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The Effect of Sample Size on the Heat Release Rate of Charring Materials STEVEN J. RITCHIE, KENNETH D. STECKLER, ANTHONY HAMINS, THOMAS G. CLEARY, JIANN C. YANG and TAKASHI KASHIWAGI Building and Flre Research Laboratory Natlonal lnstltute of Standards and Technology Galthersburg, MD 20899 USA ABSTRACT The burning of a horizontal wood slab situated atop an insulating substrate was modeled using three coupled submodels for the gas-phase, wood, and substrate processes. A global analytical model was used to determine the radiative and convective heat feedback from the gas-phase combustion to the wood surface. The char-fonning wood model was a one-dimensional numerical computation of the density change as a function of position and time. The backside boundary condition of the wood was treated as conductive heat loss into a substrate material modeled by the heat conduction equation. The condensed-phase model results were tested by exposing Douglas Fir samples to an external flux in a nitrogen environment (no combustion). Heat release rate calculations are compared to experimental results for Douglas Fir samples of 0.1 m and 0.6 m diameter. Both theory and experiments show that, for the conditions studied, the heat release rate is nearly independent of the specimen diameter except for the initial peak and the affect of this peak on the first portion of the quasi-steady settling period. Model predictions also indicate that the second peak, which follows the settling period, is very sensitive to the thickness of the insulating substrate. KEYWORDS: burning rate, char, diameter, Douglas Fir, gasification rate, heat feedback, wood INTRODUCTION It has been shown that the fire size has an impact on the mass burning flux of noncharring liquid and solid fuels through the influence of heat feedback from gas-phase combustion [I]. However, the effect of size on the mass loss rate under fire conditions of charring solids has not been studied in detail. There has been a problem in extrapolating bench scale data such as the cone calorimeter results to full scale geometries such as burning furniture and compartments. This has led to the development of intermediate scale apparatuses which can provide more appropriate heat release rate data by using a more realistic burning scenario (i.e. vertical walls) [2]. The approach taken in this paper is to try to understand the effects of scale on burning behavior by FIRE SAFETY SCIENCE-PROCEEDINGS OF THE FIFTH INTERNATIONAL SYMPOSIUM, pp 177-188 177 Copyright © International Association for Fire Safety Science

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Page 1: The Effect of Sample Size on the Heat Release Rate of ... · The Effect of Sample Size on the Heat Release Rate of Charring Materials STEVEN J. RITCHIE, KENNETH D. STECKLER, ANTHONY

The Effect of Sample Size on the Heat Release Rate of Charring Materials

STEVEN J. RITCHIE, KENNETH D. STECKLER, ANTHONY HAMINS, THOMAS G. CLEARY, JIANN C. YANG and TAKASHI KASHIWAGIBuilding and Flre Research Laboratory Natlonal lnstltute of Standards and Technology Galthersburg, MD 20899 USA

ABSTRACT

The burning of a horizontal wood slab situated atop an insulating substrate was modeled using three coupled submodels for the gas-phase, wood, and substrate processes. A global analytical model was used to determine the radiative and convective heat feedback from the gas-phase combustion to the wood surface. The char-fonning wood model was a one-dimensional numerical computation of the density change as a function of position and time. The backside boundary condition of the wood was treated as conductive heat loss into a substrate material modeled by the heat conduction equation. The condensed-phase model results were tested by exposing Douglas Fir samples to an external flux in a nitrogen environment (no combustion). Heat release rate calculations are compared to experimental results for Douglas Fir samples of 0.1 m and 0.6 m diameter. Both theory and experiments show that, for the conditions studied, the heat release rate is nearly independent of the specimen diameter except for the initial peak and the affect of this peak on the first portion of the quasi-steady settling period. Model predictions also indicate that the second peak, which follows the settling period, is very sensitive to the thickness of the insulating substrate.

