8
Turning Grades Turning Grades Turning C/B Turning Inserts External Holder Boring Bar Cartridge Auto Tools Turning >>> 1) Steel (P) 2) Stainless steel (M) 3) Cast iron (K) 5) Heat resistant alloy (S) 4) Non-ferrous metal (N) 6) Hardened steel (H) The best way to choose KORLOY turning inserts Selection system Application range of turning grades 02 B Carbide Shank Boring Bar Workpiece P01 P10 P20 P30 P40 P50 M10 M20 M30 M40 S01 S10 S20 H01 H10 H20 K01 K10 K20 K30 N10 N20 N30 ISO Coated carbide Cermet cBN & PCD Uncoated carbide P M K N S H PC230 NC3120 NC3030 NC500H NC3010 CT10 CN1000 CN20 CN1000 CN2000 ST05E ST10P ST15 ST20E ST30N ST30E ST40E ST46 ST45 CN1000 U10E NC9020 NC3030 PC9030 U2 A40 H2 H01 H10 PC8010 DBN500 DA150 H1 DBN600 DBN250 DBN300 H05 G10E NC315K NC6010 NC6110 NC305K PD1000 ND1000

The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

  • Upload
    others

  • View
    6

  • Download
    1

Embed Size (px)

Citation preview

Page 1: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

Turning GradesTu

rning

Gra

des

Turn

ing

C/B

Turn

ing In

serts

Exte

rnal

Holde

rBo

ring

Bar

Cartr

idge

Auto

Too

lsTu

rnin

g

>>

>

1) Steel (P) 2) Stainless steel (M) 3) Cast iron (K)

5) Heat resistant alloy (S)4) Non-ferrous metal (N) 6) Hardened steel (H)

The best way to choose KORLOY turning inserts ■ Selection system

■ Application range of turning grades

02B

Car

bide

Sha

nkBo

ring

Bar

WorkpieceP01 P10 P20 P30 P40 P50 M10 M20 M30 M40 S01 S10 S20 H01 H10 H20K01 K10 K20 K30 N10 N20 N30ISO

Coated carbide

Cermet

ccBBNN && PPCCDD

Uncoatedcarbide

P M K N S H

PC230

NC3120

NC3030

NC500H

NC3010

CT10 CN1000

CN20

CN1000

CN2000

ST05E

ST10P

ST15

ST20E

ST30N

ST30E

ST40E

ST46

ST45

CN1000

U10E

NC9020

NC3030

PC9030

U2

A40

H2

H01

H10

PC8010

DBN500 DA150

H1

DBN600

DBN250

DBN300

H05

G10E

NC315K

NC6010

NC6110

NC305K PD1000

ND1000

Page 2: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

NC6110

NC3010

P01

P10

P15

P20

P30

P40

M10

M20

M30

M40

K05

K10

K15

K20

NC3120

NC3020

NC3030

NC500H

NC9020

NC3030

NC305K

NC6010

NC315K

300 (200~400)

250 (150~350)

270 (170~370)

150 (100~200)

100 (50~150)

200 (150~250)

140 (100~200)

270 (150~300)

350 (250~450)

300 (200~350)

200 (150~250)

Turning GradesTurning Grades

Turning C/BTurning Inserts

External HolderBoring Bar

CartridgeAuto Tools

Turning>

>>

▶ Korloy’s special crystal structure of coated layer shows us both excellent wear resistance and impact resistance

▶ New coating technology improves the adhesion of applying multi-layers▶ Using the latest technology we increased stability and tool-life in various cutting

conditions.

