Management

Systems

Renewable

Power

Health and

Safety

Systems

Smart Building

Systems

Grid

Interaction

Enterprise Level Monitoring

Engineering & Planning

Reporting Applications

KPIs, Dashboards

Benchmarking, Mobility

Analytics 3rd Party Services

Enterprise Operations Infrastructure

Fault Detection, Alarms and Notifications

ERP, Outage Management, GIS,

Work & Asset Management

ISOLATED CONTROL NETWORKS

Central Utility

Plant

Systems

• Power Generation

• Steam/Boilers

• Hot Water

• Domestic Water

• Chilled Water

• Waste Water

• Electric Distribution

• Security

• Fire

• Elevator

• Laboratory Controls

• Backup Generation

• Campus Lighting

• HVAC

• Primary BMS

• Lighting

• Light Harvesting

• Window Tinting

• Load Reduction

• Solar

• Storage

• Wind

• BioMass

Start with a Secure System Architecture

• MicroGrid

• Dispatch

• Frequency

Modulation


Chiller Boiler

Pumps

BMS

Cooling Towers

AHU(s)

Data Collection Interfaces

Water

Gas

Electric

VAV Units

Meters

• Dashboards

• Energy Analytics

• Fault Identification

• Fault Prioritization

Cloud Solution

FDD and Single Pane of Glass


Control & Optimization

Deeper Insights

Analytics

Descriptive

HMI Visualization and Supervisory Control

Data Sources External

Level 0/1 Connected Equipment Enterprise

Data Lake (Big Data) Raw Data

Raw Data

Diagnostic Predictive Prescriptive

Raw Data Basic Insights


Facility Fault Detection & Analytics

Flexible Rules Cost Calculations

FDD Does 3 Simple Things



1. Leverage Existing Process and BMS Controls

2. Add meters and sensors as required to collect the necessary data

3. Deploy analytics using open protocol software from OSIsoft

Electric Meters

Gas Meters

Vibration

Sensors

Electric Meters

Gas Meters

Vibration

Sensors

RoviSys Facility Analytics



1. Simultaneous heating and cooling in a single unit or across groups, short cycling, lack of diversity control

2. Deviation of energy intensity (kw/sq ft/degree day) from benchmarks, baselines, goals along with time, duration and cost

3. Degradation of cooling or heating performance (i.e., unit runs but does not deliver expected cooling/heating)

4. Non-functioning sensors (temp, kW, etc)

5. Set points overridden and not changing with schedules as expected

6. Outside Air Damper Stuck open/closed

7. Economizer Optimization

Sample Facility Faults


- Leverage Existing Process and BMS Controls

- Add meters and sensors as required to collect the necessary data - Deploy analytics using open

protocol software from OSIsoft - Add instrumentation and connect to manufacturing systems

Electric Meters

Gas Meters

Vibration

Sensors

Electric Meters

Gas Meters

Vibration

Sensors

Option – Expand to Operations


• Cold Rooms and Freezers store the most valuable finished products

• Monitoring of Equipment is Limited • Remote Temp Logging

• Local trouble alarm

• Failures occur without warning …or do they?

Option - Cold Room & Freezer Application


Retro vs. Continuous Commissioning B

uil

din

g E

ffic

ien

cy (

%)

Time

Periodic retro-commissioning


Bu

ild

ing

Eff

icie

ncy (

%)

Time

Retro vs. Continuous Commissioning

Automates visibility to ALL equipment!


Fault Detection

• Diagnostics used to detect & predict

operational faults

• Monetizes fault situations

• Deployed on top of traditional BMS

• Best suited for large facilities and

campuses


Energy Management

• Water, Air, Gas, Electricity & Steam Monitoring

• Correlate energy costs to equipment using the energy

• Identify capital improvement projects

Energy Use Intensity

Utility Usage Charts


Buildings Waste 30% of Energy

Save 6-15% of Energy by Leveraging Real-Time Data

Integration of Disparate BAS and Energy Systems

Islands of Information Managed by Different Vendors

No Single View of Building Portfolio

Scattered Information Limits Visibility of Patterns

Solutions need to be more Secure & IT Friendly

Systems are Inefficient

Retro Commissioning Infrequent and Incomplete

30% Energy Wasted


Summary

• The data has value for more than one process and an architecture should be

built to address not just short term initiatives but long term goals.

• The foundation of the architecture should be based on:

• Security

• Flexibility to Support Change

• Data Ownership

• The execution is simple

• Map the solution to your requirements, do not map your

requirements to a solution.


Documents

The First Step of Adding Intelligence to your Facility · 2018-10-03 · Facility Fault Detection & Analytics 1. Simultaneous heating and cooling in a single unit or across groups,