Upload
vothuy
View
220
Download
0
Embed Size (px)
Citation preview
1
Terms of Reference
Third Party Quality Audit & Project Monitoring Consultancy Works in 5
ULBs of Telangana under Telangana Municipal Development Project
(TMDP).
1.0 BACK GROUND
1.1 The Telangana Municipal Development Project (TMDP) is a US $147 Million million project being implemented by the Government of Telangana (GoT) with support from World Bank (Bank loan of US $ 147 million).
1.2 The project development objective is to help improve i) high-priority urban
services in selected ULBs of Telangana, and ii) the capacity of ULBs to develop and manage urban services. Urban Services to improve will be chosen and implemented by eligible ULBs who self select themselves in a demand driven manner based on access criteria established under the project which would be approved by the Steering Committee in the Government of Telangana. The project will support improvements in the financial, technical, and management capacities of all ULBs of Telangana through TA and as a condition for infrastructure financing. The project will also pursue improvement of the state-level framework that defines ULBs‟ autonomy, accountability, and incentives for performance, as well as GoT‟s capacity to monitor, and provide policy and technical support for, ULBs performance and development. The project will also lay the groundwork for capacity building of the urban poor through studies and community training centers.
1.3 One of the key component is Urban Infrastructure Investment, Component C,
(US $ 121 million of which US $ 85.05 million from Bank): This component provides investment support (loans, project support grants and guarantees) accessible to ULBs on the principles of self-selection for upgrading urban services, such as water supply (improvements), solid waste management, urban roads, street lighting slum up gradation, and other select obligatory and discretionary municipal services and approved by the Steering Committee in Government of Telangana. To be eligible, ULBs need adequate financial capacity to sustainably finance and operate the facilities and an adequate and feasible plan to improve their financial and management capacity. This component will be funded through the Telangana Urban Infrastructure Fund (TUIF), which is a Trust registered under the Indian Trust Act. The TUIF is an intermediate entity which will receive funds from the CDMA, and will fund the sub-projects at the ULB level by providing sub-loans and capital grants to them. The component will also include establishment of Multipurpose Community Resource Centers targeted for the urban poor.
1.4 Nature of Sub-projects
All urban sector sub-projects will be eligible under the project including city roads, sewerage, water supply, sanitation, solid waste management, street lighting, energy
2
efficiency improvement, and community centers mainly to host self-help groups and job training for the poor.
In the second batch Water Supply sub-projects are being taken up in 5 ULBs in
Telangana (Kothagudem Municipality, Kollapur Nagar Panchayat, Medak Municiplaity, Jammikunta Nagar Panchayat and Huzurabad Nagar Panchayat) 1.5 Project Management and Sub Project Implementation
Each ULB is setting up an internal „Project Management Unit (PMU) comprising ULB engineers and will be supplemented by additional engineers from PHED (Public Health Engineering Department) and MSU/TMDP as needed. The Third Party Quality Audit consultant, whose services are being procured under this ToR, would undertake Quality Audit of the works being implemented.
2.0 OBJECTIVES
2.1 The primary objective of this consultancy is to assist the ULBs and Employer in maintaining the Quality standards of the works by independent assessment/audit of quality of works at various stages of construction such as i) Pre-construction stage, ii) Construction stage, iii) Commissioning, Trial run and Testing Stage; and through training to the ULB staff in improving their Engineering/ Technical/ Managerial skills. Assess and report on the compliance by the ULBs and the contractors with the requirements of environment and social frame work (ESMF), including the management measures provided in the environmental management plans and the resettlement action plans.
2.2 The Secondary objective is to assist the MSU for effective project monitoring by providing project management and monitoring support.
3.0 SCOPE OF SERVICE
The scope of services shall include and not limited to the following
3.1 The role of supervision consultant will be to conduct quality audit of the Water Supply sub-projects being implemented in the 5 ULBs, from the stage of inception to the stage of completion and commissioning. This would include inspection of different parts of work, including material/equipment, collection of samples and quality testing. All the tests and quality assurance inspections would be conducted as per the standard specifications and standard Engineering practice.
3.2 Inception
At this stage the consultant shall conduct a preliminary review of standard contract documents, drawings, specifications, materials reports and status of the work for the current contracts etc., to obtain understanding of the scope and complexities of the assignment. This exercise will also include familiarization with the Environment and Social Frame work (ESMF) and Environment Management Plans (EMP).
3
i. The Consultant will also have discussions with the key stakeholders at MSU-TMDP, PHED, TUFIDC and the ULBs, to understand implementation status, basis for site selection, the various manuals and guidelines prepared for the projects, specific concerns of these agencies (if any) and the nature and frequency of various field tests to be performed on civil works and reporting arrangements. ii. After the initial study and discussion, the consultant will prepare and submit a project inception report. The inception report would include items like;
a. Detailed methodology for execution of the audit, including the various tests that will be conducted and outlining quality audit procedures.
b. Detailed methodology for checking compliance to environment and social
management framework (ESMF), including the EMPs and applicable laws pertaining to environment protection and labour welfare.
c. Audit plan for the first year clearly identifying the audit stage for each type of
work.
d. Overall team deployment schedule.
e. Reporting formats including schedule of reporting, and verification of compliance to observations.
f. Reporting and escalation protocols including methodology for integrating the
audit results in payment certification system, and
g. Evaluation of the project MIS and suggesting updating requirements for capturing the audit reports, compliance and linking with payment certification system.
Audit Planning During the inception for first year and subsequently at the beginning of each year an audit plan will be prepared in consultation with MSU/PHED. Each site shall be audited at least once during each stage of work and for certification of compliance of reported non compliances. The audit plan would be updated quarterly and may be revised on the basis of findings of the audits conducted in the preceding quarter.
3.3 Execution of audits The execution of audits will be in accordance with approach and methodology agreed in the inception report and in accordance with the audit plan. In general the purpose of quality audit exercise is to ensure that the works are;
Executed according to the designs, drawings and specification as specified in the bidding documents/applicable standards, and that good engineering practices are followed in construction
True to desired lines, levels and finishing.
Executed following the EMP provisions included in the bidding documents and in general follow the agreed provisions in the ESMF.
4
Executed following the relevant laws/statutes and practices/guidelines related to workers welfare, safety at work site, insurances, etc.
3.4 Pre-construction Stage: Review of the project at this stage is to primarily review and monitor the preparatory activities that go into a project prior to beginning of audit and prior to actual construction. Such review should cover:
a. Undertake site visit to examine availability of land/right of way for the projects, to examine that the project site is free of encumbrances: access to site is available; etc. Report on handing over of site to the contractor for construction.
b. Report on progress with respect to shifting of utilities, if applicable. c. Review the probability of escalation in project cost and time delay in
implementation on account of delays in site preparation and statutory clearances.
Quality Assurance Plan Annexure containing a list of indicative quality checks on materials, equipment and appurtenances for guidance. In consultation with MSU/PHED based on the specifications in the bid documents and relevant standards, review of PHEDs practices, Standard Quality
Assurance plan (tests, stage frequency, standards to be complied, guidance on judging from test results, critical workmanship requirements, critical stages of work that require Engineer‟s presence “as a must” etc) shall be prepared for various types of works to be audited (i.e., water supply and sewerage works and road restoration works etc); and formats for documenting the quality test results and reporting of such tests. The QAP will be followed by the ULBs under the project, compliance to which shall be checked by the consultants. 3.5 Construction Stage:
Review of the project through the course of its construction is to primarily review, sub-projects compliance with quality, standards, compliance to statutes and other requirements including environmental and social issues compliance. Report on quality assurance systems and project quality. Such review to be conducted on a continuous basis over the construction period should cover: Works quality issues a. Through the agreed Audit strategy and a series of test procedures:
i) Conduct random inspection of the civil works and installation of all electro mechanical equipments from inception stage to stage of final completion and commissioning including trial run and mandatory O&M period.
ii) Review that the materials have been procured, stored and used in accordance with the quality standard requirements set forth in the contract agreement.
iii) Confirm that the materials used for construction are as per the standard specifications of contract agreements
iv) Review that the workmanship of the work confirms to specified standards.
5
v) Review that the test reports of the materials/workmanship that were tested by the contractor as required in the individual contract document are satisfactory. b. Assess independently the quality of construction vis-a-vis the standards specified in the bidding documents and good engineering practices. c. Review the degree of quality control exercised during the construction by the contractor (maintaining adequate arrangements/practices (tests, numbers, frequency, approach and timing etc)/documentation (QC registers, test reports, observations of supervisory staff, compliance etc) and the degree of monitoring done by the ULBs. Identify non compliances and suggests necessary improvements and compliance methodologies. d. Carry out additional testing of the materials and works where necessary at site or in the approved laboratories. Care should be taken to minimize the additional testing and shall preferably be carried out where a prima facie doubt arises related to quality of works and/or compliance of standards. e. The consultants shall check the materials in the stockyard constantly (especially pipes) and has to verify the same with the MB entries from time to time. f. Review the action taken on the earlier reported non compliances and rectify including following up with the ULBs for action on earlier reported on compliances. g. Assist the ULBs in resolving the issues related to non compliances. The consultant‟s responsibility does not end by merely pointing the defects rather they should facilitate the follow up action required to rectify the defects. h. Create photo documentation of quality related issues including its compliances with date and geo tags, with linkage to MIS system of the project, as needed. i. Subject to quality of works covered under every bill submitted, counter-sign the quality certificate along with the Engineer. 2. Environmental and social issues; Statutory requirements Check and report on compliance to: a. Environment Management Plans (EMP) defined in the contract document and the Resettlement Action Plans (RAP) mentioned in the DPR. b. Report on compliance to directives by State and Central environment agencies stated during the environmental clearance of the project, environment laws/regulations of GoI and rules formulated by the concerned State Government. c. Labor laws/regulations applicable to construction sites Report on provision, installation and usage of health and safety equipments. Report on standards of health and sanitation arrangements maintained at campsite by visual observation and discussion with the concerned stakeholders. d. Safety management at the construction sites as per the relevant IS codes such as (but not limited to) IS3764: Code of safety for excavation work (first revision), IS 5916: safety code for construction involving use of hot bituminous materials etc. e. Regulation of agencies like Indian road congress, ministry of shipping and road transport, central public health Engineering Organisation, bureau of Indian standards etc., as applicable. f. Report on court cases, which likely to effect physical progress of the project.
