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 Reliable, Economical Energy Solutions Elliott Turbine Generator Sets

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Page 1: TG bulletin1209

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 Reliable, Economical Energy Solutions

Elliott Turbine Generator Sets

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Steam Turbine Generators rom Elliott 

Elliott steam turbine generator (STG) sets or power generation oer the eatures, unctions and benets required

to support today’s commercial energy requirements. Elliott STGs are available in a wide range o power oerings,

rom 50 kW to 50 MW and with synchronous and induction generator options. Elliott delivers complete design

packages including the steam turbine, speed reducing gear, generator, lube system, controls, base plates,

commissioning services, and operator and maintenance training. Elliott’s STG design capabilities enable us to

support most power generation needs, particularly renewable energy applications and the market’s current green

energy initiatives. With over 100 years o engineering experience, Elliott has the expertise to create an STGtailored to your specic requirements.

Efcient, Reliable Power

The steam turbine generator concept is simple and time-tested. An Elliott STG is an ecient, cost-eective

means o producing renewable, electric power rom the excess thermal energy in a steam system or rom an

alternative uel source such as biomass. Depending on local utility cost models, an Elliott STG congured to your

specic requirements can provide payback on your initial capital expenditure in 3 years or less. An experienced

Elliott sales representative will evaluate your particular energy and utility metrics and help you determine your

potential payback.

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The Right Mix”

Cost-eective co-generation o electricity begins

with “the right mix.” The right mix means rst o all a

generally predictable demand or steam. The second

part o the mix is a generally constant electrical load

or a Power Purchase Agreement. With alternating

seasonal demand or heating and air conditioning and

consistent stang levels, many institutions such asuniversities, medical centers, correctional institutions

and corporate campuses t this prole.

Elliott’s highly reliable, compact and ecient YR tur-

bines are well-suited to geared, synchronous turbine

generator applications. More than 35,000 YR turbines

have been sold around the world. This single valve,

multistage unit can produce up to 7000 kW.

The prevalent use o steam in industrial processes

identies those plants as excellent candidates or

electrical co-generation. Steam pressures and quanti-

ties oten exceed process requirements. With an Elliott

STG, excess thermal energy can be cost-eectively

converted into electricity rather than wasted.

Industries such as lumber, sugar, and ood processingburn waste material or low cost steam production.

In these situations, an Elliott STG can pay or itsel in

less than one year.

Elliott STGs are integrated into many industrial appli-

cations including:

Power

Geothermal

Chemical Processing

Food & Beverage

Industrial Manuacturing

Rening

Oil & Gas Processing

Pulp, Paper & Wood

Pharmaceutical & Biotech

Alternative Fuels

Municipal Waste to Energy

Biomass

Solar

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Power to Match Your Needs

Elliott’s steam turbine generator congurations match a wide range o application and power requirements.

Whether your need is or continuous or stand-by power, Elliott can provide a highly reliable, highly ecient solu-

tion ranging rom 50 kW to 50 MW.

A Heritage o Quality & Reliability

Elliott has designed and manuactured steam turbines or 100 years, and tens o thousands o Elliott turbines are

in operation today. Around the world and over the course o millions o hours o operation, Elliott turbines and

STGs have earned a reputation or high reliability and eciency. Elliott’s product line includes single valve singlestage (SVSS), single valve multistage (SVMS) and multivalve multistage (MVMS) turbines.

SVSS Back pressureCondensing

50 kW - 2.6 MW 900 psig(63.3 kg/cm2)

900º F (482º C)

SVMS Back pressureCondensing

1 MW - 8 MW 900 psig(63.3 kg/cm2)

900º F(482º C)

MVMS Back pressure

CondensingExtraction back pressureExtraction condensing

5 MW - 50 MW 2,000 psig

(140.6 kg/cm2)

900º F

(482º C)

ELLIOTT TURBINE GENERATOR CONFIGURATIONS

  TURBINE DESIGN POWER RANGE

PRESSURE

MAXIMUM

 TEMPERATURE

MAXIMUM

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Integrated Technology

Fully Integrated Control Systems

Elliott oers sophisticated, fexible, easy to use STG

control systems. Operators can manage their systems

in any o several modes, e.g. island, black start, tan-

dem, paralleled generation or grid interaced. These

systems can also be congured to communicate

with all o the most common control interaces in use

today.

