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In preparing this research, we did not take into account the investment objectives, financial situation and particular needs of the reader. Before making an investment decision on the basis of this research, the reader needs to consider, with or without the assistance of an adviser, whether the advice is appropriate in light of their particular investment needs, objectives and financial circumstances. Please see disclaimer. The Chinese nickel outlook and the role of nickel pig iron Jim Lennon Presentation to International Nickel Study Group May 11, 2007

The Chinese nickel outlook and the role of nickel pig iron

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Page 1: The Chinese nickel outlook and the role of nickel pig iron

In preparing this research, we did not take into account the investment objectives, financial situation and particular needs of the reader. Before making an investment decision on the basis of this research, the reader needs to consider, with or without the assistance of an adviser, whether the advice is appropriate in light of their particular investment needs, objectives and financial circumstances. Please see disclaimer.

The Chinese nickel outlook and the role of nickel pig iron

Jim LennonPresentation to International Nickel Study Group

May 11, 2007

Page 2: The Chinese nickel outlook and the role of nickel pig iron

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Overview – A new source of nickel for the stainless steel industry

Massive rise in Chinese nickel demand in recent years

China has limited domestic resources and is heavily reliant in imports of nickel raw materials

Booming stainless steel production has created shortage of nickel

In response, China has developed a different technology for processing low grade nickel ores to produce nickel pig iron

Nickel pig iron is potentially a long term supply source for the Chinese and world nickel industry

However, the high production costs of this product mean that it is not a sustainable source of long term supply and it acts as a floor on the nickel price near $10/lb

Page 3: The Chinese nickel outlook and the role of nickel pig iron

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Nickel – desperately seeking balanceLME cash nickel price since start of trading

04,0008,000

12,00016,00020,00024,00028,00032,00036,00040,00044,00048,00052,000

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

$/to

nne

024681012141618202224

$/lb

Source: LME, May 2007Massive surge in nickel prices reflected major rise in world stainless steel production over the past 12 months, driven mainly by China

Nickel supply was not adequate to met this demand

Prices are rising to a “market clearing” level. The market is being cleared by:

Substitution away from nickelMore scrapChinese nickel pig iron

Page 4: The Chinese nickel outlook and the role of nickel pig iron

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3Q/4Q 06 – biggest quarterly growth in world stainless steel production

Source: INSG, CRU, CSSC, Macquarie Research, May 2007

Massive growth in Chinese production

Changes in quarterly world austenitic stainles output

-30%

-25%

-20%

-15%

-10%

-5%0%

5%

10%

15%

20%

25%

30%

35%

1970

1972

1974

1976

1978

1980

1982

1984

1986

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006

% c

hang

e yo

y

World austenitic stainless output'000t China ROW TotalQ105 677 4427 5104Q205 654 4242 4896Q305 671 3398 4069Q405 582 3775 4357Q106 754 4235 4989Q206 1001 4529 5530Q306 1081 4302 5384Q406 1279 4477 5756Q107 1404 4464 5868Year 2005 2584 15843 18427Year 2006 4115 17543 21658% change yoyQ105 72.6% 3.6% 9.4%Q205 55.4% -0.3% 4.7%Q305 29.7% -14.8% -9.7%Q405 -0.3% -13.4% -11.9%Q106 11.2% -4.3% -2.3%Q206 53.0% 6.8% 12.9%Q306 61.1% 26.6% 32.3%Q406 119.8% 18.6% 32.1%Q107 86.3% 5.4% 17.6%Year 2005 35.0% -6.2% -2.0%Year 2006 59.2% 10.7% 17.5%

Page 5: The Chinese nickel outlook and the role of nickel pig iron

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Unprecedented surge in Chinese stainless steel production!

Chinese stainless steel production by quarter? - CSSC data

0

200

400

600

800

1000

1200

1400

1600

1800

Q10

4

Q20

4

Q30

4

Q40

4

Q10

5

Q20

5

Q30

5

Q40

5

Q10

6

Q20

6

Q30

6

Q40

6

'000

t

400 series200 series300 series

Estimates of Chinese melt production in 2006 range from 4.75mt to 6.1mt; estimates of 2005 production range from 3.2mt to 4.3mt. The year-on-year rise in production was variously estimated at 35–70% yoy according to which figures are believed!

