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The effect of an electric field on the hydrogenation of ethylene on zinc oxide Item Type text; Thesis-Reproduction (electronic) Authors Sikdar, Subhas K. Publisher The University of Arizona. Rights Copyright © is held by the author. Digital access to this material is made possible by the University Libraries, University of Arizona. Further transmission, reproduction or presentation (such as public display or performance) of protected items is prohibited except with permission of the author. Download date 02/06/2021 03:19:31 Link to Item http://hdl.handle.net/10150/318141

The effect of an electric field on the hydrogenation of ......Subhas Kumar Sikdar A Thesis Submitted to the Faculty of the DEPARTMENT OF CHEMICAL ENGINEERING In Partial Fulfillment

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  • The effect of an electric field on thehydrogenation of ethylene on zinc oxide

    Item Type text; Thesis-Reproduction (electronic)

    Authors Sikdar, Subhas K.

    Publisher The University of Arizona.

    Rights Copyright © is held by the author. Digital access to this materialis made possible by the University Libraries, University of Arizona.Further transmission, reproduction or presentation (such aspublic display or performance) of protected items is prohibitedexcept with permission of the author.

    Download date 02/06/2021 03:19:31

    Link to Item http://hdl.handle.net/10150/318141

    http://hdl.handle.net/10150/318141

  • THE EFFECT OF AN ELECTRIC FIELD ON

    THE HYDROGENATION OF ETHYLENE ON ZINC OXIDE

    by

    Subhas Kumar Sikdar

    A Thesis Submitted to the Faculty of the

    DEPARTMENT OF CHEMICAL ENGINEERING

    In Partial Fulfillment of the Requirements For the Degree of

    MASTER OF SCIENCE

    In the Graduate College

    THE UNIVERSITY OF ARIZONA

  • STATEMENT BY AUTHOR

    This thesis has been submitted in partial fulfilment of requirements for an advanced degree at The University of Arizona and is deposited in the University Library to be made available to borrowers under rules of the Library.

    Brief quotations from this thesis are allowable without special permission, provided that accurate acknowledgment of source is made. Requests for permission for extended quotation from or reproduction of this manuscript in whole or in part may be granted by the head of the major department or the Dean of the Graduate College when in his judgment the proposed use of the material is in the interests of scholarship. In all other instances, however, permission must be obtained from the author.

    SIGNED:

    APPROVAL BY THESIS DIRECTOR

    This thesis has been approved on the date shown below:

    Richard D. Williams /DateAsst. Prof. of Chemical Engineering

  • 'ACKNOWLEDGMENTS

    I express my gratitude to the Department of Chemical

    Engineering for the financial support which enabled me to pursue

    higher education in this country. I am thankful to Professor R. D.

    Williams, my adviser, for his guidance and useful suggestions during

    the course of this research.

    I appreciate the cooperation, obtained from the faculty

    members and fellow .graduate students of this department. Special

    mention should be made of Mr. S. A. Shinde, who did the drawings of

    the reactor and its various parts, and of Dr. N. R„ Schott for his

    overall helpful attitudes. It is my pleasure to thank Mrs. I. A, .

    Shafiqulla for typing the final copy of this thesis.

    Finally, I like to express my indebtedness to my parents

    who from several thousand miles offered me a constant source of

    encouragement.

    iii

  • TABLE OF CONTENTS

    Page

    LIST OF ILLUSTRATIONS ........ vi

    LIST OF TABLES , . ............ ix" -A B S T R A C T ................. . . . . . . . , . . . . . . . . xi

    INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . 1

    THEORY AND-PREVIOUS WORK .............. 12

    APPARATUS AND EXPERIMENTAL PROCEDURE.......... 29

    A Flow Reactor . . . . . . . . . .Reactor.............. . . .A s s e m b l y ........ ..Sand Bath ..................Chromatograph ‘........ . .The High Voltage Source . . .

    Experimental Procedure . . . . . .Calibration of Flow Meters Activation of the Catalyst Analysis by the Chromatograph Kinetic Runs . . . . . . . .

    RESULTS AND DISCUSSIONS . . . . . . . . . . . . . . . . . . . 50

    Method of Preparation and Activation . . .......... 51Catalyst Effectiveness .............. 53Kinetic Runs, No Field.......... . 53

    Ethylene Dependence . ................. 56Hydrogen Dependence . . . . . . . . . ......... 63

    Effect of the F i e l d .......... 71Kinetic Runs, with Field............. 75

    Ethylene Dependence 75Hydrogen Dependence............ 75

    Activation Energy .......... . . . . . . 83Mechanism............... '.......... 87

    Temperatures greater than 150°C................. 88Temperatures less than 150 C ............ 89

    CONCLUSIONS AND RECOMMENDATIONS . . ...................... .91

    2930 35 38 40 40 42 42 424445

    iv

  • V

    TABLE OF CONTENTS— Continued

    Page

    APPENDIX A: DERIVATION OF EQUATION 18. . . . ................92

    APPENDIX B: CALIBRATION CURVES . . 93

    APPENDIX C: KINETIC DATA WITHOUT THE F I E L D ................ 98

    APPENDIX D: KINETIC DATA IN PRESENCE OF A FIELD........... 109

    APPENDIX E: ARRHENIUS ACTIVATION DATA . . . . .............114

    APPENDIX F: NOMENCLATURE ............ . .......... . . . 1 1 7

    LIST OF REFERENCES ..............................118

  • LIST OF ILLUSTRATIONS

    Figure Page

    .1 o Lattice Structure of Non-stoichiometric Zinc Oxide, . . . 6

    . 2« Energy Band Diagram of Intrinsic Semiconductors ........ 7

    3. Energy Band Diagrams Showing Situations for (a) Donor: Type and (b) Acceptor Type Semiconductors . . . . . . . 7

    4. Effect of Temperature on the Fermi Level of Semiconductors,(a) n-Type (b) p-Type . . . . . . ........ . . . . . . . 10

    5. Reactor Assembly ................ 32

    6. Exploded View of the Reactor................ 33

    7. Electrodes and Transite Rings . . . . . . . 34

    8. Schematic of the Apparatus............... . 39

    9. A Typical Chromatogram Showing Separation of (1) Hydrogen(2) Ethylene and (3) Ethane in a Porapak Q Column at 50°C. 46

    10. Order with Respect to Ethylene, 195°C, 20-28 MeshCatalyst . * .......... 58

    11. Ethylene Order at 1950C, Run la Replotted onCartesian Coordinates ........................ . . . . . 59

    12. Order with Respect to Ethylene, 146°C, 20-28 MeshCatalyst * . ................................ 60

    13. Order with Respect to Ethylene, 146°C, 35-48 MeshCatalyst ......... 61

    14. Order with Respect to Ethylene, 100°C, 20-28 MeshCatalyst . . . . . . . . . . . . . 61

    15. Order with Respect to Ethylene, 56.5°C, 35-48 MeshCatalyst .......... 62

    16. Order with Respect to Hydrogen, 195°C, 20-28 MeshCatalyst * » ............ 64 *

    17. Hydrogen Order as Shown in Cartesian Plots * .......... 6.5

    vi

  • vii

    LIST OF ILLUSTRATIONS— Continued'

    Figure Page

    18o Order with Respect to Hydrogen, 146°C, 20-28 MeshCatalyst.......... .......................... 66

    19. Order with Respect to Hydrogen, 146°C, 35-48. MeshCatalyst . .............. . . . . . . . . . . . . . . 67

    20. Order with Respect to Hydrogen, 100°C, 20-28 MeshCatalyst . 68

    21. Order with Respect to Hydrogen, 56.5°C, 35-48 MeshCatalyst ................ . ........ . . . . . . . . 69

    22. Hydrogen Order as Shown in Cartesian Plots 70

    23. Ethylene Order in Presence of a Field of 3,800 Volts,146°C, 35-48 Mesh Catalyst . . . . . . . . 76

    24. Ethylene Order in Presence of a Field as ShownIn Cartesian Coordinates, 146°C, V = 3,800 . . . . . . 77

    25. Ethylene Order in Presence of a Field of 4,180 Volts,86.5°C, 35-48 Mesh Catalyst, , ....................... 78

    26. Hydrogen Order in Presence of a Field of 3,800 Volts,1460C, 35-48 Mesh Catalyst . . . . . . 79

    27. Hydrogen Order in Presence of a Field as Shown in,Cartesian Coordinates, 146°C, V = 3,800. . . . . . . . . 80

    28. Hydrogen Order in Presence of a Field of 4,180 Volts,86c50C, 35-48 Mesh Catalyst , * ........................ 81

    29. Hydrogen Order in Presence of a Field as Shown inCartesian Coordinates, 86,5°C, V = 4,180 * ............. 82

    30. Activation Energy Plots of Zinc Oxide Catalyst „ . . . 85

    31. Activation Energy Plots of Zinc Oxide Catalyst,with and without a Field . . . . 86

    32. Calibration Curve for Hydrogen Flow Meter , . . . . . . 94

  • viii

    LIST OF ILLUSTRATIONS™ Continued'

    Figure Page

    33. Calibration Curve for Ethylene Flow Meter . . . . . . 95

    34. Calibration Curve for Helium Flow M e t e r ............ 96

    35. Calibration Curve for Ethylene Estimation 97

  • LIST OF TABLES

    Table ' Page

    1.. Experiment on Catalyst Activity . 54I .

