Textile and Apparel Supply Chain

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    TEXTILE AND APPARELSUPPLY CHAIN

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    Supply Chain .

    encompasses all activities

    associated with the flow and transformation

    of goods from the raw materials to the end user.

    Material and information flow both up

    and down the supply chain.

    What Is Supply Chain?

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    Consumer

    Retailer

    Manufacturing

    Material Flow

    VISA

    Credit Flow

    Supplier

    Supplier Wholesaler

    Retailer

    Cash

    Flow

    Order

    FlowSchedules

    The Supply Chain

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    A set of approaches used to efficiently integrate

    Suppliers

    Manufacturers

    Warehouses

    Distribution centers

    So that the product is produced and distributed

    In the right quantities

    To the right locations

    And at the right time

    System-wide costs are minimized and

    Service level requirements are satisfied

    What Is Supply Chain Management?

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    Supply Chain Management

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    Structure of Supply Chain

    Business

    Processes

    Supply chain

    management

    Management

    componentsSupply chain

    structure

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    How Supply Chain Works?

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    Managing The Supply Chain

    To achieve market leadership in the world competition necessitates a

    focus on network management as well as upon internal processes. Of the

    many issues and challenges facing organizations as they make the

    transition to this new competitive environment, the following are most

    significant

    Collective strategy development

    Win-win thinking

    Open communication

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    Supply Chain Opportunities

    Wal-Mart and Dell Computer are the examples that shows, if a

    company can design and build a supply chain that is responsive to market

    demands, it can grow from a small company to become a major player.

    Supply chains that deliver the best value to their end use customers

    generate a strong demand for products and services.

    Skilled companies in specific markets that learn to work together to

    achieve new levels of efficiency and cost savings will create supply chains

    that grow faster than other supply chains in their markets

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    Supply Chain Risks

    The potential occurrence of an incident or failure to seize opportunities

    with inbound supply in which its outcomes result in a financial loss for the

    firm. Supply chain risk may be categorized in a number of dimensions:

    Disruptions to the supply of goods or services

    Volatility in terms of price

    Poor quality products or service, either upstream or downstream

    The reputation of the firm

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    Textile And Apparel Supply

    Chain: Broad View

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    Textile And Apparel Supply

    Chain: Material and demand flow

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    Textile And Apparel Supply Chain

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    Supply

    Chain

    For

    Denim

    Jeans

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    Supply

    Chain

    ForDenim

    Jeans

    Contd

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    Challenges In Textile And Apparel

    Supply Chain

    Textile supply chains compete on low cost, high quality, accurate delivery

    and flexibility in variety and volume. Several challenges stand in the way

    of Indian firms before they can own a larger share of the global market:

    Scale

    Skills

    Cycle Time

    Innovation & Technology

    Domestic Market

    Institutional Support

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    Agile Supply Chain

    Agile Supply Chain is a kind of dynamic supply-demand network

    alliance, which could quickly response to the market changes in the

    competitive, cooperate, dynamic, and changeful market environment.

    The alliance is combined of various entities, such as suppliers,

    manufacturers, vendors, entities, and so on. This in turn will reduce

    the impact of bull whip effect.

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    The Running Model Of Clothing Agile

    Supply Chain Under Mass Customization

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    Retailing In Textile And Apparel Sectors

    Nature of retail supply chain varies from product type to product type

    according to the characteristics of the product itself, as well as the

    preferences of customers and end-users. A manufacturer that engages in

    retail activities would be forwardly integrated, whereas a retailer engaged inproduction would be considered backwardly integrated.

    All retail supply chains have distribution-intensive operations irrespective

    of the specific retail segment they represent.

    When customers buy, the stores need to replenish the merchandise from

    the warehouses. The warehouses need to be replenished with merchandise

    from the vendors, that brings purchase. Before any purchases can be made,

    we need to establish the total customer demand, existing supplies, and

    remaining demand that must be fulfilled from new purchases.

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    New Approach In Retail Supply Chain: VMI

    A mechanism where the supplier creates the purchase orders based on the

    demand information exchanged by the retailer/ customer.

    Vendor managed inventory fulfillment process from retailer

    perspective:The activities of forecasting and creating the purchase orders

    are performed by the vendor/supplier with the help of Electronic data

    interchange.

    Activities involved in establishing vendor managed inventory

    process:

    Management Commitment and Buy-in from Inventory Staff

    Data Synchronization and EDI Set Up

    Setting up the Agreements

    Data Exchange

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    New Approach In Retail Supply Chain: VMI

    Ordering

    Invoice Matching

    Measurement

    Benefits of VMI process

    Retailer Benefits

    Reduced inventory

    Reduced stock-outs

    Reduced forecasting and purchasing activities

    Increase in sales

    Supplier Benefits

    Improved visibility results in better forecasting

    Reduces PO errors and potential returns

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    Radioproviding the means of wireless interrogation, communication

    and transfer of data or information.

    Frequency defined spectrum for operating RFID devices, low, high,

    ultra high and microwave, each with distinguishing characteristics.

    Identification of items by means of codes contained in a memory-

    based data carrier and accessed by radio interrogation.

    ReaderTag

    Host

    Information

    Management

    System

    Item

    Radio Frequency Identification

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    Physical Materials

    Components and sub-assemblies

    Products

    Containers

    Physical carriers

    People

    Locations

    Documents and other forms information carrier

    Virtually anything tangible that is part of a business process. This is the

    opportunity

    RFID Is About Identifying And Handling

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    RFIDis an application of object connected data carrier technology with

    attributes that are complementary to other machine-readable data carrier

    technologies.

    RFID technologiesoffer the potential for radical process improvement

    characterized by percent improvement and fast ROI.

    RFID technologiesprovide strong potential for improving efficiency,

    productivity and/or competitiveness.

    RFID technologycan be used in production process, in storage

    process, in retail process.

    Nature And Application Of RFID

    Technologies

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    RFID CAPABILITIES

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    RFID CAPABILITIES contd..

    for security

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    Radio Frequency Tags

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    The Role of E-commerce in Supply Chain:

    Providing product and other information

    Negotiating prices and contracts

    Placing and receiving orders

    Tracking orders

    Filling and delivering orders

    Paying and receiving payment

    The impact of E-commerce on textile & apparel supply chain

    performance:

    Revenue Impact of E-commerce

    Cost Impact of E-commerce: Facility costs, Inventory costs,

    Transportation cost

    E-Commerce In Textile & Apparel

    Supply Chain

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    Key Elements Of Sustainability In

    Supply Chain

    Sustain means "to maintain" or "to uphold" and with regard to industrial

    processes sustainability means establishing those principles and practices

    which can help to maintain the equilibrium of nature in other words to avoidcausing irreversible damage to the earth's natural resources. Sustainable

    approach covers the following points:

    Minimum use of resources (water and energy)

    Minimum chemical consumption

    Minimum pollution load

    Toxic chemicals eliminated from supply chain

    Harmful chemical residues eliminated from final textile

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    THANK YOU