TERMINOLOGIES & EXPLANATIONS - MH4x4 XGS... · GVM - Gross Vehicle Mass This is set by the vehicle manufacturer, the GVM of a vehicle is determined by wheel, tyre, axle, differential,

2

side spring will be taller in free camber. Always measure the vehicle vertically from the centre of wheel/hub to guard at

TERMINOLOGIES & EXPLANATIONS

Coil Springs

Note: Some vehicle application have a different drivers & passenger side spring, this is to compensate for unevenvehicle weight distribution, weight of the driver or to compensate for any manufacturers chassis issues. As a guide the drivers

TJM XGS has introduced a selection of high quality leaf springs for a number of vehicles. These springs includeclip liners, slipper pads, and are spear cut with tapered ends and full military wrap (where fitment permits)These springs have been researched, developed and undergone extensive testing.

Coil Springs are sometimes labelled (DS) drivers side & (PS) passengers side. These springs are individually designedto counteract uneven weight distribution in certain vehicles. As a guide the drivers side spring will be taller in free

ride height before removing old springs.

GVM - Gross Vehicle MassThis is set by the vehicle manufacturer, the GVM of a vehicle is determined by wheel, tyre, axle, differential, emissionsand suspension specifications. Exceeding GVM ratings can have legal and safety implications and is not recommendedunless an approved DOTARS GVM upgrade kit has been fitted.

alignment is required whenever any adjustment has been done to a vehicles suspension.

LBA - Load Bearing AccessoriesLoad Bearing Accessories are "add ons" fitted to the vehicle that attract additional weight (ie bullbars, sidebars, winchestyre carriers, roof racks, additional fuel or water tanks etc). These accessories may affect a vehicles load carrying

camber although this is not always the case. Always measure vehicle before removing old springs.

Castor Correction KitsCastor correction kits are required to correct castor alignments to induce positive castor after a raised suspension kithas been installed. Kits consist of 4 eccentric bushes to fit the front trailing arms in 2.5 degree & 3.5 degree. A wheel

The most important things to remember when determining vehicle specific suspension is:

Stone Guards, Dust Boots & Strengthening Brackets

capacity, ride and handling and should be considered when deciding on the appropriate suspension package.

OE - Original EquipmentAs supplied by the manufacturer of the vehicle.

Trim Packers

In both steel (for leaf springs) & polyurethane (for coil springs) are designed to alleviate vehicle lean and in most cases will raise the vehicle, with the exception of a underslung leaf spring design.

In certain applications these are a requirement, failure to do so may void warranty.

Installation FormsIt is a warranty requirement that a TJM XGS Installation Form (p/n 661INSTALL) be completed for everysuspension installation. All areas pertaining to the vehicle and suspension products fitted are to be filled out correctly

TERMINOLOGIES & EXPLANATIONS

and relevant copies forwarded. Failure to do this may void warranty.

Determining Vehicle Specifications For Height & Load Carrying Capacity

3

1) The model of the vehicle.

Raised Raised leaf springs are similar to OE spring rate. Raised coil springs have generally 20-30%

more spring rate than OE.

2) Load Bearing Accessories fitted to the vehicle.

3) Constant Load on the vehicle or will be carried by the vehicle.

4) The approximate ride height required by the customer.

Spring Type Spring Description

Lowered Lowered approx 10 to 20mm from standard also has an increased spring rate, these will

generally be sold in a complete SUV kit.

All suspension development has been carried out on Australian specifications models, some differences may exist with

the same model in another country. Overseas customers will need to make allowances for these possible differences.

Fitment of Polyair Spring System approx 2 - 2.5 hours

Fitment of Bellows System approx 3 - 3.5 hours

Please Note: Loads as published are approximate only and do not constitute legal upgrading of the GVM carrying

capacity of the vehicle. Please refer to individual load specifications.

Fitment of Steering Damper approx 0.5 hours

Fitment of 4 Leaf Springs approx 3 hours

Fitment of 1pr Coil Springs approx 1 hour

Fitment of 1pr Torsion Bars approx 1.5 hours

Fitment of 1pr Struts approx 2.5 hours

Fitment of Castor Correction Kit approx 2 hours

ride height with a constant load up to vehicle manufacturers GVM rating.Raised height heavy duty spring with an increased spring rate. Designed to maintainExtra Heavy Duty

(passenger load and luggage weight).

Raised height heavy duty spring with increased spring rate to handle an additional loadRaised Heavy Duty

Suggested Fitting Times

Please find listed below suggested fitment times as a guide only. Additional time may be required due to existing

modifications or accessories already fitted to the vehicle which may interfere with the fitment of new suspension.

Fitment of 4 Shock Absorbers approx 2 hours

4

Page Application Page Application2-3 454 465 476 487 498 509 5110 5211 5312 5413 5514 5615 5716 5817 5918 6019 6120 6221 6322 6423 6524 6625 6726 6827 6928 7029 7130 7231 7332 74-7633 7734 7835 7936 8037 8138 8239 83-8440 85-8641 87-8842 8943 9044

Holden Rodeo 4wd 88-03Toyota Surf/4Runner IFS Leaf Suzuki Jimny 98+Suzuki Grand Vitara 05+

XGS APPLICATION GUIDE CONTENTS

Ford Courier 4wd All 87-06 Suzuki Grand Vitara 98-05Nissan Patrol GU Ute Coil LeafNissan Patrol GU Y61 LWBTerminologies

Contents

Ford Ranger 4WD 10/2011+ PXFord Ranger 4wd All 2006-10/2011

Toyota Land Cruiser 40 Series SWBToyota Hilux 150 Series 2005+Toyota Hilux IFS Leaf 1985-2005

Toyota Surf/4Runner Coil 1996+Toyota Surf/4Runner IFS Coil 89-96

Toyota Hilux Leaf Leaf 1979-1997

Toyota Land Cruiser 76 SeriesToyota Land Cruiser 75 Series LWBToyota Land Cruiser 73/74 Series MWB

Toyota Land Cruiser 60/62 SeriesToyota Land Cruiser 40 Series LWB

Toyota Bundera

Toyota Prado 90 SeriesToyota Land Cruiser 200 Series

Torsion Bar SpecificationsLeaf Spring SpecificationsCoil Spring SpecificationsToyota Hilux 2WD 2005-9/2011Volkswagen Amarok 4WD

Characteristics

Toyota FJ Cruiser 2011+Toyota Prado 150 SeriesToyota Prado 120 Series

Poly Air Spare PartsRepalcement Poly Air BagsPoly Bush Kit Listing & Kit ContentsU-Bolt & Steering Dampers SpecificationsShock Absorber Specifications

Nissan Patrol GQ Y60 SWBNissan Patrol GQ Y60 LWBNissan Patrol GQ/GU Coil Cab ChassisNissan Patrol GQ/GU Off Road Hi Lift

Warranty StatementHow to Measure Springs/ShocksXGS Features

Jeep Wrangler TJ 96-07Jeep Wrangler JK 2007 onLandrover Defender 90 series

Nissan Pathfinder R50 95-05Nissan Pathfinder R51 2005 on

Mitsubishi Pajero SWB 2000 onMitsubishi Pajero LWB 2000 onMitsubishi Triton 4wd 96-06Mitsubishi Triton 4wd 06 onNissan Navara 4wd D22 97 on

Toyota Land Cruiser 100 Series IFSToyota Land Cruiser 80/105 Series Hi LiftToyota Land Cruiser 80/105 SeriesToyota Land Cruiser 78/79 Series

Mazda BT-50 4WD 11/2011+Mitsubishi Challenger 4wd 00-06Mitsubishi Challenger 2010 onMitsubishi Pajero 91-2000

Nissan Navara D40 2005 on

Landrover Discovery Ser 1 & Range Rover

Holden Rodeo 4wd 03-08Holden Colorado RC 4wd 2008-5/2012

Hyundai Terracan

Great Wall V240/V200

Mazda BT50 4wd 2006-10/2011

Landrover Discovery Ser 2 & 3Mazda B ser & Bravo 4wd 87-06

Holden Colorado RG 4wd 2012+

Isuzu D max 4wd 2012+

Landrover Defender 110 1991 onLandrover Defender 110 84-91

Landrover Defender 130 1994 on

Isuzu D Max 4wd 2008-6/2012

Jeep Cherokee XJ 4/1994 - 9/2001Jeep Cherokee KJ/KK 2001 onJeep Grand Cherokee 1999 on

5

Part and Location Part #Qty Req Per Vehicle

Shock Absorbers Suits

Shock Mount Reinforcing Bracket Kit 663SB21P 1

Torsion Bar Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts Rear 14mm x 83mm x 230mm (inc Deep Nuts) 775020 4Airbags

Kits

Polyair To Suit 2000 On Std & Rsd 65275698 1 Kit

Poly

Greasable Pin

653RRHD45G40mm

Std + 40mm

27mm x 927mmHeavy Duty (Supplied As A Pair)

Heavy Duty Raised - 400kg

FORD

Stage 2. Front and rear shocks, torsion bars, heavy duty raised leaf springs, complete leaf spring bush kit, shackles, pins and U bolts

Courier 4WDAll 1987-2006

240mm 6532245G

Rear

Rear

Front

P.N. Heights are approximates only depending on vehicle styling and accessories fitted.

Stage 1. Front & rear shocks, raised leaf springs, complete leaf spring bush kit, shackles, pins, U bolts and reinforcing bracket

1

Raised - 200kg

Rear

2

Greasable Shackles

Rear Complete Leaf Spring & Shackle Kit 779507K

Description

656101GP 2

1

Rear

Front2XGS Gold Edition

650GE246ZDXGS Gold Edition

657008

650GE146ZD

Std + 40mm

656387G 2

2

6

Part and Location Description Part NoQty Req Per Vehicle


663SB21P 1

Torsion Bar Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts Rear 14mm x 88mm x 200mm (inc Deep Nuts) 775024 4Airbags

Polyair To Suit Standard Height 65275698 1 KitBellows To Suit Standard Height 65285126 1 KitBellows To Suit Raised Height 65285126R 1 Kit

Kits

FORD

Rear XGS Gold Edition Std + 40mm 650GE246ZD 2

Front

Ranger 4WDAll 2006-10/2011

Shock Mount Reinforcing Bracket Kit - Required

2XGS Gold Edition Std + 40mm 650GE146ZD

1Heavy Duty (Supplied As A Pair) 27mm x 1024mm 657028

Stage 2. Front and rear shocks, torsion bars, heavy duty raised leaf springs, complete leaf spring bush kit, shackles, pins U bolts and reinforcing bracket

This vehicle develops a driveline vibration upon acceleration up to approximately 15klm/h when raised more than 30mm. Lowering the centre bearing position can help reduce the vibration. Replacing the factory 2 piece tailshaft with an aftermarket single piece tailshaft seems to cure this issue.

Front

656387G 2

Poly

Heavy Duty Raised - 300kg 40mm 6532346Z 2

779546K 1


2

Rear

656100GPGreasable Pin (Bolt Type With 14mm Pin)Rear

Greasable Shackles

Complete Leaf Spring and Shackle Kit (bolt type 14mm fixed pin)


40mm

Rear

Extra Heavy Duty Raised - 400kg

Raised - 200kg 40mm 26532246Z

6532446Z 2

Rear

7

Part and Location Description Approx Part NoQty Req Per Vehicle

Mounts


Coils Lift

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts Type

Airbags


Kits

Stage 2. Front struts and rear shocks, heavy duty raised coils and extra heavy duty leaf springs, complete leaf spring and

shackle bush kit, shackles pins and u bolts

Rear 65285127 1 KitBellows To Suit Standard Height & Raised up to 40mm

This vehicle develops a driveline vibration upon acceleration up to approximately 15klm/h when raised more than 30mm. Lowering the centre bearing position can help reduce the vibration. Replacing the factory 2 piece tailshaft with an aftermarket single piece tailshaft seems to cure this issue.

Rear Bellows To Suit 50mm + Raised 65285127R 1 Kit

Rear 14mm x 62mm x 180mm (inc Deep Nuts)

Stage 1. Front struts and rear shocks, raised coils and raised H/D leaf springs, complete leaf spring and shackle bush kit, shackles and U bolts

USE OE

775024 4

2

RearGreasable Shackles 656221G 2

Greasable Pins

Rear Complete Leaf Spring & Shackle Kit Poly 779545K 1

Rear

Raised - 150kg 40mm 6532221T

Extra Heavy Duty Raised - 400kg 40mm 6532421T

2

Heavy Duty Raised - 300kg 40mm 6532321T 2

FrontRaised 40mm 770FR21T - 50kg - 1

Heavy Duty Raised


40mm 770FRHD21T 50kg + 1

Front Top Strut Mount TBA

Front XGS Gold Edition Std + 40mm 659GE121TD 2

FordRanger PX 4WD

10/2011+

2

8



Torsion Bars Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts

Rear 14mm x 88mm x 200mm (inc Deep Nuts) 775024 4Airbags

Polyair To Suit Standard Height 65278095 1 KitPolyair To Suit Raised Height 65278195 1 KitBellows To Suit Standard Height 65285105 1 KitBellows To Suit Raised Height 65285105R 1 Kit

Kits

RearRaised - 150kg 45mm

Front 657027 1

45mm 653RRHD32G

6532232G 2


Heavy Duty (Supplied As A Pair) 30mm x 1142mm

Rear

XGS Gold Edition Std + 40mm 650GE117D 2

XGS Gold Edition Std + 45mm 650GE232MD 2

GREAT WALLV240/V200 4WD

All 2009 on

Front

2

Complete Leaf Spring & Shackle Kit Poly 779509K 1

Greasable Shackles 656386G

Rear


Stage 1. Front & rear shocks, raised leaf springs, complete leaf spring bush kit, shackles, pins and U bolts


2

Rear

656100GP 2Rear

Greasable Pins

9



Torsion Bars Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts

Rear 14mm x 83mm x 195mm (inc Deep Nuts) 775014 4Airbags Model

Rear Polyair To Suit Standard Height R7 / R9 65275903 1 Kit

Kits


1

Std + 45mm 650GE232MD 2

Front

Greasable Shackles 656386G

Heavy Duty (Supplied As A Pair)

45mm 6532BRR31LRaised - 150kg


26mm x 1002mm 657010

650GE132ODXGS Gold EditionFront

Rear XGS Gold Edition

HOLDENRodeo 4WD

TFS / R7 / R9 1988 - 2003

2

2

Rear Complete Leaf Spring & Shackle Kit Poly 779509K

Rear

1

45mm 653RRHD30S 2

656100GP

Rear



2Greasable Pins

2Std + 40mm

10


Suits

Size

Lift

Type

Rear 14mm x 88mm x 200mm (inc Deep Nuts) 775024 4


Kits

1

2

2

6532232G

Rear

Rear35-50mm

Rear 650GE232MD

HOLDENRodeo 4WDRA 2003 - 2008

Std + 40mm 650GE132OD 2

2

Front XGS Gold Edition

XGS Gold Edition Std + 45mm

Shock Absorbers

Complete Leaf Spring & Shackle Kit 779509KPoly

30mm x 1142mm 657027

Greasable Shackles

Raised - 150kg

656100GP 2Greasable Pins




Rear

656386G

653RRHD32G

2

35-50mmHeavy Duty Raised - 300kg

Airbags

1


Torsion Bars

Leaf Springs

Bush Kits

Shackles & Pins

U-Bolts

Rear

Front

11



Torsion Bars Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts



Kits


2

2


650GE132OD

30mm x 1142mm

1


Rear

Complete Leaf Spring & Shackle Kit

2

35-50mm

HOLDENColorado 4WD

2008-05/2012

1

Raised - 150kg

657027

656100GP 2Greasable Pins

Std + 40mm

Poly

Heavy Duty Raised - 300kg 653RRHD32G 2

RearGreasable Shackles 656386G

Rear35-50mm 6532232G



Rear

Rear 779509K

Front Heavy Duty (Supplied As A Pair)

12



Coil springs Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts

Rear TBA 4Airbags

Polyair To Suit Standard Height 1 KitPolyair To Suit Raised Height 1 KitBellows To Suit Standard Height 1 KitBellows To Suit Raised Height 1 Kit

Kits

HOLDENColorado RG 4WD

2012+

Front XGS Gold Edition TBA 2

Rear XGS Gold Edition TBA 2

2

Front TBA 1

Rear Complete Leaf Spring & Shackle Kit Poly TBA 1

RearTBA 2

TBA

Greasable Pins TBA 2Rear

Greasable Shackles TBA 2

Rear




13



Torsion Bars Length

Coil Springs Lift

Standard- 100kg 10mm 770RS51A 1 Raised (Progressive) - 200kg 40mm 770RP51A 1

Airbags Polyair To Suit Standard Height 65215694 1 KitPolyair To Suit Raised Height 65215794 1 Kit

Kits

Rear XGS Gold Edition Std + 40mm

HyundaiTerracan2001-2008

Front XGS Gold Edition Std + 40mm

650GE288AD 2

650GE151AD 2

Stage 2. Front and rear shocks, torsion bars, heavy duty raised coils.

1

Rear

657029

Rear

Stage 1. Front and rear shocks, raised coil springs.


