TEST REPORT EN 62040-1 Uninterruptible power systems … · EN 62040-1 Uninterruptible power systems (UPS) ... detachable power supply cord [] non-detachable power supply cord

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Report No.:

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TEST REPORT

EN 62040-1

Uninterruptible power systems (UPS) – Part 1: General and safety requirements for UPS

Report Reference No...................... : LVD-20160105001D

Date of issue .................................... : Jan 05, 2016

Tested by (printed name and signature) .......... :

Rita wang

Approved by (printed name and signature) .......... :

Clover Zheng

Total number of pages ...................... 65

Testing Laboratory Name ............. : LianZheng Electronic(ShenZhen) Co., Ltd

Address ............................................ : No.4 Liufang Rd, Block 67 Baoan Shenzhen, Guangdong, P.R China

Applicant’s name ............................ : ABB Power Protection SA

Address ........................................... : Via Luserte Sud 9 CH-6572 Quartino, Switzerland

Test specification:

Standard ........................................... : EN 62040-1 : 2008 (1st Edition)+A1:2013

Non-standard test method…………..: N/A

Test item description ..................... : Uninterruptible Power Supply

Trade Mark ....................................... : N/A

Manufacturer .................................... : LIANZHENG ELECTRONIC(SHENZHEN) CO., LTD.

Model/Type reference ...................... : UPS:

UPS PowerValue 11/31 T 10kVA UPS PowerValue 11/31 T 10kVA B UPS PowerValue 11/31 T 10kVA B2

EBM:

External battery PowerValue 11/31 T 10/20kVA ( 48 pcs battery )

Battery cabinet PowerValue 11/31 T 10/20kVA (96 pcs battery)

Serial number .................................. : Pre-production sample without serial numbers

Ratings ............................................. : See page 2 for details

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Summary of testing:

Tests performed (name of test and test clause):

Tests performed on the bench.

Maximum ambient temperature: +45 °C

The product is designed to be used with an altitude of 2000m or below

Tested for moderate conditions.

Pre-production sample without serial number.

Testing location:

See page 1

Copy of marking plate:

UPS PowerValue 11/31 T 10kVA

7 640169 260407

UPS PowerValue 11/31 T 10kVA B

7 640169 260414

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UPS PowerValue 11/31 T 10kVA B2

7 640169 260421

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UPS CAUTION：

Silkscreen for INPUT BREAKER：

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Internal batteries :

Caution for BUS capacitor：

Models difference:

Models UPS PowerValue 11/31 T 10kVA, UPS PowerValue 11/31 T 10kVA B are same with the model UPS UPS PowerValue 11/31 T 10kVA B2, except for the internal battery numbers, detailed see below form. External battery PowerValue 11/31 T 10/20kVA is same as Battery cabinet PowerValue 11/31T 10/20kVA model except for the number of battery and the model name .

Model name Internal battery number

UPS PowerValue 11/31 T 10kVA

None

UPS PowerValue 11/31 T 10kVA B

24 EA

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UPS PowerValue 11/31 T 10kVA B2

48 EA

External battery PowerValue 11/31 T 10/20kVA

Use with 48 pcs batteries. And Customer buy battery personally and battery should be installed by qualified person

Battery cabinet PowerValue 11/31T 10/20kVA

Use with 96 pcs batteries. And Customer buy and battery should be installed by qualified person

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Test item particulars .................................................. :

Equipment mobility .................................................... : [] movable [x] stationary [] for building-in

Connection to the mains ............................................ : [ ] pluggable equipment [x] permanent connection [ ] detachable power supply cord [] non-detachable power supply cord

Operating condition ................................................... : [x] continuous [ ] rated operating / resting time:

Access location ........................................................ : [x] operator accessible [x] restricted access location

Over voltage category (OVC) ................................... : [ ] OVC I [x] OVC II [ ] OVC III [ ] OVC IV [ ] other:

Mains supply tolerance (%) or absolute mains supply values ....................................................................... :

-10%,+6%

Tested for IT power systems .................................... : [ ] Yes [x] No

IT testing, phase-phase voltage (V) ......................... : 230 V for Norway only

Class of equipment ................................................... : [x] Class I [ ] Class II [ ] Not classified

Considered current rating (A) ................................... : See page 2 for details

Pollution degree (PD) ............................................... : [ ] PD 1 [x] PD 2 [ ] PD 3

IP protection class .................................................... : IP21

Altitude during operation (m) .................................... : 2000m

Altitude of test laboratory (m) ................................... : Below 2000m

Mass of equipment (kg) ............................................ : UPS PowerValue 11/31 T 10kVA: 56kg UPS PowerValue 11/31 T 10kVA B:116kg UPS UPS PowerValue 11/31 T 10kVA B2: 177kg

External battery PowerValue 11/31 T 10/20kVA: 48.8 kg

Battery cabinet PowerValue 11/31T 10/20kVA : 63.31Kg

Possible test case verdicts:

- test case does not apply to the test object ................. : N/A

- test object does meet the requirement ....................... : P (Pass)

- test object does not meet the requirement ................. : F (Fail)

Testing ......................................................................... :

Date of receipt of test item ............................................ : Jan,05. 2016

Date(s) of performance of tests .................................... : Jan.05.2016

General remarks:

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The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma (point) is used as the decimal separator. Standard IEC 62040-1:2008 is to be used in conjunction with IEC 60950-1:2005, which is referred to in this TRF as "RD". Factory: Same as manufacturer

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General product information:

The equipment models are on line type uninterruptible power supplies with sine wave o/p for general use with 3 phase or single phase input and single phase output. The by-pass output is directly connected to one phase of the input. See below block diagram for details:

The UPS is designed for TN power system where phase to phase voltage is 400V in the installation manual.

Batteries are provided inside the UPS, terminal for external battery is provided, the battery voltage is marked beside the connecter. See rear panel silkscreen on page 3 for details.

Approved battery cable set with connector provided with the UPS for battery connection.

The UPS is designed as primary type. Please see the classification of circuit as below

- Primary circuit: Power transferring circuits including Battery input, Charger, AC input/output circuit, parallel connection port.

- SELV circuit: Communication/RPO port (RS232 port) on rear panel.

Therefore, double/reinforced insulation is designed for the whole system

- Basic insulation between Primary circuit and earthed metal chassis

- Double/reinforced insulation between SELV circuits and primary circuits

- A double/reinforced signal cable will be used for primary parallel connection signals, which is specified in the user manual.

Note: The combination of varistor and gastube used between phase and PE on IP EMI board 1 will be evaluated during national approval.

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1: PCB assemblies used inside:

Functional board Identification number Classification of circuit

INV Board 710-03999 Primary circuits

I/P EMI &MOV Board 710-09001 Primary circuits + Earth

O/P EMI Board 710-09002 Primary circuits + Earth

PFC-DOWN board 710-03996 Primary circuits

PFC-UP board 710-03995 Primary circuits

Charger board 710-09118 Primary circuits

Parallel connection board 710-03879 Primary circuits

CNTL board 710-02937 Primary circuits

RS232(COM) board 710-09122 Primary circuits+SELV

2: Bridging components for isolation on PCB assemblies:

Functional board Isolation compoents Required Insulation

O/P EMI Board C3,4,5,6 10nF, 250Vac

Basic insulation

I/P EMI Board C101,102,103,104,105,106,107,108,109,110 10nF, 250Vac

Basic insulation

RS232(COM) board Optocoupler U2,3,4,5,6,7,9,11,12,14 Reinforced insulation

Transformer TX1 Reinforced insulation

3: Classification of interfaces and installation:

-2 DC fans provided on the rear side to cool down the PSDR board seperately

-RS232 port is accessible and classified as SELV circuits. No TNV circuits existed in the unit.

- Indication LEDs and push button on front panel are also classified as primary circuits and seperated from operator by reinforced insulation.

-Parallel connection port on rear panel are classified as Primary circuits. Suitable cover provided by the manufacturer to prevent the unintentional access before and after the installation for parallel connection port, also specified instruction provided in the safety manual ” Parallel connection is only for same models” to notice for the further potential misuse.

-A metal cover used on the terminals for input/output connection, the cables go through the opening in the bottom of the cover. Due to the opening of the cover bottom is not in compliance of the requirement of clause 4.6.2 for bottom openings, additional installation requirement stated in the safety manual ” Suitable for mounting on concrete or other non-combustible surface only”. The castors used on the bottom should be locked during operation to prevent from moving and specified in the user manual.

-For this permanently connected equipment, external protection devices are provided and stated in the safety manual.

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4: Fuse identification and protection device:

Fuse identification Fuse rating

On IP EMI board

F1,2,3 30A 250VAC

F4-19 UCHIHASHI 145°C 2.5A

PFC-UP board

F1 2.5A 440Vdc

PFC-DOWN BOARD

F1,F2 30A 500V

On Charger Board

F1 25A 500V FAST

F2 15A 250Vac

Whole unit

Neutral switch, 1 Pole 100A, 250V AC

Input breaker(BYPASS input), 1 Pole 63A, 250V AC

Input breaker, 3 Pole 40 A, 250V AC

Maintenance switch, 2Pole 63A, 2 Pole in parallel 400V AC

Page 12 of 66 Report No. LVD-20140715001D

IEC 62040-1

Clause Requirement + Test Result - Remark Verdict

4 GENERAL CONDITIONS FOR TESTS P

4.5 Components P

Comply with IEC 62040-1 or relevant component standard

Components, which were found to affect safety aspects, comply with the requirements of this standard or within the safety aspects of the relevant IEC component standards (see appended table 4.5).

P

1.5.2/RD Evaluation and testing of components Components, which are certified to IEC and/or national standards, are applied correctly within their ratings. Components not covered by IEC standards are tested under the conditions present in the equipment.

P

1.5.3/RD Thermal controls Thermal control not used N/A

1.5.4/RD Transformers Transformer used are suitable for their intended application and comply with the relevant requirements of the standard and particularly Annex C.

P

1.5.5/RD Interconnecting cables Not provided. N/A

1.5.6/RD Capacitors bridging insulation Between Line/Neutral and PE: Y2 capacitors according to IEC 60384-14: 1993 with 21 days damp heat test.

