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Rapid Response. Dependable Delivery. Mechanical Testing Metallurgical Analysis Chemical Analysis www.PES-Testing.com “Exceptional Turnaround From A Proven Partner in Materials Testing” MECHANICAL TESTING METALLURGICAL ANALYSIS CHEMICAL ANALYSIS NON-DESTRUCTIVE TESTING FAILURE ANALYSIS CONSULTING

Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

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Page 1: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

www.PES-Testing.com

“Exceptional Turnaround From A Proven Partner in Materials Testing”

▪ MECHANICAL TESTING ▪ METALLURGICAL ANALYSIS ▪ CHEMICAL ANALYSIS ▪ ▪ NON-DESTRUCTIVE TESTING ▪ FAILURE ANALYSIS ▪ CONSULTING ▪

Page 2: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Product Evaluation Systems, Inc. (PES) proudly serving customers since 1979

• Located in Latrobe, PA

• Fully accredited independent testing laboratory – ISO 17025

– NADCAP (National Aerospace and Defense Contractors Accreditation Program)

– General Electric Aviation (S-400), Pratt & Whitney MCL, Rolls Royce and ATI Nuclear customer approvals

• We pride ourselves on quick turn-around and open communication with our customers to ensure we meet, or exceed, their needs. We hold high ethical standards in our company and in protecting your proprietary information.

2

About PES…

Page 3: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Expertise in machining, testing and characterization of: – Carbon steels, stainless steels, nickel alloys, titanium and

titanium alloys, aluminum alloys, brass and other copper-based alloys, and carbide materials.

• Full failure analysis capabilities and consulting services • Staff industrial experience in:

– Steelmaking, Power Generation, Aerospace, Naval Nuclear, Heavy Equipment Manufacturing, Welding & Weld Qualification, and Material Testing.

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PES Staff & Experience

Page 4: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Saw cutting & sectioning – Up to 42” in diameter

• Specimen final preparation – HAAS CNC Lathes – HAAS CNC Mills – Bridgeport and Manual Mills – Surface Grinders – Wire EDM Machines

• Capabilities to design and machine custom fixtures to meet unique testing requirements.

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Machining Capabilities

Page 5: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Mechanical Testing

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• Tensile (Room & Elevated Temperature) – Load cells: Up to 120,000 lbf – -320°F and -250°F to 1800°F

• Charpy Impact – -320°F, -250°F to 600°F

• Bend • Creep and Stress Rupture

– Up to 6000 lbf capacity – Up to 1800°F

• Hardness – Brinell, Rockwell, Vickers (macro/micro)

• Drop Weight • Jominy

Page 6: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Mechanical Testing

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• Fracture Mechanics – KIC, JIC, CTOD, da/dN – Up to 100,000 lbf – Commercial and in-house software – Large selection of specimen sizes

• Cyclic Fatigue

• Weld Procedure & Welder Performance Qualification

– Per ASME Boiler and Pressure Vessel Code, API, AWS and other welding specifications

Page 7: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Metallographic Analysis

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• Microstructural Evaluation – Inclusion Ratings – Phase Content (i.e. δ-ferrite) – Case & Decarburization Depth – IGA/IGO – Coating Characteristics

• Grain Size • Weld Examinations • Macroetch Examination • Corrosion Analysis • Microindentation Hardness (Macro/Micro) • SEM and Microprobe Availability

Page 8: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Failure Analysis & Consulting

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• Variety of Failure Investigations: – Field Failures – Processing Defects – Root Cause Investigations – Heat Treatment Issues – Improvements in Material/Design

• Range of Metallurgical Consulting: – R&D Projects – Process Optimization – Alternate Alloy Selection or Design Changes

• Project Management:

– Manage any outsourcing needs – Coordinate sub-tier schedules & deliverables

Page 9: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Chemical Analysis

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• Inductively Coupled Plasma (ICP) • Optical Emission Spectroscopy (OES) • LECO Combustion Analysis:

– Carbon – Sulfur – Oxygen – Hydrogen – Nitrogen

• Analysis of recycled / reclaimed materials • Standards for: Carbon Steel, Stainless, Nickel, Titanium,

Aluminum, Cobalt, and Copper Alloys – Custom standards produced as needed

• Carbide analysis for density, grain size, porosity, TRS & chemistry

Page 10: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Corrosion Testing

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• Variety of corrosion tests for stainless steels: – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262 Method C)

• Multiple test stations: – Quick turnaround – Short and long exposure tests

Page 11: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Non-Destructive Testing (NDT)

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• Capabilities: – Magnetic Particle Testing (MT) – Liquid Penetrant Testing (PT) – Visual Testing (VT) – Subcontracted:

• X-Ray Testing (RT) • Personnel Certifications:

– ASNT – NAS 410 – NAVSEA 250-1500-1 – NADCAP

• Training Classes: – MT – PT

Page 12: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Weld Qualification Services

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• Weld Procedure Qualification • Welder Performance Qualification • Weld/HAZ/Base Metal Characterization

– Mechanical and Metallurgical Testing – NDT Inspections – Filler & Base Metal Chemical Analysis

• AWS Certified Welding Inspector (CWI) On-site • Training:

– Workmanship training per NAVSEA S9074-AQ-GIB-010/248 – Welding code workshop (ASME, API, and AWS)

Page 13: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC. Heat Treatment

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• NADCAP Furnaces (± 15°F) • Working zone sizes:

– 13.5” W x 14” H x 16” D – 13.5” W x 14” H x 27” D

• Temperatures from 400°F to 2200°F • Programmable heating & cooling rates • Exportable time-temperature data • Cooling Methods:

– Air Cool – Fan Cool – Oil Quench – Water Quench

• Specimen Prep, R&D, PWHT (Weld Qual)

Page 14: Tensile Test Specimen and Machine - NADCAP, ASTM … · – Ferric Chloride (ASTM A923 & G48) – Sulfuric Acid and Copper Sulfate (ASTM A262 Method E) – Nitric Acid (ASTM A262

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

637 Donohoe Road Latrobe, PA 15650

(724) 834-8848 www.PES-Testing.com

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Mike Kowatch QA Manager

[email protected]

Mic Moorhead Business Development Manager

[email protected]

Jerry Capo Technical Director - Metallurgy

[email protected]

Walt Moorhead President

[email protected]

Tom Blair Technical Director – Mechanical Testing

[email protected]

Mike Geissler General Manager

[email protected]