Test Report Form : IEC 61439-6 Edition 1 · PDF fileTest Report Form : IEC 61439-6 Edition 1.0c Document date : 2014-10-07 Test Object : Power switchgear and controlgear Busbar Trunking

Test Report Form : IEC 61439-6 Edition 1.0c Document date : 2014-10-07

Test Object : Power switchgear and controlgear Busbar Trunking Systems Test Specifications : IEC 61439-6: Ed. 1.0 (2012-05) EN 61439-6:2012-08 Content : Description Page form Front sheet TRF 01 Signature of the competent persons who performed the tests TRF 02 The samples under tests TRF 03 Description and characteristics of the apparatus TRF 04 Mean phase conductor characteristics TRF 04 Fault-loop characteristics TRF 05 Description and thermal characteristics of the built-in components TRF 05 Description and thermal characteristics of the insulating materials TRF 05 Other characteristics TRF 06 Configuration of the BTS TRF 07 Resistance to corrosion TRF 08-09 Properties of insulating materials TRF 10÷11 Resistance to ultra-violet (UV) radiation TRF 12 Lifting TRF 13 Mechanical impact TRF 14 Marking TRF 15 Degree of Protection of enclosure TRF 16 Clearances and creepage distances TRF 17 Testing of the protective circuit TRF 18-19 Dielectric properties TRF 20-21 Verification of temperature-rise TRF 22-23 Short-circuit withstand strength TRF 24÷30 Electromagnetic Compatibility (EMC) TRF 31 Mechanical operation TRF 32 Thermal cycling test TRF 33 Ability to withstand mechanical loads TRF 34-35 Measurement of the phase conductor electrical characteristics TRF 36 Computation of the electrical characteristics TRF 37-38 Verification of resistance to flame propagation TRF 39 Verification of fire resistance in building penetrations TRF 40 Blank page TRF 41 Number of page forms : 41

LOVAG Test report Form sheet

Valid from: 2014-10-30

TRF IEC/EN 61439-6 Ed. 1.0c

2014-10-07 Author: ACAE

Chairman of Technical Committee (Saverio Manganaro)

Page .... / ....

Test report N° . .........................

Test laboratory(ies) : ................................................................................

: ................................................................................

Applicant : ................................................................................

: ................................................................................

Manufacturer : ................................................................................

: ................................................................................

Apparatus : ................................................................................

Type designation : ................................................................................

Date(s) of test(s) : ................................................................................

Date(s) of receipt : ................................................................................

Test specification: : IEC 61439-6: Ed. 1.0 (2012-5) EN 61439-6: 2012-08

Verification by tests : ................................................................................

: ................................................................................

Test results: : ................................................................................

This Test Report consists of:

.... pages LOVAG test report forms and

.... other pages

Date of issue: .........

Authorized Representative of

LOVAG Certification Body

Name: ........................................

Function: ........................................

Signature: ……………………………

All the measurement uncertainties are

within the limits of LOVAG General

Instruction G2 – Measurement Uncertainties

Responsible of the Test Laboratory

Name: ........................................

Function: ........................................

Signature: ……………………………

Note: The test result relates only to the items tested.

The test report shall not be reproduced except in full

without the written approval of the test laboratory.

TRF IEC/EN 61439-6

Ed. 1.0c form 01

Test report N° .…..

Page …. / ….

SIGNATURE OF THE COMPETENT PERSONS WHO PERFORMED THE TESTS

Listing of test

sequence or subclause

(*)

Test item description

Signature of the competent person who performed the tests

Name Date Signature

(*) See page 3 for sample/s under testing identification and report page.

Responsible Observer:

Name : ........................................

Position : ........................................

Organisation : ........................................

Address : ....................................... ........................................ .........

Date : ......... Signature : ………………………..

Test laboratory: .........

TRF IEC/EN 61439-6

Ed. 1.0c form 02


Page …. / ….

THE SAMPLES UNDER TESTS

SAMPLE Sequence

or

subclause

Ratings Page

n° Comments

n° Identification

n°

Ue

[V]

InA

[A]

Specific

rating [kA]

Test laboratory: .........

TRF IEC/EN 61439-6

Ed. 1.0c form 03


Page …. / ….

Description and characteristics of the apparatus Characteristics according to clause 5 BTS CHARACTERISTICS Rated voltage Un

-main circuit : ........................................ V

-auxiliary circuit : ........................................ V

Rated impulse withstand voltage Uimp

- main circuit : ........................................ V

- auxiliary circuit : ........................................ V

Rated current of the BTS InA : ........................................ A

Rated conditional short-circuit Icc : ........................................ kA

Rated short-time withstand current Icw : ........................................ kA

Rated peak withstand current Ipk : ........................................ kA

Type of current : a.c.

: d.c.

Rated frequency (if a.c.) : ........................................ Hz

Rated diversity factor (=1 unless specify) : ........................................

Temperature factor of BTS (k1a) : ........................................

Presence of BTU with trolley-type tap-off facilities : ........................................ Circuit characteristics:

Circuit Ingoing circuit

Intermediate circuits

Outgoing units

Unit 1 Unit 2 Unit 1 Unit 2 Unit 3

Rated operational voltage Ue/V

Rated insulation voltage Ui/V

Rated current Inc/A

Rated diversity factor

Rated short-time withstand current Icw/kA-t/s

Rated peak withstand current Ipk/kA

Rated conditional short-circuit current Icc/kA

Temperature factor of a circuit k1c

Mounting factor of a circuit k2c

Mean phase conductor characteristics (at rated current Inc, and rated frequency fn) Resistance

- at an ambient air temperature of 35 °C (R) : ........................................ Ω/m

- at a conductor temperature of 20 °C (R20) : ........................................ Ω/m

Reactance (independent from temperature) (X) : ........................................ Ω/m

Positive-sequence and negative-sequence impedances

- at an ambient air temperature of 35 °C (Z = Z(1) = Z(2)) : ........................................ Ω/m

- at a conductor temperature of 20 °C (Z20 = Z(1)20 = Z(2)20) : ........................................ Ω/m

Test laboratory: ......... TRF IEC/EN 61439-6

Ed. 1.0c form 04 form 8


Page …. / ….