    2 c Experiment on Catalytic Activity . . . . . . . . . . . 55

    3. Observed Orders of Reaction „ . . . . . . . . . . • . 57

    4. Effect of Field Strength on the Rate of Reaction . . . 72

    5c Effect of Field Duration on the Rate of Reaction » . . 72

    6, Effect of Field Strength on Reaction Rate atLow Temperature» . 73

    7* Effect of Field Duration on Rate . ........ . . . . . 73

    8e Activation Energies Under Different Conditions » , ♦ . 84

    9. Data of Ethylene Order Study at 195°C (Run lb) • . . . 99

    10c Data of Hydrogen Order Study at 195°C.(Run la) » . « . 10U

    11c Data of Hydrogen Order Study at 146°C (Run 2b) « . . . 101

    12. Data of Ethylene Order Study at 146°C (Run 2a) . . . . 102

    13. Data of Hydrogen Order Study at 146°C (Run 3b) . . . . 103

    14. Data of Ethylene Order Study at 146°C (Run 3a) . . . . 104

    15. Data of Hydrogen Order Study at 100°C (Run 4b) . . . . 105

    16. Data of Ethylene Order Study at 100°C (Run 4a) ...... 106

    17. Data of Ethylene Order Study at 56.5°C (Run 5a) . . . 107

    18. Data of Hydrogen Order Study at 56.5°C (Run 5b) . . . 108

    19. Data of Ethylene Order Study with Field at 146°C~Run,15f(a) . . , . ... ................ .. . . . . . 110

    20. Data of Hydrogen Order Study with Field at 146°C-R m 155 (b) ............................. Ill

  • X

    LIST' OF TABLES— Continued

    Table Page

    21. Data of ethylene order study with field at 86.5°C~Run 16f (a). . . . '.............. 112

    22. Data of Hydrogen Order Study with Field at 86-. 5°C-.Run 16.f (b ) * ’ . ............ . . .113

    23. Data for Activation Energy Plots . . . . . . . . . . . . 115

    24. Data for Activation Energy Plots with andwithout Field ........................................ 116

  • ABSTRACT

    Semiconducting oxide catalysts are characterized by non

    stoichiometry in their lattice structures, A correlation between the

    catalytic activity and non-stoichiometry has been a major question for

    such oxidesc Since application of an electric field modifies the semi

    conductivity of an oxide catalyst, a study of a catalytic reaction in

    presence of a field would lead to a changed reaction pattern. A study

    of this kind has been made here on the hydrogenation of ethylene on

    zinc oxide (an n-type semiconductor) with an A.C. electric field up to

    about 5,000 volts. The field appeared to decelerate the reaction rate

    at a higher temperature, e.g., 150°C whereas at a"lower temperature,

    e.g., 85°C, it appeared to accelerate it. The reaction kinetics have

    been found to be too complicated to be explained by the existing mecha

    nistic models.

    The reaction was studied in the temperature range of 560C to

    195°C without the field and a mechanism has been suggested on the basis

    of the Langmuir-Hinshelwood model.

  • CHAPTER I

    INTRODUCTION

    Catalytic hydrogenation of ethylene was discovered and first

    studied by the French chemists9 Sabatier and Senderens (in 1) who used

    a finely divided Ni catalyst. Their discovery then triggered off a

    whole series of detailed studies of this reaction in particular and

    the hydrogenation of olefins and aromatics in general in the following

    years. Solid catalysts for hydrogenation of unsaturated hydrocarbons

    can be conveniently classified into three groups (2) : (a) metallic

    catalystss mostly studied are platinum, nickel, palladium, cobalt etc.

    (b) insulator oxides like alumina, silica and silica-alumina(c) semi

    conductor oxides like zinc oxide and nickel oxide. Among the classes

    mentioned, semiconductor oxide catalysts are the least studied and the

    least understood catalysts in relation to hydrogenation of olefins.

    However, some papers have recently reported kinetic studies of the

    hydrogenation of ethylene catalized by zinc oxide in batch reactors.

    In the present work, a study of the hydrogenation of ethylene

    on zinc oxide catalyst (which is an n-type semiconductor) in a dif

    ferential flow reactor was undertaken, and the effect of an A.C.

    electric field on the reaction rate, activation energy and mechanism

    was analyzed. The reason for choosing this reaction is that this is

    by far the simplest reaction known among olefin hydrogenations and is

    also relatively free,of undesirable side reactions. Despite the large

  • volume of work which has been done on ethylene hydrogenation, the

    mechanism of the reaction is still debated (3) and apparently depends

    on the particular catalyst and the conditions used = An attempt was

    made in the present work to indicate a possible mechanism in relation

    to the particular catalyst used on the basis of the result obtained

    from the application of the electric field on the catalyst particles.

    The reason an effect of the field on the kinetics is expected and how

    it should related to a mechanism will be given shortly.

    For an element or a compound to exhibit semiconductivity, it

    must have a defect of some sort in its crystal lattice. Perfect crys

    tals seldom, if ever, exist (4). As a matter of fact, at any tempera

    ture greater than absolute zero, one should expect from thermodynamics

    to find seme form of lattic imperfections : the increased disord^L

    brings about an increased entropy and ̂ hence a decreased free energy

    F = U - TS

    where F, U and S are, respectively, the Helmholtz free energy, the

    internal energy and the entropy, T being the absolute temperature.

    The semiconducting oxides important as catalysts have molecular

    non-stoichiometry as their defect in the lattice. That is, they have

    either metal or oxygen atoms in excess of a stoichiometric proportion

    in the lattice. Easy ionization of the metal or the oxygen atom gives

    rise to, respectively, free electrons, in which case the substance is

    called an n-type semiconductor, and free holes (or free positive char

    ges) in which case it is called a p-type semiconductor. The holes, like

    the electrons, are capable of conducting electric current. Obviously,

    this kind of behavior would not be expected from an insulating oxide.

  • 3

    Attempts have been made in recent times to prove that the

    catalytic property of semiconducting oxides is due to their semi

    conductivity but without much success. According to electronic

    theory of catalysis on semiconductors (5), since the free electrons or

    the holes of the semiconductor lattice can be accelerated by the appli

    cation of an external electric field on the substance, the rate of a

    catalytic reaction can be modified. Almost no work has been initiated

    in this direction.

    Pure metallic zinc and pure stoichiometric zinc oxide have

    been found to be inactive to hydrogen chemisorption (6). Zinc oxide,

    after a treatment in vacuo or hydrogen at an elevated temperature,

    however, shows activity towards hydrogen. This contrast in behavior

    suggests that the active species are neither zinc nor zinc oxide, buu

    probably non-stoichiometric zinc oxide. According to Wagner's thermo

    dynamic theory of defective oxides, at sufficiently high temperature,

    an equilibrium exists between solid zinc oxide and gaseous oxygen

    whereby excess of zinc atoms (Zn^, interstitial) can be accomodated in

    interstitial positions of the lattice :

    Zn‘h2 + 0~2 = Zni + 1/2 Og

    The interstitial Zn can then be thermally ionized :

    Zn^ = Zn+ + e

    Parravano and Boudart (6) have shown that a pure single crystal of

  • 4zinc oxide will become a non-stoichiometric semiconductor through chemi-

    sorption of hydrogen at high temperatures. Given the following repre

    sentation of ZnO crystal

    0 2 - Zn+2 - 0-2 - Zn+2 - 0 2

    chemisorption of hydrogen will at first lead to

    — —— 0 2 — (ZnH)^" — (OH) — Zn+2 — 0 2 -----

    The adsorption will not stop at this stage. The (ZnH)+ complex may

    dissociate, the proton moving to the next oxygen ion to form another

    stable hydroxyl ion

    Zn — (OH) — Zn — (OH) — Zn~̂ 2 — 0 2

    That gives an interstitial Zn atom in the lattice. The ionization

    energy of interstitial Zn in the crystal is much lower than for an

    isolated zinc atom, as a consequence of the high dielectric constant,

    k, of the crystal. For an isolated zinc atom, the ionization energy

    is 9.4 eV. In the crystal it is equal to 9.4/k^; k for zinc oxide is

    about 10, thus the ionization energy is only 0.1 eV. This suggests

    that at moderate temperatures the interstitial zinc atom will ionize

    freely, releasing one electron which can be accelerated by an external

    electric field. The lattice structure of non-stoichiometric zinc oxide

    is shown in Figure 1.

  • The band theory of solids can be utilized to explain the

    development of semiconductivity in substances in general♦ Two bands of

    interest in this case are the so called valence band and the conduction

    band, which in all crystals are separated by what is called the for

    bidden energy gap (Figure 2). Figure 2(a) depicts the case of the

    semiconductor at absolute zero at which temperature no free electrons

    exist in the conduction band and no free holes in the valence band. At

    high temperatures, however9 as shown in Figure 2(b), thermal ionization

    will cause electrons to cross the energy barrier to get to the conduc

    tion band,

    Figure 3 depicts the energetics of donor or acceptor type of

    semiconductors (7). Here only the region between the top of the

    valence band and the bottom of the conduction band is of interest.

    Figure 3(a) would describe the energetics of, say, n-type ZnO and

    Figure 3(b) would describe that of, for example, p-type NiO*

    The free electrons from interstitial zinc atoms lie in a

    higher energy state than the normal valence electrons of the ZnO

    molecule. Hence a localized extra level of electrons must lie above

    the top of the filled valence band. But since there is some binding

    energy for an electron in this state to remain on the ZnO, the level

    must lie below the lowest free electron state in the conduction band.

    An analogous argument would explain why the acceptor levels, arising

    from NiO must lie as shown in Figure 3(b).

    A great deal of chemisorption studies on semiconducting

    oxides have been made to date. The result has been to throw some

    light on the electronic mechanism that is involved in such a process.

  • 6

    Z n 2 o2 Z n 2 o2 Z n 2'

    0 Z n 2-20 Zn2

    -20

    7 4- ® In

    + 2 Zn 0

    + 2 In 0

    12n

    042Zn

    -20

    -20

    -20

    -20

    42Zn

    Figure 1. Lattice Structure of Non-stoichiometric Zinc Oxide.