Front Heavy Duty (Supplied As A Pair) 26mm x 1282mm

14



Torsion Bars Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts



Kits


1

656386G

Rear

656100GP 2



Greasable Pins

Complete Leaf Spring & Shackle Kit Poly

ISUZU

Rear

Rear 779509K

D Max 4WDAll 2008-6/2012

Greasable Shackles 2


Front Heavy Duty (Supplied As A Pair) 30mm x 1142mm

653RRHD32GRear

Raised - 150kg 35-50mm 6532232G

35-50mm

657027

Front XGS Gold Edition Std + 40mm 2

Rear XGS Gold Edition Std + 45mm 650GE232MD 2

650GE132OD

1

2

2

15



Coil springs Size

Leaf Springs Lift

Bush Kits Type

Shackles & Pins

U-Bolts

Rear TBA 4Airbags

Polyair To Suit Standard Height 1 KitPolyair To Suit Raised Height 1 KitBellows To Suit Standard Height 1 KitBellows To Suit Raised Height 1 Kit

Kits

ISUZUD MAX 4WD

2012+

Front XGS Gold Edition TBA 2

Rear XGS Gold Edition TBA 2

2

Front TBA 1

Rear Complete Leaf Spring & Shackle Kit Poly TBA 1

RearTBA 2

TBA

Greasable Pins TBA 2Rear

Greasable Shackles TBA 2

Rear




16

Description Approx Part NoQty Req Per Vehicle

Suits

Ext / Com

Heavy Duty

Lift

Lift

NOTE: Gearbox Spacer Maybe Required Type

Kits

2 650GE136P

500 / 310

XGS Gold Edition

650GE236PStd + 40mmXGS Gold Edition

1

2

Std + 40mm

Note: May Need To Use 4mm Packer Behind The Mount

4

Bush Kits


Front & Rear Gold Edition Shocks, Front Coil Springs, Steering Damper, Rear Leaf Springs, Leaf Spring Bush Kit & U-Bolts

1 Kit 65234007

779703K


U-Bolts

779526K

Shock Absorbers

Rear

Rear

Front

Airbags

Steering Damper

Polyair To Suit Raised Height

Coil Springs

Poly

Rear

Front Panhard Rod

JEEP

775022Rear 12mm x 80mm x 170mm (inc Deep Nuts)

1

Front 1Raised - 50kg -

2

Leaf Springs

Rear

1

Part and Location

Minimum weight requirement for HD front coil spring part numbers is a steel bullbar and winch

XJ Cherokee 4WD 4/1994 - 9/2001

Raised - Comfort50mm 6532236P

651040

40mm 770FR36P

17



Coil Springs Lift

AirbagsPolyair To Suit Standard Height 65215495 1 KitPolyair To Suit Raised Height 65215695 1 Kit

Kits



Coil Springs Lift

Kits

30mm 770RR36K

659GE137UD

Front and rear shocks, front and rear coils

JEEPCherokee 4WD

KJ Limited 2001 - 2007

1

Front Raised - 50kg - 30mm 770FR36K

2

2

1

Raised - 150kg

Rear

KK Limited/Sport 2008 on

Front


JEEPCherokee 4wd

770RR37U

Rear XGS Gold Edition Std + 30mm 650GE237UD

Front XGS Gold Edition Std + 30mm

2Front

Raised - 50kg -

Std + 40mm

Std + 40mmXGS Gold Edition

770FR37U30mm

659GE137UD

XGS Gold Edition 650GE237UD



Rear

40mm

770FRHD37U30mm

Rear

Heavy Duty Raised - 50kg +

1

1

1

2

Raised - 150kg

Rear

18



Coil Springs Lift

Airbags

Kits



Coil Springs Lift

Airbags

Kits


XGS Gold Edition

Std + 30mm 659GE137ID 2

1

1

1

650GE237ID 2

Grand CherokeeWH 2005-2011

JEEP



1 KitRear

Rear

Front

Raised - 150kg

XGS Gold Edition

JEEPGrand CherokeeWG / WJ 1999 - 2005

2

2

Std + 40mm 650GE237D

650GE137DXGS Gold Edition Std + 40mm

Raised - 50kg -

Front

Rear

40mm 770FR37D

1Raised - 50kg -

40mm 770RR37D 1

1

65292494Polyair To Suit Standard Height

Std + 30mm

30mm 770FR37I

XGS Gold Edition

Front

Rear

Rear

Rear

Front

65215492 1 Kit

30mm

30mm

30mm

770RR37I

770RRHD37I

770FRHD37I

Polyair To Suit Standard Height

Raised - 150kg -




19



Steering Damper

Coil Springs Lift

Bush Kits Type

Airbags

Kits

$1,198.00

P.N. Gear box spacers may be required when raising suspension height as it may cause a driveline vibration.

XGS Gold Edition

1 Kit

Rear


Polyair To Suit Raised Height 40mmRear

770RR36X

1 Kit

770FR36XFront Raised - 50kg -

Raised - 100kg 140mm

JEEPWrangler

TJ 1996 - 2007

650GE136XXGS Gold Edition Std + 40mm

650GE236X

2Front

Std + 40mm

Front

2


Steering Damper 651040

65215692

779703K

1

Panhard Rod Poly

40mm

Rear

1

20


Shock Absorbers Ext / Com

Steering DamperSteering Damper 651040 1

Coil Springs (3 DOOR) SWB Lift

Coil Springs (5 DOOR) LWB Lift

Airbags

Kits

65211894 1 Kit


1

770FRSD36Z

1Front

1Front Raised - 40kg - 40mm

Rear

Front and rear shocks, front and rear coils.

Raised - 150kg 40mm 1

Rear

770RRL36ZRear

Polyair To Suit Standard Height (OE Coil only)

Polyair To Suit Raised Height (TJM Coil only)

65212694 1 Kit

50mm

JEEPWrangler

JK (SWB & LWB) 2007 on

2

2Std + 40mm

XGS Gold Edition

XGS Gold Edition 650GE236Z

650GE136ZStd + 40mmFront

Rear

Raised - 100kg 40mm 770RRS36Z

770FRLD36ZRaised - 40kg - 40mm

21



Steering Damper Ext / Com

Coil Springs Lift

Kits

$1,346.00Front and rear shocks, front and rear coils and steering damper.

1

1Raised - 60kg -

770RS53A

770FR53A

1

Note: Due to different gearbox mounts on 1998+ models lifting of these vehicles may cause a front driveline vibration. Fitment of double cardan joints will assist in rectifying this issue

P.N. Heights are approximates only depending on vehicle styling and accessories fitted.Minimum weight requirement for HD front coil spring part numbers is a steel bullbar and winch


770RR53ARaised - 150kg

LANDROVERDefender

90 Series

650GEL238S

50mm

40mm

Rear

XGS Gold Edition - Long Travel

2

650GE138S

650GE180BD

250mm RSD

75-100mm

XGS Gold Edition


75-100mm

650GE238S

Front

XGS Gold Edition 50mm RSDRear

680 / 440

Front

2

2

40mm

651032 1 Steering Damper

22




Coil Springs Lift

Raised (Petrol) - 60kg 40mm 770RS53A 1Raised (Diesel) - 60kg 40mm 770FR38X 1Raised (Wagon) - 150kg 40mm 770RR38X 1Raised (T/Back) - 150kg 40mm 770RR38S 1Heavy Duty Raised - 300kg 40mm 770RRHD38S 1

Bush Kits Type

Panhard Rod Bushes 1987 - 1/1999 Poly 779707K 1 Kitinc: Panhard Rod (F&R), Radius Rod To Chassis,

Radius Rod to Diff, Upper & Lower Trailing Arm


Kits

1 Kit

1 Kit

650GE138S 2

2

Stage 2. Front and rear shocks, front and rear heavy duty raised coils, steering damper, caster correction bushes

Stage 1. Front and rear shocks, front and rear raised coils, steering damper, caster correction bushes,


Front

Rear

1987 - 1/1999 778KIT43A

Rear

Front & Rear

Caster Correction 84-93 with KA chassis prefixFront

663532 deg

Rear

1680 / 440 Steering Damper 651032

2XGS Gold Edition - Long Travel

XGS Gold Edition

2

LANDROVERDefender

110 County & T/Back 1984 - 1991

75 - 100mm

650GE238S

50mm RSD

75 - 100mm

XGS Gold Edition

50mm RSD


650GEL238S

Front650GE180BD

23




Coil Springs Lift

Raised - 60kg 40mm 770FR38S 1Heavy Duty Raised - 60kg+ 40mm 770FRHD38S 1Raised - 150kg 40mm 770RR38S 1Heavy Duty Raised - 300kg 40mm 770RRHD38S 1

Polyurethane Bushes Type

Panhard Rod Bushes 1987 - 1/1999 Poly 779707K 1 Kitinc: Panhard Rod (F&R), Radius Rod To Chassis,



Kits

Stage 1. Front and rear shocks, front and rear raised coils, steering damper, caster correction bushes,

Steering Damper

1 Kit

1

778KIT43A

651032

Poly

Caster Correction 93 on with LA & YA chassis prefix

2 deg 66352 1 Kit

P.N. Heights are approximates only depending on vehicle styling and accessories fitted.Minimum weight requirement for HD front coil spring part numbers is a steel bullbar and winch



LANDROVERDefender

110 / TD5 1992 on

Front650GE138S

650GE180BD

XGS Gold Edition


XGS Gold Edition

75 - 100mm 2

2

2

50mm RSD 2

650GE238S

650GEL238S

50mm RSDRear

75 - 100mm

Rear

Front & Rear

Front


Front

Rear

680 / 440

24




Coil Springs Lift

Raised - 60kg - 40mm 770FR38S 1Raised Heavy Duty 60 kg + 40mm 770FRHD38S 1Raised - 200kg 45mm 770RRHD38SRaised Extra Heavy Duty - 400kg 45mm 770RREHD38S 1

Bush KitsCaster Correction 2 deg 66352 1 KitPanhard Rod Bushes Poly 779707K 1 Kitinc: Panhard Rod (F&R), Radius Rod To Chassis,


Airbags65294091 1 Kit65295098 1 Kit65295095 1 Kit

Kits

651032 1

2

650GE238S

650GEL238S

1 Kit778KIT43A

2

LANDROVERDefender

130 (Dual Cab) Petrol & Diesel 1994 on

75 - 100mm

2

XGS Gold Edition - Long Travel 2

XGS Gold Edition

650GE180BD

650GE138SFront

50mm RSD

Front

Rear


Polyair To Suit Raised Height (with inner coil removed)Rear

Polyair To Suit Standard Height (with inner coil)Polyair To Suit Standard Height (with inner coil removed)



Poly

Front

Front & Rear

XGS Gold Edition 50mm RSD

XGS Gold Edition - Long Travel 75 - 100mmRear

Steering Damper 680 / 440

25


Suits


Coil Springs Lift

Bush Kits Type

Caster Correction 2 deg 66352 1 KitPanhard Rod Bushes Poly 779707K 1 Kitinc: Panhard Rod (F&R), Radius Rod to Chassis,

Radius Rod To Diff, Upper & Lower Trailing Arm


Kits

$1,364.00


Front and rear shocks, front and rear coils and steering damper.

40mmRaised (Progressive) - 150kg

50mm RSDXGS Gold Edition


770RR39E

650GE238S

LANDROVERDiscovery & Range Rover

Shock Absorbers


650GE138S

650GE180BD

2

2

Series 1 Discovery 1991 - 1999 & Range Rover 72-95

2

512 / 308

75 - 100mm

50mm RSD

Front

2

Raised (Progressive) - 50kg -

Front

Rear

XGS Gold Edition

650GEL238S

75 - 100mm

Rear

Front

Front & Rear Poly 778KIT43A 1 Kit

651B768 1

Rear

1770FR53A40mm

35mm Heavy Duty Replacement

1

26




Coil Springs Lift

Bush Kits Type

Caster Correction 2 deg 66354 1 KitCaster Correction 3 deg 66355 1 Kit


Kits



Coil Springs Lift

Raised - 50kg - 40mm 770FR39V 1Heavy Duty Raised 50kg + 50mm 770FRHD39V 1Raised (Progressive) 100kg 40mm 770RR39V 1Heavy Duty Raised (Progressive) 200kg 50mm 770RRHD39V 1

Kits

LANDROVERDiscovery

Series 2 1999 - 2004

Front

1

50mm RSD

Rear 50mm RSDXGS Gold Edition


650GE239T

Steering Damper 655 / 395 651502

1

650GE139T 2

2

1

770RR39E40mm

770RRHD39E40mm

Raised - 50kg - 770FR39T40mm

1

Heavy Duty Raised (Progressive) - 200kg

Front & rear struts, front and rear raised coils.



XGS Gold Edition Std + 50mm 659GE139V

Rear 659GE239VXGS Gold Edition

Front

Rear

2Std + 50mm

Front

RearRaised (Progressive) - 100kg

Front and rear shocks, front and rear coils, castor bushes and steering damper.

Rear

2

Front

LANDROVERDiscovery

Series 3 2005 on

27


Suits


Size

Lift

Type


Polyair To Suit 2000 On Std & Rsd 65275698 1 Kit

Kits

Stage 2. Front and rear shocks, torsion bars, heavy duty raised leaf springs, complete leaf spring bush kit, shackles, pins U bolts and reinforcing bracket

$2,266.00

Greasable Pin

2

1

RearGreasable Shackles 656387G


2

2

1


653RRHD45G

$1,678.00


656101GP

Airbags

U-Bolts


MAZDAB Series & Bravo

All 1987 - 2006

Rear

2

Poly 779507K

650GE146ZD

2

2

650GE246ZD

657008

Std + 40mm

6532245G40mm

27mm x 927mm

Rear

Front

Rear

Shock Absorbers

Torsion Bar

Leaf Springs

Bush Kits

Shackles & Pins

Raised - 200kg

XGS Gold Edition


40mm

Front


28


Suits


Size

Lift

Type


Polyair To Suit Standard Height 65275698 1 KitBellows To Suit Standard Height (Spring Over Diff)

65285126 1 Kit

Bellows To Suit Raised Height (Spring Over Diff) 65285126R 1 Kit

Kits

Stage 2. Front and rear shocks, torsion bars, heavy duty raised leaf springs, complete leaf spring bush kit, shackles, pins, U bolts and reinforcing bracket kit (Add $120 for extra heavy duty)

Rear


1

Greasable Pin (Bolt Type With 14mm Pin) 656100GP 2

Complete Leaf Spring and Shackle Kit (bolt type 14mm fixed pin)

Airbags

Bush Kits

Shackles & Pins

Stage 1. Front & rear shocks, raised leaf springs, complete leaf spring bush kit, shackles, pins, U bolts and reinforcing bracket kit

Heavy Duty Raised - 300kg 40mm 6532346Z 2

6532446Z 2

2

2656387G

6532246Z

U-Bolts

MAZDABT50 4WD

All 2006-10/2011



650GE146ZD 2

1

Std + 40mm

27mm x 1024mm 657028

2650GE246ZDStd + 40mm

40mmRaised 200kg

Poly

Shock Absorbers

This vehicle develops a driveline vibration upon acceleration up to approximately 15klm/h when raised more than 30mm. Lowering the centre bearing position can help reduce the vibration. Replacing the factory 2 piece tailshaft with an aftermarket single piece tailshaft seems

to cure this issue.


779546K

40mm

Front

Rear

Front

Rear

RearGreasable Shackles

XGS Gold Edition

Torsion Bar

Leaf Springs

29



Lift

Lift

Type

U-Bolts Type

Airbags

Kits


Stage 2. Front struts and rear shocks, heavy duty raised coils and extra heavy duty leaf srings, complete leaf spring and shackle bush kit, shackles pins and u bolts

65285127

Stage 1. Front struts and rear shocks, raised coils and raised leaf springs, complete leaf spring and shackle bush kit, shackles, pins and U bolts

This vehicle develops a driveline vibration upon acceleration up to approximately 15klm/h when raised more than 30mm. Lowering the centre bearing position can help reduce the vibration. Replacing the factory 2 piece tailshaft with an aftermarket single piece tailshaft seems

to cure this issue.

Rear Bellows To Suit 50mm + Raised 65285127R 1 Kit

Rear


Bellows To Suit Standard Height & Raised up to 40mm

1 Kit

779545K

Greasable Pins Use OERear

Greasable Shackles 656221G 2

Rear Complete Leaf Spring & Shackle Kit Poly 1

Extra Heavy Duty Raised - 400kg 40mm 2

2

Heavy Duty Raised - 300KG 40mm 6532321T 2

6532221T

6532421T

Heavy Duty Raised 40mm 770FRHD21T 1

770FR21T


659GE121TD

Mazda BT-50 4WD Models

10/2011+

Front Top Strut Mount TBA

Mounts

Coils

Leaf Springs

Bush Kits

Shackles & Pins

2


FrontRaised 40mm 1

Rear

Raised - 150kg 40mm

30



Torsion Bar Size

Coil Springs Lift

Polyair To Suit Standard Height 65295893 1 KitPolyair To Suit Raised Height 65295093 1 Kit

Kits

770RR52J

Airbags




Rear

Front 1

RearHeavy Duty Raised - 150 kg 30mm 770RRHD52J 1

1Raised - 50kg

6570201307mmHeavy Duty (Supplied As A Pair)

30mm

MITSUBISHIChallenger 4WD

Front Std + 40mm


XGS Gold Edition 650GE151AD

All 2000 - 2006 with coil rear suspension

2

Rear 2650GE252J

31



Coil Springs Lift


Kits


35mm 770FRHD50L 1

40mm 770RPHD51A

Standard - 100kg

Rear

FrontHeavy Duty Raised - 50kg+

Rear


Heavy Duty Raised - 150kg 40mm


All 2010 on

770RS51A 1

Front Std + 40mm

1

1

2

770RP51A

Airbags

MITSUBISHIChallenger 4WD

659GE150LD

Raised - 50kg - 35mm 770FR50L 1

XGS Gold Edition

Rear XGS Gold Edition Std + 40mm 650GE252J 2

32

Product Description Approx Part NoQty Req Per Vehicle

Suits

Length

Lift

Standard - 150kg 770RS51A 1Raised (Progressive) 150kg 40mm 770RP51A 1Heavy Duty Raised (Progressive) 200kg 40mm 770RPHD51A 1


Kits

Shock Absorbers

Coil Springs


MITSUBISHIPajero 4WD

LWB V6 & TDI Wagon 1991 - 2000

Rear XGS Gold Edition Std + 40mm 650GE251A

Std + 40mm 650GE151AD 2Front



Heavy Duty (Supplied As A Pair) 27.5mm x 1307mm 657020 1

1

Rear

Rear

Rear

Panhard Rod 779704K

Bush Kits

Airbags

XGS Gold Edition

2

Front

Heavy Duty (Supplied As A Pair) 26mm x 1282mm 657011 1

Torsion Bars

NOTE: Check OE Length Before Ordering

33


Mounts


Coil Springs Lift


Kits


Rear

770RR52PT


770FRHD52P

1Raised - 60kg- 35mm 770FR52PT

40mm

35mm

Airbags

650GE252PD

Stage 1 & 2. Front struts, rear shocks, front and rear raised coil springs.

