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The Design Solutions for a Self-Sustainable
Zero-Carbon Winery
Roger Boulton
Department of Viticulture and Enology
University of California, Davis, CA, USA
Wineries of the Future
Solutions for the Wine Industry Conference
Climate Change Leadership Porto
6th March 2019
Outline
• The Need for Zero-Carbon Wineries
• Design Solutions for Sustainable Wineries
• The Design of the UC Davis LEED Platinum
Winery
• Some Suggestions of Solutions
• Acknowledgements
The Need for Zero-Carbon
Wineries
2012
2018
The Carbon Dioxide Problem
• Continued Increase in Carbon Dioxide Levels
• Consistent and Continued Ice Cap Decline
• Failure to meet CO2 Emission Targets
• The Need for Carbon Negative Activities
• The Need for Zero Carbon Wineries
• A Carbon Negative Grape and Wine Industry
Design Solutions for
Sustainable Wineries
Off the Energy Grid, Off The Water Grid
Fermentation CO2 Capture
Green Cleaning Chemistry
Multiple Use of Cleaning Solutions
Energy
Electricity and Combustion (CO2)
On-site PV, Wind and Lithium Battery
Storage (no CO2)
Design of Sustainable Wineries -I
• Energy • On-site Photovoltaic Panels and Wind
• Lithium Battery Storage
• Storage as other forms, Ice, Nitrogen, Compressed Air
• Efficient Process Refrigeration, VSD compressors
• Coolant Temperature of 5º C and above
• Pulse Cooling in Jackets
• Water Cooling and Heating Fluid
• Energy Efficient, Passive Buildings
• Night Air, for Temperature and Humidity Control
• High Thermal Insulation Envelope
Design of Sustainable Wineries -II
• Water• On-site Capture, Storage, RO membrane filtration
• Capture and Re-filtration of cleaning solutions, NF
membrane filtration
• Multiple Uses of solutions, 2, 3, 5 or 10 times
• Potassium-based Ambient Cleaning Chemistry• No BOD (Biological Oxygen Demand), COD (Chemical
Oxygen Demand)
• No Sodium (Chloride, Phosphate) contributions to Discharge
Water
• Dry pellet storage of KHSO4 and KOH
• Hydrogen Peroxide at 1%w/w
Design of Sustainable Wineries -III
• Carbon Dioxide Capture, On-Site Sequestration• Fermentation Capture and Sequestration
• Capture from Release from Compost
• Process Water Treatment
• Elimination of Aerobic Treatment Releases• Carbon Dioxide release, ponds and compost
• Nitrate formation in ponds
• On-site Generation and Storage:• On-site Nitrogen Gas, Pressure Swing Adsorption
• Hydrogen Peroxide produced as needed
• RO Water
• Compressed Air
Water
Rainwater Capture and Re-Use
Filtration for Next Use
Starting Water determines Membrane
Lifetime
Cleaning Solutions
Ambient Temperature,
5 Decade Reduction in E. coli
Matched KOH/KHSO4
Elimination of Na+, HPO4= and
No contribution to BOD, COD, NO3-
Cleaning Criteria
• Physical Cleaning – Yeast, Pulp, Wine Film,
Potassium Bitartrate Crystals
• Sanitation – 3, 4 or 5 decade reduction
• Target Organisms
• Hot Water
• Hydrogen Peroxide, Buffered Hydrogen Peroxide
• Chemical Footprint and Release
• Solution Capture, Filtration and Re-use
The Rainwater Option
• Free of hardness and silica
• Insignificant dissolved solids concentration
• Low Energy to filter to RO level
• Nanofilter Cleaning Solution Recovery
• Choice of monovalent inorganic salts
• KOH and KHSO4 pairs, pH 2.5 and 11.5
Recovery, Cycles and Volumes
0.90
Initial Use Makeup Cum.