KEYWORDS: burning rate, char, diameter, Douglas Fir, gasification rate, heat feedback, wood

INTRODUCTION

It has been shown that the fire size has an impact on the mass burning flux of noncharring liquid and solid fuels through the influence of heat feedback from gas-phase combustion [I]. However, the effect of size on the mass loss rate under fire conditions of charring solids has not been studied in detail. There has been a problem in extrapolating bench scale data such as the cone calorimeter results to full scale geometries such as burning furniture and compartments. This has led to the development of intermediate scale apparatuses which can provide more appropriate heat release rate data by using a more realistic burning scenario (i.e. vertical walls) [2 ] . The approach taken in this paper is to try to understand the effects of scale on burning behavior by

FIRE SAFETY SCIENCE-PROCEEDINGS OF THE FIFTH INTERNATIONAL SYMPOSIUM, pp 177-188 177

Copyright © International Association for Fire Safety Science

Page 2: The Effect of Sample Size on the Heat Release Rate of ... · The Effect of Sample Size on the Heat Release Rate of Charring Materials STEVEN J. RITCHIE, KENNETH D. STECKLER, ANTHONY

examining the problem fundamentally using experimental and numerical analyses to look at how changes in the size of a sample influence the heat release rate of wood under fire-like conditions.

In pool fires, the burning process is a complex coupling between fuel gasification and heat feedback to the fuel surface from the flame zone. For this study, a circular sample of Douglas Fir was subjected to an external flux and ignited using a pilot. The heat feedback to the surface from the gas-phase flame zone and the gas-phase combustion were modeled globally. This submodel was coupled to a one-dimensional numerical condensed-phase thermal degradation model. The solid-phase model solved the heat conduction equation for a fixed-thickness sample with locally varying density, thermal properties and reaction rates to compensate for char formation. Any radial variation of local heat flux over the sample surface was neglected [3].

Several experiments were run to validate the theoretical analysis. In one set of measurements, the wood sample was subjected to fire-like heat fluxes in nitrogen using a thermal gasification apparatus. These results provide a check of the solid-phase model without any gas-phase heat feedback. The heat release rate of burning Douglas Fir samples with 0.1 m and 0.6 m diameters were measured using the cone calorimeter and large-scale radiant panel facility for comparison with the complete model predictions.

MODEL DESCRIPTION

Condensed-Phase Submodels

The condensed-phase model follows the work of Parker [4] and Atreya [5] . Modifications were made to include the influence of a backing substrate and to remove moisture effects. The physical configuration is a sample of thickness, L, placed on a substrate of thickness, S. Initially, the sample and substrate temperatures are equal to the ambient. At time = 0, the exposed sample surface is subjected to a constant external heat flux. As the sample temperature increases, the material begins to degrade and mass is lost to the gas phase. Since this is a char-forming material, the sample thickness is kept constant. The model is based on the determination of the density change through an Arrhenius-controlled rate equation. All gasified products are instantaneously transported to the sample exterior. Steckler et al. [6] have shown that the backside boundary condition strongly affects the gasification rate due to its influence on the heat transfer characteris- tics. To properly compare with experimental measurements, conductive losses to the substrate are included. The physical constants and nomenclature are shown in Table 1.

Within the char-forming sample, the governing equations for energy and density are given by:

where: - -

c = Pwo cp,"" - Pwf Cp,wf - - C ~ d

P w - Pwf

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TABLE 1. Nomenclature and parameter values for condensed-phase model

pre-exponential coeff. substr. them. diffus.

specific heat, volatiles final specific heat, wood

initial specific heat, wood

heat of vaporization emissivity of wood activation energy

heat transfer coefficient wood thickness

thermal cond., substrate thermal cond., wood

final thermal cond., wood init. thermal cond., wood

mass flux min. mass flux for ignit.

reaction order convect. flux from flame

external flux rad. flux from flame

reflectivity density of active wood

density of char universal gas constant

density, wood final density, wood initial density, wood Stefan-Boltz. const. substrate thickness