According to the official Chinese body, the Chinese Stainless Steel Council (CSSC), production totalled 5.3mt in 2006, up 68% yoy from 3.16mt in 2005 – 4Q06 said to be up 110% yoy!

Source: CSSC, Macquarie Research, May 2007

Page 6: The Chinese nickel outlook and the role of nickel pig iron

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Impact of nickel prices – greater use of secondary nickel

Secondary nickel share in stainless steel

44%

45%

45%

46%

46%

47%

47%

48%

48%

49%

49%

2000 2001 2002 2003 2004 2005 2006

% o

f tot

al n

icke

l

World nickel market including secondary

1660 15941674

1803 1875 1855

2115

0

500

1000

1500

2000

2500

2000 2001 2002 2003 2004 2005 2006

'000

t ni

0

500

1000

1500

2000

2500

Ni in stainless scrap Primary Ni in stainlessPrimary Ni in nom-stainless

Source: Macquarie Research, May 2007

Page 7: The Chinese nickel outlook and the role of nickel pig iron

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Impact of high nickel prices – lower use of nickel per tonne of stainless

300 series share of total output and nickel content in austenitic

steels

62%

64%

66%

68%

70%

72%

74%

2000 2001 2002 2003 2004 2005 2006 %

of t

otal

sta

inle

ss7.8%

8.0%

8.2%

8.4%

8.6%

8.8%

9.0%

% n

i in

aust

eniti

c

300 seriesshare %Nickelcontent %

Estimated 200 series stainless steel production

720 683

913

1336

2031

2475

3121

0

500

1000

1500

2000

2500

3000

3500

2000 2001 2002 2003 2004 2005 2006

'000

t

0

500

1000

1500

2000

2500

3000

3500

JapanBrazilTaiwanUSAIndiaChina

Source: ISSF, CRU, Macquarie Research, May 2007

Page 8: The Chinese nickel outlook and the role of nickel pig iron

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Chinese stainless steel production and nickel demand explodes

China's nickel demand

0

25

50

75

100

125

150

175

200

225

250

275

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

'000

t prim

ary

Ni

Non stainless applications

Stainless steel

Chinese stainless steel production

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

550019

9019

9119

9219

9319

9419

9519

9619

9719

9819

9920

0020

0120

0220

0320

0420

0520

06

'000

t prim

ary

Ni

Source: INSG, CRU, CSSC, Macquarie Research, May 2007

Page 9: The Chinese nickel outlook and the role of nickel pig iron

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China can’t meet its nickel needs from domestic mining…

Chinese Nickel mine production and use

0

50

100

150

200

250

30019

8019

8119

8219

8319

8419

8519

8619

8719

8819

8919

9019

9119

9219

9319

9419

9519

9619

9719

9819

9920

0020

0120

0220

0320

0420

0520

06

'000

t con

tain

ed N

i

MinedConsumed

Nickel: China's Share in the World

2% 2%

5%

13%

6%

10%

23%

2%3% 3%

5%4%

0%

5%

10%

15%

20%

25%

Mined Refined Consumed

% o

f tot

al w

orld

1980 1990 2000 2006

Source: China Metals, Macquarie Research, May 2007

Page 10: The Chinese nickel outlook and the role of nickel pig iron

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Chinese imports of metal and raw materials rising as China struggles to meet demand growth

Chinese Nickel Industry Statistics

0

50

100

150

200

250

300

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

'000

t con

tain

ed N

i

Stainless Imports (Ni cont)Imports raw materials.

Net imports refined NiConsumedRefined

Mined

Source: China Metals, Macquarie Research, May 2007

Page 11: The Chinese nickel outlook and the role of nickel pig iron

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Chinese nickel production by province

Source: CNI-A, China Metals, Brook Hunt, Macquarie Research, May 2007

Raw material import needs grow

Refined (ex salts) 2000 2001 2002 2003 2004 2005 2006eJiangsu 117Henan 116Sichuan 4,817 1,314 1,088 260Gansu-Jinchuan 42,902 43,819 48,001 60,788 71,203 90,112 101,000Xianjiang (Keketuohai) 1,676 1,730 1,981 2,050 2,719 3,256 3,316Yunnan 161 72 0Chongqing 1,523 2,627 1,374 1,613 1,745 1,688 1,800Others (inc Ni pig iron) 2,000 26,000TOTAL 50,918 49,723 52,444 64,711 75,828 97,128 132,116