6
Overall Progress Monitoring and Control
The MSU along with ULBs/PHED/TUFIDC are mainly responsible for overall project management. But as a Third Party, the consultant will support these agencies in project monitoring through the following tasks: a. Physical progress of the project and Contractor‟s capacity:
i. Review the physical performance accomplished in the project with respect to the milestones projected in the agreement or the project implementation plan finalized at pre-construction stage. Provide regular updated including need for increasing resources and /or change in work plan for timely execution.
ii. Review of rescheduling of milestones on the basis of performance. iii. Report on abnormal delays in project activities and advice on remedial measures. iv. Inspect, review and report the adequacy and competence of contractor‟s staff,
labor and machinery. v. Review contractor work program and advise on the need for corrective measures
in cases where such matter is referred by the Engineers. vi. Document progress of each work taken up with work wise photographs
(electronic version as well as printed copies) before commencing, during and after execution, with final sets of report submitted to ULB engineer/SE(PH) concerned /E-in-C (PH)/MSU-TMDP.
b. Commercial performance
i. Review and report on commercial performance of contractors under the project with respect to commercial terms and conditions, i.e. performance with respect to clauses such as –guarantee/warranty, defects-liability, licenses, bank guarantee, insurance, payment schedule, taxes, dispute resolution mechanisms, etc.
ii. Highlight and report on enforcement of critical commercial terms and conditions by either party that has an impact on time and cost of the project.
iii. Suggest remedial measures to improve commercial performance
c. Financial progress of the project i. Report on adequacy of systems for project related financial management.
ii. Report the quantum and timelines of contribution of funds from all the counter parties of the project by verifying receipts statements.
iii. Review documents related to claim for payments and payments made. Such documents will include –invoices, measurement book, bank statements etc.
iv. Report on utilization of funds in verification with bank reconciliation statements. v. Remedial measures to improve financial progress
vi. Report any major variation in overall project cost, due to changes in the bill of quantities as pert eh contract.
3.6 Commissioning, Trial run and Testing Stage
a. Review O&M readiness of the ULBs, training undergone by the ULB teams on O&M and taking over the completed project.
7
b. Review testing to be done at this stage and level of participation by the O&M team.
c. Reports on handing over of all documentation, “As Built” drawings operational instructions and equipment manuals to the O&M team.
d. Report on trial runs and completion of project
3.7 Other Terms:
a. All the apparatus and equipment for the field testing shall be procured by the consultant at its own cost. The consultant shall be free to take back these apparatus and equipment on completion of the contract. The tests shall include all common tests as specified by technical specification and as prescribed by BIS. Where use of back office laboratory is necessary, consultants will take the samples and get it tested in accredited/approved laboratories. The minor testing equipment includes but is not limited to: sieves and weights, moisture meter, soil density meter, temperature recorder, surface finish recording instruments such as straight edges, measuring tapes, calipers, etc. for „on spot field testing‟ of material and workmanship.
b. In case any specific quality testing is required/requested by the MSU or other agencies for any work within the site, it shall be carried out and report shall be furnished with a reasonable time.
c. To the extent possible field testing and sampling shall be done in the presence of Engineer/Contractor‟s representative and the process should be photo documented with Geo tagging..
d. The Consultant will use approved laboratory in the region which will be first inspected and recommended for accrediting by Consultant under the project. The identification and certification of the testing agency will be specific to the tests that can be carried out in a particular laboratory.
e. The Consultant may propose alternative independent testing laboratories also. Full details and information on the testing laboratories are to be provided. On approval the alternative laboratories may be used.
f. It is proposed that some field visit shall also be carried out without advance information, to be decided randomly.
g. Upon field inspections and tests the Consultants, where required and in Critical cases, through the Engineer in Charge shall arrange to issue „stop work‟ notice to the contractors and assist in remedying the defects. This shall be done only in exceptional cases where continuance of works may jeopardize the ultimate quality and safety of structure, safety of workers and of third parties etc.
h. The Contract Documents are the basis of all works to be undertaken under the Project. These are standard documents which will be made available to the Consultant.
3.8. Arrangements and Procedure for Inspection
Arrangements a) The Consultant would be required to:
8
i. Establish a central reporting station at Hyderabad for all kinds of communication and weekly reporting;
ii. Mobilize Town wise teams with highly qualified personnel with proven
relevant experience in Quality Assurance and Auditing of the projects of similar nature and size of the proposed project as acceptable to the client for conducting Quality Audit tests and field Staff with mobile testing equipment for on site inspections including random checks of the works.
Key Staff organization
b. The consultant‟s team shall be organized as follows:
Level Support Staff Remarks
Project Management Team Project Manager
Deputy Project Manager
Senior Public Health / Water Supply and Sanitation Engineer
Senior Electrical and Mechanical Engineer
Environmental Management Expert
Social Management Expert
Site Teams for one/two ULBs Water Supply and Sanitation Engineer (Senior Manager)
Field Engineers
The team of engineers will be deployed for one ULB. The number of engineers in each team may vary depending on the construction activity in progress in the ULB.
c. The Consultants shall undertake desk review of documents ensuring all project documents, including outcomes, outputs, specifications, estimates of quantities, work packages, project implementation plan - including milestones, periodic progress indicators, oversights etc., on-site management systems, such as rerouting of transient services, temporary connections, worker accommodation, labour insurance, procurement & storage of materials, inventory management; delivery, hand-over plans are in place; to understand the site situation better. d. The Project Management team of the consultants shall provide periodic guidance to field teams, supplemented by site visits on a regular basis. The Field Quality Assurance staff at the site, which will be headed by one Senior Manager/Engineer, would inspect the construction and other activities; Field Quality Assurance team would consist of a suitable
9
number of Field Managers/Engineers from the discipline of civil engineering and Quantity Surveyors. The Consultant will be provided by the ULB‟s, the contractor‟s work program and schedule of works likely to be executed, so that the Consultant can plan the field work programme. Besides this, there would be Junior Engineers/Supervisors having similar specialization as mentioned above, Lab Technicians and Field Assistants. However, the exact composition of the team will be depending upon the scope of work and the workload based shall be submitted in the Consultant‟s proposals, and finalized in the Inception Report. Changes/substitutions in place of team leader and Manager/Engineer are not acceptable to the employer. e. After obtaining the construction programme and the work schedule from ULB Engineer, a joint visit of ULB Engineer and the Senior Manager/Engineer of the Consultant to the sites for inspection and overall appraisal shall be undertaken. All Third Party Tests, checks etc are to be carried out as per the Audit Plan, (to ensure conformation of works implementation as per relevant TSDSS/MORT&H/IRC Codes and IS Specifications, IE rules as applicable and Agreements and drawings for qualitative and quantitative analysis). f. The Consultant shall make their own arrangements for transport including local travel and for his office accommodations. The Consultant will be supplied with the latest construction drawings and Contractor‟s agreements along with technical specification and would interact directly with ULB Engineer. Schedule of Inspection
g. Site visits will be organized at different stages as indicated by the implementing Agencies as „milestones‟ in their work plan, which may consist of intermediate stages of development of work or contracting packages. Indicative milestones, such as foundations, superstructure, fenestration, services, finishes and commissioning may be taken as comparatives from the assessment side to help translate progress reports to non-technical personnel at reporting sites. The Schedule of Inspection shall be developed based on the work programs developed by the contractors, which will be reviewed on a regular basis. This program shall be adhered by the Consultant‟s team; along with frequent surprise checks depending upon the job. The Manager/ Engineer will identify the items and the location on site, which will be inspected by consultants‟ team. The Contractor would be advised not to carry out important activities of construction without prior information to the Consultant. h. The inspections of all work/ sub-projects shall be properly planned/ spaced with reference to the quantum and amount of the items of work. Special care shall be taken to maintain proper frequency of inspections for items of work costing more than Rs.10.00 Lakhs. The inspections reports shall cover different work stages of construction and surely for critical stages, and shall truly represent (True Representative of the entire work/project) the random quality check in the larger interest of the work. Consultants’ Review
10
S. No
Nature of review Timing Method of review Frequency
A Pre-Construction Stage
1. Review of site preparation and clearances to begin construction
Prior to start of Construction
Inter departmental Correspondences Official records
Once
2. Review of Project Management Systems
After deployment of Project Management Systems
As per official records Observations Discussions with ULB
Monthly / Quarterly*
B Construction Stage & Commissioning, Trial-Runs and Testing Stage
3. Report on Physical progress of project
After handing over the site to contractor/ Firm , and regularly over the Entire Construction period
Reports and documents submitted by Contractor/ firm and ULBs Review of milestones as per Contract agreement Discussions with Contractor/ firm and ULBs
Number of Inspections/ Visits shall be planned based upon the progress of work
4. Report on quality assurance system
Request for inspection (RFI) reports received from the manufacturers of materials/ equipments/suppliers etc Contract agreement and physical observation Discussions with Contractor/ firm and ULBs
5. Commercial Performance
Over the construction period
Contract and Relevant documents
Monthly/ Quarterly*
6. Financial Performance
Invoices, Measurement Book, Bank statements BOQ as per contracts
7. Compliance to the statutory requirements
Pre-Construction, during Construction and Post- Construction
As per the MoEF guidelines EMP document for the Project.
Monthly / Quarterly*
11
S. No
Nature of review Timing Method of review Frequency
Comparison with relevant legislation / rules
8. Safety and Health
Construction and Post- Construction stage
As per relevant standards/ good practices / Contracts
Monthly / Quarterly*
9. Progress of Resettlement and Rehabilitation
During Pre-Construction and Construction stage if the Land acquisition process is not completed.
As per R&R Action Plan submitted along with DPR/ Land acquisition proposal submitted, Records of Competent Authority No. of court cases against land acquisition for the project
Monthly / Quarterly*
10. Commissioning, Trial runs and Testing
Commissioning, Trial Runs and Testing Stage
As per Records and discussion with Concerned officials
Once
C Post-Construction Stage
11. Report on overall performance of the asset created (project)
Post Construction Stage, about one year after project completion
Records and discussion with ULB & Public Health officials
Once
4.0 Schedule for completion of tasks 4.1 TIME FRAME
The services of the Supervision Consultant are required initially for 3 years period, which is the general sub-project implementation period. Extension of the assignment work of the Supervision Consultant beyond this period shall be subject to the decision of the World Bank and Government of Andhra Pradesh, represented by MSU/TUFIDC. 5.0 DATA, SERVICES AND FACILITIES TO BE PROVIDED BY THE CLIENT 5.1 Free but limited access essentially required for fulfilling the obligations under the
contract will be provided to peruse all the records of the project work like estimates,
12
tenders, agreements and all related correspondence from the ULB files and documents.
