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Modern emission analysis must fulfil a number of requirements – Testo constantly adapts to these requirements: Starting with continuous checks, through to tuning and optimisation of burners, to process monitoring in thermal manufacturing processes.
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NO2
SO2
CO2
H2S
O2
CO
COlow
NO
NOlow CxHy
%H2O
hPa
°C/°F
Measurement Solutionsfor Energy and Emission
2
Measurement Solutions for Energy and Emission
Efficiency is a question of precisemeasurement technology.Reliable measurement solutions from Testo ease the optimization
of thermal processes.
More efficiency with measurement technology
from Testo:
• Extensive selection of instruments and probes, easily
exchangeable gas sensors
• Precise flue gas analysis even at low concentrations
• Absolute reliability and convenient operation
• Country-specific instrument versions
Worldwide energy consumption has doubled since 1970, and
is forecast to triple by 2030. There are natural limitations to
this growth. Fossil fuels are disappearing, the prices for
their extraction and use are increasing. CO2, oxides or soot
particles in exhaust gas pollute the environment, influence
climate and endanger health. It is therefore essential that
energy is produced more efficiently, thermal processes are
optimized and emissions reduced. For you as an expert for
large and small combustion systems, as an assessor for an
official body or as a service technician, this opens up a
broad spectrum of measuring, testing and monitoring jobs.
The balance between the best possible operation of a sys-
tem and the strict adherence to legal limit values can only
be kept with the help of measurement technology. In view of
increasingly strict standards, emissions must be reliably
provable even at low concentrations. Measurement tech-
nology from Testo was developed for just this purpose. Our
reliable instruments and probes offer you high measurement
accuracy, are easy to handle and are always ready to use
even under critical ambient conditions. Whether you wish to
carry out spot-check or long-term measurements, and to
determine the concentrations of O2, CO, CO2, NO, NO2, SO2
or CxHy. In order to support our customers, flue gas analyz-
ers from Testo have integrated instrument pre-settings in
which the specific measurement parameters for your country
are already stored.
3
Testo annually invests roughly 10 percent
of turnover in Research and Development.
The result is practice-tested tools for flue
gas analysis in industry and trade.
Thousands of our instruments are in use
each year. Testo proves its competence
in energy efficiency and emission
measurement daily.
With the high-performance flue gas analyzers from Testo, you reliably solve any measurement task in emission testing or in the optimization of thermalprocesses. Measurement procedures stored in the instrument’s memory allow fast efficient measurments on site.
4
Your testo advantages in the field of energy
production:
• Systems are always optimally adjusted and serviced
• High instrument availability even under difficult
conditions
• Robust, reliable and long-living measurement
technology
• Convenient data preparation and analysis
Flue gas analyzer
testo 350
You guarantee high energy efficiency standards along the
entire value chain, from production to consumption. You
handle finite resources just as sustainably as renewable raw
materials or refuse. Modern system technology with a high
degree of efficiency and environmental protection standards
reduces fuel consumption and emissions to the necessary
level.
Classical power stations could certainly work more
efficiently. However, the energy produced must also be
affordable for the consumer. After all, millions of people and
large industrial companies rely on a guaranteed, safe energy
supply. For this reason, you as an energy producer operate
your systems as economically and as ecologically as possi-
ble. Testo supports you reliably in this with easy-to-operate
measurement technology.
Thanks to helpful pre-settings, our portable flue gas analyzer
testo 350 is immediately ready for use, and guides you
safely through typical measurement tasks on burners, gas
turbines, industrial engines or co-generation plants, and
thermal processes. Closed chambers and cooling loops
protect the instrument’s electronics, as well as the sensor,
from contamination in the ambient air.
This means you always obtain precise measurement results,
even under difficult conditions. For the purposes of easy
communication and data transfer, several interfaces are
available to you – for the preparation, analysis and legally
secure documentation of your data. This is efficient long-
term low-cost emission measurement.
Protecting resources, reducingemissions, maintaining sustainablility.With the help of Testo measurement technology, you increase the efficiency
of your systems.