Mined 2000 2001 2002 2003 2004 2005 2006eJilin (Jilin Nickel/Tongua) 4,462 6,228 5,995 5,173 5,083 4,750 5,000Inner Mongolia (Neimeng) 858Sichuan 344 1,496 1,300 1,500Gansu-Jinchuan 42,319 44,117 47,710 54,448 56,997 62,648 70,500Xianjiang (Keketuohai) 2,038 490 30 1,480 8,912 1,966 2,000Yunnan 1,184 624 1,587 540 500Qinghai 136Others 552 500 500TOTAL 50,347 51,459 53,735 61,101 75,621 71,704 80,000

Mined as % of refined 98.9% 103.5% 102.5% 94.4% 99.7% 73.8% 60.6%

Page 12: The Chinese nickel outlook and the role of nickel pig iron

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Guess where future nickel demand growth is?

Changes in world stainles steel production by country, 2006-2011f

10701

640

479

407

347

318

97

66

25

2

2

0

-1

-1

-5

-71

-82

-84

-125

-187

-210

-2000 0 2000 4000 6000 8000 10000

12000

ChinaUSA

BelgiumIndia

FinlandBrazilKorea

South AfricaTaiwan

CISSloveniaCanada

E.EuropeAustriaSpain

GermanyItaly

SwedenUK

JapanFrance

'000t melt basis

Changes in world stainless steel production by country, 2000-2006

4649

1150

806

776

667

575

391

264

257

152

143

130

122

54

21

-123

-140

-160

-691

-2000 0 2000 4000 6000

ChinaIndia

BelgiumKorea

Finland

ItalyTaiwan

USA

JapanSouth Africa

Brazil

GermanySpain

CIS

SloveniaSweden

UK

CanadaFrance

'000t melt basis

Source: Macquarie Research, May 2007

Page 13: The Chinese nickel outlook and the role of nickel pig iron

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Nickel pig iron growth still leaves substantial import requirement

Chinese nickel supply/demand - Nickel Pig iron fills a hole in supply

0

100

200

300

400

500

600

700

2000 2001 2002 2003 2004 2005 2006 2007f 2008f 2009f 2010f 2011f

'000

t Ni

Nickel Pid IronOther - conventionalJinchuanNi Consumption

Page 14: The Chinese nickel outlook and the role of nickel pig iron

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China will need to continue to import finished nickel, despite strong domestic nickel production growth

Chinese actual and required net imports of finished nickel

-25

25

75

125

175

225

275

325

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

f20

08f

2009

f20

10f

2011

f

'000

t

CalculatedActual

Source: Chinese Customs, Macquarie Research, May 2007

Page 15: The Chinese nickel outlook and the role of nickel pig iron

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Nickel pig iron – plugging the gap between supply and demand

Nickel pig iron is a low purity ferronickel with 1.5 to 8% Ni grade being produced from blast furnaces and 10–25% Ni grade from electric furnaces (much lower than conventional ferronickel, which averages 25–40% nickel content) with iron accounting for most of the balance. Other impurities include silica, phosphorus, sulphur, chromium and carbon etc.

Where are the nickel pig iron producers? widely distributed across China with most of them located in Shandong, Shanxi, Fujian, Henan,Hainan Hebei, Jiangsu and Zhejiang provinces, where have much easier access to coke plant and transportation facilities.

Some estimates out the number of production facilities in excess of 100 and growing

This is not “new” technology – Eramet was producing this product 50 years plus ago. It was superseded by more efficient lower-cost technology, but the inability of existing technology to rise to the demand challenge has created an opportunity.

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What is driving the growth?

Government has mandated that blast furnaces with capacity of less that 200 cubic metres producing pig iron must close permanently but ferroalloy furnaces only less than 100 cubic metres must close

100-200 cubic metre blast furnaces are switching to nickel pig iron (a “ferroalloy”) to survive

Reports from China are more than 100 blast furnaces are currently producing this product!

Capital cost of these plants – essentially zero

At current nickel prices this is hugely profitable!