Improved surface roughnessUImproved the exterior and performance

by new coating technology

Enhance Chipping resistanceUDecreased chipping and fracture

by improved adhesion of multi-layers

Enhance wear resistanceUSpecial crystal structure of new coating

layer increased wear resistance

P

M

K

CVD coated microstructure of NC3000 series

KORLOY CVD Coated Grades■ Features

■ Selection system

■ The features of CVD turning grades

NC3010 P05 ~ P15

P15 ~ P30

P25 ~ P35M15 ~ M25

P25 ~ P35

K01 ~ K10

K05 ~ K15

K10 ~ K20

M10 ~ M20

NC3120

NC3030

NC500H

NC305K

NC6110

NC315K

NC9020

High speed cutting for steel.Combining excellent wear resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability.MT-TiCN + Aℓ2O3 + TiN

NC3020 P15 ~ P25High speed cutting for steel.Combining excellent wear resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability.MT-TiCN + Aℓ2O3 + TiN

Medium to roughing for steel.Combining excellent fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability. MT-TiCN + TiC + Aℓ2O3

For general cutting, interrupted cutting and roughing operations in steel and stainless steel. Combining excellent fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability in wide ranges of cutting conditions.MT-TiCN + TiC + Aℓ2O3 + TiN

Heavy interrupted cutting for steel.Plastic deformation and fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability in wide ranges of cutting conditions.MT-TiCN + TiC + Aℓ2O3 + TiN

High speed cutting for cast iron.Strengthened substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance.MT-TiCN + Aℓ2O3 + TiN

General cutting for gray cast iron and ductile cast iron.Tough substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance.MT-TiCN + Aℓ2O3

K10 ~ K15NC6010General cutting for gray cast iron and ductile cast iron.It has good performance in interrupted cutting coundition. MT-TiCN + Aℓ2O3 + TiN

Interrupted cutting and high-efficiency machining for cast iron.Tough substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance. MT-TiCN + Aℓ2O3 + TiN

High speed cutting for stainless steel.Combination of excellent heat resistance substrate and chipping resistance prevents built-up edge. MT-TiCN + Aℓ2O3 + TiN

NC3120

NC3030 NC500H

NC9020NC3030

NC305KNC6110

NC315KNC6010

NC3010

NC3020

03B

Stainlesssteel

Continuouscutting

Continuouscutting

Continuouscutting

Interruptedcutting

Interrupted cutting

Interruptedcutting

Workpiece Machiningtypes

Recommendedgrade

Recommendedcutting speed(m/min) ISO Application range

Steel

Cast iron

CVD Coated grades ISO Features

Carbide ShankBoring Bar

Page 3: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

Turning Grades

■ Cutting performance

K

M

P

■ New CVD coating (NC3120)● The features of NC3120 coating

04B

※ New technology and newly developed coating show excellent toughness and adhesion wear resistance during steel machining.

※ Increased stability at various cutting condition.

Improved surface roughness and toughness by new coating technology.

Applied excellent wear resistance Aℓ2O3

Improved coating adhesion by special inter layers.

Applied excellent wear resistance and toughness columnar MT-CVD.

Turn

ing G

rade

sTu

rnin

g C/

BTu

rning

Inse

rtsEx

tern

al Ho

lder

Borin

g Ba

rCa

rtrid

geAu

to T

ools

Turn

ing

>>

>

Workpiece Cutting performance

Stainlesssteel

(NC9020)

Steel (NC3120)

Cast iron(NC6110)

Impact resistance (SCM440-4grooves)

vc = 200m/min fn = 0.45mm/revap = 2.0mm,

Dry cutting

Wear resistance Impact resistance

Limit feed rate(SCM440-4grooves)

vc = 100m/minfn = variableap = 2.0mm,

Dry cutting

Wear resistance(SCM440)

vc = 250m/minfn = 0.3mm/rev ap = 2.0mm,

Wet cutting

Workpiece : GC250Designation : CNMG120408-GRCutting condition: vc = 350m/min fn = 0.30mm/revap= 2.0mm, Wet cutting

Workpiece : SCM440-4groovesDesignation : CNMG120408-GRCutting condition: vc = 200m/minfn = variableap = 2.0mm, Dry cutting

Workpiece : SCM440-4groovesDesignation : CNMG120408-GRCutting condition: vc =150m/minfn = variableap = 2.0mm, Dry cutting

1. Workpiece : STS3042. Designation : CNMG120408-HS3. Cutting condition :vc = 200m/minfn = 0.20mm/revap= 2.0mm, Wet cutting