time temperature

ambient temperature initial temperature

position

2.5 x lo8 s-I 6.1 x m2/s 0.0668 T" - 0.136 Hkg-K [7] 1.43 + 3.55 x 10" T - 7.32 x lo4 T2 Hkg-K [4] 0.01 + 0.0037 T klkg-K [4] Eq. (3) 125.6 Idkg 0.95 1.26 x 10' k J h o l e 0.01 [gasif.], 0.00538 Pr.61, 0.00842 mr.11 kW/m2-K 0.019 m 7.69~10-~ +1.5lx1O7 T -1.63~10-'~ +8.64~10-'~ T3 kW/m-K Eq. (6b) 9.46 x 10" T + 4.88 x 10.' kW/m-K (based on Brown's data [8]) 3.054 x lo9 T + 3.62 x 10.' kW/m-K (based on Brown's data [8]) - kg/m2-s 0.003 kg/m2-s 1 from gas-phase model 20, 25, 40, or 60 kW/m2 from gas-phase model 0.05 Eq. (6c) Eq. (6d) 8.314 kThol-K - kg/m3 1 18 kg/m3 514 kg/m3 5.67 x lo-" kT/m2-s-K4 51 or32mm - s - K 298 K 298 K

- m

The bars in Eq. (3) denote evaluation at the average of the initial temperature, To, and current local temperature, T. An energy balance at the surface includes the incident energy input, losses to the surroundings and conduction into the sample:

where the incident flux, q", is enhanced by the flame heat feedback once the mass loss can sustain a flame:

There is a convective loss term in Eq. (4) that applies only when no flame is present. When there is a flame, the convective heat transfer is defined by the term in Eq. (5).

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The following definitions are used to compensate for the changing thermal properties as the virgin material chars. Heat capacity and thermal conductivity are functions of density and temperature:

where c,,,, c,,,,, Lo, and Ec, are functions of local temperature, T.

The mass flux is determined by integrating the rate of density change over the sample thickness.

At the samplelsubstrate interface, a conductive energy balance and temperature continuity condition must be met. The heat equation describes the conductive transfer through the substrate. Either an adiabatic or blackbody-radiation back boundary condition is applied to the substrate to complete the formulation. Derivatives are approximated using central differencing. A Crank- Nicholson routine is used to solve the equation sets for the substrate and sample separately. Coupling at the interface is achieved by iterating until both boundary conditions are met.

Gas-Phase Submodel

Once the mass loss from the surface reaches a critical value which can sustain a flame, the incident heat flux defined in Eq. (5) includes the radiative and convective heat feedback from the flame zone. In the model, the influence of sample diameter is determined by these two feedback terms, which are controlled by the mass-loss rate from the sample and several fuel properties. The gas-phase model and material-property determination for Douglas Fir are explained below.

The radiation heat feedback term in Eq. (5) is modeled as isothermal emission from gaseous CO, and H,O and gray-body emission from soot. A correction for spectral overlap by these emitters is included. Total radiation to the surface, q",, from the flame at temperature T, is given by [91:

Gas emissivities for carbon dioxide, E,,,, and water, E,,, are calculated using Lecher's algorithm [lo]. The soot ernissivity, E,,, is approximated as a gray body emitter [ l l ] represented by a characteristic mean-beam path length, L,, the soot volume fraction, f,, and the optical constants for soot particles. For this geometry, the mean beam length, L,, is approximated [12] as:

The volume, V, and surface area, A,, are approximated by assuming the flame is a right circular cylinder defined by the sample radius and a height determined using Heskestad's correlation [13]. The infrared-averaged optical constants for soot particles are given by n=3.49 and k=2.17 [14]. The soot volume fraction, f,, is determined by correlating the data of Bard and Pagni [IS] to smoke point height for various fuels [16]. The existing data [17] sug- gests that for pool diameters less than 2 m, X, and X, are not a function of scale. Since f, and xA are related, the model assumes f, is independent of sample size.

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The flame is modeled as a homogeneous mixture of entrained air, combustion products (CO,, H,O, and soot), and unburnt fuel. The global temperature, T,, is calculated using an enthalpy balance about a control volume encompassing the gas-phase cylindrical flame:

where c,,,(T) is the vapor specific heat of the i' gas species 1181 and is the vapor specific heat of fuel leaving the surface evaluated at the average of To and fuel-surface temperature, T,. The species concentrations in the flame are determined from stoichiometric combustion of C,,4H6202,,, the amount of entrained air, and the concentration of unburnt fuel (from xJ. The moles of air entrained into the fire are determined using a modified form of Delichatsios' correlation 1191. Intermediate gas species (CO, H,, etc.) and soot are neglected, except in a global sense through x,. Because the specific heats are temperature dependent and the value of xF (the fraction of energy lost to the surface) is defined by the heat feedback, an iterative approach is used for the calculation.

