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Technological University Dublin Technological University Dublin ARROW@TU Dublin ARROW@TU Dublin Masters Tourism and Food 2008-01-01 The Feasibility of Producing Vacuum-Packed Fermented The Feasibility of Producing Vacuum-Packed Fermented Vegetable Products. Vegetable Products. Antoni Llovera Technological University Dublin Follow this and additional works at: https://arrow.tudublin.ie/tourmas Part of the Food Processing Commons Recommended Citation Recommended Citation Llovera, A.:The Feasibility of Producing Vacuum-Packed Fermented Vegetable Products. M. Phil Thesis. Technological University Dublin, 2008. This Theses, Masters is brought to you for free and open access by the Tourism and Food at ARROW@TU Dublin. It has been accepted for inclusion in Masters by an authorized administrator of ARROW@TU Dublin. For more information, please contact [email protected], [email protected]. This work is licensed under a Creative Commons Attribution-Noncommercial-Share Alike 4.0 License

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Technological University Dublin Technological University Dublin

ARROW@TU Dublin ARROW@TU Dublin

Masters Tourism and Food

2008-01-01

The Feasibility of Producing Vacuum-Packed Fermented The Feasibility of Producing Vacuum-Packed Fermented

Vegetable Products. Vegetable Products.

Antoni Llovera Technological University Dublin

Follow this and additional works at: https://arrow.tudublin.ie/tourmas

Part of the Food Processing Commons

Recommended Citation Recommended Citation Llovera, A.:The Feasibility of Producing Vacuum-Packed Fermented Vegetable Products. M. Phil Thesis. Technological University Dublin, 2008.

This Theses, Masters is brought to you for free and open access by the Tourism and Food at ARROW@TU Dublin. It has been accepted for inclusion in Masters by an authorized administrator of ARROW@TU Dublin. For more information, please contact [email protected], [email protected].

This work is licensed under a Creative Commons Attribution-Noncommercial-Share Alike 4.0 License

The Feasibility of Producing Vacuum-Packed

Fermented Vegetable Products

Antoni Llovera B. Sc.

A thesis presented to the Dublin Institute of Technology for the award

of Master of Philosophy

June 2008

School of Food Science and Environmental Health

Dublin Institute of Technology, Cathal Brugha St., Dublin 1

Supervisors: Dr. Nissreen Abu-Ghannam &

Dr. Catherine Barry-Ryan

ii

ABSTRACT

The average intake of vegetables in Ireland falls below the recommendations of Bord

Glas and FSAI. Carrots are the third most consumed vegetable in Ireland and they are

an excellent source of vitamins A and B as well as phytochemicals. Lactic acid

bacteria (LAB) are well-known in food for their benefits such as improvement of the

nutritional value of food and improvement of the digestion of lactose. Vegetable

consumption could be enhanced by promoting a novel snack fermented carrot product

that would provide the healthy benefits of vegetables coupled with the benefits of the

probiotic lactic acid bacteria. Two varieties of carrots, Amsterdam (baby carrots) and

Nantes half-long were chosen for this study due to their availability throughout the

year. Carrot sticks (90 mm x 5 mm x 5 mm) were produced to standardize and reduce

the heterogeneity of the raw material. The initial levels of total viable counts on

Amsterdam carrots were established at 2.0x105 cfu/g. Blanching treatments of a

minimum of 40 seconds were required to inactivate the initial microbiological load.

There were no significant differences (p<0.05) in the carrot texture after 40 seconds of

blanching. A carrot juice broth (CJB) was prepared in which the growth of a mixed

culture of L. plantarum and L. brevis was not significantly different (p<0.05) to the

MRS broth after 48 hours of fermentation. Fermentation studies of vacuum-packed

carrot sticks were carried out analysing the effect of 2 factors: pH and LAB load (log

cfu/g) and 4 variables: dipping time meaning the period of time that carrot sticks were

immersed in the CJB inoculated with LAB at different concentrations (1/2/4 hours),

initial LAB concentration of CJB (106/107/108 cfu/g), storage temperature (4/10/25ºC)

and storage time (0/1/7/14 days). ANOVA and variable interactions studies concluded

that conditions such as dipping time of 1 hour, storage temperature of 25ºC and storage

time of 7 days were optimal for fermented carrot sticks production. A preliminary

sensory analysis found no significant differences between fermented carrot sticks (1

day) and unfermented carrot sticks (raw and blanched) in terms of brightness, orange

colour and the overall visual quality implying its acceptability by the panel. This study

proved that carrot sticks may be fermented by lactic acid bacteria in vacuum

conditions.

iii

Declaration page

I certify that this thesis which I now submit for examination for the award of Master of

Philosophy is entirely my own work and has not been taken from the work of others

save and to the extent that such work has been cited and acknowledged within the text

of my work.

This thesis was prepared according to the regulations for postgraduate study by

research of the Dublin Institute of Technology and has not been submitted in whole or

in part for an award in any other Institute or University.

The work reported on in this thesis conforms to the principles and requirements of the

Institute's guidelines for ethics in research.

The Institute has permission to keep, to lend or to copy this thesis in whole or in part,

on condition that any such use of the material of the thesis be duly acknowledged.

Signature __________________________________ Date _______________

Candidate

iv

Acknowledgements

I would like to thank my wife, Aveen for her encouragement and understanding

throughout this work. Her help and support enabled me to complete this project. I am

also highly thankful to Dr. Nisrreen Abu-Ghannam and Dr. Rena Barry-Ryan for their

valuable help, support and guidance in this study.

Also, I am deeply grateful for the cooperation of the technicians in DIT, specially

Plunkett and Tony for their help and advice throughout this project. I am also thankful

to my parents and my sisters for their love and support given through my life.

I wish to express appreciation to the members of DIT; Julien, Peter, Paula, Fintan, June,

Tony, Plunkett, Leixuri and Denise for participating in the sensorial analysis of this

study and their valuable time.

Finally, I wish to express my gratitude to the rest of the people who have been

involved in this project for their time, help and guidance; without them it would not

have been possible.

v

Abbreviations list

1st: First 2nd: Second 3rd: Third €: euro $: American dollar

∅: diameter ºC: grade Celsius %: Percentage µ: micro (10-6) α: alpha β: beta ADP: Adenosine diphosphate ANOVA: Analysis of Variance ATCC: American Type Culture Collection

ATP: adenosine triphosphate ASTM: American Society for Testing and Materials BPW: Buffered peptone water CJB: Carrot juice broth cfu: colony forming unit cm: centimetre Co: company CO2: carbon dioxide DIT: Dublin Institute of Technology e.g.: for example et al.: et alii EU: European Union FAO: Food and Agriculture Organization FDA: Food and Drug Administration FFDCA: Federal Food, Drug and Cosmetic Act of 1938 FSAI: Food Safety Authority of Ireland GI: Gastrointestinal GRAS: Generally Recognized As Safe h: hour ha: hectare HSD: Tukey's Honestly Significant Difference IgA: Immunoglobulin A IgG: Immunoglobulin G IgM: Immunoglobulin M I.U: International Units Kcal: Kilocalories Kg: Kilograms KN: Kilonewtons

vi

L.: Lactobacillus

LAB: Lactic Acid Bacteria Log: logarithm LSD: Least Significant Difference MA: Massachusetts MAP: Modified atmosphere packaging mcg: one millionth mg: milligram min: minutes mL: millilitres MNL: Manual MRS: De Man Rogosa and Sharpe OTR: Oxygen transmission rate OVQ: Overall visual quality PPE: Polyphenyl Ether PS: Peptone saline R2: coefficient of determination rpm: revolutions per minute S.: Streptococcus

sp.: species SPCA: Standard plate count agar sec: seconds TVC: Total viable counts UK: United Kingdom US: United States USDA: United States Department of Agriculture VRBGA: Violet red bile glucose agar WHO: World Health Organization

vii

CONTENTS

Abstract .............................................................................................................. ii

Declaration Page ................................................................................................ iii

Acknowledgements............................................................................................. iv

Abbreviations .....................................................................................................v

Table of contents ................................................................................................vii

List of Tables......................................................................................................x

List of Figures.....................................................................................................xi

CHAPTER ONE: INTRODUCTION..................................................................1

1. Introduction.............................................................................................2

1.1 Vegetables in Ireland and in the Irish diet................................................4

1.2 Carrot anatomy and composition .............................................................7

1.3 Fermented vegetables: History and uses ..................................................10

1.4 Lactic Acid Bacteria – their uses in food .................................................12

1.4.1 Lactic acid fermentation .......................................................................13

1.4.1.1 Conditions that influence the lactic acid fermentation ........................14

1.4.1.1.1 Temperature ...................................................................................15

1.4.1.1.2 Salt concentration ...........................................................................15

1.4.1.1.3 Water activity .................................................................................15

1.4.1.1.4 Hydrogen ion concentration............................................................15

1.4.1.1.5 Oxygen availability.........................................................................16

1.4.1.1.6 Nutrients.........................................................................................16

1.4.2 Lactic acid bacteria benefits .................................................................16

1.5 Functional foods and probiotics products.................................................20

1.6 Blanching................................................................................................24

1.7 Texture....................................................................................................26

1.8 Preliminary sensory analysis ...................................................................28

1.9 Research objectives .................................................................................31

CHAPTER TWO: MATERIALS AND METHODS ...........................................32

2. Materials ...................................................................................................33

viii

2.1 Plant material preparations ......................................................................33

2.1.1 Unpeeled carrots washed with buffered peptone water..........................33

2.1.2 Macerated carrots extraction method ....................................................34

2.2 Microbiological analysis .........................................................................35

2.2.1 Pour plate technique .............................................................................35

2.2.2 Surface spread technique ......................................................................35

2.2.3 Total viable counts ...............................................................................36

2.2.4 Enterobacteriaceae ..............................................................................36

2.2.5 Lactic acid bacteria...............................................................................37

2.2.6 Halotolerance test.................................................................................37

2.3 Blanching................................................................................................38

2.4 Texture analysis of carrots.......................................................................39

2.4.1 Effect of blanching on carrot texture.....................................................39

2.4.2 Relationship between carrot diameter and textural degradation after a

period of blanching times .....................................................................40

2.4.3 Texture comparison of two jar carrot products......................................41

2.5 Modification of the plant material: carrot sticks.......................................42

2.6 Evaluation of O2 and CO2 levels of packaged minimally processed

carrots sticks and blanched carrot sticks .................................................43

2.7 Broth for lactic acid bacteria: Carrot Juice Broth (CJB) ...........................43

2.7.1 Comparison of carrot juice broth and MRS broth..................................44

2.8 Fermentation of carrot sticks ...................................................................44

2.9 Preliminary sensory analysis ...................................................................45

2.9.1 Test sheet preparation...........................................................................45

2.9.2 Panel Initiation .....................................................................................46

2.10 Statistical analysis .................................................................................47

CHAPTER THREE: RESULTS AND DISCUSSION.........................................48

3.1 Determination and identification of the general microflora of carrots.......49

3.1.1 Microbiological analysis of carrots .......................................................49

3.2 Enumeration of halotolerant bacteria on carrots .......................................51

ix

3.3 Blanching of carrots ................................................................................53

3.4 Texture analysis of carrots.......................................................................54

3.4.1 Effect of blanching on carrot texture.....................................................55

3.4.2 Relationship between carrot diameter and textural degradation after a

period of blanching times .....................................................................57

3.4.3 Texture analysis of two jar carrot products ...........................................61

3.5 Modification of the plant material: carrot sticks.......................................61

3.6 Evaluation of O2 and CO2 levels on packaged minimally processed

carrots sticks and blanched carrot sticks .................................................62

3.7 Utilization of carrot juice as a new growth media for lactic acid bacteria .65

3.7.1 Comparison of LAB growth in carrot juice broth (CJB) and

MRS broth............................................................................................65

3.8 Fermentation of carrot sticks ...................................................................68

3.8.1 Changes in pH over the fermentation of carrot sticks ............................70

3.8.2 Changes in LAB concentration over the fermentation of carrot sticks ...76

3.9. Preliminary sensory analysis of the carrot sticks .....................................82

CHAPTER FOUR: CONCLUSIONS .................................................................87

4. Conclusions...............................................................................................88

REFERENCES ...................................................................................................91

APPENDIX A ....................................................................................................112

APPENDIX B.....................................................................................................118

APPENDIX C.....................................................................................................121

x

LIST OF TABLES

Table 1.1. Constituents of fruits and vegetables that have a positive impact

on human health and their sources.......................................................................3

Table 1.2. Vegetable Consumption in Ireland on a daily basis ............................6

Table 1.3. Nutrient content in 100 g of carrots....................................................8

Table 1.4. Principal genera of the lactic acid bacteria used in food fermentations..... 13

Table 1.5. Selected health-promoting lactic acid bacteria, their health

impact and mechanisms of action........................................................................19

Table 1.6. Requirements for the safety and quality of probiotic food

supplements ........................................................................................................22

Table 1.7. Optimum blanching times for some vegetables ..................................25

Table 3.1. Total Viable Counts, Enterobacteriaceae and Lactic Acid Bacteria

loads on Amsterdam carrots both macerated and unpeeled whole carrots

washed with BPW...............................................................................................49

Table 3.2. Maximum load (N) for shearing canned carrot products A and B .......61

Table 3.3. Multifactor ANOVA of the effect fermentation on the pH of

carrot sticks ........................................................................................................70

Table 3.4. Multifactor ANOVA of the effect fermentation on the LAB

concentration of carrot sticks .............................................................................77

xi

LIST OF FIGURES

Figure 1.1. Production area (ha) of the most important field vegetables

in Ireland 1999 & 2002 .......................................................................................5

Figure 1.2. Production value (106 Euro) of most important field vegetables

in Ireland 1999 & 2002 .......................................................................................5

Figure 1.3. The two pathways of lactic acid fermentation...................................14

Figure 1.4. Main structural features of a plant cell..............................................27

Figure 2.1. Flow diagram of the methodology used for unpeeled carrots

washed with buffered peptone water ...................................................................34

Figure 2.2. Flow diagram of the methodology used for macerated carrots ..........34

Figure 2.3. Illustration of the system used for blanching Amsterdam carrots ......38

Figure 2.4. Flow diagram of the blanching experiment carried out on

Amsterdam carrots followed by microbiological analysis....................................39

Figure 2.5. Universal Testing machine Instron 4302...........................................40

Figure 2.6a. Flow diagram design used to determine the effect of blanching

on the texture of the carrots.................................................................................40

Figure 2.6b. Two groups of carrots used (1st group: 2 carrots with diameter

bigger than 40 mm / 2nd group: 3 carrots with diameter smaller than 10 mm) ......41

Figure 2.7.a. Carrots product A examined (Supervalu baby carrot).....................42

Figure 2.7.b. Carrots product B examined (Lidl, Gem whole carrots).................42

Figure 2.8 Carrot sticks produced by Megamix 5100..........................................42

Figure 2.9. Flow diagram representing the steps carried out during the

fermentation of carrot sticks................................................................................45

Figure 3.1. Microbiological loads of carrots (variety Amsterdam)

under halophilic conditions of 2%, 4% and 6.5% NaCl .......................................52

Figure 3.2. Microbiological loads on carrots (variety Amsterdam) after blanching

for 10-60 seconds................................................................................................54

Figure 3.3. A typical curve of shear force (kN) versus displacement upon

shearing of raw Amsterdam carrots .....................................................................55

xii

Figure 3.4. Shear Force (N) for shearing raw Amsterdam carrots over

a range of blanching times ..................................................................................56

Figure 3.5a. Carrots (variety Amstedam) with a range of diameters ...................58

Figure 3.5b. Carrots (variety Amstedam) in retail packs.....................................58

Figure 3.6 Maximum load (N) for shearing the two groups of carrots

after blanching for 30 to 270 seconds..................................................................59

Figure 3.7. O2% and CO2% levels of packed blanched and minimally

processed (MP) carrot sticks monitored over 72 hours ........................................64

Figure 3.8. Lactic acid bacteria load (Log cfu/ml) in CJB and MRS broth

monitored over 48 hours ....................................................................................67

Figure 3.9. Flow-chart representing the steps carried out for the carrot sticks

fermentation........................................................................................................69

Figure 3.10. Graphical ANOVA of the fermentation factors with respect to pH

of carrot sticks ....................................................................................................71

Figure 3.11. Means and 95% LSD intervals plots for the different levels of

the factors initial LAB concentration, dipping time, storage time and

storage temperature ............................................................................................72

Figure 3.12. Interaction plots between the initial LAB concentration time –

storage time, initial LAB concentration - storage temperature, dipping time –

storage temperature, storage time – storage temperature (95.0% LSD) ................74

Figure 3.13. Graphical ANOVA of the fermentation factors with respect to LAB

concentration (cfu/g) of carrot sticks ...................................................................78

Figure 3.14. Means and 95% LSD intervals plots for the factors initial LAB

concentration, dipping time, storage time and storage temperature for the

variable LAB concentration (cfu/g).....................................................................79

Figure 3.15. Interaction plots between the initial LAB concentration time and

storage time at 95% LSD and Tukey’s HSD intervals .........................................80

Figure 3.16. Spider graphic with the sensory scores for the two groups of carrot

sticks. ..................................................................................................................83

- 1 -

CHAPTER ONE

Introduction

- 2 -

1. Introduction

As a food group, vegetables are low fat and highly nutritious because they contain a

variety of vitamins such as A, B1 (thiamine), B3 (niacin), B6 (pyridoxine), C (ascorbic

acid) and E (α-tocopherol) (Quebedeaux and Bliss, 1988; Quebedeaux and Eisa, 1990),

and minerals such as magnesium (Mg), iron (Fe), calcium (Ca), potassium (K),

manganese (Mn), zinc (Zn), and phosphorus (P) (Decuypere, 2005).

Some components of vegetables are strong antioxidants such as selenium, flavonoids,

carotenoids and vitamins C and E and function to modify the metabolic activation and

detoxification of carcinogens (Wargovich, 2000). Consequently, diets rich in

vegetables are associated with the reduced risk of many chronic diseases (Farley,

1996) and the consumption of vegetables have been strongly associated with reduced

risk to some forms of cancer, heart disease and stroke (Prior and Cao, 2000).

Fibre plays a very important role in the human diet as it provides a variety of health

benefits (Sudha et al., 2006). It is beneficial for many health conditions, such as

constipation, haemorrhoids, appendicitis, diverculitis, colon cancer and diabetes (Van

Duyn and Pivonka, 2000). It prevents compaction of the intestinal contents and

stimulates the gastrointestinal tract muscles. In particular, soluble fibre is known for its

hypocholesterolemic effect and insoluble fibre is known for reduction in the risk of

colon cancer (Farley, 1996).

Because of their inherent health benefits, recommendations to consume more fruits and

vegetables are included in the dietary guidelines of many countries. A major initiative

of Food Dudes or 5 A Day program (Produce for Better Health Foundation, 2005)

advises each person to eat five or more servings of fruits and vegetables each day.

However, fruit and vegetable intake usually falls below these recommendations (Satia

et al., 2002). It may be more challenging to increase vegetable intake rather than fruit

intake as fruits require less preparation and, usually, have a sweeter taste. Further, high

consumption of convenience products, pre-packed and ready-to-eat products

- 3 -

contributes to the low intake of fruits and vegetables. The programme 5-a-Day

challenges individuals, families, schools, and communities to increase fruit and

vegetables consumption to reduce risk of disease and achieve good health. Examples

of the components of fruits and vegetables that have positive effects on human health

and their important sources are shown in Table 1.1.

Table 1.1. Constituents of fruits and vegetables that have a positive impact on human

health and their sources.

Constituent Sources Human diseases Impact

Vitamin C

Broccoli, cabbage, cantaloupe, citrus fruits, guava,

kiwifruit, leafy greens, pepper, pineapple, potato,

strawberry, tomato

Vitamin A

Dark-green vegetables (collards, spinach, and turnip

greens), orange vegetables, (carrots, pumpkin, and sweet

potato), orange-flesh fruits (apricot, cantaloupe, mango,

nectarine, orange, papaya, peach, persimmon, and

pineapple), tomato

Vitamin E Nuts (almonds, cashew nuts, filberts, macadamias,

pecans, pistachios, and walnuts)

Cancer, cataracts, heart disease,

stroke

Fiber Most fresh fruits and vegetables, nuts cooked dry beans

and peas Diabetes , heart disease

Folate

Dark-green leafy vegetables (spinach mustard greens,

and romaine lettuce), legumes (cooked dry beans and

peas, green peas), oranges

Birth defects, cancer, heart

disease

Potassium

Baked potato or sweet potato, banana & plantain, cooked

dry beans, cooked greens, dried fruits (apricot and

prune), winter (orange) squash

Hypertension, stroke

(Source: Produce for Better Health Foundation, 2005 & USDA 2005b).

- 4 -

Efforts to encourage higher vegetable and fruit consumption may be more successful if

programmes to promote healthful lifestyles and also, factors such as levels of physical

activity and fat intake are incorporated in the general population (Kristal et al., 2000).

1.1 Vegetables in Ireland and in the Irish diet

Ireland has a temperate climate which influences the types of crops grown as well as

the pattern of demand for vegetable lines. Traditionally, brassicas and root crops

tended to be the main staple produce items consumed in colder/winter weather whereas

salad vegetables came into their own in the warmer summer months (Bord Glas,

2003b). However, more recently there has been increased demand for salad vegetables

all the year round in line with healthy eating trends and mainland Continental

European culinary influences.

According to the last census reported edited in 2003 (Field vegetables census) by Bord

Bia, Dublin is the most important county involved in the production of field vegetables

with 32% of all growers accounting for 41% of the total production area and 50% of

the total farmgate value. Leinster, in general, tends to dominate the sector with six of

the top seven field vegetable producing counties.

