14
1 7503503.06.09.12 DC05 Digital Amplifier and Controller for Proportional valves of all kind and Closed Loop Systems Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document. The amplifier card DC05 is used for With or without electrical feedback transducers - proportional directional valves direct and pilot operated - proportional flow control valves - proportional pressure reducing valves - proportional pressure regulating valves Controlling of different process values by installations and systems, e.g.: - pressure - speed - position - revolutions per minute - torque - power - controlling of two pressures - cascade controlling of components Ordering example 1600 mA/ 12 V for 2 solenoids (S6UP) Type: 51500002 0000 016 00 Parameters Supply voltage: DC (12 V on request) 18 ... 30V, residual ripple ‹10% Solenoid systems selection: 0.8 A / 1.1 A / 1.3 A / 1.6 A / 2.4 A / 2.7 A / 3.5 A Power input: Max. 50 VA Applicable fuse (quick): 3.15 A Auxiliary voltage: ±10 V, max. load 10 mA Control voltage for external recallable set point: 24 V ±10%, residual ripples 10%, current input 20 mA each Ambient temperature: O°C ... 50°C (other range on request) Storage temperature: - 20°C ... 60°C Plug connection: DIN 41 612, 48 pol. form F gold plated Technical data EMC Protection: Burst on wires as per EN 61000-4-4 HF-Field as per EN61000-4-3 ESD as per EN 61000-4-2 Emissions: Emissions depending on power as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: 50,5 x 128,4 mm; 10 TE, 3 HE / 100 x 160 mm Euro format Input signals Analog set values: 1 input, differentiel 14 Bit resolution, 0...±10V 1 input, single ended 14 Bit resolution, 0...±10V 1 input, single ended 14 Bit resolution, 0 or 4...20 mA (R = 250 Ω) Analog feed back (sensor input): 1 input, 14 Bit resolution, O...± 12 V, 0...20 mA / 4...20 mA Offset: 3..10 V, Gain: 0...14 (R= 100 Ω) 1 input, 14 Bit resolution, 0... ±10 V Digital inputs: 8 inputs, voltage level 0 V/ 24 V 10 mA (S1.01 ... S1.04, ENABLE, RAMP 0, + SIGN, - SIGN) Output signals Solenoid current: 2 output stages for up to 3.5 A; with over-energization and quick de-energization Analog output: 1 output, 12 bit resolution, 0...±10V; for controlling of subsequent electronic Monitor output: 1 output, 12 Bit resolution, 0...±10V; for monitoring Digital outputs: 2 outputs, voltage level 0 V/24 10 mA (Error, Comparator) Test jacks: Solenoid current, sensor 1, set value, Monitor and GND Auxiliary voltage: ±10V, max. load 10 mA Interface RS232 with 9-pole Sub-D connector at front panel and back connector available Display and operation 4 digit display, 6 buttons (Up, Down, Left, Right, Enter and Esc) Status-LED's: PW (Power), EN (Enable), ER (Error), SP1...SP4, RPO (Ramp = 0), IO1 ... IO3 Frequencies and cycle times PWM Frequency: 18 kHz Cycle times: Current controller 0,22 msec, inner closed loop controller 0,22 msec (for valve feedback), external closed loop controller 2 0,44 msec

The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

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Page 1: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

17503503.06.09.12

DC05 Digital Amplifier and Controllerfor Proportional valves of all kind

and Closed Loop Systems

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

The amplifier card DC05 is used for

With or without electrical feedback transducers- proportional directional valves direct

and pilot operated- proportional flow control valves- proportional pressure reducing valves- proportional pressure regulating valves

Controlling of different process values by installations and systems, e.g.:- pressure- speed- position- revolutions per minute- torque - power - controlling of two pressures- cascade controlling of components

Ordering example1600 mA/ 12 V for 2 solenoids (S6UP)

Type: 51500002 0000 016 00

Parameters

Supply voltage: DC (12 V on request) 18 ... 30V, residual ripple ‹10%

Solenoid systems selection: 0.8 A / 1.1 A / 1.3 A / 1.6 A / 2.4 A / 2.7 A / 3.5 A