The convective feedback term, q", in Eq. ( 5 ) , is approximated using the stagnant film model 1121. A natural convection heat transfer coefficient for a hot surface facing upwards [20] is used.

For simplicity, the model treats wood as a single component fuel, with the gas-phase properties invariant in time following ignition. The samples used in the experiment were conditioned and the mass percentage of water was measured at 7% using a solid-state moisture detector. The remaining composition was taken from Parker [4]. The calculated heat of combustion for the volatiles in Douglas Fir is 12.6 Hlg. The measured heat of combustion using the cone calorimeter was 12.0 Hlg yielding an estimated combustion efficiency, x,, of 0.95. A radiative heat loss fraction, x,, was determined using an estimated smoke point height of 0.16 m and the smoke point height relationship of Tewarson [16]. Table 2 lists the data used in the computations. Further details of the gas-phase model can be found in the report by Hamins, et a1 [21].

TABLE 2. Nomenclature and parameter values for gas-phase model

4 area of flame surface see text in section Gas-Phase Submodel A/F stoichiometric aidfuel ratio 4.05 c,, vapor sp. ht. of fuel leaving surface assumed equal to values for heptane (C,H,,) [18]

5 I vapor sp. ht. of i" gas species values for H20, C02, N,, 0,. C,H,, (181 E , emissivity of i" gas species Lecher's algorithm [lo]

Emt emissivity of soot see text in section Gas-Phase Submodel fv soot volume fraction 2 x 10.' Hc heat of combustion 12.6 x lo3 Hikg Lm mean beam length, flame Eq. (8) T f flame temperature Eq. (9) V flame volume see text in section Gas-Phase Submodel

$ 1 mole fraction of i~ product determined from stoich. reaction of C3 ,H6 ,O,,

X A combustion efficiency 0.95 XF fraction of energy lost to surface determined from q", and q",, (gas-phase model) XR radiative heat-loss fraction 0.3

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EXPERIMENTAL APPROACH

Three experimental apparatuses were used to validate the model results. In each apparatus the specimen was tested over a substrate of Pittsburgh Corning Foamsil-28' rigid foamed glass insulation. The cone calorimeter [22] is a standard test. Its specimens were tested on 51 mm- thick substrate insulation. The large radiant panel facility and thermal gasification apparatus are similar to the cone and are described briefly below.

Radiative Gasification Apparatus

The gasification apparatus is shown schematically in Fig. 1. The cylindrical chamber is 0.61 m in diameter and 1.70 m in height. Two windows provide optical access. The chamber walls are water cooled to 25 "C. Product and ambient gases are removed via an exhaust duct by a constant nitrogen flow of 7.67 11s at 25 "C. The cone-heater temperature was fixed at 750 "C to maintain a constant emission spectrum for all tests. Incident heat flux to the sample was varied by changing the distance between the sample and heater. A water-cooled shutter was extended to protect the sample from the incident heat f l u prior to testing. Flux levels varied about 8-10% across a 0.1 m diameter. The sample, with no aluminum foil attached to its back or edge, was placed in a 0.1 m diameter x 19 mm deep cavity cut into a 51 mm thick x ,127 m diameter brick of the substrate insulation as shown in Fig. 1. Load cell data were taken every 0.5 s. Static load cell calibration indicated an error < 1 % over a 100 g range.

Large Radiant Panel Facility

The large radiant panel facility is shown schematically in Fig. 2. This facility consists of two rectangular radiant panels angled 20" from the horizontal, facing the sample. Aluminum foil was stapled to the 0.6 m specimen's edge and back prior to placing it on a horizontal slab of 51 mm- thick substrate insulation. The samplelsubstrate was positioned at a location where the flux was 25 kW/m2 (-7% variation across a 0.6 m diameter). An insulated panel covered the surface before the test. Piloted ignition was achieved using a - 100 W propane pilot flame positioned 60 mm above the surface. Heat release rate was determined using oxygen-consumption calorimetry.

