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VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT –WHITE OIL TERMINAL
Doc No: 254624-400-SP-MEC-003 Rev: A Page 1 of 12
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal
Pumps_API\Working\Mechanical\24.06.09\Spec for Centrifugal Pumps - API.doc
SPECIFICATION
FOR
CENTRIFUGAL PUMPS - API
Mott MacDonald Consultants (India) Pvt. Ltd.
Kothari House, CTS No. 185
Off Andheri - Kurla Road
Andheri (East)
Mumbai 400 059
Hindustan Petroleum Corporation Ltd
Viskaha Dispatch Station
VR-ATP Area, Naval Base Post
Visakhapatnam - 530 014
Andhra Pradesh
VISAKH MARKETING INSTALLATION RESITEMENT
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List of Content Page No
1 General 4
2 Reference 4
2.1 Codes Regulations and Standards 4
3 Selection of ‘Bought-Out’ Items and the Use of Vendor’s Suppliers 4
4 Vendor’s Experience Qualification 4
5 Precedence 5
6 Design 5
6.1 General 5
6.2 Amendments/Supplements to API std. 610, 10th Edition 5
6.3 Definition of Terms (Addition) 5
7 Inspection and Certification 9
7.1 Inspection Class 9
7.2 Extent of Inspection and NDE 10
7.3 Inspection Procedure and Sequence 11
7.4 Welding & Repair 11
7.5 Material Certification 12
8 General 12
8.1 General Requirements 12
8.2 Spares 12
8.3 Special Tools 12
9 Painting and Coating 12
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PROJECT –WHITE OIL TERMINAL
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1 General
1.1 This Specification covers the minimum technical requirements for API 610 Tenth Edition
centrifugal pumps supplied against all requisitions to which this Specification is attached. The
pumps covered by this Specification shall be designed, manufactured and tested in accordance
with API Standard 610, Tenth Edition, “Centrifugal Pumps for General Refinery Service”
October 2004 as modified in this Specification.
1.2 Compliance with this specification does not relieve the vendor from meeting the requirements
of the ultimate user or his nominated representative when stipulated in the material
requisition.
1.3 It is incumbent on the vendor to comply with all legislation applicable to the project in which
this specification is applied.
2 Reference
In addition to the specifications referred to in the material requisition the following
specifications together with codes, standards, specifications, drawings and documents referred
to therein shall apply:
2.1 Codes Regulations and Standards
API 610 10th Edition Centrifugal Pumps for Petroleum, Chemical and Gas Industries
API 682 3rd Edition Pumps – Shaft Sealing Systems for Centrifugal and Rotary Pumps
ISO 9906: 2000 Acceptance Tests for Centrifugal, Mixed flow and or Hydraulic
Institute Axial pumps.
ANSI/HI 1.6-2000 Centrifugal Pump Tests
3 Selection of ‘Bought-Out’ Items and the Use of Vendor’s Suppliers
3.1 Details of, and the proposed vendor of all items which are not part of vendor’s own
manufacture, and any intent to use suppliers of vendor to partly or wholly manufacture any
part of the equipment or its ancillaries shall be disclosed to the purchaser in the vendor’s bid.
This requirement does not apply to standard fasteners and bulk items such as pipe and pipe
fittings.
3.2 Alternatively, the purchaser may, at any time prior to award, nominate suppliers of vendor
from whom certain items shall be obtained. The vendor shall advise prior to issue of purchase
order the consequences of any such nomination. The vendor as a minimum shall advise
manufacturer of seal, motor and coupling.
3.3 After the placement of the order, the vendor shall not substitute any of the agreed suppliers of
vendor without the purchaser’s prior approval.
4 Vendor’s Experience Qualification
All pumps and ancillaries shall be selected from the vendor’s established product range.
Prototypes shall not be offered by the vendor. Pumps shall be purchased only from vendor’s
who can demonstrate successful operation of at least two similar units for a minimum of three
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years in a comparable service, in a similar climate region which must be performing
satisfactorily.
5 Precedence
In the event of conflict, actual or implied, among documents relating to an enquiry or order,
the following order of precedence shall govern:-
• Material requisition for quotation or purchase order and variations thereto
• Data sheets and drawings
• This specification
• Relevant Design Standard.
• Other specifications and standards referenced to in this specification
• Other national and international standards
6 Design
6.1 General
All centrifugal pumps, drivers and all ancillaries shall conform to the requirements of API
Standard 610, Tenth Edition, and as amended by the comments in Section 6.2.
6.2 Amendments/Supplements to API std. 610, 10th Edition
Following are the additions, decisions and modifications to the corresponding paragraph
numbers of API 610, Tenth Edition:
Any bullet paragraph not addressed in this Specification will either be covered in the pump
datasheet or deemed to be not required if referred to in the API as ‘when specified’.
Amendments/Supplements to API std. 610, 10th Edition
PARAGRAPH No.
6.3 Definition of Terms (Addition)
3.60 New - ‘Addition’
adds the requirement following this term to the referenced API Standard requirement. An
addition does not change the API Standards requirement.
3.61 New - ‘Modification’
changes the API Standard requirement to that which follows the term. All parts of the API
Standard requirement that are not addressed remain applicable.
3.62 New - ‘Decision’
Provides direction for choices, which are specified by the API Standard paragraph. Parts of
bulleted paragraphs, which do not require decisions, are fully applicable.
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PROJECT –WHITE OIL TERMINAL
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4.3.1 Addition
The VENDOR shall comply with applicable Federal, State or Local codes, regulations,
ordinances, and rules. Unless defined otherwise these shall be those applying to the country or
state where the equipment is to be installed or purchased.
5.1.10 Addition
The Net Positive Suction Head Required (NPSHR) shall be based on water [at a temperature of
less than 65 °C (150 °F)] at the rated flow and rated speed; no reduction or correction factors
shall be applied for other liquids.
The Net Positive Suction Head Available (NPSHA) shall exceed the Net Positive Suction
Head Required (NPSHR) by at least 1 m (3 ft) throughout the range from minimum continuous
stable flow up to and including the rated capacity, and by 0.3 m (1 ft) at 120 % of rated flow. If
the suction pressure at the pump is less than atmospheric, this margin shall be at least 2 m (6
ft).
For liquids containing dissolved gases, to avoid cavitation damage due to vapour-induced flow
path restrictions, NPSHA shall be 1.5 x NPSHR, with a minimum margin of 5 m (15 ft)
between NPSHA and NPSHR.
5.1.11 Addition
The calculation of NPSH shall be based on m3/h not m3/s as defined in Annex A. The suction
specific speed (Nss), calculated at the Best Efficiency Point (BEP) for the maximum impeller
diameter of the casing, shall not exceed 12,000 (rpm, m3/hr, m) or 10,320 (rpm, USGPM, ft).
Pumps offered with suction specific speed > 12,000 (rpm, m3/hr, m) may be accepted subject
to Purchaser’s written approval.
5.1.13 Decision/Addition
Replace the first sentence of this clause by:
For single operation, Pumps shall have stable head/capacity curves which continuously rise by
at least 5 % from rated capacity to shut off.
The use of an orifice to achieve continuous rise to shutoff is not acceptable.
5.1.19 Modification
Cooling water plans shall not be supplied, unless it is required by the seal flush plan or if the
pumping temperature exceeds 200oC (400
oF). Above 200
oC (400
oF) cooling water plans shall
only be applied if recommended by the vendor.
5.3.6 Modification
Dual pressure ratings for any pump configuration are not acceptable.
5.4.3.1 Addition
All auxiliary connections to pressure casing shall be welded and provided with flanged
customer connection at the edge of base plate. Suction and Flange auxiliary connection to have
the same rating as the discharge flange. Seal gland connection may be threaded.
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5.4.3.8 Decision
The use of studded connections is specifically excluded.
5.5.2 Addition
Individual nozzles, pump casings and base plates for all pumps shall be capable of
withstanding twice the forces and moments stated in Table 4 of API 610 simultaneously under
all operating conditions. The provisions of Appendix F of API 610 shall not apply.
5.6.3 Decision
The use of collets to retain impellers on shafts is not acceptable.
5.8.1 Modification
Unless otherwise specified, seals and sealing systems shall be furnished in accordance with
API 682 3rd
edition.
To ensure selection of the optimum mechanical seal and seal auxiliary facilities for the duty
specified, the pump manufacturer shall be responsible for the engineering coordination,
installation, and performance of its auxiliary facilities such as circulation, injection, quenching
and cooling, as required for the seal selected by the seal manufacturer.
5.9.2.1 Modification
Paragraph 5.9.2.1 will apply when specified on the datasheet.
When a torsional analysis is performed the Vendor shall furnish a detailed report. This report
will contain sufficient information to allow the Purchaser to undertake independent assessment
of the torsional characteristics of the supplied equipment.
5.9.2.6 Decision
When the torsional analysis has been undertaken this paragraph shall apply.
5.12.2.5 Decision/Addition
Casting repair procedures shall be submitted by the Vendor for approval before any repair
work is carried out.
6.1.3 Addition
Over and above the requirements specified in Table-11, the motor nameplate rating for pumps
under parallel operation or for pump with auto-start operation shall not be less than the max.
BKW indicated on pump data sheet (Power at End of the curve for the rated impeller) or shall
have the specified margin as per this clause whichever is greater. The pump motors shall also
be suitable for start-up under open discharge valve condition.
The motor nameplate rating for applications where the specific gravity of pumped fluid is less
than 1.0 shall either be 100% of the BKW of pump at minimum continuous stable flow with
clean cold water of specific gravity 1.0 or shall have the specified margin as per this clause,
whichever is greater.
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Motors shall comply with motor specification attached with requisition. The electric motor
shall be suitable for the electrical area classification specified on the data sheet.
6.2.14 Decision
Paragraphs a) and c) shall apply.
6.2.14c) Addition
Coupling guards shall be non-sparking.
6.3.2 Modification
Drain valves <= 2.0 inch(nb) which due to space limitations necessitate a non-standard or
oversize baseplate can overhang the baseplate edge, but must be shipped loose. However, the
pipe flange must not extend beyond the baseplate.
6.3.3 Decision
This paragraph shall apply.
6.3.6 Decision
Baseplate stiffness test is not required.
6.3.14 Addition
Adjustment alignment screws shall be provided for all components (except the pump) having a
mass of over 75 kg (165 lb) for vertical and both horizontal planes.
6.4.2.2 & 6.4.2.3 Decision/Addition
Provision for bearing vibration and temperature detection monitoring equipment shall be made
for all pumps and drivers with hydrodynamic bearings. Where driver rating is greater than 500
kW, vendor shall provide vibration and temperature sensing elements wired to skid edge
junction box for pump and driver.
6.5.2.9 New
Socket welding of any seal piping is prohibited. All seal harnesses shall be 316L stainless steel
and butt welded.
7.3.3.3 Addition
Pump performance testing shall be undertaken in compliance with ISO 9906: 2000 or
Hydraulic Institute section ANSI/HI 1.6-2000, a minimum of seven points, which will be:
Closed valve (wherever practical, otherwise at minimum thermal flow)
• Minimum stable flow
• Between minimum flow and rated flow or best efficiency point , whichever is the lower
• Rated flow (RF)
• Best efficiency point (BEP)
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• Between RF/BEP whichever is the larger, and maximum operating point
• Maximum operating point
One additional point may be required if rated point lies close to BEP resulting in more than
30% of the curve having no measured point.
If a spare rotor or complete inner assembly for multistage pumps is supplied with the pump, it
shall be subject to the same running/performance tests in the pump casing as the main rotor.
API 610 tolerances listed on Table 14 shall apply.
7.3.3.4b) Addition
Bearing temperature shall be measured at all seven points of the performance test, except
closed valve.
7.3.4.4 Addition
Noise level shall not exceed 85 dB(A) @ 1m.
7.4.3.2 Modification
Refer to project painting specification.
