th SAMCO Workshop, Vienna, January 26. – 27. 2004 SAMCO · SAMCO WS Vienna 2004 Technical Contents 2 3.4.3.3 Optimising the life cycle of industrial systems, products and services

SAMCO

Helmut WENZELHelmut WENZEL

6FP NMP Proposals

5th SAMCO Workshop, Vienna, January 26. – 27. 2004

SAMCO WS Vienna 2004

FP6 2. FP6 2. CallCall forfor ProposalsProposals

Publication December 2003Deadline Stage 1 2. March 2004Deadline Stage 2 22. June 2004Expected Outcome 100 Projects namely25 IP‘s, funding 250 mio € (av. funding 10m€)50 STREP‘s, funding 80 mio € (1,6 mio €)10 CA, SSA, funding 20 mio € (2 mio €)15 IP‘s for SME, funding 80 mio € (5,4 mio €)


TechnicalTechnical ContentsContents 11

3.4.4.1 Human friendly, safe and efficient construction

IP’sFocus on new and breakthrough process re-engineering approaches to provide novel, efficient and sustainable solutionsfor the built environment including infrastructure and transportutilitiesSafety against unexpected events and damageTruly integrated research activities, including pre-normative research, user oriented design, maintenance to demolitionFull integration of stakeholders



3.4.3.3 Optimising the life cycle of industrial systems, products and services

Support to the development of new knowledge based and sustainable processes and eco-innovationJointly with area 3.4.3.1IP’s dedicated to SME’sSupport the traditionally less RTD intensive sectors in the development of more sustainable and safer processesA win-win solution for business and environment



3.4.3.3 Optimising the life cycle of industrial systems, products and services

New life cycle optimised, safety and environmental technologies for industrial productionSTREP’sDevelopment of breakthrough approaches for reducing initial investment and resource consumption, improving the whole life service operational costsSupport by key industrial stakeholders required



3.4.3.2 System research and hazard control

Hazard reduction in production plant and storage sitesIP‘sThe objective is to support life cycle safety of industrial production systems through new breakthrough approachesSafety aspects for prevention of accidentsStrong industrial participationSynergy with national, regional and European ProgramsIntegration of the candidate countriesInvolvement of all stakeholders


Technical Contents 5Technical Contents 5

3.4.3.1 Development of new processes and flexible, intelligent manufacturing systems

Support to the development of new knowledge-based added-value products and services in traditionally less RTD intensive industriesIP‘s dedicated to SME‘sThe objective is to promote the shift of the industrial sectors which are traditionally less RTD intensive to high-added- value sectors by 2010Incorporation of emerging technologies driving new organisation paradigms in all phases of the complete/ extended value chain toallow knowledge based services


FP6 2. FP6 2. CallCall forfor ProposalsProposals

Key datesPublication December 2003Deadline Stage 1 2. March 2004Deadline Stage 2 22. June 2004

We intend to submit3 IP’s, funding request 12 mio € each2 IP’s for SME’s, funding 8 mio € each2 STREP‘s, funding request 2 mio € each (May)1 SSA, funding 2 mio € (September 2004)