P

1.5.7/RD Resistors bridging insulation No such components N/A

1.5.7.1/RD Resistors bridging functional, basic or supplementary insulation

N/A

1.5.7.2/RD Resistors bridging double or reinforced insulation between a.c. mains and other circuits

N/A

1.5.7.3/RD Resistors bridging double or reinforced insulation between a.c. mains and antenna or coaxial cable

N/A

1.5.8/RD Components in equipment for IT power systems N/A

4.6 Power interface P

1.6.1/RD AC power distribution systems TN power system. P


IEC 62040-1


1.6.2/RD Input current Highest normal load for this equipment is the charging of empty battery and operation with the maximum specified output load (see appended table 4.6)

P

4.6 1.6.4/RD

Neutral conductor Neutral is identified in the equipment. However basic insulation for rated voltage between earthed parts and line and neutral conductors is still maintained. O/p neutral is not isolated from the I/P neutral.

P

4.7 Marking and instructions P

4.7.1 General P

4.7.2 Power rating All required markings are affixed on labels located on the enclosure of UPS.

P

Input rated voltage/range (V) ........................... : See pages 2,3 for details P

Input rated current/range (A) ............................ : See pages 2,3 for details P

Input symbol for nature of supply (d.c.) ........... : All required markings are affixed on labels located on the enclosure of UPS.

N/A

Input rated frequency/range (Hz) ..................... : See pages 2,3 for details P

1.7.1/RD Number of Input phases and neutral ................ : See pages 2,3 for details P

Output rated voltage/range (V) ........................ : See pages 2,3 for details P

Output rated current/range (A) ........................ : See pages 2,3 for details P

Output rated power factor, (if less than unity, or active power and apparent power or active power and rated current) ................................. :

The active power and apparent power are marked on rating label.

P

1.7.1/RD Number of output phases and neutral ............. : Single phase+N+PE P

Output rated active power (W) ........................ : See pages 2,3 for details P

Output rated apparent power (VA) .................. : See pages 2,3 for details P

Output symbol for nature of supply (d.c.) ........ : AC outlet provided N/A

Output rated frequency/range (Hz) .................. : See pages 2,3 for details P

Ambient operating temperature range (C) ..... : 0-45 C P

Manufacturer’s name or trademark or identification mark ........................................... :

LianZheng P

Type/model or type reference .......................... : See pages 2,3 for details P

Symbol for Class II equipment only ................ : Class I equipment N/A


IEC 62040-1


Other symbols ................................................. : Additional symbols or markings do not give rise to

misunderstanding.

P

Certification marks .......................................... : CE P

Instructions for units with automatic bypass/maintenance bypass, additional input a.c. supply, or external batteries, having text "See installation instructions before connecting to the supply" ................................................... :

Instruction provided. See copy

of marking plate N/A

4.7.3 Safety instructions See below. P

4.7.3.1 General Enough guidance regarding installation, operation, maintenance provided in installation and user manual.

P

4.7.3.2 Installation ........................................................ : See below. P

Location in a restricted access location only ... : The equipment is intended to be installed by qualified professional

P

Permanent connector UPS .............................. : Permanent connector UPS P

Pluggable type A or Pluggable type B UPS .... : N/A

4.7.3.3 Operation .......................................................... : The equipment is intended to be operated by layperson.

P

4.7.3.4 Maintenance ..................................................... : No maintenance required for

operator during normal use. P

4.7.3.5 Distribution related backfeed ............................ : For fixed installation UPS, Backfeed protection is provided internally to the UPS in the a.c. input line, the

requirement is applicable

P

4.7.4 1.7.4/RD

Main voltage adjustment ................................. : Single input voltage range N/A

Methods and means of adjustment; reference to installation instructions .................................... :

N/A

4.7.5 1.7.5/RD

Power outlets.................................................... : The maximum output current, apparent and active power for the outlet is indicated on the rating plate at the rear of the enclosure

P

4.7.6 1.7.6/RD

Fuse identification (marking, special fusing characteristics, cross-reference) ..................... :

Marking near holders for fuses:

See page 9 for details

Not accessible to operator

P

4.7.7 1.7.7/RD

Wiring terminals See below. P

1.7.7.1/RD Protective earthing and bonding terminals ...... : P


IEC 62040-1


1.7.7.2/RD Terminals for a.c. mains supply conductors Both input and output terminals are marked

P

1.7.7.3/RD Terminals for d.c. mains supply conductors See below P

4.7.8 Battery terminals ............................................. : No marking required due to battery connectors designed in such a way to make wrong

polarity connection impossible.

N/A

4.7.9 1.7.8/RD

Controls and indicators See below. P

1.7.8.1/RD Identification, location and marking ................. : LCD provided, located on the front panel for functional purpose only.

P

1.7.8.2/RD Colours ........................................................... : See above. Colours are acceptable due to only used for information (no safety involved even if disregarded).

P

1.7.8.3/RD Symbols according to IEC 60417 ..................... : Power switch provided with markings according to IEC 60417, No. 5009 “Standby”.

P

1.7.8.4/RD Markings using figures ................................... : Not used. N/A

4.7.10 1.7.9/RD

Isolation of multiple power sources ................. : Single mains supply. N/A

4.7.11 1.7.2.4/RD

IT power systems

N/A

4.7.12 Protection in building installation permanently equipment. Protection against electric shock does rely on residual current device.

N/A

4.7.13 5.1/RD

High leakage current (mA) .............................. : Leakage current of the equipment exceeds 3.5 mA. Permanent connection via screw terminals. Warning label

as required by 5.1.7/RD used.

P

4.7.14 1.7.10/RD

Thermostats and other regulating devices Neither thermostats nor other regulating devices provided.

N/A

4.7.15 1.7.2.1/RD and 1.7.8.1/RD

Language(s) .................................................... : User's manual and markings are in English. Other language will be provided when applying for national approval.


IEC 62040-1


4.7.16 1.7.11/RD

Durability of markings The label was subjected to the permanence of marking test. The label was rubbed with cloth soaked with water for 15 sec. and then again for 15 sec. with the cloth soaked with petroleum spirit.

After this test there was no damage to the label. The marking on the label did not fade. There was no curling nor lifting of the label edge.

P

4.7.17 1.7.12/RD

Removable parts No required markings placed on removable parts.

N/A

4.7.18 1.7.13/RD

Replaceable batteries The battery is not replaceable by the operator.

N/A

Language(s) .................................................... : English

4.7.19 1.7.2.5/RD

Operator access with a tool .............................. : Operator is not instructed to use a tool in order to gain access to operator access areas.

N/A

4.7.20 Battery External batteries is provided for long back up type,

internal batteries is provided for standard type. The information is in users manual.

P

Clearly legible information ............................... : Warning label containing below described information placed on enclosure of battery compartment. Information clearly legible.

P

Battery type ..................................................... : Lead acid, type as "12Vdc/9Ah or 7.2Ah"

P

Nominal voltage of total battery (V) ................. : 288Vdc for internal batteries P

Nominal capacity of total battery (optional) ..... : Lead acid, type as "12Vdc/9Ah or 7.2Ah"

P

Warning label .................................................. : Warning label of UPS with information:

Chemical hazard

Risk of electric shock and energy hazard

Reference for maintenance and disposal to user's manual

Lead acid battery inside UPS

P


IEC 62040-1


Instructions ...................................................... : Instructions of the UPS with information:

Maintenance and disposal instructions

"Caution" statements regarding battery hazards

Remark that servicing shall be performed by personnel knowledgeable of batteries

P

2.1.1.5/RD Protection against energy hazards No energy hazard in operator access area.

N/A

4.7.21 1.7.2.4/RD

Installation instructions Detailed information regarding external interfaces (RS232), USB port, connection of supply and loads provided in the user's manual.

P

5 FUNDAMENTAL DESIGN REQUIREMENTS P

5.1 Protection against electric shock and energy hazards P

5.1.1 2.1.1/RD

Protection for UPS intended to be used in operator access areas

P

2.1.1.1/RD Access to energized parts No energy hazard at operator accessible SELV interfaces (RS-232, USB, network port,

EPO connector).

P

Test by inspection ........................................... : P

Test with test finger (Figure 2A) ...................... : P

Test with test pin (Figure 2B) .......................... : P

Test with test probe (Figure 2C) ..................... : N/A

2.1.1.2/RD Battery compartments No TNV provided. N/A

2.1.1.3/RD Access to ELV wiring No ELV wiring in operator accessible area.

N/A

Working voltage (Vpeak or Vrms); minimum distance through insulation (mm)

(see appended table 5.7)

2.1.1.4/RD Access to hazardous voltage circuit wiring No internal wiring is accessible in operator access areas.

P

2.1.1.5/RD Energy hazards ............................................... : No energy hazard in operator access area.

N/A

2.1.1.6/RD Manual controls No manual controls. N/A

2.1.1.7/RD Discharge of capacitors in equipment No risk of electrical shock. P


IEC 62040-1


Measured voltage (V); time-constant (s) .......... : < 1s, refer to appended table 5.1.1

2.1.1.8/RD Energy hazards – d.c. mains supply a.c. mains supply N/A

a) Capacitor connected to the d.c. mains supply .. : N/A

b) Internal battery connected to the d.c. mains supply .............................................................. :

N/A

2.1.1.9/RD Audio amplifiers ............................................... : No audio amplifiers. N/A

5.1.2 2.1.1.5 c) /RD

Protection for UPS intended to be used in service access areas

Hazardous voltage be guarded so that unintentional contact with bare parts during service operations.

P

Hazardous energy level N/A

5.1.3 2.1.1.5 c) /RD

Protection for UPS intended to be used in restricted access areas

N/A

Hazardous energy level N/A

5.1.4 Backfeed protection For fixed installation UPS, Backfeed protection is provided internally to the UPS in the a.c. input line, the requirement is applicable

P

Shock hazard after de-energization of a.c. input for UPS

N/A

Measured voltage (V); time-constant (s) .......... : N/A

Description of the construction ........................ : N/A

5.1.5 Emergency switching device The RS232 port can be used as an RPO terminal to the switch will trigger the control circuit to shut down the PSDR board to prevent further supply to the load by UPS in any mode of operation. A switch will be added on the output side as an EPO switch also, which is specified in the installation manual.