5.2 Free access will be provided to the project work site for carrying out inspections,
testing and all related activities and to the entire documents relevant to the project for carrying out all the obligations as per the scope of the Supervision contract.
5.3 Free access will be provided to all the quality control labs of the ULBs for carrying out
tests and perusal of all records pertaining to the project. 6.0 FINAL OUTPUTS THAT WILL BE REQUIRED OF THE CONSULTANT 6.1 Reporting
a) MSU will be the nodal agency for the execution of this assignment. On a day-to-day basis, the Consultant would be required to report to the ULB Engineer / S.E (PH) and also to the concerned Quality Control Executive Engineer through weekly reports.
b) The consultants will submit all the reports to MSU as per the specified timelines, with one copy to TUFIDC, one to the ULB Engineer/S.E(PH) and E-in-C (PH) clearly showing the location with reference to some permanent existing structure, details of sample collected with visual observations on all the items of work under execution at that location and remedial action proposed towards defective quality of material or work, if any.
c) Documentation of the reports on each item of work taken up with work-wise photographs (electronic version as well as printed copies) before commencing, during and after execution with final sets of report would be submitted to ULB Engineer / S.E(PH) and E-in-C (PH) concerned, MSU and TUFIDC.
d) The reports shall also capture, wherever possible, moderated, and structured perceptions of the beneficiaries, including qualitative feedback on various aspects of project implementation including stakeholders‟ understanding of project rationale, strategy, outcomes, results, rights and responsibilities of all stakeholders;
The field visits – which shall be an ongoing activity -- shall be undertaken as per the audit strategy finalized. Audit reports would be prepared once a week, covering the sites visited, and submitted within 3 days of completion of the week. The reports shall highlight for each contract package: status and progress of work, audit opinion, status of compliance to earlier observations, critical issues, follow-up actions. Any critical issues/ adverse reports.
7.0 COMPOSITION OF REVIEW COMMITTEE
The review committee shall comprise of
Managing Director, TUFIDC
13
Project Director, TMDP
Supt., Engineer TUFIDC
Superintending Engineer TMDP
Deputy Chief Engineer O/o E- in- C (PH)
PROCEDURE FOR REVIEW
a) The Supt., Engineer TUFIDC along with SE TMDP & DCE O/o ENC (PH) shall conduct the review meeting on a monthly basis on 20th of every month (Monthly).
b) The Managing Director, TUFIDC and Project Director, APMDP shall conduct monthly review meetings on 5th of every month.
c) The consultants shall submit their weekly reports to all the concerned. The consultants shall submit their Action Taken Reports (ATRs) to all the concerned. The consultants shall submit their special reports if called for immediately. Additional information called for specific projects shall be submitted. Decisions taken by the review committee shall be binding on all.
d) The suggested methodology of review is tabulated below. The timing of review and the method of review is indicative. The required frequency of such reviews is mentioned below, and shall vary based on the requirements of specific project.
9.0 LIST OF KEY PROFESSIONAL POSITIONS WHOSE CV AND EXPERIENCE
WOULD BE EVALUATED
9.1 PERSONNEL REQUIREMENTS
(1) PROJECT MANAGER
Project manager should be a Post Graduate / Graduate in Civil Engineering branch with not less than 20/25 years experience in design/construction of Water Supply Projects/ Sewerage Projects, and experienced in conducting all necessary Quality assurance and Quality Control Tests and procedures and shall possess sound knowledge of Testing of strength of materials, their gradation and usage in quality concrete construction. Should have experience in Capacity Building of engineers in QA and QC procedures and testing. He should have handled independently a QA & QC consultancy assignment for a major project whose aggregated cost shall not be less than Rs.50.00 Crores. He would lead the multidisciplinary team of professionals engaged to carryout the job of third party inspection and monitoring and, therefore, should have a clear perception of the manner in which a quality service can be delivered within the available time. Upper age limit shall be 55 years.
(2) SENIOR PUBLIC HEALTH ENGINEER
14
Senior Public Health Engineer should either be a Post Graduate in Public health Engineering with a minimum of 12 years experience or Graduate in Civil Engineering with a minimum of 15 years experience in design/construction of Water Supply Projects/ Sewerage Projects, Building Construction Projects, Storm Water Drainage Projects, WBM/Granular Sub Base/BT/ CC Roads and in conducting all necessary Quality assurance and Quality Control Tests and procedures and shall possess sound knowledge of Testing of strength of materials, their gradation and usage in quality concrete construction.. He should have handled QA & QC projects of similar nature and capacity at least one project of similar nature. He shall be responsible for all the aspects related to the quality of the work and shall guide, supervise and monitor the work of the other experts in his team. The candidate should have a thorough knowledge of latest specifications pertaining to Water Supply, Sewerage, Storm water Drainage, building works and road works and other related publications according to which the works are required to be carried out and the tests to be conducted to ensure a good quality work. Higher qualification and experience will be an added advantage. Upper age limit shall be 55 years. (3) BUILDING ENGINEER
(i) Civil
He should either be a Graduate in Civil Engineering with a minimum of 10 years of professional engineering experience and at least 5 years experience in similar capacity for building or a diploma in Civil Engineering with a minimum of 15 years of professional engineering experience and at least 10 years experience in similar capacity for building. He should also have exposure to quality assurance programmes in new construction, maintenance/rehabilitation projects using modern technology. He shall be required at site as directed by the Department and shall inspect and find out deficiencies in the building and find out remedial suitable measures. He must be familiar with modern methods of construction of building, design standards, technical specification and standard quality control /assurance procedure for construction of different components of building. Higher qualification and experience shall be an added advantage. Upper age limit shall be 45 years. (ii) Mechanical & Electrical Engineers
He should either be a Post Graduate/ Graduate in Electrical/ Mechanical Engineering with a Minimum of 7/10 years of professional experience and at least 5 years experience in similar capacity in designing and installation of high capacity pumps & motors for Water supply, Sewerage & Storm water drainage schemes. He must be familiar with modern methods of Electro-mechanical works in the building, design standards, technical specification and standard quality control/assurance procedure for electro mechanical works in different components of building. Higher qualification and experience shall be an added advantage. Upper age limit shall be 45 years. (4) MATERIAL ASSETS/ EQUIPMENTS
15
The Consultants shall have the following material assets or equipments at its disposal. The assets may be self owned or a may be outsourced as and when required. The list is only indicative. Indicative List of Equipments
a) Survey Instruments including Total Station.
b) Equipment for condition survey on road and bridges.
c) Sieves of all sizes i/c Sieve Shaker and Balances of required capacity.
d) Cube strength testing machine.
e) Core Cutting Machine.
f) Equipment for Cement Testing.
g) USPV (Ultra Sonic Pulse Velocity) Meter.
h) Compaction testing Equipments
i) Moisture Meter.
j) Hammer of all sizes required to be used in building work.
k) Rebound Hammer.
l) Leak Detection Equipments.
m) Other miscellaneous equipments such as Screw Driver, Plumb-bob, Ovens, Slump
Cone, Graduated Measuring Cylinders of required capacity, Gauge Tape, Vernier
Calipers, Magnifying Glass, Sprit Level, Vibration Table, Dial Gauge etc.
n) Project Specific instrument, where ever required.
16
Annexure 3.3.1 The specified tests relating to the following items of work shall be conducted by the
Consultant at the frequency specified by MORTH / IRC / TSDSS / ISI / Water supply and
sewerage manual or as agreed by both parties based on the requirement for each package:
1 GSB Tests
2 WBM Tests
3 Tests for aggregates
4 Sand, Cement, Concrete cube Testing and Bitumen content
5 Non Destructive tests for CC works (rebound hammer/ultrasonic pulse velocity
meter
Only concrete core tests, if required as per site inspection and as requested by the
Managing director, TUFIDC / Superintending Engineer (PH) shall be conducted
and the actual charges for conducting that test will be paid in addition to the agreed
consultancy charges
3.3.2 The following mandatory tests shall be conducted:
A. For Bituminous Road works
a. B.T. Extraction Test for B.T content in B.T Sample.
b. Gradation Test for B.T Mix
c. Thickness of the B.T overlays at different locations.
d. Quality of the finished road surface.
B. For Cement Concrete (C.C) Road Works
a. Sieve Analysis of coarse & fine aggregate
b. Testing of crushing strength of standard cubes.
17
c. Quality of the finished road surface.
d. Non Destructive testing and thickness.
C. For Buildings Works
a. Testing of concrete (for critical elements) being used.
b. Brick / Stone Masonry works & Plastering.
c. Doors, Windows & Ventilators
d. Precast concrete works
e. Flooring etc
D. Water Bound Macadam (WBM) Roads.
Thickness of layer, testing of materials, comments on surface & camber.
E. Earth filling & Compaction works.-CBR value test, Soil tests.
F. Water supply- All Factory tests & Field Tests for all materials of pipes
G. Sewerage works - Factory Test, Field Test for all materials of pipes
H. Mechanical works
I. Electrical works – Pumps & Motors.
In addition to the above, the supervision consultant shall perform their duties in
accordance with MORTH / ISI / IRC and normal practice followed in Government
Departments. The method of sampling and test frequency are indicative and not exhaustive.
The concerned Officer Incharge shall order for as many tests as required for quality
assurance to his satisfaction within the ambit of codes provision and agreement.
A. BITUMINOUS (B.T). ROADS
1. The sample collection for BM/DBM/SDBC/BC should be carried out by
making a trial pit of 150 mm x 150 mm with the full depth of the layer. The
sample thus taken shall be thoroughly mixed and divided into four parts and one
part (around 500 gms) shall be used for Bitumen Extraction. It is preferable to
soak the sample in Benzene for 24 hours to get proper results. Necessary care
shall be taken to see that the sample is true representative of the actual work
executed as few higher size aggregates will adversely affect the presence of BT
percentage.
2. The location and chainage of the point where sample is collected shall be
mentioned for verification in case of disputes raised by Contractors/ Firms.
3. The depth of layers of BT road laid shall be taken only in cross-sections at
random clearly mentioning the chainage / permanent land mark, for each cross-
section. There is no need to average the thickness at different cross sections as
Third Party Check is a random check and cannot be generalized for arriving at
average.
4. The number of pits for each cross section depends on the width of the road. For
a road width up to 7.5 meters, three pits with two at 0.75 meters each from the
18
edges and the third at the center of the road. Similarly for a road width between
7.5 meters to 11.0 meters, 5 pits at the cross-section as follows should be taken.