Proposal Proposal EE--MASSMASS

European Monitoring and Assessment Support System

3.4.3.2 System research and hazard controlHazard reduction in production plant and storage sites

IP 30 Partners, 30 mio € budget, 12 mio € funding


Management and assessment processManagement and assessment process

H E A L T H M O N I T O R I N G P R O C E S S

Envi

ronm

ent

V1

V2

Sens

ors

and

Aqu

isiti

on

H2

V3 V4

Form

attin

g

H4 H4

On

Site

Ass

essm

ent

H1

Dat

a Tr

ansm

issi

on

V3

H2

Sto

rage

V1

H2

H4

Dat

a A

sses

smen

t

V1 V2

V3 V4

H1 H6

Dec

isio

n Su

ppor

t

V1 V2 V3

V4 V5 V6

H3 H6

Ris

k M

anag

emen

t

V5 V6

H5

Mai

nten

ance

and

Reh

abili

tatio

n

V5

V6

H3 E-DECIS Expert System

Soci

ety


Tran

spor

tatio

n In

dust

ry,

Em

bedd

ed S

enso

rs, L

ICYM

OS

Brid

ge A

sses

smen

t, D

atab

ase

Env

ironm

enta

l Con

ditio

ns

Exploitation Shell

NAS Integration Shell

EUREKANational Programs

andRelated Initiatives

CRAFTProjects

COSTActions

International Collaboration

Asse

ssm

ent o

f Hig

h-ris

e Bu

ildin

gs, W

ind

Load

s

Sm

art S

truct

ures

, TES

S

Re-

eval

uatio

n of

Bui

ldin

gs,

Nat

ural

Haz

ards

Inte

grat

ed M

onito

ring

of

Win

d En

ergy

Pla

nts

V6 V5 V3 V1 V2 V4

Laboratory Tests &Demonstration

Risk Assessment, Life Cycle Engineering

Standardization, European Data Reader & Format

E-DECIS Expert Systems

Sensor Development

Damage Detection,System Identification

H6

H5

H4

H3

H2

H1

Trainin

g Engi

neering

NAS Integr

ation

PPP models

Financi

al Engi

neering

Legal A

dvice

and IP

R

E3

E4

E2

E1

IAEO, OECD, NEA, Nuclear Window

EIB

Aeronautics & MechanicsW1

W2

Database and Document

Exchange Platform

ISiS, Canada

Mr. Mufti

AIT, Thailand

Mr. Nukulchai

Management ShellSteering Tools

NSF, USA RIESDP, Japan NCREE, China

Mrs. Pauschke Mr. Ohtani Mr. Loh

WP 1 WP 2 WP 3 WP 4 WP X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

WP 1 WP 2 WP 3 WP 4 WP X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

OBJ 1OBJ 2

OBJ 3OBJ X

Levels of Levels of ObjectivesObjectives in Ein E--MOI MOI

E MOI


Avoid drastic ExperiencesAvoid drastic Experiences


Messina Messina StraitsStraits Bridge, 3,3km Bridge, 3,3km spanspan


BenchmarkBenchmark Tests Tests withwith AutopsyAutopsy


Extreme Extreme LoadingLoading ConditionsConditions


Not Not onlyonly focusedfocused on Bridgeson Bridges


ProtectingProtecting ourour Cultural Cultural HeritageHeritage


MonitoringMonitoring LandslidesLandslides

30


Avoiding wrong Decisions Avoiding wrong Decisions

proximity to the faultstrong ground shakingsurface fault ruptureamplification


MonitoringMonitoring of of Machinery Machinery


FabricationFabrication of 400MW Turbineof 400MW Turbine


RecogniseRecognise DamagesDamages in Timein Time


MonitoringMonitoring of Rolling Stock Fleetof Rolling Stock Fleet


RemoteRemote sensingsensing

• data acquisition of wide area• weather independent• continuous observations • data sources back to early 1970’s• ground resolution up to 1 - 30m

• compatibility to ENVISAT


Harmonisation : Green Eye WriterHarmonisation : Green Eye Writer

File Description Comment

Author

DataDate, Time


Proposal Proposal BRIMOSBRIMOS

Integrated Bridge Monitoring and Decision Support System

3.4.4.1 Human friendly, safe and efficient construction

IP 30 Partners, 40 mio € budget, 12 mio € funding


Condition of Condition of thethe Bridge ???Bridge ???


DemandDemand : „: „HealthHealth MonitoringMonitoring““


VCE VCE Bridge Bridge DoctorDoctor

Nerves Pain

Data Virtual Pain


EnableEnable outstandingoutstanding StructuresStructures


Construction Construction QualityQuality MonitoringMonitoring


AntiAnti SeismicSeismic DeviceDevice on a Bridgeon a Bridge


ImproveImprove MegaMega ProjectsProjects


WhatWhat thethe OwnersOwners wantwant to to knowknow ::

Aschach

Steinhäusel

Aistbrücke

P23a

S 101

Golling

Mittersill

Wartberg

Regau Ost

Rederbrücke

Oberberg

Pongau PORR Br.

Schwechat

Winden

Regau

LZ13

Innstraße 2

Innstraße 1

Taurach

Innstraße 5

Neutal

Innstraße 3

Innstraße 4

Schmiedgr.

Floridsdf. 2

Floridsdf. 1

C

0,84

0,77

A0,19 0,19

0,33

0,15

0,33

0,230,25

0,07

0,290,34

0,21

0,24

0,29

0,23

B

0,350,35

0,40

Alte Donau

0,69

0,55

0,62

0,56

0,51

0,48

0,6 0,61

0,80

Gurkbrücke

0,47

0,29

B

Fleet StrategiesThere is Danger

Action required

Good Condition


MapMap of of monitoredmonitored Post Post TensionedTensioned BridgesBridges


IncreaseIncrease of of TrafficTraffic in 2015 in 2015 comparedcompared to 2000to 2000

AUSTRIA

CZECH REPUBLICPOLAND

SLOVENIA

HUNGARY

SLOVAKIA

0.25 0.51.0 1.5

weight of arrow million tons/year

+166

%

+238

% +154%

+241%

+384%

+324%

+781%+242%

+240

%

+184

%


BRIMOS Recorder, 7 BRIMOS Recorder, 7 yearsyears of R&Dof R&D


Knowledge based SystemsKnowledge based Systems

Σ

Σ(gixi)

Gewichtete Summation

Aktivierungs-funktion

Σ

Σ

Σ

Σ

x1(t)

xn(t)

x2(t)

y1(t)

ym(t)

y2(t)

