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The Egg Industry Cameron and Peter Bell Altona Hatchery Kim Nairn [email protected]

The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

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Page 1: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

The Egg Industry

Cameron and Peter Bell

Altona Hatchery

Kim Nairn

[email protected]

Page 2: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales
Page 3: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Grading

Breeders

Hatchery

Pullet Grower

Egg Layer

Feed

Egg Sales & Distribution

Feed

Feed Genetics

Egg Industry Flow Chart

Page 4: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Domestic Poultry in Australia

• Poultry brought in with First Fleet in 1788

• Over the years many varieties imported

• Importations banned early 1930’s

• Importation permitted from 1992 under strict quarantine procedures

Page 5: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Australian Breeds

• Due to importation bans Australian poultry breeders developed stock from the existing gene pool

• Used both for egg laying and meat until 1960 when the heavier breeds were developed into separate meat strains.

Page 6: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Layer Breeds in Last 45 years

• Prior to 1960 – a large number of small breeder companies

• 1960 - commencement of larger breeder companies to develop genetic strains

• 1992 - first imported layer strains and progressive change to imports

• By 2000 - Australian genetic strains totally replaced by imported genetics

• Now 2 main genetic breeder companies in the world

Page 7: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Layer Strains in Australia

• Virtually all commercial layer hens derived from overseas genetic stock

• Currently all commercial layer hens are “brown egg layers”

• It is not possible for a small country like Australia to keep pace with international genetics which necessitates frequent importation.

Page 8: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Genetics Importation

Page 9: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Genetic Selection Traits

Many traits – the main ones as follows:

• Number of eggs

• Feed conversion to eggs

• Livability, health traits

• Shell strength and internal quality of eggs

Page 10: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Brown Egg Layers are colour-linked

PARENTS

Sires (Males) are Brown

Dams (Females) are white

OFFSPRING

Cockerels (Males) are white

Pullets (Females) are brown

Sire

Cockerels Pullets

Dam

Page 11: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Brown Egg Layers are colour-linked

Sire

Cockerels Pullets

Dam

Sire and dams

Page 12: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Brown Egg Layers are colour-linked

Sire

Cockerels Pullets

Dam

Offspring – cockerels and pullets

Page 13: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Grading

Breeders

Hatchery

Pullet Grower

Egg Layer

Feed

Egg Sales & Distribution

Feed

Feed Genetics

Egg Industry Flow Chart

Page 14: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Breeders to Chicks

Breeders

Page 15: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Breeder Hens

Page 16: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Breeders to Chicks

Fertile eggs

Page 17: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Hatchery Building

Page 18: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Incubators

Page 19: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Breeders to Chicks

Hatched offspring at the hatchery

Page 20: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Day Old Brooding Cage

Page 21: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

New Hatched Chicks

Page 22: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Beak Trim / Vaccination

• Most chickens have beaks treated at day old using infrared technology to reduce the risk of injury through pecking

• Laying hens are typically vaccinated for a number of poultry diseases

Page 23: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Vaccinating Day Old Chicks

Page 24: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Grower Site

Page 25: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

4 Week Old Pullets – Litter Rearing

Page 26: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Brown Egg Layers – “brands”

Hisex

Developed in Holland

Hy-Line

Developed in USA

ISA

Developed in France

Page 27: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Environmental Balance

Large gains in efficiencies and productivity over the last 30 years:

• Lower feed intake per hen

• Lower manure by-product - better feed conversion

• Less water used - use of evaporative coolers instead of sprinklers

The industry has become resource efficient

Page 28: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Key Management Factors

• Feed

• Water

• Lights

• Environment

Page 29: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Key Management Factors – diet & water

• Feed

A balanced diet

Access to feed at all times

• Water

Fresh clean water

Access to water at all times

• Lights

• Environment

Page 30: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Nutrition

• All poultry feeds are scientifically formulated

• Different rations to meet requirements

• Chick starter

• Grower

• Layer

• Breeders

Page 31: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Key Management Factors – light & environment

• Feed

• Water

• Lights

• A steady light pattern to maintain production – typically 16 hours/day

• Reducing day length will cause hens to cease laying and enter a “moult” phase

• Environment

• Protected from the elements - minimise extremes of heat and cold

Page 32: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Shed Ventilation

Page 33: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Evaporative Cooling

Page 34: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Industry Housing Development