L/S
R/S
0.75m 2.0m C/L 2.00m 0.75m
-----------------------------------------------X-----------------------------------------------------
1 2 3 4 5
X ---------------------------------------width of road -----------------------------------------X
The same analogy should be maintained for widths more than 11.0 m by having
trial pits in each paver width treating the same as a minimum of 2.75 meters.
5. The possible water stagnation on the BT road surface should be viewed
seriously and a mention shall be made in report regarding the same if any.
Further the quality of Riding Surface, Disturbed Surface, Settlements in Road
Cuttings, should also be mentioned.
6. The Aggregate gradation analysis should be carried out strictly in accordance
with relevant tables of MORTH. There should not be any other irrelevant graphs
/ comments, not justified by MORTH, present in the report.
B. CEMENT CONCRETE (CC) ROADS/ CEMENT CONCRETE (CC) WORKS
1. The inspecting officer during progress shall be a graduate Engineer who should
have sufficient command in the subject. Surprise Checks should be carried out
and the following observations shall be recorded.
1. Whether departmental A.E.E.,/A.E present.
2. Whether Technical Person of Agency present.
3. Whether Measuring Boxes being used. (This should be verified before
entering the site from distance)
4. Whether Mastic Pads being used are as per (This can be verified by
Standards specification removing a Mastic Pad from the recently laid
concrete Portion)
5. Whether water cement ratio maintained.
X X X X X
19
6. Whether lean Concrete is laid separately at least for a slab panel before
starting the nominal Cement Concrete work. The compaction of the lean
Concrete shall to be verified.
7. Verification shall be carried out to assess the depths of nominal Cement
Concrete mix & lean Concrete mix at 3 points in a cross-section for the slab
panel being Casted/ laid.
8. Verification of date of manufacturing of Cement bags, silt content and
bulkage of sand etc.
9. Verification of grading of 20 mm metal stacks by sewing and recording the
results.
10. Collections of samples of cement concrete cubes for assessing the 7 / 28
days compressive strength.
11. Comments on curing to the extent of work completed by that time.
12. After completion of work of CC road and cleaning of surface, the site shall
be inspected again and observations on the surface should be made. The
Expansion joints/ other joint fillings should also be verified.
13. In case samples are not collected and compressive strength is arrived at
using NDT then the QC charges will be reduced by 50% and the Agency is
advised not to repeat such practice otherwise necessary action will be taken
against them for not fulfilling the agreement conditions.
B.1 READY MIX CONCRETE (R.M.C) ROADS / WORKS
During the inspection of Casting / laying of CC roads with RMC the following shall to
be verified and reported.
1. The slump of the RMC before Casting / laying.
2. The computer printout about the details of mix and the time of departure. Any
RMC can be allowed to be laid within a maximum time of 4 hours.
3. Whether Screed Vibrators are used or not.
4. The slab panel width should be verified which should be less than the width of
Screed Vibrator or 4.5 meters, whichever is less.
5. The cubes of RMC to be cast by taking the mix directly from the transit mixer.
6. The re-handling of RMC is not allowed by using shovel and the same is to be
noted and the agency/ ULB shall be sufficiently warned or the work shall be
rejected.
7. The surface of CC road to be verified for joint filling and other defects if any
B.2 DESIGNED CEMENT CONCRETE (CC) MIX / WORKS.
20
1) Check the design mix details with reference to the raw materials available at
site vis-à-vis the designed materials. Conduct the sieve analysis for coarse and
fine aggregate.
2) Check the calibration of the weigh batcher.
3) Verify the slump before use of concrete.
4) Cast CC Cubes as per the frequency mentioned in the IS Codes.
C. Additional Quality Tests for Structures (Buildings, ELSR, STP etc)
i. Tensile strength test, Elongation test etc. for steel bars
(Steel reinforcement) at regular intervals.
ii. Water Quality test for water to be used in cement concrete.
iii. Additional CC samples for nominal/ design mix.
iv. Tests on cement to be used.
v. Check on the mix design and procedure adopted for production of
concrete.
D. WATER BOUND MACADAM (W.B.M.) ROADS
The metal used for WBM roads should conform to the relevant grade as per
MORTH. Sieve Analysis shall be carried out by taking proper samples
(Representative Sample, not less than 20 kg). The thickness of WBM road shall be
checked layer wise by adopting cross-section only. The density of metal in the trial
pits need to be checked along with oversize percentage. There can be minimum
three density trial pits in each work. The density of metal in each layer of WBM in
a trial pit of size 0.5 m x 0.5 m shall be 35 Kgs., as per orders of the Government.
The camber of WBM roads should be 1 in 48 and in case of widening portion the
existing camber needs to be extended leaving provision for wearing course.
E. Water supply works :
Factory Tests
Random factory inspection during manufacturing process for different type of pipes
as per IS/ ISO/ any International Standard specifications
All mandatory factory test for all the pipe materials shall be carried out
and not limited to the following
Raw materials check for its suitability as per specifications.
Check of design parameters during manufacturing process.
21
Dimensions of Pipes
Physical and chemical characteristics
Mechanical properties/ Hydrostatics characteristics/ impact strength
Marking and other respective test as per relevant IS
Sampling shall be done as per relevant IS method.
Field Tests:
To check all Water supply pipelines for their quality of material used,
sizes, alignment, trench sizes, gradient, laying and jointing, proper
cushion, backfilling, and testing for required pressure for the duration.
To check the construction quality of intake works including pumping
plants, Filtration beds, Water softening plants, miscellaneous water
treatment plants.
Physical and functional inspection, visual inspection for functionality
of Valves, Fittings and Specials as per the estimate.
Physical inspection, visual inspection and proper function of Orifices,
Gauges, Chlorination plants any other Mechanical / Electrical
equipments used in the project.
To check the construction quality of Service reservoirs like Ground
Level Service Reservoir (GLSR), Elevated Level Service Reservoir
(ELSR) and any other Water retaining structures.
F. Sewerage Works:
Factory Tests
Random factory inspection during manufacturing process for different
type of pipes as per IS/ ISO/ any International Standard specifications.
All mandatory factory test for all the pipe materials shall be carried out
and not limited to the following
Dimensions of Pipes.
Physical and chemical characteristics.
Crushing strength, visual inspection for Glassiness and hammer touch
for cracks. Marking and conducting other respective tests as per
relevant IS specifications and frequency.
Field tests:
Random checking of laying as per gradient and jointing, dimensions
of trench, backfill, Sewerage Line test for leakages, witnessing the
22
water /air tests for identifying leaks in sewer lines etc., and manhole
construction.
Detail checking of Manhole construction activity.
To check the construction quality of sewerage treatment plants such as
Screening & Skimming tanks, Sedimentation tanks, flocculators,
clarifiers, Sewerage filters, Contact beds, Trickling filters, Sludge
tanks, Digestion tanks, Oxidation ponds and miscellaneous treatment
plants with respect to the standard specifications as per relevant
standards and as per the agreement conditions.
G. Mechanical works
Physical inspection, visual inspection for Mechanical equipments like
Pumpsets with accessories, Motors, Bearings, Spare parts, filtration
plant equipments etc and their functioning with respect to agreement
conditions. Checking of design heads and delivery heads of pumps and
motors during the trial run and commissioning.
H. Electrical works
Transformers, main cables their routing, panel boards, Circuit
breakers, Earthing, Distribution cables, Encasing of cables, motors,
yard lighting, booster pumps and other related items.
3.3.3 In addition, the Consultant need to check the manufacturer‟s test certificates for the
materials like pipes and fittings, electrical items, steel, cement, bitumen etc. The
contractor will provide these certificates to the Consultant at the time of inspection.
3.3.4 The Consultant shall faithfully conduct tests/checks and sampling required to be
executed by them as per Andhra Pradesh Detailed Standard Specifications
(TSDSS)/MORT&H/IRC Specifications/IE rules/PH&MED Specifications to the
contractors. The Consultant will be fully responsible for the authenticity of the test
results and submit test results in original to the concerned ULB Engineer &
Superintending Engineer (PH) without any hindrance to work. The Consultant is
expected to carry a copy of the above-mentioned specifications.
3.3.5 Report on the Commercial performance and Financial progress of the project:
a) Commercial performance
i. Review and report on commercial performance of contractors under the
project with respect to commercial terms and conditions, i.e. performance
with respect to clauses such as – guarantee/warranty, defects–liability,
licenses, bank guarantee, insurance, payment schedule, taxes, dispute
resolution mechanisms, etc.
23
ii. Highlight and report on enforcement of critical commercial terms and
conditions by either party that has an impact on time and cost of the project.
iii. Suggest remedial measures to improve commercial performance
b) Financial progress of the project
i. Report on adequacy of systems for project related financial management.
ii. Report the quantum and timelines of contribution of funds from all the
counter parties of the project by verifying receipts statements.
iii. Review documents related to claim for payments and payments made. Such
documents will include – Invoices, Measurement Book, Bank statements,
etc.
iv. Report on utilization of funds in verification with bank reconciliation
statements.
v. Remedial measures to improve financial progress
vi.. Report any major variation in overall project cost, due to changes in the
Bill of Quantities as per the contract.
3.4 All the works shall conform to the following Standards:
The quality of materials and works executed in this project by the consultants
shall conform to the following IS codes and TSS.
Sl. .No. Description B.I.S. Code No.
A) LIST OF INDIAN STANDARDS
I. CEMENT
1. Ordinary and Low Heat Portland cement. 269-1989
2. Pozzolana Portland cement. 1489-1991
II AGGREGATES
1. Aggregates, Coarse &Fine from Natural resources for
concrete. 383-1970
2. Sand for Masonry Mortar 2116-1980
3. Methods of tests for aggregates for concrete
Part-I Particle size and shape
Part-II Estimation of deleterious Materials & Organic
impurities
Part-III Soundness
4. Specification for test sieves part-I wire cloth test sieves
2386-1963
460-978 Part-I
24
Sl. .No. Description B.I.S. Code No.
III BRICKS
1. Common burnt clay building bricks 1077-1992
IV STEEL
1. Mild steel and medium tensile steel bars and hard drawn steel wire, concrete reinforcement. Part-I: Mild Steel & Medium tensile Steel Bars.