  • 7

    conduction band

    forbidden energy gap

    valence band

    energy

    electrons

    T production

    recombination

    + “h f 4" 'h h + 4 -f-holes

    (a) Low Temperature (b) High Temperature

    Figure 2. Energy Band Diagram of Intrinsic Semiconductors.

    conduction band conduction band

    donor level energy

    acceptor level -♦»

    valence band

    4- 4 4 4 4 4 4-

    (a) (b)

    Figure 3. Energy Band Diagrams Showing Situation for (a) Donor Type and (b) Acceptor Type Semiconductors.

  • The theory that has evolved is called the boundary layer theory of

    chemisorption (8).

    Chemisorption on the surface of a semiconductor is followed

    by the rise or fall of the electrical conductivity, A fall in the

    conductivity of a p-type semiconductor signifies the transfer of elec

    trons from the chemisorbed molecules to the solid. As is obvious3 this

    is due to the neutralization of positive charge carriers (holes) by the

    electrons. Similarly3 a fall in the conductivity of an n-type semi

    conductor indicates an electron transfer from the conduction band of

    the semiconductor to the adsorbed species, ■ To bring the charge carriers

    from the donor or acceptor levels to the conduction band, one has to

    supply the necessary energy, thermal or otherwise. It is to be noted

    that in the above mentioned two cases, although the net result is the

    same, the mechanism of the depletion of carriers is the opposite. In

    contrast to the above phenomenon, known as depletive chemisorption, the

    other type, known as cumulative chemisorption, is characterised by a

    rise in conductivity in both n- and p-type semiconductors. Clearly,

    cumulative 'chemisorption involves cationic chemisorption on an n-type

    (e.g., H2 on ZnO) and anionic chemisorption on a p-type (e.g., on Nib) semiconductor. Both of these adsorption phenomena are restricted

    to the surface. The concentration of electrons in the bulk will remain

    unchanged. The direction of electron transfer depends on the relative

    position of the. Fermi potentials in the semiconductor and the adsorbing

    gas, and electron flow will take place until these are identical.

    Fermi potential is defined as the potential at which the probability

    of being occupied by electrons is equal to one half, that is, on the

  • average-50% of available valence electrons have energy equal to the

    Fermi level. This flow of electrons will result in a space charge

    appearing between the surface of the semiconductor and its interior (2).

    Application of Fermi statistics shows that the number- of particles in

    a particular state depends upon the energy gap between the acceptor or

    donor level and the.Fermi level. This means that the adjustment of the

    Fermi level in a catalyst will alter the concentration of the adsorbed

    species in a system; in catalysis it can influence the selectivity of

    a reaction if more than one reaction route exists. These predictions

    have been experimentally verified, although a completely satisfactory

    explanation of what actually happens is yet to be found. One method

    of altering the Fermi level is to increase.the temperature. Figure

    4(a) shows the Fermi level of an n^type semiconductor being depressed

    with temperature as more electrons are being drawn into the conduction

    band. The reverse occurs with a p-type semiconductor. Another method

    of accomplishing the same thing is the application of an electric

    field normal to the surface where chemisorption is occuring, thereby

    changing the Fermi level of the crystal. One difficulty in the inter

    pretation must, for example, arise from the alteration of the Fermi

    level by the adsorbed species themselves. Such changes will be a

    function of the extent of the adsorption of the reactants and the

    products (2), An experiment on the chemisorption of oxygen on ZnO (9)

    coated on a pyrex plate across which a D.C. electric field was applied

    showed that the chemisorption could be hastened or decelerated accord

    ing to whether the positive electrode was on the top or at the bottom

  • 10

    conduction band

    T

    valence band

    conduction band

    acceptors

    valence band

    (b)

    Figure 4. Effect of Temperature on the Fermi Level of Semiconductors, (a) n-Type (b) p-Type.

  • 11

    of the pyrex plate. Another very interesting aspect of the modifi

    cation of the Fermi level of a semiconductor by the application of a

    field of 229000 volts A.C. across NiO catalyst and the subsequent

    acceleration in the rate of carbon monoxide oxidation has revealed

    that the increase in rate is a function of the frequency of the field

    (10), This experiment showed that in this particular reaction, other

    things remaining constant, rate increased first with frequency, reached

    a maximum and then decreased with further increase in frequency.

    The present work was an attempt to examine the effect on the

    hydrogenation of ethylene of applying 60 cycle A.C. fields up to

    5,000 volts across a bed of zinc oxide catalyst particles. The

    reactions were carried out in the temperature range of 70 to 250° C.

    No attempt was made to examine the effect of frequency.

  • CHAPTER 2

    THEORY AND PREVIOUS WORK

    Being the simplest of all olefin hydrogenation reactions,

    ethylene hydrogenation has caught the attention of a multitude of

    investigators. Most of the data has been obtained with nickel and

    platinum. Other noble and transition metals have also been studied.

    Earlier works were done on reduced powders, more recently they were

    done on wires activated by oxidation and reduction and on the extremely

    active deposits formed by evaporation of a film in vacuo (11).

    A bimolecular surface reaction like the hydrogenation of

    ethylene may in general proceed by either of two mechanisms : (a)

    adsorption of the two reactants on adjacent active sites, followed by

    their interaction and desorption of the products or (b) the inter

    action between an adsorbed molecule of one species with a molecule of

    the other from the gas phase. The former is called a Langmuir-

    Hinshelwood mechanism and the latter a Rideal-Eley mechanism.

    The rate of reaction between two species (say A and B) in a

    bimolecular surface catalyzed reaction, is proportional to the probabi

    lity that A and B are adsorbed on adjacent sites to effect a reaction.

    This probability in turn, is proportional to the product of surface

    coverages of A and B, and the rate expression, therefore, can be

    written as v^ = k 9^ 9^

    where 9^ and 9g represent the surface coverages of A and B; k is the

    12

  • reaction rate constant. For the case where both A and B compete for

    the same surface adsorption sites and are not dissociated on adsorp

    tion :

    bA p aeA =

    ( 1 + bA Pa + bB PB >and

    bB pBeB -------------------------

    ( 1 + bA PA + bB PB ^where b^, bg are the adsorption coefficients and p^, Pg, the partial

    pressures of A and B respectively. Thus the rate is given by

    k bA b B pA pBv h = : (i)

    ̂ i + da PA + uB PB )2

    It can be inferred here, a fact that has been borne out by

    experiments in some hydrogenation reactions, that if p^ or p^ is kept

    constant and the other varied, the rate passes through a maximum when

    p^b^ = Pgbg* The decrease in rate at high pressures may be explained

    by assuming that the more strongly adsorbed species displaces the

    other species.from the surface as its pressure is increased.

    Further simplifications in specific cases can be made from

    equation 1: ' 1

    (a) If both A and B are weakly adsorbed giving a surface which is

    sparsely covered -

  • 14The hydrogenation of ethylene over copper catalysts satisfies this

    second order rate equation under certain conditions.

    (b) In the case where one of the reactants, say A, is weakly adsorbed

    so that

    (c) When the reactant A is very weakly adsorbed and B is adsorbed with

    Low temperature hydrogenation of ethylene over copper follows this

    kind of behavior, i.e., the rate is proportional to hydrogen partial

    pressure but varies inversely as the pressure of ethylene. In all

    these cases it is assumed that the product of hydrogenation is not

    adsorbed nor does it inhibit the reaction.

    acting species compete for the same kind of surface active sites. If,

    however, the species adsorb on different kinds of surface sites, the

    surface coverages will be given by the following expressions:

    bA PA « (1 + bB PB)» one gets

    k b A bn Pa PA B A fBvH (3)

    (1 + bB PB)2

    Here the rate is proportional to p for constant pB, and, for constantAp^, the rate passes through a maximum as p^ increases.

    sufficient strength fui. b^ p^ >> 1 to be satisfied, equation 3 simplifies

    to

    vH kpB

    (4)

    In the Langmuir-Hinshelwood models described above, the re-

  • and the rate of reaction will be

    - — L V i J i l i -------< 1 ♦ b 1 P j ) ( i t b i p B )

    Simplifications of equation 5 can be made assuming strong or weak

    adsorption of one species compared to the other as before.

    When the molecules of one species, say A, dissociate on

    adsorption, for example, into two atoms and the species compete for

    same surface sites, the surface coverages will assume the following#

    expressions:

    (i+ hi pA2 + bB pb)and

    ^ —

    (1 + b A PA + bB PB)

    and the reaction rate in this case is

  • If, however, the species are adsorbed on different kinds of sites, the

    reaction rate will be given by

    b% b pvH = k -----4... (7)

    (1 + ) (1 + bB PB)

    While a Langmuir-Hinshelwood mechanism requires the adsorption

    of both the reactants on the surface of the catalyst to effect any

    reaction, the Rideal-Eley treatment applies to the case where one of

    the gases reacts from the gas phase with the other component adsorbed

    on the surface. Thus in the case of B not adsorbed

    VH = k eA PB

    If B is not adsorbed at all

    bA pA6a =

    (1 + bA Pa )

    and the rate expression becomes

    v = k ^ Pa P3-- (8 )(1 + bA Pa)

    If, however, B is adsorbed but adsorbed B does not enter into reaction,

    then

  • 17

    so that

    (1 + h PA + b pB)

    In contrast to a Langmuir-Hinshelwood mechanism, a Rideal-

    Eley mechanism implies that the rate does not pass through a maximum

    as the pressure of either component is increased keeping the other

    constant. Until now very few hydrogenation reactions have been found

    to follow a Rideal-Eley mechanism. The only cases for which there is

    good evidence for such a mechanism are certain atom and radical-recombi-

    nation reactions (1).

    Reference to the equilibrium constant as a function of tempera

    ture £itvwo ttie iulwetjlu reaction

    H2 + C2H4 “ C2H6

    is favored for ordinary pressures up to 600°C, at which temperature at

    1 atmosphere hydrogen pressure the yield of ethane is 97 per cent. With

    larger olefin concentration, however, the reverse reaction becomes impor

    tant at lower temperatures (11).