Page 17: The Chinese nickel outlook and the role of nickel pig iron

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Big growth in nickel ores imports…for nickel pig iron

Chinese nickel ore imports

0100000200000300000400000500000600000700000800000900000

10000001100000

Jan-

05

Feb-

05

Mar

-05

Apr

-05

May

-05

Jun-

05

Jul-0

5

Aug

-05

Sep-

05

Oct

-05

Nov

-05

Dec

-05

Jan-

06

Feb-

06

Mar

-06

tonn

es g

ross

wei

ght

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

reco

vera

ble

ni in

ore

(t)New Caledonia

IndonesiaPhilippinesRecoverable Ni in ore

Source: Chinese Customs, Macquarie Research May 2007

In 2006, China imported 3.6mt of low-grade oxide nickel ores = 27kt Ni; Jan-March 2007 already 2.2mt (18kt Ni). Reports of April circa 1.5mt…another 12kt Ni!

In 2007, Chinese imports predicted to rise to 11-12mt (85Kt Ni+) with majority of the material supplied by Philippines, Indonesia and New Caledonia.

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One scenario, based on known plans

Philippines: Nickel Asia looking to export 5-7mt in 2007 double 2006’s level;Berong Nickel plans to export 1.5mt in 2006 and 2mt in 2008 from zero in 2006

Indonesia: PT Antam plans to export 2.05mt of low-grade saprolite in 2007 (1.5% Ni, 25% Fe) from virtually zero in 2007; China Special Steel (0.7% Ni) has plans to start mining and exports of 3mtpa of ore with 1mtpa in first year;Zheijianh Huaguang plans to start mining and exports in 2007 from a mine with 120mt of reserves with a grade of 1.8% Ni.

New Caledonia: SMSP has government approval to export 1mt to China in 2007 at an average grade of 2.05% Ni

Chinese Ni ore imports2005 2006 2007f 2008f

mt wet orePhilippines 0.3 3.64 6.0 7.0Indonesia 0.0 0.0 5.0 7.0New Caledonia 0.0 0.1 0.5 1.0Total 0.3 3.7 11.5 15.0

'000t recoverable nickelPhilippines 1.9 26.5 43.7 51.0Indonesia 0.0 0.2 36.4 51.0New Caledonia 0.0 0.6 5.6 11.2Total 1.9 27.2 85.7 113.1

Source: Chinese Customs, Macquarie Research May 2007

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Expansion plansProduction has been limited due to constraints in raw material supplies but is now ramping up as more ore becomes available

End-2006 capacity was around 1mtpa of pig iron

Expansion of Nickel Pig Iron Projects in China

Company Location Capacity Grade Metal Contained TimingName ('000tpa) % ('000 tonnes)Fujian Wuhang Fujian 1,000 4.0% 40 2H 2008Zhejiang Huaguang Shandong 350 4.0% 14 Early 2008Zhejiang Huaguang Shanxi 500 4.0% 20 4Q 2007Shanghai Xiashang Jiande Xianjiang 500 4.0% 20 2Q 2007China Special Steel Henan 200 3.0% 6.0 Mid 2008Total 2,550 100

Source: Macquarie Research, May 2007

Page 20: The Chinese nickel outlook and the role of nickel pig iron

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What are applications of nickel pig iron?

200 series stainless – can replace all nickel – mainly using 1.6-1.7% Ni pig iron

300 series – small scale of commercial production at major Chinese stainless steel plant including Baosteel, Tisco andPosco. Estimated demand in 2007 at about 600,000t (4-5% nickel content nickel pig iron containing 24,000t-30,000t of nickel).

More stainless steel plants in China will use nickel pig iron in austenitic (300 series) stainless steel production over the next year.

Advantage: according to Baosteel, its cash cost of production could be cut by estimated RMB3-4,000t ($385-513/t) when producing 300 series when using nickel pig iron compared with primary nickel

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Trends in nickel pig ironPhase 1 (2005-2006)

Low-grade nickel pig iron (1.6-1.7%) product displaced nickel in scrap in 200-series production (around 20-25,000 tpa); This scrap was diverted to 300 series and displaces primary nickel

Phase 2 (2007-2008)Moves to higher-grade nickel pig iron (4% grade and 7-8% grade and (with EAF) 15-20% grades). Focus is now on lowering impurities and improving product consistency. Displaces primary nickel in 300 series and in some cases secondary

Purpose built blast furnaces greater than 200 cubic metres beingbuilt to improve product quality and ensure long run survival

Phase 3 (2008 -)?Blast and electric furnaces to be built outside China to reduce ore costs, reduce risk of losing ore supply due to export bans and to avoid Chinese export taxes and other restrictions

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What are the problems with nickel pig iron?