8.2.2.3 Decision
Shrink fit impellers shall not be supplied.
8.3.10.5 Decision
This paragraph shall apply.
7 Inspection and Certification
7.1 Inspection Class
7.1.1 For the purpose of inspection and certification, pumps are categorised into four classes (I, II,
III & IV).
7.1.2 The inspection class for the pump shall be determined in accordance with the maximum
discharge pressure and the temperature relationship as shown in the Fig.1 and as modified by
the paragraph 7.1.3.
Maximum discharge pressure shall be defined as: the maximum suction pressure plus the
maximum differential pressure the pump is able to develop when fitted with the furnished
impeller at the specified speed, specific gravity and pumping temperature.
The temperature used in the table shall be defined by consideration of the maximum /
minimum design temperature and selection of that temperature which corresponds with the
more severe inspection class.
Once the inspection class has been identified, the extent of inspection and NDE shall be given
as in Section 7.2. The certification level shall be given in Section 7.5.
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0
6 0
7 0
8 0
1 0 0 2 0 0 3 0 0 4 0 0- 4 6- 1 0 0- 1 4 6
M A X I M U M D I S C H A R G E P R E S S U R E
( B a r g )
( s e e P a r a 7 .1 .2 )
M I N I M U M /M A X I M U M O P E R A T I N G T E M P E R A T U R E ( ° C )
( S E E P A R A G R A P H 7 .1 .2 )
1 0
2 0
3 0
4 0
5 0
C L A S S I I I
C L A S S I I
C L A S S I
C L A S S I V C L A S S I I
C L A S S I
Figure 1
7.1.3 The inspection classes in the above figure apply only to pumps with casings fabricated from
the following materials listed in table H1 of API 610 10th edition.
7.2 Extent of Inspection and NDE
7.2.1 Having determined the inspection class, the material inspection requirements are given in
Table 1 and in the accompanying notes. Type of inspection shall be determined by inspection
class and fabrication process.
Fabrication Duty Inspection Class
Process I II III IV
Cast Casing MPI / DPI
+ RT
(Note 2)
MPI / DPI
(Note 2)
MPI / DPI
Machined
surfaces
only
Visual
inspection
Wrought Casing
(Seam welds
only)
MPI / DPI
+ RT/UT
MPI / DPI
Visual
inspection
Visual
inspection
Nozzle
attachment
weld
Pressure
retaining
MPI / DPI
+ RT / UT
MPI/DPI Visual
inspection
Visual
inspection
Butt weld Pressure
retaining
MPI / DPI
+ RT/UT
MPI / DPI Visual
inspection
Visual
inspection
Fillet weld Pressurised
component
MPI / DPI MPI / DPI Visual
inspection
Visual
inspection
All Internals Visual
inspection
Visual
inspection
Visual
inspection
Visual
inspection
TABLE 1
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Notes (for Table 1)
1. ‘Wrought’ includes all forgings, plates and tubulars.
2. MPI/DPI of casings to include all exterior and accessible interior surfaces, including
machined surfaces.
3. Radiography of cast casings refers to critical areas, defined as areas of highest stress,
abrupt changes in section, weld ends and at risers gates or feeders. Manufacturers are to
submit, for Purchaser’s approval, details of the critical areas proposed to receive RT.
4. NDE of welds defined in Table 1 above to be 100% of all welds.
5. Pressure retaining; refers to process fluids (including seal plans 52/53)
7.3 Inspection Procedure and Sequence
7.3.1 Surfaces of all castings shall be suitably cleaned by chipping or blasting prior to inspection.
7.3.2 All castings shall be visually examined and proven free from sand, scale, cracks, tears, voids
and other harmful defects. Visual acceptance levels shall be as specified in MSS-SP55.
7.3.3 NDE procedures and acceptance criteria (RT, UT, DPI, MPI) shall be in accordance with API
610 10th Edition section 7.2.2.
7.3.4 MPI shall be used for ferrous materials utilising the wet method. Dry powder shall not be
used. Permanent magnets shall not be used.
7.3.5 MPI/DPI for acceptance shall be performed in the final machined condition.
7.3.6 All NDE shall be performed in the final heat treated condition (not necessarily after stress
relieving) unless agreed otherwise by the Purchaser.
7.4 Welding & Repair
7.4.1 Welding procedures shall be submitted to the purchaser for approval.
7.4.2 The repair of any defect found on castings by plugging penning, use of plaster or cement
compound, or impregnation by plastic materials or similar compounds is prohibited. Repairs
to the pressure boundary shall be by welding only.
7.4.3 After major weld repair all cast casings shall be heat treated or stress relieved as required by
the casting specification, however the purchaser reserves the right to specify solution heat
treatment for repairs to austenitic stainless steel where considered applicable for process or
environmental reasons.
All weld repairs shall be re-examined by appropriate method as defined in Section 7.2.
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7.5 Material Certification
Material Certification shall be provided in accordance with Fig. 2 in accordance with BS EN
10204.
PART Inspection Class
I II III IV
Casing
Auxiliary Piping (process &
seal system inc. all pressure
retaining fittings, valves, etc.)
3.1
Impeller
Shaft
Diffusers
Mechanical seals
Pressure bolting 2.2
Sleeves
Throttle bushes
Wear rings
Figure 2
8 General
8.1 General Requirements
Packaging and preservation shall be in accordance with the project requirements as listed in
the material requisition.
8.2 Spares
Vendor shall advise the commissioning and two years operating spares, and complete the
relevant forms as requested in the material requisition, and be not less than that of table 18 of
API 610, Tenth Edition.
8.3 Special Tools
Any special tools required for erection, commissioning or maintenance shall be identified and
supplied with the equipment.
9 Painting and Coating
Painting and coating shall be in accordance with the Project specific Painting specification.
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SPECIFICATIONS
FOR
INSTRUMENT & CONTROL SYSTEM
OF
PACKAGE EQUIPMENTS
Mott MacDonald Consultants (India) Pvt. Ltd.
Kothari House, CTS No. 185
Off Andheri - Kurla Road
Andheri (East)
Mumbai 400 059
Hindustan Petroleum Corporation Ltd
Visakha Dispatch Station
VR-ATP Area, Naval Base Post
Visakhapatnam - 530 014
Andhra Pradesh
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List of Content Page No
1 Scope of Supply / Services 4
1.1 Temperature 4
1.2 Safety/ Relief valves 5
1.3 Control Panels 5
1.4 Cable Trays 9
1.5 Junction Boxes 10
1.6 Installation for Instruments 12
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The Supplement Requirements for Instrumentation and Control Package
Equipment
1 Scope of Supply / Services
1.1 Temperature
1) Locally mounted indicators/gauges of process temperatures shall be bimetallic thermometers with 100 mm dial, every-angle heads and stainless steel cases.
2) Temperature sensing elements shall be always mounted in thermo well and all Temperature sensing elements used shall be duplex type.
3) Material for thermowells shall be minimum ANSI type 316 stainless steel (and shall confirm to NACE MR 0103 for sour service), machined from single bar stock in a tapered configuration. Better materials and ratings shall be specified as required by the Piping Material Specification.
4) 3 wire RTD, Pt. 100, shall be used for temperature sensing in Motor bearing / winding applications. The KW rating of the motor shall be the criteria for determining application of temperature sensing in motor. For Equipments having high vibrations RTD's with remote mounted heads shall be provided.
5) Whenever RTDs are provided for motors, they shall supplied completely with rail mounted (inside Junction box) temperature transmitters, 2 wire, loop powered, 24 VDC, 4-20mA, which will be hardwired to OWNER ESD system.
6) Standard thermo well lengths for piping shall be 230mm ( for pipe size ≤ 4” ) or 255 mm ( for pipe size ≥ 6 ). The minimum flange size shall be 2" with pressure rating as per piping class / design pressure. Standard thermowell lengths for pressure vessels shall be 455 mm. Lagging shall be standard length, except where insulation thickness is greater, then lagging shall be 1” longer than thickness of insulation. Refer Annexure-B (Drawing no. 254624-400-INT-5975) for typical Thermowell drawing.
7) Field indicating type transmitters within the sensor termination assembly shall be used to the maximum extent possible.
8) Temperature Transmitter shall be 24 VDC loop powered, 2 wire, with 4 to 20 mA, HART Protocol output signal. The temperature measuring circuit for transmitters for RTD inputs shall be the resistance bridge circuit type.
9) Consideration shall be given to ambient temperature and/or temperature radiation wherever the “in head” transmitter is used. If an “in head” mounting of the transmitter is to be avoided due to this consideration, the transmitter is to be mounted local to the sensor.
10) Calculation shall be provided by vendor for thermowell Vortex shedding resonance (WAKE) frequency to ensure no stress cracking will occur. Wake frequency shall not exceed 80% of the natural frequency of thermowell at maximum fluid velocity.
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1.2 Safety/ Relief valves
1) The overpressure protection devices shall be installed to meet the requirements and sizing of safety devices for vessels, piping and equipment in accordance with the ASME Pressure Vessel Code, Section I and VIII, ANSI B31.3, API-RP520 and API-RP521.
2) Safety and relief valves shall be direct spring loaded type. For liquid service
and non-coded duties i.e. thermal relief they can be semi-nozzle with screw connections. Plain closed bonnets shall be specified, with a tapped and plugged vent for easy conversion to balanced type valves. Exposed spring bonnets shall be specified for steam service above 200°C as required by ASME Boiler and Pressure Vessel Code, Section I.
3) Plain lifting levers and gags shall be supplied for safety and relief valves in air,
hot water over 60°C or steam service in accordance with the ASME Boiler and Pressure Vessel Code, Section I and VIII.
4) As a minimum all relief valves shall have carbon steel bodies with stainless
steel trim, but in all cases the material shall conform to the piping specification. When the set pressure is within 10% of the normal working pressure, balanced bellow valve shall be used.
5) Screwed connections shall be supplied on valves with inlets 3/4" and smaller.
Threaded connections on valves shall be ANSI B1.20.1 pipe threaded ends. Flanged connections shall be provided on valves, 1" inlet size or larger. Minimum inlet rating shall be ANSI Class 150. Valve flanges shall match the rating and facing of mating flanges on vessels or piping. Body flanges shall be in accordance with ANSI B16.5 except for the thickness.
6) Where two relief valves are specified in the same service, each shall be sized
to handle the full relieving capacity. 7) Pressure and vacuum relief valves for storage tanks shall normally be of the
weight loaded or pilot operated or balanced bellow type, and sized in accordance with API 620 and API 2000.
1.3 Control Panels
1.3.1 The overpressure protection devices shall be installed to meet theIf the control panel of the package unit is in installed on skid/locally, then panel dimensions shall be guided by the actual requirements, typical dimensions of 2100 mm operational (height) x 1200 mm (width) x 1000 mm (depth) shall be kept in mind while finalising the panel size. In any case, vendor can proceed with panel manufacturing only after approval from the Owner/Consultant. Local control panel/panels shall be totally enclosed cubicles. Panel sizing shall be carried out based on equipment being installed keeping in view the maintenance clearances and easiness.
1.3.2 If the control panel of the package unit is in Instrument Equipment Room/Rack room
(of Control building), then it shall be preferably of size 2100mm (H)x 800mm (B) x 800 mm (W), RITTAL make, front access. Louvers and removable dust filter cartridge to be provided at front bottom of panel for suction of fresh/cold air. Exhaust fan with
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louvers to be provided at panel front & rear side. Each shall have PVC document holding tray placed inside the panel.
1.3.3 Local panel location shall be as far as possible in Zone 2 or unclassified area. Local
panel shall be provided with sunshade. Tag nos. for panel shall be as advised by Owner/Consultant.