Energy producers
5
Roughly 89 million barrels of petroleum oil are used worldwide
every day. The International Energy Agency (IEA) expects that
demand could increase annually by 1.2 million barrels per day by
2016. According to the IEA, the consumption of natural gas could
increase from just under 3300 billion cubic metres at present by
around 500 billion cubic metres over the same period. If the oil price
increases by only 1 US dollar per barrel, that would cause increased
worldwide costs of a total of 32.5 billion dollars per year. If the gas
price increases at the same rate, these costs would almost double.
Measurement solutions from Testo help you to operate your systems as economically as possible. With the handy and user-friendly flue gasanalyzers testo 340 (fig. centre) and testo 350, you handle even the most demanding measurement task in energy production. The gas sensorsare pre-calibrated and can be exchanged, replaced or complemented by other measurement parameters without test gas adjustment – directly at themeasurement site.
6
Energy costs efficiently under control.Secure your competitive advantages with the optimum adjustment of your system.
Testo has the right measurement solutions.
Energy-intensive processes
Energy is “produced” and “consumed”, although strictly speaking, it simply changes
its form, from chemical to thermal, from thermal to mechanical, from mechanical to
electrical. During this conversion, energy is “lost”. However, system technology is
becoming more and more efficient. Effectivity and fuel exploitation have increased
steadily in the past decades. The first power stations which combined gas and
steam turbines reached effectivities of a good 30 % at the end of the 1950’s. The
gas turbine commissioned in the Irsching power station in Germany in May 2011
sets a new world record for effectivity, at 60.75 %. The gas consumption per kilo-
watt/hour produced is roughly a third lower than the average of all gas-powered
stations worldwide.
7
Flue gas analyzer
testo 340
With increasing energy costs and stricter environmental protection regulations, the efficiency of thermal processes is becoming more and moresignificant. Flue gas analyzers (e.g. testo 350, fig. left) and thermal imagers from Testo support you in the optimum adjustment and monitoringof your production plants, contributing to the competitiveness of your company.
The production of base materials such as steel, cement,
glass or chemicals is energy-intensive. Most plants work
around the clock. Energy consumption is therefore a deci-
sive cost factor, and relevant to your competitiveness. At the
same time, ever tighter legal limit values and guidelines
demand the reduction of the pollutant emission. For this
reason, you invest in energy-efficient, emission-
reducing technologies. However, these only develop their
full effectivity in optimally adjusted plants. Production quality
is also highly dependent on them. Testo supports expert
departments, works customer service staff and those respon-
sible for production and quality assurance with precise and
reliable measurement technology.
Flue gas analysis supports you in the optimization of the
degree of effectivity, thus reducing fuel consumption and
increasing the availability of your systems. With the testo
340 or the testo 350, ideal tools adapted to the measure-
ment requirements are available to you. Thanks to helpful
pre-settings, you can safely carry out typical measurement
tasks in flue gas analysis such as the testing and monitor-
ing of defined gas atmospheres in a combustion room, or
officially prescribed emission limit values.
In addition to this, Testo thermal imagers guarantee thermo-
grams in high resolution, even for measurements at high
temperatures up to 1200 °C. An investment in Testo meas-
urement technology is your first step on the way to system-
atic energy management.
Your Testo advantages in energy-intensive
processes:
• Optimum energy efficiency and emission controls
• Durable, user-friendly measuring instruments
• Easy exchange of pre-calibrated gas sensors for
changing applications or regulations
• High measurement accuracy in non-supervised
long-term measurements
• Thermography for preventive maintenance
8
Supervisory authorities
On duty for a clean environment.
Because fireplaces can be a source of danger, centuries ago
authorities began laying down rules stating that they must be
monitored, and how this should be done. In the age of the
industrial revolution, houseowners paid tradesmen to clean
their chimneys, usually sending children into the narrow flues.
Factory owners dealt with this themselves, because they were
aware that better combustion processes improve product
quality and lower costs. Originally, hardly any attention was
given to the purity of the air, whereas today it is of much
greater significance.
With measurement solutions from Testo, you monitor emission limit values
safely and objectively.