Heavy Duty Raised 60kg+

1

1

1

770RS52PT

Rear

Front

RearRaised - 100kg


40mm

2


NM, NP, NS, NT, NW SWB 2000 on

Front

Front Top Strut Mounts

XGS Gold Edition

659THB52S

Std + 45mm 659GE152P 2

2

34


Suits

Lift


Kits

Mounts

Shock Absorbers

Coil Springs

Airbags


45mmHeavy Duty Raised (Progressive) 200kg

1

Heavy Duty Raised 50kg+

770RS52PT

Raised - 150kg

1

770FRHD52P 1

770RR52PT

Stage 1 & 2. Front struts, rear shocks, front and rear raised coil springs.


NM, NP, NS, NT, NW LWB 2000 on

Rear

Standard - 150kg

1

Rear

35mm

2

650GE252PD

770FR52PT 1

2

770RRHD52P

Rear

Front

45mm

Raised - 50kg - 35mm

2

XGS Gold Edition

XGS Gold Edition

Front

Std + 45mm

Std + 45mm

Front

Top Strut Mounts 659THB52S

659GE152P

35


Suits

Size

Lift

Type


Kits



Shock Absorbers

Torsion Bars

Leaf Springs

Bush Kits

Shackles & Pins

Std + 45mm


2

Rear 12mm x 77mm x 175mm (inc Deep Nuts) 4

RearGreasable Shackles

Greasable Pins

U-Bolts

775006

MITSUBISHITriton 4WD

MK, MY 1996 - 2006

650GE151ADFront XGS Gold Edition

2

2

650GE287ZDStd + 50mmRear XGS Gold Edition


653RRHD49A 2

27.5mm x 1370mm 657021 1

6532249A 2

1779512KSpring / Shackle Kit (Suits TJM Springs) 30mm Front Spring Eyes

779540KSpring / Shackle Kit (Suits OE Springs) 41mm Front Spring Eyes

1

656676G

Poly

2

656100GP

Airbags

Raised - 150kg


Poly

Rear

Rear

45mm

50mm

36

Product Description Approx Part NoQty Req Per Vehicle

Suits

Lift

Front Raised - 50kg - 30mm 770FR50L 1Heavy Duty Raised 50kg+ 30mm 770FRHD50L 1

Leaf Springs Lift

Rear Raised - 200kg 30mm 6532250L 2Heavy Duty Raised - 300kg 30mm 6532350N 2

Rear Greasable Shackles 656676G 2Greasable Pins Use OE

Polyair To Suit Raised Height 65272798T 1 KitBellows To Suit Standard Height 65285122 1 KitBellows To Suit Raised Height 65285122R 1 Kit

Kits

Poly

Rear 4

U-bolts

12mm x 72mm x 170mm (inc Deep Nuts) 775032

Top Strut Mounts


XGS Gold Edition

Airbags

Rear

Mounts

Shock Absorbers

Coils

MITSUBISHITriton 4WD

ML, MN 2006 on

Rear

Front 2

650GE250LD 2

659GE150LDFront Std + 35mmXGS Gold Edition

Stage 1. Front struts and rear shocks, raised coils and raised leaf springs, complete leaf spring and shackle bush kit, shackles and U bolts

Stage 2. Front struts and rear shocks, heavy duty raised coils and heavy duty leaf srings, complete leaf spring and shackle bush kit, shackles and u bolts

Rear

When raising Triton models with a 2 piece tailshaft, a tailshaft spacer needs to be installed between the diff flange & tailshaft flange to centralise the centre bearing. This will NOT fix any vibration issues. This prolongs the life of the centre bearing.

Vehicles fitted with a factory 2 piece tailshaft seem to develop a driveline vibration upon acceleration up to approximately 15klm/h when raised more than 30mm. If the vehicle is fitted with a factory 2 piece tailshaft, replacing it with an aftermarket single piece tailshaft seems

to minimise this problem.


Std + 35mm

Tailshaft Spacer Kit (1 x 22mm Spacer, 2 x Spring Wedges, 4 x Bolts, Nuts, Spring Washers)

659THB50L

1779550K

2

653TSK50L 1

Correction Components

Bush Kits

Shackles & Pins

37


Suits

Size

Lift

Type

Polyair To Suit Standard Height 65275695 1 KitBellows To Suit Raised Height 65285123 1 Kit

Kits

Airbags

2


2



40mm 653RRHD08Q 2

XGS Gold Edition

650GE108QD

650GE250LD

27mm x 892mm


657026 1

Torsion Bars

Leaf Springs

Bush Kits

Shackles & Pins

1

40mm 6532208Q 2

U-Bolts

656678G 2

Greasable Pins 656679G

Shock Absorbers


Raised - 150kgRear

Std + 40mm

Front

Rear

Rear Poly 779518K

NISSANNavara 4WD

D22 1997 on

Stage 2. Front and rear shocks, torsion bars, heavy duty leaf srings, complete leaf spring and shackle bush kit, shackles, pins and u bolts

Stage 1. Front and rear shocks, raised leaf springs, complete leaf spring and shackle bush kit, shackles, pins and U bolts

4

2Rear

Greasable Shackles

775028


38


Suits

Lift

Lift

Type

Type


Kits

Shock Absorbers

Coils


Leaf Springs

Bush Kits

Shackles & Pins

U-Bolts

Airbags

Rear

Rear




Front

Front

Raised - 50kg - V6 Turbo Diesel Models

Heavy Duty Raised - 50 - 80kg


Rear

Rear

775001 4

Stage 2. Front struts and rear shocks, heavy duty raised coils and heavy duty leaf srings, complete leaf spring and shackle bush kit, shackles pins and u bolts

Stage 1. Front struts and rear shocks, raised coils and raised leaf springs, complete leaf spring and shackle bush kit, shackles, pins and U bolts.

656310G

1Poly 779542K

40mm

2

14mm x 62mm x 180mm (inc Deep Nuts)

Rear

6532510L

2

Greasable Shackles

2

40mm 770FRHD10L 1

2

Lower Control Arm Camber Kit (4 x Bushes & 4 x Tubes) For Use Where Factory Camber Specification Can Not Be Reached

Greasable Pins 656100GP

40mm 6532310L

6532410L

Medium Duty Raised - 300kg

Extra Heavy Duty Raised 500kg

2

40mm

2

650GE210MD 2

Mounts

1

770FRXHD10L

Raised - 100kg

40mm

663OCK10L

1

1 Kit

40mm 6532110L 2

40mmHeavy Duty Raised - 80kg+

Raised - 50kg - 770FR10L

40mm 770FR10P 1

Std + 40mm

NISSANNavara 4WD

D40 2005 on

2Top Strut Mount Insulator (Rubber Part Only)

659THB10M 2

XGS Gold Edition Std + 40mm 659GE110LD

FrontTop Strut Mount (Steel Part Only)

659THB10L

Front

39


Bilstein Mono Tube Insert (Cuting and welding OE strut housing required)11/1995 - 1/1998 (Series 1)Bilstein Mono Tube Insert (Cuting and welding OE strut housing required)1/1998 - 6/2005 (Series 2)Bilstein Mono Tube11/1995 - 1/1998 (Series 1)Bilstein Mono Tube1/1998 - 6/2005 (Series 2)

Lift

Polyair To Suit Standard Height 65212691 1 KitPolyair To Suit Raised HeightUSE 65212691 kit + 2 x 65209766

35mm

654BE5-D564 2Rear

654B46-1036

Rear65209766 2 ea

1

Coil Springs

Airbags

NISSANPathfinder 4WDR50 11/1995 - 6/2005

2

654RE3-5046S2 2

Front Strut

654RE35046S

Shock Absorbers


2

770RR10ARaised - 100kg 35mm

1

Rear

Front Raised - 40kg - 770FR10A

40


Suits

Lift


Kits

Std + 50mm

650GE210L



1

Extra Heavy Duty Raised 100kg+ 40mm

Front

1

770FRXHD10L 1

659GE110LD

NISSANPathfinder 4WD

R51 7/2005 on

Top Strut Mount (Steel Part Only)

659THB10L 2Top Strut Mount Insulator (Rubber Part Only)

659THB10M 2Front

Mounts

Shock Absorbers

770RRHD10LRear

Std + 50mm

Coil Springs

1

1

Raised - 40kg -

Heavy Duty Raised - 40-100kg

40mm 770FR10L

40mm

2Front XGS Gold Edition

Stage 2. Front struts, rear shocks, front & rear heavy duty raised coils

Stage 1. Front struts, rear shocks, front & rear raised coils

770FRHD10L

40mmHeavy Duty Raised - 200kg

Rear

770RR10L

Airbags

2

Raised - 100kg

40mm

41




¡/¡ Heavy Duty Pre 8/1989 575 / 350 651034Check end type Check Mount Type^/^ Heavy Duty 8/1989 Onwards 485 / 295 65112006Coil Springs Lift

Raised - 40kg - 50mm 770FR12T 1Heavy Duty Raised - 40-80kg 50mm 770FR12S 1Extra Heavy Duty Raised - 80kg+ 50mm 770FH12S 115mm Front Single Coil Spacer 15mm 66316 30mm Front Single Coil Spacer 30mm 66329 Standard - 150kg 770RS12T 1Raised - 150kg 50mm 770RR12T 1Heavy Duty Raised - 200kg 50mm 770RR12S 115mm Rear Single Coil Spacer 15mm 66317 30mm Rear Single Coil Spacer 30mm 66330

Correction Components Type

Front 658ADJPR004 1Rear 658ADJPR005 1

Front 658BLKIT02 1Rear 658BLKIT03 1

Castor Correction Kit (Suits Up To 50mm Lift) 2.5 deg Rubber 66310R 1Castor Correction Kit (Suits Up To 50mm Lift) 2.5 deg Poly 66310 1Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1

TypeFront 779700K 1Rear 779700K 1

inc: Panhard Rod (F&R), Radius Rod To Chassis,

Radius Rod To Diff, Lower Trailing Arm

Front Aftermarket Spring 652F15690 1 KitAftermarket Spring Standard Height 65295097 1 KitAftermarket Spring Raised Height 65295096 1 Kit

2

770GQGBS

50-100mm Adjustable

658SBL15

50-100mm Adjustable

658SBL15 2

2

Rear

75 - 100mmXGS Gold Edition (Extra Long Travel For 3-4 Inch Lift Depending On Coil Free Height)

650GE212ED

2650GE287ZD

Std + 50mmXGS Tiger Adjustable



75 - 100mmXGS Gold Edition (Extra Long Travel For 3-4 Inch Lift Depending On Coil Free Height)

650GE138S

Std + 50mm 650ADJ112E


1

Rear

Poly. Suits OE Only

Front

Front

Rear

1

Poly. Suits OE Only

Front & Rear 778KIT60

Adjustable Drag Link

Adjustable Panhard Rods

Gearbox Spacer Kit NOTE: 2 Kits May Be Required

2

XGS Tiger Adjustable

1

Rear Extended Sway Bar Link Pin (ea)

1

Extended Brake Lines

658ADJDL001

Front

Front

Extended Sway Bar Link Pin (ea)Front

Panhard Rod Kit

Bush Kits

Airbags

NISSANPatrol / Maverick 4WD

GQ / Y60 SHORT Wheel Base 2/1988 - 12/1997

Front

650GE112ED

650ADJ287Z 2

2

2

42


Suits

Front Gold Edition Std - 50mm 650GE112ED 2XGS Tiger Adjustable Std + 50mm 650ADJ112E 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL112ED 2

Rear Gold Edition Std - 50mm 650GE212ED 2XGS Tiger Adjustable Std + 50mm 650ADJ212E 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL212E 2

Ext / Com

¡/¡ Heavy Duty Pre 8/1989 575 / 350 651034Check end type Check Mount Type^/^ Heavy Duty 8/1989 Onwards 485 / 295 65112006

Lift

Raised 50mm 770FR12S 1Heavy Duty Raised - 50kg- 50mm 770FH12S 1Extra Heavy Duty Raised - 50kg+ 50mm 770FH12E 115mm Front Coil Spacer 15mm 66316 ea30mm Front Coil Spacer 30mm 66329 eaRaised - 150kg 50mm 770RR12S 1Heavy Duty Raised (Progressive) 50mm 770RH12S 1Extra Heavy Duty Raised - 200kg 50mm 770RR12E 115mm Rear Coil Spacer 15mm 66317 ea30mm Rear Coil Spacer 30mm 66330 ea

Type

Front 658ADJPR004 1Rear 658ADJPR005 1


Castor Correction Kit (Suits 50mm Lift) 2.5 deg Rubber 66310R 1Castor Correction Kit (Suits 50mm Lift) 2.5 deg Poly 66310 1Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1

Type

Front 779700K 1Rear 779700K 1

inc: Panhard Rod (F&R), Radius Rod To Chassis,



Kits

Stage 1. Front & rear Gold Edition shocks, front & rear raised coils, steering damper, caster correction kit (rubber)

Coil Springs


Bush Kits

Airbags


50-100mm Adjustable

658SBL15 2

50-100mm Adjustable

Rear

Extended Brake Lines Kits

658ADJDL001

Shock Absorbers

Steering Damper

Stage 3. Front & rear Gold Edition shocks, front & rear extra heavy duty raised coils, steering damper, caster correction kit (poly) front & rear adjustable panhard rods, adjustable drag link, front & rear brake line kis front & rear sway bar links

Adjustable Drag Link

Adjustable Panhard Rods

658SBL15

Front

Rear

778KIT60Poly. Suits OE Only

Front

Front

Front

NISSAN / FORDPatrol / Maverick 4WD

GQ / Y60LWB 4.2L Wagon 2/1988 - 12/1997

2

1

Panhard Rod Poly. Suits OE Only

Front & Rear 1

1

Extended Sway Bar Link Pin (ea)

Extended Sway Bar Link Pin (ea)

Does NOT Suit ABS

Stage 2. Front & rear Gold Edition shocks, front & rear heavy duty raised coils, steering damper, caster correction kit (poly)

Rear

43


Suits

Front XGS Gold Edition Std + 50mm 650GE112ED 2XGS Tiger Adjustable Std + 50mm 650ADJ112E 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL112ED 2

Rear XGS Gold Edition Std + 50mm 650GE212ED 2XGS Tiger Adjustable Std + 50mm 650ADJ212E 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL212E 2

Ext / Com

^/^ Heavy Duty GQ / Y60 485 / 295 65112006^/^ Heavy Duty GU / Y61 Onwards 512 / 308 651B768

Lift

Standard - 40kg- 770FS12S 1Raised - 50kg- 50mm 770FR12S 1 Heavy Duty Raised - 40-80kg 50mm 770FH12S 1Extra Heavy Duty Raised - 80kg+ 50mm 770FH12E 115mm Front Coil Spacer 15mm 66316 ea30mm Front Coil Spacer 30mm 66329 eaStandard - 150kg 50mm 770RR12S 1Raised - 200kg 50mm 770RR12E 1Heavy Duty Raised - 300kg 50mm 770RH12E 1

15mm Rear Coil Spacer 15mm 66317 ea30mm Rear Coil Spacer 30mm 66330 ea

Front Adjustable Panhard Rods 658ADJPR004 1Rear 658ADJPR005 1Front Adjustable Drag Link 658ADJDL001 1Front Extended Brake Line Kits Does NOT Suit ABS 658BLKIT02 1Rear 658BLKIT03 1Front Castor Correction Kit (Suits 50mm Lift) 2.5 deg Rubber 66310R 1

Castor Correction Kit (Suits 50mm Lift) 2.5 deg Poly 66310 1Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1

Front 658SBL15 2

Rear Extended Sway Bar Link Pin GQ Models (ea) 658SBL15 2

658SBL15 1658SBL16 1

Type

Front 779700K 1

Rear 779700K 1inc: Panhard Rod (F&R), Radius Rod To Chassis,



Kits

Coil Springs

Rear

Front


Extended Sway Bar Link Pins (ea)

Extended Sway Bar Link Pin GU Models(ea)50-100mm Adjustable

Bush Kits

NISSANPatrol 4WD

GQ,GU / Y60,Y61 C/C COIL front & COIL rear 1989 on

Shock Absorbers

770XHD12E 1

1

50-100mm Adjustable

50-100mm Adjustable

60mmExtra Heavy Duty Raised - 500kg NOTE: Must have spring seats reinforced.

Steering Damper


Panhard Rod

Front & Rear



1

Airbags

Poly. Suits OE Only

Rear

Poly. Suits OE Only 778KIT60

44


Suits

Ext / Com

¡/¡ Heavy Duty Pre 8/1989 575 / 350 651034^/^ GQ 8/89+ 485 / 295 65112006

^/^ Heavy Duty 5/99 - 4/2000 Wagon & Ute 5/99+ 512 / 308 651B768

TP/TP Heavy Duty 4/2000 Onwards Wagon 550 / 315 651501Lift

Raised (3 inch) 75mm 770FRC312S 1Raised (4 inch) 100mm 770FRC412S 1Raised (5 inch) 125mm 770FRC512S 1Raised (7 inch) 175mm 770FRC712S 1Raised (3 inch) 75mm 770RRC312S 1Raised (4 inch) 100mm 770RRC412S 1Raised (5 inch) 125mm 770RRC512S 1Raised (7 inch) 175mm 770RRC712S 1

Correction Components Type

To Suit GQ & GU Series 1 & 2 (Bent Rod) 658ADJPR004 1To Suit Series 3 & 4 658ADJPR028 1To Suit GQ & GU Series 1 & 2 658ADJPR005 1To Suit Series 3 & 4 658ADJPR029 1Adjustable Drag Link (GQ & GU Series 1) 658ADJDL001 1Adjustable Drag Link (GU Series 2+) 658ADJDL002 1


Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1

Front 658SBL15 2

Rear GQ 658SBL15 2

658SBL15 1

658SBL16 1

Type

Panhard Rod To Suit Series 1 & 2 Poly. Suits OE Only 779700K 1

Panhard Rod To Suit Series 3+ Poly. Suits OE Only 779716K 1

Panhard Rod To Suit Series 1 & 2 Poly. Suits OE Only 779700K 1

Panhard Rod To Suit Series 3+ Poly. Suits OE Only 779716K 1

Panhard Rod (F&R), Radius Rod To Chassis,Radius Rod To Diff, Lower Trailing Arm

650GEL212ERear

XGS Gold Edition

Rear GU

Extended Sway Bar Link Pin (each)

663412

Shock Absorbers

Steering Damper

Bush Kits

XGS Gold Edition

75-100mm

Does NOT Suit ABS

Rear

Rear

Front

1

1

Front Suitable For 4 & 5" Lifts

Castor Correction Drop Bracket Kit

Adjustable

NISSANPatrol 4WD HI LIFT OFF ROAD ONLY KITS

GQ, GU Wagon & Coil Ute Y60,Y61

1

650GEL112ED 2

XGS Gold Edition 100 - 125mm

Front 75 - 125mm

2650GEXL212E

2

NOTE: These Coil Spring part numbers are designed for extreme off road only conditions and will render the vehicle illegal for use on public roads. Please note that all off road springs come in a black powder coat finish.

