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Tenova TAKRAF – Company Profile
Nils Scharfenberg
Ulaanbaatar, 7th of September 2011
2
Techint Group
TECHINT GROUP
Tecpetrol
Tenova
Iron & Steel
Tenova
Ternium
Humanitas
Tenaris
Techint
E&C
Tenova
Metals & Mining
BU
Tenova TAKRAF
Germany
BU
Tenova TAKRAF
Italy
40%
38%
10%
5%4% 3%
Techint Group Revenues
Consolidated companies
USD 19 billion
6%
9%
Our People In The WorldGermany780
Italy6.639
Japan636
China572
Argentina16.260
Brazil3.042
Peru1.539
Canada1.108
USA2.766
Mexico12.524
Romania1.136
India514
S. Africa172
Australia27
54.205 permanent employees
Rest of EU241
Middle East116
Indonesia539
5
Advanced technologies for the metal and mining industries
66
Tenova - Mission
To provide the metal and mining industries with the most
advanced technologies, products and services through a
network of synergic companies.
To deliver customer value increasing efficiency, reliability
and cost savings in their production processes and quality
in their products.
To innovate continuously targeting the needs of quality,
energy saving and effective pollution reduction essential
for a sustainable development.
7
MIN
ING
AN
D
MET
ALS
Innovative integrated solutions for complete process areas:
Fully integrated electric arc furnaces steel making from iron and scrap up to liquid steel;
Thermal processing from reheating to heat treatment of high quality flat and long products;
Processing of metal strips from hot strip mill down to all final products;
Cold rolling mills and auxiliary equipments for ferrous and non-ferrous flat strip products;
Fully automated roll shops for hot strip and cold mills;
Mining, handling, storage, loading and unloading of bulk materials from mines to the end
users of iron ore, coal, bauxite, and others;
Complete high-capacity submerged arc furnaces and smelting plants for ferroalloys, base
metals, slag cleaning, and alloy refining.
Combined process automation and metallurgical and mining know-how enhance the value
delivered to the customers.
IRO
N A
ND
STEE
LTenova – Who we are
8
Tenova – Our people
9
Tenova – Economics
Revenues
Tenova fiscal year starts July, 1th and finishes June, 30th
377 338 328 367
484
953
1.306
1.701
1.2821.233
0
200
400
600
800
1.000
1.200
1.400
1.600
1.800
01/02 02/03 03/04 04/05 05/06 06/07 07/08 08/09 09/10 10/11
FCST
MUSD
10
Reheating Furnaces
Bulk Handling Equipment
Melt Shops Processing Lines
Roll Grinders
Submerged Arc Furnaces
Heat Treatment Furnaces
Cold Rolling MillsDRI Plants
Mining Equipment
Tenova Mining & Metals - Tenova Iron & Steel
Iron & Steel
Mining & Metals
11
Tenova – FACTORIES
I2SYalesville (US)12,541 sqm coveredFull service machine shop focusedon the highest standards inmanufacture and assembly of afull line of cold rolling mills
POMINICastellanza – Varese (Italy)125,000 sqm27,500 sqm coveredHighly specialized workshop forthe production of Roll Grinders
TAKRAFLauchhammer (Germany)235,000 sqm15,000 sqm coveredHighly specialized workshop for theproduction of huge size parts: bucketwheels, travel gears, etc
• High Quality
Products
• High Added
Value
• Strategic
Markets
• Knowhow
Protection
TIMECTanggu – Tianjin (China)55,000 sqm11,000 sqm coveredManufacturing of heavy structural steel,water cooled parts and pipe to pipe foriron & steel plants and mining machines.
MULTIFORMMumbai (India)3,300 sqm coveredManufacturing of strip processinglines and cold rolling mills for theiron & steel plants.
12
Ex. Committee Iron & SteelG.Nova
H.Stumpp, M.Medici, A.Catalano
Tenova – Organizational Chart
TenovaG. Nova
TimecM. Medici
Ex. Committee Mining & MetalsG.Nova
M.Medici, A.Catalano
TAKRAFW. Küng
PYROMETP. Argenta
Steelmaking
Re-heating
Furnaces
Heat Treatment
Furnaces
Cold Rolling &
Finishing
CORE
Pomini
PRESIDENT
W.Küng
PRESIDENT
R. di Carpegna
13
Current Presence of Tenova
3.000 employees, 33 operating companies
Calgary – Canada
Toronto – Canada
Denver – USA
Pittsburgh – USA
Yalesville – USA
Monterrey – Mexico
Belo Horizonte – Brazil
Sao Paulo – Brazil
Santiago – Chile
Wien – Austria
Liege – Belgium
Düsseldorf– Germany
Essen – Germany
Leipzig – Germany
Lauchhammer – Germany
Genoa – Italy
Milan – Italy
Varese – Italy
Katowice – Poland
Sofia – Bulgaria
Katowice – Poland
Targu Jiu – Romania
Moscow – Russia
Johannesburg – South Africa
Beijing – China
Shanghai – China
Tanggu – China
Tianjin – China
Chennai – India
Kolkata – India
Mumbai – India
Almaty – Kazakhstan
Taschent – Uzbekistan
Brisbane – Australia
Hobart – Australia
Perth – Australia
1414
Nuova immagine
15
A WORLD LEADER IN OPEN CAST MINING
AND MATERIALS HANDLING TECHNOLOGIES
16
Structure of Tenova TAKRAF
Head officeTorgauer Str. 336
04347 Leipzig, Germany
Phone: +49. 341. 2423-500
Fax: +49. 341. 2423-510
Lauchhammer officeBahnhofstr. 26
01979 Lauchhammer, Germany
Phone: +49. 3574. 854-0
Fax: +49. 3574. 854-100
Subsidiaries
TAKRAF USA, Inc., Denver - USA
TAKRAF India Pvt. Ltd., Chennai - India
TAKRAF Australia Pty. Ltd., Brisbane – Australia
TAKRAF Chile S.A., Santiago - Chile
TAKRAF South Africa (Pty) Ltd, Johannesburg – South Africa
TAKRAF do Brasil Soluçoes Tecnológicas Ltda., Belo Horizonte – Brazil
Tenova Techint Italimpianti do Brazil, S.P.