Power input: Max. 50 VA

Applicable fuse (quick): 3.15 A

Auxiliary voltage: ±10 V, max. load 10 mA

Control voltage for external recallable set point: 24 V ±10%, residual ripples ≤10%, current input ≤ 20 mA each

Ambient temperature: O°C ... 50°C (other range on request)

Storage temperature: - 20°C ... 60°C

Plug connection: DIN 41 612, 48 pol. form F gold plated

Technical dataEMC

Protection: Burst on wires as per EN 61000-4-4 HF-Field as per EN61000-4-3 ESD as per EN 61000-4-2

Emissions: Emissions depending on power as per EN 50011 Radiated emissions as per EN55011

Dimensions

Front panel/PCB: 50,5 x 128,4 mm; 10 TE, 3 HE / 100 x 160 mm Euro format

Input signals

Analog set values: 1 input, differentiel 14 Bit resolution, 0...±10V

1 input, single ended 14 Bit resolution, 0...±10V

1 input, single ended 14 Bit resolution, 0 or 4...20 mA (R = 250 Ω)

Analog feed back (sensor input):1 input, 14 Bit resolution, O...± 12 V, 0...20 mA / 4...20 mA Offset: 3..10 V, Gain: 0...14 (R= 100 Ω)1 input, 14 Bit resolution, 0... ±10 V

Digital inputs: 8 inputs, voltage level 0 V/ 24 V 10 mA (S1.01 ... S1.04, ENABLE, RAMP 0, + SIGN, - SIGN)

Output signals

Solenoid current: 2 output stages for up to 3.5 A; with over-energization and quick de-energization

Analog output: 1 output, 12 bit resolution, 0...±10V;for controlling of subsequent electronic

Monitor output: 1 output, 12 Bit resolution, 0...±10V; for monitoring

Digital outputs: 2 outputs, voltage level 0 V/24 10 mA (Error, Comparator)

Test jacks: Solenoid current, sensor 1, set value, Monitor and GND

Auxiliary voltage: ±10V, max. load 10 mA

Interface

RS232 with 9-pole Sub-D connector at front panel and back connector available

Display and operation

4 digit display, 6 buttons (Up, Down, Left, Right, Enter and Esc) Status-LED's: PW (Power), EN (Enable), ER (Error), SP1...SP4, RPO (Ramp = 0), IO1 ... IO3

Frequencies and cycle times

PWM Frequency: 18 kHz

Cycle times: Current controller 0,22 msec, inner closed loop controller 0,22 msec (for valve feedback), external closed loop controller 2 0,44 msec

Page 2: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.122

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

Short description

The digital amplifier DC05 features leading edge technology. This electronic device meets the industrial standards for EMC. This ensures a high interference security and low interference emission. The perfor-mance characteristics are possible through the use of the most current microprocessor technology. In additional to all control functions, the microprocessor handles closed-Ioop control. The system features are essentially determined by the software and provide reserve capacity for further developments and adaptations. The following features distinguish the DC05 series:

Fully digitised amplifier and controller with the advantage of

- no on-board potentiometer- no jumpers settings required- digital setting and display of all parameters- user safety when programming- no potentiometer adjustment for measurement of solenoid current

Flexible and reliable system:- use of a modern 16 Bit µC- high power reserve- easy software update by use of a Flash-Eprom;

adaptations and extensions can be made without change to EPROM - high reliability and safety through the use of a hardware watch-dog

and reset module- variable settings for magnetic systems and sensor signals making

high flexibility possible

Functional use of the interface:- change of selected parameters "on-the-fly" without interference or

interrupting the controller- analyzation of system performance through selection of display para-

meters with the PC

Analog output via D/A converter for:- support for start-up and diagnosis- control of subsequent cards (controller function only)

Technical features

- The card is conform to the EC requirements- Differential amplifier input for set points in the range of 0 ... ±10 V,

resolution 14 bit.- Additional single ended independent set point inputs, (one for the

range of 0 ... ±10 V, resolution 14 bit; the other for the range of 0 ... 20 mA/4 ... 20 mA , resolution 14 bit).

- Integrated reference voltage supply of ±10 V (10 mA max.), to supply set point potentiometer or actual value transducer.

- 4 (optional 5) recallable digital adjustable set points.- two independent analog set point inputs with 14 bit resolution and a

high adjustment range (depending on input 0 ... 12 V or 0 ... 20 mA/ 4 ... 20 mA).