Cabbage and carrots are the two most important crops in terms of both production area

and farmgate value. In 2002, 918 hectares of cabbage were grown (Figure 1.1), with an

estimated farmgate value of €7.6 million (Figure 1.2). Approximately 694 hectares of

carrots were grown with an estimated farmgate value of €8.2 million (Bord Glas,

2003a).

- 5 -

Figure 1.1. Production area (ha) of the most important field vegetables in Ireland 1999

& 2002 (Source: Bord Glas, 2003a)

Figure 1.2. Production value (106 Euro) of most important field vegetables in Ireland 1999 & 2002 (Source: Bord Glas, 2003a)

The importance of vegetables in the Irish diet was highlighted in the last available

survey published North/South Ireland Food Consumption Survey in 2000 (Table 1.2).

The average intake of vegetables (in either their fresh or processed form) is 122g per

person (Table 1.2) per day across the island. Only 57% of the population consume

vegetables (in either their fresh or processed form) on a daily basis (Table 1.2).

Although contributing only 4% to daily energy intake, vegetables were found to

contribute 16% of daily dietary fibre intake.

- 6 -

Table 1.2. Vegetable Consumption in Ireland on a daily basis

Mean grammes /

person

% Consumption

population / day

Vegetable & Pulse Dishes 17 50

Peas, Beans & Lentils 23 75

Green Vegetables 14 63

Carrots 15 66

Salad Vegetables 24 76

Other Vegetables 25 85

Tinned or Jarred Vegetables 3 23

Nuts & Seeds, Herbs & Spices 1 18

Mean 122 57

(Source: North/South Ireland Food Consumption Survey, Irish Universities Nutrition Alliance, 2000)

Vegetables have been a main component of traditional Irish cooking and recipe dishes

for centuries. Vegetables and potatoes (and other carbohydrate-rich food such as pasta

and rice) are consumed as the main component of everyday meals. Their versatility,

taste and texture allow them to be used in a variety of different ways in a multitude of

dishes. Vegetables are consumed all the year round, prepared hot or eaten in their raw

state and are valued principally as a major source of dietary fibre (Bord Glas, 2003b).

In particular, carrots are the 3rd most consumed vegetable after a group of other

vegetables, salad vegetables and peas, beans and lentils. Carrot characteristics such as

colour, shape and continuous availability in the Irish market make them an attractive

and potential key-vegetable that could be used to enhance the Irish vegetables

consumption.

- 7 -

1.2 Carrot anatomy and composition

Carrot (Daucus carota) is a root vegetable described as an edible, reddish yellow and

fusiform root (Llorca, 2001). Like other thick fleshy roots, carrot originates from

secondary growth of the merismatic tissue or cambium which forms the xylem (inner

portion) and phloem (outer portion). It is a vegetable widely cultivated in Ireland and

from a nutritional point of view the carrot is an excellent source of vitamins and

minerals. It contains about 85-90% water and it is an excellent source of vitamins B

and C as well as calcium pectate, an extraordinary pectin fibre that has been found to

have cholesterol-lowering properties (USDA Nutrient Data Base, 2005a). Carrots also

contain, in smaller amounts, essential oils, carbohydrates and nitrogenous composites.

They are well-known for their sweetening, antianaemic, healing, diuretic,

remineralizing and sedative properties (McKevith, 2005).

The three most important elements found in carrots are ß-carotene, vitamin A, and

phytochemicals. ß-carotene usually receives most attention when examining carrots

and also, the high level of beta-carotene is very important because it gives carrots their

distinctive orange colour. It is one of about 500 similar compounds called carotenoids,

which are present in many fruits and vegetables. The body changes ß-carotene into

vitamin A, which is important in strengthening the mucous membranes, bones, teeth,

vision and reproduction (Llorca, 2001), the immune system, immune skin protection,

lungs and intestinal track and promoting healthy cell growth (Montaño et al., 1997).

Vitamin A is a pale yellow primary alcohol derived from carotene. In addition, dietary

vitamin A, in the form of ß-carotene, an antioxidant, may help reduce the risk of

certain cancers. However, ß-carotene is much more than the precursor for vitamin A.

Not all ß-carotene content is converted to vitamin A, the unchanged portion contributes

to boosting the immune system and is also a potent antioxidant. Raw carrots are an

excellent source of vitamin A and potassium; they contain vitamin C, vitamin B6,

thiamine, folic acid, and magnesium (Table 1.3). Cooked carrots are an excellent

source of vitamin A, a good source of potassium, and contain vitamin B6, copper, folic

acid, and magnesium (Table 1.3).

- 8 -

Table 1.3. Nutrient content in 100 g of carrots

Nutrients Units Raw carrots Cooked carrots, drained

(without salt)

Water g 88.29 90.17

Energy kcal 41 35

Protein g 0.93 0.76

Total lipid (fat) g 0.24 0.18

Carbohydrate g 9.58 8.22

Fiber, total dietary g 2.8 3

Minerals

Calcium, Ca mg 33 30

Iron, Fe mg 0.3 0.34

Magnesium, Mg mg 12 10

Phosphorus, P mg 35 30

Potassium, K mg 320 235

Sodium, Na mg 69 58

Zinc, Zn mg 0.24 0.20

Copper, Cu mg 0.045 0.017

Manganese, Mn mg 0.143 0.7155

Selenium, Se mcg 0.1 0.7

Vitamins

Vitamin C mg 5.9 3,6

B-1 (thiamin) mg 0.066 0.066

B-2 (riboflavin) mg 0.058 0.044

B-3 (niacin) mg 0.983 0.645

B-5 (pantothenic acid) mg 0.273 0.232

B-6 (pyridoxine) mg 0.138 0.153

Folate, total mcg 19 14

Vitamin A, IU I.U *1 16811 17202

Vitamin E (α-tocoferol) mg 0.66 1.03

Vitamin K (phylloquinone) mcg 13.2 13.7 *1 International units (Source: USDA Nutrient Database, 2005a)

Exposure to sunlight, cigarette smoke and air pollution, along with body's every day

cellular activities, cause free radicals to form (Montaño et al., 1997). Antioxidants

fight free radicals and help prevent them from causing membrane damage, DNA

- 9 -

mutation, and lipid (fat) oxidation, all of which may lead to many of the diseases that

are considered "degenerative." It is free radical havoc that is believed to be pivotal in

the development of age related degenerative diseases such as cancer,

cataracts, arthritis, heart disease and even asthma (Ong and Chytil, 1983). It is highly

recommended that vitamin A be consumed in the diet rather than from supplements

(particularly in the case of ß-carotene), because vitamin A obtained from a varied diet

offers the maximal potential of health benefits that supplements cannot (USDA,

2005b).

Vitamin A is found in a variety of dark green and deep orange fruits and vegetables,

such as carrots, sweet potatoes, pumpkin, spinach, butternut squash, turnip greens,

mustard greens and lettuce (Montaño et al., 1997). ß-carotene is the most active

carotenoid (the red, orange, and yellow pigments) form of vitamin A, but it is

inefficiently absorbed and converted to retinol as compared to vitamin A from animal

sources.

Phytochemicals which are found in vegetables, fruits and nuts, may reduce the risk of

cancer, strokes, hinder the ageing process, balance hormonal metabolism and have

antiviral and antibacterial properties (Ong and Chytil, 1983). A phytochemical is a

natural bioactive compound found in plant foods that works with nutrients and dietary

fibre to protect against disease (Prakash et al., 2004). Research suggests that

phytochemicals, working together with nutrients found in fruits, vegetables and nuts,

may help slow the ageing process and reduce the risk of many diseases, including

cancer, heart disease, stroke, high blood pressure, cataracts, osteoporosis and urinary

tract infections (Llorca, 2001). They can have complementary and overlapping

mechanisms of action in the body, including antioxidant effects, modulation of

detoxification enzymes, stimulation of the immune system, modulation of hormone

metabolism, and antibacterial and antiviral effects.

- 10 -

Many phytochemicals are thought to be destroyed or removed by modern food

processing techniques, possibly including cooking. For this reason, it is believed that

industrially processed foods are less beneficial (contain fewer phytochemicals) than

unprocessed foods. The absence or deficiency of phytochemicals is also, believed to

have contributed to the increased prevalence of the previously mentioned preventable

or treatable causes of death in contemporary society (Prakash et al., 2004).

1.3 Fermented Vegetables: History and uses

Fermentation is one of the oldest forms of food preservation technologies in the world

(Battcock and Azam-Ali, 1998). Fermented vegetable products have been used for a

long time (Lee, 1994). There is reliable information that fermented drinks were being

produced over 7,000 years ago in Babylon (now Iraq) 5,000 years ago, in Egypt 3,500

years ago in Mexico and in Sudan (Dirar, 1993). Indigenous fermented foods such as

bread, cheese and wine, have been prepared and consumed for thousands of years and

are linked to culture and tradition, especially in rural households and village

communities. Bread-making probably originated in Egypt over 3,500 years ago

(Sugihara, 1985) and fermentation of milk started in many places with evidence of

fermented products in use in Babylon over 5,000 years ago (Yokotsuka, 1985).

However, the scientific understanding of fermentation microbiology and biotechnology

only began in the 1850s, after Louis Pasteur succeeded in isolating two different

alcohol components (L and D amyl alcohol). In 1857, Pasteur published the results of

his studies on fermentation which marked the birth of fermentation microbiology,

which later on would be called biotechnology, as a new discipline (El-Mansi and

Bryce, 1999).

Fermentation can be defined as a relatively efficient, low energy preservation process

which increases the shelf life and decreases the need for refrigeration or other form of

food preservation technology (Battcock and Azam-Ali, 1998). It is therefore a highly

- 11 -

appropriate technique for use in developing countries and remote areas where the

process developed in the first place. Fermented foods are popular throughout the world

and in some regions make a significant contribution to the diet of millions of

individuals. Fermentation is the "slow decomposition process of organic substances

induced by micro-organisms, or by complex nitrogenous substances (enzymes) of

plant or animal origin" (Walker, 1998). It can be described as a biochemical change,

which is brought about by the anaerobic or partially anaerobic oxidation of

carbohydrates by either micro-organisms or enzymes. This is distinct from

putrefaction, which is the degradation of protein materials (Battcock and Azam-Ali,

1998). The changes caused by fermentation can be both beneficial and harmful.

Fermentation is initiated by the action of micro-organisms which occur naturally and is

often part of the process of decay, especially in fruits and vegetables. However,

fermentation can be controlled to give beneficial results. A balanced microbial growth

during the fermentation is required to achieve the optimum fermentation. An excess

overgrowth during the fermentation could produce instable conditions such as low pH

and production of undesirable products such biogenic amines (Lonvaud-Funel, 2001).

Most, if not all vegetables, may be pickled in acetic acid or more commonly known as

brine. The most important products produced entirely or in part by fermentation are

pickles, sauerkraut and olives, although lesser quantities of other vegetables are, also

fermented such as carrots, cauliflower, celery, onions, sweet and hot peppers and

tomatoes (Wood, 1992). Traditionally, vegetables are immersed in acetic acid (pickling

process) which is inoculated with a certain concentration of the bacteria, generally,

lactic acid bacteria (105-109 cfu/ml) for a period of time that depends on the product

(from days to several months). Generally, the fermentation takes place in the dark with

an optimum temperature range of 15-25ºC. During this period of time, fermentation

takes place changing the characteristics of the vegetables (colour, aroma, flavour, and

texture) and producing a new product different from the original one. Probably, the

most famous and well-known product that uses the technique described above is

sauerkraut. Sauerkraut is produced by immersing finely sliced cabbage in a container

- 12 -

of brine containing salt (1-3%) and 108-109 cfu/ml of lactic acid bacteria (Kalac et al.,

2000). Traditionally, the container is a stoneware crock and the seal is created with a

piece of wet linen cloth, a board, and a heavy stone. This arrangement is not fully

airtight and will lead to spoiled sauerkraut unless the surface of the brine is skimmed

daily to remove molds and other aerobic contaminants that grow on the surface where

there is contact with air. When this trough is filled with water the result is an airtight

seal. Fully cured sauerkraut keeps for several months in an airtight container stored at

or below 15°C. Temperature control is critical, because spoilage leading to food

poisoning can occur if the fermentation temperature is too high (Viander et al., 2003).

The production of different compounds during the fermentation, such as lactic acid and

acetic acid by lactic acid bacteria is effective at preventing the growth of most

pathogenic food microorganisms (Lee, 1994). The main types of microorganisms used

include lactic acid bacteria such as Lactobaccillus spp. (L. plantarum, L.

mesenteroides and L. brevis) and Pediococcus cerevisiae.

1.4 Lactic Acid Bacteria – their uses in food

Lactic acid bacteria (LAB) are a group of gram positive bacteria, anaerobic and

aerobic bacteria, non-spore forming, cocci or rods, which produce lactic acid as the

major end product of the fermentation of carbohydrates (El-Mansi and Bryce, 1999).

They are the most important bacteria in desirable food fermentations, being

responsible for the fermentation of sour dough bread, sorghum beer, all fermented

milks and most fermented vegetables. Historically, bacteria from the genera

Lactobacillus, Leuconostoc, Pediococcus and Streptococcus are the main species

involved although several more have been identified, but play a minor role in lactic

fermentations (Wood, 1992). They have been used to ferment or culture foods for at

least 4,000 years (EUFIC, 2000).

- 13 -

Lactic acid bacteria carry out their reactions - the conversion of carbohydrate to lactic

acid, carbon dioxide and other organic acids - without the need for oxygen (Renault,

2002). Some of the strains are homofermentative; they predominantly produce lactic

acid, while others are heterofermentative and produce lactic acid and other volatile

compounds and small amounts of alcohol (Beasley, 2004). All species of lactic acid

bacteria have their own particular reactions and niches, but overall, homofermentative

bacteria produces high acidity in vegetable fermentations and play the major role. The

lactic acid produced by the lactic acid bacteria is effective in inhibiting the growth of

other bacteria.

The diversity of lactic acid bacteria makes them very adaptable to a range of

conditions and is largely responsible for their success in food fermentations. The

principal genera of the lactic acid bacteria are described in Table 1.4.

* S. thermophilus

(Source: Adams and Moss, 2000)

1.4.1 Lactic Acid Fermentation

Lactic acid fermentation is the process by which the lactic acid bacteria are able to

obtain energy through the breakdown of glucose and other simple sugar molecules

without requiring oxygen. Figure 1.3 illustrates the degradation of a glucose molecule

produced by lactic acid fermentation. There are two pathways depending on the

bacteria that produce the lactic acid fermentation: homofermentation or

heterofermentation. In general terms, the interest is focused on the facultative

Table 1.4. Principal genera of the lactic acid bacteria used in food fermentations

Genus Cell Morphology Fermentation

Lactococcus cocci in chains homo

Leuconostoc cocci hetero

Pedioccoccus cocci homo

Lactobacillus rods homo / hetero

Streptococcus* cocci in chains homo

- 14 -

heterofermentative strains such as L. plantarum, L. casei and L. sake because of their

production of acetate (acetic acid). As a result, the pH decreases and also, inhibits

undesirable bacterial growth. Obligate heterofermentative strains such as L. brevis, L.

fermentum and L. kefir are used in different food fermentations such as kefir, kimchi or

some other cereals where pH conditions and undesirable growth are not factors in the

final product (Lee, 1994).

Figure 1.3. The two pathways of lactic acid fermentation (Source: Adams & Moss, 2000)

1.4.1.1. Conditions that influence the lactic acid fermentation

There are important factors that have a relevant effect during the lactic acid

fermentation. They are responsible jointly with the lactic acid bacteria strain for the

changes produced during the fermentation.

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1.4.1.1.1. Temperature

Different bacteria can tolerate different temperatures, which provide enormous scope

for a range of fermentations (Wood, 1992). While most bacteria have a temperature

optimum of between 20 to 30ºC, there are some (thermophiles) which prefer higher

temperatures (50 to 55ºC) and those with colder temperature optima (15 to 20ºC). Most

lactic acid bacteria work best at temperatures of 18 to 22ºC. The Leuconostoc sp.

which initiate fermentation of some products (e.g. sour cream) have an optimum of 18

to 22ºC. Temperatures above 22ºC, favour the Lactobacillus species (El-Mansi and

Bryce, 1999).

1.4.1.1.2. Salt concentration

Lactic acid bacteria tolerate high salt concentrations (Viander et al., 2003). Salt

tolerance gives them an advantage over other less tolerant species and allows the lactic

acid bacteria to begin their metabolism, thus producing acid, which further inhibits the

growth of non-desirable organisms. Leuconostoc sp. is noted for its high salt tolerance

and for this reason, initiates the majority of vegetable fermentations (e.g. kimchi –

Korean fermented cereal and cabbage)

1.4.1.1.3. Water activity

Lactic acid bacteria require a fairly high water activity (0.9 or higher) to survive

(Fajardo-Lira et al, 1997). There are a few species, some LAB (e.g. L. curvatus or L.

danicus) that can tolerate water activities lower than this, but usually yeasts and fungi

predominate on foods with a lower water activity.

1.4.1.1.4. Hydrogen ion concentration (pH)

The optimum pH for most bacteria is near the neutral point (pH 7.0). Certain bacteria

are acid tolerant and will survive at reduced pH levels (Wood, 1992). Notable acid-

tolerant bacteria include the Lactobacillus and Streptococcus species, which play a role

in the fermentation of dairy and vegetable products.

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1.4.1.1.5. Oxygen availability

Some of the fermentative bacteria are anaerobes, while others require oxygen for their

metabolic activities (Wood, 1992). They grow in the presence of reduced amounts of

atmospheric oxygen. In aerobic fermentations, the amount of oxygen present is one of

the limiting factors. As a result, the amount of substrate consumed and the energy

released from the reaction is determined by the type and amount of oxygen present.

1.4.1.1.6. Nutrients

All bacteria require a source of nutrients for metabolism. The fermentative bacteria

require carbohydrates – either simple sugars such as glucose and fructose or complex

carbohydrates such as starch or cellulose Gardner et al. (2001). The growth of lactic

acid bacteria, and in general for all bacteria can be modeled with four different phases:

lag phase, exponential phase, stationary phase, and decline phase.

The effects of lactic acid fermentation on different vegetables have been widely

studied in recent years. Some examples of these studies are the effects of fermentation

of onions (Roberts and Kidd, 2005), cabbage (Osaro, 2003), cucumber (Lu et al.,

2003), carrot-orange juice (Nagy-Gasztonyi et al., 2002), and carrots (Llorca, 2001).

The main aim of these studies was to ferment the product, producing changes during

fermentation and then, determine the effects on texture, pH, colour and level of lactic

acid bacteria.

1.4.2 Lactic acid bacteria benefits

Lactic acid bacteria are substances generally recognized as safe- GRAS (Holzapfel et

al., 1998). It is a Food and Drug Administration (FDA) designation for a chemical or

substance added to food and considered safe by experts, and it is exempted from the

usual Federal Food, Drug, and Cosmetic Act (FFDCA) food additive tolerance

requirements.

- 17 -

LAB constitute an integral part of the healthy gastrointestinal (GI) microecology and

are involved in the host metabolism (Fernandes et al., 1987). LAB along with other gut

microbiota ferment various substrates like lactose, biogenic amines and allergenic

compounds into short-chain fatty acids and other organic acids and gases (Gibson and

Fuller, 2000; Gorbach, 1990). LAB synthesize enzymes, vitamins, antioxidants and

bacteriocins (Fernandes et al., 1987; Knorr, 1998). With these properties, intestinal

LAB constitute an important mechanism for the metabolism and detoxification of

foreign substances entering the body (Salminen, 1990).

LAB have been found to control intestinal disorders, partially due to serum antibodies

IgG, and secretory IgA and IgM enhancing immune response (Cross, 2002; Grangette

et al., 2001; Kimura et al., 1997; Link-Amster et al., 1994; Perdigón et al., 1999).

Certain strains of LAB can intermittently translocate across the intestinal mucosa

without causing infection (Berg, 1995), thus influencing systemic immune events

(Cross, 2002). Evidence has been presented that some lactobacilli can directly

stimulate the immune system on the gut mucosal surface via localized GI tract

lymphoid cell foci (Perdigón et al., 1999).

Lactic acid bacteria are well-known for their ability to produce antimicrobial

substances (El-Mansi and Bryce, 1999). Technically, this group of antimicrobial

substances is described as bacteriocins. Bacteriocins were defined by Jacob et al.

(1953) as protein antibiotics, an antibacterial substance produced by a strain of certain

bacteria, which is harmful to another strain within the same family. Bacteriocins,

generally are produced during the fermentation process. The amount of available

carbohydrates are reduced resulting in a range of small molecular mass organic

molecules that exhibit antimicrobial activity (bacteriocins), commonly being lactic,

acetic and propionic acid (Blom and Mörtvedt, 1991).

Also, LAB capable of secreting antimicrobial peptides are used in a probiotic manner

as food preservatives as well as health-promoting agents for humans (Barefoot and

Nettles, 1993; Ryan et al., 1996; Ocaña et al., 1999; O’Sullivan et al., 2002) and

- 18 -

animals (Robredo and Torres, 2000; Ryan et al., 1996). For probiotic purposes,

bacteriocins are generally produced by a LAB strain in the product (Bernet-Camard et

al., 1997; Dunne and Shanahan, 2003; Joosten and Nuñez, 1996; Yuki et al., 1999).