1.3.4 Local/Control Panel shall be made from 2 mm CRCA sheet from all sides. Angle iron
frame work shall use a minimum section of 50 x 50 x 4 mm angle. The panel shall be treated with seven tank chemical process. The finish shall include sand blasting, grinding, chemical cleaning, surface finishing by suitable filler and two coats of high grade lacquer with wet sanding between coats. Two coats of paint in panel colour Grey RAL 7035 shall be given for non-glossy high stain finish. Each panel shall be finished inside and out in the enclosure. A final coat of paint shall be given at site.
1.3.5 Local/Control Panel shall be provided with a base frame of 100 mm. Removable
hinged doors shall be provided and doors shall be double leaved type with handle and shall be provided with lock and key. Bolts & nuts and other fitting material shall be corrosion resistant material. Adequate illumination shall be provided inside the panel. All light fittings shall be suitable for 240 V, 50 Hz AC
1.3.6 Local Panel shall be designed to meet IP-65 requirements. In addition, panel must be
provided with a rain cum sun shade canopy/shed.
1.3.7 Local Panel layout shall be designed considering ease of operation. No push button or hand switch shall be located below 600 mm.
1.3.8 The Local/Control Panel internal panel layout shall be designed considering proper
approach for instruments, terminals and other accessories for maintenance, easy removal and online calibration. No instrument, terminals, power distribution box etc shall be mounted on the panel side plates inside the panel.
1.3.9 Local control panels located in the hazardous area shall be either purged type or
flameproof EExd. Following shall be followed a) In case pressurized panels are specified the same shall be purged and
pressurized as per NFPA-496 requirements to render space within the panel non hazardous. For panels located in IEC Zone 2 hazardous area type Z purging shall be used with a purge fail alarm in main control room. In case, panels are located in Zone-1, a cut-off switch shall be incorporated to de-energize power automatically from all circuits within the protected enclosure upon failure the purge supply to maintain positive pressure.
b) An alarm shall be provided on local panel and a contact shall be provided for remote annunciation, whenever the panel pressurization falls below 2.5 mm of H2O. A protective device to protect the panel from over pressure must be provided.
c) Panel pressurization with start-up panel purging scheme shall be fully automatic however it shall be started manually from a push button. Solenoid valves and differential pressure switch required for panel purging shall be flameproof, however other items like relays, switches/pushbuttons, timers etc. shall be located in a flameproof housing. Other items like valves, restriction orifice plates, dual filter regulators,
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pressure gauges, variable area flow meters etc required for pressurization, shall also be located in the non-pressurized section of the panel.
d) It shall be possible to switch off incoming power to panel from panel front. All such power on/off switches shall be flameproof type. In addition, all those devices and terminals which can not be powered off from on/off switches shall also be located inside flameproof enclosures.
1.3.10 All lamps, status as well as alarm, shall be provided with lamp test facility. One single
lamp test push button shall be used for each panel.
1.3.11 All cable entries to the local/control panel shall be from panel bottom only using cable glands of adequate size. Cable gland plate thickness shall be a minimum of 3 mm cold rolled cold annealed (CRCA) as a minimum. All unused cable entries must be plugged.
1.3.12 Colour Scheme for lamps shall be
a) Status Lamps On/Open/Permissive: Green Off/Close/Emergency: Red
b) Alarms Normal/Pre-trip alarms: White Shutdown alarms: Red
c) Push/Pull buttons On/Open: Green Off/Close: Red Emergency shut-down (ESD): Red (Push-button with cover/
Mushroom PB) 1.3.13 Only one terminal shall be used for one set of termination (i.e. one in and one out)
and for multiple terminations preformed links shall be used. Following colour code shall be used for terminating different signals – a) Grey and blue colour terminals : Signals b) Yellow-green terminals : Earthing
1.3.14 ower terminals shall be covered with 4 mm PVC sheet with Danger sign. Knife edged
fuse terminal shall be used for Digital output
1.3.15 Instrument Cable and individual signal cores shall be fitted with identification ferrules as defined in section 6.20.
1.3.16 Minimum conductor size for internal wiring shall be PVC insulated 1.0 mm2 stranded
tinned copper 300V grade insulation connected with crimped on connectors. All internal cubicle wiring shall run in suitably sized and coloured PVC ducting.
1.3.17 Cables shall be segregated between analogue and digital (alarm/switching) signals.
Intrinsically safe cabling must be segregated from all others. Segregation shall also be maintained between power wiring and instrument wiring
1.3.18 Instrument panel design must be safe, operable, easy to maintain and allow for future
expansion. Local Panels shall be located where instrumentation is visible in relation to main start up and shutdown controls.
1.3.19 Vendor shall provide details of the proposed panel regarding front and rear layout of
equipment and accessories, size, construction and painting for review and approval.
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1.3.20 Where a control panel is supplied, it shall be furnished as a complete control system,
including instrumentation and controls piped and wired to headers and terminal blocks.
1.3.21 Pushbuttons and indicating lights shall be installed and wired on control panel for
start-up of all motors associated with driven equipment. Switches on the front of the panel shall be located (or guarded) to prevent accidental operation. The pushbuttons and indications used on local panel shall be suitable for hazardous area classification in which they are installed.
1.3.22 Where PLC/Control systems are employed for the package unit control, PLC make &
vendor shall be as per client’s approved vendor list. The system power supplies, CPU & communication cards shall be redundant. Processor failure must be detected by appropriate processor cross checking or by means of a watchdog timer that times both set and reset transactions from the processor that it is watching. There shall be 20% spare envisaged for I/Os and 20% space for future addition.
1.3.23 PLC system shall be supplied with HMI (Touch Screen / PC based) as per approval
by Owner/Consultant.
1.3.24 The PLC used in the package unit shall have self-diagnostic mechanism for continuously checking for any problems in the hardware. The PLC system shall be supplied with application software and licensed programming software. Memory shall be sized so that after the application program is loaded, 50 percent spare memory is available.
1.3.25 PLC I/O module shall be constructed such that it can be removed or inserted without
disturbing any external wiring. Field wiring shall be directly connected to I/O modules or to external terminal panels. PLC I/O modules shall be capable of being located anywhere in the chassis without regard to the type and voltage levels.
1.3.26 PLC module shall indicate communication fault or any module fault as far as possible.
1.3.27 PLC Outputs shall have load/status indication. Upon failure, all output modules shall
fail to a pre-determined state (to be identified at the time of logic definition). It shall be possible to define the fail-safe state for each channel. Each output signal shall be provided with an individual fuse and a fuse blown indication.
1.3.28 PLC shall restart automatically after power failure. A key locking arrangement at the
CPU shall prevent memory modification unless a key operator has intentionally enabled such a change.
1.3.29 Vendor shall supply potential free contacts from their panel for status / trouble alarm
indications in TAS. The status alarm shall correspond to general alarm condition in the package unit, while the trouble alarm shall correspond to a serious error in the system like card failure, communication failure, power failure etc.
1.3.30 The package unit PLC shall have a provision to accept a trip signal (ESD) from the
Owner safety system. The control panel shall meet the environmental and hazardous area classification listed in the relevant documents.
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1.3.31 The control panel shall be subject to a burn-in test of 48 hours continuous powered- up condition. During this time the control panel shall be suitably enclosed to maintain an ambient temperature of 55 ºC around the whole cabinet. All control panels shall be functionally tested using simulated inputs and monitoring output.
1.3.32 Panels shall be provided with lifting lugs. Minimum size of lifting lugs shall be 4 inch.
A drawing pocket inside each panel door shall be provided.
1.3.33 For panel containing pneumatic instruments, a header shall be mounted at or near the bottom of the panel and shall run the full extent of the panel, with a 1/4 inch per foot slope toward the blow-down. At the end opposite the air inlet, a 1/2-inch blow down valve shall be installed.
1.3.34 The header shall provide 1/2-inch take-off connections with shut-off valves for each
instrument requiring an air supply, plus a minimum of 20 percent spare, valve take-offs.
1.3.35 The main header shall contain two master pressure regulators in parallel, complete
with filter, a pressure gauge, and relief valve. The regulators shall be valved so that one may be removed without interruption service to the panel.
1.3.36 Completed panel shall be subject to inspection and testing witnessed by
Owner/Consultant. The Vendor prior to shipment shall correct any faults or deficiencies discovered during testing.
1.3.37 Panel shall be provided with earth studs for connection to the plant earth system,
Separate instrument earth bars shall be included insulated from frame. All metal electrical instrument cases shall be connected to the earth bar using insulated cable. Minimum 6 sq.mm PVC insulated multi-strand copper conductor shall be used for providing panel earthing.
1.3.38 Two laminated nameplates shall be provided on panels, one on front and one on the
back. Panel nameplate engraving details shall be submitted for the review of the Owner/Consultant. The nameplates shall be screwed to the panel.
1.3.39 Louvers and removable dust filter cartridge to be provided at front & back bottom of
panel for suction of fresh/cold air. Exhaust fan with louvers to be provided at panel front & back upper side.
1.3.40 Dust filters shall be of the replaceable or cleanable type, and this action shall be
possible without disturbing the functions of the panel.
1.3.41 Removable hinged doors shall be provided and doors shall be double leaved type with locakable handles. Bolts & nuts and other fitting material shall be corrosion resistant material.
1.4 Cable Trays
1.4.1 The Cable Trays shall of hot dip galvanised carbon steel to BS 2994. The size of the
cable tray shall be 150 mm or 300 mm based on the requirement. Cable trays shall be perforated type.
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1.4.2 The following consideration shall be taken for cable trays design and construction:
a. Cable trays shall be provide in lengths of 3000 mm, with width of 100, 150, 300 or as required.
b. The depth of the trays shall be 50, & 75 mm based on the requirement. c. Each cable tray length and each bend and riser shall be supplied with
one complete set of accessories for joining to a like size cable tray or fitting.
d. Each cable tray reducer, tee and crosspiece shall be supplied with one complete set of accessories for each connection face for joining to a like cable tray or fitting.
e. All cable trays shall be provided with tray cover.
1.4.3 Instrument cables shall be run in separate cable tray from power cables. Cables in
adjacent trays shall be spaced to avoid the possibility of electromagnetic interference with instrumentation. Defined below are the minimum distances from instrumentation cables shall be as follows:
Power, lighting and Control Cables Distance from Electronic
Systems Cables in milli-meters
240V or 50A 450
415V or 200A 600
1.5 Junction Boxes
1.5.1 The interface between field instruments and plant control systems(Control system, ESD and Fire & Gas) shall be achieved with separate junction boxes located at the edge of the package unit, Separate junction boxes shall be provided for:
ESD Signals Analogue IS & Proximity type; ESD Signals Analogue Non IS & Proximity type; ESD Signals Digital input & Digital Output IS type; ESD Signals Digital output & Digital output NIS type;
TAS Signals Analogue IS & Proximity type; TAS Signals Analogue Non-IS & Proximity type; TAS Signals Digital input & Digital Output IS type type; TAS Signals Digital IS output & Digital output NIS type
FGS Signals Analogue IS type; FGS Signals Digital input & Digital output type.
Separate junction boxes shall be used for RTD (if applicable).
1.5.2 Junction boxes for all applications shall be rated EEx “e” or EEx “d” or EEx “ia” based
on hazardous area classification according to IEC 60079-7 and weatherproof to IP65 as applicable. Mounting of the box shall be by holes in external lugs or brackets.Junction boxes shall be of Cast Aluminium, Stainless steel (SS 304) or fibre glass with terminals and accessories such as mounting rails, earthing rails, glands etc. An insulated earth bus bar with screw connectors shall be provided for cable screen connections. Additionally a M6 safety earth bolt shall be provided.
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1.5.3 Junction boxes shall be limited to a single multi-core cable and all cable cores including screens must be fully terminated.
1.5.4 JB’s shall be designed to have cable entries in the bottom. Unused cable entries must be fitted with certified plugs.
1.5.5 Junction Boxes shall be equipped with the 2.5 mm2 Klippon type Sak 2.5 terminals (Wiedmuller /Phoenix / Wago or equivalent) for instrument signals connection. Terminals in the junction boxes shall be threaded type and shall conform with the classification of the junction boxes.