Volume Number Saving
100.00 1.00 0.00 0.00
90.00 1.90 10.00 90.00
81.00 2.71 10.00 180.00
72.90 3.44 10.00 270.00
65.61 4.10 10.00 360.00
59.05 4.69 10.00 450.00
53.14 5.22 10.00 540.00
47.83 5.70 10.00 630.00
43.05 6.13 10.00 720.00
38.74 6.51 10.00 810.00
90.00 90.00
900.00
90.00
810.00
6.51
10.00
Carbon Dioxide
Largest Direct (Scope 1) Emission,
The Highest Concentration of all CO2 Emissions
Ground Level, Stationary and
at Ambient Temperature
WineryVineyard Distributor Retailer Consumer
Other Grapes
Other Wine
Supplies
Packaging
Electricity
Gas
Fuel
Recycle, Compost
Landfill
Waste Water
CO2 Uptake CO2 ReleaseCO2 Release
CO2 Release CO2 Release CO2 Release
CO2 Release
CO2 Release
Carbon Dioxide Balance – Vine to Consumer
CO2 Release
CO2 Release
Winery
Own Grapes
Juice
Stems, Skins
& Seeds
Process
Waste
Water
Wine in Bottle
Wine in Bulk
Other Grapes
Electrical EnergyGas & Liquid Fuel
Water
Bottles, Packaging
Winemaking Materials
Cleaning Materials
Carbon Dioxide
Ethanol, Volatiles
Yeast,
Solids
The Carbon Footprint
of a Winery
Other Wine
The Fermentation CO2 Emission
• One eighth of a tonne of CO2 per tonne of grapes
• 60 L CO2/L for Table Wine Fermentation,
• 120 L CO2/L for Port Wine Fermentation / Brandy
• 80 to 90 g CO2 per 750 mL Bottle of Table Wine
• Most concentrated of all industrial CO2 emissions
• Ambient temperature and released at ground level
• Worker safety and Building energy loads
• Target of zero-emission of CO2 from the winery
CO2 Capture and Sequestration
• Capturing at the Fermentor
– closed and open top designs
– Temporary or Permanent pipework
• Sequestration Alternatives:
– Compression / Condensation to Liquid / Solid CO2
Adsorption/Desorption to solid matrix beads
– Solution in Ca(OH)2 and Precipitation as CaCO3
– Other future developments
The Chalk Approach
• Produced immediately, no gas storage, dry
powder non-hazardous product (CaCO3)
• No gas or liquid phase change
• No energy for adsorbent regeneration
• No high pressure storage, transfer requirements
• Available for other uses in need of concentrated
CO2, ie algae and bacterial cultures
• Want to recover and recycle CaO
The Aspen Simulation Model
HYC-101
SCN-101
MIX-103
SPLT-101
R-102
HYC-102
MIX-102
P-101
R-101
P-102
MIX-101
MIX-104
DISSMIX-105
MIX
HX1
0
104
5
103
5044107
11109
5113
9
112
5046
115
5044117
2116
5055106
5055105
5041
114
3110
14
111
5044108 5044
118
4
102
0
101
5050122
5043
119
5043120
7
121
5050123
5055124
0CACO3
5044125
Mass Flow Rat e (kg/hr)
Private communication Ron Runnebaum: [email protected]
Dilute
CaCO3
Slurry
Dried
CaCO3
(Chalk)
10
Bubble
Columns
Fermentation
CO2
Sequestration
Ethanol,
Volatile
Recovery
CaCO3
Slurry
Bacteria,
Sugars
152
200 L
Fermentors
Algae,
Biofuel
Algae,
Protein
Crystal
Recovery
Air
Release
Granular
CaO
PI
System
Other
14
2000 L
Fermentors
CaO
Bed
Efficient Building and Spaces
High Thermal Resistance Envelope
Night Time Air Displacement
Day Time Air Displacement
Constant temperature without
Heating (CO2) or Cooling (A/C)
The Design of the UC Davis
Self-Sustainable Winery
Onsite Energy and Water Capture,
Storage Systems for Energy, Water, Ice, Hot Water,
Nitrogen and Compressed Air
Carbon Dioxide Capture and Future Sequestration
Ambient Peroxide and Potassium-based Chemistry
Recovery and re-filtration of Cleaning Solutions
UC Davis
Winery
HW
CW
RO
Water
KOH
Rinse
KHSO4
Ca
(OH)2
NF
RO
Fuel
Cell
Carbon Sequestration
CIPPV Ice Maker
Passive
Solar
Rain
Water
Capture
Re-filtered