432-1982
2. High strength deformed steel bars and wires for concrete reinforcement.
1786-2008
3. High Tensile Steel for PSC Pipes. 1784-1998
(Part-I)
4. Hand Drawn Wire 432-1982
5. Bending and Flexing of Bars for Concrete reinforcement.
2502-1963
6. Recommendations for detailing of reinforcement in reinforced concrete works.
5525-1969
V
CONCRETE
1. Plain and reinforced concrete, code of practice for. 456-2000
2. Laying in Situ cement concrete flooring 2571-1970
3. Sampling and analysis of Concrete 1199-1959
VI MASONRY
1. Brick Masonry 2212-1991
2. Construction of Stone Masonry 1597-1992
VII
PIPES AND FITTINGS
25
Sl. .No. Description B.I.S. Code No.
1. Asbestos cement pressure pipes. 1592-2003
2. Concrete pipes with and without reinforcement 458-2003
3. P.S.C Pipes (including fittings) 1343-1980
4. Method of tests for concrete pipes 458-1988, 3597-1998
5. Materials for M.S. Specials 226-1976 & 2062-1999
6. Specifications for M.S. Specials for PSC .Pipes
7. Specifications for Steel cylinders reinforced Concrete Pipes 1916-1989
8. Methods of tests of concrete pipes 3597-1998
9. Centrifugally Cast (Spun) iron pressure pipes for water gas
and sewage including fittings.
1536-2001
784-2001
10. Specifications for Centrifugally Cast (Spun) D.I. Pipes for
Water, Gas and Sewage.
8329-2000
11. DI Fittings for pipes for water, gas and sewage. 9523-2000
12. Dimensional requirements of rubber gaskets for
Mechanical joints and push on joints for the use with
C.I.D.I. Pipes.
12820-2004
13. C.I Specials for Mechanical and push on flexible joints for
pressure pipe lines for water gas and sewage.
13382-2004
26
Sl. .No. Description B.I.S. Code No.
14. HDPE pipes IS 4984 – 1995
15. BWSC pipes IS 15155 – 2002
16. UPVC pipes IS 4985 – 2000
17. GRP pipes
IS 12709 – 1994
18. Horizontally cast iron double flanged pipes for Water, gas
and sewage. 7181-1986
19. Cast iron fittings for pressure pipes for Water, gas and
sewage. 1538-1993
20. Cast iron detachable joints for use with Asbestos cement
pressure pipes. 8794-1988
21. a) Rubber rings for jointing C.I Pipes, RCC Pipes and A.C
Pipes.
b) Rubber rings for jointing PSC Pipes.
5382-1969
5382-1985
22. Rubber rings for jointing AC Pipes with AC couplings. 10292-1988
23. Pig Lead 782-1978
24. Hemp Yarn 6587-1987
25. Rubber insertion to be used in jointing C.I.D.F .Pipes. 638-1979
26. Bolts & Nuts to be used in jointing C.I.D.F .Pipes 1363-2002
27
Sl. .No. Description B.I.S. Code No.
VIII WATER SUPPLY FITTINGS
1. Sluice values for water works purposes
(50 to 300 mm dia size) 780-1984
2. Sluice values for water works purposes
(300 to 1200 mm dia size) 2906-1984
3. Surface boxes for sluice values 3950-1979
4. Manhole covers and frames, cast-iron. 1726-1991
IX LAYING OF PIPES
1. Laying of Asbestos Cement Pressures Pipes 6530-1972
2. Laying of Concrete Pipes.1 783-1985
3. Laying of Cast-Iron Pipes 3114-1994
4. Laying of PSC Pipes 126 of APSS & 783-1985
5. Laying of PSC Pipes 126 of APSS & 783-1985
X
MACHINERY
1. Batch type concrete mixer. 1791-1985
28
Sl. .No. Description B.I.S. Code No.
2. Sheep foot roller 4616-1968
XI
SAFETY
1. Safety code for excavation works. 3764-1992
2. Safety Code for scaffolds and ladders
Part-I: Scaffolds.
Part-II: Ladders.
3696-1987
(Part-I)
3696-1991
(Part-I)
XII
Earthwork and formation of S.S. Tanks.
1. Method of test of soils for suitability of soils for
embankment of S.S Tanks
2720-1975 to 1987
Part II to XII,XV
XVII,XX,XXIX
XXXV,XXXVI
and 1228-1988
2. Code of Practice for Drainage System for Earth and rock
fill dams.
9429-1999
3. Filters Materials Requirements. 9429-1980
&10379-1982
4. Earth work and formation of embankment for S.S. Tanks. Sec.3 of APSS
Sub-Sec.301, 303
5. Morrum (Gravel) backing to rough stone dry packing and
gaveling to top and side slope of bunds 150 mm thick.
Sub-Sec 621 of
Sect.VI of APSS
To 307
29
Sl. .No. Description B.I.S. Code No.
6. Rough stone dry packing aprons and revetments Seub-Sec 621 of
Sec. 6 of APSS.
XIII
FILTRATION PLANTS WITH DUAL MEDIA AND TUBE
SETTERLS.
1. Guide lines for flocculators devices 7208-1992
2. Guide lines for rapid mixing devices 7090-1985
3. Recommendations for handing and dousing devices for
chemicals for water treatment
9222-Part I 1990
4. Requirements of Chlorination equipments 10553-1983 (Part-I)
5. Requirements of settling tank (clarified equipment for
water treatment plant
Part-IV 10313-1983
6. Requirements of Water Filtration equipment 8419-77 Part-I
Part-II – 1984
S. No Brief Description of Item TSS / MOST Nos.
1. Providing Gravel Base at OMC to Obtain 98% Proctors Density
138, 1503 to 1505 and 1516 of APSS
2. Providing, Laying, Spreading and Compacting Stone Aggregates (Graded Metal)
108, 1506 of APSS
3. Cleaning of Existing WBM Surface
502 & 502.4 of MOST
4. Cleaning of Existing B.T Surface
502.4.2 of MOST
5. Providing and Applying Tack Coat over Prepared Surface
503 of MOST
6. Providing and Laying Bituminous Macadam
504 of MOST
7. Providing and Laying and Consolidation of Crushed Stone Aggregate as per Built Up Spray Grout
1507 of APSS and 506 of MOST
8. Providing and Laying Single Coat Surface Dressing
508 of MOST
9. Providing and Laying Open Graded Premix Carpet
509 of MOST
10. Providing and Laying Mix Seal Surfacing
510 of MOST
30
11. Providing, Laying, Consolidation Semi Dense Bituminous Concrete
511 of MOST
12. Providing, Laying B.T Surface Dressing / B.T Wearing Coat
1510 of TSS
13. Providing and Laying Bituminous Seal Coat with 6mm Chips
1512 of TSS
14. V.C.C for Abutments, Piers and Wing Walls
402 of TSS
15. VRCC for Wearing Coat
402, 403 of TSS
16. Providing HYSD Fe 415 Grade Bars / Mild Steel Fe 250 Grade Bars
126 of TSS
17. C.R.S Masonry for Abutments and Piers
601, 612 of TSS
18. Flush Pointing to CRS Masonry
906 of TSS
19. Collection of Metal Road Works
1506 of TSS
20. C. C Roads
1515 of TSS
The following schedule and norms of inspections shall be followed for different kinds of works.
Standards / Norms for Testing of Materials and Works
Sl. No.
Material Test to be performed
IS Code No.of Samples to be taken by Agency / PMC (as per IS Code)
No.of Samples to be taken by Agency / PMC (as per IS Code)
(1) (2) (3) (4) (5) (6)
For Material Procured at Sites
1 Cement Physical and Chemical tests
IS:269 IS:455 IS:1489 IS: 8112 IS: 12269
Once for each source of supply and occasionally when called for in case of long / improper storage. Besides, the Contractor also will submit daily test data on cement released by the Manufacturer.
As per IS ( as mentioned in Column 5)
2 Coarse and Fine aggregates
(i) Gradation IS: 2386 (Pt. 1)
One test for every day‟s work of each fraction of coarse aggregate and fine aggregate, initially; may be relaxed later at the discretion of the Engineer.
25 % of Total sample as specified in Column 5
31
Standards / Norms for Testing of Materials and Works
Sl. No.
Material Test to be performed
IS Code No.of Samples to be taken by Agency / PMC (as per IS Code)
No.of Samples to be taken by Agency / PMC (as per IS Code)
(1) (2) (3) (4) (5) (6)
(i) Flakiness‟ and Elongation Index
IS: 2386 (Pt. 1)
Before approving the aggregates and every month subsequently
(ii) Deleterious constituents
IS: 2386 (Pt.2)
One test for every day‟s work of each fraction of coarse aggregate and fine aggregate, initially; may be relaxed later at the discretion of the Engineer.
3 Coarse Aggregate
(i) Los Angeles Abrasion value or Aggregate Impact test
IS: 2386 (Pt. 4)
Once for each source of supply and subsequently on monthly basis.
As per IS ( as mentioned in Column 5)
(ii) Soundness IS: 2386 (Pt.5)
Before approving the aggregates and every month subsequently
As per IS ( as mentioned in Column 5)
(iii) Alkali aggregate reactivity
IS: 2386 (Pt. 7)
Before approving the aggregates and every month subsequently
As per IS ( as mentioned in Column 5)
4 Water Chemical Tests
IS: 2386 (Pt.7) IS: 456
Once for approval of source of supply, subsequently only in case of doubt.
As per IS ( as mentioned in Column 5)
5 Concrete (i) Strength of concrete
IS:516 1 to 5 m3 of Concrete – 1 Sample 25 % of Total sample as specified in Column 5
6 to 15 m3 of Concrete – 2 Sample
16 to 30 m3 of Concrete – 3 Sample
31 to 50 m3 of Concrete – 4 Sample
51 and above m3 of Concrete – 4 plus one additional sample for each additional 50 m3 or part thereof
(ii) Core strength on hardened concrete
IS: 516 As per the requirement of the Engineer; only in case of doubt.
32
Standards / Norms for Testing of Materials and Works
Sl. No.
Material Test to be performed
IS Code No.of Samples to be taken by Agency / PMC (as per IS Code)
No.of Samples to be taken by Agency / PMC (as per IS Code)
(1) (2) (3) (4) (5) (6)
(iii) Workability of fresh concrete-Slump Test
IS: 1199 One test per each dumper load at both Batching plant site and paving site initially when work starts. Subsequently sampling may be done from alternate dumper.
(iv) Thickness determination
From the level data of concrete pavement surface and sub-base at grid points of 5/6.25 m x 3.5 m
(v) Thickness measurement for trial length
3 cores per trial length
(vi) Verification of level of string line in the case of slip form paving and steel forms in the case of fixed form paving
String line or steel forms shall be checked for level at an interval of 5.0 m or 6.25 m. The level tolerance allowed shall be + 2 mm. These shall be got approved 1-2 hours before the commencement of the concreting activity.