- direction externally set through inputs + Sign and - Sign.- Enable signal for output stages.- Ramp=O input for fast ramp function zeroing.- Status outputs Error and Comparator.- All digital inputs and outputs are optically isolated for functional

security.- Four 7-Segment displays and six buttons for easy handling and

display.- Function indication through front panel by LED's.- Additional switching output (24 V, max 1 A) to directly disable safety

valve.- Analog outputs to perform controller functions and / or enable

subsequent electronic devices and monitoring (0 ... ±10 V, 12 bit resolution).

- additional front panel test jacks for easy commissioning. Test jacks for point (SET)*1, for feedback 1 (FB1), for solenoid currents (A) and (B) and monitor input (MON) display for analog display of all parameters (±10 V, 12 bit resolution).

- Serial interface RS232.

Page 3: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 3

DC05

Name Description Order No.

DC05TooIOperation and parameterize software. For handling, operation, monitoring. parameterization, storage and documentation of adjustments and parameter settings. Available in English and German with integrated online help function.

free on request

Interface cable Interface cable for communication between PC and DC05 for RS232; 2 connectors female 9-pole SUB-4 with approx. 4 m cable 5150015

Card holder KT11 48 pole with terminals (2,5 mm2) for mounting of DC05 on assembly plate 5998540

Commissioning unit CU/DC0519" rack built into standard housing with carriage handle. Built for one DC05 (not part of delivery volume). With power supply 220/240V AC. Input and output signals are accessible through 4mm jacks. Most signals can be simulated or generated by means of toggle switches or potentiometers.

5150011

Commissioning unit CU/DC05 Same as above but with power supply 110/130V AC. 5150012

Overview DC05 cards

Type surveyStandard versions for 1 proportional-valve (HERION Systemtechnik)

Accessories

Other parameterized DC05 on request. Change of operation mode and all other parameters is possible.Although the DC05 are parameterized for a specific valve it may be necessary to do a fine adjustment of the controller settings depending on your application.

Other accessories on request

Mode Current Order No. suits HERION Systemtechnik Proportional Valve

1 open loop with 2 solenoids without feedback 1600 mA 5150002 0000 016 00 S6UP (size 6) for Directional Control Valves

1 open loop with 2 solenoids without feedback 800 mA 5150002 0000 008 00 S6UP (size 6) for Directional Control Valves

1 open loop with 2 solenoids without feedback 2400 mA 5150003 0000 024 00 S10UP (size 10) for Directional Control Valves

3 closed loop with 2 solenoids with feedback 1600 mA 5150004 0000 016 00 S6UR (size 6) for Directional Control Valves

3 closed loop with 2 solenoids with feedback 2400 mA 5150005 0000 024 00 S10UR (size 10) for Directional Control Valves

1 open loop with 1 solenoid without feedback 1600 mA 5150007 0000 016 00 MR6UP (size 6) for Flow Control Valves

3 closed loop with 1 solenoid with feedback 1600 mA 5150008 0000 016 00 MR6UR (size 6) for Flow Control Valves

1 open loop with 1 solenoid without feedback 1600 mA 5150009 0000 016 00 DBC6UP (size 6) for Pressure Relief Valves

1 open loop with 1 solenoid without feedback 800 mA 5150009 0000 008 00 DBC6UP (size 6) for Pressure Relief Valves

1 open loop with 1 solenoid without feedback 2400 mA 5150010 0000 024 00 DBC6UP (size 6) + DBC10UP (size 10) for Pressure Relief Valves

1 open loop with 1 solenoid without feedback 1600 mA 5150009 0001 016 00 DYK6UP (size 6) for Pressure Reducing Valves

1 open loop with 1 solenoid without feedback 800 mA 5150009 0001 008 00 DYK6UP (size 6) for Pressure Reducing Valves

Order No. for Base card DC05: 5150000 0000 000 00

(Base card without specific pre-parameterization, suitable for the market standard proportional valves)

