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Page 1: Tensile Testing 1

Tensile Testing

Plane stress and Plane strain

bull Plane stress and Plane strainbull Plane Stress State of stress in which one or

two of the pairs of faces on an elementalbull cube are free of any stresses eg Torsion of thin

wall tube Expansion of a thin walledbull spherical shell under internal pressurebull Plane strain State of tress where one of the

pair of faces on an elemental undergoesbull zero strain eg Torsion of thin walled tube Piece

of material being compressed in a die

Mechanical properties

The mechanical properties of a material are obtained by subjecting a specimen to prescribed loads and then measuring the resulting deformation

Usually the test is carried out on a special machine that is specifically designed for this purpose The measurements of the load and of the deformation are carried out

Tensile Test Machine (Instron)

Electronic Extensometer

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 2: Tensile Testing 1

Plane stress and Plane strain

bull Plane stress and Plane strainbull Plane Stress State of stress in which one or

two of the pairs of faces on an elementalbull cube are free of any stresses eg Torsion of thin

wall tube Expansion of a thin walledbull spherical shell under internal pressurebull Plane strain State of tress where one of the

pair of faces on an elemental undergoesbull zero strain eg Torsion of thin walled tube Piece

of material being compressed in a die

Mechanical properties

The mechanical properties of a material are obtained by subjecting a specimen to prescribed loads and then measuring the resulting deformation

Usually the test is carried out on a special machine that is specifically designed for this purpose The measurements of the load and of the deformation are carried out

Tensile Test Machine (Instron)

Electronic Extensometer

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 3: Tensile Testing 1

Mechanical properties

The mechanical properties of a material are obtained by subjecting a specimen to prescribed loads and then measuring the resulting deformation

Usually the test is carried out on a special machine that is specifically designed for this purpose The measurements of the load and of the deformation are carried out

Tensile Test Machine (Instron)

Electronic Extensometer

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 4: Tensile Testing 1

Tensile Test Machine (Instron)

Electronic Extensometer

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 5: Tensile Testing 1

Electronic Extensometer

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 6: Tensile Testing 1

ExtensometerGrip

Specimen

Grip

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 7: Tensile Testing 1

Tensile Testing(stretching or pulling)

Determine the behavior of the engineering material under load

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 8: Tensile Testing 1

Tensile Test -Tensile test determines the strength of the material when subjected to a simple stretching operation -Standard dimension test samples are pulled slowly and at uniform rate in a testing machin-The strain ( the elongation of the sample) is defined as

Engineering Strain = = (change in length)(original length) = L0

-The stress ( the applied force divided by the original cross-sectional area) is defined as

Engineering Stress = = (applied force)(original area) =PA0

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 9: Tensile Testing 1

Stress-Strain Curve

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 10: Tensile Testing 1

bull Elastic Limit Greatest stress a material is capable of

developing without a permanent setbull Note elastic limit for metals do not differ widely from the

values of the proportionalitybull Elastic limit may be taken as that stress at which there is

a permanent set of 02It is therefore higher than limit of proportionality (suggested by some authors)

bull Hooke srsquo law Stress is directly proportional to strain in the elastic range

bull Young srsquo Modulus It is ratio between stress and reversible strain (stiffness)

bull It is in fact a measure of the inter atomic bonding forces

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 11: Tensile Testing 1

Yield strength Proof stress usually defined as the stress which produces a measurable amount of permanent strain ie 02 or 01

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 12: Tensile Testing 1

Tensile strength - the maximum stress applied to the specimen

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 13: Tensile Testing 1

Failure stress - the stress applied to the specimen at failure (usually less than the maximum tensile strength because necking reduces the cross-sectional area)

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 14: Tensile Testing 1

Ductility

Elongation elongation is a measure of ductility which is given by

elongation =100 (Lo - Lf) Lo

whereLo = Initial lengthLf = Final Length

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 15: Tensile Testing 1

Ductility Reduction in Area reduction in area is a measure of ductility which is given by

reduction in area =100 (Ao - Af) Ao

whereAo = Initial areaAf = Final area

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 16: Tensile Testing 1

Poissonrsquos ratio

When pulled in tension (X) a sample getslonger and thinner ie a contraction in thewidth (Y) and breadth (Z)Poissonrsquos ratio when strained in the (X) direction how much strain occurs in the lateral directions (Y amp Z)For most metals this value is 0333