Product quality and impurities: Phosphorous content is the key (below 0.035% for 300 series)

Production costs: High operating costs compared with primary nickel especially through EAF process

Raw material supplies: heavily dependent on imported raw materials from Philippines, Indonesia and New Caledonia (uncertainty over long term sustainable limonite ore supplies)

Environmentally unfriendly: Small scale mills could be phased out in the future given central government growing concern in environment protection

Page 23: The Chinese nickel outlook and the role of nickel pig iron

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Nickel pig iron product

Average Chinese nickel pig iron producers’ recovery rate is about 80-85% (some reporting 90% and above)

Processing: similar process as to produce pig iron (going into sintering process first and smelting in the blast furnace)

Phosphorous is reduced to standard set for 300 series within the blast furnace rather than going into a separate process-patent technology

Finished product with 1.6-1.7% Ni selling for 80-85% of LE price; 4% selling for 90-100% and 7-8% grade can be sold at 100% of LME nickel price

Free iron and chromium makes it highly competitive

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Drivers of costs - ore

One tonne of 1.6-1.7% nickel-containing pig iron requires three tonnes of wet laterite ore (at an ore grade of 1.0% nickel); coke rate 1.2-1.3t/t pig iron

One tonne of 4% nickel-contained pig iron requires five tonnes of wet laterite ore (at an ore grade of 1.5% nickel); coke rate 1.8t/t pig iron

One tonne of 7% nickel-contained pig iron requires seven tonnes of wet laterite ore (at an ore grade of 1.9% nickel). Coke rate 2t/t pig iron

Ore prices now rising sharply as suppliers realise its value – started out a year ago at

around $20-25/t fob Philippines – currently $80-85/t and going forward will increasingly price is linked to LME nickel price (1.5% nickel sold at

15% of LME nickel price)

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Observations on costsHighly secretive due to ore price sensitivityVery sensitive to Ni pig iron grade grade producedAlso sensitive to LME price as ore increasingly is priced as % of LMEOur calculations indicates costs of $8-11/lb nickel in 2006 (for 1.65% and 4% grades) with upward pressure towards $10-16/lb range from these grades in 2006 being driven by rising nickel price (and linkage or ore to LME price) and rising coke prices7% grade appears to be more attractive but will there be enough higher grade ore (costs at $7.00-7.50/lb in 2007)As nickel prices fall, costs will also fall.Average nickel prices over 20 years to 2003 were just above $3/lb – clearly prices cannot return to this level if this material becomes the base-load supply to the marketFree iron and Cr may not be maintained

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A rough guide to costs….

Source: Macquarie Research, May 2007

Break-even LME price costs for various grades of nickel pig iron

0

5

10

15

20

25

$25 $20 $15 $10 $5LME price: cents/lb

$/lb

1.65% 4% 7% Breakeven

Breakeven price by gradeLME price 1.65% 4% 7%$25 16.7 10.3 7.5$20 15.6 9.6 6.8$15 14.6 8.9 6.2$10 13.6 8.2 5.6$5 12.5 7.6 5.0

$14-16/lb is breakeven for 1.65% grade, $8-10/lb for 4% grade and around $5/lb for 7% grade

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Impact of nickel pig iron in 2006 –creating a new floor for nickel price?

2006e / 2001 NICKEL INDUSTRY COST DATA

-7-6-5-4-3-2-10123456789

10

0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750Cumulative Production (Paid Mlbs Ni)

C1

Cas

h C

ost (

$/lb

Ni)

Nickel Pig Iron 2006e C1 2001 C1

© Brook Hunt 2007

Source: Brook Hunt, Macquarie Research, May 2007

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Final observations

Nickel pig iron is an “emergency” source of supply to the market

Costs are high and rising but are at a significant discount to primary nickel (and scrap) prices

A rapidly evolving market with increasing sophistication on grade/quality and a move by the main producers to sustainable production

Questions on sustainability or ore exports, especially of higher grade

Potential to move demand and supply “off-shore”

Is a significant support for nickel, initially at around $15/b and then around $8/lb…until the industry gets its act together!