33
Standards / Norms for Testing of Materials and Works
S.No Type of Pipe/Material/Un
it
IS Code Sampling Criteria Remarks
Quantity (No of pipes)
Physical Tests
Hydraulic Tests
Crushing Strength /
Three Edge Bearing
Material Tests
Other Tests
(1)
Other Tests
(2)
1 Stone Ware Glazed Pipes (SWG)
IS 651-2007 0-150 20 5% of pipes in the lot
3 3 Material Tests include water absorption test and resistance to action of alkali and acids.
151-280 32 5% of pipes in the lot
5 5
281-500 50 5% of pipes in the lot
5 5
501-1200 80 5% of pipes in the lot
5 5
1201-3200 125 5% of pipes in the lot
8 8
3201-10000 200 5% of pipes in the lot
8 8
2 Prestressed Concrete Pipes (PSC)
IS 784:2001 20-50 3 2 3 Permeability test has been mentioned under other tests (1).The socket and spigot dimensions should be taken for all the pipes.
51-100 5 3 5
101-300 8 5 8
301-500 13 7 13
501-1000 26 10 26
3 Bar/Wire IS 20-50 3 1 3 Permeability test has
34
Standards / Norms for Testing of Materials and Works
S.No Type of Pipe/Material/Un
it
IS Code Sampling Criteria Remarks
Quantity (No of pipes)
Physical Tests
Hydraulic Tests
Crushing Strength /
Three Edge Bearing
Material Tests
Other Tests
(1)
Other Tests
(2)
Wrapped Steel Cylinder Pipes with Mortar Lining and Coating (BWSC)
15155:2002 51-100 5 1 5 been mentioned under other tests (1). The joint rings dimensions should be taken for all the pipes.
101-300 8 2 8
301-500 13 2 13
501-1000 26 4 26
4 Unplasticized PVC pipes (UPVC)
IS 4985:2000 dn in mm
Sulphated ash content test is given under other tests (1) whereas resistance to external blows is given under other tests (2). Material tests include Reversion and Vicat Softening temperature tests.
<=110mm
> 110mm
1-1000 13 2 5 3 2 3
1001-3000 20 2 8 3 2 3
3001-10000 32 3 13 5 2 5
10001 and above
50 5 20 8 3 8
5 Glass Fibre Reinforced Plastic pipes (GRP)
IS 12709-1994
For every lot consisting of 100 Pipes
1 1
1 1 One pipe should be checked for stiffness, longitudinal strength, hoop tensile strength.
35
Standards / Norms for Testing of Materials and Works
S.No Type of Pipe/Material/Un
it
IS Code Sampling Criteria Remarks
Quantity (No of pipes)
Physical Tests
Hydraulic Tests
Crushing Strength /
Three Edge Bearing
Material Tests
Other Tests
(1)
Other Tests
(2)
6 Unplasticized Non Pressure PVC for UGD (PVC-U)
IS 15328:2003
1-1000 13 5 3 3 Resistance to external blows is mentioned under other tests (2) . Material tests include reversion and vicat softening temperature tests.
1001-3000 20 8 3 3
3001-10000 32 13 5 5
10001 and above
50 20 8 8
7 Centrifugally cast Ductile Iron pipes (DI)
IS 8329-2000 As per lot size Up to 50 51-100 101-150 151-300 Above 301
8 13 20 32 50
8 13 20 32 5
1 Material tests include tensile test, Brinell hardness test, Retest.
8 Precast Concrete Pipes (with and
IS 458:2003 1 – 50 8 Absorption , Permeability and 51-100 13
36
Standards / Norms for Testing of Materials and Works
S.No Type of Pipe/Material/Un
it
IS Code Sampling Criteria Remarks
Quantity (No of pipes)
Physical Tests
Hydraulic Tests
Crushing Strength /
Three Edge Bearing
Material Tests
Other Tests
(1)
Other Tests
(2)
Without Reinforcement) RCC pipes
101-300 20 straightness test are shown under other tests.
301-500 32
501 and above
50
9 Asbestos Cement Pressure Pipes (AC)
IS 1592:2003 1-100 3 3 3 Other Tests(1) include hydraulic pressure bursting, transverse crushing strength and longitudinal bending test for pipes of dia below 150mm.
101-200 4 4 4
201-400 5 5 5
401-800 7 7 7
801-1500 10 10 10
1501-3000 15 15 15
3001-8000 25 25 25
8001-20000 35 35 35
10
High Density Polyethylene (HDPE)
IS 4984 :1995 1-150 13 3 3 Material Tests include Reversion, Overall migration, Density, MFR, Carbon black content and Dispersion.
151-280 20 5 5
281-500 32 5 5
501-1200 50 5 5
1201-3200 80 8 8
3201-10000 125 8 8
10001-35000 200 8 8
11 Cast iron IS 1726:1991 1-15 3 3 1 in 50 Other Tests (1)
37
Standards / Norms for Testing of Materials and Works
S.No Type of Pipe/Material/Un
it
IS Code Sampling Criteria Remarks
Quantity (No of pipes)
Physical Tests
Hydraulic Tests
Crushing Strength /
Three Edge Bearing
Material Tests
Other Tests
(1)
Other Tests
(2)
Manhole Covers 16-25 5 3 include coating test samples and other test (2) is samples for load test.
26-50 8 3
51-100 13 4
101-150 20 5
151-300 32 7
38
Standards / Norms for Testing of Materials and Works
Sl. No.
Type of
Brick
IS Code Sampling Criteria Remarks
Quantity (No of bricks)
No of bricks to be selected for dimensional
characteristics for group of 20
bricks
Visual Characteristi
cs and dimensions
Water Absorpti
on
Compressive Strength
Other
Tests
Drying
Shrinkage
Bulk Densit
y/ Block Densit
y
1 Clay Bricks
IS 1077:1992
2001-10000 40 20 5 5 5 5 Physical tests include breaking Load, Transverse strength, and Efflorescence.
10001-35000 60 32 10 10 10 10
35001-50000 80 50 15 15 15 15
2 Fly Ash Bricks
IS 12894 :2002
2001-10000 40 20 5 5 5 5 Physical tests include breaking Load, Transverse strength, and Efflorescence.
10001-35000 60 32 10 10 10 10
35001-50000 80
50 15
15 15 15
3 Cement bricks
IS 2185 :1979
Every 1-5000 20 3 8 3 3 The three bricks would be subjected to moisture content test after the completion of drying shrinkage. The remaining 3 bricks would be kept if any need arises.
39
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
(1) (2) (3) (4) (5) (6) (7)
WATER SUPPLY PROJECTS
1 Construction of Reservoirs
a Site Clearance and Marking
One Visit Regular Constant The ULB and contractor/firm shall confirm the levels at site as per approved design.
b Inspection of Material One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
ULB shall make available all approved drawings at site before starting the work
c PCC bed Concreting One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
d Raft Concrete Reinforcement Fabrication
One Visit Regular Constant 3rd Party QA will have to conduct NDT Tests for each and every unit after completing 28 days of curing period in presence of the ULB and contractor/firm and necessary suggestions will have to be given in case of any deficiencies found.
Concreting One Visit As per IS Constant
e Columns Reinforcement Fabrication
One Visit for each stage Regular Constant
Concreting One Visit for each stage As per IS Adhere strictly to all the instructions of the ULB engineer and Public
40
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
Health Engineers.
f Brace Beams Reinforcement Fabrication
One Visit for each stage Regular Constant
Concreting One Visit for each stage As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
g Bottom Dom / Side Walls / Top Dom
Reinforcement Fabrication
One Visit each for Bottom Dome & Top Dome & Two visits for side wall.
Regular Constant
Concreting One Visit for each stage As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
h Post Construction Two Visits- One visit at finishing stage and one final visit to test for leaks.
As and when required Constant till successfully handing over unit to the Department
2 Construction of Filter Beds
41
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
a Site Clearance and Marking
One Visit Regular Constant The ULB and contractor/firm shall conform the levels at site as per approved design.
b Inspection of Material One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
c Collection Chamber Civil Work One Visit each at foundation stage, reinforcement stage and concreting stage
As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
d Cascade Aerator Civil Work One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
e Alum Dosing Tank Civil Work One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
f Flash Mixer Civil Work One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
g Clariflocculator Civil Work Five Visits As per IS Adhere strictly to all the instructions of the ULB engineer and Public
42
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
Health Engineers.
Mechanical as required Regular Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
Inspection at the Manufacturing unit shall be carried out by 3rd Party QA
h Scum / Sludge Tank Civil Work One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
i Filter Beds Civil Work Two Visits for civil work and one visit each for Mechanical & Electrical works.
As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
Filter Media Two visits Regular Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
j Clear Water Sump Civil Work One Visit each at Foundation stage, Reinforcement stage and Concreting stage for slabs and sidewalls
As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
k Disinfection Tank Civil Work One Visit As per IS Adhere strictly to all the instructions of the ULB engineer and Public
43
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
Health Engineers.
l Pump House Civil Work One Visit each at foundation stage, basement stage, Lintel level, roof level and roof casting stages.
As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
Mechanical / Pumps / Motors etc
as required As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
Inspection at the Manufacturing unit shall be carried out by 3rd Party QA
Electrical Items as required As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
Inspection at the Manufacturing unit shall be carried out by 3rd Party QA
3 Pipeline Laying
a Inspection at Factory As per IS Thorough checking at stockyard
Thorough checking at stockyard
Inspection at the Manufacturing unit shall be carried out by 3rd Party QA in the presence of ULB engineer.
44
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
b Laying of Pipe Line Upto 200mm dia pipes
One visit per 1 k.m. Regular Constant
> 200 and upto 500mm
One visit per 500 meters
> 500 mm One visit per 250 meters
c
Hydraulic Test Upto 200mm dia pipes
One Test per every 5 km Witnessing the Test Performing the Test After performing Hydraulic Test for required length, then only further work to be taken up by the firm/ contractor > 200 and upto
500mm One Test per every 2 km
> 500 mm One Test per every 2 km
4 SS Tanks
a Foundation level Foundation soils Two Visits per week and has to check the foundation soils for their physical parameters
Regular Constant
45
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
b Bund formation & revetment etc.