1.5.6 A minimum of 20% installed spare terminals shall be provided in each junction box and spare cable entries shall be provided.
1.5.7 Provision for wiring shall be such that a minimum of 75 mm of clear space is available between terminals and side of JB.
1.5.8 As far as possible the typical size of the JB’s shall be approximately For 20 terminal JB � 300(L) X 300(W) X 205(D) (for 6 pair & 21core cable) For 30 terminal JB � 300(L) X 300(W) X 205(D) (for 12 pair cable) For 60 terminal JB � 450(L) X 300(W) X 205(D) (for 24 pair cable)
1.5.9 Suitable arrangements shall be provided for earth continuity. The earthing plate shall be brass nickel plated.
1.5.10 Terminals shall be numbered on both sides. Terminal mounted on DIN rails shall have stopper (mounted on DIN rails) on both the ends of terminals.
1.5.11 Terminals, PVC Ducts shall be of blue colour for IS JB, and grey for NIS JB. IS terminals, cables, PVC ducts shall not be mixed with NIS.
1.5.12 Double decker terminal shall not be used. For terminals in JB, a pre-formed link shall be used for looping purpose between adjacent terminals.
1.5.13 Breather drain valve shall be provided.
1.5.14 Single pair cables and multi-pair cables shall be labelled outside the junction boxes. The label installed outside shall be metallic type with identification number engraved.
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1.6 Installation for Instruments
1.6.1 The connection type and rating shall be as per the relevant Specification form piping and valve.
1.6.2 All instruments installation shall follow API 551 and comply with the Hook Up drawings.
1.6.3 Process tubing between primary pressure connections and instruments or instrument manifolds shall be 1/2‘’ OD, SS 316 tubes, wall thickness 0.035 inch as a minimum. Double Ferrule Swagelok/Parker type fittings in ASTM 316 stainless steel must be strictly enforced as a minimum. Other materials may be used based on process requirement. Where 1/4” OD connections are required by the instrument or instrument manifold, reducing fitting shall be used at the instrument.
1.6.4 Instrument process tubing shall conform to ASTM A269, type 316 stainless steel, seamless, annealed and pickled.
1.6.5 Air (pneumatic) tubing shall be 1/ 4‘’ OD * 0.035” wall thickness, 316 SS tubes
1.6.6 Tubing fittings shall be 316 stainless steel Swagelok compression type fittings, or Owner/Consultant approved equal. All compression fittings shall be of double ferrule design.
1.6.7 Where 316 stainless steel is deemed unsuitable, the vendor may propose an alternative, with justification, for approval by Owner/Consultant.
1.6.8 Instrument tubing shall be run in steel raceways.
1.6.9 Pressure gauges, transmitters and instrument impulse lines shall have 3 ported block & bleed isolation valves, c/w bleed needle. For differential pressure instrument five valve manifolds shall be used.
1.6.10 Instruments located outside of control panels shall be installed as close as practicable to the process connection and may be surface, yoke, universal 2 inch pipe, or bracket mounted.
1.6.11 Instruments shall not be supported by process piping, handrails or equipment subject to vibration. Instrument supports shall be welded where possible not bolted, to the platform.
1.6.12 Instrument supports shall not be welded on to the equipment, piping, railings and ladders.
1.6.13 Instrument supports shall be located at an elevation where the centre line of the instrument is 1500mm above grade, walkways or platform and within reasonable reach for servicing.
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abcabcabcabc
Mott MacDonald Consultants (India) Pvt. Ltd.
Kothari House, CTS No. 185
Off Andheri - Kurla Road
Andheri (East)
Mumbai 400 059
Hindustan Petroleum Corporation Ltd
Visakha Terminal, Resitement Project
VR-ATP Area, Naval Base Post
Visakhapatnam - 530 014
Specification for L.V. Motors in Mechanical Package
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List of Contents
1. SCOPE .......................................................................................................................................... 4
2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS .......................................... 4
3. TECHNICAL PARTICULARS ................................................................................................. 4
4. CONSTRUCTION....................................................................................................................... 5
5. MISCELLANEOUS ACCESSORIES ....................................................................................... 8
6. PAINTING ................................................................................................................................... 8
7. PERFORMANCE DETAILS ..................................................................................................... 9
8. INSPECTION & TESTING ....................................................................................................... 9
9. STATUTORY APPROVAL ..................................................................................................... 10
10. LIST OF STANDARDS ............................................................................................................ 10
ANNEXURE - I...................................................................................................................................... 12
ANNEXURE - II .................................................................................................................................... 13
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1. SCOPE
This Specification covers the requirements of Design, Manufacture, Inspection, Testing, packing
and Supply of L.V. Induction Motors for “WHITE OIL Terminal Project” of M/s. HPCL, located at
Visakhapatnam, A.P., India.
This specification shall be read in conjunction with mechanical equipment package specification
(Refer Doc. No. 254624-400-RQ-MEC-001 Rev. C)
2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS
Refer Doc No.: 254624-400-SP-GEN-001 for Environmental conditions
Refer Doc No.: 254624-400-DS-ELE-001 for Electrical System Details
3. TECHNICAL PARTICULARS
3.1 Design Voltage : 415V ±10%
3.2 Frequency : 50 Hz +5%
3.3 Standards : Latest editions of relevant Indian Standards . Refer Cl. No.
10 for list of standards.
3.4 Type of Motor : 3-Ph Squirrel Cage Induction
3.5 Type of Enclosure : Totally enclosed fan cooled (TEFC).
3.6 Design ambient
temperature
: 50°C
3.7 Degree of Protection : IP55 as per IS : 4691 / IS 5571
3.8 Duty : Unless otherwise specified S1 - Continuous duty type in
accordance with IS 12824 and suitable for the Driven
Equipment.
3.9 Type of mounting : As per driven equipment requirement & categorized by IS
2253
3.10 Area Classification : As per the Area Classification indicated in Mechanical
Equipment / package specification.
3.11 Class of Insulation : Fully tropicalised. Class ‘F’ Insulation with Temperature
Rise restricted to Class ‘B’ Insulation.
3.12 Starting Method : L.V. Motors up to and including 15kW rating shall be
suitable for DOL starting. Motors rated above 15kW shall
be suitable for starting with Star-Delta starter.
Motors selected shall provide sufficient starting torque @
80% of rated voltage.
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VFD & Soft Starter driven L.V. motors shall be designed
accordingly for inverter duty.
Motor including & above 132kW shall be provided with
Soft starters & started on DOL.
3.13 Direction of Rotation : Suitable for Bi-directional Rotation and indicated by means
of double headed arrow.
4. CONSTRUCTION
4.1 Windings
4.1.1 Insulation and bracing
Motors shall be provided with dual coat winding wires with Class F insulation with Class B
temperature rise. The winding shall be tropicalized. The winding shall preferably be vacuum
impregnated. Alternatively the winding shall be suitably varnished, baked and treated with
epoxy gel for operating satisfactorily in humid and corrosive atmospheres.
Winding shall be adequately braced to prevent any relative movement during operation. In this
respect, particular care shall be taken for the stator windings for direct on-line starting squirrel
cage motors. Insulation shall be provided between coils of different phases which lie together.
Core lamination must be capable of withstanding burnout for rewind at 4000C without damage
or loosening.
In case of motors driving equipment with pulsating loads, special care shall be taken for the
joints of rotor bars and end rings to avoid premature failures due to induced fatigue stresses.
4.1.2 Winding Connection
All motors shall be with six terminals and suitable links to connect them in star or in delta except
for motors rated up to and including 2.2 kW which can be provided with three terminals.
All terminals shall be thoroughly insulated from the frame with material resistant to tracking.
The ends of the windings shall be brought out into a terminal box. These shall be terminated by
means of terminals mounted on an insulating base made of non-hygroscopic and non-flammable
material.
4.1.3 Terminal Box
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a. Terminal box shall be of Cast iron.
b. Six Terminals with shorting links to be provided.
c. To be preferably located on top with side extension box for changing to LHS / RHS at site by
opening only eye bolts. No special skill/tool is required to change the terminal box location at
site.
d. Terminal box can be rotated in steps of 90° in each position to allow cable entry from any
side.
e. The terminal box shall be of robust construction and large enough to facilitate easy
connection of the cables. The terminal box shall be with necessary clearances, creepage
distances between live parts and between live parts to earth considering air insulation and
without any compound filling. Terminal box cover shall be provided with handles to facilitate
easy removal. However, for terminal box covers weighing less than 5 kg., terminal box covers
without handles can be accepted.
f. All flameproof motors shall have ‘Ex-d’ type terminal box.
g. An adequately sized 1 No. earth terminal shall be provided in the motor terminal box.
h. If required one frame size higher terminal box shall be provided from cable termination point
of view.
i. Separate terminal box shall be provided for Space Heaters / Thermistor.
j. Main Terminal box shall be capable of withstanding internal short circuit conditions without
danger to personnel or plant from emission of hot gases or flame or due to excessive
distortion or damage to the terminal enclosure.
k. Equipment and accessories provided shall confirm to the hazardous area classification and the
environmental conditions as specified in the motor data sheet.
4.1.4 Cable Entries
To suit power cables of 1.1 kV grade, XLPE insulated, multi stranded, single/multi core, Copper /
Aluminium conductor (Upto 6 sq.mm Copper), steel/wire armoured, Extruded PVC inner
sheathed & Extruded FRLS PVC outer sheathed Cables confirming to IS 7098 (Part-1).
Cable sizes will be conveyed to successive vendor later.
Motor space heater cables shall be 1.1 kV grade 2C x 4 sq.mm copper conductor, XLPE
insulated, multi stranded, armoured cable, unless otherwise specified.
Cable glands & lugs are excluded from motor vendor’s scope.
4.1.5 Phase Marking
Appropriate phase markings as per IS shall be provided inside the terminal box. The marking
shall be non-removable and indelible.
4.2 Motor Casing and Type of Enclosure
All motors shall be Energy efficient motors EFF1 type.
Motors for use in safe areas shall be industrial type meeting the specified ambient conditions,
starting & operating requirements.
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Motors for use in hazardous areas (zone-1 or zone-2) shall have type of protection ‘Ex-d’
suitable for gas group IIA/IIB and temperature class T3 (Certified by CMRI Dhanbad) and shall
meet the requirements of applicable Indian standards.
The minimum degree of motor enclosure including terminal boxes and bearing housing shall be
IP 55 as per IS.
Motors for outdoor use shall be suitable for installation and satisfactory operation without any
protective shelter or canopy.
All internal and external metallic parts, which may come into contact with cooling air, shall be
of corrosion resistant material or appropriately treated to resist the corrosive agents which may
be present in the atmosphere. Screws and bolts shall be of rust proof material or protected
against corrosion.
Unless otherwise agreed, motors shall have standard frame sizes for various output ratings as
stipulated in IS.
4.3 Bearing and Lubrication
Motors shall have grease lubricated ball or roller bearings. In all cases, the bearings shall be
chosen to provide a minimum L-10 rating life of 5 years, (40,000 hours) at rated operating
conditions (The L-10 rating life is the number of hours at constant speed that 90% of identical
bearings will complete or exceed before the first evidence of failure).
Unless otherwise specified, the bearings shall be adequate to absorb axial thrust produced by the
motor itself or due to shaft expansion.
In cases such as pumps for hot liquids where the driven equipment operates at high temperatures,
bearings shall be cooled by a shaft mounted fan. This shall ensure efficient ventilation of the
bearing and disperse the heat transmitted from the driven equipment by conduction or
convection.
Bearings shall be capable of grease injection from outside without removal of covers with
motors in the running conditions. The bearing boxes shall be provided with necessary features to
prevent loss of grease or entry of dust / moisture e.g. labyrinth seal. Where grease nipples are
provided, these shall be associated, where necessary, with appropriate located relief devices
which ensure passage of grease through the bearings.