Bacteriocins produced by LAB have been reported to permeate the outer membrane of

Gram-negative bacteria and to induce the inactivation of Gram-negative bacteria in

conjunction with other enhancing antimicrobial environmental factors, such as low

temperature, organic acid and detergents (Alakomi et al., 2000; Elliason and Tatini,

1999). Bacteriocins produced by LAB are classified into three main groups;

lantibiotics - most documented and industrially exploited (Class I), nonlantibiotics,

small heat-stable peptides (Class II) and large heat-labile protein (Class III)

(O’Sullivan, et al., 2002).

The lantibiotic nisin naturally produced by Lactococcus lactis ssp. lactis is

commercially available as food additive E234. The nisin variants A and Z, differing by

one amino acid (De Vos et al., 1993), are approved for use in foodstuffs by food

additive legislating bodies in the US (Food and Drug Administration, FDA) and in the

EU (Thomas et al., 2000). Nisin applied as a food preservative extends the shelf life of

a product (O’Sullivan, et al., 2002; Zottola et al., 1994). It is relatively stable in

foodstuffs since 15 – 20% of nisin is lost in heat treatment (Thomas et al., 2000).

Bacteria have self-protective mechanisms limiting the bacteriocin production, as in the

case of nisin-producing Lactococcus lactis (Immonen and Saris, 1998; Kuipers et al.,

1993; Qiao et al., 1995). The bacteriocin production is highest at the end of the

exponential and early stationary phase (Daba et al., 1993; Thomas et al., 2000) and

reduction is caused by proteolytic degradation of the bacteriocin (De Vuyst and

Vandamme, 1994; Thomas et al., 2000).

The health-promoting effects of LAB are strain specific and result in different

mechanisms to produce beneficial health impacts (Table 1.5)

- 19 -

Table 1.5. Selected health-promoting lactic acid bacteria, their health impact and

mechanisms of action

Health Effect Mechanisms of action Strain example Reference

Relieve lactose intolerance symptoms

Hydrolysing lactose into glucose and galactose and forming the physical appearance of milk into a thick substance, such as yogurt, that passes through the GI tract slowly, reducing the lactose pulse in the colon.

Lactobacillus

rhamnosus GG

Drouault and Corthier, 2001 Heyman, 2000 Hove et al., 1999

Control viral, bacterial and antibiotic associated diarrhoea in humans and animals

Reinforcing the local immune defence through specific IgA response to rotavirus and pathogens.

L. rhamnosus

GG L. reuterii

Enterococcus

faecium

Ehrmann et al., 2002 Heyman, 2000 Majamaa & Isolauri, 1997 Oksanen et al., 1990 Vahjen and Männer, 2003

Prevention of allergies and atopic eczema

Prevention is partially due to serum antibodies IgG and secretory IgA and IgM immune response enhanced by probiotics

L. rhamnosus

GG Bifidobacterium

lactis Bb-12

Cross, 2002 Link-Amster et al., 1994 Perdigón et al., 1999 Majamaa & Isolauri, 1997 Isolauri et al., 2000

Prevention of intestinal bacterial enzymes involved in the synthesis of colonic carcinogens

Enhancing host’s immune response, binding and degrading carcinogens, producing antimutagenic compounds, alteration of metabolic activities of intestinal bacteria and alteration of physiochemical conditions in colon might work to prevent cancer.

B. bifidum

B. infantis

B. longum

L. acidophilus

L. paracasei

Hirayama & Rafter, 2000 Rolfe, 2000 Sanders, 1998

Inactivation and reduction of pathogenic bacteria

Production of antimicrobic substances and Competitive Exclusion (CE).

Lactococcus

lactis

Pediococcus

acidilactici

Elliason & Tatini, 1999 Nurmi & Rantala, 1973 O’Sullivan et al., 2002

Direct stimulation of the immune system on the gut mucosal surface

Adherence to mammalian extracellular matrix. Stimulation via localized GI tract lymphoid cell foci.

L. crispatus

strains JCM1132, ST1, A33 and 134mi L. gasseri CT5 L. reuteri CT7

Edelman et al., 2002 Toba et al., 1995

(Source: Beasley, 2004)

- 20 -

There have been many studies (Stanton et al., 2005; Ross et al., 2000; Stanton et al.,

1998) in the recent years carried out in Ireland regarding probiotic lactic acid bacteria

and their effect on animals and dairy products. The production of probiotic cheese and

the study of fermented functional food based on probiotics are some of these studies.

Also, lactic acid bacteria are commercially used as starter cultures for the manufacture

of dairy-based probiotic foods (Heenan et al., 2002) and they are regarded as a major

group of probiotic bacteria (Collins et al., 1998; Tannock, 1998; Schrezenmeir and de

Vrese, 2001).

1.5 Functional Foods and Probiotics Products

Functional foods are defined as ‘foods that contain some health-promoting

component(s) beyond traditional nutrients’ (Shah, 2001). The term functional foods

was first introduced in Japan in the mid-1980s and refers to processed foods containing

ingredients that aid specific bodily functions in addition to being nutritious (Hasler,

1998). Functional foods are also known as designer foods, medicinal foods,

nutraceuticals, therapeutic foods, superfoods, foodiceuticals, and medifoods (Shah,

2001). In general, the term refers to a food that has been modified in some way to

become “functional”. One way in which foods can be modified to become functional is

by addition of probiotics: the word “probiotic” originated from Greek meaning “for

life”. According to the definition contained in the report by the Food and Agriculture

Organization of the United Nations and the World Health Organization (FAO/WHO)

in 2002, probiotics are: “Live microorganisms which when administered in adequate

amounts confer a health benefit on the host” (FAO/WHO, 2002).

The term ‘probiotics’ should only be used for products if:

1. The bacterial strains in the product are able to survive the stomach acid and bile, so

that they reach the intestines alive in adequate numbers

2. The bacterial strains have health improving features

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3. The probiotic activity is guaranteed throughout the entire production process,

storage period and shelf life of the product.

Most probiotics consist of lactic acid bacteria, such as Lactobacilli, Lactococci and

Bifidobacteria. These bacteria are also found in large quantities in the human

intestines. However, several strains of Streptococcus, Enterococcus, Pediococcus,

Bacillus species and some yeast are also regarded as probiotic strains as they produce

the same benefits than the lactic acid bacteria.

Functional foods occupy a large market segment in Japan and United States and there

is currently a strong emphasis in Ireland on research and development into value added

foods, such as functional foods. It is estimated that the functional food market is

growing by some 20% a year, a trend that is expected to continue. The market of

functional foods is estimated value at 33.3 billion US dollars (Hilliam, 2000).

According to the available estimations, the market of functional food products which

make specific health claims on the packaging or in the advertising exceeds the volume

of 2.0 billion US dollars in Europe (Menrad, 2003). According to Food Safety

Authority of Ireland, a balanced and varied diet should provide sufficient nutrition for

the average person, however functional foods are promoted as helping to limit or

reduce the impact of a number of disease risk factors and are thus proving popular with

many consumers seeking to achieve or maintain good health (FSAI, 2006). Functional

foods already available on the EU market include those with added cholesterol

lowering plant sterols and stanols, as well as those containing live bacteria (probiotics)

that allegedly enhance the quality of the human gut microflora.

However, functional food is not defined in EU or Irish food legislation and is regulated

through existing food legislation. New legislation is currently being developed at EU

level to harmonise the rules governing the nature and extent of nutrition and health

claims associated with food. This pending legislation will clarify many issues to do

with health and nutrition claims, but in the meantime, this area is governed by existing

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food legislation. However, considering the reports of the FAO/WHO (FAO 2001; FAO

2002), the European Commission and the Scientific Committee on Food consider the

following quality and safety requirements for probiotic food supplements (Table 1.6).

Table 1.6: Requirements for the safety and quality of probiotic food supplements

Requirements

Food safety

Produced conform relevant hygiene and quality control rules (HACCP) Probiotic bacteria should have: no pathogenic properties no virulence properties no toxin production no acquired antibiotic resistance

Labelling

Conform European regulations Should contain the identity of each bacteria strain Should contain the quantity of the living bacteria in total, guaranteed until the ‘best before’ date.

Health claims Conform national regulations (in future European regulations)

(Source: FAO/WHO, 2002)

Traditionally, probiotics have been added to yogurt and other fermented dairy

products, but lactose intolerance and their cholesterol content are drawbacks that affect

their consumption among specific consumer segments (Yoon et al., 2006). In recent

years, consumer demand for non-dairy based probiotic products has increased, and

probiotics have been incorporated into drinks as well as marketed as supplements in

the form of tablets, capsules, and freeze-dried preparations (Shah, 2001). The

importance of prebiotics as enhancers of the growth and performance of probiotic

bacteria has been documented in humans by Fooks et al. (1999) and Van Loo et al.

(1999). Source of prebiotic might be dietary fibre, mainly oligosaccharides and

olysaccharides, which are fermented in the colon (Fooks et al., 1999; Ziemer and

Gibson, 1998).

In the majority of controlled studies on probiotics performed with children and adults,

no adverse effects have been observed, even in studies in which probiotics were

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administered to humans suffering from a severely compromised immune system

(Gionchetti et al. 2000; Naidu et al. 1999; Wolf et al. 1998; Aso et al. 1995). In

addition, probiotics were not found to have any toxic effects in animal tests (Zhou et

al. 2000). A concentration of 107 cfu/ml at the time of consumption is considered

functional (Gomes and Malcata, 1999; Shortt, 1999). A small portion of yogurt can

also contain a similar number of bacteria.

In spite of the fact that probiotics generally make a positive contribution to the health

of the host, a few cases of adverse effects are known (Saxelin et al., 1996, Gasser

1994; Aguirre et al., 1993). Some metabolic features such as the possible production of

biogenic amines in fermented products could generate undesirable adverse effects;

although, it is unlikely that the probiotic bacteria were the causative agents in these

cases (Holzapfel et al., 1998; Gasser, 1994). Nevertheless the safety of probiotic

organisms is an important criterion for the use of these strains into food products. It is

the responsibility of the manufacturer to demonstrate the safety of the strains used.

Given the large amount of probiotic bacteria that have already been consumed for

many years without any problems and the many studies that have demonstrated their

health benefits, it can be confidently stated that the advantages of consuming

probiotics far outweigh any risks (Reid, 2006).

Due to improvements in hygiene, human beings today are exposed to bacteria much

less frequently than was formerly the case. This is certainly true for the undesirable

(pathogenic) bacteria, but it also holds for useful, protective bacteria. Bacteria have

been consumed by humans for many years, not only because they are used in

traditional preparations such as yogurt, cheese, sauerkraut, sausage, etc., but also

because they occur naturally in various foodstuffs. These foodstuffs contain bacteria

that are now classified as beneficial to health. At present there are strict rules

governing food safety. These products are therefore fermented under stringently

controlled, hygienic conditions. Only a limited number of selected bacteria are as yet

used to produce these products and in some instances products are no longer fermented

- 24 -

but acidulated. However, traditional spontaneous fermentation products such as beer,

or wine would not be included in the probiotic range of products as the strains used are

not classified as probiotic. In addition, more and more products are pasteurized or

sterilized at the end of the production process, or are subjected to other purification

steps, which destroy these beneficial bacteria (Tijsseling et al., 2005). As a result of all

these changes, the human body comes into contact with far fewer bacteria (both in

terms of quantities and variety of species) than formerly. This has the advantage, of

course, that many diseases caused by pathogenic bacteria can be avoided, but it also

means that the human being comes into natural contact with beneficial and useful

bacteria to a much lesser extent than was formerly the case (Shah, 2007).

Probiotics support the microbial balance in the intestines of the host and are therefore

recommended as supplements to normal everyday nutrition. In addition, they are also

used for their health benefits and are attracting a great deal of interest from scientists,

as is apparent from a report of a FAO/WHO expert group in which the various

potential health and nutritional benefits of probiotics are evaluated (FAO/WHO, 2001).

1.6 Blanching

Blanching is described as the exposure of vegetables to boiling water or steam for a

short period of time in order to inactivate enzyme and eliminate microorganisms. The

blanching times vary from seconds to minutes and are determined depending on the

vegetables, their shape and size (Table 1.7).

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Table 1.7. Optimum blanching times for some vegetables

Vegetable Blanching Time

(min) Vegetable

Blanching Time

(min)

Beans-Lima, Butter, or Pinto Small

Medium Large

2 3 4

Mushrooms Whole (steamed)

Buttons or Quarters (steamed)

Slices (steamed)

5 3 1/2

3

Broccoli (1 1/2 inches across)

steamed

3 5

Onions (blanch until center is

heated) Rings

3-7 10-15 sec

Cabbage or Chinese Cabbage (shredded)

1 1/2 Peas-Green 1 1/2

Carrots Small

Diced, Sliced or Lengthwise strips

5 0.5-1

Peppers-Sweet Halves

Strips or Rings

3 2

Cauliflower (1 inch across)

3

Potatoes-Irish (New) 3-5

(Source: Kovack, 1999)

The blanching process stops enzyme actions which can cause loss of flavour and

texture. Also, blanching causes tissue cell membrane disruption, protein denaturation

(Hansen et al., 1994), turgor loss (Greeve et al., 1994a), and poor firmness and

crispness (De Belie et al., 2000). Another benefit of blanching is the reduction of

microbial load (Breidt et al., 2000). It also wilts or softens vegetables and makes them

easier to pack. Time is an important factor for the process as under-blanching

stimulates the activity of enzymes and is worse than no blanching, but over-blanching

causes loss of flavours, colours, vitamins and minerals.

- 26 -

1.7 Texture

Fruits and vegetables are edible parts of plants. Fruits are usually regarded as the

reproductive organs of plants, containing the seeds. Vegetables are generally classified

as the non-reproductive parts of plants such as roots, leaves or stems. Both are

composed of cells, and the structure of these cells is one of the major contributors to

the characteristic texture of the food (Rosenthal, 1999). Food texture is a major

determinant in consumer appreciation of foods.

The breakdown pattern of the food as it is chewed and the size, shape and composition

of the particles produced by chewing are responsible for the food texture that is

perceived in the mouth (Christiansen, 1984). Texture is a quality factor that

differentiates foods, for example, fresh fruits and vegetables are described as “crisp” or

“firm”, while processed foods have textures that are “soft” or “chewy”. Bourne (1982)

defined the textural properties of a food as the group of physical characteristics that

arise from the structural elements of the food, they are sensed by the feeling of touch,

they are related to the deformation, disintegration, and flow of food under force and

they are measured objectively by functions of mass, time and distance. However,

Szczesniak (1990) defined food texture as the sensory manifestation of the structure of

food and the manner in which this structure reacts to the applied forces; the specific

senses involved being, vision, kinaesthesia, and hearing.

The main structural material in fruit and vegetables is cellulose, a polymer of glucose

monomers, and the fracture behaviour of this material is a vital part of the fracture

behaviour pattern of plant material. However, the behaviour of cellulose is

dramatically affected by the presence of water (Rosenthal, 1999). Most plant tissues

used for food contain 75% to 95% water, and the behaviour of this component is a

vital factor in the effects of food processing on structure and texture.

Texture is one the most prominent quality attributes to which cell walls contribute

(Waldron et al., 2003). Food-processing methods that have the effect of killing the

- 27 -

cells destroy the integrity of the plasmalemma and the ability of the cell to maintain

turgor (Figure 1.4). Thermal treatments such as blanching cause an initial loss of

instrumental firmness due to the disruption of the plasmalemma (Greeve et al. 1994b).

The latter may result in the development of a rubbery character (Waldron et al., 2003).

However, the most significant softening occurs subsequently as a result of an increase

in the ease of cell separation in many nonlignified tissues (Van Buren, 1979). The final

texture will therefore depend on the relative importance of each factor contributing to

texture and the degree to which that factor has been changed by the processing method

used.

Figure 1.4. Main structural features of a plant cell

(Source: Rosenthal, 1999)

Most common methods of vegetable processing involve heat treatment. As the

temperature rises from 20ºC to 60ºC cell walls thicken, with disruption of the

plasmalemma. The structural changes to vegetable cells by food processing are the

result of complex interactions between the response of their chemical components to

heat; cold; treatment with chemicals such as salt, sugar, or acid and the overall

structure of the cells (Rosenthal, 1999).

The possible use of blanching in combination with controlled fermentation has been

considered by some authors (Fasina and Fleming, 2001, De Castro et al., 1998). The

- 28 -

effects of blanching will be conditioned mainly, the vegetable itself, temperature, and

blanching time. Loss of cellular integrity becomes evident at 60ºC in carrots (Grote &

Fromme, 1984). The rigidity of the tissue is closely related to the shear modulus,

which declines rapidly at 55ºC to 60ºC, in contrast to the slow, steady decline in the

modulus of elasticity (Ramana et al., 1992). It is important to find the right balance

between time and temperature to reduce the level of microorganisms without affecting

much of the initial texture.

1.8 Preliminary consumer study

Sensory analysis or sensory evaluation is a scientific discipline that applies principles

of experimental design and statistical analysis to the use of human senses such as sight,

smell, taste, touch and hearing for the purposes of evaluating consumer products

(Yantis, 1992). The discipline requires panels of human assessors, on whom the

products are tested, and recording the responses made by them. By applying statistical

techniques to the results it is possible to make inferences and insights about the

products under test. From the perspective of a typical new product development, a

preliminary screening consumer study would be recommended as it could provide

useful information about the product characteristics. The selection of sensory panel

combined with screening and acceptability tests would be required to carry out this

preliminary consumer study.

The sensory judges are familiarised with similar products used in this research project

and they are asked to describe their sensory experiences. The development of a sensory

panel deserves thought a planning with respect to the inherent need for the panel, the

availability and interest of panel candidates, the need for screening of training samples

and references, and the availability and condition of the panel room and booths. In

food industries, the sensory panel is the company’s single most important tool in

research and development and in quality control.

- 29 -

The screening tests should use products to be studied and the sensory methods to be

used in the research study (Meilgaard et al., 1999). The screening tests aim to

determine differences among candidates in the ability to discriminate and describe

character differences among product, and discriminate and describe with a scale for

attribute differences in the intensity or strength of characteristic.

The members of the sensory panel will be specifically selected on the basis of their

sensory ability to recognize and discriminate among a range of relevant products. The

preliminary sensory analysis involves that the panellists are familiarised to similar

range of products and they are asked to evaluate these products by rating the intensity

of various characteristics on a scale. This analysis enables the panel administrator to

select the most accurate and consistent subjects, and to identify those individuals who

require more sessions and specific sensory attributes and those judges to be excused

from further tests. Also, it establishes whether there are product differences and at the

same time can establish relationship amongst the attributes assessed. It is applicable to

the characterization of a wide variety of product changes and research questions in

food product development (Lawless and Heymann, 1999). The information can be

related to consumer acceptance information or to preliminary consumer study.

Statistical analyses are applied to look for differences among various products for

characteristics of interest.

The primary purpose of a consumer acceptance study is to assess the personal response

(preference or acceptance) of current or potential customers to a product, a product

idea or specific product characteristics (Meilgaard et al., 1999). The panel

administrator can sometimes apply acceptances tests in a limited way to obtain an

indication about product acceptability and may be asked to pilot such “preliminary

screening” test during product development and before the product is subjected to

more detailed market research. Information derived from acceptance testing will only

be of value if it reflects the results that would be obtained in the population at large and

- 30 -

this is unlikely to be achieved unless a panel which represents the target population is

recruited.

- 31 -

1.9 Research Objectives

The aim of this project was to investigate the potential of producing a fermented carrot

product, a vegetable of significant importance in the Irish market, using beneficial

lactic acid bacteria, a group of bacteria well-known for healthy human benefits and

widely used in food fermentation. The carrot product would be fermented under dry

conditions differing from other fermented vegetables (e.g. sauerkraut, onions and

beetroot) where the fermentation takes place by immersing the vegetables in liquid-

brine inoculated with lactic acid bacteria. The product will be vacuum packed in order

to promote the fermentation. The Research objectives are:

1) Determine and identify the initial microflora and investigate sources of lactic acid

bacteria present in carrots using microbiological techniques.

2) Investigate the effect of blanching times from 10 to 60 seconds on the

microbiological loads and textural degradation of the carrots.

3) Develop a new carrot juice broth media for growth of the lactic acid bacteria and

compare it with a commercial laboratory base media.

4) To apply the process of fermentation using lactic acid bacteria to carrot sticks and

to monitor the pH levels and the microbiological growth.

5) Carry out a preliminary sensory analysis to determine whether judges can

differentiate between fermented and unfermented carrot sticks and determine the

acceptability of these two groups.

- 32 -

CHAPTER TWO

Materials & Methods

- 33 -

2. Materials

2.1 Plant Material Preparation

Carrot varieties available in Ireland include Amsterdam, Chantenays, Nantes &

Danvers half-longs, Cosmic Purple and Round carrots. However, the permanent and

continual availability of some of these carrot varieties were not guaranteed by the

supplier. Two varieties of carrots, Amsterdam (baby carrots) and Nantes half-long

were chosen for this study because they could be obtained all year round. Amsterdam

carrots variety (origin: South Africa) were purchased from Marks & Spencer (Dublin)

and Nantes half-longs carrots variety (origin: Ireland) from Dunnes Stores (Dublin).

Both products were stored under refrigeration conditions at 4ºC until they were used.

Carrots were inspected for quality and only those free from surface blemishes and

defects were chosen for further processing. Carrots were purchased on a weekly basis

and used within 7 days.

Two different methods of extraction of microorganisms were compared to identify and

determine the initial microflora on the carrots. The comparison of the two methods was

carried out in order to determine an efficient method for enumeration of microbial load

and to isolate the initial microflora present on the surface of the carrots.