    Nickel catalyzed hydrogenation of ethylene has been studied by

    many workers. It has been found that a Langmuir-Hinshelwood mechanism

    satisfies the data of most of the workers. It has been postulated that

    hydrogen and ethylene are reversibly adsorbed on two separate parts of

    the surface and interaction occurs at the borderline. Thus equation 5

    represents the rate equation. With A as hydrogen and B as ethylene,

    equation 5 can be rewritten

  • 18

    v.H k (5)a + bH p h) (i + bE p e)

    In the case when hydrogen adsorption is weaker than ethylene adsorption

    so that

    With excess ethylene and especially with a pretreatment of the catalyst

    with ethylene, the initial rate goes down. Schwab (12) has pointed out

    that this behavior is associated with poisoning of catalyst surfaces by

    'acetylenic complexes’ formed by ethylene.

    The Arrhenius plot of log versus 1/T starts to decrease

    passes through a maxumum; the corresponding temperature is called the

    optimum temperature. Zur Strassen (13) postulated that a saturated

    layer of ethylene forms below the optimum temperature. Above this

    temperature! ethylene starts desorbing. He wrote the following rela

    tionships between the true and apparent activation energies with res

    pect to the optimum temperature:

    and respectively, representing the heats of adsorption of hydro

    gen and ethylene on the catalyst.

    with increasing temperatures around 100°C, and the reaction velocity

    T < ToptT > Topt

  • 19

    With other catalysts9 various different kinetic behaviors were

    obtained. Nd general pattern comes out of these conflicting reports.

    Thus a review of the literature reveals that the mechanism of this

    reaction depends on the type of the catalyst (i.e., whether foil, wire

    or particles), temperature range of study and the method of preparation

    and activation of the catalyst. A summary of the rate laws applicable

    to ethylene hydrogenation catalyzed by various catalysts under various

    conditions is tabulated in a review article by Laidler (14).

    Many investigators have tried to formaulate a quantitative

    expression for the rate of catalytic ethylene hydrogenation from some

    theoretical mechanistic models. Laidler (15) has tried the Langmuir

    kinetics and derived an expression for the maximum rate of reaction in

    terms of some parameters of the transition state theory. Beeck has

    taken the Rideal-Eley kinetics into consideration to explain his experi

    mental data on the hydrogenation of ethylene with a number of different

    metal catalysts. He postulated that the metal surface is largely

    covered, to a fraction 0, by adsorbed acetylenic complexes only slowly

    removed by reaction with chemisorbed hydrogen which is adsorbed on the

    surface not covered by ethylene. Hydrogenation occurs by collision

    between ethylene from the gas phase and chemisorbed hydrogen. After

    some simplifying assumptions, the rate expression is reducible to one

    which is dependent on the first power of hydrogen partial pressure. It

    is quite evident that no mechanism is entirely satisfactory, although

    some have done quite a remarkable job in shedding light on this rather

    obscure reaction.

  • 20

    The other scheme that invites attention now is the so called

    half hydrogenated state, also known as associative theory. The asso

    ciative theory links hydrogenation and the hydrogen-deuterium exchange

    reaction via the half hydrogenated state, the ethylene being adsorbed

    by opening of the double bond as

    H* + H* + *C2H^* t H* + *C2H5 J C2H6 (Horiuti-Polanyi)

    or

    H2 + *C2H4* ^ H* + *C H5 i C2H (Twigg-Rideal)

    The dissociative theory of Farkas regards hydrogenation as not related

    in any way to the H-D exchange reaction. Hydrogenation is effected by

    simultaneous addition of 2H* to a (presumably physically) adsorbed

    ethylene.

    C2H4 + 1)4 + H* 1 C2H6

    This mechanism, however, has not attained much support from experimental

    results.

    Oxide catalysts for hydrogenation of ethylene have attracted

    attention rather recently and since much more has to be done to eluci

    date the behavior of these catalysts. As mentioned earlier, oxide

    catalysts are of two types, insulators and semiconductors. Detailed

    kinetic studies of ethylene hydrogenation on alumina in the temperature

  • 21

    range of 120°C to 430oC and a suggested mechanism are available . (16)«

    These results have been obtained from a flow, reactor, Catalysts such

    as platinum on silica have also been studied (17).

    Zinc oxide was reported to be a catalyst for hydrogenation

    about thirty years ago but only recently have papers been published

    concerning kinetic and infra-red studies. All of these works were

    carried out in batch reactors and reaction was monitored by noting the

    pressure changes. Zinc oxide, being a semiconductor, is much less

    active than the metals as a hydrogenation catalyst. It is therefore a

    suitable catalyst for observaing the effect of an electric field since

    a small change in catalytic activity is detectable. The reason why it

    is a favored catalyst in hydrogenation of ethylene lies in the fact

    that its electronic structure determines its activity. Thus a stoi

    chiometric zinc oxide is inactive whereas non-stoichiometry is a

    necessary condition for its catalytic behavior. Despite this, however,

    many workers have expressed doubt as to whether there is any correlation

    .at all between the activity of the semiconducting oxides and their elec

    tronic structures (18, 19, 20). Aigueperse and Teichner (18) noted that

    doping with lithium or gallium does not change the activity of zinc

    oxide catalyst although they do modify its electronic .property because

    of their being altervalent ions.

    To understand the'complex behavior of ethylene hydrogenation,

    conclusions have to be based on all of the kinetic, exchange, chemi-

    sorption and infra-red studies taken together. Adsorption studies of

  • 22

    hydrogen and ethylene on pure zinc oxide and exchange reaction of

    deuterium have been extremely useful in giving some insight into the

    mechanisme

    In studies on the hydrogenation of ethylene on zinc oxide and

    chromia using hydrogen-deuterium mixtures (21), the product at low.

    conversions consisted of a mixture of C^H^D, and the

    relative amounts of which corresponded closely with the amounts of

    HD and in the reactant hydrogen. When pure deuterium is used

    C^H^Dg only is obtained, From this experimental information it was

    proposed that the ethylene hydrogenation reaction occurs by irreversible

    two step addition to adsorbed ethylene molecules of hydrogen atoms

    adsorbed in pairs on isolated sites. The hydrogen involved in the

    hydrogenation of ethylene is identified primarily with hydrogen respon

    sible for the ZnH and OH bands obtained in the infra red spectra.. The

    kinetics of the reaction were observed to be half order with respect to

    the hydrogen pressure at room temperature (22). Dent and Kokes (19)

    have divided hydrogen adsorption into two types and have experimentally

    demonstrated the role of hydrogen in the hydrogenation reaction on zinc

    oxide. Thus type 1 hydrogen adsorption is rapid and reversible; type

    2 is irreversible and occurs rapidly initially but slowly in the

    latter stages. Type 1 hydrogen gives rise to ZnH and OH bands in the

    infra red spectra and is the one responsible for hydrogenation of

    ethylene. In contrast, type 2 hydrogen does not take part in the

    hydrogenation of ethylene at room temperature but modifies the catalyst

    and enhances its activity. In the presence of ethylene, however,, type

    2 hydrogen is reduced by a factor of 3. Type 1 hydrogen can be totally

  • removed from the surface by evacuation but type 2 hydrogen cannot be

    so removed. On a fresh catalyst, the very first reaction experiment

    gave an unusually high rate of reaction suggesting that slow chemi-

    sorption modified the activity of the catalyst. The effect, however,

    did not last after the first run. This phenomenon has been termed

    1 hydrogen promotion’. The rather striking conclusion by these authors

    is that non-stoichiometry is not responsible for ethylene hydrogena

    tion. Instead, it is proposed that the strained sites, perhaps formed

    by dehydration, are the active sites. According to their model chemi-

    sorption of hydrogen can be represented by the following sets of

    equations :

    H Hi I |

    (g) + - Zn - 0 - ^ - Zn - 6 — (10)

    H H H HI I , . I i I— Zn — 0 — 4* — 0 — -

  • 24

    CHo ~ CHoI I + I IH2C = CH2 + - Zn - 0 - % - Zn - 0 (14b)

    H H H0C = CH.I I I I— Zn — 0 — + H^C — CH^ ~ Zn — 0 — (14c)

    and hydrogenation is represented by

    H H0C = CH0 CH0-CHqI I I 2 3— Zn — 0 — ->■ — Zn — 0 — (15)I

    CHo-CH-3 HI I I I I— Zn — 0 — + “ 0 — + — Zn — 0 — 4- — 0 —i 2 (16)

    From these equations, they deduced a. i-aLc c^p^uaaiuu that satisfied tiie half order hydrogen dependence

    v H = k ’e' (H2 (g))^ (17)

    where 9 1 represents the adsorption of ethylene on an oxide site adjacent

    to the exposed zinc. It is evident therefore, from the rate equation,

    that the ethylene dependence is similar to that found for ethylene

    chemisorption.

    ZnO has been found by Aigueperse and Teichner (18) to be excep

    tionally prone to oxygen poisoning. For the catalyst activated in a

    hydrogen stream, if exposed to oxygen or air for a short time, the acti

    vity was found to be reduced to less than 1% of its initial value.

    Dent and Kokes (19,22) worked exhaustively on oxygen poisoning. Their

  • 25

    finding is very interesting in the fact that they suggested that oxy

    gen by itself is not a poison. If there was even a minute amount of

    chemisorbed hydrogen, exposure to air drastically reduced the activity

    revealed in the rate of reaction. On the contrary, if the catalyst

    was preheated with dry oxygen at 400°C, it still had the same activity

    as a catalyst conventionally treated in a hydrogen atmosphere. This

    result led to the suggestion that water or its precursor rather than

    oxygen itself acted as the poison. An oxygen activated sample had no

    chemisorbed hydrogen on its surface and so no poisoning was observed.