Pre-lubricated sealed bearings may be considered provided a full guarantee is given for 4 to 5
years of trouble-free services without the necessity of re-lubrication.
4.4 Cooling System
All motors shall be self ventilated, fan cooled, fans shall be corrosion resistant or appropriately
protected. They shall be suitable for motor rotation in either direction without affecting the
performance of the motor. If this is not possible for large outputs, it shall be possible to reverse
the fan without affecting the balancing of the motor.
For motors operating in hazardous area, the fans shall be of an anti-static non-sparking material.
4.5 Rotor
The rotor shall be of squirrel cage type, dynamically balanced to provide a low vibration level
and long service life for the bearings. The accepted values of peak to peak vibration amplitudes
for a motor at rated voltage and speed on a machined surface bedplate with the motor levelled
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and with a half-key or coupling fitted shall not exceed those given in IS. Die cast aluminium
rotors for motors in hazardous areas may be accepted provided the same are type tested and
approved by competent authorities.
4.6 Shaft Extension
Motors shall be provided with a single shaft extension with key-way and full key. Motor shaft
shall be sized to withstand 10 times the rated design torque.
4.7 Lifting Hook
All motors weighing more than 30 kg. shall be provided with lifting hooks of adequate capacity.
4.8 Earthing
Two external Earthing Terminals located preferably on diametrically opposite sides with
necessary nuts & spring washers shall be provided.
5. MISCELLANEOUS ACCESSORIES
5.1 Anti-Condensation Heaters
All motors rated 30 kW & above shall be provided with 240V anti-condensation heaters, sized
and located so as to prevent condensation of moisture during shut-down periods. Motors rated
below 30 kW shall be provided with anti-condensation heaters only if specified in the motor data
sheet. The heaters shall permanently remain ‘ON’ when the motor is not in service and as such
shall not cause damage to the windings.
For motors installed in hazardous atmospheres (zone-1 or zone-2), heaters shall confirm to the
motor classification.
The heater leads shall be brought out to a separate terminal box of the same specification and
grade of protection as the main terminal box.
A warning label with indelible red inscription shall be provided on the motor to indicate that the
heater supply shall be isolated carrying out any work on the motor.
5.2 Name Plates
A stainless steel name plate manufactured from series 300 stainless steel and having information
as per IS shall be provided on each motor.
In addition to the motor rating plate, a separate motor plant equipment number plate (i.e. motor
tag number) shall be fixed in a readily visible position.
Additional information as stipulated in applicable Indian standards shall be included in the name
plate for motors for use in hazardous atmospheres.
5.3 Thermistors
Thermistors shall be provided for motors rated 30 kW & above and all VFD driven motors.
6. PAINTING
Internal and external parts of the casing and all metal parts including the canopy likely to come
in contact with the surrounding air shall be protected with anti-acid paint that will resist the
specified environment conditions. (Ref. Specification for painting : Piping & Equipment Doc.
No. 256324-500-SP-PIP-003).
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254624-400-SP-ELE -010.doc
All external surfaces of the motor and its canopy shall be given a coat of French Blue No.
166(IS-5) paint.
Motor base shall be painted with Dark Admiralty Grey No. 632 (IS-5) paint.
7. PERFORMANCE DETAILS
7.1 Starting Current
600% of Full Load Current for DOL driven
300% of Full Load Current for VFD Driven
In particular cases, when the starting current is to be limited or when the starting is with reduced
voltage, care shall be taken such that the design values of torque meets the load requirement.
7.2 Noise
The permissible noise level shall not exceed as stipulated in IS 12065.
7.3 Vibration
Motor Vibration shall be within the limits of IS 12075.
7.4 Starting Time
Starting Time calculations shall be based on operating condition specified on pump data sheet
e.g. Open valve conditions / Closed valve conditions, at No load/Under load, as applicable.
7.5 Re-acceleration
Motors shall be designed for re-acceleration under full load after a momentary loss of voltage
with the residual voltage being 100% and is in phase opposition to the applied voltage.
7.6 Number of sequential starts
At any voltage between 80 % and 100 % rated voltage, motors shall be capable of :
• Three consecutive starts with the motor at maximum ambient temperature
• Two consecutive hot starts or three equally spaced starts with the motor at full load
operating temperature.
Between consecutive starts the motor may be assumed to decelerate under operating conditions.
7.7 Critical speeds
The first actual critical speed of stiff rotors shall not be lower than 125% of the synchronous
speed. For flexible rotors this shall be between 60% and 80% of the synchronous speed, the
second actual critical speed shall be above 125% of the synchronous speed.
8. INSPECTION & TESTING
Routine tests as per IS shall be witnessed by the Purchaser / Owner at Vendor’s Works. Type
Tests certificates to be furnished for each rating / type of motor along with offer.
VISAKH MARKETING INSTALLATION RESITEMENT
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9. STATUTORY APPROVAL
9.1 Motors shall be acceptable to Local Statutory Authorities & certified by CMRI, Dhanbad.
Certificate to be submitted along with offer.
9.2 The motors shall also conform to the provision of Indian Electricity rules and other statutory
regulations currently in force in the country.
10. LIST OF STANDARDS
a) IS 5 – 2004 : Colours for ready mixed paints & enamels
b) IS 325 – 1996 : These Phase Induction Motors.
c) IS 1231 – 1974 : Dimensions of three phase foot mounted induction motors
d) IS 1271 – 1985 : Thermal evaluation and classification of electrical
insulation.
e) IS 2148 – 2004 : Flameproof enclosures of electrical apparatus
f) IS 2253 – 1974 : Designation for type of construction and mounting
arrangement of rotating electrical machines
g) IS 4029 – 1967 : Guide for testing three phase induction motors
h) IS-4691 – 1985 : Specification for Degree of Protection provided by
enclosure for Rotating Machinery.
i) IS 4722 – 2001 : Specification for Rotating Electrical Machine.
j) IS 4728 – 1975 : Terminal Marking and direction of rotation for Rotating
Electrical Machine.
k) IS 4889 – 1968 : Method of Determination of Efficiency of Electrical
Rotating Machinery.
l) IS 5571 - 2000 : Guide for selection of Electrical Equipment for
Hazardous Areas
m) IS 6362 – 1995 : Designation of methods of cooling of rotating electrical
machines
n) IS 7098(Part-1) – 1988 : Crosslinked Polyethylene Insulated PVC Sheathed Cables
(Part-1) for working voltage upto & including 1100V
o) IS 7816 – 1975 : Guide for testing insulation resistance of rotating
machines
p) IS-8223 – 1999 : Dimensions and Output Ratings for foot mounted rotating
Electrical Machines with frame number 355 to 1080.
q) IS 8789 – 1996 : Values of performance characteristics for three phase
induction motors
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r) IS 12065 – 1987 : Permissible limits of noise level for Rotating Electrical
Machine.
s) IS 12075 – 2007 : Mechanical Vibration of Rotating Electrical Machine.
t) IS 12360 – 1988 : Voltage bands for electrical installation including
preferred voltage & frequency
u) IS 12802 – 1989 : Temperature rise measurement of rotating electrical
machines.
v) IS 12615 – 2004 : Energy Efficient Induction Motors – Three Phase Squirrel
Cage
w) IS 12824 – 1989 : Type of duty & classes of rating assigned to Rotating
Electrical Machine.
x) IS 13408 – 1992 : Code of practice for selection, installation and
maintenance of electrical apparatus for use in potentially
explosive atmospheres
y) IS 13529 – 1992 : Guide on effects of unbalanced voltages on the
performance of three phase cage induction motors
z) IS 13555 – 1993 : Guide for selection & application of three phase induction
motors for different types of driven equipment
aa) IS 14280 - 1995 : Mechanical vibration- Balancing shaft & fitment key
conversion.
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ANNEXURE - I
Data to be furnished by Mechanical Equipment Vendor along with offer for each Drive.
1. Driven Equipment Number :
2. Driven Equipment Description :
3. kW Rating of Motor :
4. Absorbed kW of Driven Equipment :
5. Motor Voltage :
6. Speed / No. of Poles :
7. Type of Mounting :
8. Drive Transmission :
9. Gas group / Temp. Class of Driven Equipment :
10. Area classification of motor :
11. Speed / Torque Curve for Driven :
Equipment at Motor Speed
12. Driven Equipment GD² at rated speed :
and referred Motor Speed
13. Starting and Running duties required :
for the Driven Equipment
14. Extension of Shaft :
15. Type of Motor :
16. Starting Time and Torque limitation, if any :
17. Starting Duty :
18. Direction of Rotations :
(Looking from Motor End)
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ANNEXURE - II
Data to be furnished by Motor Vendor along with offer 1. Driven Equipment Number & description :
2. Driven Equipment Type :
3. Duty :
4. Manufacturer :
5. Motor Type :
6. Gas group / Temperature class :
7. Frame Size :
8. Type of Enclosure :
9. Mounting :
10. Insulation Class :
11. Direction of Rotation :
(Looking from Motor End)
12. Output (kW) :
13. Voltage (V) :
14. Speed / No. of Poles :
15. Detail Information as under to be furnished
Current Efficiency PF Speed
i Full Load :
ii. 75% Load :
iii. 50% Load :
iv. No Load :
16. Starting Current and Torque at
Starting Current Torque
i 100% of rated voltage :
ii. 90% of rated voltage :
iii. 80% of rated voltage :
17. Locked rotor current as percentage of FLC :
18. Locked rotor withstand time : Hot (Sec) Cold (Sec)
19. “tE” time (for classified motor) :
20. Locked rotor power factor :
21. Maximum rotor temperature at the end of :
safe stalling
22. Bearing details for driving and non-driving :
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end bearing DE side NDE side
i. Make
ii. Type
iii. Number
iv. Life of bearing
v. Type of Lubrication
vi. Qty of lubricant in case of re-lubricate :
vii. Duration after which re-lubrication required
23. Type of Rotor :
24. Type of Lubrication :
25. Permissible Starting Duty :
26. Acceleration time under the specified load
Condition (in Seconds)
i. VFD Starting-Assuming starting current :
equal to three times of full load current
ii. VFD Starting-Assuming starting current :
equal to two times of full load current
iii. DOL Starting :
iv. Star-Delta Starting :
27. Provision of Space Heater (Watts / Volts) :
and Thermistors
28. GD² of Motor (Kg. m²) :
29. Weight of Motor (Kg.) :
30. Terminal box type / size :
31. Cable Size and Nos. that can be easily :
terminated in cable box and No. of entries
provided in cable box.
32. Speed Vs Torque, Efficiency, Power factor :
characteristic and starting Characteristic,
current / time curves to be furnished for motor.
33. Thermal withstand characteristic curves :
(Hot as well as cold) to be furnished with
100% and 80% of rated voltage.
34. Motor Thermal Time Constant :
(In Minutes)
35. Maximum allowable negative phase :
Sequence current (For Motors rated above 90 KW)
Sheet 1 of 31
PIPING MATERIAL
Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd.
Visakha Dispatch Station Kothari House, CTS No. 185
VR-ATP Area, Naval Base Post Off Andheri - Kurla Road
Visakhapatnam - 530 014 Andheri (East)
Andhra Pradesh Mumbai - 400 059
SPECIFICATIONS
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - WHITE OIL TERMINAL
Doc No:254624-400-SP-PIP-001 Rev: 0
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Sheet 2 of 31
PIPING MATERIAL
Issue and Revision Record:
B
SPECIFICATIONS
SNA
SNA
Client
ReIssued For Approval
Doc No:254624-400-SP-PIP-001 Rev: 0
Originator Checked Approved Description
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - WHITE OIL TERMINAL
Rev Date
254624
HINDUSTAN PETROLEUM CORPORATION LTD
MMCI Project No.