2.1.1 Unpeeled carrots washed with buffered peptone water

Ten grams ± 0.5 g of whole Amsterdam carrots were placed into 250 ml Duran bottles

with 90 ml of sterile buffered peptone water (Oxoid, Hampshire, United Kingdom).

The bottle was stirred manually for one minute in order to transfer the microorganisms

on the surface of the carrots into the buffered peptone water (BPW). A series of

dilutions were prepared (from 10-1 to 10-3) transferring 1 mL of BPW into 9 mL

peptone saline (Oxoid, Hampshire, United Kingdom). The content in the BPW was

analyzed as described in sections 2.2.1 and 2.2.2. Figure 2.1 is an illustration of the

methodology applied.

- 34 -

Sterile stomacher bag with

90 ml BPW

Figure 2.1. Flow diagram of the methodology used for unpeeled carrots washed with

buffered peptone water.

2.1.2 Macerated carrots extraction method

Ten grams ± 0.5 g of Amsterdam carrots were chopped with a knife which had been

disinfected with methanol and added into a sterile stomacher bag with 90 mL of sterile

BPW. The contents were homogenised using a stomacher 400 Lab Blender (Seward,

London, United Kingdom) at normal speed for 1 minute. A series of dilutions were

prepared (from 10-1 to 10-3) transferring 1 mL of the dilution into 9 mL peptone saline

(Oxoid, Hampshire, United Kingdom). The homogenised content was analysed as

described in sections 2.2.1 and 2.2.2. Figure 2.2 illustrates the flow diagram of the

experiment applied.

Figure 2.2. Flow diagram of the methodology used for macerated carrots

10 ± 0.5 g Whole Amsterdams carrots 90 ml (1:9) Buffered Peptone Water (BPW) Stirred manually 1 min

Dilutions

10 ± 0.5 g Amsterdam carrots 90 ml (1:9) Buffered Peptone Water (BPW) Homogenised (Stomacher) 1 min

1 ml (10-1) +

9 ml peptone saline (PS)

(10-2)

1 ml (10-2) +

9 ml peptone saline (PS)

(10-3)

Dilutions

10-1

1 ml (10-1) +

9 ml peptone saline (PS)

(10-2)

1 ml (10-2)

+ 9 ml peptone saline (PS)

(10-3)

10-1

- 35 -

2.2 Microbiological analysis

The microbiological analyses were adapted from Lyhs (2002).

2.2.1 Pour plate technique

The pour plate technique is used for enumeration of microorganisms in a sample. In

this technique, test samples or suspensions of microorganisms are mixed with molten

agar (45-50°C). The agar is allowed to solidify, trapping the bacteria at separate

discrete positions within the matrix of the medium. While the medium holds bacteria

in place, it is soft enough to permit growth of bacteria and the formation of discrete

isolated colonies. The pour plate technique is based on the following steps:

1. Serial dilution of sample is performed

2. The dilution is aseptically transferred into petri dishes.

3. Melted agar that has been cooled to approximately 44–45°C is added

4. The content is mixed well by slightly rotating plate with bacteria and agar mixture.

5. Agar is allowed to solidify.

6. Plates are incubated inverted at 30ºC or 37ºC depending on the bacteria to be

determined.

7. The number of colonies is counted and the number of microorganisms in the

original sample is calculated.

2.2.2 Surface spread plate technique

The streak plate method is used primarily for isolating microorganisms in pure culture

from specimens or samples containing mixed flora. Obtaining isolated colonies on

plates allows colonial morphology and haemolytic reactions to be examined, and

biochemical/serological testing to be performed. The spread plate technique is used for

enumerating microorganisms and is based on the following steps:

1. 0.1 millilitre (mL) aliquots from the series of dilutions is added to the surface of an

agar plate.

- 36 -

2. Aseptically, the inoculum is spread across the surface using a sterile inoculating

loop. By spreading the suspension over the plate, a dilution gradient is established

to provide isolated colonies.

3. Agar plates are incubated inverted at 30ºC or 37ºC depending on the bacteria to be

determined.

4. Colonies are counted and the number of microorganisms is calculated.

2.2.3. Total Viable Counts (BS EN ISO 4833:2003)

A non-selective nutrient medium, standard plate count agar SPCA; (Oxoid,

Hampshire, United Kingdom) was used to culture a wide range of microorganisms,

collectively referred to as the standard plate count. Aseptically, 1 ml of each required

dilution (10-1, 10-2, 10-3, 10-4, 10-5, 10-6, 10-7) was inoculated into a labelled Petri dish

(duplicate plates were used for each dilution). 15 ml of tempered (46 ± 1°C) SPCA

agar were added into each Petri dish. Carefully the plates were mixed by swirling six

times clockwise, six times left to right, six times anticlockwise and six times up and

down. The plates were allowed to set. The time elapsing between the preparation of the

initial suspension and contact with the agar did not exceed 45 minutes. The Petri

dishes were inverted and incubated at 30 ± 1°C for 48 hours ± 3 hours. The colonies

were counted and recorded on each plate containing between 30 and 300 colonies. The

result calculated was rounded to two significant figures (Appendix A). The result was

reported as total aerobic count g-1 product.

2.2.4 Enterobacteriaceae (BS 5763-10:1993, ISO 7402:1993 )

Aseptically, 1 mL of each decimal dilution (10-1, 10-2 and 10-3) was transferred into a

sterile petri dish. 15 mL of molten violet red bile glucose agar (VRBGA) (Difco,

Oxford, United Kingdom) was tempered at 45ºC in a waterbath (Grant W14,

Cambridgeshire, United Kingdom) and then poured into each plate. The time elapsing

between the end of the preparation of the initial suspension and the medium was

poured did not exceed 15 minutes. The inoculum with the medium was mixed and was

allowed to solidify. After solidification was completed, 10–15 mL of VRBGA was

- 37 -

overlayed on to the surface of the inoculated medium in order to create anaerobic

conditions. The Petri dishes were inverted and placed in an incubator at 37 ± 1°C for

24 ± 2 hours. Colonies of Enterobacteriaceae produce purple red colonies with a

diameter of 0.5mm or greater and sometimes surrounded by a red zone of precipitated

bile. Typical Enterobacteriaceae colonies were counted and recorded on each plate

containing between 30 and 300 colonies. Confirmatory tests were carried out in order

to confirm suspect colonies found (Appendix A).

2.2.5 Lactic Acid Bacteria (BS 7857-2:1996, ISO 13721:1995)

Aseptically, 0.1 mL of each dilution (10-1, 10-2 and 10-3) were transferred into Man-

Rogosa-Sharpe (MRS) agar plates (Oxoid, Hampshire, United Kingdom). They were

incubated in jars under anaerobic conditions using anaerobic GasPack generators

systems (Oxoid, Hampshire, United Kingdom) at 30 ± 1 ºC for 48 ± 3 hours.

Anaerobic indicators (Oxoid, Hampshire, United Kingdom) were used in order to

check that the anaerobic conditions were kept all the time during the incubation time.

Typical Lactobacillus sp. colonies were counted and recorded on each plate containing

between 30 and 300 colonies. Confirmatory tests were carried out in order to confirm

suspect colonies found (Appendix A).

2.2.6 Halotolerance test

Lactic acid bacteria can tolerate high salt concentrations; as a result an analysis of

tolerance in different NaCl concentrations was carried out to identify the lactic acid

bacteria that were originally in the plant material and also, to detect competitors

against lactic acid bacteria. The analysis was adapted from Ventosa et al. (1998).

Aseptically, 0.1 mL of each dilution (10-1, 10-2 and 10-3) was transferred into SPCA

plates (Oxoid, Hampshire, United Kingdom) with the following NaCl (Riedel-de

Haën, Seelze, Germany) concentrations: 2%, 4% and 6.5%. They were incubated at

30ºC for 48 ± 3 hours. The colonies were counted and recorded on each plate

containing between 30 and 300 colonies. The result calculated was rounded to two

significant figures (Appendix A).

- 38 -

Pirex beaker

Wired basket immersed in boiling water

2.3 Blanching

Blanching was applied to the carrots in order to determine the effect on surface

microflora. Ten grams ± 0.5 grams of Amsterdam carrots were put into a wire basket

(18 cm high with a diameter 10 cm, the hole size in the basket was 5 mm diameter) and

placed in a 2L Pyrex beaker filled with deionised water heated by a bunsen burner

(Figure 2.3) and maintained at 100ºC ± 2ºC. The blanching times studied were 10, 20,

30 40, 50 and 60 seconds. Wire baskets were used for ease of removal from the beaker

after the allotted blanching times to ensure that carrots were in direct contact with the

water and that there was a good flow of water in and around them.

Figure 2.3. Illustration of the system used for blanching Amsterdam carrots

The samples were microbiologically analysed to determine total viable counts (as

described in Sections 2.2.1 and 2.2.3). Figure 2.4 illustrates a sketch of the steps

involved in the blanching process and the microbiological analysis.

Bunsen Burner

- 39 -

Figure 2.4. Flow diagram of the blanching experiment carried out on Amsterdam

carrots followed by microbiological analysis.

2.4 Texture analysis of carrots

Texture analysis to assess the effects of blanching time and carrot dimensions was

investigated. In addition, the texture analysis of two jar baby carrot products available

in the current market was analysed in order to determine a range of commercially

acceptable texture for a carrot product.

2.4.1 Effect of blanching on carrot texture

Ten grams ± 0.5 grams of Amsterdam carrots were blanched as described in Section

2.3 for periods of time of 30 to 300 seconds. The diameter of the carrots used was

between 10 and 40 mm and from the three cuts applied in three sections along the

blanched carrot, texture analyses were carried out to determine the effect of the

blanching time on texture. Texture was measured using an Instron texture analyser

10 ± 0.5 g Amsterdam carrots 90 ml (1:9) Buffer Peptone Water Homogenised (Stomacher) 1 min

Dilutions

1 ml (10-1) +

9 ml peptone saline (PS)

(10-2)

1 ml (10-2) +

9 ml peptone saline (PS)

(10-3)

X 2 X 2 X 2

Incubation

48 ± 2 h 30 ºC

Time 10 sec

20 sec Blanching 30 sec time 40 sec 50 sec 60 sec

AEROBIC

Medium SPCA

AEROBIC

Medium SPCA

Whole Amsterdam carrots

- 40 -

(Instron 4302 Universal Testing Machine, Canton MA, USA) to which a single blade,

1 mm thick was attached to the crosshead and the carrot was sheared longitudinally to

a depth of 25 mm (Figure 2.5)

Figure 2.5. Universal Testing machine Instron 4302

The crosshead speed was set at 50 mm/min. A plot of force (kN) against displacement

(mm) was produced by the Instron Series IX (Windows) during the test. Maximum

load force (kN), maximum extension (mm) and break load (N) were recorded. Figure

2.6 is a representation of the steps followed.

Figure 2.6. Flow diagram design used to determine the effect of blanching on the

texture of the carrots

2.4.2 Relationship between carrot diameter and textural degradation after a

period of blanching times

Amsterdam carrots were selected depending on the diameter (∅); carrots with a

diameter bigger than 40 mm (∅>40 mm) were included in one group. The second

group included carrots with a diameter smaller than 10 mm (∅<10 mm). Due to the

Texture Analysis Instron 4302

Blanching 30 180 time 60 210 (seconds) 90 240 120 270 150 300

Whole Amsterdam carrots

(10mm ≤ ∅ ≤ 40 mm)

- 41 -

heterogeneity in diameters, the first group (∅>40 mm), included two carrots and group

of three carrots were used in the second group (∅<10 mm) for each blanching time.

Three cuts on three sections along the carrot were carried out in order to determine the

texture. A total of 50 carrots were used in this experiment. Figure 2.6 is a photograph

representing the two different groups of carrots used.

Figure 2.6. Two groups of carrots

used (1st group: 2 carrots with

diameter bigger than 40 mm / 2nd

group: 3 carrots with diameter

smaller than 10 mm)

2.4.3 Texture comparison of two jar carrot products

Texture analysis was applied on two jar carrot products purchased in two supermarkets

in Dublin in order to determine commercially acceptable texture values. Product A

(Figure 2.7.a) was a glass jar baby carrot product (ingredients: baby carrot, water,

sugar, salt and antioxidant: ascorbic acid) purchased in Supervalu (Dublin); (Nutrient

value for 100g is 29 Kcal, with 0.5 g of protein, 6.0 g of carbohydrates and 0.3 g of

fat). The Product B (Figure 2.7.b) was, also, a glass jar carrot product (ingredients:

carrot, water, salt and sugar) purchased in Aldi (Dublin); (Nutrient value for 100 g was

18 Kcal, with 0.8 g of protein, 3 g of carbohydrates, 0.2 g of fat, 1.7 g of fibre and 0.3

of sodium).

- 42 -

Figure 2.7.a. Carrot product A examined Figure 2.7.b. Carrot product B examined

(Supervalu baby carrot) (Lidl, Gem whole carrots)

2.5. Modification of the plant material: carrot sticks

The modification of the plant material was necessary due to the limited availability and

non-homogeneity of the baby carrots (Nantes variety). Carrot sticks were produced in

order to obtain uniform and homogeneous plant material. Carrots were cut into carrot

sticks (Megamix 5100, Montceau en Bourgogne. France) with dimensions of 90 mm x

5 mm x 5 mm. Carrot sticks were blanched (as described in Section 2.3) at 100ºC for

40 seconds, cooled down and stored at 4ºC until they were used. Figure 2.8 is a

photograph of the carrots sticks used for the experiments.

Figure 2.8 Carrot sticks

produced by Megamix 5100.

- 43 -

2.6. Evaluation of O2 and CO2 levels of packaged minimally processed

carrots sticks and blanched carrot sticks

Minimally processed carrot sticks and carrot sticks blanched for 40 seconds were

placed in an air sealed bag and the evolution of gases within the packages were

monitored to determine the change in O2 and CO2 concentrations over storage time.

Gas analysis of the package atmospheres was carried out at 0, 18, 24, and 72 hours. A

rubber adhesive septum (Madderlake Scientific, Oxford, United Kingdom) was

attached to the individual packs before gas analysis took place to prevent ingress of air.

Gas samples were extracted using a hypodermic needle (Neolus Belgium Terumo, No.

2 110559, Merseyside, United Kingdom). Duplicate samples were analysed using a

Systech Gaspace II gas analyser (Systech Instrument Ltd., Oxon, United Kingdom).

2.7 Broth for Lactic Acid Bacteria: Carrot Juice Broth (CJB)

A broth prepared from carrots was tested as an edible medium where the lactic acid

bacteria could be cultivated. A hundred grams ± 5 g of carrots (variety Nantes) were

washed with water and topped and tailed using a sharp knife which was previously

disinfected with methanol. The outer layer of skin was removed manually using a

standard vegetable peeler. The peeled carrots were placed in a juice extractor (Breville

JE95, Botany, Australia) and the carrot juice was collected in a 250 ml Duran Bottle.

The carrot juice was pre-filtered through Whatman 541 paper filters (Whatman,

Nottingham, United Kingdom) using a ceramic funnel and pump suction (Millipore,

Billerica, MA, USA). The filtrate content was centrifuged for 15 minutes at 12,000

rpm (Sigma 2K15, Munich, Germany). The liquid phase was filtered again with 0.8

µm Millipore sterile filters (Millipore, Billerica, MA, USA), placed in a 250 ml Duran

bottle and autoclaved at 121ºC for 15 minutes. The broth was kept at 4 ± 2 ºC until it

was used. CJB was used within 7 days of production,

- 44 -

2.7.1 Comparison of Carrot Juice Broth and MRS broth

Fresh carrot juice broth and MRS (De Man Rogosa and Sharpe) broth (Oxoid,

Hampshire, United Kingdom) were monitored over 48 hours in order to compare their

ability to sustain microbial growth. Two strains of Lactobacillus sp.; Lactobacillus

plantarum (ATCC 8014, Medical Supply, Ireland) and Lactobacillus brevis (ATCC

8287, Medical Supply, Ireland) were inoculated with a loop from a pure culture in

MRS slant into either 100 ml ± 5 ml of fresh CJB or MRS broth. Microbiological

analyses (total viable counts) were carried out at 0, 24, and 48 hours in order to

compare the microbiological growth of Lactobacillus sp in the CJB and the MRS

broth.

2.8 Fermentation of carrot sticks

Ten grams ± 0.5 g of carrot sticks were placed in a fermentation test tube (15 cm

length x 5 cm diameter) which was filled up with carrot juice broth inoculated with

three different levels of Lactobacillus plantarum (1.5-5.3x106 cfu/ml; 3.2-8.1x107

cfu/ml; 4.3-8.4x108 cfu/ml). Carrot sticks were removed from the fermentation tube

after periods of time of 1, 2 and 4 hours and placed in PPE barrier bags (20 cm x 30

cm), sealed by a Multi Vac heat sealer Webomatic (Werner Bonk Bochum C1011,

Bochum, Germany) and stored at 4ºC (Carel Master Cella Compact Cold Room, Cross

Refrigeration, Padova, Italy), 10ºC (LMS-305, Sevenoaks, Kent, UK) and 25ºC

(room temperature). The pH and total viable counts (seen in section 2.2.3) were

monitored at day 0, 1, 7 and 14. Carrot sticks were placed in a juice extractor (Breville

JE95, Australia) where the homogenates obtained was collected in a test tube and pH

readings were recorded (Orion pH meter 420A, United Kingdom). The pH meter was

calibrated using standard phosphate buffers of pH 4, 7 and 10, and the electrode was

washed thoroughly with distilled water after each measurement. Figure 2.9 is a

representation of the experimental work carried out.

- 45 -

Figure 2.9. Flow diagram representing the steps carried out during the fermentation of

carrot sticks.

2.9 Preliminary sensory analysis

Sensory analysis techniques were used to assess sensory qualities such as colour,

texture, aroma and overall visual quality of the vegetable products over time. The

judges were familiarised with the sensory attributes of unfermented and fermented

carrot sticks.

2.9.1. Test sheet preparation

Three quality attributes, appearance, texture and aroma, were chosen for the

determination of sensory changes applied to carrots (Kala and Prakash, 2004).

- 46 -

Appearance was scored in terms of colour and brightness and aroma was scored in

terms of freshness and pickled aroma. Texture was scored in terms of the firmness and

the overall quality. Each attribute was evaluated on a test sheet using a vertical 5 point

scoring scale, where 1 reflects a low level of the attribute and 5 a high level of

attribute. This vertical scoring scale was adopted for ease of use for the judge and

statistical analysis. (Appendix B). Visual assessment of appearance attributes was

made under fluorescent light which eliminated any lightning differences which may

have occurred under natural light.

2.9.2. Panel Initiation

A group of ten people, seven postgraduate students and three staff members of the

Food Science School and Environmental Health, Faculty of Tourism and Food (DIT)

were chosen for the panel. They participated in six sessions to become familiar with

sensory methodology and products. Sensory analysis took place in a dedicated sensory

analysis facility in the Food Processing Lab (Sackville Place, DIT) where judges were

separated from each other by individual booths and conditions giving rise to

interference were minimised. Instructions for the panel and sensory analysis were

displayed to all judges by computers located in booths. All computers were connected

to a main terminal where all data was collected and analysed by Compusense Five

software (Release 4.4, Ontario, Canada). All the samples were served to judges at

room temperature on a white paper plate.

Products were coded using randomly chosen three digit figure to avoid bias. The

vertical five-point scoring scale was explained to judges whereby a score of 5 would

represent the highest score of an attribute quality, and decreasing scores towards one,

signifying a deterioration in quality, with one reflecting a very poor quality parameter.

At initial introductory sessions, judges were given single vegetable samples typical of

fermented and pickled products (e.g.: sauerkraut, gherkins, pickled onions and

beetroot), to familiarise them with the attributes of theses products. Judges were

instructed to give the raw products the highest scores (5) for the appearance and

- 47 -

texture attributes. However, they were instructed to give the pickled aroma the highest

score (5) for aroma attribute. As a result, judges were familiarised with the layout and

scoring scale of the test.

Further to this testing and as a preliminary consumer analysis, judges were given two

groups of carrots in order to evaluate their attributes and level of acceptability. The

first group consisted in unfermented carrots, which were divided into two subgroups;

raw carrot sticks and blanched carrot sticks. The second group consisted in fermented

carrots which were divided in two subgroups, carrot sticks fermented for 1 day

(representing the early stage of the fermentation) and carrot sticks fermented for 14

days (representing the final stage of the fermentation)

The perceived intensity of each attribute, relative to the fresh sample was indicated by

clicking on the screen of the appropriate score on the scale. For evaluating texture,

judges were instructed to break the product using a fork or their hands. Those judges

who demonstrated consistent scoring ability were selected for the preliminary sensory

analysis panel. These judges were consistently able to distinguish the pickled samples

from raw and blanched samples and accurately evaluate the differences among

products. This panel consisted of eight judges (4 males and 4 females) with ages

between 23-41 years old.

2.10 Statistitical Analysis

Single, two-way and multiple analyses of variances (ANOVA) were performed in

order to determine differences among the treatments. Differences were reported as

significant to 95% LSD intervals and to Tukey’s HSD intervals. Also, Multiple Range

Tests were performed. They are the default method used when comparing pairs of

means in the ANOVA procedures. Statgraphics Centurion XV (Version 15.1.02;

Statistical Graphics Co., Rockville, USA) was used to analyse the data.

- 48 -

CHAPTER THREE

Results & Discussion

- 49 -

3.1 Determination and identification of the general microflora of

carrots

The microbiological load of carrots (variety Amsterdam) was determined using either

raw whole carrots washed with buffered peptone water (BPW) or macerated carrots as

described in Section 2.1.