Page 4: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.124

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

Hardware block diagram

DC05

7503501.02 V1.00 Right for changes reserved Page 2.4

2.3 Hardware-Block Diagram

Digital Inputs

- 4 (5) Set values- + Sign- - Sign- Enable- Reserve / Options

- Set val. 0...+/-10 V differentiel- Set val. 0...+/-10 V single ended- Set val. 0...20 mA- Actual v. 0...+/-12 V- Actual v. 0...20 mA- Option: 2 Inputs (8 bit 0...10 V)

Analog Outputs(12 bit resolution)

- 1 Analog output 0...+/- 10 V (e.g. desired val. Y)

- 1 Monitor output 0...+/- 10 V (display inernal values)

Reference voltages

+10 V, -10 V max 10 mA

Opto-coupler

24 V DC

Digital Part / LogicCPUFlash-EPROMQuartzWatch-Dog/ResetRAM-Option

Analog Inputs(14 bit resolution

Opto-coupler

Digital Outputs

- 1 Error- 1 Comparator- 1 break output 24 V DC / 1 A- Reserve / Options

Output stages- 2 PWM-outputs up to 3,5 A (f = 18 kHz) I , IA B

Analog output

Monitor test jack

ErrorComparatorBreakOptions

.01 to.04

1.08)

+, -nable

tionen

S1.06

S1.07

F 2Bptions

S1.05

F 1B

5 V

+/- 15 V+/- 10 V

R 232S

PW ENER

S 1P S 2P S 3P S 4P

R 0P I 1O I 2O I 3O

-

+

Keypad and Display

A BF 1B SETGND MON

Testjacks

O

OpE

S1

S1(S

Page 5: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 5

DC05

D

C05

7503501.02

V1.00 R

ight for changes reserved Page 2.12

2.7 C

onnection diagram for boards in operation m

ode 1 O

pen loop, 1 proportional valve with 2 solenoids

For applications with a proportional valve w

ith one solenoid please use connections B- and B+

DC05

Connection diagram for boards in operation mode 1Open loop, 1 proportional valve with 2 solenoids For applications with a proportional valve with one solenoid please use connections B- and B+

Page 6: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.126

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

D

C05

7503501.02

V1.00 R

ight for changes reserved Page 2.14

2.9 C

onnection diagram for boards in operation m

ode 3 C

losed loop, 1 proportional valve with 2 solenoids and spool position feedback

DC05

Connection diagram for boards in operation mode 3Closed loop, 1 proportional valve with 2 solenoids and spool position feedback

Page 7: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 7

DC05

Mode Description

1 Open loop, 1 proportional valve with 2 solenoids without feedback

2 Open loop, 2 proportional valves with 1 solenoid each without feedback

3 Closed loop valve, single, 1 proportional valve with 2 solenoids and feedback of spool position

4 Closed loop process, single, 1 proportional valve with 2 solenoids and feedback of process value (pressure, velocity, position, force, torque etc.)

5 Reserved

6 Closed loop valve and process, double, 1 proportional valve with 2 solenoids and feedback of spool position and additional feedback of process value (cascaded controller)

7 Closed loop valves, double, 2 independent proportional valve with 1 solenoid each and feedback of spool position of each valve

8 Closed loop processes, double, 2 independent proportional valve with 1 solenoid each and feedback of two independent process values

9 Reserved

10 Controller function without valve, control of 1 process value

11 Controller function without valve, control of 2 process values (cascaded controller, e.g. position and velocity controller)

Operation modes

DC05

7503501.02 V1.00 Right for changes reserved Page 3.6

3.3 Operation modes With the use of the program parameter E00 any basic mode of operation of the amplifier card may be choosen. A change in operation modes will be used immediately. Recalling the parameters for the newly chosen mode takes only a few seconds. During this time, the display flashes. Only the mode relevant parameter are made available. Mode Description

1 Open loop, 1 proportional valve with 2 solenoids without feedback 2 Open loop, 2 proportional valves with 1 solenoid each without feedback 3 Closed loop valve, single, 1 proportional valve with 2 solenoids and feedback of spool position 4 Closed loop process, single, 1 proportional valve with 2 solenoids and feedback of process value (pressure,

velocity, position, force, torque etc.) 5 Reserved 6 Closed loop valve and process, double, 1 proportional valve with 2 solenoids and feedback of spool position and

additional feedback of process value (cascaded controller) 7 Closed loop valves, double, 2 independent proportional valve with 1 solenoid each and feedback of spool position

of each valve 8 Closed loop processes, double, 2 independent proportional valve with 1 solenoid each and feedback of two

independent process values 9 Reserved

10 Controller function without valve, control of 1 process value 11 Controller function without valve, control of 2 process values (cascaded controller, e.g. position and velocity

controller) Mode no. 1, 4, 8, 10 and 11: preferred operation modes. Boards are available pre-adjusted and may be ordered by the order numbers shown in chapter 2.5. Boards pre-adjusted for other operation modes: please contact Herion Systemtechnik.