A 13/03/2009 HBS SGN/JP
Group Disclaimer
C SNAJSP
Issued For Approval
ReIssued For Approval
27/07/2009 HBS MAW/JP
22/01/2010 SAB
SNA Issued for Execution0 25/03/2010 GVC JSP
"This document has been prepared for the titled project or named part thereof and should not be relied upon or
used for any other project without an independent check being carried out as to its suitability and prior written
authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the
consequences of this document being used for a purpose other than the purposes for which it was commissioned.
Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be
taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott
MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it
was commissioned.
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Document No: 254624-400-SP-PIP-001 Rev. 0
DESCRIPTION : PIPING MATERIAL SPECIFICATION JOB NO : 254624
PROJECT NAME: VISAKH MARKETING INSTALLATION RESITEMENT PROJECT Sheet : 3 OF 31
WHITE OIL TERMINAL
REVISION NUMBER
No of Shts A B C D
1 6
2 4
3 4
4 3
5 3
6 4
7 3
8 1
SR. NO. No of Shts
1 5
Annexure-I
A20A0 28-30
24-27
21 - 23
18 - 20
A09E0
A01G4
SR. NO. DESCRIPTION
General Notes On Piping Specifications
A01G0
PAGE NOS.
A09A2
4 - 9
A09A0 10 - 13
14 - 17
31
PIPING MATERIAL SPECIFICATION
PREPD. BY/DATE
APPRD. BY/DATE
HBS / 13.03.09 HBS/ 27.07.09 SAB/ 22.01.10
CHKD. BY/DATE
REVISION NO. A B C D
SNA / 13.03.09 SNA / 27.07.09 SNA / 22.01.10
SGN / 13.03.09 MAW/JP/ 27.07.09 JSP / 22.01.10
ATTACHMENTS
Piping Material Specification Index 254625-300-SP-PIP-002
DOCUMENT NUMBER
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List of Contents
1 General
2 Pipes
3 Flanges, Spectacle Blinds and Boltings
4 Fittings
5 Gaskets
6 Threads
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General Notes on Piping Specifications
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ALL '0' REVISIONS ARE HIGHLIGHTED IN BOLD
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1
1.1
1.2
2
2.1
2.2
2.3
2.4
2.5
2.6
Pressure class
150# upto & including 24" 26" & larger
2.7
3
3.1
3.2
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Pipes
Pipe dimensions shall be in accordance with ASME B36.10 for Carbon Steel , ASME B36.19 for stainless
ASME B31.3.& IS 1239 ,IS 3589 & IS 1978 as appixable Only latest editions of standards mentioned
herein shall be referred.
Piping Material Specification sheets for different classes, which are a part of this specifications, show
material to be used. Each specification sheet shall be used within its Pressure/Temperature Range.
General
All materials shall conform to ASTM or API or BS or IS standards as applicable. Design and fabrication
shall conform to American Society of Mechanical Engineers code for Pressure Piping ,”Process Piping”
All distribution/collection headers shall have their dead ends blind flanged.
Above 24” the standard sizes shall be multiple of 2” such that 26”, 28”, 30”, etc. When these sizes are
used on equipments, the connecting piping shall be increased or decreased to standard sizes as close to
equipment as practical.
steel &Alloy Steel pipe and to IS 1239 ,IS 3589 & IS 1978 for CS Pipes as per IS.
Nominal pipe sizes 1 ¼”, 2 ½”, 3 ½”, 5” & 22” shall not be used except where they are required for
Pipes in hydrocarbon services shall be of IS 1978 Yst 240 Electric Welded upto and including 14"
& IS 1978 Yst 240 SAW with 100% Radiography for sizes 16" & above.
connections to mechanical equipment for standard design or where specific velocities must be maintained.
All pipes above sizes 2” shall have bevelled ends. Sizes 1 ½” and below piping shall have plain ends.
Screwed Full Coupling shall be restricted for Instrument connections only (upto 1 ½”).
Except for Galvanised specification, wherein the pipe shall be threaded upto 4" and bevelled for 6" & above
Pipe wall thickness calculations have been based on the following.
class condition line condition
Flanges, Spectacle Blinds and Boltings
Class 150 Flanges (Up to 24” NB excluding 22” NB) shall be in accordance with ASME B16.5
Class 400 flanges shall not be used unless required to match nozzles of standard design equipments
supplied by equipment manufacturers.
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3.3
complete with 2 nuts to facilitate bolt tensioning. Stud bolts shall be threaded full length with two heavy
hexagonal nuts. Length tolerance shall be in accordance with the requirement of table F2 of Annexure F
of ASME B 16.5.
3.4 Smooth finish on flanges shall be 125 Micro-Inch AARH (MAX). Wherever face finish is not mentioned,
it shall be serrated spiral / concentric. In case of RTJ flanges; flange finish shall be extra smooth
3.5 Two jack screws, 180 degrees apart shall be provided in one of the flanges for all Orifice flange
assemblies, and spectacle blind assemblies.
3.6 In place of spectacle blinds for sizes of 14” NB and larger, a pair of spacer and spade may be used for
150# pressure class. These will be purchased as pair / set. Each set will consist of a spacer & spade.
3.7 Permanent hook eye shall be provided on blinds of weight greater than 60 lbs to facilitate changing of rings
3.8 The process of manufacture, heat treatment, chemical and mechanical requirements and marking for all
stud bolts ,m/c bolts, jack screws and nuts shall be in accordance with the codes/standards and
specifications given in the requisition.
3.9 All bolting shall be as per ASME B 18.2.1 for studs and jackscrews and ASME B 18.2.2 for nuts.
3.10 Threads shall be unified (UNC for 1” dia and 8UN for >1” dia ) as per ASME B.1.1 with class 2A fit for
studs and jack screws and class 2B fit for nuts.
3.11 The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot
forged process and stamped as per respective material specification.
3.12 Heads of jack screws shall be heavy hexagonal type. Jack screw end shall be rounded.
3.13 All austenitic stainless steel bolts, nuts, screws shall be supplied in solution annealed condition unless
specified otherwise in the material specification.
3.14
3.15
3.16
3.17
Flange bolting shall be a fully threaded alloy steel stud bolt with two heavy hex nuts as per the relevant
material standard. All CS stud bolts and nuts shall be hot dip galvanized as per ASTM A153 or
VISAKH MARKETING INSTALLATION RESITEMENT
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Electro galvanised. .Stud bolts shall have full continuous threads & have lengths in accordance with B
Flange bolts shall be tightened evenly and sequentially to impose equal pressure on the gasket and to
avoid distortion or over stressing of equipment.
Unless otherwise specified, ID of weld neck (W.N.) flanges shall match the connecting pipe I.D and its
16.5 with the provision that a minimum of one thread & a maximum of three threads outside each nut &
thickness while bore of socket weld (S.W.) flanges shall match the connecting pipe O.D and its thickness.
When specified as galvanised, the studs, m/c bolts and nuts shall be hot dip zinc coated in accordance
with requirements of class C of ASTM A 153 or Electro galvanised.
Colloidal molybdenum disulphide or other approved lubricant shall be applied to all Flange bolts faces
before the joints are assembled.
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3.18
3.19
3.19.1 The dimensions of spectacle blinds, spacer and blinds shall be as per the ASME B 16.48.
Spectacle blinds/spacers and blind for sizes and ratings not available in ASME B 16.48, shall be supplied
as per manufacturer standard and the design shall be submitted to the company for review and approval.
The corrosion allowance etc. shall be as per the respective piping class.
3.19.2 The hydraulic bolt tensioning shall be applied for bolt diameters of 2” & above in 150 lbs rating.
4 Fittings
4.1 All fittings in process services shall be seamless in construction unless otherwise specified.For utility
and Category-D services, seamless fittings shall be used upto 14" & welded ones for 16" & above.
4.2 All pipe fittings specified as galvanized shall be hot dip galvanized with a minimum of 763 grams of
galvanizing material per square meter of surface area, in accordance with ASTM A153.
4.3 When two dissimilar piping materials are in contact, an insulating gasket kit or sacrificial spool piece of
minimum 600 mm shall be provided.
4.4 All unions 1” and larger shall comply with BS 3799.
4.5 The thickness of reducing fittings shall match the wall thickness of the higher schedule pipe wall.
4.6 Fittings shall have at least the same nominal wall thickness as the pipe to which they attach. Welded
fittings materials shall be compatible with the piping material.
4.7 Fittings 1-½” and smaller shall be socket welded unless otherwise stated.
4.8
4.9
4.10
4.11
4.12
4.13
5
5.1
5.2
material.
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Changes in directions of piping shall normally be made by, socket welded or butt welded long radius (LR)
elbows in accordance with the Piping Material Specification.
When rating changes occur at flanged joints both the flange shall be of higher rating if they are of same
Fittings 2” and larger shall be butt welded unless otherwise stated.
Gasket materials must be such that the internal fluids shall have no harmful or corrosive effects on them.
All instrument air and fuel gas connections shall be from the top of the header and all water (Liquid)
connections from bottom or centrally, horizontally w. r. t. the header pipe.
Gaskets
Gaskets or seals, when provided for end closure shall be self sealing and suitable for service conditions.
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5.3
5.4 All gaskets shall conform to the codes/standards and specifications given in the requisition. Deviations
if any shall be clearly highlighted in the quotation.
5.5
5.6
5.7 Gaskets
5.7.1 Gaskets for Raised Face flanges shall be non asbestos in accordance with ASME B16.20,
5.8
5.8.1 Non metallic flat gaskets for pipe flanges : ASME B 16.21
5.8.2 Metallic gaskets for piping, double jacket corrugated & spiral wound : ASME B 16.20
5.9
6
6.1
6.2
6.3
6.4
with the requirements of the manufacturer’s standards.
VISAKH MARKETING INSTALLATION RESITEMENT
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The process of manufacture dimensions and tolerances not specified in requisition shall be in accordance
Threads
All pipe threads, coupling and plug threads shall be NPT in accordance with ASME B1.20.1.
Threaded piping is restricted to 4 inch and smaller for any service up to 19.33 kg/cm2g (275 psig) design
pressure. However no such connections are permitted on Hydrocarbon service piping.
Threaded nipples and caps shall be used for instrument connections and hydrostatic vent & drains.
All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal
welded with a full strength fillet weld
Asbestos or asbestos containing gaskets shall not be used.
All gaskets shall be supplied as per the following codes:
All spiral wound gaskets shall be supplied with C.S. outer centring ring.
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PIPE
FITTINGS
XX
XX
65 65
10.5
REDUCER CONC.
TE0513BBA
RC0531BBA
RC0423BBA
REDUCER ECC.
DESIGN TEMPERATURE (°C)
DESIGN PRESSURE (Kg/cm²g)
RC0529BBA
TE0403BBA
EF0119AAA
RC0529BBA
ASME B36.10
RE0423BBA
EF0513BBA
TE0119AAA
10.5 10.5
IS 1239 (Black), Cont. Welded
3000#
REDUCER CONC.
ASTM A234 Gr WPB, SMLS
3000#
EQUAL TEE
ASTM A105
SCH 40
150#
ASME B16.11
REMARKS
ASME B36.10
SAB / 22.01.10
APPROVAL
B
MAW/JP / 27.07.09SGN / 13-03-2009
BW
SW
BW
BW
BW
BW
HINDUSTAN PETROLEUM CORPORATION LTD.
PIPING CLASS: A09A0
SWD COC FWARW SW FW
254624
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
0
OF 3110
PROJECT NAME
REV. No.
MATERIAL
ASTM A106 GR B, SMLS
SCH. / THK.
RATING
RATING65 65 65
3.53.5
ENDS
ASME B16.9
ASME B16.9
Heavy
ASTM A106 GR B, SMLSSCH 80
6.35 mm
IS 1239-1BE
SCH 40
ASME B36.10
NOTESDIMENSIONAL
STANDARD
1/2"- 1 1/2"EQUAL TEE
PIPE
EL0403BBA ELBOW 90 DEG
PE0302AAA
NE0302EAA
EL0119AAA
NIPPLE
ELBOW 90 DEG
SIZE RANGE (NB)
RE0423BBA
EF0403BBA
1/2"- 1 1/2"
2" - 6"
RC0423BBA
RC0423BBA
1/2"- 1 1/2"
ITEM CODE
SNA / 13-03-2009
JSP / 22.01.10
APPR. BY / DATE
8"- 18"
8"- 18"
REDUCER CONC.