Test Sample Preparation

The Douglas Fir samples were composed of tongue and groove flooring material that was - 19 mm thick x ,127 m wide. For the gasification tests, 0.1 m diameter samples were cut from the flooring. The wood grain spacing ranged from -0.4 mm to 3.2 mm. The samples were preconditioned at 50 O C in a vacuum oven for at least 7 days prior to testing. For the cone and radiant panel tests, the samples were conditioned at 50-55% relative humidity, 22 "C for one month. The 0.6 m diameter samples were obtained by gluing the boards together with wood glue before cutting the rounds.

'In order to describe materials and equipment it is occasionally necessary to identify commercial products by manufacturer's name. This does not imply endorsement by NIST nor does it imply that the particular product is the best available for that purpose.

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Figure 1. Schematic diagram of the gasification apparatus.

Figure 2. Schematic diagram of the large radiant panel facility.

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RESULTS

Gasification Tests in Nitrogen

Gasification tests of the 0.1 m diameter samples in nitrogen were run at three different heat fluxes: 20 kW/m2, 40 kW/m2, and 60 kW/m2. Repeatability of test results was within 12%. The experimental mass loss fluxes are compared with predictions in Fig. 3. Looking at the experimental data, there was a large initial spike in the mass loss rate when the material was first exposed to the flux for the 40 kW/m2 and 60 kW/m2 cases. The magnitude of this spike increased with increasing flux level. This spike was followed by a settling period during which char-layer formation slowed the gasification rate. As the test ended, the rate rose slightly for the 20 kW/m2 and 40 kW/m2 cases as the backside boundary condition began to affect the material temperature. The numerical predictions tend to follow the overall data trends for the 40 kW/m2 and 60 kW/m2 flux, but overpredict the magnitudes of the initial spike and second peak, and underpredict the settling period. For the 20 kW/m2 test, the model overpredicted the entire mass loss rate curve.

Note that in order to compensate somewhat for the cooling effect of the nitrogen purge on the backface boundary, the model employed a blackbody-radiation condition at this surface.

Considering the number of inputs required, the approximate nature of the material properties variations through the woodlchar, and the neglect of moisture effects, the condensed-phase model worked reasonably well at predicting the gasification rate for the higher fluxes.

Burning TestsIDiameter Effect

The heat release rate curves from the burning tests are compared to the theoretical predictions for the 0.1 m diameter (Fig. 4) and 0.6 m diameter (Fig. 5) samples. In all tests, an external flux of 25 kW/m2 was applied. The model, which employed an adiabatic boundary condition at the substrate's backside for both burning-rate simulations, predicts the heat release rate fairly well for the 0.1 m case. For the 0.6 m case, the model predicts a reasonably-shaped curve, but one that consistently falls below the experimental data. In both cases there is a sharp initial peak due to the initial gasification rate of unprotected material, followed by a settling period during which the char formation reduces the gasification rate. Finally, there is a slow increase as the insulating back boundary forces the material temperature to increase, thus enhancing the gasification process, followed by a decrease as the virgin wood material is consumed.

The model does not predict the ignition-delay time very well. The critical mass flux for piloted ignition, which is an input to the model, was taken from the literature [23] and may be a little low for this experimental configuration. Also, the presence of moisture, which is not taken into account by the model, would increase the ignition time. Another source of test-to-test variation and model-to-test differential for the large radiant panel burning tests (0.6 m case) is cracking (typically along the glued edges) and warping (exposing the bottom surface) of the sample. This would increase the burning surface area, an effect which is not included in the model predictions of heat release rate, and likely is responsible for a good portion of the model's underestimate shown in Fig. 5. It should be noted that the prediction of the second peak was very sensitive to the substrate's thickness and backface boundary condition.

Looking at the effect of diameter, the heat release rate curves are essentially the same except for the magnitude of the sharp first rise and the initial portion of the settling period. Both the experimental and theoretical curves show that a larger sample yields a larger peak. Initially, in

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time [seconds] Figure 3. Comparison of gasification results with model predictions for Douglas Fir at external heating rates of 20, 40 and 60 kW/m2.