Borrow soils Two Visits per week and has to check the borrow soils for their physical parameters
Regular Constant
Bund Formation Test OMC & Field density for every layer for every 250 M length
Regular Constant
Revetments & Stone work
Two visits per week and has to check all physical parameters for every 250 M length
Regular Constant
UNDERGROUND SEWERAGE PROJECTS
a Site Clearance and Marking
One Visit Regular Constant 1st and 2nd Parties will have to confirm the levels at site as per approved design.
46
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
a Inspection at Factory As per IS Thorough checking at stockyard
Thorough checking at stockyard
3rd Party along with 1st Party to visit Manufacturing Unit
b Laying of Sewer Line Upto 200mm dia pipes
One visit per 500 metres Regular Constant
> 200 and upto 500mm
One visit per 500 metres
> 500 mm One visit per 250 metres
c Water / Air Test / Ball / Velocity Test etc.
Upto 200mm dia pipes
One Test per every 2 km Witnessing the Test Performing the Test
> 200 and upto 500mm
One Test per every 1 km
> 500 mm One Test per every 0.5 km
47
Standards / Norms for Testing of Materials and Works
Sl. No. Details of Work Item Scope of 3rd Party
Quality Assurance supervision consultants
Scope of Work to be performed by ULB
Engineer and (Public Health Dept)
Responsibilities of Firms/ Contractors
Remarks
ROAD PROJECTS
a Site Clearance and Marking
One Visit Regular Constant 1st and 2nd Parties will have to confirm the levels at site as per approved design.
b Inspection of Material Upto 3 metre width
One visit per 400 metres As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
1st Party to made available all approved drawings at site before starting the work
> 3 metres width One visit per 200 metres As per IS Adhere strictly to all the instructions of the ULB engineer and Public Health Engineers.
C Laying of Roads Upto 3 metre width
One visit per 400 metres Regular Constant
> 3 metres width One visit per 200 metres
Page 48 of 60
Documentation of the reports on each item of work taken up with work-wise photographs (electronic version as well as printed copies) before commencing, during and after execution with final sets of report shall be submitted to ULB Engineer / S.E(PH) concerned and E-in-C(PH).
3.5 Compliance to the statutory requirements
a) Report on compliance to directives by State and Central environmental
agencies stated during the environmental clearance of the project, compliance
with the Environmental Management Plan for the project, and good
environmental management practices of the industry.
b) Report on provision, installation, and usage of health and safety equipments,
procedures and practices at site by visual observation and examination of
records. The report should include health and safety issues concerning
workers at site.
c) Report on standards of health and sanitation arrangements maintained at
campsite by visual observation and discussion with the concerned
stakeholders.
d) Report about the progress of Resettlement and Rehabilitation of Project
affected Persons
e) Report on persons requiring resettlement and rehabilitation assistance as
reported by the land acquisition team and the project report.
f) Report on compensation awarded and / or to be paid as per the records.
g) Report on court cases, which likely to affect the physical progress of the
project.
3.6 Commissioning, Trial run and Testing Stage
i) Report on necessary training imparted to the operations and maintenance (O&M)
team for taking over the completed project. The agency will check with records
and hold discussions with the ULB staff.
ii) Report on stages of testing and level of participation by the O&M team.
iii) Reports on handing over of all documentation, “As Built” drawings operational
instructions and equipment manuals to the O&M team.
iv) Report on trial runs and completion of project.
3.7 Post Construction Stage
i) To report on overall performance of the asset created (project) with respect to
a) Capacity – delivering capacity requirements
b) Functionality – meeting all functional requirements
c) Usage – extent of usage, break downs and shut downs
d) Performance of the O & M team
Page 49 of 60
ii) To report on the total out come versus the planned outcome
a) Increase/ decrease with reasons
b) Necessary recommendations to attain the planned outcome
c) Necessary recommendations for improving the overall efficiency
d) Necessary recommendations for improving the O&M of the project
iii) To report on the innovations tried and implemented in the project
iv) Any other issue/issues of importance which can be replicated by the ULBs or any other
ULB to improve the quality of construction, implementation, monitoring including
O&M practices etc.
3.8. Procedure for Inspection
3.8.1 The Field Quality Assurance staff at the site, which will be headed by one Senior
Manager/Engineer, would inspect the construction and other activities; Field
Quality Assurance team would consist of a number of Managers/Engineers
from the discipline of civil engineering and one from the discipline of
Mechanical/ Electrical Engineering. The Consultant will be provided schedule
of works likely to be executed in the following week by the concerned ULB
Engineer so that the Consultant can plan the field work programme. Besides this,
there would be Junior Engineers/Supervisors having similar specialization as
mentioned above, Lab Technicians and Field Assistants. However, the exact
composition of the team will be depending upon the scope of work and the
workload based shall be submitted before the start of assignment. Changes/
substitutions in place of team leader and Senior QA Engineer are not acceptable
to the employer.
3.8.2 After obtaining the construction programme and the work schedule from ULB
Engineer, a joint visit of ULB Engineer and the Senior Manager/Engineer of the
Consultant to the sites for inspection and overall appraisal shall be undertaken.
All Tests, checks are to be carried out as per relevant TSDSS/MORT&H/IRC
Codes and IS Specifications, IE rules as applicable and Agreements and drawings
for qualitative and quantitative analysis.
3.8.3 The Consultant shall make their own arrangements for transport including local
travel and for his office accommodations. The Consultant will be supplied with
the latest construction drawings and Contractor‟s agreements along with technical
specification and would interact directly with ULB Engineer.
3.8 Schedule of Inspection
3.9.1 The following inspection schedule shall be adhered by the Consultant‟s Field
Quality Assurance team; frequent surprise checks depending upon the job
requirements. The Manager / Engineer will identify the items and the location on
site, which will be inspected by the Assistant Managers / Site Engineers for the
next working day. The Contractor would be advised not to carry out important
activities of construction without prior information to the Supervision Consultant.
Page 50 of 60
3.9.2 The inspections of all work/ projects shall be properly planned/ spaced with
reference to the quantum and amount of the items of work. Special care shall be
taken to maintain proper frequency of inspections for items of work costing more
than Rs. 10.00 Lakhs. The inspections reports shall cover all the items of work
uniformly at all the stages of construction and shall truly represent (True
Representative of the entire work/ project) the random quality check in the larger
interest of the work.
3.9.3 To inspect each project on alternative day, to collect samples, to test on site and to
conduct non destructive testing when the work is completed. And for all projects
costing more than Rs.50.00 Crores the consultant has to employ one qualified
personnel with proven relevant experience in QA & QC of the projects of similar
nature and size of the proposed project and has to conduct all required tests
regularly.
4.0 Schedule for completion of tasks
4.1 TIME FRAME
The services of the Supervision Consultant are required to be rendered over the entire
life cycle of the project development. The agency shall be in place during pre-construction,
construction, trial run and post construction stages of the project, after the filing of Project
Completion Report. Subsequent to filing of the Project Completion Report, the Supervision
Consultant shall make one visit after one year of such milestone to assess the overall
performance of the asset created, as per 2.4 of the Scope of service stated above.
The Supervision Consultant shall be appointed for a minimum period of 2 years.
Extension of work of the Supervision Consultant beyond this period shall be subject to the
decision of the World Bank and Government of Telangana represented by MSU/TUFIDC.
The suggested methodology for the Supervision Consultant work is tabulated below. The
timing of review and the method of review is indicative. The required frequency of such
reviews is mentioned below, and shall vary based on the requirements of specific project.
S.
No
Nature of review Timing Method of review Frequency
A Pre-Construction Stage
1.
Review of project
design document
On completion of design of
project / project component
Design documents and
Drawings
Once
2
. Review of bid
documentation and
bid process
Review of documentation
prior to NIT
Review of bid process
through its duration
Proof of Advertisement,
letters, and correspondence
Bid Documents, Contract
Agreements
Once
3 Review of site
preparation and
Prior to start of
Construction
Inter departmental
Correspondences
Once
Page 51 of 60
S.
No
Nature of review Timing Method of review Frequency
clearances to begin
construction
Official records
4 Review of Project
Management
Systems
After deployment of
Project Management
Systems
As per official records
Observations
Discussions with ULB
Monthly /
Quarterly*
B Construction Stage & Commissioning, Trial-Runs and Testing Stage
5 Report on Physical
progress of project
After handing over the
site to contractor/
Firm , and regularly over the
Entire Construction period
Reports and documents
submitted by Contractor/
firm and ULBs
Review of milestones as
per Contract agreement
Discussions with
Contractor/ firm and ULBs
Number of
Inspections/
Visits shall
be planned
based upon
the progress
of work
6 Report on quality
assurance system
Request for inspection
(RFI) reports received from
the manufacturers of
materials/
equipments/suppliers etc
Contract agreement and
physical observation
Discussions with
Contractor/ firm and ULBs
7 Commercial
Performance
Over the construction
period
Contract and
Relevant documents
Monthly/
Quarterly*
8 Financial
Performance
Invoices, Measurement
Book, Bank statements
BOQ as per contracts
9 Compliance to the
statutory
requirements
Pre-Construction, during
Construction and Post-
Construction
As per the MoEF
guidelines
EMP document for the
Project.
Monthly /
Quarterly*
Page 52 of 60
S.
No
Nature of review Timing Method of review Frequency
Comparison with relevant
legislation / rules
10 Safety and Health
Construction and Post-
Construction stage
As per relevant standards/
good practices / Contracts
Monthly /
Quarterly*
11 Progress of
Resettlement and
Rehabilitation
During Pre-Construction
and Construction stage if
the Land acquisition
process is not completed.
As per R&R Action Plan
submitted along with DPR/
Land acquisition proposal
submitted,
Records of Competent
Authority
No. of court cases against
land acquisition for the
project
Monthly /
Quarterly*
12 Commissioning, Trial
runs and Testing
Commissioning, Trial
Runs and Testing Stage
As per Records and
discussion with Concerned
officials
Once
C Post-Construction Stage
13 Report on overall
performance of the
asset created (project)
Post Construction Stage,
about one year after
project completion
Records and discussion
with ULB & Public Health
officials
Once
5.0 DATA, SERVICES AND FACILITIES TO BE PROVIDED BY THE CLIENT
5.4 Free but limited access essentially required for fulfilling the obligations under the
contract will be provided to peruse all the records of the project work like estimates,
tenders, agreements and all related correspondence from the ULB files and
documents.
5.5 Free access will be provided to the project work site for carrying out inspections,
testing and all related activities and to the entire documents relevant to the project for
carrying out all the obligations as per the scope of the Supervision contract.
5.6 Free access will be provided to all the quality control labs of the ULBs for carrying
out tests and perusal of all records pertaining to the project.
