31
1 The Care and Feeding of White Woods Tom Graber Baillie Lumber Smyrna, New York Bill Smith SUNY ESF Syracuse, New York The Care and Feeding of White Woods Kinds of: Challenges: 1) Rotation. 2) Color Retention (interior and exterior) 3) Stain (fungal, chemical, and…) 4) Drying environment (Air Drying and kilns) 5) Dimensional stability 6) Kiln / boiler limitations 7) Bruising 8) Stick Shadow 9) Mixed loading / MC variation

The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

1

The Care and Feeding of White Woods

Tom GraberBaillie Lumber

Smyrna, New York

Bill SmithSUNY ESF

Syracuse, New York

The Care and Feeding of White Woods

Kinds of:• Challenges:

1) Rotation. 2) Color Retention (interior and

exterior)3) Stain (fungal, chemical,

and…) 4) Drying environment (Air

Drying and kilns) 5) Dimensional stability 6) Kiln / boiler limitations 7) Bruising 8) Stick Shadow 9) Mixed loading / MC variation

Page 2: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

2

The Care and Feeding of White Woods

Kinds of:• Solutions:

1) Fast from tree to thee as fast as possible.

2) Scheduling, winter cut, fast rotation

3) storage, scheduling…4) high airflow, low temp / RH

schedule 5) Cutting, sticking, stacking,

rotation 6) Airflow, heating / venting

capacity 7) Eliminate sawmilling process 8) Breeze dry sticks / dry sticks 9) LCD scheduling

The Care and Feeding of White Woods

Kinds of:• Challenges:

1) Rotation. 2) Color Retention (interior and

exterior)3) Stain (fungal, chemical,

and…) 4) Drying environment (Air

Drying and kilns) 5) Dimensional stability 6) Kiln / boiler limitations 7) Bruising 8) Stick Shadow 9) Mixed loading / MC variation

• Solutions:1) Fast from tree to thee as fast as

possible.2) Scheduling, winter cut, fast

rotation3) storage, scheduling…4) high airflow, low temp / RH

schedule 5) Cutting, sticking, stacking,

rotation 6) Airflow, heating / venting

capacity 7) Eliminate sawmilling process 8) Breeze dry sticks / dry sticks 9) LCD scheduling

Page 3: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

3

Rotation.

Page 4: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

4

The Care and Feeding of White Woods

• Rotation – basic steps:1) Winter – Have lumber in the kiln before tree knows it is dead. 2) Spring, Summer, Fall – Have lumber in the kiln before the tree hits

the ground.

Page 5: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

5

Rotation

Rotation

Page 6: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

6

Rotation

Rotation, not

Color Retention

Page 7: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

7

Color Retention

Color Retention

Page 8: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

8

Color Retention

Color Retention

Page 9: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

9

Stain

Drying environment

Page 10: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

10

Drying environment

Drying environment

Page 11: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

11

Drying environment

Drying environment

Page 12: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

12

Dimensional stability - stacking

Dimensional stability - stacking

Page 13: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

13

Dimensional stability - sticking

Dimensional stability - stacking

Page 14: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

14

Dimensional stability - full courses

Kiln / boiler limitations

Page 15: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

15

Kiln / boiler limitations

Bruising

Page 16: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

16

Stick Shadow

Mixed loading / MC variation

Page 17: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

17

Mixed loading / MC variation

Mixed loading / MC variation

Page 18: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

18

Some SUNY ESF Laboratory Research

Spectrophotometer Color Analysis

Page 19: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

19

What is color?

Lab color space

Page 20: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

20

Schedule, Season, Log Age

Drying SchedulesDrying schedule for 4/4 hard maple T8-C3 (Normal color)

Temperature in degrees F

501301802615 to final

7

501101602220 to 156

351151503525 to 205

191211405730 to 254

111191307235 to 303

71231308140 to 352

512513086Above 401

Wet Bulb

Depression

Wet

Bulb

Dry

Bulb

Relative

Humidity (%)

Moisture Content

(%)Step

Page 21: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

21

Temperature in degrees F

501101602215 to final

7

50901401520 to 156

50801302225 to 205

35851203230 to 254

20901104735 to 303

14961106040 to 352

1010011070Above 401

Wet Bulb

Depression

Wet

Bulb

Dry

Bulb

Relative

Humidity (%)

Moisture Content

(%)Step

Drying SchedulesDrying schedule for 4/4 hard maple T3-C5 (White color)

Spectrophotometer a*b* color values for winter harvested material

10

15

20

25

30

2 4 6 8 10 12a*

b*

T3-C5 -Fresh log T8-C3-Fresh logT3-C5-4wk log T8-C3-4wk logT3-C5-8wk log T8-C3-8wk log

Page 22: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

22

10

15

20

25

30

2 4 6 8 10 12a*

b*

Summer fresh T3-C5 Summer fresh T8-C3 Summer 4wk T3-C5 Summer 4wk T8-C3 Summer 8wk T3-C5 Summer 8wk T8-C3

Spectrophotometer a*b* color values for summer harvested material

Fresh log

4 wk log

8wk log

Winter Spring Summer

Fresh log

4 wk log

8wk log

WHITE

NORMAL

Page 23: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

23

Average L* color values

60

65

70

75

80

85

90

L*

Winter Harvested

Summer Harvested

Spring Harvested

Fresh 8 wk log4 wk logFresh 8 wk log4 wk log

T8-C3T3-C5

Fresh log

4 wk log

8wk log

Winter Spring Summer

Air dry

Page 24: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

24

60

65

70

75

80

85

90

L*

Winter Harvested

Summer Harvested

Spring Harvested

Fresh 8 wk log4 wk log

Average L* color values for air dried material

Interior Color

Page 25: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

25

Drying days

0.5 1 1.5 2 2.5 3 7 12

@ 90F

Drying days

0.5 1 1.5 2 2.5 3 7 12

@ 110F

Page 26: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

26

Drying days

0.5 1 1.5 2 2.5 3 7 12

@ 130F

Drying days

0.5 1 1.5 2 2.5 3 7 12

@ 150F

Page 27: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

27

Temperature (F)

90 110 130 150

After 12 Days

CONCLUSIONS

•Critical temperature to cause interior darkening seems to be around 110 F

•The proof:

1. Interior darkening started immediately with above 130F drying

2. 90F drying did not result with interior darkening.

3. During 110F drying, interior darkening started when core temperature plateaus.

Page 28: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

28

Past experience ….

Interior darkening developed above FSP.

Not much color change developed below FSP

In this study:

2 days at Core temp. 110 F, AMC 30, Core MC higher than FSP, Darkening has started.

3 days at Core temp. 110F, AMC 20, Core MC is around FSP, Darkening progresses.

5 days at Core temp. 110F, AMC 15, Core MC below FSP,

Darkening ended.

Recommendation

•Keep core temp below 110 F until Core MC is

•below FSP (average MC below 20%)

Page 29: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

29

Some of our competition...In China

Page 30: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

30

Page 31: The Care and Feeding of White Woods - ESF...4 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead

31

Thank you!any Question, Comments?