• 65 years ago - All free range

• 60 years ago - Intensive (Deep litter)

• 50 years ago - Cages

• 20 years ago - Modern cages / Environmental housing

• 10 years ago – Increase in barn / free range

Page 35: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Production Systems

Page 36: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Shed Environment - controlled & monitored

Page 37: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Farmer

“People are the key”

Page 38: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Layer Site

Page 39: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Cages

PROS

• Higher productivity

• Less impact on environment

• More efficient use of resources

• Cleaner eggs – less bacterial contamination

• Better working conditions

CONS

• Not seen as welfare friendly

• Hens can’t scratch or dust bathe

Page 40: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Cage Shed

Page 41: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Modern Layer Cages

Page 42: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Free Range Housed in sheds with access to outside range

PROS

• Viewed as welfare friendly

• Nests / dust bathe / perch

• Birds can access outside range

CONS

• Lower productivity

• More bacterial contamination on egg shell

• Poor work environment – dust; obstacles; floor eggs

• Danger from predators

• Greater disease risk

• Wild birds can access yards

• High risk from parasites

Page 43: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Free Range Farm

Page 44: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Free Range Yards

Page 45: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Free Range

Page 46: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Barn Free to roam inside shed

PROS

• Nests / dust bathe / perch

• Protected from predators

• Wild birds are excluded

CONS

• Lower productivity

• More bacterial contamination on egg shell

• Poor work environment – dust; obstacles; floor eggs

• Higher disease risk

Page 47: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Barn Shed

Page 48: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Barn Shed

Page 49: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Bio-security

Most sites have bio-security policy to protect bird health

• Isolated from other poultry/birds

• Restricted access to site

• Some sites require “shower-in”, protective clothing and footwear disinfection

Page 50: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Vehicle Disinfection

Page 51: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Breeder Farm

Page 52: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Grading

Breeders

Hatchery

Pullet Grower

Egg Layer

Feed

Egg Sales & Distribution

Feed

Feed Genetics

Egg Industry Flow Chart

Page 53: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Manure Cartage

Page 54: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Packing at Farm

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Eggs to be Delivered to Grading Floor

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Egg Cartage Contractors

Page 57: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Grader

Page 58: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Golden Egg Farms

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Egg Delivery

Page 60: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Laying Hens

(millions)

NSW = 4.20

Vic = 3.50

Qld = 3.00

WA = 1.20

SA = .70

Tas = .22

NT= .05

Layer Hens Numbers National

TOTAL = 12.87 MIL

Page 61: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

3 Northwest

2

1

2

2

4

1

2

1

1

22

Number of Layer Farms in WA

Page 62: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Backyard Hens

• Estimated 60,000 kept as backyard hens in WA –up to several hundred in a flock.

• Most in outer metro areas and the country

Page 63: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Industry Standards

National Egg Quality Assurance Program

Code of Practice for Welfare of Poultry

Environmental Code of Practice for Poultry Farms

HACCP (Hazard Analysis & Critical Control Points)

Food safe programs

Page 64: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Layer hen performance indicators

Mortality to 16 weeks 1.8%

Peak Production 98%

Daily Feed Consumption (Lay period) 107 grams

Mortality 16 weeks – 78 weeks 3.5%

Hen Housed Eggs @ 78 weeks 356

Feed to Eggs (kg/kg) 2.10

Kg feed / Dozen Eggs 1.65

Page 65: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Performance Chart

Page 66: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg production Per Hen Housed

Page 67: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Production / Consumption

• Hen numbers relatively constant 1970-2000

• Egg consumption increase per capita

• Extra eggs per bird achieved through:

• genetics

• nutrition

• management

• disease control

• housing

Page 68: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Increased Egg Consumption

1970’s

Cholesterol issue

Lifestyle changes

More food choices

2000’s

Cholesterol issue now dismissed

High protein / low carb diets

Recognition of nutritional values

Promotional levy

Page 69: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Cost Inputs

Feed

Chick

Finance

Labour

Page 70: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

Egg Industry Challenges

• Dominance of major supermarkets

• Reduced returns

• Government regulations

• New site approvals for poultry farms

• Unscientific and uninformed analysis in welfare and environmental issues

Page 71: The Egg Industry - Portec 2012.pdf · The Egg Industry Cameron and ... •Some sites require “shower-in”, ... Egg Grading Breeders Hatchery Pullet Grower Egg Layer Feed Egg Sales

The End

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