1. Workpiece : STS3042. Designation : CNMG120408-HS3. Cutting condition :

vc = 200m/minfn = 0.20mm/revap = 2.0mm, Wet cutting

comp.A M20

comp.B M20

NC9020

Car

bide

Sha

nkBo

ring

Bar

Page 4: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

60 (50~70)

130 (50~180)M20

M30

S10

S20

Turning Grades

PC9030 M20 ~ M35 Medium,roughing and heavy interrupted cutting for stainless steel. TiAlN coating. Combination of tough ultra fine grain substrate and PVD coated preventing from built-up edge ensure stable tool life.

PC8010 M01 ~ M10S01 ~ S20

Improved welding resistance shows excellent performance during difficult-to-cut material machining and stainless steel cutting in high speed. TiAℓ(M)N coating.

■ The features of KORLOY PVD coated grade

▶ Newly developed TiAlN is suitable for high speed cutting and has better wear resistance and impact resistance than conventional TiAlN,Resulting in increasing stability.

Improved wear resistanceImproved Adhesion between substrate and

coating as well as increased hardness. Improved impact resistance

Combining excellent fracture resistance andplastic deformation resistance substrate with

newly developed PVD coated ensure stability even in heavy interrupted cutting.

PC9030

PC8010

■ Selection system

M

S

PVD coated microstructure

KORLOY PVD Coated Grades■ Features

PC9030

PC8010

05B

Turning GradesTurning C/B

Turning InsertsExternal Holder

Boring BarCartridge

Auto ToolsTurning

>>

>

PVD Coated Grades ISO Features

Stainlesssteel

Heat resistantalloy

Workpiece Machining types Recommendedgrade

Recommendedcutting speed(m/min) ISO Application range

Continuous cutting

Interrupted cutting

Continuous cutting

Interrupted cutting

Carbide ShankBoring Bar

■ Cutting performanceWorkpiece Cutting performance

S

M

vc= 60m/min fn = 0.2mm/revap= 1.0mm

Limit feed rate(Inconel & Titanium alloy) vc= 60m/min fn = 0.2mm/revap= 1.0mm

Stainlesssteel

(PC9030)

Heatresistant

alloy (PC8010)

Wear resistance (STS304)vc = 200m/min fn = 0.25mm/revap= 1.5mm, Wet cutting

Limit feed rate (ST316-4grooves)vc = 150m/min fn = variable ap = 1.5mm, Wet cutting

Wear resistance(Inconel & Titanium alloy)

Page 5: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

Turning Grades

KORLOY Diamond Coated Grades

KORLOY DLC Coated Grades

ND Series

▶Diamond coated cutting tool equipped with Nano particle film for cutting of non-ferrous material. ◀

PD Series

▶Leader of DLC coated cutting tool for aluminum machining ◀

DLC coated film Cross-sectional view of DLC

▶ Hardness of film is up to Hv 7000, tool life is 3~6times of the cementedcarbide cutting tool.

▶ Good surface finish can be acquired due to the lubrication effect that led from low friction co-efficient (<0.1)

▶ Suitable for non-ferrous material machining.▶ Application - For aluminum, carbon, plastic, wood / Insert, drill, end-mill

(APKT1604PDFR-MA, AMS3063S)

Cutting length : 10m Workpiece : AC8ASpeed(vc) : 950m/min Depth of cut(ap) : 5mmFeed(fn) : 0.15mm/rev Coolant : Dry

● ND200

● ND2000

AR Chip breaker AK Chip breaker Insert for Aluminum machining

0.5㎛

3.3㎛

Nano technology applied

▶ An increased tool life of up to 150% dueto our Nano technology.

▶ Thanks to the nano-size (~100nm) diamond particles, the friction co-efficient has been decreased. Less friction leads to better chip flow

▶ Due to the minimized built-up on the cutting edge, machined surfaces retain a better finish.