3.4 Diagram of operation modes

Process(Modus 4)

1 Feedbacksystems

Valve / Process

(Modus 6)

Valve /Valve

(Modus 7)

Open loop

1 Valve(Modus 1)

2 Valves(Modus 2)

pQ05

1 Feedbacksystem

Valve(Modus 3)

Controller without valve

Single(Modus 10)

Cascade(Modus 11)

Reserved(Modus 5)

Process /Process

(Modus 8)Reserved(Modus 9)

DC05

Page 8: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.128

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

Element Function

Status LED’s display of status and signals at the digital inputs and outputs

± LED’s display of set point direction through polarity signs for parameters and measured values

Display 4-digit display of parameters and measured values

Buttons UP, DOWN, LEFT, RIGHT, ESC and ENTER

all operating, programming and saving may be performed with the buttons UP, DOWN, LEFT, RIGHT, ESC and ENTER

Serial interfaceRS232/RS485 (optional), trough which programming and accessing parameters via PC or communications to machine, or from amplifier to amplifier

Measuring and test jacksdirect measurement of set point, actual value, solenoid currents and internal values via the monitor output. Use 2 mm sockets (S1.06, FB1, A, B, d1.01 ... d2.13)

Display and keypad DC05

Page 3.1 Right for changes reserved V1.00 7503501.02

PW

EN

ER

SP1 SP2 SP3 SP4

RP0 IO1 IO2 IO3

+-+++

X2

opQ05

A BF 1B SETGND MON

3. Commissioning

3.1 Display and keypad

The electrical wiring must be checked before switching on the supply voltage. Limit switches and safety devices must be activated to avoid uncontrolled movements. Carefully follow relevant safety regulations. Suitable emergency stop measures must be taken.

ENTER

LEFT

RIGHT

Test and diagnosis jacks for

2 mm connector

Display 4-Digit,

7-Segment UP

DOWN

ESC

Interface RS232/RS485

Status LED’s + / -

Status LED‘S

Retention button

DC05

Herion Systemtechnik

Page 9: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 9

DC05

Software structure diagramsMode 1; open loop, 1 valve

DC05

Page 3.27 Right for changes reserved V1.00 7503501.02

3.9 Software structure diagrams 3.9.1 Mode 1; open loop, 1 valve

C1.

03, C

1.04

C1.

07, C

1.08

*1 /

0 /

*-1

C1.

05C

1.02

Sole

noid

A

Sole

noid

B

Valv

ePu

sh-

Pull

E02

E13

E14

E11

E12

UI

A

UI

B

+

++

Auxi

lary

W

Digi

tal

W

S1.0

8Di

gita

lW

E08

01co

nst.

rise

Rr1.0

1...r

1.04

+

C1.

06

Ana

logu

eW

E08

01

+

E17

1O

ff 2 3

E17

1O

ff 2 3

cons

t. tim

e1

1E0

3…E0

7En

able

E09,

E10

Page 10: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.1210

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

Software structure diagramsMode 3, single closed loop, valve feedback (spool position feedback)

DC05

Page 3.29 Right for changes reserved V1.00 7503501.02

3.9.3 Mode 3, single closed loop, valve feedback (spool position feedback)

C1.

03, C

1.04

C1.

07, C

1.08

*1 /

0 /

*-1

C1.

05C

1.02

X*1

/ 0

/ *

-1

C1.

12C

1.11

C1.

10

C1.

13

C1.

15

C1.

14, C

1.16

C1.

17

C1.

18, C

1.19

C1.

20

*1...