3.1.1 Microbiological analysis of carrots

Total Viable Counts (TVC), Enterobacteracteriacea and Lactic Acid bacteria results

are presented in Table 3.1. Total Viable Counts and Enterobactericeae loads for raw

whole carrots washed with BPW were significantly (p<0.05) lower than macerated

carrots by 1 Log.

Table 3.1. Total Viable Counts, Enterobacteriaceae and Lactic Acid Bacteria loads on

Amsterdam carrots both macerated and unpeeled whole carrots washed with BPW.

Macerated Carrots

(Log cfu / g) Whole carrots washed with BPW

(Log cfu / g)

Total Viable Counts 5.30a ± 0.05 4.54

b ± 0.11

Enterobacteriaceae 3.59c ± 0.20 2.55

d ± 0.21

Lactic Acid Bacteria ND* ND*

Mean ± Standard Deviation based on twenty four measurements. Different lower case letter denotes

significant differences according to Duncan’s Multiple Comparison test (p<0.05)

*ND: Not detected

The effectiveness of extracting the microbial load by washing raw whole carrots with

BPW without the destruction of the carrot was not as efficient as macerating the

carrots due to the irregular microsurface and the existence of microcavities on the

carrot surface. As a result, these areas were not accessible to BPW during the washing

process. However, the maceration of carrots assured that the total microbiological load

was accounted by this method. The same conclusion was reached in similar studies

- 50 -

comparing non-destructive and destructive techniques applied to meat surface products

(Fliss et al., 1991). Previous studies on macerated carrots (Gleeson and O’Beirne 2005,

and O’Reilly, 2000) estimated the initial bacterial load of total viable counts and

Enterobacteriaceae as 5.0 and 3.21 Log cfu/g, respectively. These results are in

accordance with the microbial load obtained in the macerated carrots (Table 3.1).

According to the microbiological quality of ready-to-eat foods at the point of sale

(FSAI, 2001) raw carrots are classified as category E (raw vegetables). Under this

category, carrots are classified in 3 subcategories depending on their microbial load:

satisfactory, acceptable and unsatisfactory (Appendix C Table 1).

Accordingly, the carrots (variety Amsterdam) used in this study could be classified as

satisfactory with respect to aerobic colony counts indicating a good microbiological

quality. However, for Enterobacteriaceae loads, carrots were classified as acceptable,

a borderline limit of microbiological quality.

Ireland’s Guideline for the microbiological quality of ready-to-eat foods at point of

sale does not include LAB as a parameter to be analysed, as they are considered non

pathogenic bacteria; although in higher concentration they are associated with spoilage

of fish (Lyhs, 2002), meat (Franz and Van Holy, 1996), and fruits and vegetables

(Vaughan et al., 1994). Also, LAB produce organic acid, which modify the

environment within the food thus, inhibiting the growth of pathogenic bacteria (Rankin

et al. 2007; Ammor et al.; 2006, Gomez et al., 2002).

However, LAB were not detected using either surface washing whole raw nor

macerated carrots. These results were in disagreement with the findings of Klaiber et

al. (2005) and O’Reilly (2000) whereby lactic acid bacteria populations were found on

carrots in the range of 2.53-3.50 Log cfu/g. However, according to Gomez et al.

(2002), vegetables generally contain low levels of LAB, and the detection of LAB by

traditional procedures is difficult. The absence of lactic acid bacteria might also be

- 51 -

attributed to the different quality raw carrot varieties or to different post-harvest

processing or conditions (Corbo et al., 2006).

3.2. Enumeration of halotolerant bacteria on carrots

The salt content of carrots is estimated at 0.5-1%. Halophilic bacteria are competitors

with LAB in respect to nutrients under halophilic and acidic conditions (Kimura et al.,

2001). They constitute a heterogeneous group of microorganisms including species

belonging to different genera, such as Halomonas, Salinivibrio, Chromohalobacter

(Ventosa et al., 1998). Halophilic bacteria grow best in the presence of some salt 1-5%

(Lee, 2004). Moderate halophilic bacteria are able to grow optimally in media of 3–

15% salt (Ventosa et al., 1998) and extremely halophilic microorganisms tolerate up to

30% salt (Lee, 2004). Although, LAB can tolerate high salt concentrations (Lyhs,

2002), their growth is limited by other microorganisms that compete for nutrients. The

halotolerance test was conducted to examine the presence of halophilic bacteria on

macerated carrots samples.

A gradual decrease of Total Viable Counts (TVC) in relation to different salt levels

(2%, 4% and 6.5%) is represented in Figure 3.1. ANOVA analysis carried out on the

data (Appendix C Table 4 & 5) showed that the salt concentration up to 2% had no

significant effect on the initial load (p<0.05). However, 4% salt content reduced

significantly the initial counts of 5.18 Log cfu/g by 1 Log. A reduction of 3 Log was

observed for 6.5 % salt content, reducing the microbiological load to 2.08 Log cfu/g.

- 52 -

0

1

2

3

4

5

6

0 1 2 3 4 5 6 7

salt content (% NaCl)

TV

C (

Lo

g c

fu/g

)

Figure 3.1. Microbiological loads of carrots (variety Amsterdam) under halophilic conditions

of 2%, 4% and 6.5% NaCl.

Values are mean and standard deviation based on 16 determinations.

The presence of halophilic bacteria was detected (2.08 Log cfu/g at 6.5% salt content)

on the carrot samples. Halophilic bacteria are associated with the spoilage of products

in brine and meats (Ventosa et al., 1998) and fish (Dissaraphong et al., 2006). In terms

of microbiological levels and according to the results in Table 3.1 and Figure 3.1,

Amsterdam carrots had a considerable risk of spoilage and a short shelf life due to the

presence of mesophilic and halophilic bacteria.

3.3 Blanching of carrots

Since the presence of halophilic and mesophilic bacteria was detected on Amsterdam

carrots, the inactivation of the microflora present on the surface was imperative as a

preventative measure to reduce spoilage and extend shelf life.

Thermal methods are extensively used for the preservation of foods and they are highly

effective at inactivating microorganisms and are also sometimes employed in pickling

of fruits and vegetables to increase the microbial stability or safety of food products

- 53 -

(Lee, 2004). Also, blanching treatment causes the inactivation of enzymes such as

polyphenoloxidases, peroxidase, catalase, and phenolase, which may otherwise lead to

the development of deterioration reactions, such as undesirable colour, flavour or

texture changes in the product (Gorniki and Kaleta, 2007). As a result, blanching using

boiling water at 100ºC was carried out to investigate the effect of short time thermal

treatment on reducing the microbial load on carrot samples. Carrots (variety

Amsterdam) were blanched for 10, 20, 30, 40, 50 and 60 seconds. This range covered

both low and conventional blanching times for carrots (Section 1.6).

ANOVA analysis which was carried out on the total viable counts over a range of

thermal treatments showed that blanching times had a significant effect (p<0.05) on

reducing surface microflora of carrots, as it would be expected (Appendix C Table 5 &

6). For example, 10 seconds caused a significant reduction (p<0.05) of 2 Log cfu/g

from the initial microbial population of 5.27 Log cfu/g as seen in Figure 3.2. Also, 20

seconds blanching time produced a significant reduction (p<0.05) of 3 Log cfu/g. A

reduction of 3.7 Log cfu/g was achieved after a blanching time of 30 seconds. Finally,

blanching for 40 seconds caused the total inactivation of the initial microflora on the

carrot samples.

The absence of total viable counts for 50 and 60 seconds of blanching was in

agreement with a similar study (Breidt et al., 2000); where a variety of blanching times

were applied to pickled cucumber obtaining similar microbial reductions. Pao and

Davis (1999) determined that immersion of oranges in hot water (70°C for 2 min, or

80°C for 1 min) effectively reduced Escherichia coli on fruit surfaces by 5 Log

cfu/cm2.

- 54 -

0

1

2

3

4

5

6

0 10 20 30 40 50 60

Blanching time (seconds)

TV

C (

Lo

g c

fu/g

)

Figure 3.2. Microbiological loads on carrots (variety Amsterdam) after blanching for 10-60

seconds

Values are mean and standard deviation based on 28 results.

3.4 Texture analysis of carrots

The effect on the texture after applying a series of blanching times and the correlation

between texture and diameter of carrots (variety Amsterdam) were investigated using

an Instron 4302 Universal Testing Machine (Instron, Canton MA, USA). The

maximum shear force for blanched carrots was taken as indicative of the fracture of the

carrot texture. A typical Instron curve, showing the shear force (kN) against

displacement (mm) is shown in Figure 3.3.

* * *

* Not detected

- 55 -

0

0,01

0,02

0,03

0,04

0,05

0,06

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Displacement (mm)

Sh

ear

Fo

rce (

kN

)A

B

C E

F

G

H

D

Figure 3.3. A typical curve of shear force (kN) versus displacement upon shearing of raw

Amsterdam carrots.

The first sharp peak (A) is produced when the blade first slices the carrot, then a series

of jagged peaks (B-H) are produced as the blade passes through the carrot. In this

research work, shear force recorded are those represented by the first sharp peak (A).

These jagged peaks are the result of the blade rupturing the cell walls of the carrot

tissue, which are still intact in a raw carrot. The main contributors to textural loss are a

sequence of semipermeable membrane degradation, cell wall separation and final

collapse of the pectin network which is responsible for cell adhesion (Lillford, 2000).

3.4.1 Effect of blanching on carrot texture

The textural changes during blanching have been investigated by Fuchigami et al.

(1994), Glasscock et al. (1982) and Rahman et al. (1971) who found significant

differences in the texture of carrots after blanching treatments. A progressive decrease

in the shear force of blanched carrots over the different blanching periods of time was

observed (Figure 3.4). Similar trends were recorded by other authors (Rico et al., 2007

and Gomez et al., 2005).

- 56 -

Figure 3.4. Shear Force (N) for shearing raw Amsterdam carrots over a range of blanching times.

Mean ± Standard Deviation based on 30 determinations.

ANOVA analysis of the maximum loads to shear blanched carrots over a range of

blanching times showed that blanching times up to 30 seconds did not have a

significant effect on the initial carrot texture at the 95% confidence level (Appendix

C). As a consequence, the textural degradation up to 30 seconds blanching could not

be considered significant. However, significant differences were found for blanching

times higher than 30 seconds at p<0.05. A progressive decrease in the tissue strength

was observed for blanching periods longer than 120 seconds (Figure 3.4). Carrots

soften upon blanching due to both turgor loss caused by cell membrane disruption and

to changes produced in cell wall polymers, particularly the pectic substances (Ng and

Waldron, 1997; Greeve et al., 1994a and Greeve et al., 1994b), which are involved in

holding the plant cells together (Ryden & Selvendran, 1990). The textural degradation

of the blanched carrots after 210 seconds reached 61% of the initial texture, 69% after

270 seconds and increased up to 77% after 300 seconds.

During prolonged heating, cells may become completely separated resulting in major

loss of textural strength. A two-stage sequence explains this tissue softening: a partial

0

10

20

30

40

50

0 30 60 90 120 150 180 210 240 270 300

Time (sec)

Max

. L

oad

(N

)

1st phase: pectin methylesterase activity

2nd phase: polygalacturonase activity

- 57 -

demethylation of pectins and associated methanol production as a result of pectin

methylesterase activity, followed by depolymerization of the lower degree of

methylated pectins and galacturonic acid by polygalacturonase activity (Vu et al.,

2004). These two phases can be observed in Figure 3.4, where the first phase is

associated with the pectin methylesterase activity followed by the second phase, which

is associated with the polygalacturonase activity.

The maximum load for shearing the carrots showed a good correlation for each of the

two-stage sequence in relation to blanching treatment. If the maximum load is taken as

an indicator of the textural degradation produced in the carrots, then the textural

degradation corresponding to the first phase could be modelled as a linear equation;

y= -0.0948x + 39.905 (R2=0.902) where y represents maximum load to shear blanched

carrots (N) and x represents blanching time (seconds). Following the first phase, the

second phase could be modelled also, using linear regression as y = -0.0991x + 38.154

(R2= 0.9883).

Forty seconds was the minimum blanching time required to inactivate the initial

microflora of carrots (Section 3.3). In terms of textural degradation, 40 seconds

blanching would have caused a 6.5% loss of the initial texture. ANOVA analysis

showed that texture after 40 seconds blanching would not have caused a significant

change from the initial texture (p<0.05). Blanching and texture analysis trials led to the

conclusion that a 40 seconds blanching treatment was enough to cause total

inactivation of the initial microflora with minimal textural degradation. Subsequently,

these treatment conditions will be applied for the rest of this work.

3.4.2 Relationship between carrot diameter and textural degradation after a

period of blanching times

Amsterdam carrots were purchased from a local supermarket in Dublin in retail packs

of 250 grams (Figure 3.5a). Carrot samples utilized did not all have a uniform shape as

- 58 -

they were bought in batches. As a consequence, a range of diameters was encountered

among the carrots (Figure 3.5b).

Figure 3.5a. Carrots (variety Amstedam) with a Figure 3.5b. Carrots (variety Amstedam) in retail

range of diameters. packs.

Since carrot diameter could affect the texture degradation after a heat treatment such as

blanching, the relationship between carrot diameter and textural degradation was

studied. Texture analysis were carried out on a group of carrots (variety Amstedam)

with diameter smaller than 10 mm and another group with diameter higher than 40

mm, and both groups were blanched over a range of times from 30 seconds to 300

seconds.

Texture degradation did not show the same pattern for both carrots with diameters

higher than 40 mm and smaller than 10 mm. Carrots with diameters smaller than 10

mm showed higher texture degradation than carrots with diameters higher than 40 mm,

as would be expected (Figure 3.6). ANOVA analysis (Appendix C) showed that

blanching times up to 60 seconds did not have, significant effects (p<0.05) on the

texture degradation for carrots with a diameter higher than 40 mm. However, even 30

seconds blanching had a significant effect (p<0.05) on carrots with diameters smaller

than 10 mm. After 150 seconds blanching, a sharp decrease in texture was observed in

both groups. After 270 seconds blanching, the level of texture degradation for carrots

with diameters smaller than 10 mm reached 87% of the original texture. However, the

- 59 -

level of degradation reached in carrots with diameters higher than 40 mm was only

75%.

0

10

20

30

40

50

60

0 30 60 90 120 150 180 210 240 270 300Time (sec)

Ma

x L

oa

d (

N)

Carrot diameter <10mm

Carrot diameter >40 mm

Figure 3.6. Maximum load (N) for shearing the two groups of carrots after blanching for 30 to 270

seconds.

Mean ± Standard Deviation based on 50 determinations.

The two-stage sequence of this tissue softening was observed in the previous section

(Figure 3.4). The first phase is associated with a partial demethylation of pectins and

methanol production and the second phase is associated with polygalacturonase

activity (depolymerization of the lower degree of methylated pectins and galacturonic

acid).

The maximum load for shearing the carrots showed a good correlation for each of the

two-stage sequence in relation to blanching treatment for both groups; carrots with

diameters less 10 mm and with diameters higher than 40mm. The first phase in carrots

with diameter higher than 40 mm could be modelled as a linear equation; y = -0.0697x

+ 48.303 (R2=0.9872) where y represents maximum load to shear blanched carrots (N)

1st phase: pectin methylesterase activity

2nd phase: polygalacturonase activity

- 60 -

and x represents blanching time (seconds). In carrots with diameter less than 10 mm

the linear equation would be modelled as y = -0.1778x + 31.058 (R2=0.9925)

The second phase in carrots with diameter higher than 40 mm could be modelled as y

= -0.2505x + 79.657 (R2=0.9885). In the case of carrots with diameter less than 10

mm, linear equation would be modelled as y=-0.119x + 34.711 (R2=0.9369).

Larger diameters delayed texture degradation due to blanching treatments. Carrots with

smaller diameters suffered higher texture degradation caused by the enzymatic

degradation of the cell wall pectin (a cell wall polysaccharide) catalysed by different

pectinases (Vu et al., 2004) than those with diameters bigger than 40 mm. The main

contributor to textural loss is a sequence of degradation of semipermeable membranes,

cell wall separation and final collapse of the pectin network (Lillford, 2000), which is

directly correlated to the cell wall diameter of the carrot. A homogeneity in carrots

diameters would be required to achieve homogeneous results and reduce variability in

the final results.

One of the aims of this work was to determine the feasibility of producing fermented

carrots using lactic acid bacteria. This product would be considered a novel fermented

snack product as it would be commercially different from other fermented vegetables.

The fermented carrot would be vacuum-packed and fermented in dry conditions

differing from other fermented vegetables (e.g. sauerkraut, onions and beetroot) where

the fermentation takes place by immersing the vegetables in liquid-brine inoculated

with lactic acid bacteria. Microbiological analysis, blanching and textural studies have

determined the initial load of microorganisms, time required to remove the microflora

by blanching and the effect on the texture of the carrots. However, as a novel product,

it is important to establish a benchmark in texture. As a result, textural studies of

similar products were carried out.

- 61 -

3.4.3 Texture analysis of two jar carrot products

At this stage, it was important to establish a texture reference point which is considered

acceptable from a consumer’s view and also, establish a range of textures that would

be considered as a benchmark for the novel fermented snack carrot. The aim was not to

compare textures between products but rather to find out a commercially acceptable

texture. Accordingly, the texture of two jar carrot products was analysed using texture

analysis methods as applied to the blanched carrots (Section 3.4.1).

ANOVA analysis (Appendix C) showed significant differences (p<0.05) of the

maximum load results for the two jar carrot products (Table 3.2). The heterogeneity

between products, in terms of variety, length and diameter may explain the variation in

the results. However, the textural analysis of product A and B provided a range of

texture from 2.62 to 1.68 N (Table 3.3). This could be used as a texture reference for

the product to be developed in this study.

Table 3.2. Maximum load (N) for shearing canned carrot products A and B

PRODUCT A

(Supervalu baby carrot)

PRODUCT B

(Lidl, Gem whole carrots)

2.62 ± 0.59 N 1.68 ± 0.52 N

Mean ± Standard Deviation based on 30 determinations.

3.5. Modification of the plant material: carrot sticks

The importance of working with a homogeneous product in terms of shape, length and

diameter is fundamental for obtaining reproducible results. According to the results of

Section 3.4.2, the modification of the plant material into a homogeneous diameter

carrot was required. Using carrot sticks provided homogeneity in terms of length,

shape and diameter as opposed to using whole baby carrots. The carrot variety used in

this study (Amsterdam variety) was not suitable for carrots sticks due to its

heterogeneity and the fact that the supplier could not guarantee its availability all the

year round (seasonal production). An alternative carrot source (Nantes variety) was

- 62 -

chosen (Section 2.5). The modification of the sample reduced the initial

microbiological levels to lower levels than the initials loads for carrots (Amsterdam).

This was achieved by removing the external layers and producing carrot sticks. As a

result, the microbiological results would not be a significant factor in further

experiments.

3.6. Evaluation of O2 and CO2 levels of packaged minimally processed

carrots sticks and blanched carrot sticks

Respiration is an important process in vegetables because it may affect the shelf-life of

the product. The shelf life of harvested vegetables depends on the interaction between

genetic and physiological status, the post harvest physicochemical environment and

spoilage microorganisms. Fruits and vegetables with higher respiration rates tend to

have shorter storage-life than those with low rates of respiration. Extension of shelf life

of vegetables can be achieved by minimizing the rate of respiration and biochemical

activities during storage (Zagory and Kader, 1988). Carrots have a moderate

respiration rate between 10-20 mg CO2 kg-1 h-1 (USDA, 2004). However, blanching

has an effect on decreasing or even inactivating the respiration rate (Haas et al., 1994).

Different types of packaging films in modified atmosphere packaging (MAP) of

vegetables have different permeability to O2, CO2 and water vapour. The effects of

MAP are based on the often observed slowing of plant respiration in low O2

environments. There is about 21% O2 in the air (Zagory and Kader, 1988). As the

concentration of O2 inside the package falls below about 10%, respiration starts to

slow. This suppression of respiration continues until O2 reaches about 2-4% for most

produce. If O2 gets lower than 2-4% (depending on product and temperature),

fermentative metabolism replaces normal aerobic metabolism and off-flavours, off-

odours and undesirable volatiles are produced. Similarly, as CO2 increases above the

0.03% found in air, a suppression of respiration appears. Reduced O2 and elevated CO2

together can reduce respiration more than either alone. In addition, elevated CO2

suppresses plant tissue sensitivity to the effects of the ripening hormone ethylene. For

- 63 -

those products that tolerate high concentrations of CO2, suppression of the growth of

many bacteria and fungi results at higher than 10% of CO2. The goal of MAP of fresh

produce is to create an equilibrium package atmosphere with % O2 low enough and %

CO2 high enough to be beneficial and not injurious. Appropriate packaging materials

have been developed for most of the more common fruits and vegetables. There is

consensus as to which films are appropriate for standard size packages of garden salad,

broccoli and peeled carrots. Films for low, medium and high respiration rate

commodities are now available from many package vendors and the process of

matching oxygen transmission rate (OTR) to product is being constantly refined. PPE

bags have the properties of high barrier to moisture, vapour, chemicals, fats and gas

(Seyoum et al., 2001). They are non-toxic and transparent with high clarity.

The effect of blanching on the respiration of carrot sticks was studied. Minimally

processed (MP) carrot sticks (no treatment applied) and carrots sticks blanched for 40

seconds were packed in polypropylene ether (PPE) bags with 90% vacuum and stored

at room temperature. Levels of O2 and CO2 were monitored at 0, 18, 24 and 72 hours

(Figure 3.7)

- 64 -

0

5

10

15

20

25

0 18 24 72Time (hours)

% O

2

0

5

10

15

20

25

% C

O2

O2 %MP CO2 %MP O2 %Blanching CO2 %Blanching

Figure 3.7 O2% and CO2% levels of packed blanched and minimally processed (MP) carrot sticks

monitored over 72 hours.