ELBOW 45 DEG
ELBOW 90 DEG
ELBOW 45 DEG
ASTM A105
POE - TOE
SWASTM A105
ASTM A234 Gr WPB, SMLS
BWASTM A234 Gr WPB, WELDED
1/2"- 1 1/2"
1/2"- 1 1/2"
BW
6.35 mm
1/2"- 1 1/2"
PESCH 80
IS 3589 Fe 410, ERW BE
CHKD. BY / DATE
16"x( 8" to 14")
A
SCH 40 x SCH 40
REDUCER CONC.
RC0531BBA REDUCER CONC. 18"x( 10" to 16")6.35 mm X 6.35
mm
REDUCING TEE
8"- 18"EQUAL TEE
RC0531BBA
REDUCER CONC.
RC0531BBA
RC0531BBA
12"x( 8" to 10")
8"x( 4" to 6")
3" x 2"
SCH 40 x SCH 40
6.35 mm x SCH 40
6"x( 3" to 4")
6.35 mm X 6.35
mm
6.35 mm x SCH 40
REDUCER CONC.
REDUCER CONC.
REDUCER CONC.
10" x 8"
10"x( 4" to 6")
4"x( 2" to 3")
REDUCER CONC.
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED
6.35 mm X 6.35
mm
3000#
ASTM A234 Gr WPB, WELDED
6.35 mm X 6.35
mmASTM A234 Gr WPB, WELDED
6.35 mm x SCH 40
ASTM A234 Gr WPB, WELDED
PREP. BY / DATE HBS / 27.07.09
REDUCER ECC. SCH 40 x SCH 40
REVISION
4"x( 2" to 3")
HBS / 13-03-2009
ISSUED FOR
12" x 6"REDUCER CONC.
3" x 2"
COMMENTS
14"x( 8" to 12")6.35 mm X 6.35
mmREDUCER CONC.
RC0531BBA
PIPEPE0112BCA
PE0213BAA
TR0119AAA
RC0531BBA
EL0513BBA
2" - 6"
PIPING MATERIAL SPECIFICATION
SERVICERAW WATER, SERVICE WATER, FILTERED WATER , STROM WATER DRAIN, CONTINUOUS OIL
CONTAMINATION DRAIN, FIRE WATER
CLIENT :SHEET NO. :
SPECIFICATION NUMBER
254624-400-SP-PIP-001
1.6 mm
PR :20kg/cm²g,
TEMP: 38°C
CORROSION ALLOWANCE
GOVERNING DESIGN
CONDITION
PROJECT No.
ASTM A234 Gr WPB, SMLS
TYPE
PIPE 8"- 18"
2" - 6"
2" - 6"
ELBOW 45 DEG
SERVICE CODE
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASTM A234 Gr WPB, WELDED6.35 mm
ASME B16.9
SCH 40 x SCH 40
ASTM A234 Gr WPB, SMLS
BW
BW
BW
ASTM A234 Gr WPB, WELDED
SW
SCH 40 x SCH 40
6.35 mm
3000#
ASME B16.11
ASME B16.9
BW
BW
BW
ASME B16.11
ASME B16.9
ASME B16.9
ASME B16.9
SCH 40
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
D
BW
BW
ASME B16.9
ASTM A234 Gr WPB, WELDED
BW
BW
ASTM A105 SW
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, WELDED BW
C
ASTM A234 Gr WPB, SMLS
R = 1.5D
R = 1.5D
R = 1.5D
R = 1.5D
ASME B16.11
ASME B16.9
14" x 6"
SNA / 22.01.10SNA / 27.07.09
ASTM A234 Gr WPB, SMLS
APPROVAL
BW ASME B16.9
ASTM A234 Gr WPB, WELDED BW ASME B16.9
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FLANGES
BLINDS
GASKETS
REDUCER ECC.
REDUCER ECC.
RE0529BBA
RE0529BBA
RE0531BBA
REV. No.
BW
SHEET NO. :
BW
BW
BW
MATERIAL
BW
BWASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, WELDED
PIPING MATERIAL SPECIFICATION
DIMENSIONAL
STANDARD
31
PROJECT NAME
254624-400-SP-PIP-001
PROJECT No.
11 OF
ASTM A105
6.35 mm X 6.35 mm
6.35 mm X 6.35
mm
6.35 mm X 6.35
mm
6.35 mm x SCH 4012" x 6"
3"x(1/2" to 1 1/2")
SCH 40 x SCH 80
6.35 mm x SCH 40
SCH 40 x SCH 80
SCH 40 x SCH 80
ASTM A105
ASTM A234 Gr WPB, WELDED
ASTM A105
12"x( 8" to 10")
2"x(1/2" to 1 1/2")
REDUCER ECC.
REDUCER CONC. 14"x( 8" to 12")
REDUCER CONC. 16"x( 8" to 14")
REDUCER CONC.
SE0124DAA
SE0124DAA
COUPLING RED
COUPLING FULLFC0119AAA
RK0119AAA
HC0119AAA
SWAGE ECC.
COUPLING HALF
10"x( 4" to 6")REDUCER ECC.
TYPE SCH. / THK.
RATING
8"x( 4" to 6") 6.35 mm x SCH 40
6.35 mm x SCH 40
REDUCER ECC.
6"x( 3" to 4")
ITEM CODE
RE0423BBA
PIPING CLASS: A09A0
HINDUSTAN PETROLEUM CORPORATION LTD.
ASTM A234 Gr WPB, SMLSSCH 40 x SCH 40
RE0531BBA
REDUCER ECC.
10" x 8"
CLIENT :
SIZE RANGE(NB) NOTES
6.35 mm X 6.35
mm
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASTM A234 Gr WPB, WELDED
ASTM A234 Gr WPB, WELDED
254624
ASME B16.9
ASME B16.9
ASME B16.9
REMARKS
0
ASME B16.11
MSS-SP-95
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
ASME B16.9
MSS-SP-95
BW
ASME B16.9
MSS-SP-95
ASME B16.48RF
CP0513BBA
CAP
PG0120CCA PLUG
CP0403BBA
RF
ASME B16.48
ASME B16.48
ASME B16.9
ASME B16.5
SA140AAASPADE FINISH 125-250
µIn AARH
SE0124DAA
BLIND FLANGE ,FINISH
125- 250 µIn AARH, RFFB0140AAA
RE0531BBA
SC0124DAA
SC0124DAA
RE0531BBA
RE0531BBA
RE0531BBA
RE0531BBA
SC0124DAA
RF150#
150#
ASME B16.21
ASTM A105
FT0140AAA
FS0140AAA
FP0140AAA
ASME B16.5
ASME B16.5
ASME B16.5
FP0140AAA
150#
SW ASME B16.11
MSS-SP-95
ASME B16.11
ASME B16.5
ASME B16.11
ASME B16.9
RF
RF
RF
ASME B16.11
SW
MSS-SP-95
BW
ENDS
SPECIFICATION NUMBER
SW
LEB-SEP
MSS-SP-95LEB-SEP
SW
LEB-SEP
SCRF
LEB-SEP
LEB-SEP
BW
LEB-SEP
BW
RF
NBR, 3 mm, Flat ring to suit RF Flange150#
3000#
3000#
SCH 40 x SCH 80
ASTM A234 Gr WPB, WELDED
150#
150# ASTM A105
150#
ASTM A105
ASTM A105
ASTM A105
ASTM A105
ASTM A105
ASTM A105
SWAGE CONC.
3"x(1/2" to 1 1/2")
SWAGE CONC.
SWAGE ECC.
SWAGE ECC.
2"x(1/2" to 1 1/2")
4"x(1/2" to 1 1/2")
SCH 40
SWAGE CONC.
SCH 40 x SCH 80
4"x(1/2" to 1 1/2")
1/2"- 1 1/2"
3000#1/2"- 1 1/2"
CAP 3000#
2" - 18"SORF : FiINISH 125-250
µInAARH
6.35 mm
150# SWRF : FINISH 125-250
µIn AARH
2000#
8"- 18"CAP
14" - 18"
14" - 18"
1/2" - 12"
1/2" - 18"
SPACER: FINISH 125-
250 µIn AARH
SPECTACLE BLIND, RF
, 125-250 µIn AARH
1/2"- 1 1/2"
SB0140AAA
GK0202ABA
SR140AAA
GASKET
1/2"- 1 1/2"
SCH 40 x SCH 80
14" x 6"
ASTM A105
ASTM A234 Gr WPB, SMLS
ASTM A105
ASTM A105
ASTM A105
ASTM A105
ASTM A105
ASTM A105
CP0119CAA
2" - 18"
COMPANION FLANGE
WITH TWO NOS. TAPPED
HOLES
1/2"- 1 1/2"
1/2" - 1 1/2"
1/2"- 1 1/2"
2" - 6"
COMPANION FLANGE
WITH TWO NOS. TAPPED
HOLES
ASTM A234 Gr WPB, WELDED BW
BW ASME B16.9REDUCER CONC. 18"x( 10" to 16")6.35 mm X 6.35
mmASTM A234 Gr WPB, WELDED
150# ASTM A105 RF
1/2" - 18"
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FASTENERS
VALVES
SPECIAL PARTS
VCC1755
PROJECT No.
API 602 10
SW
RFASME B 18.2.1/
ASME B 18.2.2
SW
API 600
254624
0
31
API 600
SW BS EN ISO 17292
BS 1873
SW
API 609,
Category 'A'
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
API 609,
Category 'A'
DOUBLE FLANGED,
ASME B16.5 , 125-250
µIn AARH
DOUBLE FLANGED,
ASME B16.5 , 125-250
µIn AARH
BS 1868 10
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
10
10
BS EN ISO 15761
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
BS EN ISO 15761
10
10
9, 10
Reduced Bore,
Extended Stem Reqd.BS EN ISO 17292 9, 10
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
BS EN ISO 17292
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH2" - 6"
BALL VALVE 2" - 6"
150#BALL VALVE
NOTE 7: PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .
NOTE 4: FORGINGS SHALL BE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
Body ASTM A216 Gr.,WCB Ball : SS304 &
Seat : RTFEVBC1429-X
Body ASTM A216 Gr.,WCB Ball : SS304 &
Seat : RTFE
150#
Body ASTM A216 Gr. WCB, SS 316
VBC8212Body ASTM A105 ; Ball : SS304 & Seat :
RTFE
2" - 12"
Body ASTM A105 ; 13% CR Trim
150#
Body ASTM A216 Gr. WCB, 13% CR Trim
8"-12"
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
VCC8221
VFC1629
1/2" - 1 1/2"
2" - 18"
1/2" - 1 1/2"
2" - 18"VGC1421
GLOBE VALVE
VFC1629-X
SPECIAL PARTS
LIFT CHECK VALVE
VGC8211 GATE VALVE
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
GLOBE VALVEVRC8211
VBC1429
BALL VALVE
SWING CHECK VALVE
VRC1411
1/2" - 1 1/2"
VCC1411
GATE VALVE
1/2" - 1 1/2"
VGC1421-L GATE VALVE 2" - 18"
800#
150#
150#
800#
NOTE 9: THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC.
NOTE 8: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
12SHEET NO. :
150# 8
OF
SPECIFICATION NUMBER
254624-400-SP-PIP-001
Reduced Bore
10
9, 10
Reduced Bore
9, 10 Extended Stem Reqd.
NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .
NOTES:
800#
2" - 18" 150# Body ASTM A216 Gr. WCB, SS 316
NOTE 6: IN GENERAL REFER ASME B16.10 FOR VALVE FACE TO FACE / END TO END DIMENSIONS EXCEPT WAFER TYPE VALVES.