Modifications may be necessary to suspension, steering, brakes & drive line when fitting these coil spring part numbers. Due to the intended use of the products on this page NO warranty is offered. Springs are not designed for load carrying

Coil Springs

Front

Front & Rear

Rear

778KIT60


Front

Extended Brake Line Kits

Front

45


Suits

Front XGS Gold Edition Std + 50mm 650GE112ED 2XGS Tiger Adjustable Std + 50mm 650ADJ112E 2XGS Gold Edition - Long Travel 75 - 100mm 650GE138S 2

Rear XGS Gold Edition Std + 50mm 650GE212ED 2XGS Tiger Adjustable Std + 50mm 650ADJ212E 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL212E 2

Ext / Com

^/^ Heavy Duty 12/97 - 4/2000 512 / 308 651B768Check End Type Check Mount TypeTP/TP Heavy Duty 4/2000 Onwards 550 / 315 651501

Lift

Raised - 40kg- 50mm 770FR12S 1Heavy Duty Raised - 40-80kg 50mm 770FH12S 1Extra Heavy Duty Raised - 80kg+ 50mm 770FH12E 115mm Front Coil Spacer 15mm 66316 ea30mm Front Coil Spacer 30mm 66329 eaRaised (Progressive) - 150kg 50mm 770RP12E 1Heavy Duty Raised - 200kg 50mm 770RR12E 1

Extra Heavy Duty Raised (Progressive) - 300kg 50mm 770RH12E 1

15mm Rear Coil Spacer 15mm 66317 ea30mm Rear Coil Spacer 30mm 66330 ea

Type

To Suit Series 1 & 2 (Bent Rod) RHD 658ADJPR004 1To Suit Series 3 & 4 (Bent Rod) RHD 658ADJPR028 1To Suit Series 1 & 2 (Straight Rod) RHD 658ADJPR005 1To Suit Series 3 & 4 (Staight Rod) RHD 658ADJPR029 1

Front Adjustable Drag Link (GU Series 1) 658ADJDL001 1Adjustable Drag Link (GU Series 2+) 658ADJDL002 1

Front Extended Brake Line Kits Does NOT Suit ABS 658BLKIT02 1Rear 658BLKIT03 1


658SBL15 1658SBL16 1

TypePanhard Rod To Suit Series 1 & 2 Poly. Suits OE Only 779700K 1Panhard Rod To Suit Series 3+ Poly. Suits OE Only 779716K 1Panhard Rod To Suit Series 1 & 2 Poly. Suits OE Only 779700K 1Panhard Rod To Suit Series 3+ Poly. Suits OE Only 779716K 1inc: Panhard Rod (F&R), Radius Rod To Chassis,


AirbagsFront Aftermarket Spring 652F15690 1 Kit

Aftermarket Spring Standard Height 65295097 1 KitAftermarket Spring Raised Height 65295096 1 Kit

Heat Shield (MUST BE USED ON 4.8lt Petrol) 652HSHIELD1 1 Kit

Kits

50-100mm Adjustable

658SBL15 2

50-100mm Adjustable

1

Check OE Fittings Before Ordering

NISSANPatrol 4WD

GU / Y61 LONG Wheel Base Wagon 12/1997 on

Front

Front

Shock Absorbers

Steering Damper

Coil Springs




Rear

Front

Front

Rear


778KIT60 1

Extended Sway Bar Link Pin Kits

Poly. Suits OE Only

Rear

Front & Rear

Extended Sway Bar Link Pin KitsRear

Front

Bush Kits

46


Suits

Ext / Com

^/^ Heavy Duty 512 / 308 651B768 1Lift

Standard - 40kg- 770FS12S 1Raised - 40kg- 50mm 770FR12S 1Heavy Duty Raised 40kg+ 50mm 770FH12S 115mm Front Coil Spacer 15mm 66316 ea30mm Front Coil Spacer 30mm 66329 ea

Heavy Duty RaisedD/side (180mm Camber) - 400kgHeavy Duty RaisedP/side (170mm Camber) - 400kg

Castor Correction Kit (Suits 50mm Lift) 2.5 deg Rubber 66310R 1Castor Correction Kit (Suits 50mm Lift) 2.5 deg Poly 66310 1Adjustable Panhard Rod 658ADJPR004 1

Type

Panhard Rod Kit (Poly) OE Only 779700K 1

Type

Bellows To Suit Std & Raised Height 65285322 1 Kit

Kits

50mm


Rear XGS Gold Edition Std + 50mm 650GE212X 2

650GE112ED

NISSANPatrol 4WD

GU / Y61 C/C COIL front LEAF rear 5/1999 on

1Complete Leaf Spring & Shackle Kit

Extra Heavy Duty Raised - 600kg 653RR12X

779529K

Front

Front

Bush Kits

6531BRHD12X

4

2656667GGreaseable Pins

Greaseable Shackle

2

Rear

1

6531BRHP12X 1

Rear 14mm X 112mm X 265mm (inc Deep Nuts)

Rear

A 775023

656666G 2

Stage 1. Front & rear shocks, steering damper, heavy duty raised coils, heavy duty leaf springs, caster correction kit, (rubber) complete leaf spring & shackle bush kit, greasable shackles, pins & u-bolts

Stage 2. Front & rear shocks, steering damper, extra heavy duty raised coils, extra heavy duty raised leaf springs, caster correction kit, (poly) complete leaf spring & shackle bush kit, greasable shackles, pins & u-bolts


Shackles & Pins

U-Bolts

Airbags

Shock Absorbers

Steering Damper

Coil Springs

Leaf Springs


Rear

47


Suits

Lift

SuitsRear Polyair To Suit Standard Height SWB & LWB Non IRS 65263790 1 Kit

25mm

25mm

Raised - LWB Models 25mm

1

Rear

Raised - XL7 Models 25mm 770RR58Q 1

1770RR58J


Front Raised - LWB V6 Models

Raised - XL7 Models

770FR58J

770FR58Q

1

Raised - SWB Models 25mm 770RR58H 1

N/A

Raised - SWB & LWB 4cyl Models 25mm 770FR58H

Shock Absorbers

Coil Springs

Airbags

SUZUKIGrand Vitara

4/98-7/05 SWB, LWB & XL7 Models

Rear Use OE N/A

Front Use OE

1

48

Part and Location Description Approx Part NoQty Req. Per Vehicle

Suits

Lift

Rear Polyair To Suit Standard Height 65264891 1 KitAirbags

FrontRaised - 4cyl Models 25mm 770FR58N 1

1

Rear Raised 25mm 770RR58M 1

N/A

Coil Springs

Raised - V6 & Diesel Models 25mm 770FR58M


Shock Absorbers

SUZUKIGrand Vitara

8/2005 +

Rear Use OE N/A

Front Use OE

49


Suits

Lift

Type

Rear Polyair To Suit Standard Height 65263593 1 Kit

Kits

770FR58L

650GE257V

Front Raised - 50kg - 50mm 1

Raised - 50kg -

Bush Kits

SUZUKIJimny 4WD

JLX Hard Top 10/1998 on

Shock Absorbers

XGS Gold Edition

XGS Gold Edition

Front

Rear

Coil Springs

50mm

50mm

650GE157V

770RR58L50mm 1

2

2

Kit Price includes Front and Rear Gold Edition Shocks, Front and Rear raised coil springs and Castor Correction kit

Castor Correction Kit Poly 66340 1

Airbags


Front

Rear

50


Suits

Ext / Com

Heavy Duty (Supplied As A Pair)NOTE: This Steering Damper May Not Fit On All Factory Turbo Diesel Models

Size

Lift

Raised (5+2 Leaf Pack) 200kg 50mm 6532267M 2Heavy Duty Raised (6+1 Leaf Pack) 300kg 50mm 65327667M 2

Type

Rear Complete Leaf Spring & Shackle Kit Poly 779525K 1

Greasable Shackles 656386G 2Greasable Pins 656385G 2

Type

Polyair To Suit Standard Height 65275698 1 KitPolyair To Suit Raised Height 25mm 65275798 1 Kit

Kits

O/O Right Angled Pin (one end)

610 / 370 651033 1

2

TOYOTA4 Runner/Surf 4WD

IFS/Leaf LN61,63, YN63, 8/1985 - 1989

2

Rear

Std + 40mm 650GE187FD

Shock Absorbers

Steering Damper


Stage 2. Front & rear shocks, steering damper, torsion bars, heavy duty raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts

Stage 1. Front & rear shocks, steering damper, raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts

XGS Gold Edition Std + 40mm 650GE232OD

B

1

Rear

775001 4


Torsion Bars

Leaf Springs

Bush Kits

Shackles & Pins

U-Bolts

Rear

14mm x 62mm x 180mm (inc Deep Nuts)Rear

Airbags

Rear

657004Front Heavy Duty 26mm x 1064mm

51


Suits

Ext / Com

Heavy DutyNOTE: This Steering Damper May Not Fit On All Factory Turbo Diesel Models

Size

Type

Polyair To Suit Raised Height 65215790 1 Kit

Kits

Coil Springs

XGS Gold Edition

1

2

Rear XGS Gold Edition Std + 40mm

Std + 40mm

Steering Damper

Front

657004


610 / 370 651033

1770RS86M

Raised - 100kg - 40mm

40mm

770RR86M 1

770RRHD86M

Standard Height


Bush Kits

Rear

1

Rear

Poly OE Only 779709K 1

Heavy Duty (Supplied As A Pair) 26mm x 1064mm

Torsion Bars

Panhard Rod Bush Kit

TOYOTA4 Runner 4wd

IFS/Coil - LN, RN, YN, VZN 130 Chassis, inc Surf 10/1989 - 6/1996

650GE288ID 2

650GE187FD

1Front

Shock Absorbers

Airbags


Stage 1. Front & rear shocks, steering damper, raised coil springs.

Stage 2. Front & rear shocks, steering damper, torsion bars & heavy duty raised coils,

52


Suits

Lift

Standard Height 65261792 1 KitRaised Height 65261892 1 Kit

Kits

770FR88A

Standard Height - 100kg-

Std + 50mm 2

1

770FS88A 1

Coil Springs

1

Front

Standard Height - 50kg -

Raised - 50kg- 45mm

1

770RRHD88A

Heavy Duty Raised - 50kg+ 45mm 770FH88A

50mm

770RS88A

TOYOTASurf 4WD

(Import with Prado chassis) 185 Chassis 4/1996+

XGS Gold Edition

Front

Std + 50mm

659GE188A

Rear 2

XGS Gold Edition

650GE288A

Top Strut Mounts

Shock Absorbers

Stage 2. Front struts, rear shocks front & rear heavy duty raised coils

Rear

Stage 1. Front struts, rear shocks, front & rear raised coils

Rear

1

1


Airbags


40mm 770RR88ARaised - 100kg-

2659THB88ATop Strut MountsFront

53


Suits

Ext / Com

Lift

Raised (5+2 Leaf Pack) 200kg 50mm 6532267M 2Heavy Duty Raised (6+1 Leaf Pack) 300kg 50mm 65327667M 2

Type

Front 779531K 1Rear 779525K 1Front & Rear 779522K 1

Greasable Shackles 656384G 2Greasable Pins 656385G 2Greasable Shackles 656386G 2Greasable Pins 656385G 2

Type

14mm x 62mm x 210mm (D/Side) B (F) 775SP1 214mm X 62mm X 180mm (P/Side) B 775001 2

Bellows To Suit 50mm Raised Height 65285303 1 Kit

Kits

^/O

Leaf Springs

Heavy Duty 1


653FHP67M 1

653FHD67M

Raised (6 Leaf) P/Side 135mm Camber 50kg+

1

535 / 340 651021

Steering Damper

Std + 50mm

Std + 50mm

TOYOTAHilux 4WD & 4 Runner (leaf/leaf)

LN/RN36 /46/105 & LN / YN65 / 67 / 106, 1979-9/1997


Rear 650GE287ZD 2

650GE167MD 2

Shock Absorbers

XGS Gold Edition

Stage 2. Front & rear shocks, raised front leaf springs, heavy duty raised rear leaf springs, steering damper, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.


Airbags

U-Bolts


Front

B

Stage 1. Front & rear shocks, front & rear raised leaf springs, steering damper, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.

4Rear

50mm

Rear

Shackles & Pins

Bush Kits

Front

Poly

Front

Rear

Raised (6 Leaf) D/Side 155mm Camber - 50kg+

54


Suits

Ext / Com

Heavy Duty (Supplied As A Pair)NOTE: This Steering Damper May Not Fit On All Factory Turbo Diesel Models

Size

Lift

Type

Type

Polyair To Suit Standard Height 65275703 1 Kit


Bellows To Suit 50mm Raised Height 65285303 1 Kit

Kits

Std + 40mm

2Raised (4 + 2 Leaf Pack) 200kg

26mm x 1064mm 657004

50mm 6532287F


Heavy Duty Raised (5 + 2 Leaf Pack) 400kg

Extra Heavy Duty (6 + 2 Leaf Pack) 600kg

Front Heavy Duty (Supplied As A Pair)

Rear

779510K

50mm 6532487F 2

50mm 6532887F 2

Rear

Rear Complete Leaf Spring & Shackle Kit Poly

Shackles & Pins

14mm x 62mm x 180mm (inc Deep Nuts)Rear B

U-Bolts

Airbags

TOYOTAHilux 4WD

IFS/Leaf S/C, D/C, X/C 1985 - 3/2005

1


610 / 370 651033 1

650GE187FD 2

Rear


Stage 1. Front & rear shocks, steering damper, raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts

Stage 2. Front & rear shocks, steering damper, torsion bars, heavy duty raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts

1

Greasable PinsRear

Greasable Shackles


Shock Absorbers

Steering Damper

Torsion Bars

Leaf Springs

Bush Kits

650GE287ZD 2

656387G 2

656100GP 2

775001 4

55


Suits

Lift

Lift

Type

Type

Polyair To Suit Standard Height to 20mm 65275595 1 Kit

Polyair To Suit Raised Height 20mm + 65275795 1 Kit

Bellows To Suit Standard Height to 20mm 65285103 1 Kit

Bellows To Suit 50mm Raised Height 20mm + 65285103R 1 Kit

Kits

Coil Springs

TOYOTAHilux 4WD

GGN25R / KUN26R Series 4/2005 on

Std + 50mm

659THB87A 2

2

Mounts

659ADJ187Z

XGS Gold Edition Std + 45mm 659GE187AD

2

2

Front

Top Strut Mounts Front

XGS Tiger Adjustable (does not suit face lift model)


Shock Absorbers

2

Std + 50mm 650ADJ287Z

Std + 50mm 650GE287ZDXGS Gold Edition


Heavy Duty Raised - 50kg+

Front Upper Control Arm Offset Camber Kit

Raised - 50kg- 45mm 770FR88ITFront

45mm 770FRHD88IT


Leaf Springs

Stage 2. Front Gold Edition struts & rear Gold Edition shocks, heavy duty raised coils, heavy duty raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts.

26532487ZExtra Heavy Duty Raised - 400kg

Rear

B

B 775SP1 414mm x 62mm x 210mm (inc Deep Nuts) NOTE: use with 6532487Z

Rear775001 4

1

Rear

45mm 6532287Z

Stage 1. Front Gold Edition struts & rear Gold Edition shocks, raised coils, raised leaf springs, complete leaf spring & shackle bush kit, shackles, pins & u-bolts

656100GP 2Rear

Greasable Shackles 656388G 2

Greasable Pins

14mm x 62mm x 180mm (inc Deep Nuts) NOTE: use with 6532287Z & 6532387Z


Bush Kits

Shackles & Pins

U-Bolts

Airbags

Rear

Rear Complete Leaf Spring & Shackle Kit Poly 779587K

2

45mm

1

6532387Z 2

1

1

663OCK87Z

45mm

Raised - comfort spring - 200kg

56



Leaf Springs Lift

Type

Front & Rear Complete Leaf Spring & Shackle Kit Poly 779521K 1

Anti - Inversion L/H Shackle 656353GL 1Anti - Inversion R/H Shackle 656353GR 1Greasable Pins 656351G 2Anti - Inversion L/H Shackle 656353GL 1Anti - Inversion R/H Shackle 656353GR 1Greasable Pins 656351G 2

Type

Square Form U-bolt (D/side inner) B 775008 1Round Form U-bolt (D/side outer & P/side A 775003 3

Kits

Steering Damper

O/O Heavy Duty 455/315 651023 1

650GE168I

Rear XGS Gold Edition Std + 50mm 650GE232OD

Std + 50mmFront XGS Gold Edition

Rear

Rear Heavy Duty Raised - 200kg 50mm

Bush Kits

Front

Rear

Front

Shackles & Pins

U-Bolts

TOYOTALandcruiser 4WD

FJ / BJ 40 & 42 Series SWB 1980 - 1984

2

2

6532468I 2

Front Heavy Duty Raised - 50kg+ 50mm 6531BFR68I 2

Stage 1. Front & rear shocks, steering damper front & rear heavy duty raised leaf springs, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.

