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Elastic with a positive connection. Tension clamp.
ThyssenKrupp GfT Gleistechnik
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Elastic with a positive connection.Tension clamp.
Tension clamps for every area of appli-cation in modern
superstructure weare manufacturing them at our state-of-the-art
plant in Coswig since 2008.
Our products meet every single requirement. They provide
positive, permanent clamping of the rail andsleeper and guide the
horizontal forces through theangle guide plate into the contour of
the concrete sleeper which is designed to absorb these forces. They
also make it possible to adjust the track andheight position, are
not subject to any shearing forces on their sleeper bolts, can be
supplied ready-assembled and require absolutely no
maintenancework.
The production process is almost fully automatic, andis
permanently monitored and controlled in accordancewith German and
international quality standards. Ourproduction process is also
subject to a continuous improvement process.
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Clamping innovations.Product range.
The standard clamp: Skl 1The Skl 1 tension clamp is the standard
clamp used for W systems. Its features include the following: Use
for Cstat. > 200kN/mm
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Permanent strength up to f = 1.6 mm
The adapter solution: Skl 1/97The W97 rail fastener with the Skl
1/97 tension clampis an adapter solution. It was developed for
rails with a rail foot width of 125 mm on concrete sleepers for a
design rail foot width of 150 mm. This represents potential savings
of 30% compared with the purchaseof new concrete sleepers.
For higher speeds: Skl 14The Skl 14 tension clamp is used for
higher trackspeeds. Its features include the following: Use at
40kN/mm2 < Cstat. 60kN/mm
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Permanent strength up to f = 2.0 mm Use of Zw 900 elastic
pad
Tried and tested: Skl 12The Skl 12 tension clamp is a tried and
tested tensionclamp which also makes financial sense for KS
systems.
We have a wide range of tension clamps to provide aperfect
solution for a varietyof rail fastening systemsavailable for
superstructureconstruction.
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For high-speed traffic: Skl 15 TKThe special feature of this
tension clamp for use onhigh-speed track sections is its flat
characteristic curve.Compared with tension clamp types used in the
pastfor high-speed traffic, this characteristic curve achieveslower
down force losses, while maintaining the sametrack subsidence.
For highly elastic rail traffic: Skl 21 TKA rail fastening
system, which provides a great deal of spring travel, while also
satisfying all the requiredperformance features. This special
product also has a flat characteristic curve which sets it apart
from comparable products. Use at 22.5kN/mm2 < Cstat. 40kN/mm
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Permanent strength up to f = 3.2 mm Designed for speeds in
excess of 230 km/h
For heavy load traffic: Skl 21 TK HHThe Skl 21 TK HH tension
clamp meets all the require-ments for a rail fastening system for
heavy haul traffic.The following characteristics ensure that the
product issuitable for considerably higher horizontal forces: Use
for Cstat. > 300kN/mm
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Permanent strength up to f = 2.5 mm Designed for axle loads of
up to 40.5 metric tonnes Use of a longer angle guide plate
1 Fully automated forming process
2 Quality control
3 Heat treatment process
4 FEM analysis
5 3-D CAD design
6 Skl 1 in position for installation
7 Quality control
8 Tension clamps in high temperature oven
9 Skl 1 in position for installation
10 Forming process
11 Vibration endurance test
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Safety at a glance.Product overview.
Tension clamp type Skl 1 Skl 1/97 Skl 14 Skl 12 Skl 15 TK Skl 21
TK Skl 21 TK HH
Toe load [kN] 9.7 7.9 10.5 12.0 9.5 10.5 14.1
Spring deflection [mm] 13.0 12.5 13.0 14.8 28.5 18.0 18.0
Permanent strength [mm] 1.6 2.0 2.0 1.4 3.0 3.2 2.5
Wire diameter [mm] 13 13 13 13 15 13.5 15
Axle loads [to] 22.5 22.5 22.5 22.5 22.5 22.5 40.5
Speed [km/h] 230
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ThyssenKrupp GfT Gleistechnik GmbH
Hollestr. 7a 45127 Essen Germany
Phone +49 201 844-563710 Fax +49 201 844-563714
www.tkgftgleistechnik.de [email protected]
SALES
Regional office
NorthVahrenwalder Str. 20530165 Hannover GermanyPhone: +49 511
6703-25Fax: +49 511 6703-37
WestHollestr. 7a45127 Essen GermanyPhone: +49 201 844-563745Fax:
+49 201 844-563750
EastRotherstr. 710245 Berlin GermanyPhone: +49 30 628901-15Fax:
+49 30 628901-20/-21
SouthFrstenrieder Str. 26781377 Mnchen GermanyPhone: +49 89
7871-300Fax: +49 89 7871-343
South-WestWeilimdorfer Str. 74/270839 Gerlingen GermanyPhone:
+49 7156 430730Fax: +49 7156 430740
EXPORT SALES
ExportHollestr. 7a45127 Essen GermanyPhone: +49 201
844-563764Fax: +49 201 844-563757
MANUFACTURING PLANT
HolzschwellenwerkAm Bahnhof 229393 Gro Oesingen GermanyPhone:
+49 5838 9905-0Fax: +49 5838 9905-79
Location of sales
Waidmannstr. 2622769 Hamburg GermanyPhone: +49 40 85340-700Fax:
+49 40 85340-701
An der Kreuzkirche 601067 Dresden GermanyPhone: +49 351
4902040Fax: +49 351 4902480
Dortmunder Str. 268219 Mannheim GermanyPhone: +49 621
8906-120/-121Fax: +49 621 8906-122
MRT Track & Services Co., Inc.270 Broad Street07003
Bloomfield NJ-USAPhone: +1 973 748-8899Fax: +1 973 748-9243
ThyssenKrupp WeichenbauObere Stahlindustrie 444793 Bochum
GermanyPhone: +49 234 9114-343Fax: +49 234 9114-557
Humboldtstr. 304105 Leipzig GermanyPhone: +49 341 6017054Fax:
+49 341 6017055
ThyssenKrupp GfT Polska Sp. z o.o.Al. Slowackiego 6630-004 Krakw
PolandPhone: +48 12 6204130Fax: +48 12 2677548
Betrieb IndustrieweichenAm Wasserturm 3b06869 Coswig/Anhalt
GermanyPhone: +49 34903 4741-0Fax: +49 34903 4741-20
VertriebsbereichWaggonausrstungRotherstr. 710245 Berlin
GermanyPhone: +49 30 628901-15Fax: +49 30 628901-22
Betrieb SpannmittelAm Wasserturm 3b06869 Coswig/Anhalt
GermanyPhone: +49 34903 4741-0Fax: +49 34903 4741-24
ThyssenKrupp LangschienenLadestr. 839175 Knigsborn GermanyPhone:
+49 39292 6958-17Fax: +49 39292 6958-20