Results are based on 160 determinations.

Minimally processed carrot sticks showed a significant decrease in O2 levels over the

72 hours. This rapid decrease reflected the high respiration rate caused by the stress of

the minimal processing procedure, such as peeling and cutting had on the vegetable

(Surjadinata & Cisneros-Zevallos. 2003). After 24 hours, oxygen levels decreased

slowly, reaching values between 16-17%. Carbon dioxide showed the opposite

behaviour to oxygen, levels increased significantly (p<0.05) after day 1, reaching final

concentrations of 14% after 72 hours. However, these levels at the end of storage are

considered acceptable for sliced carrots (Fonseca et al., 1999).

The oxygen and carbon dioxide levels in carrot sticks blanched for 40 seconds

remained constant over the 72 hours (20.9% O2 and 0.0% CO2). The blanching process

inactivated the respiration process by inactivating most of the enzymes. Enzyme

activity is used to optimize the blanching process of vegetables. Two of the more heat

resistant enzymes important in vegetables are catalase and peroxidase. If these are

destroyed then the other significant enzymes in vegetables also will have been

inactivated.

- 65 -

The constant oxygen and carbon dioxide levels minimize the risk of hypoxic

atmosphere, in agreement with Sode & Khün (1998). Such conditions will minimise

the fermentative process which might cause the formation of acetaldehyde and the

appearance of off-flavour compounds (Kays, 1991). This was an important finding in

this project as the fermented carrot sticks would not be affected by the respiration

process.

3.7 Utilization of carrot juice broth as a new growth media for lactic

acid bacteria

The fermentation of carrot sticks using the beneficial lactic acid bacteria was one of

the aims of this work. MRS (De Man Rogosa and Sharpe) broth is the growth media

commonly used for LAB, however such a broth is considered unsuitable for human

consumption as it contains chemicals such as di-ammonium hydrogen citrate,

magnesium sulphate and manganese sulphate. As a result, a new media, which would

support the growth of LAB and be suitable for human ingestion was required. Carrot

juice broth (CJB) was investigated as a potential new broth for LAB. CJB was

produced by filtration and sterilization of the carrot juice extracted from whole carrots

(Section 2.6). Nagy-Gasztonyi et al. (2002) and Gardner et al. (2001) used similar

vegetable juice broth based on carrot, cabbage, beet and onion in their studies whereby

lactic acid bacteria strains were inoculated to obtain a fermented mixed vegetable

product.

3.7.1 Comparison of LAB growth in carrot juice broth (CJB) and MRS broth

The CJB has to offer the same or similar conditions to support the growth of LAB as

the MRS broth. Since LAB were not detected in carrots (Section 3.1.1), an external

source of LAB was required to carry out the comparison study between both broths.

The main function of LAB, generally, in food products is to produce a rapid pH drop,

which in turn favours product safety by inactivating pathogens. In addition, LAB

- 66 -

enhance product stability and shelf life by inhibiting undesirable changes caused by

spoilage microorganisms. Also, they create the biochemical conditions to attain new

sensory properties through modification of the raw materials (Lücke, 2000). Based on

similar studies applied to carrot juice, onions, cabbage and beet (Bergqvist et al. 2005;

Roberts & Kidd, 2005; Gardner et al., 2001; Steinkraus, 1996; and Fleming et al.

(1983), L. plantarum (ATCC 8014) and L. brevis (ATCC 8287) were the strains most

commonly used. These two strains are also, considered as probiotic bacteria (Saito,

2004), which would enhance the possibility of producing a health promoting novel

product. As a result, these two lactic acid bacteria strains were selected as the external

sources of LAB.

The same level of inoculation was used to compare the growth of lactic acid bacteria in

both, CJB and MRS broths. A 1:1 ratio of the two strains of Lactobacillus sp.; L.

plantarum (ATCC 8014) and L. brevis (ATCC 8287) were inoculated with a loop from

a pure culture on MRS slant into both, CJB and MRS broths. Microbiological

determinations were carried out at 0, 24, and 48 hours.

Statistical analysis carried out (Appendix C) on the microbiological loads (Log cfu/ml)

at 0, 24 and 48 hours determined that there were no significant differences between

MRS and CJB (p=0.2162). However, the factor time had a significant effect on the

microbiological loads (Log cfu/ml) at the 95% confidence level.

The initial concentrations of Lactobacillus sp. (Lactobacillus plantarum and

Lactobacillus brevis) at day 0 in both broths (CJB and MRS) were the same magnitude

(Figure 3.8). After 24 hours, an exponential increase of 3 Log (cfu/ml) was observed in

both broths. This growth is associated with the exponential phase where

microorganisms grow in an exponential rate. An increase of 0.6 Log was recorded in

both broths between 24 and 48 hours. This stabilization in growth is associated with

the stationary phase where the growth rate of the microorganisms balances with the

death rate.

- 67 -

0

2

4

6

8

10

0 24 48

Time (hours)

LA

B (

Lo

g c

fu/m

l)

CJB

MRS Broth

Figure 3.8. Lactic acid bacteria load (Log cfu/ml) in CJB and MRS broth monitored over 48 hours. Different lower case letter denotes significant differences according to Tukey’s HSD (95%) Values are the mean and standard deviation based on 24 readings.

The carrot juice broth (CJB) supported the same level of growth for a mixed culture of

Lactobacillus sp. (Lactobacillus plantarum and Lactobacillus brevis) as MRS broth

over 48 hours. This was an important finding because it meant that CJB could be used

as a broth to cultivate Lactobacillus sp., with the main advantage that it is edible, 100%

natural and does not contain any chemicals, additives or preservatives. A drawback of

utilizing CJB is that it requires a longer period of time for its preparation implying

higher production cost.

A potential use of the inoculated CJB is that it could be considered as a probiotic

drink. According to De Vrese et al. (2001), 5-15% of the population in Europe is

lactose intolerant. Dairy products with probiotic bacteria are unsuitable for this group

of population because of their condition. The inoculated CJB could provide an

alternative probiotic product enhancing the benefits of the lactic acid bacteria for the

human body. The CJB would accomplish the requirements of FAO/WHO and the

Scientific Committee on Food for probiotic supplements (Table 1.2). The probiotic

bacteria used, L. plantarum and L. brevis, have a long history of safe use, have no

a

b c

- 68 -

pathogenic nor virulence properties, do not produce toxins and do not acquire

antibiotic resistance.

3.8 Fermentation of carrot sticks

At this stage, CJB was found to support the same level of growth of L. plantarum and

L. brevis as MRS broth. In addition, a blanching period of 40 seconds was found to

remove surface microflora without significant textural changes. The blanched carrots

sticks must be dipped in the CJB for the fermentation to be initiated. The dipping will

allow for the LAB to adhere to the surface of the carrots. The fermentation process as

applied in this work will be evaluated with respect to number of factors including

inoculation level, dipping time, storage time and storage temperature.

In this study, carrot sticks were blanched for 40 seconds and dipped into CJB with

three levels of LAB (106, 107 108 cfu/g) for 1, 2 or 4 hours. Then, they were vacuum

packed and sealed in a PPE barrier bags and stored at three different temperatures, 4ºC,

10ºC and 25ºC. LAB concentrations and pH levels of the carrot sticks were determined

at day 0, 1, 7 and 14 to monitor the progress of the fermentation process. At the end of

the fermentation process, a total of 162 carrot sticks samples were analysed (Figure

3.9).

Initial trials carried out in the laboratory determined that the period of time required for

the LAB to adhere onto the carrot sticks ranged from 1 to 4 hours. Carrot sticks were

therefore dipped in CJB for 1, 2 and 4 hours.

In this case, the fermentation of carrots sticks would differ from the traditional

fermented vegetables where the fermentation takes place when the product is

immersed in brine which contains the fermenting bacteria. In this research work,

fermentation of carrot sticks will take place outside of the inoculation broth. However,

- 69 -

a dipping time is required to allow the lactic acid bacteria to adhere onto the carrot

sticks surface.

Storage temperatures studied included 4, 10 and 25ºC. This range of storage

temperatures included typical chilling temperatures (4-10ºC) and room temperature

(25ºC), to determine the optimum storage temperature.

Storage time monitored included 1, 7 and 14 days after inoculation. This range of

storage time is considered optimum for the fermentation using LAB.

The range of suspensions (106, 107 and 108 cfu/ml) were chosen based on similar

studies (Yoon et al., 2005 and Yoon et al., 2006) where LAB concentration of 106

cfu/ml were used to ferment beet and cabbage. In addition probiotic products must

contain in the range of 107-108 viable LAB per portion in order to show any probiotic

benefits (Tijsseling et al., 2005).

The effects on carrots pH and LAB concentration adhered to the surface will be

studied for the four factors; initial LAB concentration, dipping time, storage

temperature and storage time

Figure 3.9. Flow-chart representing the steps carried out for the carrot sticks fermentation

- 70 -

3.8.1 Changes in pH over the fermentation of carrot sticks

A multi-factor ANOVA was performed on the data collected in order to determine the

effects of the factors: initial LAB concentration, dipping time, storage temperature,

storage time and also, their interactions on the pH of the carrot sticks (Table 3.3)

Table 3.3. Multifactor ANOVA of the effect of fermentation on the pH of carrot sticks

Factors Sum of Squares Mean Square F-Ratio p-value

A: Initial LAB concentration 2.036 1.018 30.08 0.0000

B: Dipping Time 0.2184 0.1092 3.23 0.0435

C: Storage Time 246.1 82.04 2424.02 0.0000

D: Storage Temperature 1.145 0.5725 16.92 0.0000

Interactions

AB 0.1996 0.0499 1.47 0.2150

AC 0.6651 0.1109 3.28 0.0053

AD 2.053 0.5133 15.17 0.0000

BC 0.2846 0.04743 1.40 0.2207

BD 0.481 0.1202 3.55 0.0092

CD 0.8671 0.1445 4.27 0.0007

ABC 0.3129 0.02608 0.77 0.6793

ABD 0.2969 0.03711 1.10 0.3713

ACD 2.471 0.2059 6.08 0.0000

BCD 0.398 0.03316 0.98 0.4727

ABCD 0.01766 0.01766 0.52 0.9657

Residual 3.655 0.03384

Total (Corrected) 261.6

p-values < 0.05 denotes significant differences

All the factors; initial LAB concentration, dipping time, storage temperature and

storage time had a significant effect on the pH of carrot sticks (p<0.05). The factor

dipping time compared with the other factors has the lowest significant effect on the

pH of carrots sticks (p-value=0.0435).

A graphical ANOVA plot using Statgraphics Centurion XV software was performed to

display the importance of each factor in the analysis (Figure 3.10). It is a plot of the

scaled effects of each factor, where the “effect” of a factor equals the difference

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between the least squares mean for a level of that factor and the estimated grand mean

(Hunter, 2005). The p-values for the main factors taken from Table 3.3 are located on

the right-hand side of the plot. By comparing the variability amongst the levels of the

factors to that of the residuals, it is clear that all of the factors show differences of a

greater magnitude than could be accounted for solely by experimental error.

According to the plot, the factor storage time had the greatest effect compared with the

rest of the studied factors. The factor storage temperature and initial LAB

concentration showed similar magnitude of differences and the factor dipping time had

the lowest significant effect, confirming what was determined by the multifactorial

ANOVA.

Figure 3.10. Graphical ANOVA of the fermentation factors with respect to pH of carrot sticks.

The Least Significant Difference (LSD) procedure was performed to establish the

variation between the means of the factors at their associated levels (Appendix C).

LSD forms a confidence interval for each pair of means at the selected confidence

level using Student’s t-distribution. The magnitude of the limits indicates the smallest

- 72 -

difference between any two means that can be declared to represent a statistically

significant difference.

Figure 3.11 illustrates the means and their intervals of each level of the studied factors;

initial LAB concentration, dipping time, storage time and storage temperature. It

displays the main effects for each factor. The main effect is a component that measures

the variability amongst the mean responses of each levels of the factor, identifying if

there are significant differences between the levels for a specific factor.

Initial LAB concentration (Log cfu/g)

6 7 8

4.5

4.6

4.7

4.8

4.9

pH

1 2 4

Dipping Time

4.6

4.64

4.68

4.72

4.76

4.8

4.84

pH

0 1 7 14

Storage Time

3.4

3.9

4.4

4.9

5.4

5.9

6.4

pH

4 10 25

Storage Temperature

4.6

4.65

4.7

4.75

4.8

4.85

pH

Figure 3.11. Means and 95% LSD intervals plots for the different levels of the factors initial LAB concentration, dipping time, storage time and storage temperature

There was no overlap between the intervals of levels 106, 107 and 108 of the factor

initial LAB concentration. The same trend was observed for the intervals of levels 0,

1, 7 and 14 of the factor storage time and levels 4, 10 and 25 of the factor storage

temperature (Figure 3.11). As a result, the absence of overlapping between the levels

of each factor; initial LAB concentration, storage time and storage temperature

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indicated that there were significant differences between the means of the levels at the

95% significance level. The factor storage time had the highest difference between its

levels confirming the high significant effect showed in the multifactor ANOVA table

(Table 3.3).

The factor dipping time has a low significant effect compared to the other studied

factors. The interval of the level 4 hours overlaps with the other two intervals levels, 1

and 2 hours. As a result, the pH of carrot sticks dipped for 4 hours is not significantly

different from those dipped for 1 and 2 hours. These interactions show that dipping

time does not have a significant role with respect to the variable pH of carrot sticks in

comparison with the other factors studied. The fact that the surface of carrot sticks is

smooth and free from crevices and microcavities and also, that the whole part of the

carrot sticks is dipped in the broth inoculated with LAB explain that there will always

be a certain level of LAB adhered to the surface regardless of the dipping time applied

(1, 2 or 4 hours).

In addition, the interaction between the studied factors was also analysed. Figure 3.12

illustrates the interaction plots of the least squares means at combinations of the factors

and their levels as deemed significant using Statgraphics Centurion XV software

(Table 3.3).

Although the factor dipping time showed a significant effect on the pH, this effect is

not apparent when it interacts with the storage time and initial LAB concentration.

According to Table 3.3, there is significant interaction between dipping time and

storage temperature. Figure 3.12 shows that carrot sticks dipped for 1 hour and stored

at 4ºC have a highest pH than the rest of samples. The optimum temperature for

similar fermented vegetables (i.e. sauerkraut) fluctuates between 15-20ºC (Battcock &

Azam-Ali, 1998). The high levels of pH at 4ºC could be due to the low LAB growth

rate associated with refrigeration temperature (4ºC) and also, the short length of time

which carrot sticks were dipped into (1 hour). These facts explain that the LAB

- 74 -

concentration adhered to the surface of carrot sticks were not able to produce a high

concentration of metabolites which will lead to a little reductions in pH level.

Dipping Time (hours)

4.5

4.6

4.7

4.8

4.9

5p

H

1 2 4

Storage Temperature (ºC)

4

10

25

Storage Temperature (ºC)

Storage Time (days)

0

1

7

14

3.3

3.8

4.3

4.8

5.3

5.8

6.3

pH

4 10 25

Initial LAB concentration (Log cfu/g)

Storage Time (days)

0

1

7

14

3.3

3.8

4.3

4.8

5.3

5.8

6.3

pH

6 7 8

Initial LAB concentration (Log cfu/g)

Storage Temperature (ºC)

4

10

25

4.2

4.4

4.6

4.8

5

pH

6 7 8

Figure 3.12. Interaction plots between the initial LAB concentration time - storage time, initial LAB concentration - storage temperature, dipping time – storage temperature, storage time – storage temperature (95.0% LSD)

Storage time showed significant interactions with storage temperature. The lowest pH

values were reached at day 14, however it seems that storage temperature does not

have a significant effect on the final pH of the carrot sticks with the exception of 10ºC.

At day 1 and day 7, carrots sticks stored at 10ºC reached significant lower pHs than the

rest of the carrot sticks. This could be due to the fact that 10ºC is the storage

temperature closest to the optimum growth of LAB (Guerzoni et al., 1995) and day 1

and 7 represent the time where LAB growth is in the exponential growth phase. This is

in agreement with the results obtained in Section 3.7 where LAB growth produced in

the carrot juice broth was within the exponential phase after day 1 of inoculation.

However at day 0, the lag phase is the dominant phase as LAB are still adapting to the

- 75 -

new environment and conditions and as a result the pH is not largely affected. On the

other extreme, at day 14 the stationary phase is reached and the LAB concentration

remains relatively constant and as result minimal changes in the pH are observed.

Initial LAB concentration has significant interactions with storage time at the levels

investigated. While there was no overlap between the intervals with respect to storage

time, there was a clear overlap between the levels of initial LAB concentration. This

was an important finding in this study as the effect on the variable pH was not

determined by the level of initial LAB concentration. As a result, the initial level of

inoculation could be reduced to the 106 cfu/ml as the pH of carrot sticks will not be

affected.

While there was an interaction between the initial LAB concentration and storage

temperature, these interactions were significant only when LAB concentration was 108

cfu/ml. Carrot sticks dipped into CJB with LAB concentration at 108 cfu/g and stored

at 10ºC, had a pH significantly lower than all the rest of the samples. According to

Guerzoni et al. (1995), the optimum temperature for L. plantarum, as mesophilic

bacteria, is around 15ºC. This condition and high load of LAB (108 cfu/g) could

explain this significant decrease produced on the pH of carrot sticks stored at 10ºC.

Since the rest of the intervals all overlapped, it indicated no statistically significant

differences amongst any of the remaining levels.

The pH decrease between 1-1.5 after 24 hours is consistent with Roberts & Kidd

(2005), Yoon et al. (2005) and Gardner et al. (2001) findings. At day 7, pH readings

values decreased to 3.59-4.24. After 14 days, pH values of carrot sticks reached 3.32-

3.78, in all the cases. According to Pedersen (1979), the optimum pH in similar

fermented products, such as sauerkraut, is around 3.4-3.6. Also, similar final pH values

were observed in fermented onions after 14 days (Roberts & Kidd, 2005), and Osaro

(2003) and Gardner et al. (2001). This finding was very remarkable for this project as

it proved that the fermentation took place when the carrot sticks were packed in

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vacuum and sealed in a PPE barrier bags. The fermentation process in onions (Roberts

& Kidd, 2005) took place when the product was immersed in brine. In this case, the

fermentation of carrot sticks was achieved in vacuum conditions without immersing

the product for the whole process.

Although the initial lactic acid bacteria population in fermented and probiotics

products such as sauerkraut or probiotic yogurts is not often specified, some authors

(Roberts & Kidd, 2005 Yoon et al., 2005, Gardner et al., 2001) have used a range

between 106-107 cfu/ml for their studies. According to this, the initial LAB

concentration of 106 and 107 cfu/g showed progressive and gradual decrease on the pH

of carrot sticks over the 14 days. However, the highest initial load (108 cfu/g) showed

significant differences in relation to storage temperature indicating a higher LAB

metabolism for carrot sticks stored at 10ºC. This might be related to the combination of

the initial high LAB concentration and the optimum growth temperature of LAB.

In conclusion, the optimum conditions in order to obtain the lowest pH and at the same

time the highest LAB concentration of the carrot sticks is 108 cfu/g initial LAB

concentration and storage at 10ºC for 14 days. This was further confirmed when

examining the multifactor table (Table 3.4) whereby there is significant effect of these

factors of storage time, storage temperature and initial LAB concentration. The lowest

pHs were reached after day 14 (Fig 3.11). The dipping time levels 1, 2 or 4 hours

seemed to have a low effect on the final pH of the carrot sticks.

3.8.2 Changes in LAB concentration over the fermentation of carrot sticks

A multifactor ANOVA using Statgraphics Centurion XV software was carried out on

the results to investigate the significance of the main effects of initial LAB

concentration, dipping time, storage temperature and also, the interactions among these

factors on the variable LAB concentrations (Log cfu/g) (Table 3.5).

- 77 -

Table 3.4. Multifactor ANOVA of the effect of fermentation LAB concentration of

carrot sticks

Factor Sum of Squares Mean Square F-Ratio p-value

A: Initial LAB concentration 80.9 40.45 516.58 0.0000

B: Dipping Time 0.2972 0.1486 1.90 0.1548

C: Storage Time 97.39 32.46 414.61 0.0000

D: Storage Temperature 0.05734 0.02867 0.37 0.6942

Interactions

AB 0.3725 0.09313 1.19 0.3197

AC 28.87 4.812 61.45 0.0000

AD 0.5519 0.138 1.76 0.1418

BC 0.5089 0.08481 1.08 0.3772

BD 0.6296 0.1574 2.01 0.0982

CD 0.2913 0.04855 0.62 0.7138

ABC 0.6533 0.05444 0.70 0.7530

ABD 0.5691 0.07113 0.91 0.5124

ACD 1.565 0.1304 1.67 0.0845

BCD 1.368 0.114 1.46 0.1524

ABCD 3.353 0.1397 1.78 0.0238

Residual 8.457 0.0783

Total (Corrected) 225.8

p-values < 0.05 denotes significant differences

Upon examining the multifactor ANOVA (Table 3.5), only the factors initial LAB load

and storage time have a significant effect on the variable final LAB load of the carrot

sticks (p<0.05). However, neither the variable dipping time (p=0.1548) nor the storage

temperature (p=0.6942) had a significant effect on the variable LAB loads

Figure 3.13 displays a graphical ANOVA using Statgraphics Centurion XV in order to

illustrate a better understanding of the effect of the factors and their levels.