*32

+

++ -

Sole

noid

A

Sole

noid

B

s

U /

I =

Valv

e

Push

-Pu

ll

E02

E13

E14

E11

E12

UI

A

UI

B

+

Sens

or-

anpa

ssun

g

C1.

09, C

1.26

, E2

0

E03…

E07

Enab

le

E09,

E10

++

Auxi

lary

W

Digi

tal

W

S1.0

8D

igita

lW

E08

01co

nst.

rise

Rr1.0

1...r

1.04

+

C1.

06

Ana

logu

eW

E08

01

+

E17

1O

ff 2 3

E17

1O

ff 2 3

cons

t. tim

e1

1

Page 11: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 11

DC05

Complete parameters list

DC05

Page 7.1 Right for changes reserved V1.00 7503501.02

7 Complete parameters list Display-Parameters: Branch 1 # Function Unit Step Min Max. d1.01 Sum of analogue set value V 0.001 -9.999 +9.999 d1.02 Sum of all post ramp set values V 0.001 -9.999 +9.999 d1.03 Set values after linearisation V 0.001 -9.999 +9.999 d1.04 Value after gain adjustment. V 0.001 -9.999 +9.999 d1.05 Signal A --- 0.001 -9.999 +9.999 d1.06 Signal B --- 0.001 -9.999 +9.999 d1.07 Current A A 0.001 0.000 5.000 d1.08 Current B A 0.001 0.000 5.000 d1.09 Total current A 0.001 0.000 5.000 d1.10 Desired value V 0.001 -9.999 +9.999 d1.11 Actual value, feedback value V 0.001 -9.999 +9.999 d1.12 Lag error V 0.001 -9.999 +9.999 d1.13 Controller output V 0.001 -9.999 +9.999

Display-Parameters: Branch 2 # Function Unit Step Min Max. d2.01 Sum of analogue set value V 0.001 -9.999 +9.999 d2.02 Sum of all post ramp set values V 0.001 -9.999 +9.999 d2.03 Set values after linearisation V 0.001 -9.999 +9.999 d2.04 Value after gain adjustment. V 0.001 -9.999 +9.999 d2.10 Desired value V 0.001 -9.999 +9.999 d2.11 Actual value, feedback value V 0.001 -9.999 +9.999 d2.12 Lag error V 0.001 -9.999 +9.999 d2.13 Controller output V 0.001 -9.999 +9.999

DC05

7503501.02 V1.00 Right for changes reserved Page 7.2

Set value parameters: Digital set values branch 1 # Function Unit Step Min Max. S1.01 Internal set value 1 V 0.001 0.000 +9.999 S1.02 Internal set value 2 V 0.001 0.000 +9.999 S1.03 Internal set value 3 V 0.001 0.000 +9.999 S1.04 Internal set value 4 V 0.001 0.000 +9.999 S1.08 Internal set value 8 V 0.001 0.000 +9.999 Ramp parameters for set values branch 1 # Function Unit Step Min Max. r1.01 Ramp from 0 ⇒ - S 0.01 0000 39.50 r1.02 Ramp from – ⇒ 0 S 0.01 00.00 39.50 r1.03 Ramp from 0 ⇒ + S 0.01 00.00 39.50 r1.04 Ramp from + ⇒ 0 S 0.01 00.00 39.50 Auxiliary-Parameters: Branch 1 # Function Unit Step Min Max. A1.01 Set value simulation 1 branch 1 V 0.001 -9.999 +9.999 A1.02 Set value simulation 2 branch 1 V 0.001 -9.999 +9.999

Set value parameters: Digital set values branch 2 # Function Unit Step Min Max. S2.01 Internal set value 1 V 0.001 0.000 +9.999 S2.02 Internal set value 2 V 0.001 0.000 +9.999 Ramp parameters for set values branch 2 # Function Unit Step Min Max. r2.01 Ramp from 0 ⇒ - S 0.01 00.00 39.50 r2.02 Ramp from – ⇒ 0 S 0.01 00.00 39.50 r2.03 Ramp from 0 ⇒ + S 0.01 00.00 39.50 r2.04 Ramp from + ⇒ 0 S 0.01 00.00 39.50 Auxiliary-Parameter: Branch 2 # Function Unit Step Min Max. A2.01 Set value simulation 1 branch 2 V 0.001 -9.999 +9.999 A2.02 Set value simulation 2 branch 2 V 0.001 -9.999 +9.999