■ Special Features

■ Special Features

■ Cutting performance (built- up edge / surface finish, FMACM3100R) ■ Application range

■ Cutting Performance of ND2000

■ Available Products

■ Application range & Surface morphology of ND1000 / ND2000

Cross-sectional view of ND1000 / ND2000

Ra=2.3㎛

Ra=0.4㎛Workpiece : AC2B Cutting length : 12m Cutting condition :vc=1500m/min, fn=0.15mm/rev, ap=2mm, Dry

DLC : Diamond Like Carbon WC : Uncoated carbide

Carbide

DLC

06B

Turn

ing G

rade

sTu

rnin

g C/

BTu

rning

Inse

rtsEx

tern

al Ho

lder

Borin

g Ba

rCa

rtrid

geAu

to T

ools

Turn

ing

>>

>

Top faceViewGrade Major cutting edge Surface finish of workpiece

Car

bide

Sha

nkBo

ring

Bar

Page 6: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

CT10

CN20

CN1000

CN2000

Turning Grades

CN1000

CT10

CN20

CN2000

CN1000

P10

K01

K10

P20

▶ Our cermet, carbon nitride based, consists of TiN and TiCN that minimize grain size , much better toughness,wear resistance and heat resistance than conventional cermet.

Black : “core”Gray : rimWhite : binder

Microstructure of cermet

230 (150 ~ 300)

180 (130 ~ 230)

230 (150 ~ 300)

■ Selection system

P

K

P05 ~ P15

P05 ~ P15K05 ~ K10

CN1000

CT10

CN2000

CN20

CN1000

<1900

<1700

<1750

<1600

<1900

180<

180<

200<

220<

180<

6.5~7.5

6.5~7.5

6.8~7.0

7.0~7.2

6.5~7.5

P10 ~ P20

P10 ~ P20

■ The features of KORLOY main cermet grade

■ Cutting performance CN2000 Cutting performance - Example

■ Properties of cermet

KORLOY Cermet Grades■ Features

CN20CN2000

CN1000 CT10

P

K

CN1000

07B

Turning GradesTurning C/B

Turning InsertsExternal Holder

Boring BarCartridge

Auto ToolsTurning

>>

>C

arbide ShankBoring Bar

ISO Specific GravityTRSHardnessGrade

Workpiece : S45CDesignation : CNMG120408-VQCutting condition : vc=200m/min fn=0.31mm/revap=1.5mm, Dry cutting

Workpiece : S45C-4groovesDesignation : CNMG120408-VQCutting condition : vc=100m/min

fn=variable ap=1.5mmDry cutting

Workpiece : S45C-4groovesDesignation : CNMG120408-VQCutting condition : vc=200m/min

fn=variable ap=1.5mmDry cutting

Workpiece Machiningtypes

Recommendedgrade

Recommendedcutting speed(m/min) ISO Application range

Continuous cutting

Interrupted cutting

Finishing

Steel

Cast iron

Cermet ISO Features

For turning and milling for steel Excellent wear resistance cermet

High hardness cermet for steel, cast iron, sintered metalFunctionally gradient material cermet as a next generation cermet

For general turning and milling for steel General purpose grade provided with both wear resistance and toughness

Wide ranges from finishing to roughing in steel machiningFunctionally gradient material cermet as a next generation cermet

Page 7: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

CC105

CC115

CC125

P05

P10

P20

300 (250 ~ 350)

280 (230 ~ 330)

230 (150 ~ 300)

Turning Grades

CC115 Cutting performance - Example1

New CC115

Crater

Flank

Comp. S

▶ Impact resistance and superior toughness substrate prevent from chipping at initial stage and fracture, ensuring longer tool life.