14mm x 83mm x 230mm (inc Deep Nuts) A 775003 4


57


Suits

Lift

Type

Front & Rear Complete Leaf Spring & Shackle Kit Poly 779521K 1


Type

Square Form U-bolt (D/side inner) B 775008 1Round Form U-bolt (D/side outer & P/side A 775020 3

Kits

Heavy Duty Steering Damper 455/315 651023 1

775003


50mmHeavy Duty Raised -300kg 6532BRR68I 2

Heavy Duty Raised - 50kg+ 50mm 6531BFR68I 2

Steering Damper

O/O


HJ / FJ 45 & 47 Series LWB 1980 - 1984

2

Rear XGS Gold Edition Std + 50mm 650GE232OD 2

650GE168IFront

Shock Absorbers

Stage 1. Front & rear shocks, front & rear heavy duty raised leaf springs, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.

4

Front

Rear

Front

Rear 14mm x 83mm x 230mm (inc Deep Nuts) A


Leaf Springs

Bush Kits

Shackles & Pins

U-Bolts

Rear

Front

58



Shock Absorber Stone Guards2 supplied in each kit

663SASG 1Ext / Com

Lift

Type



Type



Kits

Complete Leaf spring & Shackle Kit Poly

775004

Shackles & Pins

U-Bolts

Rear

Front

RearHeavy Duty Raised P/Side - 300kg

Bush Kits


FJ60 / HJ60 Series Wagon 1980 - 1990

Rear

XGS Gold Edition Std + 50mmFront 2650GE168ND

2XGS Gold Edition Std + 50mm 650GE232OD

Front Heavy Duty Raised - 50kg+ 50mm

Leaf Springs

¡/¡

Steering Damper

Heavy Duty

6532CRRP73G 1

6532CRRD73G

6531CFR73G 2

1Heavy Duty Raised D/Side - 300kg 50mm

651048675 / 420 1

Airbags


Stage 1. Front & rear shocks, front & rear heavy duty raised leaf springs, steering damper, complete front & rear leaf spring & shackle bush kit, front & rear shackles, stone guard kit, pin & u-bolts.

Front B 4


Rear

A 775020 4


59


Suits

Lift

Type

Front 779710K 1Rear 779710K 1

Kits

RearXGS Gold Edition L/H Std + 50mm 650GE168N

2

XGS Gold Edition R/H Std + 50mm 650GE232OD

XGS Gold EditionFront

TOYOTABUNDERA

LJ/RJ 70-73 11/1984-1990

Shock Absorbers

Std + 50mm 650GE112ED

675 / 420 1

1

1

Front and rear coils,front and rear shocks and steering damper

Raised - 100kg- 770RR68P 1Rear 50mm

Steering Damper

Coil Springs

Bush Kits


Panhard Rod

Front Raised - 50kg- 50mm 770FR68P 1

651048¡/¡ Heavy Duty

60


Suits


663SASG 1

Ext / Com

Lift

Type



Type



Bellows to suit Raised Height 65285320 1 Kit

Kits


Front

50mm


FJ/BJ70/73/74 & HZJ/PZJ70/73 MWB 1985 On

2

XGS Gold Edition Std + 50mm 650GE232OD 2

Std + 50mm 650GE168ND

Rear

Stage 1. Front & rear shocks, stone guard kit, front & rear heavy duty raised leaf springs, steering damper, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.


Heavy Duty Raised - 50kg+ 50mm

Rear

Heavy Duty Raised P/Side - 300kg

Complete Leaf spring & Shackle Kit

Heavy Duty Raised D/Side - 300kgRear

Front

1

Front 4

14mm x 83mm x 230mm (inc Deep Nuts) A 775020

Rear

Airbags

Rear 4

B 775004

Poly

2

675 / 420 651048 1

6532CRRD73G

6532CRRP73G

6531168N

1

Shock Absorbers

Steering Damper

Bush Kits

Shackles & Pins

U-Bolts

Leaf Springs


¡/¡ Heavy Duty

61


Ext / Com


663SASG 1

Ext / Com

Lift

Type



Type



Bellows To Suit Standard Height 65285320 1 Kit

Bellows To Suit 50mm Raised Height 65285320R 1 Kit

Kits

Front Heavy Duty Raised (8 Leaf Pack) 50kg+

6532468N

Rear

6532368N

¡/¡ Heavy Duty

50mmExtra Heavy Duty Raised (8+2 Leaf Pack) 400kg

675 / 420

Steering Damper

50mm 6531168N

651048

2

2

2

1


FJ / HJ / FZJ / HZJ75 (Utility & Troop Carrier 1984 - 9/1999)

XGS Gold Edition Std + 50mm 650GE212ED 2

Shock Absorbers

XGS Gold EditionFront 650GE168NDStd + 50mm


414mm x 72mm x 215mm (inc Deep Nuts) 775004B

Rear

Rear

Front

Front

RearHeavy Duty Raised (7+2 Leaf Pack) 300kg


2

Stage 1. Front & rear shocks, stone guard kit front & rear heavy duty raised leaf springs, steering damper, complete front & rear leaf spring & shackle bush kit, front & rear shackles, pin & u-bolts.

Leaf Springs

Bush Kits

Shackles & Pins

U-Bolts

Airbags

14mm x 83mm x 230mm (inc Deep Nuts)Rear A 775020 4

50mm

62


Suits

Ext / Com

Lift

Raised -50KG- 50mm 770FS69A 1Heavy Duty Raised - 50KG+ 50mm 770FR69A 115mm Front Coil Spacer 10mm 66332 ea30mm Front Coil Spacer 30mm 66333 ea

Type

Sway Bar Bracket - Required to gain maximum travel

Front 663SB69A 1


Type

Front Panhard Rod Kit Poly. Suits OE Only 779711K 1

RearComplete Leaf Spring & Shackle Kit (to be used with TJM shackles and pins only

Suits TJM Shackles & Pins

779569K 1

Type



Kits

Bush Kits

Shackles & Pins

U-Bolts

Airbags

2

Greasable Shackle (18mm to be used with TJM bush kit only)

RearGreasable Pin (18mm to be used with TJM bush kit only)

656663G 2

4

FrontStd + 50mm

Rear

Shock Absorbers

Steering Damper

650ADJ112E

2


2

XGS Gold Edition

2

Std + 50mm 650GE269GD

2


650ADJ212E

Std + 50mm 650GE169GD

Std + 50mm

XGS Gold Edition - Requires sway bar bracket

Front

651047 1

50mm 6532369W 2

Front

¡/¡ Heavy Duty 750 / 500

RearRaised - 300kg-

2

Coil Springs

Leaf Springs



76 Series Wagon 3/2007 on

Heavy Duty Raised - Constant Load up to 600kg 50mm 6532669W

656669GHD

Stage 2. Front & rear Gold Edition shocks, sway bar braket kit, steering damper, heavy duty raised coils, heavy duty raised leaf springs, caster correction kit (rubber) complete leaf spring & shackle bush kit, shackles, pins &

u-bolts

Stage 1. Front & rear Gold Edition shocks, sway bar braket kit, steering damper, raised coils, raised leaf springs, caster correction kit (rubber) complete leaf spring & shackle bush kit, shackles, pins & u-bolts

Rear A 77502014mm x 83mm x 230mm (inc Deep Nuts)


Rear

63


Ext / Com

Ext / Com

Heavy Duty (6 Cyl Only) 11/99-3/07 665 / 420 651048Heavy Duty (V8 Only) 3/07+ 750 / 500 651047

Lift

Standard 770FS69A 1Heavy Duty Raised - 60KG 50mm 770FR69A 1Extra Heavy Duty Raised - 60 KG+ 50mm 770FH69A 115mm Front Coil Spacer 10mm 66332 30mm Front Coil Spacer 30mm 66333

Lift

Type

Sway Bar Bracket - Required to gain maximum travel

V8 Models Only 663SB69A 1


Type

Front Panhard Rod Kit Poly. Suits OE Only 779711K 1

Rear Complete Leaf Spring & Shackle Kit (to be used with TJM shackles and pins only)

779569K 1

Type



Kits


Stage 1. Front & rear Gold Edition shocks, sway bar braket, steering damper, heavy duty raised coils, heavy duty raised leaf springs, caster correction kit (rubber) complete leaf spring & shackle bush kit, shackles, pins & u-bolts

Stage 2. Front & rear Gold Edition shocks, sway bar braket, steering damper, extra heavy duty raised coils, extra heavy duty raised leaf springs, caster correction kit (rubber) complete leaf spring & shackle bush kit, shackles, pins & u-bolts

Shock Absorbers

Steering Damper

Coil Springs

Leaf Springs

XGS Gold Edition - Requires sway bar bracket 650GE169GDFront

¡/¡ 1

14mm x 83mm x 230mm (inc Deep Nuts) A

6532469GHeavy Duty Raised - 400kg 50mm

2

Bush Kits

Shackles & Pins

2

Front

Rear

Rear


Airbags

U-Bolts

Front

Rear

Greasable Shackle (18mm to be used with TJM bush kit only)

656663G

Greasable Pin (18mm to be used with TJM bush kit only)

Extra Heavy Duty Raised 600kg 50mm 6532669A


78 & 79 Series 9/1999 on

Std + 50mm

2

2

XGS Gold Edition


2Rear

2


Std + 50mm

2656669GHD

2

775020 4



650GE269GD

64


Suits

Front XGS Gold Edition Std + 50mm 650GE180BD 2XGS Tiger Adjustable Std + 50mm 650ADJ180B 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL180BD 2

Rear XGS Gold Edition Std + 50mm 650GE280BD 2XGS Tiger Adjustable Std + 50mm 650ADJ280B 2XGS Gold Edition - Long Travel 75 - 100mm 650GEL280BD 2Shock Absorber Stone Guards - does not suit Adjustable

2 supplied in each kit

663SASG 1

Ext / Com

¡/¡ Heavy Duty 675 / 420 651048 1Lift

Standard - 50kg- 770FS80B 1Raised (Progressive Rate) - 30-50kg 50mm 770FR80C 1Heavy Duty Raised - 50-80kg 50mm 770FR80B 1Extra Heavy Duty Raised - 80kg+ 50mm 770FRHD80B 110mm Front Coil Spacer 10mm 66312 20mm Front Coil Spacer 20mm 66320 30mm Front Coil Spacer 30mm 66321 Standard Std 770RS80B 1Raised (Progressive Rate) - Comfort 50mm 770RR80C 1 Raised - 100kg 50mm 770RR80B 1Heavy Duty Raised - 150kg 50mm 770RSHD80B 1Extra Heavy Duty Raised - 200kg 50mm 770RRHD80B 1Extra Heavy Duty Raised Plus - 300kg 60mm 770RXHD80B 110mm Rear Coil Spacer 10mm 66313

20mm Rear Coil Spacer 20mm 66319

30mm Rear Coil Spacer 30mm 66322

SuitsFront Off Car Adjustable 658ADJPR007 1Rear Off Car Adjustable 658ADJPR008 1Front 93-06 only 658SBAR80F 1Rear 93-06 only 658SBAR80R 1Front 658BLKIT04 1Rear 658BLKIT05 1

Castor Correction Kit (Suits 50mm Lift) 2.5 deg Rubber 66310R 1Castor Correction Kit (Suits 50mm Lift) 2.5 deg Poly 66310 1

Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1Front Sway Bar Extension Bracket 50-75mm 658SBE180B 2Rear Sway Bar Extension Bracket 50-75mm 658SBE280B 2

Type

Front Poly. Suits OE Only 779711K 1Rear Poly. Suits OE Only 779712K 1

inc: Panhard Rod, Radius Rod To Chassis, PolyRadius Rod To Diff, Lower & Upper Trailing Arm Poly

Front Aftermarket Spring 652F12894 1 KitOEM Spring 65215895 1 KitAftermarket Spring Standard Height 65215995 1 KitAftermarket Spring Raised Height 65215095 1 Kit

Kits

Stage 2. Front & rear Gold Edition shocks, stone guard kit front & rear heavy duty raised coils, steering damper, caster correction kit (rubber)

P.N. Heights are approximates only depending on vehicle styling and accessories fitted. Due to different heights from factory pre 9/1991 models will sit slightly lower than 9/1991+ models

Stage 1. Front & rear Gold Edition shocks, stone guard kit, front & rear raised coils, steering damper, caster correction kit (rubber)

Rear

778KIT58

Non ABS Models only

Front & Rear

Front


Polyair Kits

Bush Kits

Panhard Rod Kit

1


80 & 105 Series Wagon Live Axle Front

Shock Absorbers

Steering Damper

Coil Springs


Front

Heavy Duty Sway Bars

Rear

65


Suits


663SASG 1Ext / Com

¡/¡ Heavy Duty 675 / 420 651048 1Lift

Raised (3 inch) 75mm 770FRC380B 1Raised (4 inch) 100mm 770FRC480B 1Raised (5 inch) 125mm 770FRC580B 1Raised (7 inch) 175mm 770FRC780B 1Raised (3 inch) 75mm 770RRC380B 1Raised (4 inch) 100mm 770RRC480B 1Raised (5 inch) 125mm 770RRC580B 1Raised (7 inch) 175mm 770RRC780B 1

Type

Front Off Car Adjustable 658ADJPR007 1Rear Off Car Adjustable 658ADJPR008 1Front 658BLKIT04 1Rear 658BLKIT05 1Front Castor Correction Kit (Suits 75mm + Lift) 3.5 deg Poly 66351 1Front Sway Bar Extension Bracket 658SBE180B 2Rear Sway Bar Extension Bracket 658SBE280B 2

Typeinc: Panhard Rod, Radius Rod To Chassis, PolyRadius Rod To Diff, Lower & Upper Trailing Arm Poly

NOTE: These Coil Spring part numbers are designed for extreme off road only conditions and may render the vehicle illegal for use on public roads. Please check with local authorities prior to installation

NOTE: Modifications may be necessary to suspension, steering, brakes & drive line when fitting these coil spring part numbers.


80 & 105 Series Wagon Live Axle Front

75-100mm 650GEL280BD 2Rear

2

Shock Absorbers

XGS Gold Edition

XGS Gold EditionFront

Due to the intended use of the products on this page NO warranty is offered.

1

NOTE: Due to different heights from factory pre 9/1991 models will sit slightly lower than 9/1991+ models

75-100mm 650GEL180BD


778KIT58Front & Rear

Steering Damper

Coil Springs


Bush Kits

Rear

Front


66


Suits


663SASG 1Size

663SB80B 1Lift

Standard - 100kg 770RS80B 1Heavy Duty Raised - 100kg 45mm 770RR80B 1Extra Heavy Duty Raised - 200kg 45mm 770RSHD80B 110mm Rear Coil Spacer 10mm 66313 20mm Rear Coil Spacer 20mm 66319 30mm Rear Coil Spacer 30mm 66322

Size

Front Heavy Duty Sway Bar (inc Eye Bushes) 30mm 658SBAR100F 1

Standard Height Aftermarket Springs 65215895 1 KitRaised Height Aftermarket Springs 65215995 1 Kit

Kits

2

XGS Gold Edition 2

657024 1Suits Turbo Diesel Models 32mm x 1210mm

650GE281ZD

Stage 2. Front & rear shocks, torsion bars, strengthening bracket kit, extra heavy duty raised coils.

Rear

Rear


Stage 1. Front & rear shocks, heavy duty raised coils & stone guard kit

Coil Springs & Spacers


Airbags

Front1

Torsion Bar Strengthing Bracket Kit (Required)

Suits V8 Petrol Models 32mm x 1160mm

TOYOTALandcruiser

100 Series I.F.S. Wagon 4/1998 - 10/2007

Std + 50mm

Front XGS Gold Edition Std + 50mm 650GE181ZD

657025

Shock Absorbers

Torsion Bars

Rear

67



Shock Absorber Stone Guards - Not for Adjustable

2 supplied in each kit

663SASG 1

Lift

Raised - 50kg- 40mm 770FR82AT 1Heavy Duty Raised 50kg+ 40mm 770FRHD82AT 1Raised - 100kg 40mm 770RR82AT 1Heavy Duty Raised - 200kg 40mm 770RRHD82AT 1Extra Heavy Duty Raised - 300kg 40mm 770RRXHD82A 1

Standard Height OE & Aftermarket Springs 65215895 1 KitRaised Height Aftermarket Springs 65215095 1 Kit

Kits

Rear

Stage 2. Front & rear Gold Edition shocks, front & rear heavy duty coils

Front

Stage 1. Front & rear Gold Edition shocks, front & rear raised coils

Rear

TOYOTALandcruiser



Std + 50mm

Front Top Strut Mounts

650GE282AD

Rear

XGS Gold Edition

XGS Gold Edition

659THB82A 2

2659GE182AD

Std + 50mm

Std + 50mm

2

Front


XGS Gold Edition - Firm Valve Option Std + 50mm 659AV182A 2

Mounts

Coil Springs

Airbags


XGS Gold Edition - Firm Valve Option Std + 50mm 650AV282A 2

650ADJ282A

2

Std + 50mm 2

659ADJ182A

68


Suits

Lift

Type

Rear Panhard Rod Kit Poly OE Only 779713K 1


Kits

TOYOTAPrado 4WD

90 Series Wagon 6/1996 - 1/2003

Std + 50mm

2

650GE288AD 2XGS Gold Edition

XGS Gold Edition Std + 50mm 659GE188ADFront

Rear

Mounts

Standard Height - 100kg 770RS88A 1

45mm 770RRHD88A 1

45mm

Raised - 100kg 45mm 770RR88A 1



Rear

Stage 2. Front & rear shocks, front & rear heavy duty coils

Stage 1. Front & rear shocks, front & rear raised coils

Rear

Shock Absorbers

Coil Springs

Bush Kits

Airbags

2

Raised - 50kg-Front

Standard Height - 50kg- 770FS88A 1

Heavy Duty Raised - 50kg+ 45mm 770FH88A 1

1770FR88A

Front Top Strut Mounts 659THB88A

69


Suits

Lift


Kits



1770FR88IT


Rear

1Raised - 150kg

Heavy Duty Raised - 250kg 45mm

TOYOTAPrado 4WD


2

Top Strut Mounts

Front

Front 659THB88I

Std + 50mm 659GE188ID 2

Mounts

1

Raised - 50kg- 45mm

45mm 770RR88IT

Airbags

2

Rear

Rear

FrontHeavy Duty Raised - 50kg+ 45mm 770FRHD88IT 1

XGS Gold Edition

XGS Gold Edition Std + 50mm 650GE288ID

770RRHD88IT

Shock Absorbers

Coil Springs

70


Suits

Lift


Kits



Rear XGS Gold Edition Std + 50mm 650GE288LD 2

FrontHeavy Duty Raised - 50kg+

TOYOTAPrado 4WD

150 Series 5 Door LWB Wagon 2009 on

2Front XGS Gold Edition Std + 50mm 659GE188LD

Shock Absorbers

45mm 770FRHD88IT 1

770FR88IT

Coil Springs

Raised - 50kg- 45mm 1

Airbags


Rear

1

Heavy Duty Raised - 250kg 45mm 770RRHD88IT 1Rear

Raised - 150kg 45mm 770RR88IT

71


Suits

Coil Springs Lift


Kits

XGS Gold Edition

Shock Absorbers

Raised - 150kg 45mm 770RR88IT

Rear Std + 50mm

FrontRaised - 50kg- 45mm

Heavy Duty Raised - 50kg+ 45mm

TOYOTA

J150 Chassis 2011 on FJ Cruiser 4WD

Std + 50mm 659GE188LD 2Front XGS Gold Edition

1

1

650GE288LD 2

770FR88IT

770FRHD88IT


Rear

45mm 1770RRHD88IT

Rear1


Airbags



72


Suits

Lift

Lift

Type

Type

Rear Bellows To Suit Standard & Up To 20mm Lift 65285208 1 Kit

Kits

Airbags

Stage 2. Front Gold Edition struts & rear Gold Edition shocks, heavy duty raised coils, heavy duty raised leaf springs, complete leaf spring & shackle bush kit & u-bolts.