- 78 -

Figure 3.13. Graphical ANOVA of the fermentation factors with respect to LAB concentration

(cfu/g) of carrot sticks.

The initial LAB load and storage time have the highest variability amongst the levels

of the factors, in accordance to the multifactor ANOVA (Table 3.5). The storage

temperature and dipping time do not have a significant effect on the LAB

concentration of carrot sticks.

The Least Significant Difference (LSD) procedure was performed to establish the

variation between the means of the factors at their associated levels (Appendix C). A

graphical representation of LSD intervals for the factors initial LAB concentration,

dipping time, storage time and temperature is displayed in Figure 3.14

- 79 -

6 7 8

Initial LAB load (Log cfu/g)

7.6

8

8.4

8.8

9.2

Lo

g L

AB

0 1 7 14

Storage Day (days)

7.5

7.8

8.1

8.4

8.7

9

9.3

Lo

g L

AB

Dipping Time (hours)

1 2 4

8.4

8.44

8.48

8.52

8.56

8.6

Log L

AB

Storage Temperature (ºC)

4 10 25

8.4

8.43

8.46

8.49

8.52

8.55

8.58

Lo

g L

AB

Figure 3.14. Means and 95% LSD intervals plots for the factors initial LAB concentration, dipping time, storage time and storage temperature for the variable LAB concentration (cfu/g).

There was no overlap between the intervals of the levels 106, 107 and 108 of the factor

initial LAB concentration indicating there were significant differences between the

means of the levels at the 95% significance levels. The same trend is observed in the

storage time with the exception of day 7 and day 14. There was not significant

differences between day 7 and day 14 (p<0.05). This might be attributed to the fact

that the LAB are in the stationary phase where the growth and death rate are equal,

although the cell metabolism is still in place. This is in agreement with the results in

Section 3.7 (Fig. 3.10) where the pH at day 14 was significantly higher than at day 7.

The overall overlapping between the levels 1, 2 and 4 hours of the factor dipping time

showed that there were not significant differences between the means of the levels at

the 95% significance level. As concluded in Section 3.7, the variable dipping time has

also a low effect on the pH of carrot sticks. LAB adhered onto the carrot sticks were

able to grow and produce metabolites without significant effects on the pH or LAB

- 80 -

concentration regardless of the length of time which carrot sticks were dipped (1, 2 or

4 hours) into the LAB broth. This was an important finding in this study as the dipping

time could be reduced to 1 hour without a significant effect on the pH and final LAB

concentration.

The same trend is observed in the storage temperature. A general overlapping of the

levels 4ºC, 10ºC and 25ºC showed that there were not significant differences between

the means of the levels at the 95% significance level. It seems that LAB concentration

adhered onto the carrot sticks were able to grow under a range of temperatures from

4ºC to 25ºC). This might be due to the lack of competitors against LAB and the

availability of nutrients, basically carbohydrates that provided optimum conditions for

their growth and metabolism. This finding was very important as the final product

could be stored at room temperature without a significant effect on the final LAB

concentration. It would reduce the cost of maintenance and storage as chilling

conditions would not be required.

Also, the interaction among the factors was studied. In this case, only the interaction

between the factor initial LAB concentration and the factor storage time was

significantly different (Table 3.5). Figure 3.15 displays the interaction plots of the LSD

at combinations of factors and their levels and also, the Tukey’s HSD intervals as it

provides a better pairwise comparison of which of those levels do interact at a

significant level.

Figure 3.15. Interaction plots between the initial LAB concentration time and storage time at 95% LSD and Tukey’s HSD intervals.

Initial LAB load (Log cfu/g)

Storage Time (day)

0

1

7

14

Interactions and 95.0 Percent LSD Intervals

6.2

7.2

8.2

9.2

10.2

Log L

AB

6 7 8

Initial LAB load (Log cfu/g)

Storage Time (day)

0

1

7

14

Interactions and 95.0 Percent Tukey HSD Intervals

6.1

7.1

8.1

9.1

10.1

Log L

AB

6 7 8

- 81 -

The overlapping between day 7 and day 14 for initial LAB concentration of 107 cfu/g

and 108 cfu/g showed significant differences with the rest of the samples. It seems that

the highest levels of LAB on the carrots sticks are reached between day 7 and day 14

for initial LAB concentration of 107 cfu/g and 108 cfu/g. This fact was an important

finding in this work in terms of time, as it could reduce the length of time for the

production of fermented carrots sticks to 50% without having a significant effect on

the final LAB concentration of the carrot sticks. However, as it was determined in

Figure 3.12, the variable pH is highly affected by the levels of the factor storage time

at day 7 and producing the lowest pH at day 14.

LAB concentration reached on carrot sticks at day 7 are in the same order of

magnitude of those studies observed by Yoon et al. (2005), Nagy-Gastonyi et al.

(2002) and Slinde (1993) when using fermented onions and mixed vegetable juices. At

the end of day 14, carrot sticks contained a significant number of beneficial lactic acid

bacteria (108-109 cfu/ml). The results are in line with Yoon et al. (2005) who

maintained the same level of L. casei, L. plantarum and L. debreuckii (106-108 cfu/ml)

after 4 weeks of cold storage at 4ºC in fermented beet juice.

In order to optimize the fermentation, LAB levels of 108-109 cfu/g would be required.

Also, it would promote the condition that the novel fermented carrot sticks could be

considered a probiotic product. Since the factors dipping time and storage temperature

did not have any significant effect on the LAB concentrations (Log cfu/g), it is more

viable to reduce the dipping time of carrot sticks to 1 hour and store them at 25ºC. In

addition, since there were not significant differences between day 7 and day 14 on the

final LAB concentrations, the storage time of the fermented carrot sticks could be

reduced down to 7 days in order to increase the productivity.

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3.9 Preliminary sensory analysis of the carrot sticks

A sensory analysis was applied as a preliminary consumer study to evaluate the

attributes of unfermented and fermented carrot sticks. Also, the preliminary sensory

analysis was applied as screening test to determine if fermented carrots sticks were

acceptable by the sensory panel for the various sensory attributes and if the

fermentation time had a significant effect on this acceptability.

The preliminary sensory analysis evaluated 2 groups of carrots:

1st group) Unfermented carrot sticks, which were divided into two subgroups; raw

carrot sticks (control) and carrot sticks blanched for 40 seconds

2nd group) Fermented carrot sticks, which were divided into two subgroups; fermented

carrots sticks inoculated with an initial LAB concentration of 108 cfu/g after 1 day of

fermentation, vacuum packed in PPE bags and stored at room temperature and

fermented carrots sticks inoculated with an initial LAB concentration of 108 cfu/g after

14 days of fermentation, vacuum packed in PPE bags and stored at room temperature.

The attributes of colour, brightness, orange colour, fresh carrot aroma, pickled aroma,

texture and overall visual quality were evaluated to determine the effect of the different

treatment on the carrot sticks. Mean scores and standard deviation for sensory

attributes according to two groups of carrot sticks are shown in Figure 3.14.

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1

2

3

4

5

Colour brightness

Orange colour

Fresh carrot aroma

Pickled aroma

Texture

Overall visual quality

Unfermented carrot sticks (raw)

Unfermented carrot sticks (blanched)

Fermented carrot sticks (1 day)

Fermented carrot sticks (14 days)

Figure 3.16. Spider graphic with the sensory scores for the two groups of carrot sticks. Different lower case letter denotes significant differences according to Turkey’s HSD (95%)

The sensory panel observed significant (p<0.05) differences in brightness between

fermented carrot sticks (14 days) and the rest of the carrot sticks (Appendix C).

However, the panel could not find differences in brightness among unfermented

carrots sticks (raw and blanched) and fermented carrot sticks (1 day).

In respect to orange colour, statistical analysis determined that there were no

significant differences between unfermented and fermented the carrot sticks (p-

value=0.1362). The levels of the carotenoids, the main carrot pigments responsible for

the orange colour, did not statistically change over the 14 days. Carotenoids pigments

are high unsaturated molecules and they are subject to isomerization, which causes

colour loss and oxidation. The blanching process disrupted the cell wall of carrot and

released the carotenoids in the chloroplasts and in cell fluids. As the carotenoids were

still bound to proteins, they maintained their natural state which provided stability to

the highly unsaturated pigment structure and the colour remained more stable during

the different stages of the process (Çinar, 2003).

a

b c

d

e

f

g

ed h

i j

j

k kl

m lm

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The sensory panel found that fermented carrot sticks (1 day and 14 days) to be

significantly different from unfermented (raw and blanched) carrot sticks in terms of

fresh carrot aroma and pickled aroma. Fresh carrot aroma and pickled aroma attributes

scores were inversely related. Unfermented carrot sticks (raw and blanched) scored

highest in terms of fresh carrot aroma; however fermented carrot sticks (1 day and 14

days) scored the highest with respect to pickled aroma.

Carrot sticks fermented for 1 day and for 14 days were chosen as the extremes of the

fermentation. The sensory panel found that the pickled aroma between 1 day and 14

days fermented carrot sticks was not significantly different (p<0.05). This was an

important finding as after 1 day of fermentation; carrot sticks develop the same pickled

aroma similar to other fermented products such as gherkins, pickled onions and

beetroot aroma. These products develop the pickled aroma by immersing them in the

broth/brine which is inoculated with the LAB. The production of metabolites such as

lactic acid and acetate are correlated with lactic acid fermentation and the pickled

aroma (Battock and Azam-Ali, 1998). This was very important because it meant that

the pickled aroma was developed in the early stages of the fermentation of carrot

sticks.

The sensory panel found significant differences between the texture scores of

unfermented carrots sticks (raw) and fermented carrot sticks (14 days). Fermented

carrot sticks (14 days) had significantly the lowest sensorial texture scores (1.73)

compared to unfermented carrots sticks (raw), which scored the highest sensorial

texture score (4.01). However, the sensory panel did not find significant differences

between unfermented carrots sticks (blanched) and fermented carrot sticks (1 day).

This was an important finding in this study, as the texture of fermented carrot sticks

after 1 day did not change from the blanched carrot sticks although signs of the lactic

acid fermentation had already started such as the developing of the pickled aroma.

Similar blanched products such as blanched carrot discs or blanched cucumber are

already available in the market; however they do not contain the pickled aroma from

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pickled products such as gherkins or pickled onions. These novel fermented carrot

sticks could provide the texture of blanched carrot sticks mixed with the pickled aroma

of pickled products producing a new range of products available in the market. Finally,

the overall visual quality attribute showed that unfermented carrots sticks (blanched)

scored the highest. Unfermented carrots sticks (blanched) were described as “bright”

and “soft”; qualities which made the sensory panel give them the highest score.

Unfermented carrots sticks (raw) were described as “fresh”, “crispy” and “natural”.

The sensory panel did not find significant differences in the overall visual quality

between fermented carrot sticks (1 day) and unfermented carrots sticks (raw). This was

an important finding as the fermented carrot sticks (1 day) would be considered as the

same overall quality as unfermented carrots sticks (raw). In addition, fermented carrot

sticks (1 day) would contain the pickled aroma developed from the early stages of the

lactic acid fermentation and the texture would be considered the same as the blanched

carrots sticks. The sensory panel described fermented carrot sticks (14 days) as

“soft”, “dull”, “rubbery” and “non-natural”. This might be due to the LAB activity

produced over the 14 days fermentation. The degradation of the carbohydrates and

enzymes of the carrot sticks resulted in a loss of colour, brightness and texture which

made the sensory panel giving them the lowest score in the overall quality.

In conclusion, the results showed that fermented carrot sticks (1 day) are considered

acceptable at the same level as unfermented carrots sticks (raw or blanched) in terms

of brightness and orange colour and overall visual quality attribute implying its

acceptability as novel product. These findings were very important as the colour,

brightness and the visual quality attributes were still maintained on the fermented

carrot sticks after 1 day of fermentation. However, the pickled aroma started

developing at the early stages of the fermentation without involving changes in the

initial colour and brightness. As a preliminary consumer study, the overall level of

degradation produced on fermented carrot sticks (14 days) made the product to be

considered as unacceptable. Brightness, fresh carrot aroma, texture and overall visual

quality attributes scored the lowest. From the point of view of product development,

- 86 -

the time fermentation of carrot sticks of 14 days would not be considered suitable.

However, as fermented carrot sticks (1 day) were considered acceptable by the judges

for brightness, orange colour and overall visual quality attributes, the acceptability of

fermented carrot sticks up to 14 days might be considered.

- 87 -

CHAPTER FOUR

Conclusions

- 88 -

4. Conclusions

This study was carried out to investigate the feasibility of producing fermented carrot

sticks using lactic acid bacteria cultivated in a new potential carrot juice broth. A total

viable counts (TVC) concentration of 2.0 x 105 cfu/g was found in raw carrots (variety

Amsterdam) and also, an initial presence of halophilic bacteria of 1.2 x 102 cfu/g.

However, the presence of lactic acid bacteria was not detected. In addition, blanching

studies concluded that carrots blanched for a minimum of 40 seconds inactivate the

initial microbiological content.

Texture analysis determined that the effect of the blanching for 40 seconds was

estimated to be not significant in relation to the initial texture. The diameter was a

significant factor in terms of the textural degradation. After a blanching period of 270

seconds, Amsterdam carrots with diameters higher than 40 mm reached a level of

texture degradation of 75%, meanwhile the textural degradation reached a level of 87%

in carrot with diameters less than 10 mm. Also, a study conducted to establish a texture

benchmark for a similar commercial product such as two jar carrot products provided a

benchmark consumer texture of 1.68-2.62 N.

In terms of length, shape and diameter, the plant material was modified into carrot

sticks with dimensions of 90mm x 5 mm x 5 mm (variety Nantes) providing a

homogeneity product and reproducible results.

Respiration studies in carrot sticks packed in PPE bags concluded that the O2 and CO2

levels in carrot sticks blanched for 40 seconds remained constant over 72 hours. The

blanching process inactivated the respiration process by inactivating enzymes such as

catalyse and peroxidase. However, the O2 and CO2 levels in raw carrot sticks were

modified over 72 hours. The %CO2 increased from 0% at day 0 up to 14% over 72

hours, meanwhile the %O2 dropped from 21% to 14%.

- 89 -

Microbiological analysis determined that carrot juice broth (CJB) supported the same

level of growth of LAB as the commercial laboratory media MRS broth over 48 hours.

Also, this study concluded the CJB inoculated with LAB has the potential to be used as

a probiotic drink since it would provide the benefits of LAB for the human body.

Fermentation studies concluded that lactic acid bacteria successfully fermented the

carrots sticks in vacuum conditions and packed in PPE barrier bags. The factor dipping

time has a low significant effect on the pH of carrots sticks compared to the factors of

initial LAB concentration, storage time and storage temperature. The highest pH was

obtained in carrot sticks dipped for 1 hour and stored at 4ºC. The lowest pH was

reached in carrot sticks dipped into CJB with a LAB concentration of 108 cfu/g and

stored at 10ºC after 14 days.

Factors such as initial LAB concentration and storage time had a significant effect in

terms of LAB concentrations. On the other hand, the factors dipping time and storage

temperature did not have any statistically significant effect on the LAB concentrations

of carrot sticks. Moreover, there were not significant differences between day 7 and

day 14 with respect to LAB concentrations leading to conditions such as dipping time

of 1 hour, storage temperature of 25ºC and storage time of 7 days would optimize the

fermented carrot sticks production.

The sensory panel did not find significant differences between fermented carrot sticks

(1 day) and unfermented carrots sticks (raw or blanched) in terms of brightness and

orange colour and overall visual quality attribute.

The overall degradation produced on fermented carrot sticks (14 days) make the

product unacceptable. However, fermented carrot sticks (1 day) were considered

acceptable by the sensory panel.

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More studies such as the viability of LAB in simulated high-acid gastric conditions

and analysis of nutritional content analysis could be investigated in future work. Also,

alternative products such as beetroot or onion could be used to compare results. In

addition, more sensory analysis and market research studies need to be carried out to

establish the preferences from the consumer point of view of this novel product.

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APPENDIX A

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Microbiological Analysis

1. Counting of colonies

The colonies were counted and recorded on each plate containing between 30 and 300

colonies.

Number of micro-organisms = d)n1.0n(

c

21 ×+

c = The sum of colonies counted

n1 = The number of dishes retained in the 1st dilution

n2 = The number of dishes retained in the 2nd dilution

d = The dilution factor corresponding to the first dilution

2. Confirmation for Enterobacteriaceae

Enterobacteriaceae are defined as microorganisms that ferment glucose and show a

negative oxidase reaction when the test is carried out. For confirmation, at least five

suspects Enterobacteriaceae colonies were selected (or all colonies if less than 5) from

the highest dilution showing from 30 to 300 colonies and subcultured onto a segment

of a nutrient agar plate (Difco, Oxford, United Kingdom). Petri dishes were placed

inverted in an incubator at 37ºC for 24±2 hours. The growth level obtained was used

for confirmation.

2.1. Gram Stain

Gram-staining is a four part procedure which uses certain dyes to make a colony stand

out against its background, determining if it is gram positive (blue-violet) or gram

negative (pink). The suspect was picked from the nutrient agar plate fixed on the slide.

The slide was placed on a rack. It was flooded with crystal violet about 60 seconds and

then the slide was washed for 5 seconds with water. The slide was flooded with the

iodine solution for about 60 seconds. When the time expired, it was rinsed with water

for 5 seconds and ethanol was added dropwise until the blue-violet colour was no

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longer emitted. It was rinsed with the water for 5 seconds. The slide was flooded with

saffranin for 60 seconds and finally, the slide was rinsed for 5 seconds to remove any

dye excess. The slide was placed on the microscope for examination. The majority of

Enterobacteriaceae are gram negative

2.2. Oxidase test (BS OP TP 26)

The oxidase test is a test used in microbiology to determine if a colony produces

certain cytochrome C oxidases. Cytochrome oxidase is an enzyme found in some

bacteria that transfers electrons to oxygen, the final electron acceptor in some electron

transport chains. Thus, the enzyme oxidizes reduced cytochrome c to make this

transfer of energy. Presence of cytochrome oxidase can be detected through the use of

an oxidase strip reagent which acts as an electron donator to cytochrome oxidase. If the

bacteria oxidize the strip (remove electrons) the disk will turn blue, indicating a

positive test. No colour change indicates a negative test. The surface of the suspect

colonies were touched with a loop in order to transfer the colonies into the oxidase

strip reagent (Oxoid, Hampshire, United Kingdom). The immediate appearance of a

blue-purple colour at the point of contact denoted a positive reaction while no colour

change or a bluish colour which developed later are both negative reactions.

Enterobacteriaceae are oxidase negative.

2.3 Glucose Fermentation Test

Suspect colonies were stabbed into tubes of glucose fermentation agar (Difco, Oxford,

United Kingdom) using a small loop. Then, the tubes were incubated at 37° ± 1º C for

24 ± 2 hours. If yellow colour was developed throughout the contents of the tube, the

reaction was positive (fermentation of glucose took place). Enterobacteriaceae are

glucose fermentation positive.

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3. Confirmation of Lactobacillus sp.

Lactic acid bacteria are gram-positive and catalase-negative. These two tests were

carried out in order to enumerate the lactic acid bacteria counts. Also, API 50 CH

identification system (Biomerieux, Marcy l'Etoile, France) was carried out.

3.1. Gram stain

Described as in section section 2.2 (appendix A)

3.2. Catalase test

A drop of hydrogen peroxide was placed on a slide. An applicator stick was used to touch the colony and then smear into the hydrogen peroxide (Riedel-de Haën, Seelze, Germany). Bubble formations indicates that the organism is catalase positive

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a. API 50 CHL

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APPENDIX B

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QUESTIONNAIRE

COLOUR

Scale: 1 t 5 (Dull to Bright)

Scale: 1 to 5 (Orange colour – noticeable pale colour to red orange)

APPEARANCE / VISUAL QUALITY

Scale: 1 to 5 (Not appealing to Appealing)

Orange Colour. Brightness

1 2 3 4 5 Dull Bright Very bright

Colour. Orange

1 2 3 4 5 Pale orange Orange Red orange

Visual quality

1 2 3 4 5 Not appealing Appealing Very appealing

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AROMA

Scale: 1 to 5 (off-odour to very fresh)

Scale: 1 to 5 (no pickled aroma to very strong pickled aroma)

TEXTURE

Scale: 1 to 5 (Soft to Firm)

OVERALL QUALITY / OVERALL SENSORY QUALTIY

Scale: 1 to 9 (Poor to Good)

Aroma: fresh carrot aroma

1 2 3 4 5 Off Fresh Very fresh

Aroma: pickled aroma

1 2 3 4 5 No pickled Little Medium Strong Very strong

Texture

1 2 3 4 5 Very soft Soft Medium Firm Very firm

Overall quality

1 2 3 4 5 Very poor Poor Medium High Very high

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APPENDIX C

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Appendix C. Statistical Analysis

1. Microbiological analysis of carrots

Appendix C Table 1. Guidelines for the microbiological quality of ready-to-eat foods (category E)

Microbiological quality (cfu/g)

Parameters Satisfactory Acceptable Unsatisfactory

Aerobic colony counts

(30ºC/48h) <106 106 to <107 >107

Indicator organisms

Enterobacteriaceae <102 102 to <104 >104

(Source: FSAI, 2001)

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Appendix C Table 2. Multiple Range Tests for TVC and Enterobacteriaceae by macerated carrots and Whole carrots washed

with BPW (95.0 % LSD)

Total Viable Counts (Log cfu/g) Mean Homogeneous Groups

MACERATED CARROTS 5.30 X(a)

WHOLE CARROTS 4.54 X(b)

Contrast Sig. Difference

Macerated-Whole * 0.7633

Enterobacteriaceae (Log cfu/g) Mean Homogeneous Groups

MACERATED CARROTS 3.59 X(c)

WHOLE CARROTS 2.55 X(d)

Contrast Sig. Difference

Macerated-Whole * 0.9433

* denotes a statistically significant difference (95.0% Tukey HSD)

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1.1. Enumeration for halotolerant bacteria on carrots

Appendix C Table 3. ANOVA table for Log TVC (Log cfu/g) by salt content (%NaCl) (95.0 % confidence level)

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 11.8 3.934 381.12 0.0000

Within groups 0.04129 0.01032

Total (Corr.) 11.84

Appendix C Table 4. Multiple Range Tests for TVC (Log cfu/g) by Salt content (%NaCl)

Salt content (NaCl%) Mean Homogeneous Groups

6.5 2.088 X

4 3.998 X

2 4.923 X

0 5.185 X

Contrast Sig.