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 17: Tensile Testing 1

bull This is the Poisson effect Poissonrsquos ratio which is thebull negative ratio of the contraction over the extension isbull also an elastic constantbull Poissons Ratio laterial strainbull longitudinal strainbull εbull νbull εbull = minus = minus perpbull 1048614bull x unloadedbull ybull zbull loadedbull Pbull Pbull bullMetals ν = 03 ndash 035bull bullCeramics ν = 02 ndash 025bull bullPolymers ν = 025 ndash 0 5

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 18: Tensile Testing 1

Modulus of elasticity - the initial slope of the curve related directly to the strength of the atomic bonds

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 19: Tensile Testing 1

bull Resilience The ability of a material to absorb energy with in elastic limit

bull Measure by the modulus of resilience

-Which is strain energy per unit volume

-Stress the material from zero stress to the yield stress

bull Energy Force multiplied by the distance over which it acts

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 20: Tensile Testing 1

Modulus of resilience - the area under the linear part of the curve measuring the stored elastic energy

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 21: Tensile Testing 1

Toughness

The ability of a material to absorb energy in the plastic range

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 22: Tensile Testing 1

Toughness - The total area under the curve which measures the energy absorbed by the specimen in the process of breaking

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 23: Tensile Testing 1

Stress-Strain Curve

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 24: Tensile Testing 1

True Stress and True Strainbull True stress is the loadP divided by

the instantaneous area of the specimen Ai

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives AoLo AiLi

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 25: Tensile Testing 1

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking begins

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 26: Tensile Testing 1

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 27: Tensile Testing 1

True Strain

)1ln(

ln

e

LLL

L

L

L

dLd

oi

o

i

i

i

Assumes constant volumeValid for all strains up to point where necking begins

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 28: Tensile Testing 1

Engineering Vs True Stress-Strain Curves

Stress

Strain

True Stress - Strain Curve

Engineering Stress - Strain Curve

Ultimate Tensile Strength

Fracture

Fracture

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 29: Tensile Testing 1

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 30: Tensile Testing 1

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 31: Tensile Testing 1

bull c

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 32: Tensile Testing 1

bull IN Stress-Strain Curvesbull Plastic deformation is uniform and

permanent between the elastic limit and the UTS

bull bull Plastic deformation becomes non-uniform once the UTS is exceeded

bull In tension this non-uniform deformation manifests itself

bull as ldquoneckingrdquo

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 33: Tensile Testing 1

Criterion for necking

Increase in true stress (due to reduction in cross-sectional area) as the specimen elongates is more than to load carrying capacity due to strain hardening

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 34: Tensile Testing 1

Criteria for Instability

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 35: Tensile Testing 1

Rate of Geometrical Softening and Rate of Work Hardening

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 36: Tensile Testing 1

Holloman Petch Relation ship

An empirical relationship was proposed by Holloman in 1945 to describe the shape of the stress-strain curve

σ = Kεn

bull σ true stress ε is true strain K is strength coefficient and n is the strain-hardening exponent

bull Thus one can obtain n from a log-log plot of σ

versus ε K is the true stress at ε = 10

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 37: Tensile Testing 1

bull n = 0 for perfectly plastic solids

bull n = 1 for perfectly elastic solids

bull n = 01 ndash 05 for most metals

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 38: Tensile Testing 1

bull c

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 39: Tensile Testing 1

bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 40: Tensile Testing 1

Criteria for Necking

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 41: Tensile Testing 1

02 Offset Yield StrengthOffset Yield Strength

Defining the yield stress as the point separating elastic from plastic deformation is easier than determining that point The elastic portion of the curve is not perfectly linear and microscopic amounts of deformation can occur As a matter of practical convenience the yield strength is determined by constructing a line parallel to the initial portion of the stress-strain curve but offset by 02 from the origin The intersection of this line and the measured stress-strain line is used as an approximation of the materials yield strength called the 02 offset yield