P

5.2 Requirements for auxiliary circuits P

5.2.1 2.2/RD

Safety extra low voltage circuit - SELV Evaluated for all models with USB,RS232 port and EPO port.

P

2.2.1/RD General requirements All SELV circuits within limits. P


IEC 62040-1


2.2.2/RD Voltages under normal conditions (V) ............. : 42.4 Vpk or 60 Vdc are not exceeded in SELV circuits under normal operation.

P

2.2.3/RD Voltages under fault conditions (V) ................. : 42.4 Vpk or 60 Vdc are not exceeded in SELV circuits under single fault condition.

P

2.2.4/RD Connection of SELV circuits to other circuits .. : To SELV only P

5.2.2 2.3/RD

Telephone network voltage circuits - TNV N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A

2.3.2.4/RD Protection by other constructions .................... : N/A

2.3.3/RD Separation from hazardous voltages N/A

Insulation employed ......................................... :

2.3.4/RD Connection of TNV circuits to other circuits N/A


2.3.5/RD Test for operating voltages generated externally N/A

Test with test probe (Figure 2C) ..................... : N/A

5.2.3 2.4/RD

Limited current circuits N/A

2.4.1/RD General requirements N/A

2.4.2/RD Limit values

Frequency (Hz) ................................................ :

Measured current (mA) .................................... :

Measured voltage (V) ....................................... :

Measured circuit capacitance (nF or µF) ......... :

2.4.3/RD Connection of limited current circuits to other circuits

N/A

5.2.4 3.5/RD

External signalling circuits N/A

3.5.1/RD General requirements N/A

3.5.2/RD Types of interconnection circuits ..................... : N/A

3.5.3/RD ELV circuits as interconnection circuits N/A


IEC 62040-1


3.5.4/RD Data ports for additional equipment No data ports. N/A

5.2.5 2.5/RD

Limited power source N/A

a) Inherently limited output N/A

b) Impedance limited output N/A

c) Regulating network limited output under normal operating and single fault condition

N/A

d) Overcurrent protective device limited output N/A

Max. output voltage (V), max. output current (A), max. apparent power (VA) ............................... :

Current rating of overcurrent protective device (A)

5.3 Protective earthing and bonding P

5.3.1 General P

2.6/RD Provisions for earthing and bonding See below. P

2.6.1/RD Protective earthing Reliable connection of relevant conductive parts to the PE terminal via green/yellow insulated wires.

P

2.6.2/RD Functional earthing Functional earthing on PCB board is separated by basic

insulation from primary circuit.

P

2.6.3/RD Protective earthing and protective bonding conductors

See below P

2.6.3.1/RD General See subclause 2.6.3.3 P

2.6.3.2/RD Size of protective earthing conductors Rated current see marking plate on page 2. Maximum:External conductors for earthing will be fixed on the metal enclosure directly by studs with diameter=6mm.

P

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

The size 6AWG for 10K of protective earthing conductor shall be selected according to installation manual.

2.6.3.3/RD Size of protective bonding conductors Evaluated by subclause 2.6.3.4, See appended table 2.6.3.4/RD for details.

P

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

Protective current rating (A), cross-sectional area (mm2), AWG ............................................ :


IEC 62040-1


2.6.3.4/RD Resistance of earthing conductors and their

terminations; resistance (), voltage drop (V), test current (A), duration (min) ......................... :

See appended table 5.3.1 and 2.6.3.4/RD.

P

2.6.3.5/RD Colour of insulation .......................................... : All bonding conductors provided with Green and Yellow insulation.

P

2.6.4/RD Terminals See below. P

2.6.4.1/RD General P

2.6.4.2/RD Protective earthing and bonding terminals See below. P

Rated current (A), type, nominal thread diameter (mm) ................................................................. :

Rated current see marking plate on page 2. Earth conductors will be fixed on screw terminal by lug with screw diameter=6mm

2.6.4.3/RD Separation of the protective earthing conductor from protective bonding conductors

Separate terminals (stud) used

for protective bonding to

enclosure.

P

2.6.5/RD Integrity of protective earthing See below. P

2.6.5.1/RD Interconnection of equipment This unit and External battery model has it's own earthing connection. Connection for outputs and battery supply have their own earth connections which are mounted on the internal

metal enclosure.

P

2.6.5.2/RD Components in protective earthing conductors and protective bonding conductors

No such components provided in the protective earthing or bonding conductors.

N/A

2.6.5.3/RD Disconnection of protective earth It is not necessary to disconnect earthing except for the removing of the earthed parts itself.

P

2.6.5.4/RD Parts that can be removed by an operator No parts are intended to be

removed for operator. N/A

2.6.5.5/RD Parts removed during servicing It is not necessary to disconnect earthing except for the removal of the earthed part itself, as 2.6.5.3/RD

P

2.6.5.6/RD Corrosion resistance All safety earthing connections in compliance with Annex J.

P

2.6.5.7/RD Screws for protective bonding Protective bonding conductors connected to metal chassis by lug with screw diameter=4mm

P


IEC 62040-1


2.6.5.8/RD Reliance on telecommunication network or cable distribution system

N/A

5.3.2 2.6.1/RD

Protective earthing Reliable connection of relevant conductive parts to the PE terminal via green/yellow

insulated wires.

P

2.10/RD Clearances, creepage distances and distances through insulation

P

4.2/RD Mechanical strength P

5.2/RD Electric strength P

5.3.3 Protective bonding Metal enclosure and bonding

conductors are provided.

P

5.4 AC and d.c. power isolation P

5.4.1 General See below P

3.4/RD Disconnection from the mains supply P

3.4.1/RD General requirement See below P

3.4.2/RD Disconnect devices Input breaker provided P

3.4.3/RD Permanently connected equipment See above P

3.4.4/RD Parts which remain energized Adequate protection provided to service personnel during backup mode.

P

3.4.5/RD Switches in flexible cords None provided. N/A

3.4.6/RD Number of poles - single-phase and d.c. equipment

P

3.4.7/RD Number of poles - three-phase equipment Single phase equipment. N/A

3.4.8/RD Switches as disconnect devices Input breaker provided N/A

3.4.9/RD Plugs as disconnect devices Permanently connected equipment

N/A

3.4.10/RD Interconnected equipment SELV circuits connect only to SELV circuits and Hazardous Voltage circuits to Hazardous circuits.

P

3.4.11/RD Multiple power sources EUT receives power from the AC mains and - in case of AC mains failure - from the built-in batteries or external battery cabinet

N/A

5.4.2 Disconnect devices Input breaker as disconnect device

P


IEC 62040-1


5.5 Overcurrent and earth fault protection P

5.5.1 General P

2.7.3/RD Short-circuit backup protection P

2.7.4/RD Number and location of protective devices ........ : Over current protection by Input breakers. Protection devices in the building installation can be considered to provide sufficient protection against earth faults.

P

2.7.5/RD Protection by several devices Only one protection device provided.

N/A

2.7.6/RD Warning to service personnel .......................... : N/A

5.5.2 Basic requirements Protective devices in the building installations provided with input breaker.

P

5.5.3 Battery circuit protection Battery fuse provided P

5.5.3.1 Overcurrent and earth fault protection See below. P

5.5.3.2 Location of protective device The fuses are directly located behind the supply wire of the batteries inside the UPS.

The charger circuit is located in front of the fuse(s). For the charger circuit there are no hazardous conditions under any simulated fault conditions (see appended table 5.5 and 8.3).

P

5.5.3.3 Rating of protective device (see appended table 5.5 and 8.3)

P

5.3.1/RD Protection against overload and abnormal operation

(see appended table 5.5 and 8.3)

P

5.6 Protection of personnel – Safety interlocks P

5.6.1 Operator protection N/A

2.8/RD Safety interlocks N/A

2.8.1/RD General principles N/A

2.8.2/RD Protection requirements N/A

2.8.3/RD Inadvertent reactivation N/A

2.8.4/RD Fail-safe operation N/A

2.8.5/RD Moving parts N/A

2.8.6/RD Overriding N/A


IEC 62040-1


2.8.7/RD Switches and relays N/A

2.8.7.1/RD Contact gaps (mm) .......................................... : N/A

2.8.7.2/RD Overload test N/A

2.8.7.3/RD Endurance test N/A

2.8.7.4/RD Electric strength test N/A

2.8.8/RD Mechanical actuators N/A

5.6.2 Service person protection No adjustments or measurements inside the equipment are necessary while the unit is energized.

P

5.6.2.1 Introduction N/A

5.6.2.2 Covers N/A

5.6.2.3 Location and guarding of parts N/A

5.6.2.4 Parts on doors N/A

5.6.2.5 Component access N/A

2.8.3/RD Inadvertent reactivation N/A

5.6.2.6 Moving parts N/A

5.6.2.7 Capacitor banks N/A

5.6.2.8 Internal batteries Risk of short-circuiting minimized by design of used battery source and corresponding terminals and wiring methods used.

P

5.7 2.10/RD

Clearances, creepage distances and distances through insulation P

2.10.1/RD General See 2.10.3, 2.10.4 and 2.10.5. P

2.10.1.1/RD Frequency ....................................................... : Considered P

2.10.1.2/RD Pollution degrees ............................................ : 2 P

2.10.1.3/RD Reduced values for functional insulation Considered P

2.10.1.4/RD Intervening unconnected conductive parts Considered P

2.10.1.5/RD Insulation with varying dimensions Insulation kept homogenous. N/A

2.10.1.6/RD Special separation requirements N/A

2.10.1.7/RD Insulation in circuits generating starting pulses No such circuit. N/A

2.10.2/RD Determination of working voltage P


IEC 62040-1


2.10.2.1/RD General The rms and the peak voltage were measured with unit connected to a 230V TN power system.