Eingabe-Schicht

Ausgabe-Schicht Neuron

Dipl.-Ing. M. Heinert


NaturalNatural FrequencyFrequency –– Main SpanMain Span

Frequency - Main Span

0 , 0 0

1, 0 0

2 , 0 0

3 , 0 0

4 , 0 0

5 , 0 0

6 , 0 0

7 , 0 0

8 , 0 0

9 , 0 0

10 , 0 0

0 , 0 0 5 0 , 0 0 10 0 , 0 0 15 0 , 0 0 2 0 0 , 0 0 2 5 0 , 0 0 3 0 0 , 0 0 3 5 0 , 0 0

Main Span

Nat

ural

Fre

quen

cy

Neural Network Applications


UnderstandingUnderstanding phenomenaphenomena


Proposal Proposal SALMAPSSALMAPS

Safety Assessment and Lifetime Management of Piping Systems

3.4.3.2 Hazard reduction in production plant and storage sites

IP 20 Partner, 30 mio € budget, funding 12 mio €12 Partner, 20 mio € budget, funding 8 mio €


Proposal Proposal SALMAPSSALMAPS

Safety Assessment and Lifetime Management of Piping Systems

3.4.3.3 Optimising the life cycle of industrial systems, products and servicesSupport to the development of new knowledge based and sustainable processes and eco-innovation

IP for SME’s 12 Partner, 20 mio € budget, funding 8 mio €


Pipelines in Pipelines in NuclearNuclear Power Power PlantsPlants

1.500

1.256

1.570

4.980

2 ->

1.500

2.5933 ->

2.480

2.300

2.300

2.300

2.300

2.333

2.333

2.333

1.500

10

20 30 40

750

730 60 70

80 90 100

110

120

130

140 150

160

170 180

190

200 210 400

405 407 410

520

500

510 530 540

550

560

570 580

590 740 610

620

630

640

650

660

670

680

700

710

720

760

Pipes and supporting structure: 3 -D Pipes


SeismicitySeismicity of NPP Temelinof NPP Temelin


Collection of service metadataMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URLMetadata for an online service, and a URL

Service Service CatalogsCatalogs



Need a Processing Function!

Service

Information

Model

Spatial Services servers with service metadata and OpenGIS interfaces

CatalogInformation

Model


Neural Networks in use everywhere


BasisBasis of NASDAM :ring of NASDAM :ring thethe bellbell


BasisBasis of NASDAM :of NASDAM :hysteresishysteresis in in resonantresonant barbar


ExamplesExamples simple simple structuresstructures


International Relations essential

Only a global effort will bring the next big step forward


NEESNEES Construction Award Portfolio Construction Award Portfolio US$82 millionUS$82 million

Field Testing EquipmentUniversity of Texas, Austin

$2,937,036

Geotechnical CentrifugeUniversity of California, Davis

$4,614,294

Reconfigurable Reaction WallUniversity of California, Berkeley

$4,268,323

Fast Hybrid Testing LaboratoryUniversity of Colorado, Boulder

$1,983,553Multi-Axial Subassemblage Testing

SystemUniversity of Minnesota, Twin Cities

$6,472,049

Lifeline Testing FacilityCornell University

$2,072,716

Field Testing EquipmentUniversity of California, Los Angeles

$2,652,761

Three Biaxial Shake TablesUniversity of Nevada, Reno

$4,398,450

System IntegrationUniversity of Illinois at

Urbana-Cham paign$10,000,000Tsunami Wave Basin

Oregon State University$4,775,832

Dual (relocatable) Shake Tables and High Performance Actuators

State University of New York,University at Buffalo

$6,160,785$4,379,865

Consortium DevelopmentConsortium of Universities for

Research in Earthquake Engineering$1,983,328

Permanently Instrumented Field SitesBrigham Young University

$1,944,423

M odular Simulation LaboratoryUniversity of Illinois at

Urbana-Cham paign$2,958,011

Multi-directional Testing FacilityLehigh University

$2,593,317

Large Uniaxial Shake TableUniversity of California, San Diego

$5,890,000

Geotechnical CentrifugeRensselaer Polytechnic Institute

$2,380,579


1200t mit 10m/s bewegen


Challenge Challenge II--SAMCOSAMCO

New Partnership through I-SAMCO


SummarySummaryThere will be 25 IP’s in only 15 items of callCompetition will be strongOnly the best will surviveAttention on Consortium, Critical massAttention on S&T contentParticipation of IndustryParticipation of SME’sLisbon, Göteborg, Barcelona, ERA criteriaInternational collaborationKeep European competence and industry hereWe have to be convincing in our proposalOnly a joint effort of all of us will bring us success !

Documents

th SAMCO Workshop, Vienna, January 26. – 27. 2004 SAMCO · SAMCO WS Vienna 2004 Technical Contents 2 3.4.3.3 Optimising the life cycle of industrial systems, products and services