Use OE

Rear 414mm x 83mm x 215mm A 775003

U-Bolts

Stage 1. Front Gold Edition struts & rear Gold Edition shocks, raised coils, raised leaf springs, complete leaf spring & shackle bush kit & u-bolts.

Greasable Shackles

Rear Complete Leaf Spring & Shackle Kit 779583K

RearUse OE

Greasable Pins

Shackles & Pins

1

2

2

Rear

Raised - 200kg 20mm

Extra Heavy Duty Raised - 400kg 20mm

VOLKSWAGENAmarok 4WD

Dual Cab 2011+ 4WD

2

6532283V 2

1Raised - 50kg- 35mm 770FR83V


Shock Absorbers

Coil Springs

Leaf Springs

Bush Kits

2

6532483V

6532383VHeavy Duty Raised - 300kg 20mm

Front

Std + 35mm

Front XGS Gold Edition Std + 35mm 659GE183V

650GE283V

73


Ext / Com

Lift

Leaf Spring Lift

Type

Type

AirbagsRear Bellows Kit 65285104 1 Kit

1

Rear 40mm 6532387E 2

770FR87E

TOYOTAHilux 2WD

GGN15R / TGN16R / KUN16R Series 3/2005 to 9/2011

Use OE



Rear Complete Leaf Spring & Shackle Kit

U-Bolts

4Rear 14mm x 82mm x 195mm (inc Deep Nuts) A 775014

Poly 779587K

656388G

1

Shackles & Pins

Greasable Shackles

Shock Absorbers

Rear

Bush Kits

300kg to GVM (4+2 Leaf Pack)

Coil Springs

2Rear

Front Raised Height Coils LBA - Up To 40kg 35mm

74

Spring Part NoFree Height P/D mm

Inside Dia mm TurnsMaterial Dia mm

Ends Rate

7702FHLC 410-420 100 9 15 TWC FWO15 2307702RHLC 450-460 124 8.25 16 TWC PT86 FWO12 190770FH12E 415-430 124 7.35 17.5 FWC PT90 310770FH12S 390-405 124 6.66 17 FWC PT86 310770FH69A 460 100 9.25 17 TWC RED84 330770FH88A 365 77 10.13 16.5 TWC RED67 580770FR10A 415 120-146 7 16 TWC FWO20 195770FR10L 375 82 9.5 16.5 TWC FWO10 480770FR10P 375 82 9.9 17.5 TWC FWO10 600770FR12S 390-405 124 6.55 16 FWC PT86 250770FR12T 400-415 124 6.6 15 FWC PT86 210770FR14L 330 135-146 5.1 15 TWC FWO30 180770FR21T 355 80 8.72 18 TWC FWO15 800770FR36K 360 82 9.25 16.5 FWO10 480770FR36P 445-465 100 10.5 15 FWO15 PT65 210770FR36X 450-440 100 10.5 14 FWO15 PT65-FWC 155770FR37D 440-450 96 11 15 BEFWO6 220770FR37I 355 94 8.9 18 TWC FWO10 530770FR37S 300 88 8 16 FWC FWO6 500770FR37U 375 82 10.3 16 BEFWO10 400770FR38S 375-385 118 6.57 15 BETWC 225770FR38X 425-435 118 8 16 BETWC 235770FR39L 350 140 6 16 RED110 PT88 195770FR39T 390-410 120 7.25 14.5 TWC RED 190770FR39V 400 88 9.7 18 BEFWO8 530770FR46G 400 130 6.4 15 FWO6 PT94 180770FR50L 315 94 7.75 18 TWC RED63 750770FR52A 285 92 7.25 16 BE FWO8 470770FR52P 325 94 7.8 18 TWC RED72 670770FR53A 385-395 118 7.5 15 BETWC 200770FR57P 300-310 70 9.5 10.5 FWC FWO8 160770FR57X 290 82 8.5 15 FWO10 PT72 435770FR57Y 285 82 8.5 16 FWO10 PT72 540770FR58A 295 82 8.5 16 FWO PT72 540770FR58J 335 82 9.5 16 FWO10 RED72 435770FR58L 350 82 10 11.5 FWO10 RED75 FWC 140770FR58M 375 126 6.1 15 TWC-FWO 200770FR58N 365 126 6.1 15 TWC-FWO 200770FR68P 375-390 100 8.5 14 TWC PT85 210770FR58Q 340 82 9.5 16 RED 72 ID FWC - FWO10 435770FR69A 460 100 9.25 16 TWC RED84 300770FR80B 495-505 118 9 16.5 TWC PT85 240770FR80C 515-525 118 10.2 16.5 TWC RED85 175770FR82A 425 88 9.5 18 TWC RED75 600770FR87E 285 124 5.7 18 RED 80 ID FWO-TWC 470770FR88A 350 77 9.4 16 TWC RED67 565770FR88I 375 80 9.2 17 TWC RED67 660770FR83V 305 88 7.4 18 RED 64 FWX-FWO10 860770FRAV82A 400 88 9.46 20 RED 75 FWC-TWC 850770FRC312S 445-460 124 8 17 FWC PT86 250770FRC380B 505-515 118 9 18 TWC RED85 300770FRC412S 470-485 124 8 17 FWC PT86 250770FRC480B 530-540 118 9 18 TWC RED85 300770FRC512S 495-510 124 8.7 17.5 FWC PT86 250770FRC580B 555-565 118 10.7 19 TWC RED85 300770FRC712S 500-515 124 9.2 19 FWC PT86 290770FRC780B 605-615 118 10.75 19 TWC RED85 300770FRHD10L 355 82 9 18 TWC FWO10 710770FRHD21T 355 80 8.72 18.5 TWC-FWO15 840770FRHD36P 445-465 100 10.5 16 PT 65 FWC-FWO15 230770FRHD37I 355 94 8.9 19 TWC-FWO10 610770FRHD37U 375 82 10.3 16.5 BEFWO10 460770FRHD38S 390-400 118 7.3 16.5 TWC 285770FRHD39V 390 86 9.7 19 BEFWO8 580770FRHD50L 320 94 7.75 18 TWC RED63 750770FRHD52P 320 94 7.8 19 TWC RED72 760770FRHD80B 515-525 118 9.9 17 TWC PT85 240770FRHD82A 425 88 9.5 18.5 TWC RED75 660770FRHD83V 340 82 10.75 12.5 FWO12 RED63FWC 175770FRHD88I 385 80 9.2 17 RED 67 ID FWC-TWC 800770FRLD36Z 455 103 9.21 14.5 FWO30 PT74 170770FRSD36Z 440 103 9.21 14.5 FWO30 PT74 170770FRXHD10L 355 82 9.1 18 TWC-FWO10 730

COIL SPRING SPECIFICATIONS

75



Ends Rate


770FS12S 370-385 124 6.55 16 FWC PT86 250770FS12T 370-385 124 6.6 15 FWC PT86 210770FS38S 355-365 118 6.57 15 BETWC 225770FS39T 370-390 120 7.25 14.5 TWC RED 190770FS53A 365-375 118 7.5 15 BETWC 200770FS69A 440 100 9.25 16 TWC RED84 240770FS80B 475-485 118 8.18 16 TWC PT85 240770FS80C 460-470 118 8.18 16 TWC PT85 240770FS88A 335 77 9.25 16 TWWC RED67 575770FS88I 375 77 9.8 16.5 RED 67ID FWC-TWC N/A770FSHD80B 460-470 118 9.9 19 TWC RED85 340770FXHD80B 515-525 118 9.86 18 TWC PT85 290770KMRS90 380 115 7.25 15 FWO10 220770RH12E 455-475 140 9PR 21 TWC FWO6 315-460770RH12S 450-465 140 9PR 20 TWC FWO6 275-445770RP12E 430-445 140 9PR 20 TWC FWO6 275-445770RP51A 390-400 146 7.5PR 17 TWC FWO15 170-225770RPHD51A 390-400 146 7.5PR 18 TWC FWO15 205-290770RR10A 360 126 7.5 15 BETWC 160770RR10L 440 120 8 19 BEFWO6 390770RR11P 430 106 8 14 FWC FWO10 180770RR12E 460-470 140 6.9 19 FWC FWO6 330770RR12EXH 520-530 140 8.2 18 TWC FWO6 220770RR12S 460-470 140 6.95 17 FWC FWO5 220770RR12T 480-490 140 6.75 16 FWC FWO3 180770RR14L 315 115-146 5.6 15 TWC FWO30 180770RR31T 420 106 10.3PR 15.5 TWC FWO10 230-270770RR32F 410 106 10.8PR 15 TWC FWO6 180-270770RR32J 380 106 8 14 FWC FWO10 180770RR36X 330-340 140 7 16 BE PT70 185770RR37D 350-360 120 9 17 BEPT72 230770RR37I 330-340 134 7.15 17 BEPT88 210770RR37S 255 124 5.7 15 BE PT50 200770RR37U 320 150 5.9 17 PT115 PT86 210770RR38S 410 134 6.9 20 BETWC 470770RR38X 445 134 8 17 BETWC 220770RR39E 420-430 119 9.5PR 18 BE TWC 300-440770RR39V 370 103 8.6 20 TWC RED80TWC 680770RR46G 315 118 5.6 17 FWC FWO30 390770RR47C 380 82 11.5 18 FWC RED65TWC 670770RR52A 435 100 9.3 14 BE FWO10 170770RR52J 370-380 146 7.5 16 TWC-FWO15 135-230770RR52P 340-350 115 7.25PR 21 TWC FWO6 660-1000770RR53A 425-435 119 9.5PR 17 BE TWC 240-340770RR57P 320 82 8 11 RED72 FWO10 145770RR57X 345 82 9.6 11.5 FWO10 RED72 145770RR57X 335 82 9.7 12.5 FWO10 RED72 200770RR57Y 335 82 9.7 12.5 RED 72 ID FWC FLAT - FWO10 200770RR58H 305 88 7.4 18.5 FWO10 RED64FWC 925770RR58J 360 82 10.75 12.5 FWO12 RED63 175770RR58L 305-325 84 9 12 FWO10 RED72 165770RR58M 345 88 8.5 17 RED 72 ID FWC-RED72 ID FWO 06 540770RR58Q 360 96 9.34 14 FWO12 RED63 210770RR68P 400-410 124 7.25 16 TWC PT85 215770RR80B 480-490 140 6.88 17 TWC PT100 200770RR80C 510-520 140 8.8PR 17 TWC PT100 145-250770RR82A 430-450 140-145 7.2 18 TWC PT100 240770RR86M 380-390 134 6.36 15 TWC PT100 165770RR87Z 440 90 11 17 TWC FWO10 390770RR88A 370-380 115 9PR 17 TWC PT84 210-300770RR88I 390 130 6.75 17 TWC PT85 260770RRAV82A 460-470 140-145 8.3PR 21 100 PT FWO20-TWC 330-420770RRC312S 495-510 140 7.7 19 TWC FWO6 290770RRC380B 480-490 140 7.7 19 TWC PT100 280770RRC412S 520-535 140 7.7 19 TWC FWO6 290770RRC480B 505-515 140 7.7 19 TWC PT100 280770RRC512S 545-560 140 8.3 19.5 BEFWC 290770RRC580B 530-540 140 8.3 19.5 TWC PT100 280770RRC712S 565-580 140 8.58 20 TWC FWO6 300770RRC780B 605-615 140 9.4 20 TWC PT100 280770RREHD38S 430 134-80 8.25 22.5 BETWC 600770RRHD10L 430 120 8 20 BEFWO6 460770RRHD31T 420 106 10.8PR 17 TWC FWO10 280-450

76



Ends Rate


770RRHD37I 320-330 134 5.5 17 88/90PT 295770RRHD38S 410 134 6.96 21 BETWC 515770RRHD39E 445 120 8.25 17.5 TWC N/A770RRHD39V 360 103 8.6 21 TWC RED80TWC 800770RRHD52J 390-400 146 7.5 PR 16 TWC-FWO15 135-230770RRHD52P 320-330 115 7.25PR 22 TWC FWO6 970-1060770RRHD80B 480-490 140 7.2 19 TWC PT100 305770RRHD82A 430-450 140-145 7.2 19 TWC PT100 275770RRHD86M 360-370 134 5.85 16 TWC PT100 240770RRHD87Z 440 90 11 18 TWC FWO10 480770RRHD88A 375-385 115 9PR 18 70/84 PT FWO12-TWC 250-380770RRHD88I 390 130 6.75 18 85/95 PT FWO12-TWC 320770RRL36Z 390 106 7.2 14.5 TWC PT49 235770RRS36Z 375 106 7.2 14 TWC PT49 205770RRSP47C 390 85 11.5 18 FWC RED65TWC 670770RRXHD82A 430-450 140-145 7.2 20 TWC PT100 340770RS12S 430-440 140 6.95 17 FWC FWO5 220770RS12T 450-460 140 6.75 16 FWC FWO6 180770RS21L 350 96 8.6PR 18 FWO3 RED68 540-610770RS38S 380 134 6.9 20 BETWC 470770RS38X 425 134 8 17 BE TWC 220770RS39E 400-410 118 9.5PR 17 BE TWC 240-340770RS51A 370-380 146 7.5PR 17 TWC FWO15 170-225770RS52P 325-335 115 7.25PR 21 TWC FWO6 660-1000770RS53A 405-415 118 8 16 BETWC 235770RS80B 460-470 140 6.88 17 TWC PT100 200770RS80C 445-455 140 6.88 17 TWC PT100 200770RS86M 360-370 134 6.36 15 TWC PT100 165770RS88A 395-405 115 10.2PR 15 TWC PT84 150-210770RSHD80B 460-470 140 7.2 19 TWC PT100 305770RXHD80B 480-490 140 7.15 20 TWC PT100 360770XHD12E 460-470 140 7 21 BEFWC 600

77

LEAF SPRING SPECIFICATIONS

6531168N 8 - Single Stage 210mm6531BFR68I 8 - Single Stage 155mm6532110L 3+2 170mm6532208Q 4+1 120mm6532221T TBA TBA6532232G 5+2 170mm6532236P 5+2 180mm6532245G 4+2 145mm6532246Z 4+2 150mm6532249A 4+2 180mm6532250L 4+2 155mm6532267M 4+3 185mm6532283V 3+2 210mm6532287F 4+2 180mm6532287Z 3+3 180mm6532310L 4+2 150mm6532321T 4+3 150mm6532346Z 5+2 125mm6532350N 5+2 + Rebound Leaf 130mm6532368N 8+2 215mm6532369W 5+2 + Rebound Leaf 210mm6532383V 3+3 210mm6532387E 4+2 160mm6532387Z 4+3 160mm6532410L 5+2 + Rebound Leaf 140mm6532421T TBA TBA6532446Z 5+2 + Rebound Leaf 135mm6532468I 7 - Single Stage 155mm6532468N 8+2 215mm6532469G 7+2 + Rebound Leaf 240mm6532483V 3+3 210mm6532487F 3+2 210mm6532487Z 5+2 + Rebound Leaf 135mm6532510L 5+2 160mm6532669A 8+2 + Rebound Leaf 240mm6532669W 6+2 230mm65327667M 6+1 205mm6532887F 6+2 180mm6532BRR31L 4+2 190mm6532BRR68I 7+3 230mm6532CRRD73G 6+1 210mm6532CRRP73G 6+1 195mm653FHD67M 5-Single Stage 143mm653FHP67M 5-Single Stage 130mm653RR12X 7+2 150mm653RRHD08Q 4+1 + Rebound Leaf 120mm653RRHD30S 5+2 220mm653RRHD32G 5+2 + Rebound Leaf 180mm653RRHD45G 6+2 165mm653RRHD49A 4+2 155mm

No. of Leaves Free Camber mmPart Number

78

Spline No Spline No

FRONT REAR

657004 Toyota Hilux 4wd 26 1064 43 40657008 Holden / Isuzu Rodeo 26 926 40 40657010 Holden / Isuzu Jackaroo 26 1002 43 33657011 Mitsubishi Pajero 26 1282 40 39657013 Nissan Navara 26 1203 39 39657015 Nissan Pathfinder 26 1232 39 39657020 Mitsubishi Pajero 27.5 1307 39 40657021 Mitsubishi Triton 27.5 1368 39 40657022 Toyota Hilux 2wd 26 893 43 40657024 Toyota 100s T/D 32 1210 46 46657025 Toyota 100s Pet 32 1160 46 46657026 Nissan Navara 26 890 39 39657027 Holden / Isuzu Rodeo RA 30 1145 47 47657028 Mazda BT50 27 1024 40 40657029 Hyundai Terracan 27.5 1275 43 43

Blue - Always to the LEFT side of the vehicleOccasionally there will be instances where Torsion Bars will come from our factory with NO "colour code", in thesecases there will be an identification code stamped into the end of the Torsion Bar. "L" for LEFT & "R" for RIGHT and will usually have an arrow to indicate this. These stamped ends should be fitted to face the REAR of the vehicle.