The input neutral and secondary minus pole were connected during measurement.

Pollution Degree 2 and Overvoltage Category II considered.

P

2.10.2.2/RD RMS working voltage See above. P

2.10.2.3/RD Peak working voltage See above. P

2.10.3/RD Clearances See below and advantage of annex G is not considered.

P

2.10.3.1/RD General Considered. P

2.10.3.2/RD Mains transient voltages P

a) AC mains supply ......................................... : See page 2 for details P

b) Earthed d.c. mains supplies ........................ : N/A

c) Unearthed d.c. mains supplies .................... : N/A

d) Battery operation ......................................... : N/A

2.10.3.3/RD Clearances in primary circuits (see appended table 5.7) P

2.10.3.4/RD Clearances in secondary circuits Sub-clause 5.3.4 considered. P

2.10.3.5/RD Clearances in circuits having starting pulses N/A

2.10.3.6/RD Transients from a.c. mains supply .................. : Normal transient voltage considered (overvoltage category II for primary circuit).

N/A

2.10.3.7/RD Transients from d.c. mains supply .................. : N/A

2.10.3.8/RD Transients from telecommunication networks and cable distribution systems ........................ :

N/A

2.10.3.9/RD Measurement of transient voltage levels N/A

a) Transients from a mains supply N/A

For an a.c. mains supply ................................. : N/A

For a d.c. mains supply ................................... : N/A

b) Transients from a telecommunication network . : N/A

2.10.4/RD Creepage distances P

2.10.4.1/RD General P

2.10.4.2/RD Material group and comparative tracking index P


IEC 62040-1


CTI tests ........................................................... : Material group IIIb is assumed to be used.

2.10.4.3/RD Minimum creepage distances (see appended table 5.7) P

2.10.5 /RD Solid insulation P

2.10.5.1/RD General See below. P

2.10.5.2/RD Distances through insulation (see appended table 5.8) P

2.10.5.3/RD Insulating compound as solid insulation N/A

2.10.5.4/RD Semiconductor devices Approved optocoupler used P

2.10.5.5/RD Cemented joints No such construction. N/A

2.10.5.6/RD Thin sheet material – General Insulation tape provided in isolation transformers:

TX1 transformer on RS232 board provides reinforced or double insulation between primary and secondary

P

2.10.5.7/RD Separable thin sheet material Polyester tape used in transformer TX1.

P

Number of layers (pcs) .................................... : 3

2.10.5.8/RD Non-separable thin sheet material N/A

2.10.5.9/RD Thin sheet material – standard test procedure N/A

Electric strength test

2.10.5.10 /RD

Thin sheet material – alternative test procedure P

Electric strength test (see appended table 6.8.2)

2.10.5.11 /RD

Insulation in wound components Transformer TX1 complies to 2.10.5.7

P

2.10.5.12 /RD

Wire in wound components P

Working voltage .............................................. : N/A

a) Basic insulation not under stress ................ : N/A

b) Basic, supplementary, reinforced insulation : See sub-clause 2.10.5.11. P

c) Compliance with Annex U ........................... : N/A

Two wires in contact inside wound component;

angle between 45 and 90 ............................. :

N/A

2.10.5.13 /RD

Wire with solvent-based enamel in wound components

No such construction. N/A


Routine test N/A


IEC 62040-1


2.10.5.14 /RD

Additional insulation in wound components No such construction. N/A

Working voltage .............................................. : N/A

- Basic insulation not under stress .................. : N/A

- Supplementary, reinforced insulation ........... : N/A

2.10.6/RD Construction of printed boards See below. P

2.10.6.1/RD Uncoated printed boards (see appended table 5.7) P

2.10.6.2/RD Coated printed boards No coated printed boards. N/A

2.10.6.3/RD Insulation between conductors on the same inner surface of a printed board

No multi-layer PCBs provided. N/A

2.10.6.4/RD Insulation between conductors on different layers of a printed board

No multi-layer PCBs provided. N/A

Distance through insulation N/A

Number of insulation layers (pcs) ................... : Single layer PCB N/A

2.10.7/RD Component external terminations (see appended table 5.7) P

2.10.8/RD Tests on coated printed boards and coated components

No such boards and components

N/A

2.10.8.1/RD Sample preparation and preliminary inspection N/A

2.10.8.2/RD Thermal conditioning N/A

2.10.8.3/RD Electric strength test N/A

2.10.8.4/RD Abrasion resistance test N/A

2.10.9/RD Thermal cycling N/A

2.10.10/RD Test for Pollution Degree 1 environment and insulating compound

Pollution Degree 2 N/A

2.10.11/RD Tests for semiconductor devices and cemented joints

Opto-couplers are certified components, no additional testing performed.

P

2.10.12/RD Enclosed and sealed parts No hermetically sealed component.

N/A

6 Wiring, connections and supply P

6.1 General P

6.1.1 Introduction P

3.1/RD General P


IEC 62040-1


3.1.1/RD Current rating and overcurrent protection All internal wires are UL

recognized wiring which is PVC insulated and rated:VW-1, 105 °C, 300 V

Internal wiring gauge is suitable for current intended to be carried.

Internal wiring for primary

power distribution protected

against overcurrent by circuit

breaker in installation system.

P

3.1.2/RD Protection against mechanical damage All internal wiring internal to the equipment is adequately secured to prevent mechanical damage.

P

3.1.3/RD Securing of internal wiring All internal wiring internal to the equipment is adequately secured.

P

3.1.4/RD Insulation of conductors The insulation of the individual

conductors is suitable for the

application and the working

voltage.

P

3.1.5/RD Beads and ceramic insulators Not used. N/A

3.1.6/RD Screws for electrical contact pressure

Electrical and earthing connections engage 2 or more complete threads into metal. Earthing terminal secured by spring washer and plain washer.

P

3.1.7/RD Insulating materials in electrical con Only one supply connection provided nections

All current carrying and safety

earthing connections are metal

to metal.

P

3.1.8/RD Self-tapping and spaced thread screws Not used. N/A

3.1.9/RD Termination of conductors No self-tapping screws are used.

N/A

10 N pull test No risk of stranded conductors coming loose.

N/A

3.1.10/RD Sleeving on wiring Sleeving used as supplementary insulation on internal wiring is retained by

positive means.

N/A

6.1.2 Dimensions and rating of busbars and insulated conductors

N/A


IEC 62040-1


6.2 Connection to power P

6.2.1 General provisions for connection to power P

3.2.2/RD Multiple supply connections Clearly marked terminals for

input, separate connector for

external battery cabinet. No

parts are accessible to operator

P

3.2.3/RD Permanently connected equipment Terminals for permanent

connection to supply. P

Number of conductors, diameter of cable and conduits (mm) ................................................. :

The size 6AWG for 10K of protective earthing conductor shall be selected according to installation manual.

P

3.2.4/RD Appliance inlets Not used N/A

3.2.5/RD Power supply cords No power supply cord is

supplied N/A

3.2.5.1/RD AC power supply cords N/A

Type ................................................................ :

Rated current (A), cross-sectional area (mm²), AWG ................................................................ :

3.2.5.2/RD DC power supply cords N/A

3.2.6/RD Cord anchorages and strain relief N/A

Mass of equipment (kg), pull (N) .................... :

Longitudinal displacement (mm) ..................... :

3.2.7/RD Protection against mechanical damage N/A

3.2.8/RD Cord guards N/A

Diameter or minor dimension D (mm); test mass (g) .................................................................... :

Radius of curvature of cord (mm) .................... :

6.2.2 Means of connection ....................................... : Terminals used for permanent

connection to the supply

P

More than one supply connection ................... : Only one supply connection

provided

N/A

6.3 Wiring terminals for external power conductors P

3.3/RD Wiring terminals for connection of external conductors

See below P

3.3.1/RD Wiring terminals Each input connection and output with separate terminals

of same type.

P


IEC 62040-1


3.3.2/RD Connection of non-detachable power supply cords

N/A

3.3.3/RD Screw terminals Approved terminal block used. P

3.3.4/RD Conductor sizes to be connected Conductor size will be connected according to

installation manual.

P

Rated current (A), cord/cable type, cross-sectional area (mm2) ....................................... :

Rating see marking plate on

page 2,3，insulated cable

6AWG for 10K will be used.

P

3.3.5/RD Wiring terminal sizes See below P

Rated current (A), type, nominal thread diameter (mm) ................................................................ :

ISO type M6, screw terminal

used.

3.3.6/RD Wiring terminal design P

3.3.7/RD Grouping of wiring terminals P

3.3.8/RD Stranded wire N/A

7 Physical requirements P

7.1 Enclosure Metal enclosure not used to carry current. Metal enclosure completely enclosing

hazardous parts.

P

7.2 4.1/RD

Stability P

Angle of 10 The UPS does not overturn P

Test force (N) .................................................. : See above N/A

7.3 4.2/RD

Mechanical strength P

4.2.1/RD General Tests performed and passed. Results see below. After tests, unit complied with the requirements of sub-clauses 2.1.1/RD, 2.6.1/RD and 2.10/RD.

P

4.2.2/RD Steady force test, 10 N 10N applied to all components other than enclosure.

P

4.2.3/RD Steady force test, 30 N No such compartments. Battery compartment not operator access area.

N/A


IEC 62040-1


4.2.4/RD Steady force test, 250 N 250N applied to outer enclosure, plastic cover and fan guard. No energy or other hazards.

P

4.2.5/RD Impact test No hazard as result from steel ball impact test for outer enclosure, plastic cover and fan guard.

P

Fall test No safety as result from steel ball fall test.

P

Swing test No safety as result from steel ball fall test..

P

4.2.6/RD Drop test; height (mm) .................................... : N/A

4.2.7/RD Stress relief test Metal enclosure P

4.2.8/RD Cathode ray tubes No CRT in the unit. N/A

Picture tube separately certified ...................... : N/A

4.2.9/RD High pressure lamps No high pressure lamp provided.

N/A

4.2.10/RD Wall or ceiling mounted equipment; force (N) . : N/A

7.4 Construction details P

7.4.1 Introduction P

4.3.1/RD Edges and corners All edges and corners are rounded.