Page 53 of 60
6.0 FINAL OUTPUTS THAT WILL BE REQUIRED OF THE CONSULTANT
Reporting System
6.1 The consultant shall submit the inspection reports to the ULB Engineer / S.E(PH)
and E-in-C (PH) clearly showing the location with reference to some permanent
existing structure, details of sample collected with visual observations on all the
items of work under execution at that location and remedial action proposed
towards defective quality of material or work, if any.
6.2 Documentation of the reports on each item of work taken up with work-wise
photographs (electronic version as well as printed copies) before commencing,
during and after execution with final sets of report would be submitted to ULB
Engineer / S.E(PH) concerned and E-in-C (PH).
6.3 Copy of the adverse results must be sent to the Managing Director, APUFIDC,
Hyderabad and to Project Director, TMDP. How ever the test reports of kind that
“mistakes found and cannot be rectified” must be sent to the Managing Director,
TUFIDC and Project Director, TMDP only in sealed cover labeled
“CONFIDENTIAL” with out giving information to the implementing agency /
department.
6.4 The Consultants shall undertake:
6.4.1 Desk review of documents:
Ensuring all project documents, including outcomes, outputs, specifications,
estimates of quantities, work packages, project implementation plan - including
milestones, periodic progress indicators, oversights etc., on-site management
systems, such as rerouting of transient services, temporary connections, worker
accommodation, labour insurance, procurement & storage of materials, inventory
management; delivery, hand-over plans are in place
6.4.2 Periodical site visits:
i. Site visits will be organized at different stages as indicated by the
implementing Agencies as „milestones‟ in their work plan, which may
consist of intermediate stages of development of work or contracting
packages. Indicative milestones, such as foundations, superstructure,
fenestration, services, finishes and commissioning may be taken as
comparatives from the assessment side to help translate progress reports to
non-technical personnel at reporting sites.
ii. Capture, wherever possible, moderated, and structured perceptions of the
beneficiaries on various aspects of project implementation including
Page 54 of 60
communicating project rationale, strategy, outcomes, results, rights and
responsibilities of all stakeholders;
iii. To capture qualitative feedback in narrative and in separate documents;
iv. To report the progress with respect to implementation as per the
appropriate stage of the project under development
7.0 COMPOSITION OF REVIEW COMMITTEE
7.1 The review committee shall comprise of
Managing Director of TUFIDC
Project Director of TMDP
Chief Engineer TUFIDC
Superintending Engineer TMDP
Deputy Chief Engineer O/o E- in- C (PH)
8.0 PROCEDURE FOR REVIEW
8.1 The Chief Engineer TUFIDC along with SE TMDP & DCE O/o ENC (PH) shall
conduct the review meeting on a monthly basis on 20th
of every month (Monthly).
8.2 The Managing Director TUFIDC and Project Director, TMDP shall conduct
monthly review meetings on 5th
of every month.
8.3 The consultants shall submit their weekly reports to all the concerned.
8.4 The consultants shall submit their Action Taken Reports (ATRs) to all the
concerned
8.5 The consultants shall submit their special reports if called for immediately.
8.6 Additional information called for specific projects shall be submitted
8.7 Decisions taken by the review committee shall be binding on all.
Page 55 of 60
9.0 LIST OF KEY PROFESSIONAL POSITIONS WHOSE CV AND
EXPERIENCE WOULD BE EVALUATED
9.1 PERSONNEL REQUIREMENTS
(1) PROJECT MANAGER
Project manager should be a Post Graduate / Graduate in Civil Engineering
branch with not less than 20/25 years experience in design/construction of Water Supply
Projects/ Sewerage Projects, Building Construction Projects, Storm Water Drainage
Projects, WBM/Granular Sub Base/BT/ CC Roads and in conducting all necessary
Quality assurance and Quality Control Tests and procedures and shall possess sound
knowledge of Testing of strength of materials, their gradation and usage in quality
concrete construction. Should have experience in Capacity Building of engineers in QA
and QC procedures and testing. He should have handled independently a QA & QC
consultancy assignment for a major project whose aggregated cost shall not be less than
Rs. 50.00 Crores. He would lead the multidisciplinary team of professionals engaged to
carryout the job of third party inspection and monitoring of housing and infrastructure
projects and, therefore, should have a clear perception of the manner in which a quality
service can be delivered within the available time. He should be a professional of stature
who could command the respect of the team. Higher qualification and experience will be
an added advantage. Upper age limit shall be 55 years
(2) SENIOR PUBLIC HEALTH ENGINEER
Senior Public Health Engineer should either be a Post Graduate in Public health
Engineering with a minimum of 12 years experience or Graduate in Civil Engineering
with a minimum of 15 years experience in design/construction of Water Supply Projects/
Sewerage Projects, Building Construction Projects, Storm Water Drainage Projects,
WBM/Granular Sub Base/BT/ CC Roads and in conducting all necessary Quality
assurance and Quality Control Tests and procedures and shall possess sound knowledge
of Testing of strength of materials, their gradation and usage in quality concrete
construction.. He should have handled QA & QC projects of similar nature and capacity
at least one project of similar nature. He shall be responsible for all the aspects related to
the quality of the work and shall guide, supervise and monitor the work of the other
experts in his team.
The candidate should have a thorough knowledge of latest specifications
pertaining to Water Supply, Sewerage, Storm water Drainage, building works and road
Page 56 of 60
works and other related publications according to which the works are required to be
carried out and the tests to be conducted to ensure a good quality work. Higher
qualification and experience will be an added advantage. Upper age limit shall be 55
years.
(4) BUILDING ENGINEER
(ii) Civil
He should either be a Graduate in Civil Engineering with a minimum of 10 years
of professional engineering experience and at least 5 years experience in similar capacity
for building or a diploma in Civil Engineering with a minimum of 15 years of
professional engineering experience and at least 10 years experience in similar capacity
for building. He should also have exposure to quality assurance programmes in new
construction, maintenance/rehabilitation projects using modern technology. He shall be
required at site as directed by the Department and shall inspect and find out deficiencies
in the building and find out remedial suitable measures. He must be familiar with modern
methods of construction of building, design standards, technical specification and
standard quality control /assurance procedure for construction of different components of
building. Higher qualification and experience shall be an added advantage. Upper age
limit shall be 45 years.
(iii) Mechanical & Electrical Engineers
He should either be a Post Graduate/ Graduate in Electrical/ Mechanical Engineering
with a Minimum of 7/10 years of professional experience and at least 5 years experience in
similar capacity in designing and installation of high capacity pumps & motors for Water supply,
Sewerage & Storm water drainage schemes. He must be familiar with modern methods of
Electro-mechanical works in the building, design standards, technical specification and standard
quality control/assurance procedure for electro mechanical works in different components of
building. Higher qualification and experience shall be an added advantage. Upper age limit shall
be 45 years.
(4) MATERIAL ASSETS/ EQUIPMENTS
The Consultants shall have the following material assets or equipments at its disposal.
The assets may be self owned or a may be outsourced as and when required. The list is only
indicative.
Indicative List of Equipments
o) Survey Instruments including Total Station.
p) Equipment for condition survey on road and bridges.
q) Sieves of all sizes i/c Sieve Shaker and Balances of required capacity.
r) Cube strength testing machine.
Page 57 of 60
s) Core Cutting Machine.
t) Equipment for Cement Testing.
u) USPV (Ultra Sonic Pulse Velocity) Meter.
v) Compaction testing Equipments
w) Moisture Meter.
x) Hammer of all sizes required to be used in building work.
y) Rebound Hammer.
z) Leak Detection Equipments.
aa) Other miscellaneous equipments such as Screw Driver, Plumb-bob, Ovens, Slump
Cone, Graduated Measuring Cylinders of required capacity, Gauge Tape,
Vernier Calipers, Magnifying Glass, Sprit Level, Vibration Table, Dial Gauge etc.
bb) Project Specific instrument, where ever required.
Page 58 of 60
Report accompanying the estimate for Consultancy fee for the work of
Third Party Quality Audit in 5 Projects under TMDP.
Amount of Estimate : Rs: 1.61 Cr
Sl.No. Name of the ULB District Name
1 Kothagudem Khammam
2 Jammikunta Karimnagar
3 Huzurabad Karimnagar
4 Medak Medak
5 Kollapur Mahaboobanagar
The Commissioner & Director of Municipal had Administration forwarded the mail from
World Bank with its enclosures and requested TUFIDC to revised ToR for 3rd
Party
Quality Audit and Project Management consultancy for the project to be taken up under
TMDP.
Accordingly, consultancy fee estimate is prepared based on the total cost of the projects
at a rate of 0.5% of the project cost is adopted as consultancy fee keeping in view of the
bigger quantum of work spread over in (5) ULBs of Telangana State.
With the above, the total consultancy fee is working out to be Rs:161.22 Lakhs
Page 59 of 60
ABSTRACT
Estimate for man months for Third Party Quality Audit and Project Management
consultancy works in 5 ULBs of Telangana under TMDP
Sl.No. Description Nos. No.of
Months
Manmonths Remuneration
per month in
Rs.
Amount
in Lakhs
A Project Management Team
1 Project Manager 1 12 12 1,00,000 12.00
2 Deputy Project
Manager
1 12 12 75,000 9.00
3 Senior Public
Health/Water
Supply and
Sanitation
Engineer
1 12 12 60,000 7.20
4 Senior
Electrical and
Mechanical
Engineer
1 5 5 60,000 3.00
5 Social
Management
Expert
1 10 10 60,000 6.00
6 Work inspector
in 5 ULBs
5 12 60 17500 10.50
Sub total 47.7
B Site Teams for One/two ULBs
1 Water Supply
and Sanitation
Engineer
(Senior
Manager)
5 12 60 50,000 30.00
2 Field Engineers 10 12 120 30,000 36.00
Sub Total 66.00
C Lab Equipment
1 Towards Lab
equipment as
per ToR
LS 10.00
Page 60 of 60
including ma
power for
operation
Sub Total 10.00
D Office establishment and Stationery & Mobile teams
1 Towards
establishment
office including
stationery and
other items.
1 12 12 1,00,000 12.00
Towards travel
expenses of
mobile teams
and other
personnel
1 12 12 20,000 2.40
Sub total 14.40
E Miscellaneous
1 Towards
Miscellaneous
expenditure
1 12 12 22,500 2.70
Sub total 2.70
Total 140.8
Service Tax at 14.5% 20.42
Grand Total 161.22