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 42: Tensile Testing 1

bull Stress-Strain Curvesbull bull Plastic deformation is uniform andbull permanent between the elastic limit andbull the UTSbull bull Plastic deformation becomes non-uniformbull once the UTS is exceeded In tension thisbull non-uniform deformation manifests itselfbull as ldquoneckingrdquobull Uniform plastic strain Non-uniform plastic strainbull L3bull 2bull Page 47bull Uniform Plastic Flowbull bull The stress-strain curve (ie flow curve) inbull the region of uniform plastic deformationbull does not increase proportionally withbull strain The material is said to workbull harden (or strain harden)bull bull An empirical mathematical relationshipbull was advanced by Holloman in 1945 tobull describe the shape of the engineeringbull stress-strain curvebull σ = Kεnbull where is the σ true stress ε is true strainbull K is strength coefficient and n is thebull strain-hardening exponent Thus onebull can obtain n from a log-log plot of σbull versus ε K is the true stress at ε = 10bull Page 48

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 43: Tensile Testing 1

bull True strain is determined from the rate of change in gauge length with respect to the instantaneous gauge length Li

bull Up to strain where necking begins specimen deforms with a constant volume in gauge section

bull Constant Volume gives

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 44: Tensile Testing 1

True Stress P

Ai Ai AoLo

Li

PLiAoLo

S P

Ao

Li Lo L

LiLo

Lo LLo

(1 e)

S (1 e)

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

Special Case True Fracture Stress

f PfA f

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 45: Tensile Testing 1

bull Stress The true stress is defined as the ratio of the applied load to the instantaneous cross-sectional area

bull True stress can be related to the engineering stress if we assume that there is no volume change in the specimen Under this assumption

bull which leads to

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 46: Tensile Testing 1

True Strain

d dLiLi

lnLiLo

Li Lo L

ln(1 e)

Special Case True Fracture Strain

f

of A

Aln

Assumes constant volumeValid for all strains up to point where necking beginsHence valid for S lt Su

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 47: Tensile Testing 1

True Strain

bull True Strain Change in gage length with respect to the instantaneous gage length over which the change occurs

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
  • Slide 46
  • Slide 47
  • Slide 48
  • Slide 49
  • Criteria for Necking
  • Slide 51
  • Slide 52
  • Slide 53
  • Slide 54
  • Slide 55
  • Slide 56
  • Slide 57
  • Slide 58
  • Slide 59
Page 48: Tensile Testing 1

bull εtrue = ln(1 + εe) bull σtrue = (1 + εe)(σe)

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
  • Slide 3
  • Slide 4
  • Slide 5
  • Slide 6
  • Tensile Testing (stretching or pulling)
  • Slide 8
  • Slide 9
  • Slide 10
  • Stress-Strain Curve
  • Slide 12
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • Slide 17
  • Slide 18
  • Poissonrsquos ratio
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Toughness
  • Slide 27
  • Slide 28
  • Slide 29
  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
  • Slide 37
  • Slide 38
  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
  • Slide 43
  • Slide 44
  • Slide 45
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  • Criteria for Necking
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Page 49: Tensile Testing 1

02 Offset Yield Strength

  • Tensile Testing
  • Plane stress and Plane strain
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  • Tensile Testing (stretching or pulling)
  • Slide 8
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  • Stress-Strain Curve
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  • Poissonrsquos ratio
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  • Toughness
  • Slide 27
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  • True Stress and True Strain
  • True Stress
  • True Strain
  • True Strain
  • Engineering Vs True Stress-Strain Curves
  • Holloman Petch Relation ship
  • Slide 36
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  • Criterion for necking
  • Criteria for Instability
  • Rate of Geometrical Softening and Rate of Work Hardening
  • Slide 42
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  • Criteria for Necking
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