TORSION BAR SPECIFICATIONS

Torsion Bar Fitment & Identification

From time to time we have people calling us for Torsion Bar Identification, to be put simply Torsion Bars should be fittedusing the following colour codes.Green - Always to the FRONT of the vehicleRed - Always to the RIGHT side of the vehicle

LENGTH mmDIAMETER mmModelMake P/N

79

Open Closed Upper Lower650GE108Q 300 207 10mm Pin Eye650GE112E 520 320 14mm Pin 14mm Pin650GE117D 380 262 12mm Pin Eye650GE132O 400 260 10mm Pin Eye650GE136P 560 343 10mm Pin Cross Bar650GE136X 560 343 10mm Pin Cross Bar650GE136Z 577 356 14mm Pin Eye650GE137D 536 333 12mm Pin Cross Bar650GE138S 565 340 14mm Pin 14mm Pin650GE139T 605 380 Lge Eye Cross Bar650GE146Z 368 248 10mm Pin Eye650GE151A 342 235 10mm Pin Eye650GE157V 450 290 10mm Pin Eye650GE167M 500 313 10mm Pin Eye650GE168I 520 340 Eye Eye650GE168N 620 375 10mm Pin Lge Eye650GE169G 540 330 14mm Pin 14mm Pin650GE180B 615 365 14mm Pin 14mm Pin650GE181Z 455 310 17mm Pin Lge Eye650GE187F 368 248 10mm Pin Eye650GE210L 400 280 Eye Eye650GE210M 565 362 Eye Eye650GE212E 664 407 Lge Eye Lge Eye650GE212X 610 400 Lge Eye 12mm Pin650GE232M 590 370 Eye Eye650GE232O 590 370 Lge Eye Lge Eye650GE236P 560 350 Cross Bar Eye650GE236X 560 350 Cross Bar Eye650GE236Z 620 386 Cross Bar Eye650GE237D 574 359 Eye Eye650GE237I 650 400 Eye Eye650GE237U 570 360 Eye Eye650GE238S 575 365 Lge Eye 14mm Pin650GE239T 585 370 Lge Eye Lge Eye650GE246Z 630 390 Eye Eye650GE250L 565 355 Eye Eye650GE251A 480 300 10mm Pin Eye650GE252J 520 340 Eye Lge Eye650GE252P 585 360 10mm Pin Eye650GE257V 500 328 Eye Eye650GE269G 664 407 Eye Eye650GE280B 615 372 14mm Pin Lge Eye650GE281Z 585 360 17mm Pin Lge Eye650GE282A 620 380 17mm Pin Lge Eye650GE283V 610 385 Eye Eye650GE287Z 630 385 Lge Eye Lge Eye650GE288A 520 340 Pin Lge Eye650GE288I 575 360 12mm Pin Lge Eye650GE288L 600 380 14mm Pin Lge Eye650GEL112E 585 355 14mm Pin 14mm Pin650GEL136X 630 380 10mm Pin Cross Bar650GEL136Z 630 380 14mm Pin Eye650GEL180B 670 395 14mm Pin 14mm Pin650GEL212E 700 425 Lge Eye Lge Eye650GEL238S 610 375 Lge Eye 14mm Pin650GEL236X 605 424 Cross Bar Eye650GEL236Z 645 400 Cross Bar Eye650GEL280B 665 400 14mm Pin Lge Eye650GEXL212E 750 460 Lge Eye Lge Eye659GE110L 395 295 12mm Pin Pressed Bush 659GE121T 477 380 12mm Pin Pressed Bush659GE137I 562 402 12mm Pin Bolt659GE137U 360 249 11mm Pin Bolt659GE139V659GE150L 435 305 10mm Pin Pressed Bush 659GE152P 485 340 10mm Pin Pressed Bush 659GE182A 610 440 17mm Pin Pressed Bush 659GE183V 620 485 12mm Pin Bolt659GE187A 570 420 Pin Pressed Bush 659GE188A 455 325 12mm Pin Pressed Bush659GE188I 545 420 12mm Pin Pressed Bush 659GE188L 555 420 12mm Pin Pressed Bush 659GE239V 555 420 12mm Pin Pressed Bush

SHOCK ABSORBER SPECIFICATIONSPart Number MountsLengths

80

Material Inside Inside

OD mm WIDTH mm LENGTH mm775001 B 14 62 180775003 A 14 83 215775004 B 14 72 215775006 A 12 77 175775007 B 12 62 95775008 B 14 85 235775010 A 14 95 220775011 A 12 65 170775012 A 11 82 160775014 A 14 83 195775016 A 11 72 145775020 A 14 83 230775022 A 12 80 170775023 A 14 112 265775024 A 14 88 200775025 A 13 86 190775027 A 16 90 280775028 B 12 63 180775032 A 12 77 190775SP1 B (F) 14 62 210775SP2 B (F) 14 73 230

Part Number Ext Com End Type End Type651021 535 340 Pin Eye + T/Pin651023 455 315 Eye + T/Pin Eye + T/Pin651030651032 680 440 Eye Pin651033 610 370 Eye T/Pin651034 575 350 Eye Eye651036 485 295 Pin Pin651040 500 310 Eye Eye + T/Pin651047 750 500 Pin Pin651048 675 420 Eye + T/Pin Eye + T/Pin651501 550 315 Eye + T/Pin Eye + T/Pin65112006 485 295 Pin Pin651B768 512 308 Pin Pin

U/bolt SPECIFICATIONS

TYPE A = Round TopTYPE B = Square Top

TYPE B (F) = Square Top (Forged)

XGS Steering Dampers

P/N TYPE

81

Kit No Qty Contents Location778KIT43A 1 x Bag 2 x Bushes & 2 x Tubes Rear Trailing Arm Upper

1 x Bag 4 x Bushes, 2 x Tubes Rear Radius Arm to Diff1 x Bag 2 x Bushes & 2 x Tubes Front Panhard Rod1 x Bag 4 x Bushes, 4 x Tubes Front Radius Arm to Diff1 x Bag 4 x Bushes Front Radius Arm to Chassis1 x Bag 2 x Bushes,Tubes,Plates, 4 x Washers Rear Radius Arm to Chassis

778KIT58 1 x Bag 4 x Bushes, 4 x Tubes Front Radius Arm to Diff1 x Bag 4 x Bushes, 2 x Tubes Rear Panhard Rod1 x Bag 2 x Bushes & 2 x Tubes Front Radius Arm to Chassis2 x Bags 2 x Bushes & 2 x Tubes (ea) Rear Trailing Arm Lower2 x Bags 2 x Bushes & 2 x Tubes (ea) Rear Trailing Arm Upper1 x Bag 4 x Bushes, 2 x Tubes Front Panhard Rod

778KIT60 1 x Bag 4 x Bushes, 4 x Tubes Front Radius Arm to Diff1 x Bag 4 x Bushes Front Radius Arm to Chassis2 x Bags 2 x Bushes & 2 x Tubes (ea) Front & Rear Panhard Rod4 x Bags 2 x Bushes & 2 x Tubes (ea) Rear Trailing Arm Upper & Lower

779506K779507K 1 x Bag 4 x Bushes, 2 x Tubes Rear Spring Front Eye

1 x Bag 4 x Bushes Rear Spring Rear Eye1 x Bag 4 x Bushes Rear Spring Shackle Upper

779509K 1 x Bag 4 x Bushes, 2 x Tubes Rear Spring Front Eye 1 x Bag 8 x Bushes Rear Spring Rear Eye & Shackle

779510K 1 x Bag 4 x Bushes, 2 x Tubes Spring Front Eye1 x Bag 4 x Bushes Spring Shackle Upper1 x Bag 4 x Bushes Spring Rear Eye

779511K779512K779518K779519K 2 x Bags 8 x Bushes Front & Rear Spring Bush Kit

2 x Bags 4 x Bushes, 2 x Tubes Front & Rear Spring Shackle Kit779520K 1 x Bag 12 x Bushes Front Spring Bush Kit

1 x Bag 12 x Bushes Rear Spring Bush Kit779521K 1 x Bag 24 x Bushes Front & Rear Spring Bush Kit779522K 1 x Bag 24 x Bushes Front & Rear Spring Bush Kit779523K 1 x Bag 24 x Bushes Front & Rear Spring Bush Kit779524K 1 x Bag 4 x Bushes, 2 x Tubes Spring Front Eye

1 x Bag 4 x Bushes Spring Shackle Upper1 x Bag 4 x Bushes Spring Rear Eye

779525K 1 x Bag 12 x Bushes Rear Spring Bush Kit779526K 1 x Bag 4 x Bushes, 2 x Tubes Rear Spring Front Eye

1 x Bag 4 x Bushes, 2 x Tubes Rear Spring Rear Eye 779529K 1 x Bag 12 x Bushes Spring & Shackle Kit (1 x pr)779530K 1 x Bag 12 x Bushes Spring & Shackle Kit (1 x pr)779531K779532K779534K779540K 1 x Bag 4 x Bushes, 2 x Tubes Spring Front Eye


779542K779546K 1 x Bag 4 x Bushes, 2 x Tubes Spring Front Eye


779550K779587K 1 x Bag 12 x Bushes, 2 x Tubes Rear Spring Bush Kit779703K 1 x Bag 1 x Bush, 1 x Tube Front Panhard Rod to Diff779PB420100 1 x Bag 100 x Bushes (same as 779530K) Toyota 75 series lge eye

Poly Bush Kits

195

Components128129194

399

206323396439440441442445396397398

31150275397222319721479231-4

969

173176260270260X779522K779523K

779525K

267

970779529K779530K

1983C2K0187C2K0192C2K

Bulk Bushes

502753

961018

82

Kit No. APPLICATION Replacement Bag Kit No. APPLICATION Replacement Bag65211093 Jackaroo 91> 65246155 65275695 Navara 4wd 00> 6524614165211193 Jackaroo Raised 4/92+ 65246131 65275698 B2600/4-Runner 6524614165211793 Nissan X-Trail 2008+ 65246137 65275700 Hiace 84>97 6524613765211894 JK Wrangler RSD Spring Only 65246129 65275703 Jackeroo/Rodeo/Hilux 6524613765212095 Prado Raised 65246123 65275795 Mahindra 6524613765212490 Kia Sportage 65246160 65275798 1 Tonner/B1800/B2000 6524613765212493 Commodore I.R.S 65246160 65275895 Rodeo 2wd/Navara 2wd 6524612965212496 VW T4 91> 65246160 65275898 Courier 2WD 86> 6524612965212498 Mazda Tribute 65246160 65275903 Rodeo (2&4wd) 97>02 6524613065212691 Pathfinder 95> 65246127 65278095 Rodeo RA 4wd 2/03+ Std Ht 6524615565212894 HQ-HZ/Hiace/L300 65246128 65278195 Rodeo RA 4wd 2/03+ Rsd Ht 6524613165212891 Pathfinder R50 Raised 65246128 65278595 Navara D40 Standard Height 6524609165212894 Delica/JK Wrangler 65246128 65278703 Hilux 2 & 4wd 6524613765212895 Prado 65246128 65278795 Navara D40 Raised Height 6524613765212995 Prado 03> 65246164 65278903 Hilux 4wd 2" Raised 6524613065214890 Mitsubishi Outlander 06+ 65246135 65285103 Hilux 4wd 05+ 6525840765215095 80/100 Series 65246132 65285103R Hilux 4wd Raised 05+ 6525843765215492 Grand Cherokee WH 06+ STD 65246147 65285104 RA Rodeo 2wd 6525840765215495 Jeep Cherokee 2000+ 65246147 65285105 RA Rodeo 4wd 6525840765215690 4-Runner 88>97 65246151 65285105R RA Rodeo 4wd 6525843765215692 Wrangler/Renagade 96> 65246151 65285111 AU BA Ute 6525840765215694 Terracan 65246151 65285122 ML TRITON 6525840765215695 KJ Cherokee 65246151 65285122R ML/MN Triton Raised 6528543765215790 4-Runner 88>97 Raised 65246150 65285123 D22 Navara 4WD 6525840765215794 Hyundai Terracan Rsd Height 65246150 65285124 D40 Navara 4WD 6525840765215895 80/100 Series 65246133 65285124R D40 Navara 4WD 6525843765215898 Pajero NF-NG 65246133 65285125 Holden 1 Tonner 6525840765215995 80/100 Series 65246134 65285126 Ranger / BT50 6525840765219592 Santa Fe 65246165 65285126R Ranger / BT50 6525843765219693 BA SEDAN 65246172 65258127 PX Ranger 6525840765219696 Ford Territory 2WD & 4WD 65246172 65285208 Amarok 4wd 6525843965219697 Ssangyong Rexton 65246172 65285300 F Series (2 & 4wd) 6525843765219896 Surf KZN 185 65246161 65285301 Late F250-350 (2&4wd) 6525843765219898 R51 Pathfinder 65246161 65285303 Hilux 4wd pre 05 Raised 6525843765219996 Surf 65246159 65285304 Hilux 2wd pre 05 6525843765219998 Surf KZN 185 65246159 65285320 75/78/79 Series 6525843765234007 Cherokee 94> 65258586 65285320R 75/78/79 Series 6525843765261698 Tercel 4wd 65246141 65285321 Maverick/Patrol >2/99 6525843765261792 Prado 96> 65246137 65285322 Maverick/Patrol 2/99> 6525843765261892 Magna Wagon 65246129 65285325 Holden Cross 8 AWD 6525843765261894 Musso/Nissan Terrano 65246129 65285337 Sprinter 6525843765261994 Frontera <96 65246130 65285347 Ford Transit 6525843765261996 Pathfinder WD21 87>95 65246130 65285375 Silverado 01-07 Swd/4wd 6525843765263593 Jimny 65246149 65292096 Discovery/Range Rover 6524612365263790 Vitara 65246142 65292099 Discovery/Range Rover 6524612365264795 Cdore VB-VS low 65246136 65292494 Grand Cherokee V8 99> 6524612865264891 Grand Vitara 65246135 65292896 Discovery 99> 6524612865264892 Cdore VB-VS Sdn 65246135 65294091 130 Series 4 coils 6524811665272098 Triton/75 Series 65246155 65295093 Pajero 91+ NH-K Coil Rsd Ht 6524613265272195 BA RTV Ute 65246131 65295095 110 Series 2" Raised 6524613265272198 75/78/79 Series 65246131 65295096 Patrol/Maverick Raised 6524613265272598T ML Triton Standard Height 65246091 65295097 Patrol/Maverick Std Ht. 6524613265272695 AU Falcon Lowered Utes Only 65246141 65295098 110 Series Std Hgt. 6524613265272795 Challenger <99 65246137 65295893 Challenger/Pajero 6524613365272798 Pajero NA-NJ/60 Series 65246137 65295997 Patrol/Maverick Swb 6524613465272798T ML Triton Raised Height 65246137 65299697 Pajero 00> 6524614165272806 Patrol/Maverick Cb/Chs. 65246129 65299826 Falcon AU Wgn (4 Leaf) 6524612965272895 Falcon AU Ute 65246129 65299897 Pajero NM+NP RSD Height 6524616165272898 75 Series 65246129 65299922 Falcon XA-EL&XG-XH 6524613065272998 L300/Triton/Series 40-60 65246130 65299988 Series 1,2 & 3 6524613065275103 Rodeo 97+ Raised Height 65246131 652F12894 Fr 80/100 Ser L/C 50mm Rsd 6524612865275595 Hilux 4wd '05 -> 65246091 652F15690 6524615165275598 Courier/Bravo/Feroza 65246091 652F15890 Nissan GU/GQ Frt Rsd Hgt 6524613265275606 Explorer 65246141 652F85110 Late F250 4wd Only 65258407

POLYAIR & BELLOWS Replacement Bag's

83

Part Number65209-4056520911265209405652097666521211465215-40065215045652156456521565565219060652191006522005R6522100565221005R65222005652255946522583065227005 Polyair Dual Gauge Kit & Compressor - Wireless suits Bellows65297616529762652ELBOW652HSHIELD1

65211093652111936521179365212490652124936521249665212498652128946521489065219592652196936521969665219697652198966521999665261698652618946526199465261996652637906526479565264891652648926527219565272695

Holden Commodore VB-VS S/Wagon - Lowered Non IRS ModelsSuzuki Vitara & Grand Vitara - IRS ModelsHolden Commodore Sedan VB - VS Non IRSFord Falcon BA RTV Ute + TraybackFord Faclon AU Lowered Utes Only

Hyundai Santa Fe 2000-2006Ssangyong Musso 1992+Holden Frontera 1996+Nissan Pathfinder WD21 1987-1995Suzuki Vitara & Grand Vitara - Non IRS Models

Ford Falcon Sedan BAFord Territory 2WD & 4WD 2004+ Ssangyong Rexton & KorandoToyota Surf Import Standard Height KZN185Toyota Surf Import Rasied Height KZN185

Volkswagen Transporter T4Ford Escape & Mazda TributeMitsubishi Delica (coil rear) Hiace (coil rear)Mitsubishi OutlanderHyundai Santa Fe 2006+

Kia SportageHolden Commodore VR, VS, VT, VX, VZ & Statesman with IRS

Bellow Bag Top Elbow Fittings (ea)Polyair Heatshield For 4.8Lt GU

SUV & Unlisted Vehicle Kits

Holden Jackaroo - Coil RearHolden Jackaroo Raised Height 4/92+ Nissan X-Trail 2007-

Polyair Spacer Block Lower GQ/GU & 80/100 Series 120mm x 50mm - Lower

Polyair line (5m including clips)Polyair Bellows System Air Line including ValvesPolyair Gauge (Red Bag) Low Pressure 0 - 60psiPolyair Gauge (Bellows) High Pressure 0 - 100psiPolyair Dual Gauge Kit & Compressor (Suits Red Bag)Polyair Single Gauge Kit & Compressor (Suits Bellows)Polyair Single Gauge Kit & Compressor (Suits Red Bag)Polyair Dual Gauge Kit & Compressor (Suits Bellows)Polyair CompressorPolyair Harness & Dual Gauge Kit to Suit Compressor