P

4.3.2/RD Handles and manual controls; force (N) .......... : No handles or manual controls provided. No axial pull applied to push button.

N/A

4.3.3/RD Adjustable controls No adjustable controls provided

N/A

4.3.4/RD Securing of parts Mechanical fixings in such a way designed that they will withstand mechanical stress occurring in normal use.

P

4.3.5/RD Connection by plugs and sockets . N/A

4.3.7/RD Heating elements in earthed equipment No heating elements provided. N/A

4.3.11/RD Containers for liquids or gases No Containers for liquids or gases provided.

N/A

4.4/RD Protection against hazardous moving parts N/A

4.4.1/RD General P

4.4.2/RD Protection in operator access areas ............... : Fan provided with finger guard.

P


IEC 62040-1


4.4.3/RD Protection in restricted access locations ......... : Not intended for RAL. N/A

4.4.4/RD Protection in service access areas Fan does not present a hazard in service access areas.

P

4.5/RD Thermal requirements See clause 7.7 P

4.5.1/RD General P

4.5.2/RD Temperature tests P

Normal load condition per Annex L ................. : Equipment loaded with rated output power.

4.5.3/RD Temperature limits for materials (see appended table 7.7) P

4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat .......................... : (see appended table 7.4) P

7.4.2 Openings (See appended table 7.4.2) P

7.4.3 Gas Concentration For the ventilation of the lead-acid battery refer to table M4

P

7.4.4 Equipment movement castors provided. P

7.5 4.7/RD

Resistance to fire P

4.7.1/RD Reducing the risk of ignition and spread of flame See below P

Method 1, selection and application of components wiring and materials

(see appended table 7.5) P

Method 2, application of all of simulated fault condition tests

(see appended table 7.5) N/A

4.7.2/RD Conditions for a fire enclosure P

4.7.2.1/RD Parts requiring a fire enclosure

With having the following components:

1. Components in primary circuits

2. Insulated wiring

3. Semiconductor devices,

transistors, diodes, integrated circuits 4. Resistors, capacitors,

inductors

The fire enclosure is required.

P

4.7.2.2/RD Parts not requiring a fire enclosure N/A

4.7.3/RD Materials P

4.7.3.1/RD General See below P

4.7.3.2/RD Materials for fire enclosures metal enclosure. P


IEC 62040-1


4.7.3.3/RD Materials for components and other parts outside fire enclosures

See sub-clause 4.7.2/RD P

4.7.3.4/RD Materials for components and other parts inside fire enclosures

Internal components except small parts are V-2, HF-2 or better.

P

4.7.3.5/RD Materials for air filter assemblies No air filter assemblies provided.

N/A

4.7.3.6/RD Materials used in high-voltage components No high voltage provided. N/A

7.6 Battery location P

7.6.1 Battery location and installation The internal batteries are not allowed to be accessible to operator and maintained by qualified person only. The batteries are connected by connector (no necessary tightening).

P

7.6.2 Accessibility and maintainability No requirements declared by the battery manufacturer,

N/A

7.6.3 Distance The temperature of the electrolyte and the gas emission are within the limits of this standard.

P

7.6.4 Case insulation No Ni-Cd battery used inside. N/A

7.6.5 Wiring The protection of connection wiring complies with subclause 3/RD.

P

7.6.6 Electrolyte spillage Sealed maintenance free batteries provided with an unlikely emission of electrolyte.

P

7.6.7 Ventilation For the ventilation of the lead-acid battery refer to table M.

P

7.6.8 Charging voltage See appended table 8.3. P

7.7 Temperature rise P

4.5/RD Thermal requirements P

4.5.1/RD General P

4.5.2/RD Temperature tests P

Normal load condition per Annex L ................. : Equipment loaded with rated output current.

4.5.3/RD Temperature limits for materials (see appended table 7.7) P


IEC 62040-1


4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat .......................... : (see appended table 7.4) P

8 Electrical requirements and simulated abnormal conditions P

8.1 General provisions for earth leakage P

5.1.1/RD General P

5.1.7/RD Equipment with touch current exceeding 3,5 mA Leakage current <5% of input current for this permanently connected equipment. Warning label used. See appended table for details

P

8.2 5.2/RD

Electric strength P

5.2.1/RD General (see appended table 8.2) P

5.2.2/RD Test procedure (see appended table 8.2) P

8.3 Abnormal operating and fault conditions P

8.3.1 General P

5.3.1/RD Protection against overload and abnormal operation

(see appended table 8.3) P

5.3.2/RD Motors No motors provided, other than a certified fan, no additional testing required.

N/A

5.3.3/RD Transformers (see appended Annex C) P

5.3.4/RD Functional insulation ........................................ : By short-circuited, results see appended table5.5 and 8.3.

P

5.3.5/RD Electromechanical components No electromechanical component (except for approved relays) provided.

P

5.3.9/RD Compliance criteria for abnormal operating and fault conditions

No fire propagated beyond the equipment. No molten metal was emitted. Electric strength tests from primary to SELV and primary to PE were passed.

P

8.3.2 Simulation of faults results see appended table5.5 and 8.3.

P

8.3.3 Conditions for tests results see appended table5.5 and 8.3.

P


IEC 62040-1


9 6/RD

Connection to telecommunication networks N/A

6.1/RD Protection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment

N/A

6.1.1/RD Protection from hazardous voltages N/A

6.1.2/RD Separation of the telecommunication network from earth

N/A

6.1.2.1/RD Requirements N/A

Supply voltage (V) ........................................... :

Current in the test circuit (mA) ...................... :

6.1.2.2/RD Exclusions ....................................................... : N/A

6.2/RD Protection of equipment users from overvoltages on telecommunication networks N/A

6.2.1/RD Separation requirements N/A

6.2.2/RD Electric strength test procedure N/A

6.2.2.1/RD Impulse test N/A

6.2.2.2/RD Steady-state test N/A

6.2.2.3/RD Compliance criteria N/A

6.3/RD Protection of the telecommunication wiring system from overheating N/A

Max. output current (A) ................................... :

3.5/RD Interconnection of equipment P

3.5.1/RD General requirements See below. P

3.5.2/RD Types of interconnection circuits ..................... : SELV to SELV and Hazardous Voltage to Hazardous Voltage.

P

3.5.3/RD ELV circuits as interconnection circuits No ELV circuits provided as interconnection circuits.

N/A

3.5.4/RD Data ports for additional equipment No data ports. N/A

2.1.3/RD Protection in restricted access locations Equipment not intended for installation in restricted access locations

N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A

2.3.2.4/RD Protection by other constructions .................... : N/A


IEC 62040-1


2.3.3/RD Separation from hazardous voltages N/A


2.3.4/RD Connection of TNV circuits to other circuits N/A


2.3.5/RD Test for operating voltages generated externally N/A

2.6.5.8/RD Reliance on telecommunication network or cable distribution system

N/A

2.10.3.3/RD Clearances in primary circuits See appended table 5.7. P

2.10.3.4/RD Clearances in secondary circuits See appended table 5.7. P

2.10.4/RD Creepage distances N/A

2.10.4.1/RD General N/A

2.10.4.2/RD Material group and comparative tracking index N/A

CTI tests ........................................................... :

2.10.4.3/RD Minimum creepage distances N/A

M/RD ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS No telephone ringing signals generated.

N/A

M.1/RD Introduction N/A

M.2 /RD Method A N/A

M.3/RD Method B N/A

M.3.1/RD Ringing signal N/A

M.3.1.1/RD Frequency (Hz) ............................................... :

M.3.1.2/RD Voltage (V) ...................................................... :

M.3.1.3/RD Cadence; time (s), voltage (V) ........................ :

M.3.1.4/RD Single fault current (mA) ................................. :

M.3.2/RD Tripping device and monitoring voltage .......... : N/A

M.3.2.1/RD Conditions for use of a tripping device or a monitoring voltage

M.3.2.2/RD Tripping device N/A

M.3.2.3/RD Monitoring voltage (V) ..................................... : N/A

A/RD Annex A, Tests for resistance to heat and fire P

A.1/RD Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)

P

A.1.1/RD Samples ........................................................... :

Wall thickness (mm) ......................................... :


IEC 62040-1


A.1.2/RD Conditioning of samples; temperature (C) ..... : N/A

A.1.3/RD Mounting of samples ....................................... : N/A

A.1.4/RD Test flame (see IEC 60695-11-3) N/A

Flame A, B, C or D .......................................... :

A.1.5/RD Test procedure N/A

A.1.6/RD Compliance criteria N/A

Sample 1 burning time (s) ................................ :



A.2/RD Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg, and for material and components located inside fire enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)

N/A

A.2.1/RD Samples, material ............................................ :

Wall thickness (mm) ......................................... :

A.2.2/RD Conditioning of samples; temperature (°C) ..... : N/A

A.2.3/RD Mounting of samples ....................................... : N/A

A.2.4/RD Test flame (see IEC 60695-11-4) N/A

Flame A, B or C ............................................... :


A.2.6/RD Compliance criteria N/A




A.2.7/RD Alternative test acc. to IEC 60695-11-5, cl. 5 and 9

N/A




A.3/RD Hot flaming oil test (see 4.6.2/RD) N/A

A.3.1/RD Mounting of samples N/A


A.3.3/RD Compliance criterion N/A

B/RD Annex B, Motor tests under abnormal conditions N/A

B.1/RD General requirements N/A

Position ............................................................ :


IEC 62040-1


Manufacturer ................................................... :

Type ................................................................ :

Rated values .................................................. :

B.2/RD Test conditions N/A

B.3/RD Maximum temperatures N/A

B.4/RD Running overload test N/A

B.5/RD Locked-rotor overload test N/A

Test duration (days) ........................................ :

Electric strength test: test voltage (V) ............. :

B.6/RD Running overload test for d.c. motors in secondary circuits

N/A

B.6.1/RD General N/A

B.6.2/RD Test procedure N/A

B.6.3/RD Alternative test procedure N/A

B.6.4/RD Electric strength test; test voltage (V) ............. : N/A

B.7/RD Locked-rotor overload test for d.c. motors in secondary circuits

N/A

B.7.1/RD General N/A

B.7.2/RD Test procedure N/A

B.7.3/RD Alternative test procedure N/A

B.7.4/RD Electric strength test; test voltage (V) ............. : N/A

B.8/RD Test for motors with capacitors N/A

B.9/RD Test for three-phase motors N/A

B.10/RD Test for series motors N/A

Operating voltage (V) ...................................... :

C/RD Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD) P

Position ............................................................ : TX1 on RS232 and USB board (reinforced insulation)

Manufacturer ................................................... : See appended table 4.5

Type ................................................................ : See appended table 4.5

Rated values .................................................. : Class B

Method of protection ........................................ : Circuit design

C.1/RD Overload test See appended table 5.5 and 8.3.