Elliott’s use o the latest engineering technology simplies the integration o STG designs into existing steam and

process systems, reducing installation time and construction costs. Elliott’s proprietary design sotware maxi-

mizes turbine eciency to generate power as cost-eectively as possible.

PLC-based monitoring: vibration, RTD, pump,

pre-alarms, trip system

Touch screen interace (HMI) or easy, accurate

display and control

Auto & manual synchronizing with synch check

protection relay

Independent overspeed trip protection

Multiunction generator protection relay

Excitation control (automatic voltage regulator)

Network communication and remote access

capabilities

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Complete packages

 An Elliott turbine generator set is a completely integrated package. Working rom your requirements, Elliott

engineers design each unit to ensure trouble-ree installation, start-up and operation. Elliott also keeps lead

times short and costs down through the use o standard, proven components.

 A typical synchronous steam turbine generator package includes a steam turbine, gear, couplings, generator,

baseplate, control systems and lube console. Elliott can also provide auxiliary systems such as electrical switch

gear and condensers. Directly connected induction generator packages are available, as well.

This integrated Elliott

turbine generator package

(above) includes a multi-

 stage condensing turbine,

 a speed reduction gear 

 and a 6 MW synchronous

 generator.

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Comprehensive Global Service

For over 80 years Elliott’s eld service and technical support engineers have installed, commissioned and ser-

viced Elliott and non-Elliott turbine generator sets. Elliott’s global service network meets the needs o customers

throughout the lie o their equipment.

Field Service

Elliott’s teams o eld service project managers, tech-

nical advisors and skilled labor support planned andunplanned outages, overhauls, repairs and ongoing

maintenance programs. Elliott teams are equipped

with the tools to complete a job quickly and properly,

including ully equipped portable machine shops and

balance machines. An emergency response team is

available at all times.

Field Machining

Elliott has the capability to perorm eld machin-

ing procedures when equipment cannot be easily

removed and shipped to a repair acility. Our portable

lathes and portable milling, boring, grinding and drill-ing machines handle nearly all potential eld machin-

ing needs.

Rerates & UpgradesElliott Rerate Services maximizes your long-terminvestment in critical rotating equipment. Throughrerates, upgrades or reapplication o used equipment,Elliott can improve the perormance o machinery romany manuacturer, enhancing operating eciency,reducing operating costs or support increased plant

capacity

Repair Facilities

Our network o ull-service repair shops are strategi-

cally located throughout the world to service and

repair Elliott and non-Elliott turbomachinery. Each

shop is staed by skilled personnel with extensive

experience in repair techniques and procedures rang-

ing rom inspections and overhauls to weld repair,

specialty machining and abrication.

Service Parts OrganizationOur ISO 9001 certied Service Parts group provides

customers with the condence and cost savingsassociated with high quality, original Elliott parts.

Dedicated machining centers, extensive nished parts

inventories and customer support are available 24

hours a day, 7 days a week. Customers receive the

precise parts they need quickly and reliably. Elliott

Service Parts engineers work closely with customers

to develop tailored parts management programs,

including inventories, routine maintenance and

upgrade kits, and pricing agreements.

TrainingElliott regularly trains machinery operators, mechan-ics, engineers and instrumentation personnel in the

proper operation o equipment. Participants gain the

knowledge and condence that translates into a saer

work environment, enhanced operating eciency, and

extended equipment lie. Elliott oers training at its

own acilities, as well as at customer sites and tailored

to customer requirements.

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Elliott Company reserves the right to modiy the design or

construction o the equipment described in this bulletin

and to urnish it, as altered without urther reerence to the

illustrations or inormation contained herein.

www.elliott-turbo.com

©Elliott Company 2010 STG