TAKRAF Canada Inc., Calgary – Canada
TAKRAF Bulgaria Ltd., Sofia – Bulgaria
TAKRAF Tenova Mining Technology (Beijing) Co.Ltd - Beijing – China
TAKRAF (South East Asia) Ltd. – Bangkok - Thailand
Offices abroad
Almaty - Kazakhstan; Moscow - Russia; Targu Jiu - Romania; Tashkent – Uzbekistan;
Genova office, ItalyTenova S.p.A.
Torre Shipping – via De Marini, 53
16149 Genoa, Italy
Phone: +39 010 605 4067
Fax: +39 010 605 4710
17
Subsidiaries Worldwide
TAKRAF South Africa
Johannesburg
TENOVA TAKRAF
Italy
Genoa
TENOVA Brasil
Sao Paolo
TAKRAF USA,
Denver
TAKRAF Canada,
Calgary
TAKRAF Chile
Santiago
TAKRAF do Brasil
Belo Horizonte
TAKRAF India
Chennai
TAKRAF Australia
Brisbane
TENOVA TAKRAF
Germany
Leipzig,
Lauchhammer
TAKRAF Russia
Moskau
TAKRAF
Kazakhstan
Almaty
TAKRAF
Uzbekistan
Taschkent
TAKRAF Romania
Tîrgu Jiu
TAKRAF
China Beijing
TAKRAF USA,
Denver
TAKRAF Chile
Santiago
TENOVA TAKRAF
Germany
Leipzig,
Lauchhammer
TAKRAF
Bulgaria
SofiaTAKRAF South East Asia,
Bangkok - Thailand
Year Event Year Event
1725 Foundation of the Lauchhammer
works
1972 World largest conveyor bridge
built
1805 Commission of the first steam engine
in Cure-Saxony
1990 500th bucket wheel excavator
supplied
1829 Production of water wheels 1991 Commission of world largest
conveyor bridge F60
1874 Fabrication of lignite mining
equipment
1994 MAN TAKRAF Fördertechnik
GmbH
Foundation of Adolf Bleichert & Co.
in Leipzig
1994/95 New Lauchhammer Plant
1924 Supply of the first overburden
conveyor bridge
1995 Supply of world‘s largest bucket
wheel excavator to RWE/
Hambach mine
1926 Fabrication of the first two bucket
wheel excavators
1997 Development of heap leach
technology
1935 Leading manufactuerer of mining
systems
2005 Production of 1000th bucket
wheel
1948 Foundation of TAKRAF 2007/2008 Takeover by Tenova
18
TAKRAF History
19
Tenova TAKRAF Locations
Tenova TAKRAF
Headquarters LeipzigTenova TAKRAF
Workshop Lauchhammer
Tenova TAKRAF Bulk
Handling Centre Genoa
20
Tenova TAKRAF - Products and Services
Open Cast Mining Systems
Bucket Wheel Excavators
Bucket Chain Excavators
Surface Miners
Mobile Transfer Conveyors/Belt Wagons
Belt Conveyor Systems
Spreaders/Cross Pit Spreaders (XPS)
Conveyor Bridges
Slope Conveyor Bridges
Mobile and Semi-MobileCrushing Systems
Transport Crawlers
Heap-Leach Systems
Bulk Material HandlingSystems
Stackers
Reclaimers
Scraper Reclaimers
Stacker/Reclaimers
Ship Loaders
Ship Unloaders
Tube Conveyors
Fabrication/
Technical Services
Component supplies
Service
Work farmed out by other industrial contractors
Works assemblies
Erection
Quality assurance
21
Customers and Products
Extraction Crushing Dumping Transporting Storage Mixing/dosing
Handling ofbulk materials
Handling ofunit loads
Eq
uip
me
nt
Syste
ms
Pla
nts
Op
era
tion
*)S
erv
ice
Fab
ricatio
nE
ng
inee
ring
Pro
ject P
lann
ing
Electrical equipment Control instrumentationControl Diagnosis
Extraction
Transport/Handling
Bucket wheelexcavators
Bucket chainexcavators
Compact units
Surface Miners *)
Mobile crushers
Semi-mobilecrushers
Transport crawlers
Spreaders
Overburdenconveyor bridges
Belt wagons
Belt conveyors
Slope andsteep angleconveyors *)
Tube conveyors
Bridges forbelt conveyors *)
Stackers/Reclaimers,also combined
Scrapers *)
Bunker equipment
Leach pad bridges *)
Blending bedequipment
Dosingequipment *)
Screeningstations *)
Grinding mills *)
Ship loaders
Ship unloaders
Continuousship unloaders *)
Wagon tipplers *)
Special cranes
*) New development
Mining companies
Power stations
Ports
Railway systems
Goods handl.centers
Metallurgicalplants
22
Torgauer Str. 336
04347 Leipzig
Germany
phone: +49 341 2423 500
fax: +49 341 2423 510
email: [email protected]
www.takraf.com
TAKRAF GmbH