9
Flue gas analyzer
testo 330
Your Testo advantages in supervisory authorities:
• Tested and certified measurement and analysis
instruments
• Extended measurement menus for special
measurement tasks (e. g. gas line tests, smoke count
measurement)
• Special solutions for legally applicable
measurements
• Convenient graphic data preparation
• Country-specific instrument versions
The proof of low concentrations is only possible with exact measurement technology: The smoke count measuring instrument testo 308 (fig. left)digitally determines the smoke count to one digital place with constant sampling. By heating the measurment spot, it achieves the highest level ofaccuracy, and avoids measurement errors caused by condensate.
Emission of pollutants such as particulate matter and sulphur
or nitrogen oxides endanger the environment and health.
Greenhouse gases negatively affect climate, and carbon
monoxide causes fatal poisoning.
As an assessor with a supervisory authority, or an environ-
mental engineer, you are responsible for the compliance
with ever stricter legal limit values. Rely on the portable flue
gas analysis instruments from Testo such as the testo 330.
They guarantee reliable results in daily use, even under
extreme conditions.
All Testo measuring instruments are ergonomically designed
and intuitively operated. Features such as the easy menu
structure, high-resolution displays for the graphic presenta-
tion of the measurement results, direct printout on site, or
the integrated logger function for legally incontestable
measurement value reports make your work easier. And
thanks to specially developed hard and software, you adapt
your measuring instrument exactly to your requirements.
Measurement technology from Testo exceeds your require-
ments because we ourselves place the highest possible
demands on the precision of our instruments and sensors.
10The prerequisite that thermal systems always work with optimum effectivity is careful maintenance. With the precise flue gasanalyzers from Testo, you identify even the smallest deviations from the target value, and can immediately initiate suitable measures.
Works customer service
Energy efficiency, system securityand consultation,in the service of the customer.
We offer you safe measurement solutions for the optimum adjustment and
maintenance of combustion systems.
Energy is everywhere: Industry produces extensive quanti-
ties of electricity and process heat in large combustion
systems. Roughly a third of the total consumption is for the
heating, air conditioning and ventilation of buildings. Inno-
vative technical solutions for heating make energy produc-
tion more efficient and lower pollutant emission. However,
only regular inspections guarantee the optimum functioning
of the systems and the compliance with legal emission limit
values.
As a service technician for energy systems or combustion
plants, the most important thing for you is customer satis-
faction thanks to excellent support. In routine servicing or
when eliminating errors, you rely on precise measurement
technology.
With the portable flue gas analyzers from Testo, you carry out
all measurement tasks in the commissioning and adjust-
ment of boilers, burners, gas turbines and industrial
engines. Our thermal imagers provide high-resolution
images for preventive maintenance on generators, engines
or switching cabinets, even under critical application
conditions.
You see measuring instruments as technical support equip-
ment – the more suited to practice the better. So do we. For
this reason, Testo measuring instruments, for all their func-
tionality, are uncomplicated to operate, durable and long-
living. You can produce measurement result reports as
required directly on site. And if you do happen to be
dissatisfied, you can rely on us one hundred percent:
Because we place great value on first-class service.
Your Testo advantages for works customer serv-
ice:
• Optimum adjustment of thermal plants or energy
systems
• Convenient thermography from a safe distance
• Portable instruments, suitable for industry and
insensitive to dirt
• Time savings thanks to fast operational readiness
and helpful instrument pre-settings
11
Thermal imager
testo 885
Thermography is a visualization process which makes infrared radiation
visible. This allows a thermal image to present the heat distribution on
the surfaces of electrical and mechanical components. Thanks to the
SuperResolution technology, high resolution thermal imagers from Testo
provide a considerably better image quality than conventional instru-
ments. This new technology achieves four times more measurement
values and a 1.6 times higher geometric resolution. Thanks to this, the
thermal image shows considerably more details and guarantees greater
security in thermographic measurements.
12
Measurement Solutions
O2 CO COlow NO
NOlow NO2 SO2
Smokeno.
O2 CO2 hPa °CCO
O2 CO2 CO/H2 NO °C hPa
Smoke count measuringinstrumentwith infrared interface
testo 308
The testo 308 is designed for easyelectronic smoke count measure-ment. The measuring instrment isespecially user-friendly due to thesimple menu structure and theergonomic handle.