    Oxygen treatment made zinc oxide more stoichiometric and since it

    still exhibited the same catalytic activity at room temperture, the

    non-stoichiometry as a reason of activity was ruled out by these authors.

    It is deeply suspected, though, that the correlation between semi

    conductivity and catalytic activity will eventually be established at

    high temperatures (23).

    Teichner (24) showed that doping with altervalent ions changed

    the character of surface coverage, the behavior being also dependent on

    temperature. In other words, as a result of doping, the activation

    energy for a doped catalyst was different from the one with an undoped

    catalyst. However, this difference in activation energy and for that

    matter in the different coverage characteristics by the reactants, may

    result not only from the modification of the Fermi level but also from

    the fact that in a given temperature range the modification by the dope

    of the nature of the surface of the catalyst may be such that two reac

    tants are adsorbed in a different manner.

  • 26

    Ethylene acts as a strong poison for hydrogenation of ethylene

    on zinc oxide (23). This kind of behavior has been reported with

    metals and alumina catalysts also. The retarding effect on the rate

    due to poisoning is very critical in an ethylene rich hydrogenating

    mixture. A pretreatment of the catalyst with ethylene before introduc

    tion of hydrogen also reduces the rate of reaction considerably. Only

    in mixtures rich in hydrogen is this poisoning effect negligible. It

    has been proposed that the poisoning effect of ethylene is due to a

    reaction involving dissociation of C-H bonds to form a hydrogen defi

    cient species similar to the 'acetylenic complex’ proposed by Schwab,

    Beeck and Rideal in studies of ethylene hydrogenation over nickel and

    other metals.

    High temperature hydrogenation of ethylene was reported by

    Bozon-Verduraz and Teichner (80°C- 400°C). Their kinetic data showed

    that the mechanism of the reaction was indeed strongly dependent on

    the range of temperature while the activation energy approached zero

    at higher temperatures from a value of 22 Kcals/g. mole at lower

    temperatures. Their rate expressions and the corresponding tempera

    ture ranges are as follows:

    (a) 80° - 125°C vH = kpH

    (b) 140° - 175°C vH = k (PH)°'3 (PE)°-7

    for (P%)/(Pg) >> 1

  • 27

    (c) 210°C vR = k pE

    (d) Above 210°C the overall reaction order was still unity but the

    initial rate and the rate constant were lower than those for 210°C.

    In summary, it can be said that the hydrogenation of ethylene

    on semiconducting zinc oxide is an extremely complicated reaction.

    From the theoretical standpoint, it was widely believed that non-stoi

    chiometry is the reason for the catalytic activity of zinc oxide. Dent

    and Kokes, however, from their study at room temperature concluded that

    strained sites rather than non-stoichiometry gives rise to the activity

    of the catalyst. Bozon-Verduraz and Teichner came to the same conclu

    sion from their observation that doping with altervalent ions did not

    change rhe react j on rptf*, In opposirinn tr. this, Teichner 1 s earlier observation showed that the activation energy of chemisorption was

    changed due to doping. Whether this constancy in rate on doped cata

    lysts, despite the variation in the surface coverages and activation

    energy, is a manifestation of the compensation effect is yet to be deter

    mined. The question of a possible correlation between the catalytic

    activity and the non-stoichiometry is, however, far from settled.

    Bozon-Verduraz and Teichner have themselves suggested that a lot more

    work has to be done on the doping and that non-stoichiometry may become

    important at higher temperatures.

    The present study is the first ethylene hydrogenation study on

    pure zinc oxide at temperatures higher than room temperature in the

    presence of an electric field. From theory it can be argued that the

  • 28

    field may only bring about a change in the Fermi level and cannot

    influence the surface irregularities in any way and probably also

    cannot influence the way the gases are adsorbed on them. The effect

    of the field is, therefore, to be thought of as a consequence of the

    change in electronic properties of the catalyst.

  • CHAPTER 3

    APPARATUS AND EXPERIMENTAL PROCEDURE

    A Flow Reactor

    In the present .studyj the hydrogenation of ethylene on zinc

    oxide with and without the electric field was conducted in a differen

    tial flow reactor under isothermal conditions. In such a system the

    reactants are simply passed through a bed of catalyst at flow rates

    chosen to give the desired low conversion, A flow reactor has the

    following advantages over a static or batch reactor:

    (a) Control of the temperature of the reactor as the reaction progresses

    is relatively easier,

    (b) The change in catalytic activity can be easily followed.

    At low conversion in the flow reactor9 the rate of reaction can

    be written as the product of the reactants flow rates and the conversion

    and this rate is representative of the initial rate of reaction since

    the composition of the gases do not change over the catalyst appreciably

    and heats of reaction or adsorption are sufficiently low that no appre

    ciable temperature variations occur. Thus rate of reaction based on

    mass of catalyst may be expressed by

    ,v = - . x (18)H m

    29

  • 30

    where F represents the feed rate of ethylene to the reactor In gram

    moles per hour, m represents weight in grams of zinc oxide, and x,

    the fraction of ethylene converted to ethane. The reaction rate

    is then expressed as gram moles of ethylene hydrogenated per hour

    per gram of zinc oxide. The conversion per pass was in most cases

    kept below 10%, although in some cases it exceeded that limit. The

    derivation of equation 18 is given in Appendix A.

    Sinfelt (25) has described a simple experimental method for

    catalytic kinetic studies of this sort. His method was largely followed

    here, although special attention had to be given to the design of the

    reactor for the application of an electric field. In short, the

    metered gases (viz., hydrogen, ethylene and helium as a diluent) passed

    through the catalyst bed and the conversion was measured by a gas

    chromatograph. In the runs with the electric field, the field was

    applied for a short time, typically two minutes, across the bed between

    two electrodes insulated from the wall of the reactor while the gases

    went in and out through the electrodes which were perforated. A

    detailed description of the reactor will now be given, followed by the

    description of the whole system.

    Reactor

    Figure 5 shows the reactor assembly and Figure 6 and Figure 7,

    its various parts with the pertinent dimensions. Essentially the

    reactor consisted of a cylindrical body of carbon steel, 2" long and

    3^n in outside diameter threaded at both ends to accommodate two cover

  • 31

    nuts. The cover nuts are identical having two ports on top of each.

    One port was used for gas inlet or outlet and the other port for

    electrical connection. For the runs without the field, the ports for

    electrical connection were plugged.

    The body is a cylindrical section with circular cut-out depre

    ssions at both ends about 5/8" deep. The internal diameter at the

    depressions is 2 3/16". The middle portion of the body, 3/4" in length,

    is of internal diameter 3/4" having a thermocouple well on the wall.

    An iron-constantan thermocouple in an 1/8" steel tube went through the

    well as far as the center of the body. The tubing was held at the

    outside wall by an 1/8" swagelok male connector. The other end of the

    steel tubing was sealed with silicone rubber cement so that the reactant

    gases could not leak out through the tubing. This thermocouple was

    connected to a calibrated temperature indicator (West Instrument Co.)

    which showed the temperature of the reactor.

    Two identical transite rings, %" thick with outside diameter

    the same as the inside diameter of the depressions, and whose inter

    nal diameter was the same as the internal diameter of the body at the

    central portion sat in the depressions, one at each end, thus forming

    a cylindrical section lh" in length and 13/4" in diameter. This

    cylindrical section was filled with the catalyst. An alundum filter

    disc of 2" in diameter, 3/32" in thickness and of porosity 40-60

    microns was placed on top of the transite ring. A steel disc with

    perforations as shown in Figure 7 covered the alundum disc completely.

    The steel disc acted as one electrode with an 1/8" hole at the center

  • 32

    /

    3 / 3 2

    Figure 5. Reactor Assembly

    8 B OD Y MILD S T E E L 1

    7 RING- T R A N S I T S 2

    6 RING TRANSITS 25 F RI T TE D D/ SC ALUNDUM 2

    4 COVER MILD S TE E L I

    3 DISC MILD S T E E L 2

    2 R I N G ' T R A N S I T S 2

    1 C O V E R MILD S T E E L 1

    NO. D E S C R I P T I O N M A T E R I A L OFF

  • 33

    15!G

    z- PIPE THREAD

    / .8>

    COVER

    77 t :tX\o' PIPE _

    ° T H R 'P —

    Figure 6. Exploded View of the Reactor

  • 34

    T

    TRANSIT E. RING-T R A N S I T S RING

    (fj -THROUGH ■ ™ - - T Y P / C A L , ON

    ° SQ. PITCH

    ii

    C O U N T E R S U N K

    T R A N S I T S RI NG

    Figure 7. Electrodes and Transite Rings

  • 35

    for attaching the electrical wire with a nut and screw arrangement«

    Another transite ring was placed between the protruding wall of the .

    body and the outer diameter of the steel disc, thus insulating electri

    cally the steel electrode from the wall of the reactor. On top of

    this another transite ring Sh11 in outside diameter and l%If in inside

    diameter, %n thick rested. Its purpose was to eliminate or reduce the

    chance of arcing across the space between the electrode and the cover

    nut. The nut was then screwed down on top of the body. The tolerances

    of these parts were such that in the assembled configuration no move

    ment of the internal pieces was possible. The bottom part of the body

    had exactly the same arrangement as the top. Thus in the assembled

    position gases entered the reactor through the top of the vertically .

    mounted reactor, passed through the perforated electrode, the alundum

    disc and the catalyst bed and through the disc the electrode on the

    other end out of the bottom of the reactor. The reactor had a volume

    of 49.1 cc. Inlet and outlet ports of the reactor were fitted with

    swagelok male connectors which held V ! O.D. steel tubing. The

    system was found to be leak proof by applying vacuum to the outlet,

    closing all other ports, and using a soap solution.

    Assembly

    Cylinders for the two reactant gases, hydrogen and ethylene,

    and the diluent helium, fitted with pressure regulators, were connected

    in parallel to three flow meters. Hydrogen and helium were of reactor

    grade purity (99.998%) and ethylene was Matheson C.P. grade (99.5%).