DC05

2.6 Pin assignment Pin d b Z

2 0 V (External) Dig. In/out 1 / or S1.08 - Sign (direction) digital set values

4 Digital set value 2 (S1.02) Dig. In/out 2 + Sign (direction) digital set values

6 Digital set value 3 (S1.03) Dig. In/out 3 Digital set value 4 (S1.04)

8 Enable (DI 1) Reserved Digital set value 1 (S1.01)

10 Sensor 1 (FB 1) UE, IE Analog output RxD (RS232, RS485)

12 Analog set value 6 UE+ (S1.06) TxD (RS232, RS485) Analog set value 5 UE+ (S1.05)

14 Error (DO 1) Comparator (DO 2) Sensor 2 (FB 2) UE

16 Analog set value 6 UE- (S1.06) Analog input 2 (Option) Analog set value 7 IE (S1.07)

18 Digital GND PE Ramp = 0 (DI 2)

20 Reference output - 10.0 V Break output 24 V / 1 A Reference output + 10.0V

22 Solenoid output A - Solenoid output A - Solenoid output A -

24 Solenoid output B - Solenoid output B - Solenoid output B -

26 0 V (Power) 0 V (Power) Analog GND

28 Solenoid output A + Solenoid output A + Solenoid output A +

30 Solenoid output B + Solenoid output B + Solenoid output B +

32 + 24 V (Power) + 24 V (Power) 24 V (External)

The following pages show the connection diagrams for the different operation modes. See section 3.3 and 3.4 for explanation of the various modes. There are no connection diagrams of mode 5 and mode 9 shown, since they are reserved for specific uses.

Page 2.11 Right for changes reserved V1.00 7503501.02

Pin assignment

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7503503.06.09.1212

DC05

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

DC05

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Controller parameters: Branch 1 # Function Unit Step Min Max. Code C1.00 Controller selection --- 1 0 4 0 = off

1 = P-PT1-I-DT1 2 =Remote 3 =dff 4 =Remote + dff

C1.01 Safety function --- --- 0 1 off = off; on = on C1.02 Linearisation --- 1 0 5 off = linear; 1 ... 5 = curve C1.03 Gain A V/V 00.01 00.00 02.00 --- C1.04 Gain B V/V 00.01 00.00 02.00 --- C1.05 Set value sign --- --- - 1 + 1 - 1 = negative

off = off + 1 = positive

C1.06 Set value offset V 0.001 -9.999 +9.999 --- C1.07 Dead band compensation A V 0.001 0.000 +9.999 9.999 V = max. current depending on

solenoid selection C1.08 Dead band compensation B V 0.001 0.000 +9.999 C1.09 Sensor type *1

*1, Attention: No negative controller output possible when 10, 11 or 12 is selected! If E20 = 0 than type 1 to 12 available! If E20 = 1 than only type 4 to 7 and 12 available!

--- 1 1 12 1 = 0 ... 20 mA 2 = 4 ... 20 mA 3 = 12 mA ± 8 mA 4 = 0 ... 10 V 5 = 0 ... ± 10 V 6 = 6 V ± 2,5 V 7 = 7,5 V ± 2,5 V 8 = 6 V ± 5 V 9 = 7,5 V ± 5 V 10 = 0 ... 20 mA 11= 4 ... 20 mA 12 = 0 ... 10 V

C1.10 Actual value gain V/V 00.01 00.00 04.00 --- C1.11 Actual value offset V 0.001 -9.999 +9.999 --- C1.12 Actual value sign --- --- - 1 + 1 - 1 = negative

off = off + 1 = positive

C1.13 P-Portion KP1 V/V 00.01 00.00 04.00 --- C1.14 T-Portion for PT1 (to C1.16) S 00.01 00.00 04.00 --- C1.15 Threshold (C1.13, C1.16) V 0.001 0.000 +9.999 --- C1.16 P-Portion KP2 V/V 00.01 00.00 04.00 --- C1.17 I-Portion V/s 0.001 0.000 4.000 --- C1.18 D-Portion Vs 00.01 00.00 04.00 --- C1.19 T-Portion for DT1 S 00.01 00.00 04.00 --- C1.20 Gain ( C1.13 and C1.16) V/V 0001 0001 0032 --- C1.21 Comparator upper level V 00.01 -9.999 +9.999 --- C1.22 Comparator lower level V 00.01 -9.999 +9.999 --- C1.23 Comparator delay into window S 00.01 00.00 +99.99 --- C1.24 Comparator delay out of window S 00.01 00.00 +99.99 --- C1.25 Comparator selection --- 1 0 3 off = off