Polyair Spacer Block GQ/GU 120mm x 50mm Upper

Polyair Bag of Parts (5m of line, valves, clips & springs)

Polyair Accessories & Spares

DescriptionPolyair Spacer Block Upper Toyota 80 / 100 Series 120mm Diameter X 5mm Thick

Polyair Spacer Block UNIVERSAL 120mm Diameter X 25mm Thick - 120S/150S

Polyair Bag of Parts (includes Schrader valves, washers & zip ties)Upper brackets suit 65285320R

Polyair Spacer XL7 12mmPolyair Spacer 7.5mm To Suit 65215995 Kit

84

65272795652728066527289565275606652756986527570065275895652758986528510465285111652851256528512865285300652853016528530465285321652853256528533765285347652853756529982665299922652F15690652F15890652F85110

Ford Falcon XA-XF, EA-EL, XG, XH S/Wagon, Utility & Panel VanFord Maverick Front Axle Kit (Standard height)Nissan Patrol GQ-GU Front (Raised Height)Ford F250 8-01 on Front

Holden Cross 8 4WD - EH, ED, HD, HR, SEDAN, S/WAGON, UTE, VAN Merecedes 308 Sprinter 2001Ford Transit Van LWB 2002- (Single rear wheel ONLY)GMC Chevy Silverado 2500HD, 3500 2WD & 4WD 2001 - 2007Ford Falcon AU, BA & BF WAGON (4 stack leaf rear)

Holden Crewman 03+ & 1 Tonner Ute Standard Height

Ford F Series F100-F150-F250-F350 2WD & 4WD (5000LBS)Ford F Series F250-F350 2WD & 4WD - 4 Shock RearToyota Hilux 2WD (Not 3/05+)Nissan Patrol GQ Ute- 2/99 Cab Chassis (Leaf Rear)

PX Ranger/Mazda BT50 2011+ 2WD

Toyota Hiace 2WD YH61, YH53, YN51 1984 - 97 (LEAF SPRING REAR)Nissan Navara D21 2WD - Only If leaf springs are directly under chassis railCourier/Bravo 86+ 2WD OnlyStandard Height RA Rodeo 2WD & 4WD Ford Ranger Leaf under AxleFor Falcon BA Ute Standard Height

Ford Falcon AU BA XR UteNissan Patrol GQ Leaf SpringFord Falcon AU Ute (Standard Height)Ford ExplorerMazda B2600 2WD

85

Check1) Steering Damper2) Front shackle bushes3) Front end components4) Wheel knuckle support bearings5) Wheel balance6) Tyre wear/out of round

Check

Check

Check

Check

SOLUTION - Replace with TJM XGS Gold Edition Gas Charged Shock Absorbers.

2) Load carrying requirements of vehicle.

Worn Shock Absorbers

SUSPENSION CHARACTERISTICS

Worn Springs1) Vehicle ride heights.

SOLUTION - Replace with TJM XGS Springs

SUSPENSION CHARACTERISTICS

1) Speedometer: 50,000klm would indicate that the shocks would need replacing.

Steering Wheel Vibration

then repairing suspension faults, problems and failures. These are simple questions to ask your customer.

All characteristics are intended as a guide only. If at any time you are uncertain about fitment or what is the correctaction to fix the fault, contact TJM Head Office on 07 3865 9999

It is important to understand that an alteration large or small, to any component of a vehicles suspension system canaffect the overall performance of the vehicle. The following characteristics will assist you in correctly diagnosing and

SOLUTION - Replace with TJM XGS Steering Damper, Shackle Bushes orrepair and renew other components.

In extreme situations shocks would be required long before this.

contact. Evaluate the condition of the springs and shock absorbers, replacing worn components.

Check

5) Oil leaking from shock.SOLUTION - Replace with TJM XGS Gold Edition Gas Charged Shock Absorbers.

2) Nose diving or swerving: does the bonnet of the vehicle dip down or does the vehicle swerve under braking.

1) Vehicles where suspension bottoms out when driving through pot holes etc. 2) Poor control by the springs and shock absorber is allowing the bump stop to make

4) Tyre wear: heel and toe tyre wear.

3) Poor control: does the vehicle veer in strong side winds or roll and wallow when driven over uneven surfaces.

Bottom Out

3) Accessories on vehicle eg: bullbar, winch, auxiliary fuel tank, roof rack etc.4) Normal wear and tear.5) Springs could be soft not offering suitable stiffness.6) Broken springs in spring pack.

Load Carrying1) Some vehicles suffer from tail end sag when carrying large loads, towing or constant loads. It is strongly recommended that aftermarket springs and / or Polyairs / Bellows be fitted.SOLUTION - Replace with TJM XGS Springs

Spring Sag

1) Measurements of vehicle.2) Check for reasons why the vehicle is sagged eg: incorrect shackle bushes fitted,

86

Check

Gold Edition Gas Charged shock absorbers will maintain ride comfort by offering

Check

Check

Check

Torsion Bars

additional weight on the vehicle such as dual battery, tool boxes, fuel or water tanks, bullbar, winches etc.

SOLUTION - Replace with TJM XGS Springs

Noisy Shackles

1) When vehicles fitted with torsion bars are sagged in the front end, it would be recommended that the torsion bars should be replaced. The addition of TJM XGS

superior control. After adjusting ride heights you will require a wheel alignment.SOLUTION - TJM XGS offer a range of Heavy Duty Torsion Bars to improveload carrying and add directional stability.

Body Roll / Pitch

1) Body Pitch / Roll is a characteristic of all coil sprung vehicles.SOLUTION - Replace with TJM XGS Gold Edition Gas Charged Shock Absorbershelp improve roll stiffness.

to correct problems, eg: castor kits, panhard rods etc.

1) Condition of shackle hangers and pins, eg: rear shackles on a 60 series Toyota Land Cruiser have a tendency to twist, which destroys flanges on shackle bushes.2) For rust and wear, worn shackles will destroy the bushes.SOLUTION - Replace worn or rusty shackles and replace with TJM XGS

Wheel AlignmentA wheel alignment is recommended after completion of any front end work.1) Torsion bar replacement / adjustment.2) Replacement of springs.In some vehicles specialist aftermarket adjustment products are also required

87

Australian made All TJM XGS coil springs are made in Australia with ONE STEEL spring steel. Only the finest high stress material from ONE STEEL is used.

Quality Assured

All TJM XGS coil springs are rolled by computer controlled machines to exacting specifications.

All TJM XGS coil springs are scragged to ensure long life and load rate tested before being paired.

Durability

Quality Assured

High Grade Steel

procedure

Lift Height

Quality

U-Bolts must also be changed

Polyurethane Bushes Quality TJM XGS Polyurethane Suspension Bushes ensure positive location of all components, this provides direct

and responsive steering, low maintenance as well as improved stability and contol. Design features

also increase the load carrying capabilities. For some vehicles TJM also offer coil springs for "high lift"

most vehicle applications, where required anti inversion shackles are available

U-BoltsTJM XGS U-Bolts are matched to TJM XGS Leaf Spring range which means the u-bolts are manufacturedlonger to suit the increased leaf spring pack height. U-Bolts are one of the forgotten components whenupgrading the leaf springs in a vehicle. Please note that when ever a leaf spring is changed in a vehicle the

conditions, having been used in the mining, commercial industries and various government departments for years

TJM XGS Leaf Springs are designed to achieve a sensible increase in height over standard leaf pack, best best matched TJM XGS Shock Absorbers to provide the best performance possible

Greasable Shackles and PinsIncreased Reliability

TJM XGS Greasable Shackles and Pins are a replacement of the original equipment component and are designed meet or exceed the original equipment specifications.Greasable Pins and Shackles are available for

applications, these springs are designed for off road use and do not have increased load carrying capabilities

Linear and Progessive Rate

Coil Springs are designed in both linear and progressive rate, depending on the particular vehicle and applicationplease discuss with your customer their intended use to determine what suits their needs best. TJM XGS Coils

Most TJM XGS Leaf Springs feature Military or 1/2 Military wraps for increased safety, tapered and diamond cut Leaf Spring Features ends reducing inter leaf friction and graphite grease lubricant between the leafs to further reduce wear and friction

TJM XGS FEATURES

Coil Springs

All TJM XGS coil springs are manufactured under strict quality controls in accordance with ISO9002 and are only accepted for production after a rigorous test program is completed.

All TJM XGS Coil Springs are oil quenched over an extended period as well as shot peened for long termdurability and improved fracture resistance

Heavy Duty & Added Clearance

All TJM XGS Coils Springs are a heavier rate than standard OE coil springs and in most cases will raise the vehicle the maxium that is safely possible. This will improve ground clearence (approach & departure angles) and

Computer Controlled Manufacturing

Comprehensive Testing

are designed to be used in conjuction with TJM XGS Gold Shock Absorbers

Leaf Springs

TJM Leaf Springs are manufactured under strict quality controls in accordance with ISO9002

Only the highest spring steel is used, these grades of spring steel have high elasticity and memory that leadsto longer life and greater safety. All springs are shot peened, scragged and put through a final test and load rating

Reliability and Performance

The TJM XGS range of leaf springs have a proven track record and have been subject to extremely severe

include perforated grooves allowing for any variation in the spring eyes and retention of grease. The material used is of the highest quality offering a bush that will reduce noise, vibration and hashness through the high resilience and memory retention

88

Application

Application

Application

Design

Application

Features

Design

Application

Features

stability by reducing the body roll rate in evasive manoeuvres and tight turns also minimizing brake dive

damper, it is recommended that the steering damper be replaced when an upgrade of the suspension isperformed

XGS Gold Edition Shock Absorbers and Struts

TJM XGS Gold 4wd Shock Absorber range has been designed in Australia to suit Australian conditions, with

Larger body gives improved cooling capabilities due to the increased fluid and surface order. TJM XGSGold Shock Absorbers are nitrogen gas charged and feature velocity proportional valving and all weatherfluid for improved ride and handling, nitrogen gas also helps reduce aeration, cavation, heat build and shock fade

during sudden stops. TJM XGS Gold Shocks and Struts keep the tyres on the road through curves and rough terrain, providing greater control. The TJM XGS Gold will provide firm control without a harsh ride.

absorber. TJM has developed an integrated and advanced test capabilities to provide product reliability,endurance and performance. Our engineering capabilities feature advanced computer aided designequipment and testing facilities

TJM XGS Steering Dampers are available as a Heavy Duty replacement of the original equipment steering

adjustable bag gives you the flexability to inflate the bag that is fitted to the spring to suit the load being

carried and is as simple as deflating when loads are not being carried

Torsion Bars

TJM XGS Torsion Bars are designed as an upgrade of the original equipment torsion bars and are of an

sensitive dampening and our exclusively engineered valving with teflon branded hi flow piston to improvethe ride, handling and safety characteristics of the vehicle. These features allow the TJM XGS GOLDshock absorbers to adjust more rapidly to changing road conditions better than any other 4wd shock

For all vehicles especially those with a hight centre of gravity, the TJM XGS Gold Shock Absorbers increase

increased rate. This helps to maintain height when aftermarket accessories such as bull bars, winches anddual batteries are fitted to the vehicle. Due to the increased spring rate it is recommended that the shockabsorbers be replaced with TJM XGS GOLD

Steering Dampers

The range of XGS Tiger Adjustable shock absorbers and struts give you the flexibilty to adjust valving ofdamping rate to suit the road conditions and load that is being carried. Suited for most applications these shock absorbers and struts provide the comfort we like with control we require

The TJM XGS Tiger Adjustable shock absorbers and struts feature foam cell technology, 18mm piston rod,large 40mm bore and up to 60mm outer housing for increased oil capicity, this matched with the flexability of being able to fine tune the damping rate gives you one of the best shock available on the market

TJM XGS FEATURES

XGS Tiger Adjustable Shock Absorbers & Struts

TJM XGS Tiger Adjustable range of shock absorbers and struts have been deigned and engineered inAustralia to suit Australian conditions, months of research, development and testing was put in to createthis range of verstile shock absorbers and struts

Polyair and Bellow Kits

Polyair and Bellows suspension aids help solve the problem of vehicles that carry varying weight. The air

89

7

6

5NumberOf

4 Coils

3

2

1

Full Wire Open(Last Coil is Raised)

Length Length Length

How To Measure Springs & Shock Absorbers

How To Measure A Shock Absorber

The Correct Method For Measuring A Shock Absorber (measure both extended & compressed)

Pin / Pin Eye / Pin Eye / Eye

Pig Tail (last coil is tighter) D Shape Wire (as shown)

Full Wire Closed Tapered End(Coil is Drawn in) (Coil is Ground Flat)

Coil Spring Ends

The Correct Method For Measuring The Free Camber Of A Leaf Spring

1) Remove the spring from the vehicle

2) Run a string line across the eye centres

How To Measure A Leaf Spring

3) Measure down at 90deg from the string line to the top of the main leaf, beside the centre bolt.

How To Measure A Coil Spring

The Correct Method For Measuring The Free Height Of A Coil Spring (Coil Spring Must Be removed)

Free Height

Inside Diameter

90

1) TJM XGS Suspension, by TJM Products Pty Ltd warrants its suspension products to the original retail purchaser only. It is also limited to product sold in Australia for Australian models. TJM Products Pty Ltd will replace or repair at their discretion any product that is found to be defective in material and / or workmanship.

2) TJM Products Pty Ltd will not warrant any suspension product installed in any application other than those specifically listed in the current TJM XGS Application Guide.

3) TJM Products Pty Ltd warranty does not extend to any accident damage, driver abuse, on or off road motorsport, use in excessively severe conditions, or use where the vehicle is loaded above the vehicles manufacturer's Maximum Gross Vehicle Weight (GVM) rating. This warranty does not cover any vehicle modification above a 50mm lift height.

4) TJM Products Pty Ltd does not warrant that the suspension products comply with the laws of the place where these products are purchased or used. It is the sole responsibility of the purchaser to ascertain whether the products being purchased or the affixation of these products to any other object comply with local laws.

5) The TJM XGS warranty covers the following

GOLD EDITION SHOCK ABSORBERS / STRUTS & STEERING DAMPERS - 3 year/60,000 km against defective material and/or workmanship (under normal use) This warranty is limited to replacement of the faulty component only and does not cover the cost of removal and replacement.

TIGER ADJUSTABLE SHOCK ABSORBERS & STRUTS - 3 year/50,000 km against defective material and/or workmanship (under normal use) This warranty is limited to replacement of the faulty component only and does not cover the cost of removal and replacement.

COIL SPRINGS - Limited Lifetime for breakage (under normal use), Faulty manufacturer, Sagging (a loss of 10mm or more in free height may be considered for warranty) after completion of a 500 km safety check. This warranty is limited to replacement of the faulty component only and does not cover the cost of removal and replacement.

LEAF SPRINGS - 2 year/40,000 km for breakage (under normal use), Faulty manufacturer, Sagging(a loss of 10mm or more in free height may be considered for warranty) after completion of a 500 km safety check. This warranty is limited to replacement of the faulty component only and does not cover the cost of removal and replacement

SPECIAL NOTE - A handling charge may be incurred when springs are returned for warranty.

POLYURETHANE BUSHES - 3 year/60,000 km for product which is supplied for the specific application in the current application guide. This warranty is limited to replacement of the faulty component only and does not cover the cost of removal and replacement.

SHACKLES, PINS & U-BOLTS - 2 year/40,000 km against defective material, faulty manufacture and/or workmanship (under normal use)

6) TJM Products Pty Ltd administer the manufacturers two (2) year 40,000 km limited warranty on Bilstein Shock Absorbers

7) TJM Products Pty Ltd administers the manufacturers 12 month 20,000 km limited warranty on Polyair bags (Split Seams).

8) TJM Products Pty Ltd administers the manufacturers 12 month / 20,000klm limited warranty on all other suspension accessories sold by TJM.

9) This warranty and all other warranties which by law may be negated shall be so negated if a suspension kit is not fitted as a suspension system comprising entirely of TJM XGS components.

10) Except to the extent described in the Warranty, TJM Products Pty Ltd shall not be liable for any other claims arising from incorrect fitment, faulty design, the use of the product or any indirect special or consequential damage or injury to any persons, company, or any other entity. Further details are available in the TJM XGS Warranty Procedure.

Any suspension component that is claimed to be defective should be returned to your nearest TJM XGS stockist. Warranty will be considered only after inspection of those components on the vehicle to which they were originally fitted, by a TJM stockist or after specific approval from TJM Head Office. Labour costs incurred in the removal and fitting of TJM XGS suspension components are the responsibility of the customer and will not be reimbursed by TJM Products Pty Ltd. All freight cost incurred in the delivery to and from your nearest TJM XGS stockist, in the relation to any warranty claims on TJM XGS suspension components, are the responsibility of the customer.

Excluded from warranty are any claims where cause of failure is due to over tightening of mounts of shock absorbers, incorrect fitment and tightening of spring shackle bushes or mating of new polyurethane bushes with old or worn shackles & pins. All warranty claims must be accompanied by a copy of the suspension installation form, correctly filled out by the TJM XGS stockist at time of fitment. Failure to do this may void warranty.

Please be advised that while all due care and attention has been taken to ensure the detail and accuracy of this application guide is true and correct, TJM Products Pty Ltd will not accept liability due to unanticipated incorrect fitment advice that may appear in the listings. Catalogue references to part numbers, vehicle ride heights and foot notes advising associated products that may be required, are for reference purposes only to assist in identifying XGS suspension parts that are suitable for replacement of the original equipment components. Prices are subject to change without notice.

Warranty Policy Statement

TJM XGS Warranty Procedure

TJM XGS Application Guide Disclaimer

Documents

TERMINOLOGIES & EXPLANATIONS - MH4x4 XGS... · GVM - Gross Vehicle Mass This is set by the vehicle manufacturer, the GVM of a vehicle is determined by wheel, tyre, axle, differential,