P

C.2/RD Insulation See appended table C.2. P


IEC 62040-1


Protection from displacement of windings ....... : See appended table C.2. P

D/RD Annex D, Measuring instruments for touch current tests (see 5.1.4/RD) P

D.1/RD Measuring instrument P

D.2/RD Alternative measuring instrument N/A

E/RD Annex E, Temperature rise of a winding (see 1.4.13/RD) N/A

F/RD Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex G/RD)

P

G/RD Annex G, Alternative method for determining minimum clearances N/A

G.1/RD Clearances N/A

G.1.1/RD General N/A

G.1.2/RD Summary of the procedure for determining minimum clearances N/A

G.2/RD Determination of mains transient voltage (V) N/A

G.2.1/RD AC mains supply ............................................. : N/A

G.2.2/RD Earthed d.c. mains supplies ............................ : N/A

G.2.3/RD Unearthed d.c. mains supplies ........................ : N/A

G.2.4/RD Battery operation ............................................. : N/A

G.3/RD Determination of telecommunication network transient voltage (V) ........................................ :

N/A

G.4/RD Determination of required withstand voltage (V) N/A

G.4.1/RD Mains transients and internal repetitive peaks : N/A

G.4.2/RD Transients from telecommunication networks . : N/A

G.4.3/RD Combination of transients N/A

G.4.4/RD Transients from cable distribution systems N/A

G.5/RD Measurement of transient voltages (V) N/A

a) Transients from a mains supply N/A

For an a.c. mains supply N/A

For a d.c. mains supply N/A

b) Transients from a telecommunication network N/A

G.6/RD Determination of minimum clearances ............ : N/A

H Annex H, Guidance on protection against ingress of water and foreign objects (see IEC 60529)

N/A


IEC 62040-1


I Annex I, Backfeed protection test N/A

I.1 General For fixed installation UPS, Backfeed protection is provided internally to the UPS in the a.c. input line, the

requirement is applicable

N/A

I.2 Test for pluggable UPS N/A

I.3 Test for permanently connected UPS N/A

I.4 Load-induced change of reference potential N/A

I.5 Solid-state backfeed protection (see clause 7.1-7.5 of IEC 62040-2 and clause 7.1-7.2 of IEC 62040-3)

N/A

J/RD Annex J, Table of electrochemical potentials (see 2.6.5.6/RD) P

Metal(s) used ................................................... : Ring-type lug, Screw and spring washer, steel with Zn plating. Enclosure is made of mild steel.

K/RD Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD) N/A

K.1/RD Making and breaking capacity N/A

K.2 /RD Thermostat reliability; operating voltage (V) ... : N/A

K.3/RD Thermostat endurance test; operating voltage (V) .................................................................... :

N/A

K.4/RD Temperature limiter endurance; operating voltage (V) ....................................................... :

N/A

K.5/RD Thermal cut-out reliability N/A

K.6/RD Stability of operation N/A

L Annex L, Reference loads P

L.1 General P

L.2 Reference resistive load N/A

L.3 Reference inductive-resistive load Worst case power factors as specified by the manufacturer maintained during the relevant tests.

P

L.4 Reference capacitive-resistive loads N/A

L.5 Reference non-linear load N/A

L.5.1 Test method N/A


IEC 62040-1


L.5.2 Connection of the non-linear reference load

M Annex M, Ventilation of battery compartments P

M.1 General P

M.2 Normal conditions See appended table M P

M.3 Blocked conditions P

M.4 Overcharge conditions P

N Annex N, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3)

N/A

U/RD Annex U, Insulated winding wires for use without interleaved insulation (see 2.10.5.4/RD)

N/A

V/RD Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD) P

V.1/RD Introduction P

V.2/RD TN power distribution systems P

Page 42 of 66 Report No.

LVD-20150105001D

4.3 TABLE: list of critical components P

object/part No. manufacturer/ trademark

type/model technical data standard mark(s) of conformity

1.

Whole unit

Input Breaker Interchangeable

Interchangeable 3P 40A/250Vac

UL 1077 UL

Input Breaker(bypass input)

Interchangeable

Interchangeable 1P 63A/250VAC

UL 1077 UL

Neutral switch Interchangeable

Interchangeable 100A,250VAC UL 508 UL

Maintenance switch

Interchangeable

Interchangeable 690Vac 63A IEC/EN 60898-1 TUV/VDE

Terminal block

Interchangeable

Interchangeable 76A, 500V UL 60947-1 IEC/EN 60947-7- 1

UL

VDE

FAN Interchangeable

Interchangeable 12VDC,0.98A IEC/EN 60950-1, UL 507

TUV UL

Metal enclosure Interchangeable

Interchangeable 1.2mm min. thickness

-- Test in appliance

Airflow sheet Interchangeable

Interchangeable Min. 0.15mm, V-0

UL UL

Front panel SABIC C2950 2.5MM，V-1 UL94 UL E207780

(Alternative) CHIMEI PA-765A(+) 2.5MM, V-1 UL94 UL E56070

Battery YUASA BATTERY

(GUANGDONG) CO LTD

NPW36-12 12V 36W UL1989 UL MH29616

PCB Interchangeable

Interchangeable Min V-1, 130°

C

UL 94 UL

IP EMI&MOV Board

Gas Tube (GAS1-5)

Interchangeable

Interchangeable 600VDC UL 497 UL

MOV MOV1-MOV7, MOV9,10, MOV13-16

Interchangeable

Interchangeable 510V 1W

UL1449/UL 1414 IEC 61051-1 IEC 61051-1-2 IEC 61051-2-2

UL VDE

MOV MOV8,MOV11,MOV12

Interchangeable

Interchangeable 465V

UL1449/UL 1414 IEC 61051-1 IEC 61051-1-2 IEC 61051-2-2

UL VDE

Fuse (F4-19) Interchangeable

Interchangeable 2.5A145℃ IEC/EN 60127-2;

UL60691 VDE UL

http://ulstandardsinfonet.ul.com/scopes/scopes.asp?fn=60947-1.html


LVD-20150105001D

X-capacitor

（ C1,C3,C6,C0

01,C003,C005,

C008,C011）

Interchangeable

Interchangeable 2.2uF 275V IEC/EN 60384-14 UL1414&UL1283

UL VDE

Y2-capacitor C101-110

Interchangeable

Interchangeable 10nF, 250Vac

IEC/EN 60384-14 VDE

Fuse F1-3

LITTELFUSE INC

314030 30A250Vac125VdcFAST

UL 248-1 UL

Choke L1 Lianzheng 082-18345 130°C -- Test in appliance

INV board

CT1 Lianzheng 080-20448 130°C -- Test in appliance

CT2 Lianzheng 080-20635 130°C -- Test in appliance

HCT1 Lianzheng 080-25024 130°C -- Test in appliance

L1 Lianzheng 082-18322 130°C -- Test in appliance

Relay (RY5,6) Interchangeable

Interchangeable 12V 30A 277V 2C

-- UL

O/P EMI Board

X-capacitor

（C1,C2）

Interchangeable

Interchangeable 2.2uF 275V IEC/EN 60384-14 UL1414&UL1283

UL E186475 VDE 119119

Y-capacitor ,(C3,4,5,6)

Interchangeable

Interchangeable 10nF,250VAC IEC/EN 60384-14 VDE 40008013

Charger Board

Fuse(F1) Interchangeable

Interchangeable 25A,500V FAST

UL 248 UL E10480

Fuse(F2)

Interchangeable

Interchangeable 15A 250Vac UL 248 UL E19180

Transformer (TX1)

Lianzheng 080-40013 130°C -- Test in appliance

Transformer (TX2)

Lianzheng 080-49175

130°C -- Test in appliance

Transformer (TX3)

Lianzheng 080-44738


CHOKE (L1)

Lianzheng 082-10603


CHOKE (L2)

Lianzheng 082-10211


Photocoupler

（U8,17,30,31）

Interchangeable

Interchangeable

Internal cr>4.0mm, external cr>7.0mm, dti>0.4mm

IEC/EN 60747-5- 2, IEC/EN 60950-1

VDE 40008862

Relay RY1 Interchangeable

Interchangeable 12Vdc,16A 250VAC

-- UL E88991


LVD-20150105001D

PFC-UP board

HCT Transformer (HCT1)

Lianzheng 080-25254 4V/15MA L18P030D15-OP


TX1 Lianzheng 080-49974


Inductor L3,4

Lianzheng 082-18002


L2 Lianzheng 082-10926


L5 Lianzheng 082-13032


Relay (RY1,2) Interchangeable

Interchangeable 12Vdc/40A/277V 1C

UL

Fuse (F1) Interchangeable

Interchangeable 15 A, 500Vac. UL

PFC-DOWN board

HCT Transformer (HCT1,2)

Lianzheng 080-25254 4V/15MA L18P030D15-OP C 105


Inductor L3

Lianzheng 082-18344


Relay (RY1,2,4,5)

Interchangeable

Interchangeable 12Vdc/40A/277V 1C

UL

Relay (RY3) Interchangeable

Interchangeable 12Vdc10A/125Vac

UL

Fuse(F1,2) Interchangeable

Interchangeable 30A,500V FAST

UL 248 UL

CNTL board

CHOKE L1

Lianzheng 082-18002 130°C -- Test in appliance

L2,L3 Lianzheng 082-50051 130°C -- Test in appliance

L4,L7 Lianzheng 082-18150 130°C -- Test in appliance

RS232(COM) board

Photo coupler

(U2-7,9,11,

12,14)

Interchangeable

Interchangeable


IEC/EN 60747-5-2, IEC/EN 60950-1

UL VDE

TRANSFORMER TX1

Lianzheng 080-61036 130°C -- Test in the appliance

L1,L2 Lianzheng 082-51001 130°C -- Test in the appliance

PARALLEL board

CHOKE L10

Lianzheng 082-18150 130°C -- Test in the appliance

Photo coupler

(U1-8) Interchangeable

Interchangeable


IEC/EN 60747-5-2, IEC/EN 60950-1

UL VDE


LVD-20150105001D

Relay

RY1

Interchangeable

Interchangeable 12Vdc 2c -- UL E74321

TX1 Lianzheng 080-42165 130°C -- Test in the appliance

Note(s):

1. An asterisk indicates a mark which assures the agreed level of surveillance

2. Thermal class of insulation system of all relay sources is classified as Class B according to IEC 60085.

3. Transformer sources are identical in design (which includes used materials). Only differences are manufacturer and type designation.