Fault-loop characteristics

Mean fault-loop characteristics at rated frequency fn (Ω/m )

Phase-to-phase Phase-to-neutral Phase-to-PEN Phase-to-PE

Zero-sequence impedances - at an ambient air temperature of 35 °C - at a conductor temperature of 20 °C

Z(0)bphN : …………..

Z(0)b20phN : …………..

Z(0)bphPEN : …..……

Z(0)b20phPEN : ……….

Z(0)bphPE : ……….

Z(0)b20phPE : ……… Resistances - at an ambient air temperature of 35 °C - at a conductor temperature of 20 °C

Rbphph : …………....

Rb20phph : …………....

RbphN : ………......

Rb20phN : ……..…....

RbphPEN : ………....

Rb20phPEN : ………....

RbphPE : ………....

Rb20phPE : ……….... Reactances (independent from temperature)

Xbphph : …………....

XbphN : ……..…....

XbphPEN : ………....

XbphPE : …….......

Electromagnetic field

Power frequency magnetic field in the vicinity of the BT : ........................................ (T)

Description and thermal characteristics of the built-in components and switching devices

(*) To be reported only if the limits are >70 K

Description and thermal characteristics of the insulating materials

Reference N

o

Description Ambient temperature limits

(°C)

Temperature rise limits on the

terminals (K)(*)

Note

Reference N°

Description Temperature

limits (°C) Note




Page …. / ….

Other characteristics

a) Additional requirements : .................................................. b) Pollution degree : .................................................. c) Type of earthing system : .................................................. d) Indoor and/or outdoor installation : .................................................. e) Stationary BTS f) Degree of protection : .................................................. g) Intended for use by skilled or ordinary persons : .................................................. h) Environment A or B (EMC) (1) : .................................................. i) Special service conditions : .................................................. j) Enclosed BTS k) Mechanical impact protection : .................................................. l) Fixed, removable or withdrawable parts : .................................................. m) The nature of short-circuit protective device(s) : .................................................. n) Measures for protection against electric shock : .................................................. aa) Ability to withstand mechanical loads (normal or heavy) : .................................................. bb) Resistance to flame propagation (if applicable) : .................................................. cc) Fire resistance in building penetration (if applicable) : .................................................. Note : (1) condition a) and b) of J 9.4.2 clause are met Passed (yes/no)..................................................




Page …. / ….

CONFIGURATION OF THE BTS (Manufacturer’s reference documentation: (identification file, catalogue, drawings, etc..) Dimensions

Height : ........................................

Width : ........................................

Depth : ........................................

Weight : ........................................

Instructions for installation : ........................................

operation : ........................................

maintenance : ........................................




Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:

.......................................

Standard

and clause Kind of tests and requirements Test values Results

IEC 61439-6 (sub.10) IEC 61439-1 10.2.2

IEC 60068-2-30 Test Db (Damp heat test) IEC 60068-2-11 Test Ka (Salt mist test)

DESIGN VERIFICATIONS BY TESTING RESISTANCE TO CORROSION Severity test A

- Metallic outdoor enclosures

- External metallic parts of indoor BTS

- Internal metallic parts of indoor and outdoor BTS

Upon which intended mechanical operation may depend

Test consist of : Number of cycles 6 Duration of each cycle 24 h Temperature 40 ± 3°C Relative humidity 95 %

And Number of cycles 2 Duration of each cycle 24 h Temperature 35 ± 2°C Results to be obtained (visual inspection) There is no evidence of iron oxide, cracking or other deterioration more than allowed by ISO 4628-3 for a degree of rusting Ri1. Passed (yes/no) However surface deterioration of the protective coating is allowed - the mechanical integrity is not impaired Passed (yes/no) - seal are not damaged Passed (yes/no) - door, hinges, locks and fastening work without abnormal effort Passed (yes/no)

.... .... h .... °C .... %

.... .... h .... °C

.... .... .... ....


Ed. 1.0c form 8


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.2

IEC 60068-2-30 Test Db (Damp heat test) IEC 60068-2-11 Test Ka (Salt mist test)

DESIGN VERIFICATIONS BY TESTING RESISTANCE TO CORROSION Severity test B

- Metallic outdoor enclosures

- External metallic parts of indoor BTS

Test consist of : Number of cycles 5 Duration of each cycle 24 h Temperature 40 ± 3°C Relative humidity 95 %

And Number of cycles 7 Duration of each cycle 24 h Temperature 35 ± 2°C Results to be obtained (visual inspection) There is no evidence of iron oxide, cracking or other deterioration more than allowed by ISO 4628-3 for a degree of rusting Ri1. Passed (yes/no) However surface deterioration of the protective coating is allowed - the mechanical integrity is not impaired Passed (yes/no) - seal are not damaged Passed (yes/no) - door, hinges, locks and fastening work without abnormal effort Passed (yes/no)

.... .... h .... °C .... % .... .... h .... °C ....

.... ....

....