    Hydrogen and ethylene each had a deoxo unit (Engelhard Industries,

  • 36

    model D-'10-2500) in the line. These versatile catalyticvpurifiers ope-

    rate at room temperature and remove oxygen, carbon monxide, carbon

    dioxide, nitric oxide and nitrogen peroxide from hydrogen in the form

    of nonreactive water, methane, carbon dioxide and nitrogen by the pro

    cess of deoxidation, methanation, selective oxidation and reduction*

    Traces of acetylene, carbon monoxide and hydrogen in ethylene are

    removed by processes of selective hydrogenation and oxidation in the

    form of ethylene, ethane and carbon dioxide.

    The gases out of the flow meters were led to a cross through a

    1/8" stainless tube and swagelok fittings. The flow meters for hydro

    gen and ethylene were of the thermal conductivity variety and were

    manufactured by Hastings & Raydists Corporation, Hampton, Virginia.

    An LF-300 monitored the flow of hydrogen and an LF-50,' the ethylene.

    An F-300 flow transducer was connected to the hydrogen flow meter and

    an F-50, to the ethylene flow meter. These consisted of a heated tube

    and an arrangement of thermocouples to measure the differential cooling

    caused by the passing gas. A direct current voltage proportional to

    the rate of mass flow through the tube was generated by a thermoelectric

    element. The transducer outputs were practically insensitive to inlet

    pressure and temperature changes since the operation depended only on

    the mass flow and specific heats of the gases. A Hoke no. 2231 micron

    filter of type 316 stainless steel inserted before each transducer

    prevented any dust from entering the transducer and damaging its

    characteristics. No particle greater than 5 micron in size could pass

    through the filter. The helium flow meter was a Brooks rotameter with

  • 37

    steel and glass balls with a tube size R-2-15AA. Each feed'line had

    a Whitey needle valve for control of flow through the flow meters.

    The fourth outlet of the cross brought the gaseous mixture out ■

    to a horizontal drier which was a tube, one foot in length and in

    diameter which was filled with anhydrous calcium chloride, guarded by

    glass wool on both sides. Connected to the outlet of the drier was a

    preheat coil made out of a 12T long 1/8" O.D. stainless steel tubing

    immersed in a constant temperature sand bath. The sand bath was heated

    and controlled by a proportional controller which could work both _

    manually and automatically. For further details about this instrument

    reference is made to Cise (26). The reactor support equipment with

    flow meters and sand bath was designed according to Hall, et*al. (27).

    ■ The preheated gaseous mixture entered the reactor through a

    tee fitted to the inlet port of the reactor. A pressure gauge fixed

    on the tee measured the gauge pressure in the reactor which was found

    to read zero for the kind of flow rates used (106 to 190 standard cc

    per minute). The product gases were air cooled after emerging from

    the reactor and passed through a micron filter similar to the ones used

    for the transducers to prevent any catalyst fines that might have been

    carried in the stream to move further downstream. The outgoing gases

    were then dried further in a calcium chloride guard tube immersed in an ■

    ice bath before entering the sample loop of the chromatograph. Except

    for a small volume of sample taken for analysis, all effluent product

    gases went to the vent.

  • 38

    A tee was placed downstream of the drier and preceded the reac

    tor t° form a bypass that went directly to the air cooler via a Whitey

    needle valve» This bypass was used to measure the initial concentra

    tion of ethylene in the feed gas, When the bypass was used, another

    Whitey needle valve on the tubing that went to the preheat coil in the

    sand bath was closed so that no gas mixture could enter the preheater

    and for that matter in the reactor.

    The reactor was placed on a transite board vertically. The

    board had a hole in the middle sufficiently big to accommodate the

    outlet channel and the port for electrical cable. The board was in

    turn placed on a firm stand.

    Sand Bath

    The preheating sand bath (26) as shown in figure 8 was a bed

    of 60 mesh sand contained in a 13" long section of 3%n O.D. stainless

    steel pipe. A 100 mesh stainless steel screen was fixed at the bottom

    to hold the sand and fluidizing air was blown through the sand bath.

    Heating of the sand bath was done by two sets of eight electrical coils

    wrapped around notched strips of transite boards„ One set of coils was

    connected to a 20 amp, 130 volt, type W 20 N variac (General Radio, Con

    cord, Mass). The other set of coils was connected to a Leeds and Nor-

    thrup model MA-800 magnetic amplifier that supplied a variable A.C.

    voltage. The regulation of the magnetic amplifier's output was achieved

    through a direct current signal not exceeding five milliamps from a

    Leeds and Northrup series 60 three mode control unit joined with a model

  • Ho 2

    0

    Figure 8. Schematic of the Apparatus

    6 © I

    Thermocouple

    Legends :

    \ (1) Deoxo Purifier! (2) Flow meter

    (3) CaCl2 drier

    (4) Sand bath

    (5) Preheating coil

    (6) Pressure gauge

    (7) Reactor

    (8) Voltage source

    (9) Micron filteru>

    (10) Chromatograph ^

  • 40

    S speedomax ?H r recorder equipped with an adjustable zero and range

    package and an adjustable set point.

    Two iron-constantan thermocouples placed in a lance were

    immersed in the sand bath. One of these was connected to the tempera

    ture controller which measured the temperature with reference to a

    cold junction temperature of 0°C in an ice bath. The other thermo

    couple was connected to a calibrated temperature meter (West Instru

    ment Co.). The setting in the air flow rotameter was made by visual

    inspection of the bed. Depending on the temperature^ a higher tempera

    ture required less flow of air through the sand bath for fluidization.

    Chromatograph

    A Perkin-Elmer model 154D vapor fractometer equipped with a

    Speedomax type G recorder (Leeds and Northrup Co.) was used to analyze

    the product stream. A precision gas sampling valve of volume 5 cc was

    used for sampling the product mixture. Helium was the carrier gas and

    the components were detected using a thermal conductivity cell. The

    column packing chosen was Porapak Q porous polymer beads which have

    been reported (28, 29) to give good resolution of light hydrocarbon

    gases in a single column. The column installed was a coil of 10T copper

    tubing, 3/16" in internal diameter filled with Porapak Q, 80-100 mesh.V ,

    The High Voltage Source

    The power supply used in this work has been described previously

    in full detail (30). The power supply.was primarily built to supply

    10,000 volts D.C. output although it could be changed to an A.C. source

  • by changing several wire connections. In order to change from a B.C.

    supply to A.C., the wires connecting the' transformers to the rectifier

    circuit were removed. Then the high voltage connector was wired

    directly to the transformers. This arrangement eliminated the recti

    fying system from the circuit. The maximum A.C. voltage output avail

    able was 7 «> 980 volts. Since the voltmeter mounted on the chassis of

    the voltage source was a B.C. voltmeter, it was necessary to use a

    voltage divider in the ratio of 19:1 to measure the voltage with a

    Simpson V.O.H. connected across the output terminals.

    For the runs with the electric field the cable used connecting

    the voltage to the reactor was rated for 10,000 volts. For the portion

    that went into the reactor from both ends of the reactor, the rubber

    sheath was peeled off and the bare strands were insulated with a layer

    of silicone rubber cement. The insulated cable was passed through Zytel

    male connectors fitted at the ports at each end and was connected to

    the electrodes. After the reactor was thus assembled, the Zytel swage-

    lok male connectors were sealed with silicone rubber cement and kept at

    room temperature for 48 hours. This cement could very easily withstand

    150°C indefinitely.

  • 42

    Experimental Procedure

    Calibration of Flow Meters

    The principle of flow meter calibration in all cases was to

    measure the time taken by a soap film to travel up a. specified length

    of a calibrated burette. Thus the time was measured for a known volume

    of gas to flow up the burette. The temperature and pressure of the

    room were recorded and the volume was converted to 760 mm and 20°C.

    The flow rate that was thus obtained was expressed as standard cc per

    minute. This method of flow meter calibration has been both accurate

    and easy to do (26). The flow meters calibrated were those for hydro

    gen s ehtylene, diluent helium and for the carrier gas in the chromato

    graph.

    Flow rates were varied by use of the needle valves in each gas

    line. Five readings were taken at each setting and the mean of the

    readings were noted. The values of the flow rates in standard cc per

    minute were plotted against the flow meter settings. These calibration

    plots can be found in the Appendix B.

    Activation of the Catalyst

    Zinc oxide catalyst was obtained from the Harshaw Chemical Co.

    in the form of 3/16M extrudates (Zn-0401 E 3/16"). To avoid the effect

    of pore diffusion, these extrudates were crushed to two different mesh

    sizes, namely, 20-28 mesh and 35-48 mesh. Both of these sizes were used

    in the hydrogenation experiments without the field whereas only the

    latter was used when the effect of the field was being examined.

  • The properties supplied by Ears haw on the.' extrudates' were as

    follows:

    ZnO 100% pure

    ABD '75 lbs/eft

    SA 3 m2/g

    Several different methods of activation of zinc oxide .catalyst

    have been cited in the literature (18, 19), but the method followed in

    the present work was different for reasons to be discussed later (see

    Results and Discussions).

    The usual method of activation used in this study was to give

    the catalyst particles a pretreatment in a glass tube heated by a

    surrounding cylindrical oven at 450°C for one hour under vacuum (28

    inches). This treatment would remove adsorbed water and other gaseous

    impurities from the surface. After this treatment, the catalyst was

    brought to room temperature and was placed in the reactor. Vacuum was

    then applied to the reactor itself from the gas outlet channel by

    temporarily disengaging a reducing union that was connected to the air

    cooler♦ Tht reactor was then heated to 300°C for two hours. The heat

    ing was done by resistance heating band wrapped around the reactor.