1 = Set value 2 = Actual value 3 =Lag error

C1.26 Cable fracture detection feedback --- --- off 1 off = off; 1 = active

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Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

7503503.06.09.12 13

DC05 DC05

Page 7.5 Right for changes reserved V1.00 7503501.02

Extended-Parameters: Basic adjustments # Function Unit Step Min Max. Code E00 Operation mode

Note: 5 = Reserved and 9 = Reserved

--- 1 1 11 1 = Open loop one valve 2 = Open loop two valves 3 = Closed loop one valve 4 = Closed loop on application 6 = Closed loop valve/application 7 = Closed loop valve/valve 8 = Closed loop application/ application 10 = Closed loop no valve one feedback 11 = Closed loop no valve two feedback.

E01 Analogue output --- --- 1 and 14

13 and 21

1 = d1.01 to 13 = d1.13 and 14 = d2.01 to 21 = d2.13

E02 Push-Pull function --- --- Off 1 Off = off; 1 = active E03 Solenoid selection --- --- 0.800 3.500 0.800 = 0,8 A

1.100 = 1,1 A 1.300 = 1,3 A 1.600 = 1,6 A 2.400 = 2,4 A 2.700 = 2,7 A 3.500 = 3,5 A

E04 P-Portion current contr. energisation

--- 0001 0000 3000 ---

E05 I-Portion current contr. energisation --- 0001 0000 3000 --- E06 P-Portion cur. contr. de-

energisation --- 0001 0000 3000 ---

E07 I-Portion cur. contr. de- energisation

--- 0001 0000 3000 ---

E08 Ramp selection --- 1 0 2 0 = digital set v. (time constant) 1 = all set v. (rise constant.) 2 = selectable ramp function

E09 Time delay enable signal s 0.001 0.000 +9.999 --- E10 Solenoid current adaptation --- 00.01 00.50 01.10 Variable adjustment of max. current E11 Initial current V 0.001 0.000 +3.000 3.000 V = 30 % of max. rated current E12 Initial current V 0.001 0.000 +3.000 E13 Dither Amplitude V 0.001 0.000 +3.000 3.000 V = 30 % of max. rated current E14 Dither Frequency Hz 1 1 300 --- E15 Select load/store --- 1 0 1 0 = Store into goal

1 = Load from goal E16 Action load/store --- 1 0 1 0 = no action; 1 = Start action E17 Set value activation mode --- 1 off, 1 3 off = 4 digital, 3 analogue active

1 = 5 digital SP, 3 analogue active 2 = only 4 digital active 3 = only 5 digital active

E18 Break output --- 1 off, 1 5 off = break off, comp. Positive logic 1 = break on, comp. Positive logic 2 = break follows comparator 3 = break not and comp. Positive logic 4 = break and comp. Negative logic 5 = break not and comp neg. logic

E19 Output factor analogous output --- 00.01 00.00 02.00 --- E20 Swap feedback branch 1 /

branch 2 --- 1 0 1 0 = Current feedback addressed to

branch 1 1 = Current feedback addressed to branch 2

E21 Pass word --- 0001 0000 9999 To protect parameters

Page 14: The amplifier card DC05 is used for - HERION Systemtechnik€¦ · as per EN 50011 Radiated emissions as per EN55011 Dimensions Front panel/PCB: ... - Differential amplifier input

7503503.06.09.1214

Directional control valves DN 6

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

HERION Systemtechnik GmbHUntere Talstraße 6571263 Weil der StadtTel.: +49 (0) 7033/3018-0Fax: +49 (0) 7033/[email protected]

A subsidiary of the Norgren and IMI group of companies

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• in 75 countries through the Norgren service network

HERION SystemtechnikSales Partners

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