Ed. 1.0c form 9


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.3 10.2.3.1

IEC 60068-2-2 Test Bb (Dry heat test)

DESIGN VERIFICATIONS BY TESTING PROPERTIES OF INSULATING MATERIALS Verification of thermal stability of enclosures Enclosure dimensions .... x .... x .... mm

Test consist of : Duration of test 168 h Temperature 70 ± 0°C Results to be obtained (visual inspection) The enclosure or sample shall no crack Passed (yes/no) The material have no become sticky or greasy Passed (yes/no) With the forefinger wrapped in a dry piece of rough cloth, the sample is pressed with a force of 5 N No traces of cloth shall remain on the sample and the material of the enclosure or sample shall not stick to the cloth Passed (yes/no)

.... x .... x .... mm

.... h .... °C

.... .... .... N ....


Ed. 1.0c form 10


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.3.2

IEC 60695-2-11 4 IEC 60695-2-11 6 IEC 60695-2-11 10.1 10.2

DESIGN VERIFICATIONS BY TESTING PROPERTIES OF INSULATING MATERIALS Resistance of insulating materials to abnormal heat and fire

(glow wire test)

Specimen origin

....................................................................................................

.................................................................................................... material type or component/part description

....................................................................................................

.................................................................................................... Specimen conditioning - time 24 h - atmosphere temperature 15 ÷35°C - relative humidity 45 ÷75°% Test procedure

Specimen in the heating oven for 24h

Specimen reaches thermal equilibrium in

At the following temperatures : - parts necessary to retain current carrying-parts in position

thickness test temperature ………°C

- all other parts

thickness test temperature ………°C

Test result Passed (yes/no)

…… h …...°C …… % …… h …… h

.... mm ....°C .... mm ....°C ....


Ed. 1.0c form 11


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.4

ISO 4892-2 Method A

ISO 178 ISO 179 10.2.3.3

DESIGN VERIFICATIONS BY TESTING RESISTANCE TO ULTRA-VIOLET (UV) RADIATION Enclosures and external part of BTS intended to be installed outdoors

- constructed of synthetic materials

- constructed of metals that are entirely coated

by synthetic material

Test consist of : Number of cycles 1000 Watering period 5 min Dry period 25 min Total test period with xenon lamp 500 h Temperature 65± 2°C Relative humidity 65± 3°%

Results to be obtained (visual inspection) Enclosure constructed of synthetic materials Flexural strength minimum retention 70% Charpy impact minimum retention 70% Glow wire test Passed (yes/no)

There is no evidence of cracking Passed (yes/no) Enclosure constructed of metal that are entirely coated by synthetic materials Adherence of synthetic material minimum retention 70% There is no evidence of cracking Passed (yes/no)

.... .... min .... min .... h .... °C .... %

.... % .... % .... ....

.... % ....


Ed. 1.0c form 12


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.5

DESIGN VERIFICATIONS BY TESTING LIFTING Maximum number of sections allowed by the original Manufacturer to be lifted No. Total weight of sections Maximum shipping weight .... x1,25 : ≥.... Kg Kind of operation From a standstill position the BTS : - is raised smoothly in a vertical plane to a height of 1 ±0,1 m and lowered to a standstill position Number of tests 3 is raised and suspended at height of 1 ±0,1 m

for a time of 30 min - is raised smoothly in a vertical plane to a height of 1 ±0,1 m and horizontally moved 10 ±0,5 m then lowered in standstill position Number of tests 3 Maximum time duration of each test 1 min Results to be obtained During the test with the weight in place, the BTS shall show no deflection Passed (yes/no) After the test, the BTS shall show no cracks or permanent distortions which could impair any of its characteristics Passed (yes/no)

.... .... Kg .... m

....

.... m .... min .... m .... min .... .... min .... ....


Ed. 1.0c form 13


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 62262

DESIGN VERIFICATIONS BY TESTING

MECHANICAL IMPACT IK Code IK=……….. Energy of impact: J=……….. Result to be obtained After the test:

the BTS continues to provide the IP code Passed (yes/no)

the BTS continues to provide the dielectric strength Passed (yes/no)

it is possible to remove and re-install removable covers and tap-off units Passed (yes/no)

it shall be possible to open and close doors Passed (yes/no)

............................ …………..……. J ………………. ………………. ……………….

……………….


Ed. 1.0c form 14


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.2.7

DESIGN VERIFICATIONS BY TESTING

MARKING Rubbing of the marking by hand with a piece of cotton soaked with water - Time of application 15 s Rubbing of the marking by hand with a piece of cotton soaked with aliphatic solvent hexane - Time of application 15 s Results to be obtained After the test the marking shall be legible to normal or corrected vision without additional magnification Passed (yes/no)

.... s .... s …….


Ed. 1.0c form 15


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.3

DESIGN VERIFICATIONS BY TESTING DEGREE OF PROTECTION OF ENCLOSURE IP Code 1.Characteristic numeral .... For IP5X enclosure of category 2 For IP6X enclosure of category 1 2.Characteristic numeral .... For IPX3 or IPX4 : test with oscillating tube test with spray nozzle additional letter ....

.... .... .... .... .... .... ....