    Power to this heater was adjusted by a variac. The reactor with its

    heating band was surrounded by cylindrical glass fibre insulation. A

    satisfactory temperature control was obtained by manual operation (with

    in ±1°F).

    Heating in vacuum at a higher temperature (e.g., 450°C) helps

    in removing poisons, especially water, from the surface of the catalyst

    Strength 8 lb.

    PV 0.26 cc/g

  • 44

    The reactor could not be heated to that high a temperature because the

    thread lubricant hardened at the threads of the cover nuts and the

    reactor could then be opened only with great difficulty. To avoid damag

    ing the threads and the reactor itself, a less rigorous in situ activa

    tion like the one described was carried out in the reactor itsdlf pre

    ceded by a pretreatment at 450°G in vacuum in the glass tube.

    After the two hour vacuum treatment at 300°C5 hydrogen was

    passed through the catalyst at that temperature for half an hour.oVacuum was again applied at 300 C for one hour. This treatment was

    directed at removing any oxygen from the surface in the form of water

    and result in a reactive surface. The catalyst was then cooled to the

    reaction temperature.

    Analysis by the Chromatograph

    The column was installed in the chromatograph and as. prescribed

    by the manufacturer was conditioned at 230°C for 2 hours. The carrier

    helium flow was 40 ml/min. For analysis of reaction runs, the tempera

    ture of the column was maintained at 50°C with a carrier flow rate of

    40 ml/min. The bridge voltage was 8.0 volts and the chart speed was

    0.75 in/min.

    A calibration run of ethylene was made by varying the ethylene

    flow rate while keeping the total flow constant and measuring the peak

    area under the ethylene peak. Ethylene peak area was plotted against the

    concentration (mole fraction) of ethylene and a linear plot was obtained

    (See Appendix B). As a check, during an actual series of runs, the by

    pass was frequently used to measure the initial concentration of ethylene.

  • , 45

    An ethane lecture bottle (Matheson Gas) fitted with„a precision

    regulator was used in the feed line to "give a similar -calibration curve

    of ethane and another linear plot was obtained«, The ethane calibration

    matched the ethylene calibration pretty well so that in an actual

    conversion measurement the conversion was simply obtained by dividing

    the ethane peak area by the initial ethylene peak area.

    With the 5 cc sample loop and the flow rates used, the

    hydrogen peak was small and M-shaped. For this reason all conversion

    measurements were referred to peak areas of ethylene and ethane. A

    typical chromatogram is shown in Figure 9.

    Kinetic Runs

    Kinetic data were taken at three different temperatures, 194°C5

    146°C and 100°C for 20-28 mesh catalyst particles. With 35-48 mesh

    particles similar studies were made at 146°C and 56.5°C.

    Hydrogen dependence of the reaction rate was determined in the

    following manner. Hydrogen flow rates were varied while ethylene flow

    rates were kept constant. The diluent helium flow rates were adjusted

    to keep the total flow rates constant for all readings in a particular

    run. Conversions were calculated by method mentioned before and since

    the ethylene flow rate and hence ethylene concentration was constant,

    the conversion was proportional to the rate reaction as can be seen

    from equation 18. Conversions corresponding to different hydrogen

    mole fractions were therefore plotted on a log-log graph, the slope,of

    which gave the order with respect to hydrogen. Reactant concentrations

  • X32

    X 3212.0 10.0

    Figure 9. A Typical Chromatogram Showing Separation of (1) Hydrogen (2) Ethylene and (3) Ethane in a Porapak Q Column at 50°C.

  • were taken as the initial values even though in some cases, since

    conversion was greater than 10%, the average concentrations would be

    somewhat less.

    Ethylene dependence determinations were similarly carried out

    by keeping the hydrogen flow rate constant and varying the ethylene

    flow rate while adjusting the helium flow rate so that the total flow

    rate was constant for all runs in this series» In this case, however,

    as suggested by equation 18, the reaction rate is proportional to the

    product Fx, where F is the ethylene flow rate and x, the fraction of

    ethylene converted to ethane; Fx values were therefore plotted versus

    concentration of ethylene on a log-log graph, the slope of which gave

    the ethylene partial.order. This was done since all conversions were

    calculated from ethylene measurements, hydrogen being difficult to

    determine accurately.

    A typical run could be described as followsThe reactor was

    brought to the reaction temperature and the sand bath temperature was

    controlled by adjusting the current input from the temperature control"

    ler manually. Prior to the first run hydrogen was passed through the

    catalyst for half an hour. Then the needle valve on the inlet to the

    reactor was closed and the one on the bypass was opened. Ethylene and

    helium flows were adjusted by turning on the needle valves on their feed

    lines and then the inlet needle valve was opened, the one on the bypass

    was closed so that the gas mixture entered the reactor. The flow was

    continued for three minutes at the end of which sampling was done in

    the chromatograph and the ethylene flow was stopped but hydrogen

  • 48

    and helium flows were continued. It took about 15-minutes'for the

    analysis to be done by the chromatograph. The next run was conducted

    by repeating the same procedure.

    During the first few experiments3 attempts were made to dupli

    cate the initial run after every other different run to check the

    activity of the catalyst, as suggested by Sinfelt (25). This was

    discontinued as the activity did not change appreciably so as to

    vitiate the kinetics. •

    Each day before taking runs, the catalyst was given activation

    treatment in situ. At the later stages of experiments, however, either

    helium was passed continuously overnight and runs were taken on that

    catalyst the next day or vacuum was applied overnight.

    The runs for the Arrhenius activation plots were taken in a

    similar manner except that in this case all flow rates were kept cons

    tant and the temperature was varied. The log of fractional conversion

    (being representative of the reaction rate) was plotted against 1000/T

    to give the activation plot. The slope of the straight line thus

    obtained was equal to -E/R where E is the activation energy.

    For the runs with the field, the catalyst was first given a opretreatment at 450 C for one hour in vacuum in the glass tube, tempera

    ture was then brought down to 300°C and the catalyst was treated with

    hydrogen for % hour after which vacuum was applied again at 300°C for

    one hour. After cooling the catalyst in vacuum to room temperature it

    was put into the reactor and the reactor was assembled and sealed in

    the manner described. The reactor.was grounded. The catalyst was then

  • - 49.'

    heated for 2 hours at 150°C in vacuum in the reactor and then was cooled

    to. the reaction temperature» The reactor was then ready for operation.

    Voltage was applied for two minutes typically, the last two minutes of

    the three minute reaction periodBetween two consecutive days of data

    taking the reactor was given vacuum treatment at 150°C overnight.

  • CHAPTER 4

    RESULTS AND DISCUSSION

    Heterogeneous catalysis by nature is an extremely complicated

    phenomenon. Activity of the catalyst depends, among other things, on

    the method of preparation of the catalyst, method of its activation and

    in some cases also on the composition of the reactant gases. It is

    obvious therefore that classical kinetic studies alone in terms of some

    empirical mechanistic model is not a very satisfactory approach to try

    ing to elucidate the "facts" about any particular heterogeneous chemical

    reaction. More attention should therefore be paid to knowing more about

    the surface that effects the catalysis. There exists no general approach

    either to explain why a particular method of preparation and activation

    of a catalyst is more effective than another or to control it. There

    has been, nevertheless, an encouraging trend in applying infra red

    spectra to study the physical and chemical nature of the adsorbed species

    on the surface. The present work has had its obvious limitations because

    of the fact that no attempt was. made to follow the surface condition as

    hydrogenation occured on zinc oxide surface with or without an electric

    field. This study was made in large excess of hydrogen in order to avoid

    the frustrating reaction pattern at high ethylene concentration, pre

    sumably due to poisoning.

    50

  • 51

    Method of Preparation and Activation-

    Catalytic activity of zinc oxide depends to a considerable

    extent on the mode of preparation of the catalyst. Thus a catalyti-

    cally active zinc oxide is obtained by careful thermal decomposition

    of zinc hydroxide or carbonate, but the oxide from the nitrate has a

    low activity. The lowere the temperature of preparation of the cata

    lyst from hydroxide or carbonate, the greater is the activity. Vari

    ous preparations lead to the same crystal structure, but differ in the

    extent of lattice imperfections (31). Bozon-Verduraz and Teichner (23)

    have shown that rate of reaction increases with the temperature of

    activation until about 500°C above which sintering brings about a reduc

    tion in rate* They have expressed the activity of zinc oxide in terms

    of the half life periods of ;the hydrogenation of ehtylene and have

    also shown that the surface area suffers a progressive diminution with

    the increasing temperature of activation.

    As mentioned in Chapter 2, the activation procedure followed in

    the present work was designed to give a measurable conversion. During

    the earlier stage of experiments, activation was carried out in the

    glass tube at 450°C and the catalyst, while still warm, was transferred

    to the reactor. But no hydrogenation activity was noted. Similar

    results.were obtained even when the catalyst after activation was brought

    to room temperature while still under vacuum before transferring to the

    reactor. This presumably was due to reaction of oxygen with type 2

    chemisorbed hydrogen (slow chemisorption) described by Dent and Kokes

  • . 52

    that could not be removed by vacuum, to form water which acted as poi

    son for the catalyst, Another attempt was made to activate the catalyst

    by heating in vacuum at 190°C for 48 hours*» This catalyst also did not

    work. It is probable that the temperature was too low to drive out

    moisture already adsorbed on the catalyst supplied by Harshaw Chemical

    Co. Oxygen activation as described by Dent and Kokes was also tried

    but again no conversion could be detected. In this case no vacuum was

    applied to the reactor itself before exposing the catalyst for the first

    time to hydrogenation. As is well known, zinc oxide being an n-type

    semiconductor adsorbs oxygen at room temperature with a consequent fall

    in its conductivity and, therefore, the adsorbed oxygen most likely

    reacted with hydrogen to form the poisoning wo ter-

    In contrast, the preactivation at 450°C under vacuum given to

    the catalyst helped in driving out moisture and other impurities from

    the surface and when exposed to air at room temperature for a short

    while, only oxygen could have been adsorbed. But in situ activation

    which involved heating in vacuum at 300°C drove out the adsorbed oxy

    gen once again. Introduction of hydrogen presumably removed the last

    traces of oxygen in the form of water.vapor. During the time the acti

    vation and all following experimental runs were taken, the catalyst

    was never exposed to oxygen or air. During the first few days of

    experiments, the catalyst had to be given the same in situ treatment

    before taking data since the vent was connected to the reactor through

    the outlet tubing. This could be avoided by fixing a needle valve on

    the exit line. During the latter part, however, either helium was •

  • 53

    passed through the bed overnight or the vacuum applied prior to next

    days experiment.