Solutions
PhotoVoltaics
Hydrogen
Generator
45ºC
5ºC
CO2
200KW
CaCO3
Li
Battery
PI
System
HW
CW
RO
NF
Fresh CIP Solutions
RO Water Loop
Fermentation Temperature Control, 5 and 50ºC Water
Used CIP SolutionsRock
Bed
Utility Loops for the Self-Sustainable Winery
PV Solar Array
Rain Water
Tanks A, B
Passive
Solar
HW
Battery
Container
LEED Platinum
Winery
A BCO2
Jess Jackson
Building
Passive Building Performance
The Jess Jackson Sustainable Winery
Building at UC Davis
2 degree Celsius Diurnal Variation
12345
6 5 4 3 2 1
109876
Campus
Communication
Systems
Ergsol
Solar HW
Future
Bloom Box
Fuel Cell
(Hydrogen)
Future
Research
Project
Spaces
CO2 Sequestration
Columns
Future
Hydrogen
Generator
NF, CIP
Solution
RecoverySolar PV
Ice Maker
MF, RO,
Rainwater Filtration
11
Li Battery
Storage
Array
PI
System
CW
Tanks
RO Water
Tank 4
Water
Grid
Process
Water
HW
Tanks
RO Water
Tank 5
RO Water
Tank 6
Rainwater
Pumps
Rainwater
Filter
Water
Management
Biodigester
Industrial
Water
Floor
Wash
RO Water
Tank 3
CIP
Recovery
CIP
Solutions
Clean
CIP
Storage
Rainwater
Tank 1
Rainwater
Tank 2
Used
CIP
Storage
RO
Filter
Roof
Rainwater
Press
Compress.
Icemaker
and CW
Energy
Grid
Process
Power
Presses,
Pumps
CIP
Solution
Recovery
Rainwater
To RO
Solar
PV
Array
Weather
Data
Energy
Management
Barrel
Room
A/C
Wine
Storage
Lighting,
Outlets
Building
Power
Air
Condition.
& Intake
Nitrogen
Generator
Compress.
Air
Ferment.
Load
Process
Cooling
Juice
Cooling
Lithium
Batteries
PI
System
-80KWh
-80KWh+400KWh
UCD Winery with PV Panels
20 mM
KOH
pH 10.5
RO Water
Tank 4
RO
Process
Water
20 mM
KHSO4
pH 2.5
RO Water
Tank 5
RO Water
Tank 6
Granular
KOH
Granular
KHSO4
Biodigester
Industrial
Water
RO Water
Tank 3
NF
Recovery
CIP
Solutions
Spent
CIP
Solutions
Rainwater
Tank 1
Rainwater
Tank 2
NF
Retentate
Rinse
Water
Peroxide
Generation
Toilets,
Landscape
PI
System
Cleaning
Chemistry
Management
Some Suggestions for Solutions
Solutions for the Wine Sector
• Support International Carbon Trading Schemes
• Establish a comprehensive calculator that
includes CO2 emissions from Fermentations
• Begin reporting CO2 to a trusted international
program that includes Fermentation emissions
– eg Carbon Trust or Global Reporting Initiative
• Begin the discussion of partial ownership of
footprints not the Scope 1, 2 and 3 approach
Solutions for the Wine Sector
• Establish an International Scientific Panel on the
Carbon Footprint for the Wine Industry
• Begin global funding of research projects focused
on CO2 sequestration from fermentations
• Consider joining with Brewing and Spirits sector
partners in the search for solutions
• Establish a global Competition or Challenge for
significant advances in sequestration technology
for fermentation emissions
Final Thoughts
“Whatever you do will be insignificant, but it is very important that you do it”
Mahatma Gandhi
“We have the global responsibility to stop releasing the most concentrated form of carbon
dioxide as part of our activities, when we know we are contributing to a disaster of our own making”
Anonymous
Acknowledgements
The Porto Climate Protocol
Organizing Committee of 2019 Climate Change Conference
Robert Mondavi
Jess Jackson, Barbara Banke and the Jackson Family
TJ and Valeta Rodgers
Jerry and the Lohr Family
and more than 100 donors that made the world’s
first LEED Platinum Winery possible
The California Energy Commission,
GE Water and Wine Secrets
My colleagues and students at the University of California, Davis