Ed. 1.0c form 16


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.4

5.2.3 Table 1 Table 2 IEC 61439-1 10.5 10.5.2

DESIGN VERIFICATIONS BY TESTING CLEARANCES AND CREEPAGE DISTANCES Reinforced insulation . Rated insulation voltage Ui=.... V Pollution degree .... Material group .... Rated impulse voltage Uimp=.... V Minimum clearances ≥.... mm Minimum creepage distances ≥.... mm PROTECTION AGAINST ELECTRIC SHOCK AND INTEGRITY OF PROTECTIVE CIRCUITS Effective earth continuity between exposed conductive parts of the BTS and the protective circuit Effective connection between the exposed conductive parts of the BTS and terminal for incoming external protective conductor Resistance of the circuit ≤0,1 Ω

.... V .... .... .... V .... mm .... mm .... Ω


Ed. 1.0c form 17


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11.5.6

10.5.3

DESIGN VERIFICATIONS BY TESTING TESTING OF PROTECTIVE CIRCUIT Short-circuit withstand strength of the protective circuit Rated conditional short-circuit current Icc=.... kA

BTS configuration feeder BTU straight length BTU tap off unit PE conductor: included as enclosure included as busbar

Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Type of SCPD Characteristics of SCPD Regulation of short-circuit release of SCPD (max value) Passed (yes/no) Resistance of the protective circuit before the test Rated short-circuit current .... kA Rated voltage (Ue) .... V Calibration of test circuit: Applied voltage = 1,05xUe/SQRT(3) 1,05x.... V - oscillogram - prospective peak current (maximum value) .... kA - prospective RMS current value .... kA - power factor .... - current duration .... ms Test with actual test current - oscillogram - peak current (maximum value) - corresponding phase Results to be obtained -The continuity and the short-circuit withstand strength of the protective circuit are not significantly impaired Passed (yes/no) -Resistance of the protective circuit after test

.... kA page .... / .... page .... / .... ………….. m …………… page .... / .... …………… page .... / .... .... .... .... mΩ .... kA .... V .... V page .... / .... .... kA .... kA .... .... ms page .... / .... .... kA ....

.... .... mΩ


Ed. 1.0c form 18


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11.5.6

10.5.3

DESIGN VERIFICATIONS BY TESTING TESTING OF PROTECTIVE CIRCUIT Short-circuit withstand strength of the protective circuit Rated short-time withstand current Icw=.... kA

BTS configuration feeder BTU straight length BTU tap off unit PE conductor: included as enclosure

included as busbar Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Calibration of test circuit: Applied voltage = 1,05xUe 1,05x.... V Phase - oscillogram - prospective peak current (maximum value) .... kA - prospective RMS current value .... kA - power factor .... - current duration .... ms - test frequency .... Hz

Resistance of the protective circuit before the test Test with the prospective current - oscillogram - current duration .... ms

Test with actual test current Phase - oscillogram - peak current (maximum value) - RMS current value - current duration - I

2t value

- RMS current value (0,1 s after current initiation) .... kA If applicable

- oscillogram - Peak current (maximum value) .... kA - Duration ≥3 cycles

Results to be obtained -The continuity and the short-circuit withstand strength of the protective circuit are not significantly impaired Passed (yes/no) -Resistance of the protective circuit after test

.... kA ………….. m …………… page .... / .... .... V L .... page .... / .... .... kA .... kA .... .... ms .... Hz .... mΩ page .... / .... .... ms L .... page .... / .... .... kA .... kA .... ms .... A

2s

.... kA page .... / .... .... kA .... ms

.... .... mΩ


Ed. 1.0c form 19


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.9 10.9.2 10.9.2.1 Table 8 10.9.2.3 10.9.2.1 Table 9 10.9.2.3 10.9.4 Table 8 10.9.2.3 10.9.2.4

DESIGN VERIFICATIONS BY TESTING DIELECTRIC PROPERTIES Power frequency withstand voltage Rated insulation voltage Ui - Main circuits .... V - Auxiliary circuits .... V Main and auxiliary circuit which are suitable for being directly supplied - test voltage Ui (±3%) - test duration 5 s Auxiliary circuit which are unsuitable being directly supplied from the main circuit and such circuits, with electronic equipments - test voltage Ui (±3%) - test duration 5 s Enclosures made of insulating material - test voltage 1,5xUi (±3%) - test duration 5 s

Acceptable criteria - no overload relay operation Passed (yes/no) - no disruptive discharge Passed (yes/no)

.... V

.... V .... V .... s .... V .... s .... V .... s

.... ....


Ed. 1.0c form 20


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.9 10.9.3

10.9.3.2 Table 10

DESIGN VERIFICATIONS BY TESTING DIELECTRIC PROPERTIES Impulse withstand voltage Test of the main and auxiliary circuit which are suitable for being directly supplied Rated impulse withstand voltage Uimp .... kV Elevation (sea level or above) .... m Impulse withstand voltage test .... kV Test on live parts

- applied voltage U1,2/50 (±3%).... kV - impulses in each polarity 5 Results - no unintentional disruptive discharge Passed (yes/no) Or

- applied voltage (d.c.) (±3%).... kV - time for each polarity 15 ÷100 ms Or

- applied voltage (a.c. RMS) (±3%).... kV - time for each polarity 15 ÷100 ms Results - no overcurrent relay operation Passed (yes/no) - no disruption discharge Passed (yes/no)

.... kV ....

.... .... kV .... ms

.... kV .... ms

.... ....


Ed. 1.0c form 21


Page …. / ….


.......................................

10.10 Verification of temperature-rise 10.10.2 Verification by testing with current

10.10.2.3.5 Test of a BT run : .........

10.10.2.3.6 Test of a tap-off unit : .........

10.10.2.3.7 Test of a tap-off unit with several outgoing circuits : .........

OBJECT UNDER TEST

Test No.