Sample Diameter =0.1 m External Flux =25 kw/mz

Model Prediction

time [seconds]

Figure 4. Comparison of experimental heat release rate measurement with model prediction for 0.1 m diameter Douglas Fir sample.

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Sample Diameter =0.6 m 1 External Flux =25 kWim

2

Experimental Results

\ Model Prediction

time [seconds] Figure 5. Comparison of experimental heat release rate measurement with model prediction for 0.6 m diameter Douglas Fir sample.

q"convective feedback q" radiative feedback '

----- ; , , , , , -- , , \:, __-I , , , q , , , , C3

-_----- -\

0

50

N" 3 4 0 -

3 a 3 0 -

I E Y

time [seconds]

Model Predictions

ql'total ----------

I I -

I q" external I

Figure 6. Model predictions of the incident heat flux breakdown for the 0.1 m and 0.6 m diameter Douglas Fir samples.

1

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the absence of char, the flame height was much greater for the 0.6 m sample, which resulted in a larger radiative heat feedback value. This can be seen in Fig. 6, which shows predictions for the convective and radiative heat feedback components of incident flux to the sample surface. As the char forms, the flame height rapidly drops and the difference between the two samples (with respect to heat release rate) becomes small. The drop in flame height was observed in the experi- ments: the flame height for the 0.6 m sample was > 0.66 m just following ignition and dropped to -30 mm within 90 seconds. At the lower height, the flame zone comprised many small flamelets covering the surface and did not resemble a single coherent flame. This burning phenomenon also was observed in the cone calorimeter tests of the 0.1 m diameter samples. The maximum flame height could not be measured because of the heater but the 20 mm to 30 rnm-tall flamelets on the surface were observed later in the test.

The predicted total flux to both samples during the quasi-steady portion of the test is about the same (-35.5 kW/m2 to 37 kW/m2, including the 25 kW/m2 external flux) but the radiative and convective component breakdown is slightly different as shown in Fig. 6. The 0.1 m diameter sample has a higher convective term than the larger sample. The 0.6 m diameter sample makes up some of this difference by having a larger radiative feedback term. The model predictions also show the change in the incident flux breakdown during the course of a test. As sample diameter increases for a non-charring quasi-steady pool fire, the radiative feedback term becomes the dominant source of heat feedback [I]. The predictions show this effect initially, when there is little char formed on the surface. However, for wood, the drop in flame height due to the insulating char layer results in a smaller radiative component relative to the convective component during the quasi-steady portion of the test. At the end of the test (when the gasification rate is increased by the influence of the back boundary condition), the radiative feedback term increases for both samples.

CONCLUSIONS

Both the experiments and model predictions show that, with the exception of the initial peak burning rate and its effect on the first portion of the settling period, sample diameter for intermediate scale fires (between 0.1 m and 0.6 m) has little influence on the heat release rate under fire conditions for horizontal wood. The predictions of the second peak, however, were very sensitive to the insulating substrate's thickness and backface boundary condition, suggesting that experimental heat release rates may be highly depended on the thickness of the underlying insulation. The explanation for the lack of diameter or size effect lies in the gasification-rate reduction caused by the insulating influence of the char layer. As the gasification rate drops, the difference in the flame height between the different diameter samples is reduced. Theoretical analysis indicates that despite differences in the makeup (i.e. convective versus radiative) the total heat feedback to the surface is approximately the same for char-forming samples of diameters 0.1 m and 0.6 m. Because the flame height drops, the radiative component does not become the dominant source of heat feedback for charring materials as the diameter increases. The importance of the initial spike in the heat release rate curve depends on the specific fire scenario. The impact, as these results show, would not be to the remaining wood, but on enhancing the fire spread to the surrounding materials.

ACKNOWLEDGEMENTS

The authors thank Dr. Marc Janssens and Dr. William Parker for sharing their invaluable technical insight on the burning of wood and Dr. Robert White for providing the test samples.

Page 12: The Effect of Sample Size on the Heat Release Rate of ... · The Effect of Sample Size on the Heat Release Rate of Charring Materials STEVEN J. RITCHIE, KENNETH D. STECKLER, ANTHONY

REFERENCES

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