4.6, 1.6.2/RD

TABLE: electrical data (in normal conditions) P

Tested with external battery cabinet with 100Ah empty batteries, loaded with 10kVA, 9kW

fuse # Irated (A) U (V) P (kW) I (A) Ifuse (A) condition/status*

Input breaker

21 397V/50Hz 9020 L1: 20.88 L2: 13.88 L3: 13.97

-- Normal operation at rated load

Input breaker

50 397V/60Hz 9020 L1: 20.99 L2: 13.87 L3: 13.96

-- Same as above

Input breaker

49 230V/50Hz 9030 48.79 -- Same as above

Input breaker

49 230V/60Hz 9010 49.00 -- Normal operation at rated load

Bypass mode

Input breaker

49 230V/50Hz 9030 62.79 -- Same as above

Input breaker

49 230V/60Hz 9012 63.00 -- Normal operation at rated load

Notes: 1. Ifuse (A) data is identical to I(A) in the table.

2. * Represents output voltage setting.

5.1.1 and 2.1.1.7/RD

TABLE: discharge of capacitors in the primary circuit P

Condition calculated

(ms)

measured

(ms)

t u 0V (ms)

Comments

L1N — 320 — Tested at line mode

L2N — 297 —

L3N — 312 —

L1PE — 278 —

L2PE — 287 —

L3PE — 269 —


LVD-20150105001D

L1N — 254 — Tested at bypass mode

L2N — 221 —

L3N — 243 —

L1PE — 256 —

L2PE — 267 —

L3PE — 247 —

Remark:

Input condition: 397Vac/50Hz

Overall capacity:

Discharge resistor: 110k (3x330k in parallel)

5.2.1 and 2.2.2/RD

TABLE: SELV measurement (under normal conditions) N/A

Transformer Location Voltage (max.) (V) Voltage Limitation Component

V peak V d.c.

Note(s): No voltage on secondary side (COMM board) exceeding SELV limits during normal/abnormal operation. No test necessary.

5.2.1 and 2.2.3/RD

TABLE: SELV measurement (under fault conditions) N/A

Location Voltage (max.) (V) Comments

Note(s): No voltage on secondary side (COMM board) exceeding SELV limits during normal/abnormal operation. No test necessary.

5.2.3 and 2.4.2/RD

TABLE: Limited current circuit measurement N/A

Location Voltage (mV)

Current (mA)

Freq. (kHz)

Limit (mA)

Comments

Backfeed protection

Line to Neutral 0.26 0.13 50 0.7 Normal condition on stored energy mode.

Line to GND 0.38 0.19 50 0.7 Normal condition on stored energy mode.

Neutral to GND 0.42 0.21 50 0.7 Normal condition on stored energy mode.

Note(s): Test during battery mode .


LVD-20150105001D

5.2.5 and 2.5/RD

TABLE: Limited power source measurement N/A

Limits Measured Verdict

According to Table 2B/2C (normal condition)

current (in A)

apparent power (in VA)

According to Table 2B/2C (single fault condition)

current (in A)

apparent power (in VA)

Supplementary information:

5.3.1 and 2.6.3.4/RD

TABLE: Resistance of earthing measurement P

Location Resistance measured (m) Comments

I/P earth O/P earth 54 98A, 2 minute

I/P earth metal enclosure 43 98A, 2 minute

O/P earth metal enclosure 64 98A, 2 minute

Note: Tested with 98A per client’s requirement, US deviation considered.

5.5 and 8.3

TABLE: Abnormal operating and fault conditions P

Ambient temperature (°C) ...................................... :

Power source for EUT: Manufacturer, model/type, output rating ........................................................... :

Component No.

Fault Supply voltage

(V)

Test time

Fuse # Fuse current

(A)

Observation

Charger board

Q1 D-S s-c

397

F2 opened，Charger output

shutdown，Charger fail

warning, UPS output normal

Battery reversed

397

F1 opened，Charger output

shutdown，UPS output

normal

TX1 10-13 s-c

397

Q1 damaged, F2 opened, Charger output shutdown, Charger fail warning, UPS output normal

D1 s-c

397

Q2 damaged, F2 opened, Charger output shutdown, Charger fail warning, UPS output normal


LVD-20150105001D

Q21 c-e s-c

397

If M1 is over range, Charger output shutdown , Charger fail warning; if M1 is ok ,system normal

BR1 s-c

397

If Pin1&Pin2 short, Charger fail warning; if charger is operating, short Pin3&Pin4,no abnormal; if charger is static, short Pin3&Pin4, F1 opened

PFC-Down

Q4 s-c 397

S phase fuse opened and UPS transfer to bypass mode, warning signal alarm sounded

Q5 c-d s-c 397

S phase fuse opened and UPS transfer to bypass mode, warning signal alarm sounded

Q4 s-c Battery mode

BAT fuse opened and UPS transfer to bypass mode, warning signal alarm sounded

Q5 c-d s-c Battery mode

BAT fuse opened and UPS transfer to bypass mode, warning signal alarm sounded

R6 o-c 397

UPS transfer to fault mode, output voltage follow bypass, signal alarm sounded continuate

R45 o-c 397


R45 o-c Battery mode


INV Board

Q8 c-e s-c 397 INV IGBT and diode damaged and UPS transfer to bypass mode signal alarm sounded continuate

DC Bus s-c 397 UPS transfer to bypass mode signal alarm sounded continuate

DC Bus s-c Battery mode

UPS transfer to bypass mode signal alarm sounded continuate

Q30 s-c 397 If UPS working with line mode, short Q30, UPS no abnormal , but cut off the UPS ,after 10 minute, turning on the UPS again ,then INV IGBT and diode damaged

Whole Unit


LVD-20150105001D

Output o-l 397 UPS turns to bypass mode and

alarm signals after 5 minutes of

keeping 100%≤Load<110%;

UPS turns to bypass mode and




alarm signals after 2 second of


Output

o-l Battery mode








alarm signals after 2 second of


Output Phase to Neutral

s-c 397 After 150ms,The UPS transfer to fault mode and cut off output, signal alarm sounded continuate

Output Phase to Neutral

s-c Battery mode

After 150ms,The UPS transfer to fault mode and cut off output, signal alarm sounded continuate

Ventilation opening

blocked 397 UPS transfer to fault mode and output voltage follow bypass,

signal alarm sounded continuate

Ventilation opening

blocked Battery mode

UPS transfer to fault mode and output voltage follow bypass,

signal alarm sounded continuate

DC fan

（one of

PSDR）

locked 397 UPS warning (FAN LOCK) until over temperature fault, UPS’S output voltage follow bypass

DC fan

（one of

PSDR）

locked Battery mode

UPS warning (FAN LOCK) until over temperature fault, UPS’S output voltage follow bypass

Note(s): s-c means short-circuit. o-l means overload. O-p means open.

5.7 and 2.10.2/RD

Table: Working voltage measurement N/A

Location RMS voltage (V) Peak voltage (V) Comments

USB and EPO board


LVD-20150105001D

TX1

Pin 3-8 126 224

3-9 133 240

3-10 71 126

Pin 4-8 130.5 259

4-9 136 253

4-10 68 124

Pin 3-4 3.72 20.4

8-10 6.77 28.8

9-10 3.85 16.8

8-9 2.9 14.3

5.7 and 2.10.4/RD

TABLE: Clearance and creepage distance measurements P

Clearance (cl) and creepage distance (cr) at/of/between:

U peak (V)

U r.m.s. (V)

Required cl (mm)

cl (mm)

Required cr (mm)

cr (mm)

Whole unit

Internal live part of battery connector to accessible part

420 250 4.0 5.6 5.0 5.6

Battery to enclosure 420 250 4.0 6.0 5.0 6.0

On MOV board

Primary trace to earthed trace 420 250 2.0 See below 2.5 See below

Bar 2 -GND 3.5 3.5

-near gastube GAS1 3.6 3.6

Charger board

P1 trace to earted screw 420 250 2.0 4.0 2.5 4.0

P6 trace to earted screw 420 250 2.0 7.0 2.5 7.0

OPEMI board

Bar 1 to earted screw 420 250 2.0 7.4 2.5 7.4




COMM board

Primary to secondary on the copper side

420 250 4.0 See below 5.0 See below

-under transformer TX1 6.9 6.9

-under optocoupler U2 6.9 6.9

Notes:


LVD-20150105001D

5.8, 2.1.1.3/RD and 2.10.5.1 /RD

TABLE: Distance through insulation measurements P

Distance through insulation (DTI) at/of: U peak (V)

U r.m.s. (V)

Test voltage

(V)

Required DTI

(mm)

DTI (mm)

Photocoupler (reinforced insulation) 420 250 3000 Min. 0.4 1

Heatshrinkable tube used on internal wire 420 250 3000 Min. 0.4 0.4

Transformer Bobbin used for safety isolation transformers

420 250 3000 Min. 0.4 0.4

Note(s): 1 see information in table 4.3

6, 8.2 and 9

TABLE: Electric strength tests, impulse tests and voltage surge tests

Test voltage applied between: Voltage shape (AC, DC,

impulse, surge)

Test voltage (V)

Breakdown Yes / No

Primary to Secondary interface (USB) DC 4242 No

Primary to Secondary interface (EPO) DC 4242 No

Primary to Secondary interface (Parallel) DC 4242 No

Primary to earth DC 2121 No

Each isolation transformer primary to secondary winding

DC 4242 No

Each isolation transformers primary to core DC 4242 No

Each isolation transformers secondary winding to core DC 2121 No

Insulation tape(each layer used in each isolation transformer)

DC 4242

No

Note(s): test performed immediately after humidity test.