Whole BTS Busbar trunking unit under test

Tap-off unit under test

Reference page


Ed. 1.0c form 22


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.10

10.10.2

10.10.3.5 a)

b)

10.10.3.5 a)

b)

10.10.3.7

10.10.2.3.2 Tables 11 10.10.2.3.2 Tables 12 10.10.2.3.8 Table 6

DESIGN VERIFICATIONS BY TESTING VERIFICATION OF TEMPERATURE-RISE Verification by testing with current Object under test n° Test n°

- test of a BT run: horizontal position

- test of a BT run: vertical position

- test of a tap-off: unit horizontal position

- test of a tap-off unit: vertical position

- test of a tap-off unit with several outgoing circuits

Rated current of the BTS Ina .... A Rated current of a circuit Inc .... A

Number of circuit(s) .... Simulated power loss Rated diversity factor .... Test current .... A Cables test conductors - quantity .... - cross-section .... mm

2

Copper bars test conductors - quantity .... - cross-section .... mm x .... mm - length to test supply .... mm - length to star point .... mm Frequency .... Hz Ambient air temperature outside the BTS 10 ÷ 40°C Temperature-rise

Built-in components - ambient temperature inside the BTS near apparatus ≤....K - terminal of component ≤....K Terminal for external insulated conductors ≤70K Busbars and conductors ≤....K Plug-in contacts ≤....K Manual operating means of metal (outside/inside) ≤15/40K Manual operating means of insulating material (outside/inside) ≤25/50K Accessible external enclosures - metal surfaces need/need not to be touched ≤30/55K - insulating surfaces need/need not to be touched ≤40/50K If relevant table with additional limits and values

.... ....

.... A .... .... mm

2

....

.... mm

2

.... mm

.... mm

.... Hz ....°C ....K ....K ....K ....K ....K ....K / ....K ....K / ....K ....K / ....K ....K / ....K page .... / ....


Ed. 1.0c form 23


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11 10.11.5.3.1 b) 10.11.5.3.2 10.11.5.3.3 9.3.2 b) 10.11.5.4 a) Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Dependent upon an incoming SCPD included within BTS

BTS configuration feeder BTU straight length BTU tap off unit

Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Type of SCPD Characteristics of SCPD Regulation of short-circuit release of SCPD (max value) Passed (yes/no) Rated conditional short-circuit current Icc=.... kA Calibration of test circuit: Applied voltage = 1,05xUe 1,05x.... V - oscillogram - prospective peak current (maximum value) Ipk .... kA - prospective RMS current value Phase L1 - prospective RMS current value Phase L2 - prospective RMS current value Phase L3 Average Value - power factor .... - current duration .... - frequency .... Test with prospective current - oscillogram - max peak current value Phase L1 - max peak current value Phase L2 - max peak current value Phase L3 - Current duration - max I

2t value / relevant Phase

Results obtained ( form 30 )

page .... / .... page .... / ....

………….. m …………… page .... / ....

page .... / .... page .... / ....

....

.... kA .... V page .... / .... .... kA .... kA .... kA .... kA .... kA .... .... ms .... Hz page .... / .... .... kA .... kA .... kA .... ms

.... A2s / L....

page .... / ....


Ed. 1.0c form 24


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11

10.11.5.3.1 c) 10.11.5.3.2 10.11.5.3.3 9.3.2 b) 10.11.5.4 a) Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Dependent upon an upstream SCPD

BTS configuration feeder BTU straight length BTU

tap off unit Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Type of SCPD Characteristics of SCPD Regulation of short-circuit release of SCPD (max value) Passed (yes/no) Maximum let-through energy I

2t=.... kA

2s

Rated conditional short-circuit current Icc=.... kA Calibration of test circuit: Applied voltage = 1,05xUe 1,05x.... V - oscillogram - prospective peak current (maximum value) Ipk .... kA - prospective RMS current value Phase L1 - prospective RMS current value Phase L2 - prospective RMS current value Phase L3 Average Value - power factor .... - current duration .... - frequency .... Test with prospective current - oscillogram - max peak current value Phase L1 - max peak current value Phase L2 - max peak current value Phase L3 - Current duration - max I

2t value / relevant Phase


page .... / .... page .... / ....

………….. m …………… page .... / ....

page .... / .... page .... / ....

....

.... kA

2s

.... kA .... V page .... / .... .... kA .... kA .... kA .... kA .... kA .... .... ms .... Hz page .... / .... .... kA .... kA .... kA .... ms

.... A2s / L....

page .... / ....


Ed. 1.0c form 25


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11 10.11.5.3.1 a) 10.11.5.3.2

10.11.5.3.3 9.3.2 a) 10.11.5.4 b)

Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Not dependent upon an upstream SCPD

BTS configuration feeder BTU straight length BTU tap off unit

Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram

Rated peak withstand current Ipk=.... kA Rated short-time withstand current Icw=.... kA for .... s Calibration of test circuit: Applied voltage = 1,05xUe 1,05x.... V - oscillogram - prospective peak current (maximum value) Ipk .... kA - prospective RMS current value Phase L1 - prospective RMS current value Phase L2 - prospective RMS current value Phase L3 - Average Value - power factor .... - current duration .... ms - test frequency .... Hz

Test with the prospective current - oscillogram - current duration .... ms

Test with actual test current - oscillogram - peak current (maximum value) - Phase - RMS current value (equivalent for .... s) - I

2t value Phase L1

- RMS current value (equivalent for .... s) - I2t value Phase L2

- RMS current value (equivalent for .... s) - I2t value Phase L3

Average - Current duration - RMS current value (0,1 s after current initiation) - phase If applicable

- oscillogram - peak current (maximum value) .... kA - phase - I

2t value Average

- duration ≥3 cycles Results obtained ( form 30 )

page .... / .... page .... / ....

………….. m …………… page .... / ....

.... V page .... / .... .... kA .... kA .... kA .... kA .... kA .... .... ms .... Hz

page .... / .... .... ms page .... / .... .... kA L … .... kA ....s - .... A

2s

.... kA ....s - .... A2s

.... kA ....s - .... A2s

.... kA ....s - .... A2s

.... ms .... kA L … page .... / .... .... kA L.... .... A

2s

.... ms page .... / ....