Flue gas analyzerin compact design
testo 340
The testo 340 is the ideal flue gasanalyzer for emission checks andfor monitoring thermal processesIt can be fitted with up to 4 gassensors by the user.
Flue gas analyzerThe special-class introductoryinstrument
testo 327-2
The testo 327-2 is the introduc-tory measuring instrument for pro-fessional flue gas analysis, andhas space for 2 gas sensors. Itmeasures combustive resistance,°C, O2, CO2, CO, flue draught,differential temperature anddifferential pressure.
Flue gas analyzerwith memory for 500,000 readings
testo 330-2 LL V2010
The main advantages of the testo330-2 LL V2010 are its high-reso-lution display for the graphicpresentation of the measurementdata, Long-Life sensors, space for3 gas sensors and extendedmeasurement menus, such as gasline tests, solid fuel measurement– for professionl analysis of heat-ing systems.
Product overview
Quality is measurable.Take a look at the Testo world of measurement. Here is a small selection for the field ofenergy and emission.
13
for Energy and Emission
O2 CO COlow NO NOlow
NO2 SO2 CO2 H2S
°C
O2 CO NO2
SO2 CO2 CxHy
NO
%H2O
°CCxHy
Thermal imagerin ergonomic camcorder design
testo 885
Thanks to the high-resolutiondetector in combination with theSuperResolution technology, anexcellent image quality isachieved (640 x 480 pixels). Thethermal sensitivity of 30 mK de-tects even the smallest tempera-ture differences.
Reference flue gas analyzerfor industrial exhaust gases
testo 360-3
The testo 360-3 is a suitability-tested flue gas analyzer accordingto TA Air, 13. and 17. BImSchV,and equippable with up to 7 gassensors. The measurement accu-racy is comaparable with station-ary measurement technology.
Thermal imagerwith a large rotatable,fold-out display
testo 876
With the large rotatable fold-outdisplay of the thermal imagertesto 876, you always have theright image section in view, andcan thus test materials and compo-nents reliably and non-intrusively.The telephoto lens function andmany useful analysis options offeryou even more possibilities whencarrying out thermographicmeasurements.
Flue gas analyzerwith removable control unit
testo 350
Professional flue gas analyzer forlong-term emission measure-ments with integrated gas prepa-ration and retrofittable with up to6 gas sensors. Application-specific menu structure guaran-tees easy operation.
More products at www.testo.com
14
The requirements for practical measurement solutions are
becoming increasingly more complex and customized. At
Testo we have made it our business to recognize these
customer requirements in industry and trade, and to translate
them permanently into new technologies. We carry out our
own intensive research, and for decades have been at the
cutting edge of the market. Real innovations in sensor
systems as well as advances made in microelectronics,
measurement data storage or communication with other
media such as PCs and portable terminals benefit all Testo
customers.
Competent service
Testo offers professional and reliable consultation for all
questions pertaining to measuring technology. We provide
users quick assistance also after the purchase is made –
worldwide.
Research and Development
Testo invests roughly 10 percent of turnover in Research
and Development annually. Staff from many different disci-
plines such as physics, chemistry, biology, electrotechnol-
ogy and process technology conduct applied research in
sensor and measurement technology. Testo maintains inter-
national cooperation with universities and
research institutes, and is represented in a number of commit-
tees which are concerned with innovative measurement
technology for various fields.
Certified reliability
Quality assurance allows no leeway. Testo Industrial Services
offers certified calibration according to all valid guidelines,
as well as the qualification and validation of portable and
stationary measurement technology. The calibrations take
place in Testo’s own accredited high-tech laboratories at
our facility, or directly on site at the customer’s business.
The essenceof precision.Made in Germany –
on the job for you worldwide.
We are Testo
15
Worldwide presence
Climate protection, energy efficiency, legislation and guide-
lines play a global role, and Testo always provides you with
expert support. For us, what counts is being close to the
customer and supporting him on site. We achieve this with
31 subsidiaries worldwide and over 80 distribution partners.
Testo is represented all over the world with more than
2300 employees.
Our customers worldwide rely on Testo’s 50 years of experience and quality.
www.testo.com
Subjecttochange
withoutnotice.
0981
1074/msp/Q/05.2012