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V1 09/18
WHY KING ROLLERTM?Patented roller design - tough, abrasion-resistant HDPE strengthened frame for heavy loads
Self-cleaning (anti-static) surface - reduces buildup on roller face, for low maintenance & improve belt tracking
Longer lifespan - less downtime: anti-corrosive HDPE & highly dust and waterproof triple labyrinth seal, means King RollerTM is ideal for use in dusty, humid, alkaline & acidic environments, as it won’t rust and moisture cannot reach its bearings
Damage free - no rusted or sharp rotating edges to cut your belt, especially during high-speed operation
Energy saving - up to 60% lighter than a steel roller, which means reduced belt tensions & up to 14% lower power consumption; silent running reduces noise pollution & HDPE roller tube can be recycled
Overband Magnets - King Roller’s polymer construction is unaffected by overband magnets
Health & Safety - reduced risk of injury: lighter, safer and easier-to-fit & maintain (especially in difficult access and on long or suspended conveyors)
Our new generation of high density polyethylene (HDPE) roller is designed for the toughest applications. Due to it’s strengthened frame construction, King RollerTM is a direct replacement for traditional steel rollers.
King Roller’s self-cleaning surface greatly reduces the risk of buildup from carryback material - the main cause of belt tracking problems, material spillage, premature wear and failure of steel rollers.
In today’s world of ever-rising energy costs, King Roller’s lightweight yet robust design can help reduce belt tensions and power requirements - to keep your running costs down.
Carryback material buildup on a steel roller The difference is clear with King Roller’s self-cleaning surface
Triple Labyrinth Seal
Strengthened Frame
Catchment Line
KING ROLLER™The Energy-Saving Polymer Conveyor Roller
smileymonroe.com ISO 9001 OHSAS 18001
Head Office & Production CentreSmiley Monroe Ltd23 Ferguson DriveKnockmore Hill Industrial ParkLisburn, BT28 2EXNorthern Ireland, United Kingdom
T. +44 (0) 28 9267 3777E. [email protected]
The Energy-Saving Polymer Conveyor Roller
Male labyrinth
Female labyrinth Strengthened HDPE frame HDPE roller tube
Labyrinth seals Shaft Bearings Strengthened bearing set Bearing loading set Sealing ring
APPLICATIONS
All end typesavailable
1
2
3
4
5
6
7
8
TROUGH ROLLERS
KEY: 1 HDPE roller tube 2 Shaft (mild steel/stainless steel) 3 Bearing loading set 4 Double cap bearing 5 Female labyrinth 6 Labyrinth seals 7 Male labyrinth 8 Sealing ring
Your logo can be embossed on wing roller end caps - minimum order applies
END CAP OPTIONS
RETURN ROLLERS Bearing size selection dependent on roller diameter and roller length
BEARINGSAvailable bearing sizes (mm):
20 25 30 35 40
Available in CEMA Series C,D,E in the following diameters (mm):
89 102 108 114 127 133 140 152 159 165
Available in CEMA Series C,D,E in the following diameters (mm) and inches:
89 102 108 114 127 133 140 152 159 165
3.5” 4” 5” 6” 6.5”
• Mobile Plant OEMs• Telescopic Conveyors
• Ports• Coal Handling
• Recycling• Salt Mining
• Fertiliser/Potash• Sugar beet
• Cement Works• Quarrying
KING ROLLER™
smileymonroe.com ISO 9001 OHSAS 18001
Head Office & Production CentreSmiley Monroe Ltd23 Ferguson DriveKnockmore Hill Industrial ParkLisburn, BT28 2EXNorthern Ireland, United Kingdom
T. +44 (0) 28 9267 3777E. [email protected]