0 - 2

0 - 4 *

0 - 6.5 *

2 - 4 *

2 - 6.5 *

4 - 6.5 *

* denotes a statistically significant difference (95.0% Tukey HSD)

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2. Blanching of carrots

Appendix C Table 5. ANOVA table for Log TVC (Log cfu/g) by blanching Time (sec) (95.0 % confidence level)

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 103.4 17.23 125.31 0.0000

Within groups 2.888 0.1375

Total (Corr.) 106.3

Appendix C Tables 6a & 6b. Multiple Range Tests for Log TVC (Log cfu/g) by blanching Time (sec) (95.0 % LSD)

Table 6b

Table 6a

Time Mean Homogeneous Groups

60 0.0 X

50 0.0 X

40 0.0 X

30 1.197 X

20 2.204 X

10 3.142 X

0 5.52 X

* denotes a statistically significant difference (95.0% Tukey HSD)

Contrast Sig. Contrast Sig.

0 - 10 * 20 - 30 *

0 - 20 * 20 - 40 *

0 - 30 * 20 - 50 *

0 - 40 * 20 - 60 *

0 - 50 * 30 - 40 *

0 - 60 * 30 - 50 *

10 - 20 * 30 - 60 *

10 - 30 * 40 - 50

10 - 40 * 40 - 60

10 - 50 * 50 - 60

10 - 60 *

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2.1. Effect of blanching on carrot texture

Appendix C Table 7a. ANOVA table for Max. Load (N) by Time (sec) (95.0 % confidence level)

Source Sum of Squares Df Mean Square F-Ratio p-Value

Between groups 11.11 10 1.111 41.22 0.0000

Within groups 2.67 99 0.02697

Total (Corr) 13.78 109

Appendix C Table 7b. Multiple Range Tests for for Max. Load (N) by Time (sec) (95.0 % LSD)

Multiple Range Tests for Max_Load (N) by Time (sec)

Time Mean Homogeneous Groups

300 0.008974 X

270 0.01201 XX

240 0.01502 X

210 0.01505 X

180 0.02149 X

150 0.0273 X

120 0.02979 X

90 0.03084 X

60 0.03164 X

30 0.03861 X

0 0.03865 X

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Appendix C Table 8.Relationship between carrot diameter and textural degradation after a period of blanching times

Blanching time

(sec)

Texture (N)

Carrot diameter <10 mm Deviation

Texture (N)

Carrot diameter >40 mm Deviation

0 30.79 2.75 48.17 5.56

30 26.26 5.16 46.48 2.9

60 20.12 4.4 43.99 5.42

90 19.3 3.08 43.31 5.5

120 18.65 4.43 42.16 2.66

150 18.02 5.65 41.87 5.36

180 13.37 2.5 35.65 4.41

210 7.49 2.86 25.19 0.62

240 5.68 1.28 20.86 5.28

270 4.01 0.6 11.69 4.21

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Appendix C Tables 9a & 9b. Multiple Range Tests for Max. Load (N) (carrots diameter <10mm) by blanching time (sec)

(95.0 % LSD)

Table 9a

Time Mean Homogeneous Groups

270 4.01 X

240 5.68 XX

210 7.49 XX

180 13.37 XX

150 18.02 X

120 18.65 XX

90 19.3 XX

60 20.12 XX

30 26.26 XX

0 30.79 X

Table 9b

Contrast Sig. Contrast Sig. Contrast Sig. Contrast Sig. Contrast Sig. Contrast Sig.

0 - 30 30 - 60 60 - 90 90 - 120 120 - 150 180 - 210

0 - 60 * 30 - 90 60 - 120 90 - 150 120 - 180 180 - 240

0 - 90 * 30 - 120 60 - 150 90 - 180 120 - 210 * 180 - 270 *

0 - 120 * 30 - 150 * 60 - 180 90 - 210 * 120 - 240 * 210 - 240

0 - 150 * 30 - 180 * 60 - 210 * 90 - 240 * 120 - 270 * 210 - 270

0 - 180 * 30 - 210 * 60 - 240 * 90 - 270 * 150 - 180 240 - 270

0 - 210 * 30 - 240 * 60 - 270 * 150 - 210 *

0 - 240 * 30 - 270 * 150 - 240 *

0 - 270 * 150 - 270 * * denotes a statistically significant difference (95.0% Tukey HSD)

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Appendix C Tables 10a & 10b Multiple Range Tests for Max. Load (N) (carrots diameter >40mm) by Time(sec) (95.0 %

LSD) Table 10a

Time Mean Homogeneous Groups

270 11.69 X

240 20.86 XX

210 25.19 X

180 35.65 X

150 41.87 XX

120 42.16 XX

90 43.31 XX

60 43.99 X

30 46.48 X

0 48.17 X

Table 10b

Contrast Sig. Contrast Sig Contrast Sig Contrast Sig Contrast Sig. Contrast Sig.

0 - 30 30 - 60 60 - 90 90 - 120 120 - 150 180 - 210 *

0 - 60 30 - 90 60 - 120 90 - 150 120 - 180 180 - 240 *

0 - 90 30 - 120 * 60 - 150 * 90 - 180 120 - 210 * 180 - 270 *

0 - 120 * 30 - 150 * 60 - 180 * 90 - 210 * 120 - 240 * 210 - 240

0 - 150 * 30 - 180 * 60 - 210 * 90 - 240 * 120 - 270 * 210 - 270 *

0 - 180 * 30 - 210 * 60 - 240 90 - 270 * 150 - 180 240 - 270

0 - 210 * 30 - 240 60 - 270 150 - 210 *

0 - 240 30 - 270 150 - 240 *

0 - 270 150 - 270 * * denotes a statistically significant difference (95.0% Tukey HSD)

- 137 -

3. Texture analysis of two canned carrot products

Appendix C Table 11. Summary Statistics of the textural analysis of product A and B.

Max. Load Product A (N) Max. Load Product B (N)

Count 30 30

Average 1.684 2.629

Standard deviation 0.5264 0.5951

Coeff. of variation 31.26% 22.64%

Minimum 1.13 1.66

Maximum 3.91 4.07

Range 2.78 2.41

Stnd. skewness 5.673 2.076

Stnd. kurtosis 9.517 0.9287

Comparison of Means t test to compare means Null hypothesis: mean A= mean B Alt. hypothesis: mean A ≠ mean B Assuming equal variances: t = -6.818 p-value = 3.87 x10-9 Reject the null hypothesis for alpha = 0.05 Kolmogorov-Smirnov Test Estimated overall statistic DN = 0.718 Two-sided large sample K-S statistic = 2.883 Approximate p value = 1.2 x 10-7 Since the p-value is less than 0.05, there is a statistically significant difference between the two distributions at the 95.0% confidence level

- 138 -

3. Comparison of LAB growth (Log cfu/ml) in carrot juice broth (CJB) and MRS broth

Appendix C Table 12. Mean and deviation of the LAB load (log cfu/ml) of CJB and MRS monitored over 48 hours.

Mean (Log cfu/ml) Deviation Mean (Log cfu/ml) Deviation Time

5.51 0.143 5.67 0.171 0

8.97 0.142 8.81 0.345 24

MR

S

9.43 0.213

CJB

9.35 0.352 48

Hypothesis Tests for CJB-MRS (Log cfu/ml) t-test Null hypothesis: mean = 0.0 Alternative: mean MRS ≠ mean CJB Computed t statistic = -1.562 p-value = 0.2162 Do not reject the null hypothesis for alpha = 0.05

- 139 -

Appendix C Table 13. ANOVA table for MRS and CJB lactic acid bacteria (Log cfu/ml) by Incubation time (hours)

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 34.03 17.02 369.52 0.0000

Within groups 0.4144 0.04605

Total (Corr.) 34.44

Appendix C Table 14. Multiple Range Tests for LAB load (Log cfu/ml) by Time (hours)

Time Mean Homogeneous Groups

0 5.598 X

24 8.896 X

48 9.392 X

Contrast Sig. Difference

0 - 24 * -3.299

0 - 48 * -3.794

24 - 48 * -0.4954 * denotes a statistically significant difference (95.0% Tukey HSD)

- 139 -

4. Changes in pH over the fermentation of carrot sticks

Appendix C Table 15. pH values over the fermentation of carrot sticks

Dipping time

(hour)

Storage

temperature

(ºC) Day 0 Day 1 Day 7 Day 14

LAB

(cfu/ml)

4 5.46 ±0.23 4.07 ±0.21 3.64 ±0.11

10 5.28 ±0.26 4.15 ±0.15 3.61 ±0.08 1

25

6.18 ±0.19

5.55 ±0.28 4.38 ±0.20 3.72 ±0.20

4 5.61 ±0.30 4.00 ±0.17 3.48 ±0.15

10 5.53 ±0.25 4.41 ±0.22 3.61 ±0.21 2

25

6.22 ±0.12

5.27 ±0.28 4.18 ±0.12 3.53 ±0.23

4 5.62 ±0.21 3.97 ±0.19 3.36 ±0.16

10 5.30 ±0.25 4.16 ±0.15 3.55 ±0.12 4

25

6.25 ±0.15

5.39 ±0.23 4.34 ±0.18 3.49 ±0.19

106 c

fu/m

l

4 5.67 ±0.32 4.24 ±0.20 3.78 ±0.25

10 5.37 ±0.28 3.59 ±0.39 3.36 ±0.12 1

25

6.16 ±0.20

5.12 ±0.24 4.05 ±0.15 3.37 ±0.09

4 5.38 ±0.29 3.95 ±0.10 3.36 ±0.11

10 5.44 ±0.18 3.94 ±0.21 3.46 ±0.06 2

25

6.18 ±0.15

5.23 ±0.25 3.90 ±0.25 3.31 ±0.12

4 5.31 ±0.11 3.85 ±0.14 3.40 ±0.15

10 5.52 ±0.32 3.93 ±0.18 3.49 ±0.17 4

25

6.20 ±0.12

5.48 ±0.28 3.79 ±0.13 3.32 ±0.10 107

cfu

/ml

4 5.45 ±0.30 4.68 ±0.10 3.62 ±0.21

10 4.76 ±0.15 3.34 ±0.20 3.38 ±0.15 1

25

6.06 ±0.12

5.48 ±0.11 3.91 ±0.14 3.59 ±0.18

4 5.27 ±0.21 4.08 ±0.18 3.55 ±0.12

10 4.52 ±0.22 3.37 ±0.13 3.34 ±0.10 2

25

6.10 ±0.08

5.26 ±0.18 3.31 ±0.10 3.27 ±0.17

4 5.39 ±0.15 4.38 ±0.23 3.49 ±0.19

10 4.55 ±0.18 3.39 ±0.15 3.29 ±0.10 4

25

6.08 ±0.10

5.48 ±0.11 3.92 ±0.15 3.26 ±0.09

10

8 c

fu/m

l

- 140 -

Appendix C Table 16. Table of Least Squares Means (LSD) for pH with 95.0 % Confidence Intervals Level Mean Lower

Limit

Upper

Limit

Mean Lower

Limit

Upper

Limit

Grand Mean 4.73

Initial LAB load Initial LAB load by Storage Temperature

6 4.85 4.807 4.893 6 & 4 4.822 4.747 4.896

7 4.729 4.686 4.772 6 & 10 4.854 4.78 4.929

8 4.612 4.57 4.655 6 & 25 4.875 4.801 4.949

Dipping Time 7 & 4 4.79 4.716 4.864

1 4.773 4.73 4.816 7 & 10 4.72 4.646 4.794

2 4.696 4.653 4.739 7 & 25 4.676 4.601 4.75

4 4.723 4.68 4.765 8 & 4 4.846 4.771 4.92

Storage Time 8 & 10 4.348 4.274 4.423

0 6.159 6.109 6.209 8 & 25 4.643 4.569 4.718

1 5.322 5.272 5.371 Dipping Time by Storage Temperature

7 3.973 3.924 4.023 1 & 4 4.918 4.843 4.992

14 3.468 3.418 3.517 1 & 10 4.603 4.529 4.678

Storage Temperature 1 & 25 4.797 4.723 4.872

4 4.819 4.776 4.862 2 & 4 4.765 4.691 4.839

10 4.641 4.598 4.684 2 & 10 4.677 4.602 4.751

25 4.731 4.688 4.774 2 & 25 4.647 4.572 4.721

Initial LAB load by Storage Time 4 & 4 4.775 4.701 4.849

6 & 0 6.217 6.131 6.303 4 & 10 4.643 4.568 4.717

6 & 1 5.446 5.36 5.532 4 & 25 4.75 4.676 4.824

6 & 7 4.184 4.098 4.27 Storage Time by Storage Temperature

6 & 14 3.554 3.468 3.64 0 & 4 6.159 6.073 6.245

7 & 0 6.18 6.094 6.266 0 & 10 6.159 6.073 6.245

7 & 1 5.391 5.305 5.477 0 & 25 6.159 6.073 6.245

7 & 7 3.916 3.83 4.002 1 & 4 5.462 5.376 5.548

7 & 14 3.428 3.342 3.514 1 & 10 5.141 5.055 5.227

8 & 0 6.08 5.994 6.166 1 & 25 5.362 5.276 5.448

8 & 1 5.129 5.043 5.215 7 & 4 4.136 4.05 4.222

8 & 7 3.82 3.734 3.906 7 & 10 3.809 3.723 3.895

8 & 14 3.421 3.335 3.507 7 & 25 3.976 3.89 4.062

14 & 4 3.52 3.434 3.606

14 & 10 3.454 3.368 3.54

14 & 25 3.429 3.343 3.515

- 141 -

5. Changes in LAB load (Log cfu/g) over the fermentation of carrot sticks

Appendix C Table 17. LAB load (log cfu/g) over the fermentation of carrot sticks

Dipping time

(hour)

Storage

temperature

(ºC) Day 0 Day 1 Day 7 Day 14

LAB

(cfu/ml)

4 6.85 ±0.21 8.61 ±0.34 8.97 ±0.31

10 6.75 ±0.18 8.54 ±0.41 8.78 ±0.22 1

25

6.30 ±0.25

6.88 ±0.28 8.85 ±0.37 8.37 ±0.42

4 6.75 ±0.32 8.54 ±0.39 8.78 ±0.29

10 6.81 ±0.15 8.53 ±0.24 8.42 ±0.37 2

25

6.32 ±0.19

6.90 ±0.30 8.76 ±0.35 9.44 ±0.30

4 6.74 ±0.25 8.76 ±0.24 9.55 ±0.34

10 6.89 ±0.21 8.45 ±0.38 8.78 ±0.26 4

25

6.42 ±0.16

6.96 ±0.22 8.34 ±0.41 8.74 ±0.32

10

6 c

fu/m

l

4 8.57 ±0.35 9.22 ±0.21 9.44 ±0.34

10 8.68 ±0.28 9.14 ±0.42 9.64 f±0.21 1

25

7.60 ±0.32

8.90 ±0.25 8.79 ±0.30 9.16 ±0.32

4 8.58 ±0.32 9.05 ±0.39 9.40 ±0.30

10 8.91 ±0.34 9.53 ±0.35 9.72f±0.41 2

25

7.72 ±0.41

8.84 ±0.25 9.80 ±0.42 9.65f ±0.25

4 8.48 ±0.23 8.90 ±0.21 9.62f ±0.18

10 8.52 ±0.31 8.83 ±0.35 9.60f ±0.35 4

25

7.65 ±0.38

8.68 ±0.28 9.78f±0.31 9.10 ±0.23 10

7 c

u/m

l

4 8.71 ±0.34 8.92 ±0.14 9.54 ±0.10

10 8.95 ±0.21 9.64 ±0.10 9.41 ±0.12 1

25

8.72 ±0.20

8.91 ±0.22 9.44 ±0.12 9.11 ±0.15

4 8.77 ±0.35 9.82 ±0.15 8.95 ±0.19

10 8.93 ±0.24 9.68 ±0.11 9.07 ±0.21 2

25

8.80 ±0.15

8.93 ±0.30 9.45 ±0.18 9.37 ±0.15

4 8.82 ±0.12 9.86 ±0.19 8.86 ±0.50

10 8.93 ±0.29 9.42 ±0.10 9.52 ±0.25 4

25

8.85 ±0.21

8.83 ±0.23 8.89 ±0.15 9.58 ±0.15

10

8 c

u/m

l

- 142 -

Appendix C Table 18. Table of Least Squares Means (LSD) for LAB loads (Log

cfu/g) with 95.0 Percent Confidence Intervals

Level Mean Lower Limit Upper Limit

Grand Mean 8.507

Initial LAB load

6 7.663 7.597 7.728

7 8.762 8.697 8.828

8 9.095 9.03 9.16

Dipping Time

1 8.462 8.397 8.527

2 8.553 8.487 8.618

4 8.505 8.44 8.571

Storage Time

0 7.598 7.522 7.673

1 8.129 8.053 8.204

7 9.094 9.019 9.17

14 9.206 9.131 9.282

Storage Temperature

4 8.484 8.419 8.55

10 8.512 8.447 8.578

25 8.523 8.458 8.588

Initial LAB load by Storage Time

6 & 0 6.347 6.216 6.477

6 & 1 6.837 6.706 6.967

6 & 7 8.598 8.467 8.729

6 & 14 8.87 8.739 9.001

7 & 0 7.657 7.526 7.787

7 & 1 8.684 8.554 8.815

7 & 7 9.227 9.096 9.357

7 & 14 9.481 9.35 9.612

8 & 0 8.79 8.659 8.921

8 & 1 8.864 8.734 8.995

8 & 7 9.458 9.327 9.589

8 & 14 9.268 9.137 9.399

- 142 -

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

2.4

2.8

3.2

3.6

4

4.4

4.8

Brightn

ess c

olo

ur

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

3.3

3.6

3.9

4.2

4.5

4.8

Ora

nge c

olo

ur

6. Sensory analysis of the carrot sticks

Appendix C Table 19. Sensory analysis scores summary

Sample Colour brightness Orange colour Fresh carrot aroma Pickled aroma Texture

Overall

quality

(OVQ)

Raw carrot sticks 4.25±0.1 3.9±0.2 3.32±0.1 1.51±0.3 4.01±0.3 3.87±0.3

Blanched carrot sticks 4.13±0.2 4.32±0.3 2.97±0.2 1.42±0.2 2.71±0.3 4.17±0.2

1 day fermented carrot sticks 3.89±0.2 4.41±0.3 2.45±0.2 2.44±0.2 2.3±0.1 3.22±0.2

14 days fermented carrot sticks 2.76±0.3 3.73±0.2 2.39±0.3 2.79±0.3 1.73±0.3 2.43±0.3

Appendix C Table 20. ANOVA table for Brightness colour by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 2.788 0.9292 21.07 0.0065

Within groups 0.1764 0.0441

Total (Corr.) 2.964

Appendix C Table 21. ANOVA table for Orange colour by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 0.642 0.214 3.36 0.1362

Within groups 0.2548 0.0637

Total (Corr.) 0.8968

Appendix C Figure 1.Means and 95% LSD intervals plots for the attribute brightness

Appendix C Figure 2.Means and 95% LSD intervals plots for the attribute orange colour

- 143 -

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

2

2.3

2.6

2.9

3.2

3.5

3.8

Fre

sh c

arr

ot aro

ma

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

1

1.4

1.8

2.2

2.6

3

3.4

Pic

kle

d a

rom

a

Appendix C Table 22. ANOVA table for Fresh carrot aroma by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 1.177 0.3925 8.90 0.0304

Within groups 0.1764 0.0441

Total (Corr.) 1.354

Appendix C Table 23. ANOVA table for Pickled aroma by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 2.776 0.9252 14.52 0.0129

Within groups 0.2548 0.0637

Total (Corr.) 3.03

Appendix C Figure 3.Means and 95% LSD intervals plots for the attribute fresh carrot aroma

Appendix C Figure 4.Means and 95% LSD intervals plots for the attribute pickled aroma

- 144 -

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

1.3

2.3

3.3

4.3

5.3

Textu

re

14D 1D B R

Means and 95.0 Percent LSD Intervals

Carrot type

2

2.5

3

3.5

4

4.5

5

OV

Q

Appendix C Table 24. ANOVA table for Texture by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 5.633 1.878 27.37 0.0040

Within groups 0.2744 0.0686

Total (Corr.) 5.907

Appendix C Table 25. ANOVA table for OVQ by Carrot type

Source Sum of Squares Mean Square F-Ratio p-value

Between groups 3.57 1.19 18.68 0.0081

Within groups 0.2548 0.0637

Total (Corr.) 3.825

Appendix C Figure 5.Means and 95% LSD intervals plots for the attribute texture

Appendix C Figure 6.Means and 95% LSD intervals plots for the attribute overall visual quality

145