7.4, 4.5.5/RD

TABLE: Ball pressure test of thermoplastic parts P

Allowed impression diameter (mm) .................. : 2 mm

Part Test temperature (°C)

Impression diameter (mm)

Bobbin of TX1 on RS232 and USB board 125 0.5

Bobbin of TX1 on Parallel board 125 0.3

Battery Connector 125 1.2

Note(s): Other relevant thermoplastic parts are Phenolic type that is accepted without further tests for test

temperatures not exceeding 125°C


LVD-20150105001D

7.4.2, Table: Enclosure opening measurements P

Location Size (mm) Comments

Top None --

Bottom None --

Left side None --

Right side None --

Rear side 87mm 2 round opening for venilation of DC fan and covered for fan guard.

Front side 0.2mm in width regardless of length

Numerous for ventilation, no hazardous parts under 5

degree

projection area.

Note(s): *No parts within 5 projection from this opening

7.5 Table: Resistance to fire P

Part Manufacturer of material

Type of material Thickness (mm)

Flammability class

Evidence

Front enclosure

SABIC C2950 2.5MM V-1

CHIMEI PA-765A(+) 2.5MM V-1

Note(s): All of the simulated fault tested, no danger, a fire enclosure is not required.

7.7 TABLE A: maximum temperatures P

Test Voltage(V) See notes as below --

tamb1 (C) ....................................... : -- --

tamb2 (C) ....................................... : -- --

maximum temperature T of part/at: T

(C)

allowed

Tmax (C)

A B C D E


LVD-20150105001D

1.Enclosure (plastic panel) 30.1 28.6 29.9 29.2 30.5 81.6

2.Enclosure (metal) 35.1 33.2 32.1 35.0 37.6 56.6

3.Input breaker 38.1 31.3 37.9 32.0 32.2 56.6

4.Primary lead wire 41.9 39.4 39.7 39.7 37.0 91.6

5.Output lead wire 55.0 52.9 53.7 47.2 47.2 91.6

6.DC fan 46.6 38.8 42.5 38.8 46.2 --

7.Battery wire 38.7 32.3 35.9 32.5 36.3 91.6

8.terminal block 36.4 30.7 35.1 30.5 30.5 86.6

9.Inductor L1 on input IP EMI board 65.9 57.1 62.3 58.4 58.5 106.6

10.Y capacitor C109 on IP EMI board 38.6 36.3 35.1 36.0 34.0 111.6

11.IP EMI PCB board near F1 51.5 43.8 48.2 45.5 45.6 116.6

12.Transformer TX1 coil on PFC-UP board 45.8 46.5 50.1 46.3 38.8 106.6

13. .Inductor L2 on PFC-UP board 63.7 58.0 80.9 79.1 47.5 106.6

14.RY1 on PFC-UP board 54.0 54.3 54.5 68.6 55.2 176.6

15. Transformer HCT1 coil on PFC-UP board 73.8 61.9 62.6 66.1 50.9 176.6

16.Inductor L3 on PFC-DOWN board 53.4 47.6 51.8 49.1 54.2 176.6

17.HCT1 on PFC-DOWN board 88.5 87.6 87.8 89.1 89.4 136.6

18. RY5 on PFC-DOWN board 54.1 58.6 55.7 53.5 61.6 71.6

19.Capacitor C11 on INV board 37.6 28.9 33.4 29.1 35.6 91.6

20.RY5 on INV board 65.6 60.3 62.8 60.5 56.3 91.6

21.HCT1 on INV board 88.7 77.5 83.3 77.6 88.7 116.6

22.CT2 on INV board 58.1 49.7 53.2 48.7 61.1 116.6

23.CT1 on INV board 82.5 87.6 87.8 89.8 89.4 136.6

24.L1 on INV board 85.4 83.6 91.8 89.1 74.2 176.6

25.Changer transformer TX3 coil 50.8 43.2 46.6 45.5 35.5 106.6

26.Inductor L1 on charger board 45.3 42.4 46.5 40.3 41.3 106.6

27. Inductor L2 on charger board 58.0 58.4 59.5 55.1 35.2 106.6

28.TX1 on charger board 69.4 62.0 65.0 62.4 43.2 86.6

29.PCB under F1 on Charger board 70.0 64.7 67.0 70.4 70.7 116.6

30.RY1 on Charger board 64.3 46.1 53.4 46.0 46.0 136.6

31. TX2 on Charger board 69.0 67.6 68.8 71.6 71.9 106.6

32. TX1 coil on COM board 38.6 33.2 36.4 33.1 33.1 96.6

33. TX1 core on COM board 38.4 33.3 36.5 33.2 33.2 96.6

34.Optocoupler U2 on COM board 36.5 30.3 33.8 30.5 30.5 111.6

35.PCB near transformer TX1 on COM board 35.5 30.2 33.6 30.3 30.5 116.6

36.X-capacitor C2 on output EMI board 37.9 33.3 35.2 33.4 33.4 86.6

37.Y-cap C5 on output EMI board 39.2 35.3 37.4 35.1 35.5 111.6

38.Choke L1 on PARALLEL board 55.2 53.7 56.8 54.3 54.6 106.6

39.BATTERY body 33.4 33.6 34.8 33.9 34.2 56.6


LVD-20150105001D

40. Ambient 29.8 26.9 28.2 27.2 27.1 --

Note(s): 1. The temperatures were measured under worst case normal mode defined in 1.2.2.1 and as described in sub-clause 1.6.2 and at voltages as described below A: 357.3V/50Hz B: 397V/50Hz C: 397V/60Hz D: 436.7V/50Hz E: Battery mode 2. Having a specified maximum ambient temperature of +40 °C, all the test data are calculator under the worst temperature 26.6 . Winding components: - -10 °C-(40°C-26.6°C)= 96.6°C - -10 °C-(40°C-26.6°C) = 106.6°C Other components:

-(40-26.6)

UPS 外带 96pcs 电池箱的温升数据需要怎么改呀？

8.1 TABLE: earth leakage current P

Condition L terminal A (mA)

N terminal A

(mA)

Limit (mA)

Comments

RS-232 /USB terminal

0.005 0.005 0.25

Metal enclosure 1.1 0.75 3.5

Note(s): input voltage of 397V/60Hz

C.2/RD Safety isolation transformer P

Construction details:

Transformer TX1 on RS232 and USB board

Mfr.: See appended table 1.5.1

Recurring peak voltage 420V

Required clearance for reinforced insulation (from table 2K and 2L)

4.0

Effective voltage rms 250V

Required creepage for reinforcedinsulation (from table 2N ) 5.0

Measured min. creepages

Location inside (mm) outside (mm)

Primary winding/pin to secondary winding/pin 5.0 5.6


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Primary winding/pin to core 2.5 2.8

Secondary winding/pin to core 2.5 2.8

Primary winding/pin to primary winding/pin -- --

Measured min. clearances

Location inside (mm) outside (mm)

Primary winding/pin to secondary winding/pin 5.0 5.6

Primary winding/pin to core 2.5 2.8

Secondary winding/pin to core 2.5 2.8

Primary winding/pin to primary winding/pin -- --

Construction: Concentric windings on EE16 type mechanical package, Three layers insulation tape wrapt between primary and secondary windings and three layers of insulation tapes wrapt on outer layer. Triple

insulation wire is used in primary winding layers N1 and details see appended table 4.5.

Pin numbers

Prim. 3→4

Sec. 6→7，8→9→10


With AC 3000V after humidity treatment

Result Pass

Annex I Backfeed protection Test P

Condition Current measured (mA) Comments

L-N L-G N-G

No Load 0.01 0.51 0.37

In back up mode

Full load 0.01 0.48 0.31

No Load 0.01 0.68 0.34

Full load 0.01 0.68 0.34

No Load 0.01 0.52 0.33

Full load 0.01 0.49 0.31

Note(s):


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M Ventilation of battery compartments for 10KVA UPS and EBM P

The required dimension for the ventilation openings will be calculated with the following formula:

A > K1 * Q

with Q = (0.054 m³/Ah) * n * I * C

where:

K1 : constant factor of 28 h * cm²/m³

Q : airflow in m³/h

n : number of battery cells

I : constant factor (0,2A/100Ah for valve regulated lead acid batteries)

C : nominal capacity of the battery

With the specific data for the UPS the following dimension for the ventilation openings is required:

n : 288

C : 9Ah for 10KVA UPS

A > 28 h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C

A > 7.84 cm² for 10KVA UPS and EBM

Verdict

The size of ventilation openings in battery cabinet exceeds the required airflow by far


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PHOTO

Figure 1: Front view


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Figure 2: Back view


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Figure 3: silk-screen for input breaker

Figure 4: terminal block


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Figure 5,6: Internal view


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Figure 7: ground and breaker

Figure 8: IP EMI&MOV


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Figure 9: 4A charger board

Figure 10: INV board


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Figure 11: PFC down & up board

Figure 12: PFC down board


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Figure 13: PFC up board

Figure 14: OP EMI board


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Figure 15: RS232 board

Figure 16: Parallel board


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Figure 17: LCD board

Figure 18: CNTL board

END OF REPORT

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TEST REPORT EN 62040-1 Uninterruptible power systems … · EN 62040-1 Uninterruptible power systems (UPS) ... detachable power supply cord [] non-detachable power supply cord