▶ Lubricant coating layer inducing chip flows reduces the loads on the insert

■ Selection system

CC105 P01 ~ P10

P10 ~ P20

P12

CC115

CC125

■ The features of KORLOY coated cermet grade

SteelP

< Impact resistance test >< Wear resistance test in multi machining >

KORLOY Coated Cermet Grades■ Features

CC105

CC115CC125

ⓐ High hardness, smooth coating

ⓑ Tough substrate

■ Cutting performance

08B

Workpiece : S45C Designation : CNMG120408-VQCutting condition : vc=390m/min, fn=0.15mm/rev, ap=1.5mm, Wet cutting

Workpiece : S45C-4grooves Designation : CNMG120408-VQCutting condition : vc=200m/min, fn=0.2mm/rev, ap=1.5mm, Dry cutting

Turn

ing G

rade

sTu

rnin

g C/

BTu

rning

Inse

rtsEx

tern

al Ho

lder

Borin

g Ba

rCa

rtrid

geAu

to T

ools

Turn

ing

>>

>

Car

bide

Sha

nkBo

ring

Bar

Coated cermet ISO Features

PVD coated Cermet. High toughness cermet for milling.

Workpiece Machiningtypes

Recommendedgrade

Recommendedcutting speed(m/min)

ISO Application range

Continuous cutting

Interrupted cutting

PVD coated Cermet. Light cutting for steel and cast iron in high speed machining.Optimized for precision boring.

PVD coated Cermet. Light cutting for steel and cast iron in medium or high speed machining. Dry and wet cutting are available.

Page 8: The best way to choose KORLOY turning inserts - alatiTurning Inserts External Holder Boring Bar Cartridge Auto Tools Turning > > > ÜKorloy’s special crystal structure of coated

92.7

92.1

91.9

91.3

92.4

91.1

91.3

89.2

93.2

92.9

90.9

140

175

200

230

170

210

230

270

185

210

250

-

48

56

53

47

-

53

-

61

66

63

-

6.2

5.2

5.2

-

-

5.2

-

4.4

4.7

-

-

25

45

-

-

88

-

-

105

109

105

ST10

ST15

ST20

ST30A

H02

H01, H05

H10, G10

H01

H01

150 (100 ~ 200)

140 (90 ~ 190)

130 (70 ~ 180)

130 (70 ~ 180)

150 (100 ~ 200)

140 (100 ~ 200)

130 (90 ~ 190)

500 (300 ~ 800)

200 (150 ~ 300)

P10

P20

P30

K01

K10

K20

K30

Turning Grades

P

K

▶ Korloy’s uncoated cemented carbides are designed to optimize machining with uniform quality. Furthermore, Korloy’s cemented carbide manufactured by top quality tungsten carbides, cobalt and refractory carbides (TiC,TaC) has good toughness and wear resistance

GPa = 102kg/mm2, 1W/mk = 2.39×10-3cal/cm·sec·℃

■ Advantages▶P.M.K cemented carbide can be applied for various workpiece.▶Excellent thermal crack resistance makes it possible to machine in wet cutting.▶Fine grain and minimizing chemical affinity to workpiece developed by Special design▶High toughness and low cutting force.

P

K

■ Selection system

■ Main application

■ Properties of Uncoated Carbide

P

M

K

ST05

ST10

ST20

ST30A

U10

U20

ST30A

U40

H02

H01

G10

P

M

K

KORLOY Uncoated Carbide Grades■ Features

ST10ST15

ST20

ST30A

H02

H01H05

H10G10

09B

Turning GradesTurning C/B

Turning InsertsExternal Holder

Boring BarCartridge

Auto ToolsTurning

>>

>C

arbide ShankBoring Bar

WC-TiC-TaC-Co

WC-TiC-TaC-Co

WC-Co

Steel

Cast iron

Alloyed aluminumAlloyed copper

Workpiece Recommendedgrade

Recommendedcutting speed(m/min) ISO Application range

ISO Composition Features Workpiece

Heat resistance, excellent plastic deformation resistance

General tools harmonized heat resistance with strength

High strength and superior wear resistance

Carbon steel, Alloy steel, Stainless steel

Carbon steel, Alloy steel, Stainless steel, Cast steel

Cast iron, Non-ferrous metal, Plastic, etc

ISO Grade Hardness(HRA)

TRS(kgf/mm2)

Young’s modulus(103kgf/mm2)

Thermal expansioncoefficient(10-6/℃)

Thermal conductivity(cal/cm·sec·℃)