    Catalyst Effectiveness

    Catalytic activity was found to change from day to day. Even,

    for two different batches of fresh catalysts5 the activity differed

    somewhat. This is presumably because of the problems involved in .

    strictly controlling the activation procedures (temperature and time

    of heating). Nevertheless as shown in Table 1 and Table 2, the cata

    lyst activity remained reasonably constant over a period of five hours

    of data taking. The variation of activity, however, inhibited any

    formal determination of the effectiveness factor of the catalyst.

    Nevertheless activation energy plots in Figures 30 and 31 show that

    the logarithm of the fractional conversions versus 1/T was a straight

    line over a certain temperature range, changing in slope drastically

    at some transition temperature. This change in slope is expected as

    will be shown shortly and has been reported in the literature for most

    metal catalysts. Since diffusion is not an activated process, a dif

    fusion controlled process would not give rise to this kind of behavior

    with varying temperature. The straight line plot of Arrhenius activa

    tion is therefore a proof that the process was essentially surface

    reaction controlled and the effectiveness factor of the catalysts was

    essentially unity (2, 32).

    Kinetic Runs, No Field

    Table 3 summarizes the observed dependencies of the reaction

    rate on the concentrations of hydrogen and ethylene under five

  • 54

    Table 1

    Experiment on Catalyst Activity

    Conditions :Temperature 146°C

    Hydrogen flow 68.0 std. cc/min

    Ethylene flow 10.9 11 11

    Helium flow 93.0 11 11

    Total flow 171.9 11 It

    Time from run 1 to run 8 = 5 hours

    observations A C°2H4 frac. conv. (x)0.3995 V o V v/ ̂ V 0.107 .

    2 ii M 0.1055

    3 ir 0.1045

    4 H 11 0.1005

    .5 11 11 0.1040

    6 11 11 0.1032

    7 It 11 0.1075'

    8 11 11 0.1000*

    * After this series of runs5 helium was flown thrown through thecatalyst bed overnight at room temperature prior to the next series of similar runs the next'day (See Table 2),

  • 55

    Table 2

    Experiment on Catalytic Activity

    Conditions : Same as in Table 1

    Time from run. 1 to run 10 - 6 hours

    observationC2H4

    frac. conv.(x).

    1

    2

    3

    4

    5

    6

    7

    8 9

    10

    0.3995 0.0630 • 0.1125

    0.0985

    0.0980

    0.0912

    0.0872

    0.0935

    0.0887

    0.084

    0.0815

    0.0860

    t

  • 56

    different temperature conditions» The effect of the field on the

    partial orders is also shown.

    Ethylene Dependence

    As stated earlier, (Fx)/m was plotted against the concentration

    of ethylene of log-log graph paper, the slope of which was the ethylene

    order. Hydrogen rich mixtures were always used. Ethylene concentration

    was varied from 0.04 to 0.35 mole fraction, while the total pressure was

    kept at 1 atmosphere.

    At 195°C with 20-28 mesh catalyst, the ethylene order appeared

    to be one half (Figure 10). Figure 11 represents the same data plotted

    on cartesian coordinates to check that they satisfy the initial condi

    tion i.e., zero conversion at zero ethylene concentration. The ethyl

    ene order determination at other temperatures, e.g., 146°C, 100°C and 56.5°C, was characterized by marked scattering of the data points.

    Figures 12 and 13 show ethylene order at 1460C for 20-28 mesh and 35-48

    mesh catalysts, respectively. The apparent ethylene order at 146°C is

    zero. The same type of behavior is noted at 100°C and 56.5°C (Figures

    14 and 15, respectively). Figures 13 through 15 would probably suggest

    a negative dependence on ethylene but this cannot be said with certainty

    because of scattering. Similarly Figure 12 might appear to suggest a

    positive dependence less than one half but since it differs from Figure

    13 only in mesh size, a suggested zero order would be conceptually more

    realisticb

  • Table 3 .

    Observed Orders of Reaction

    Reaction Temperature ( °C )

    56.5 86.5 . 100 146 195

    Voltage 0 4,180 0 0 3,800 0

    order 1 % 1 1 . % ' %

    C2H4order

    . o* 0* . 0**0 ■ % 1

    * uncertain due to scatter

    Ln

  • 001 X

    58

    10 T 1---1---1— | | TI T

    1.0

    Run la

    0.5.01

    .1 I ! 1 1 1 1.10

    J L .40

    Figure 10. Order with Respect to Ethylene, 1950C, 20-28 Mesh Catalyst.

  • 001 X

    59

    dE

    3,0

    Run la

    1.0

    00.20.10

    'C2H4

    Figure 11. Ethylene Order at 195°C, Run la Replotted, on Cartesian Coordinates.

  • 001 X

    60

    10

    E

    Run 2a

    .01 .10 .40c2H4

    Figure 12. Order with Respect to Ethylene, 146°C, 20-28 Mesh Catalyst.

  • 61

    Run 3a

    0.3

    Figure 13. Order with Respect to Ethylene, 146°C, 35-48 Mesh Catalyst.

    8.0 O i— ] j f r T T

    oo O O Ox O

    O O O

    Run 4a

    i.O_______ I_I I___ L_J__I._L_l_l____________ I---------.02 0.1 0.3

    cc2h4Figure 14. Order with Respect to Ethylene, 100°C, 20-28 Mesh

    Catalyst.

  • X 100

    62

    1.0

    Run 5a

    — O'

    .10.4.03 0.1

    Figure 15. Order with Respect to Ethylene, 56.5°C, 35-48 Mesh Catalyst.

  • 63

    Hydrogen Dependence

    For hydrogen order determinations5 fractional conversion, x,

    was plotted against the concentration of'hydrogen on log-log graph

    paper 9 the slope of the straight line being the order with respect to

    hydrogen. One half hydrogen order was observed at 195°C (Figure 16).

    Figure 17 (Run lb) shows the same data on a cartesian plot which

    verifies the initial condition at zero hydrogen concentration. Runs

    2b and 3b were taken at 146°C for 20-28 mesh and 35-48 mesh catalyst

    respectively. Figures 18 and 19 show the approximate first order

    hydrogen dependence for these runs. These runs were replotted on carte

    sian coordinates (Figure 17) to check the validity of the observed

    hydrogen order at this temperature. The data for Run 2b and 3b fall

    on two different straight lines which can be explained on the assump

    tion that the activity (e.g., available surface area) of the two diffe

    rent batches of catalyst was different such that no effective reproduci

    bility could be achieved.

    At 100°C and 56.5°C, the observed hydrogen order was one (Figure

    20, Run 4b for 100°C and Figure 21, Run 5b for 56.5°C). These data

    plotted on cartesian coordinates are shown in Figure 22.

  • 0.2

    Run

    0.1.2 .5 1.0

    Figure 16. Order with Respect to Hydrogen, 195 C, 20-28 Mesh catalyst.

    ON

  • 65

    0H

    0.4 2 0.8

    p o,1 6

    Run lb195 C

    XRun 3b, 146 C

    .08

    .04

    Run 2b, 146 C

    0.80.40

    Figure 17. Hydrogen Order as Shown in Cartesian Blots

  • Run 2b

    01

    0051.00.1

    Figure 18. Order with Respect to Hydrogen, 146° 20-28 Mesh Catalyst.

  • 67

    0.3

    .1

    Run 3b

    .0 21.00.1

    Figure 19. Order with Respect to Hydrogen, 146°c, 35-48 Mesh Catalyst.

  • 68

    03

    Run 4b

    0010.80.|

    Figure 20. Order with Respect to Hydrogen, 100°C, 20-28 Mesh Catalyst.

  • Run 5b

    .0030.2 0.5 1-0

    Figure 21. Order with Respect to Hydrogen, 56 35-48 Mesh Catalyst.

  • 70

    .016

    .012

    Run 4b, 100 C.004Run 5b, 56.5 C

    00 0.4 0.8 1.0

    Figure 22. Hydrogen Order as Shown in Cartesian Plots.

  • Effect of the Field

    Maximum voltage that could be applied’was 3,800 volts at 146°C

    and 5,700 volts at 86,5°C. At still higher voltages the indicator of

    the Simpson V.O.M. was fluctuating wildly indicating some instability

    arising presumably out of the failure of the transite ring insulators

    in the reactor, There was a very definite reduction in rate in the

    presence of the field observed at 146°C whereas the rate was accelera

    ted at 86.5°C. The reduction was as much as three times greater with

    longer duration of the field and higher field strength. Table 4 shows

    how with increasing voltages for the same field duration, the conversion

    under otherwise identical conditions was progressively reduced. Table

    5 shows that with larger duration of the field before sampling, the rate

    is decelerated, longer duration giving rise to higher reduction in the

    rate of reaction, •

    In contrast to this deceleratory effect of the field on the

    reaction rate, at lower temperatures like 86.5°C the field enhanced the

    reaction; a five hundred per cent increase over the zero field rate was

    observed with 5,700 volts. The effect of the field was exactly opposite

    that at higher temperatures, higher field strength progressively accele

    rated the rate. Longer duration of the field yielded higher accelera