Ed. 1.0c form 26


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11 10.11.5.3.1 b) 10.11.5.3.2 9.3.2 b)

10.11.5.4 a) 10.11.5.3.5

Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Dependent upon an incoming SCPD included within BTS

Section BTS configuration feeder BTU straight length BTU tap off unit

Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Type of SCPD Characteristics of SCPD Regulation of short-circuit release of SCPD (max value) Passed (yes/no) Rated conditional short-circuit current Icc=.... kA Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V Phase / Neutral - oscillogram - prospective peak current (maximum value) .... kA - prospective RMS current value .... kA - power factor .... - current duration .... ms - test frequency .... Hz Test with prospective current - oscillogram - max peak current value Phase / Neutral

- Current duration - max I

2t value


page .... / .... page .... / .... ………….. m …………… page .... / ....

page .... / .... page .... / ....

....

.... kA .... V page .... / .... .... kA .... kA .... .... ms .... Hz page .... / .... .... kA .... ms

.... A2s

page .... / ....


Ed. 1.0c form 27


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11

10.11.5.3.1 c) 10.11.5.3.2 10.11.5.3.3 9.3.2 b)

10.11.5.4 10.11.5.3.5

Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Dependent upon an upstream SCPD


Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram Type of SCPD Characteristics of SCPD Regulation of short-circuit release of SCPD (max value) Passed (yes/no) Maximum let-through energy I

2t=.... kA

2s

Rated conditional short-circuit current Icc=.... kA Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V Phase / Neutral - oscillogram - prospective peak current (maximum value) .... kA - prospective RMS current value .... kA - power factor .... - current duration .... ms - test frequency .... Hz Test with prospective current - oscillogram - max peak current value Phase / Neutral

- Current duration - max I

2t value


page .... / .... page .... / .... ………….. m …………… page .... / ....

page .... / .... page .... / ....

....

.... kA

2s

.... kA .... V page .... / .... .... kA .... kA .... .... ms .... Hz page .... / .... .... kA .... ms

.... A2s

page .... / ....


Ed. 1.0c form 28


Page …. / ….


.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11

10.11.5.3.1 a) 10.11.5.3.2 10.11.5.3.3

9.3.2 a) 10.11.5.4 b) 10.11.5.3.5 Table 7

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Not dependent upon an upstream SCPD


Supply point Position of the short-circuit Arrangement of the busbar trunking system Total length of busbar system ≤6 m Number of joints included ≥ 1 Test circuit diagram

Rated peak withstand current Ipk=.... kA Rated short-time withstand current Icw=.... kA Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V Phase / Neutral - oscillogram - prospective peak current (maximum value) .... kA - prospective RMS current value .... kA - power factor .... - current duration .... ms - test frequency .... Hz

Test with the prospective current - oscillogram - current duration .... ms

Test with actual test current Phase / Neutral Test with actual test current - oscillogram - peak current (maximum value) - phase - RMS current value (equivalent for .... s) - I

2t value

- current duration - RMS current value (0,1 s after current initiation) If applicable - oscillogram - peak current (maximum value) .... kA - I

2t value Average

- Duration ≥3 cycles


page .... / .... page .... / ....

………….. m …………… page .... / ....

.... V L .... / N page .... / .... .... kA .... kA .... .... ms .... Hz

page .... / .... .... ms L .... / N page .... / .... .... kA .... kA ....s - .... A

2s

.... ms .... kA page .... / .... .... kA .... A

2s

.... ms


Ed. 1.0c form 29


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.......................................

Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.11 10.11.5.5

DESIGN VERIFICATIONS BY TESTING SHORT-CIRCUIT WITHSTAND STRENGHT Results to be obtained - minimum clearances distances are maintained Passed (yes/no) - minimum creepages distances are maintained Passed (yes/no) - busbars insulator or support has not separated in two or more pieces Passed (yes/no) - no surface cracks on support Passed (yes/no) - in case of any doubt concerning insulation of the BTS additional power frequency test according to 10.9.2 - no loosening of parts used for connections Passed (yes/no) - no conductor is separated from the terminal Passed (yes/no) - no distortion of the busbar or structure of the BTS that impair any further use Passed (yes/no) - function of tap-off units is not impaired Passed (yes/no) - function of removable parts is not impaired Passed (yes/no) - specified protection degree is not impaired IP .... - dielectric properties on tested equipment (a) - test voltage .... kV - test duration .... s - no puncture or flash-over Passed (yes/no) - detection device indicates no fault current Passed (yes/no) - no increase of the fault loop resistance phase

to P.E. greater than 10% Passed (yes/no)

(a) Not applicable in case of not dependent upon an upstream SCPD

.... ....

....

....

page .... / .... .... ....

.... .... ....

....

.... kV .... s .... .... ....


Ed. 1.0c form 30


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Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.6.2 J.10.12.1 Table J.3

Table J.3

Table J.3

Table J.3

Table J.3 Table J.3

Table J.3 Tables J.1/J.2 CISPR 11

DESIGN VERIFICATIONS BY TESTING ELECTROMAGNETIC COMPATIBILITY Immunity tests

Environment A

Environment B

Electrostatic discharge - air discharge .... kV - contact discharge .... kV Passed (yes/no) Electromagnetic field - test level .... kV Passed (yes/no) Fast transient bursts Test level - power port .... kV - signal port .... kV Performance criterion B Passed (yes/no) Surge Test level - power port .... kV - signal port .... kV Passed (yes/no) Conducted radio-frequency Test level .... V Passed (yes/no) Magnetic field Test level .... A/m Passed (yes/no) Dips and interruption Test level - 30% for 0,5 cycles - 60% for 5 and 50 cycles and >95% for 250 cycles Passed (yes/no) Conducted emission Passed (yes/no)

.... kV .... kV ....

.... kV ....

.... kV .... kV

.... ....

.... kV .... kV

....

.... V ....

.... A/m ....

.... ....


Ed. 1.0c form 31


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Standard


IEC 61439-6 (sub.10) IEC 61439-1 10.13

DESIGN VERIFICATIONS BY TESTING MECHANICAL OPERATION Section N° …. Number of operating cycles = 50 Kind of operation For trolley type only Section N° …. Test voltage Un=……….. V Test current In=……….. A Power factor ……………… Number of operating cycles = 10000 Kind of operation Results to be obtained - operating conditions have not been impaired Passed (yes/no) - interlocks have not been impaired Passed (yes/no) - effort required for operation is practically the same as before the test Passed (yes/no)

.... ............... ...............V ...............A ............... ............... ............... .... .... ....


Ed. 1.0c form 32


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Standard


IEC 61439-1 THERMAL CYCLING TEST IEC 61439-6

10.2.102 Plug-in tap-off unit identification …………… Current rating of the plug-in tap-off sample Inc ………….A

10.2.102.2 Conditioning

Insertion and removal conditioning cycles without load current (report only in function of the Inc)

In 63A Ncy =25 ……………

63 In 200A Ncy =10 ……………

200 In Ncy = 5 ……………

10.2.102.3 Test procedure: stabilization cycle

Supply voltage ………….V Nature of supply (AC/DC) …………… Supply frequency …………Hz Test current through tap off ………….A Temperatures reached at the end of the stabilization cycle ………….K

Stabilization cycle duration .…8 h ………….h

Test procedure: cycles 1

st Sequence of current cycling

Temperatures after 2 hours of the 1st “ON” period ………….K

Duration of “ON” and “OFF” periods ………….h Temperatures after the 84

th “ON” period ………….K

10.2.102.4 Results to be obtained

The temperatures taken after the 84

th cycle shall not be more

5K higher than the temperatures recorded at the end of the stabilisation cycle : Passed (yes/no)

……………


Ed. 1.0c form 33


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Standard


IEC 61439-6 ABILITY TO WITHSTAND MECHANICAL LOADS 10.2.101

10.2.101.1 Test procedure for a straight busbar trunking unit Mechanical load classification normal/heavy ………………….

Distance between supports D ….……….m Mass of the trunking unit between the support m ………….kg Maximum load of feeder and tap-off unit mL ………….kg Mass used for test (* for heavy loads) M=m+mL+(*90kg) ………….kg Duration of test >5min ….……….min

10.2.101.4 Results of the tests During and after tests were no breaks visible on trunking

units nor permanent deformation of the enclosure which would:

compromise the degree of protection Passed (yes/no) ….………. reduce the clearances and creepage distances

to values lower than those specified in 8.3 Passed (yes/no)

….………. impair the correct insertion of incoming and

outgoing units Passed (yes/no)

….………. Dielectric withstand according clause 10.9.2 part 1:

Passed (yes/no)

….……….

10.2.101.2 Test procedure for a joint Mechanical load classification normal/heavy ………………….

Distance between supports D ….……….m Distance between supports adjacent to a joint D1 ….……….m Mass of the trunking units between the

support at D1 distance m1

………….kg Maximum load of feeder and tap-off unit mL1 ………….kg Mass used for test (* for heavy loads) M1=m1+mL1+(*90kg) ………….kg Duration of test >5min ….……….min







….………. Dielectric withstand according clause 10.9.2 part 1:

Passed (yes/no)

….……….


Ed. 1.0c form 34


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Standard


IEC 61439-6 ABILITY TO WITHSTAND MECHANICAL LOADS 10.2.101

10.2.101.3 Resistance of the enclosure to crushing Mechanical load classification normal/heavy ………………….

Linear mass of unit ….…..…….kg/m

Mass used for test …….…..…….kg

Width of plate used to apply force ….…....…….mm

Distance of application 01 from connection end ….…....…….mm

Duration of test 5min ….…....…….min







Force applied at one point between adjacent insulators Yes/No/Not applicable

………………….

If applicable Point number ………….

………………….







….………. Dielectric withstand according clause

10.9.2 part 1: Passed (yes/no)

….……….


Ed. 1.0c form 35


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Standard


IEC 61439-6

5.101 MEASUREMENT OF THE PHASE CONDUCTOR ELECTRICAL CHARACTERISTICS

IEC 61439-6

Annex BB

Arrangement of the busbar trunking system

Total length busbar system 6 m ………….m

Number of joints included 2 ……………

Measurements and calculations performed in accordance with Annex BB (yes/no)

……………

Test data collected before temperature rise test

Test data collected at steady thermal condition

Ambient temperature ………….°C

Test measurements

Phase to Phase voltage V12 ………….V



Line current I1 ………….A



Total Power P ………….W

Length from the voltmeter leads connected at the input end to the point where the busbars are connected together at the output end.

…………….m

Calculated results:

Impedance: Z …………m/m

Alternating current resistance: R ………….m/m

Reactance: X ………….m/m

Results of the tests

The characteristics of the busbar trunking

system listed at page …………….are verified: (yes/no) ………………


Ed. 1.0c form 36


Page …. / ….


.......................................

Standard


IEC 61439-6 FAULT-LOOP ZERO-SEQUENCE IMPEDANCES

Annex CC The following applies to BTS rated above 100A.




Measurements and calculations performed in accordance with Annex CC (yes/no)

……………

Test data collected during short circuit test (yes/no) ……………

Phase to neutral voltage Vph N ………….V

Line current Iph N ………….A

Single phase active power Pph N ………….W

Length from the voltmeter leads connected at the input end to the point where the busbars are connected together at the output end

………….m

Phase to PEN voltage Vph PEN ………….V

Line current Iph PEN ………….A

Single phase active power Pph PEN ………….W


………….m

Phase to PE voltage Vph PE ………….V

Line current Iph PE ………….A

Single phase active power Pph PE ………….W


………….m

The zero sequence impedance of the conductors being

considered at a temperature +20C, per meter length

Values determined by direct measurements or by calculation from direct measurements Meas./Calc.

……………

Impedance (ph-to-neutral) Z0 ph N …………m/m

Impedance (ph-to-PEN) Z0 ph PEN …………m/m

Impedance (ph-to-PE) Z0 ph PE …………m/m

The zero sequence impedance of the conductors being

considered at a temperature +20C, per meter length

Values determined by direct measurements

or by calculation from direct measurements Meas./Calc.

……………

Impedance (ph-to-neutral) Z0 ph N …………m/m

Impedance (ph-to-PEN) Z0 ph PEN …………m/m

Impedance (ph-to-PE) Z0 ph PE …………m/m

Test laboratory: ......... TRFIEC/EN 61439-6

Ed. 1.0c form 37


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Standard


IEC 61439-6 FAULT-LOOP RESISTANCES AND REACTANCES

Annex DD The following applies to BTS rated above 100A.




Measurements and calculations performed in accordance with Annex DD (yes/no)

……………

Test data collected during short circuit test (yes/no) ……………

Phase to neutral voltage Vph N ………….V

Line current Iph N ………….A

Single phase active power Pph N ………….W


………….m

Phase to PEN voltage Vph PEN ………….V

Line current Iph PEN ………….A

Single phase active power Pph PEN ………….W


………….m

Phase to PE voltage Vph PE ………….V

Line current Iph PE ………….A

Single phase active power Pph PE ………….W


………….m

The mean ohmic resistance of the conductors being considered at a temperature of 20°C, per meter length

Values determined by direct measurements or by calculation from direct measurements Meas./Calc.

……………

Mean resistance (ph-to-ph) Rb0 ph ph …………m/m

Mean resistance (ph-to-neutral) Rb0 ph N …………m/m

Mean resistance (ph-to-PEN) Rb0 ph PEN …………m/m

Mean resistance (ph-to-PE) Rb0 ph PE …………m/m

The mean ohmic resistance of the conductors being considered at the

steady state operating temperature 1 of the system, per meter length.

Mean resistance (ph-to-ph) Rb1 ph ph …………m/m

Mean resistance (ph-to-neutral) Rb1 ph N …………m/m

Mean resistance (ph-to-PEN) Rb1 ph PEN …………m/m

Mean resistance (ph-to-PE) Rb1 ph PE …………m/m

The mean ohmic reactance of the conductors being considered at the rated current In , at rated frequency, per meter length.

Mean reactance (ph-to-ph) Xb ph ph …………m/m

Mean reactance (ph-to-neutral) Xb ph N …………m/m

Mean reactance (ph-to-PEN) Xb ph PEN …………m/m

Mean reactance (ph-to-PE) Xb ph PE …………m/m


Ed. 1.0c form 38


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.......................................

Standard


IEC 61439-6 VERIFICATION OF RESISTANCE TO FLAME PROPAGATION 10.101

IEC 60332-3-10

For busbar trunking with tap-off facilities, a test arrangement will be with one tap-off outlet side oriented to the burner and a tap-off outlet fitted as in normal use shall be located in the immediate vicinity of the burner flame’s impact.

Arrangement of busbar trunking system sample 01

Total length of busbar system 3m ….…..…….….m

Number of joints included 1 ……..…….…….

Tap off outlet fitted and located in vicinity of impact of burner yes/no

……..…….…….

Duration of test 40min ….……….….min

Results of the test

- system did not ignite yes/no ……..…….…….

- maximum extent of charred portion (external or internal) - of the busbar trunking has not reached a height - exceeding 2.5m above the bottom edge of the burner. yes/no

……..…….…….




Tap off outlet fitted and located in vicinity of impact of burner yes/no ……..…….…….


Results of the test


- maximum extent of charred portion (external or internal) of the busbar trunking has not reached a height exceeding 2.5m above the bottom edge of the burner. yes/no

……..…….…….




Tap off outlet fitted and located in vicinity of impact of burner yes/no ……..…….…….


Results of the test


- maximum extent of charred portion (external or internal) of the busbar trunking has not reached a height exceeding 2.5m above the bottom edge of the burner. yes/no

……..…….…….

Result of the tests

passed without failure yes/no ……..…….…….


Ed. 1.0c form 39


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Standard


IEC 61439-6 10.102

VERIFICATION OF FIRE RESISTANCE IN BUILDING PENETRATIONS

The test is performed according to ISO 834 for fire resistance times of 60 min, 120 min, 180 min or 240 min.

ISO 834-1

Reference of busbar trunking fireproof unit sample

.….………..…….….…..……..…….….…

…………..

Fire seal details

….………..…….….………..…….….……

…..…….

Details of test floor a, width ….…..…….….m

b, length ….…..…….….m

c, thickness ….…..…….….m

d, length of fireproof part ….…..…….….m

e, distance to thermocouples ….…..…….….m

h, length of the exposed sample ….…..…….….m

H, total length of the sample ….…..…….….m

Test result: criteria of performance as ISO 834

Result of the tests

passed without failure (yes/no) ……..…….…….


Ed. 1.0c form 40


Page …. / ….

Verification test according to: IEC 61439-6

Additional page

Reference of BTS under verification:

.......................................


Ed. 1.0c form 41

Documents

Test Report Form : IEC 61439-6 Edition 1 · PDF fileTest Report Form : IEC 61439-6 Edition 1.0c Document date : 2014-10-07 Test Object : Power switchgear and controlgear Busbar Trunking