NOTE 3: DELETED
NOTE 5: DELETED
NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.
PROJECT NAME
WAFER, ASME B16.5
WAFER, 125-250 µIn
AARH
NOTE 10: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
REV. No.
150#
ASTM A193 GR.B7 / ASTM A194 GR.2H
PIPING MATERIAL SPECIFICATION
PIPING CLASS: A09A0
HINDUSTAN PETROLEUM CORPORATION LTD.
Body ASTM A105 ; 13% CR Trim
Body ASTM A216 Gr. WCB, 13% CR Trim
Body ASTM A216 Gr. WCB, 13% CR Trim
Body ASTM A105 ; 13% CR Trim
BL0101AAA STUD BOLT / NUTS
DUEL PLATE CHECK
VALVE14" - 18" 150#
Body ASTM A216 Gr. WCB, 13%
CR+STELLITE
150# Body ASTM A216 Gr. WCB, 13% CR Trim
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
800#
CLIENT :
1/2" - 18"
10Locking Arrangement
Reqd
BS 1868 10
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
LEGEND
HALF COUPLING
PIPE TO PIPE
REINFORCED
BW TEE & REDUCING SWAGE
BW TEES
R
R
R
R R
R
R
R
R
R
RH
R
R
R
R E
H
H
H
H
H
H
H E
R
E
R
RR R R RH H R R
R
E
PP
P
R ER
E
H
1
H
H
T
H
HH
H
H
14
16
H
H
18
HE
AD
ER
SIZ
E
H H
H
H
T
T
H
H
T
E
E
H
H
H
P
P
P
R
H
H
H
R
P E
P
P
P
P
R
P
P
2
E
H
ESH
PH
P
H
12
10
H
T
8
6
4
1 1/2
2
H
T
3
1/2
SIZE
T
3/4 T
14 16 18
H
1/2 3/4
SW TEEST
1 4 121 1/2 6 10
BRANCHING TABLE
8
T
HINDUSTAN PETROLEUM CORPORATION LTD.REV. No.
T
3
BRANCH SIZE
CLIENT :
H
P
ES
R
E
PIPING MATERIAL SPECIFICATION
SPECIFICATION NUMBER
254624-400-SP-PIP-001
PROJECT No. 254624
PIPING CLASS: A09A0 PROJECT NAMEVISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
0
SHEET NO. : 13 OF 31
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPE
FITTINGS
ASME B16.9
14
PROJECT No.
SHEET NO. :
PROJECT NAMEVISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
REV. No. 0
ASME B16.9
REMARKSNOTES
IS 1978
SPECIFICATION NUMBER
254624-400-SP-PIP-001
RATING 150#
1.6mm
PRES : 20 kg/cm²g,
TEMP : 38°C
CORROSION ALLOWANCE
GOVERNING RATED
CONDITION
31
R = 1.5D
R = 1.5DASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
SW
BW
BW
ASME B16.9
BW
BW
BW
BW
SW
BW
BW
ASME B16.9
ASME B16.9
ASME B16.9
BW
SCH 20 x SCH 40
ASTM A105
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
SAB / 22.01.10HBS / 27.07.09
APPROVAL
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, SMLS
6.35 mm
SCH 20
SCH 40
3000#
ASTM A234 Gr WPB, SMLS
SCH 40 x SCH 40
ASTM A234 Gr WPB, SMLSSCH 40
PIPING MATERIAL SPECIFICATION
PIPING CLASS: A09A2
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
14" x 6"
HIGH SPEED DIESEL OIL І & І І, MOTOR SPIRIT OIL І & І І, SUPER KEROSENE OIL, SOFT SUPER KEROSENE OIL,
AVIATION TURBINE FUEL, NAPHTHA, MIINERAL TURPENTINE OIL, HEXANE, ETHANOL, WHITE OIL/SLOP OIL
254624
OF
ASTM A234 Gr WPB, WELD
ASTM A105
7.9 MM
CHKD. BY / DATE
PREP. BY / DATE
APPR. BY / DATE
TR0530BBA REDUCING TEE
REVISION A
14"x(8" to 12")
REDUCING TEE
TR0531BBA REDUCING TEE
TR0529BBA 16" x 14"
MAW/JP / 27.07.09SGN / 13-03-2009
TR0528BBA REDUCING TEE
TR0527BBA
SNA / 22.01.10
REDUCING TEE
REDUCING TEE
TR0527BBA
TR0423BBA REDUCING TEE
REDUCING TEE
REDUCING TEE
REDUCING TEE
TR0423BBA
REDUCING TEE
3" x 2"
1/2"- 1 1/2"TR0119AAA REDUCING TEE
SERVICE
ELBOW 45 DEG 1/2"- 1 1/2"
RATED PRESSURE ( Kg/cm²g ) 20
EL0119AAA ELBOW 90 DEG
PE2133BEA
HSD І & І І, MS І & І І, SKO, SSKO, ATF, NAP, MTO, HEX, ETH, WOSERVICE CODE
TR0423BBA
TR0528BBA
TR0527BBA
EL0505BBA
TE0403BBA
TE0119AAA
EF0535BBA
EL0535BBA
EF0513BBA
EF0505BBA
ELBOW 90 DEG
50 65
19.6 19.12
ELBOW 45 DEG
ELBOW 90 DEG 24"
2" - 6"
8"- 12"
2" - 6"
1/2"- 1 1/2"EQUAL TEE
14" - 20"
ASTM A234 Gr WPB, SMLS
MATERIAL
IS 1978 Yst 240, ERW
IS 1978 Yst 240, ERW
IS 1978 Yst 240, SAW (100% RAD) BE
PE
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELD
BW
POE-TOE
ASTM A234 Gr WPB, SMLS
SCH. / THK.
RATING
RATED TEMPERATURE (°C) -29
EL0403BBA
STD
16" - 20"
NE2131EEA
38
20
7.9 MM
14" - 20"
24"
EQUAL TEE
EQUAL TEE
EQUAL TEE
14" - 20"
EL0513BBA
PE2235BEA PIPE 24"
ENDS
BE
PE2131AEA IS 1978 Yst 240, ERW
ITEM CODE TYPEDIMENSIONAL
STANDARD
IS 1978
PE2233BEA PIPE
IS 1978 Yst 240, ERW
6.4 MMPIPE 8"- 14"
6.4 MM IS 1978 Yst 240, SAW (100% RAD)
SIZE RANGE
(NB)
R = 1.5D
ASME B16.11
ASME B16.9
ASTM A105 SW
BWASTM A234 Gr WPB, WELD
BW R = 1.5D
IS 1978
ELBOW 90 DEG
1/2"- 1 1/2" 3000#
2" - 6"
IS 1978
BE
BE
IS 1978
IS 1978
1/2"- 1 1/2"
PE2151BEA PIPE 2" - 6"
SCH XS
ELBOW 90 DEG
NIPPLE
SCH 40
1/2"- 1 1/2" SCH XS
PIPE
8"- 12"
SCH 20
BW
BW
ASME B16.9
ASME B16.9
D
BW
BW
BW
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.11
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
BW
BW
BW ASME B16.9
BW
ASME B16.11
ASME B16.94"x( 2" to 3")
7.9 MM
6.35 mm
BW
SW
BW
SCH 20 x SCH 20
12" x 6"
10"x(4" to 6")
ASME B16.9
SCH 40 x SCH 40
10" x 8"
SCH 40 x SCH 40
SCH 20 x SCH 40
3000#
6"x( 3" to 4")
8"x( 4" to 6")
SCH 20 x SCH 20
JSP / 22.01.10
SNA / 27.07.09
12"x( 8" to10")
R = 1.5DASME B16.9
ASME B16.11
ASME B16.9 R = 1.5D
R = 1.5D
R = 1.5D
6.35 mmELBOW 45 DEG
ELBOW 45 DEG 24" 7.9 MM
EF0403BBA
EF0119AAA
ASTM A105
ELBOW 45 DEG
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, SMLS
TE0405BBA EQUAL TEE 8"- 12"
ASTM A234 Gr WPB, SMLSTE0413BBA
SCH 20
TE0435BBA
ASTM A234 Gr WPB, WELD
B
6.35 mm X SCH 20
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
SCH 20 x SCH 40
C
6.35 mm X6.35 mm
APPROVALCOMMENTS
3000#
HBS / 13-03-2009
SNA / 13-03-2009
ISSUED FOR
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
ASME B16.9
254624
ASME B16.9
ASME B16.9
BW
BW
BW
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
BW
BW
BW
BW
BW
BW
BW
6.35 mm x 6.35mm
20"x(14" to 18")
6.35 mm x SCH 20
REDUCER ECC.
6.35 mm x 6.35mm
ASTM A234 Gr WPB, WELD
16"x(8" to 12")
16" x 6"RE0531BBA
RE0530BBA
REDUCER ECC. 18"x(14" to 16")
RE0530BBA REDUCER ECC.
RE0529BBA
REDUCER ECC.
18"x(10" to 12")REDUCER ECC.
REDUCER ECC. 24"x(16" to 20")
20" x 12"
RE0529BBA REDUCER ECC.
RE0577BBA
ASME B16.9
BW
BW
BW
BW ASME B16.9
BW ASME B16.9
BW
ASME B16.9
ASME B16.9
ASME B16.9
BW
BW
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
12"x( 8" to10")
RE0527BBA
16" x 14"
14" x 6"REDUCER ECC.
REDUCER ECC.RE0527BBA
REDUCER ECC.
REDUCER ECC.
ASTM A234 Gr WPB, WELD ASME B16.9
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, SMLS
BW
BW
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD ASME B16.9
ASME B16.9
ASTM A234 Gr WPB, SMLS
BW6.35 mm x SCH 20
SCH 20 X SCH 40
SCH 20 X SCH 20
BW
BW
BW
BW
BW
RC0529BBA
RC0530BBA
RC0577BBA
REDUCER ECC.
RE0530BBA
REDUCER ECC.RE0529BBA
REDUCER CONC.
18"x(14" to 16")
20"x(14" to 18")
SCH 40 X SCH 40
REDUCER ECC.
REDUCER ECC.
3" x 2"
4"x( 2" to 3")
REDUCER CONC.
24"x(16" to 20")REDUCER CONC.
RE0423BBA
RE0423BBA
RE0530BBA
RE0531BBA
RE0423BBA
RE0528BBA
RE0527BBA
RC0423BBA
RC0423BBA
RC0527BBA
RC0530BBA
RC0528BBA
RC0528BBA
RC0527BBA
RC0527BBA
RC0530BBA
TR0578BBA
RC0423BBA
RC0530BBA
RC0531BBA
RC0529BBA
REDUCER CONC.
6.35 mm x SCH 20
SCH 20 X SCH 40
12" x 6"
10" x 8"
14"x(8" to 12")
6.35 mm x 6.35mm
8"x( 4" to 6")
6.35 mm x SCH 40
10"x(4" to 6") SCH 20 X SCH 40
SCH 20 X SCH 20
SCH 20 X SCH 40
18"x(10" to 12")
14"x(8" to 12")
16"x(8" to 12") 6.35 mm x SCH 20
14" x 6"
6.35 mm x 6.35mm
7.9 mm x 6.35 mm
SCH 40 X SCH 40
6"x( 3" to 4")
6.35 mm x SCH 40
20"x(8" to 12")
12"x( 8" to10") SCH 20 X SCH 20
SCH 20 X SCH 40
SCH 40 X SCH 40
SCH 40 X SCH 404"x( 2" to 3")
20" x 12"
ASME B16.9
BW
BW
ASME B16.9
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD6.35 mm x SCH 20
ASTM A234 Gr WPB, WELD6.35 mm x SCH 20
6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
REDUCER CONC.
REDUCER CONC.
REDUCER CONC.
REDUCER CONC.
REDUCER CONC.
REDUCER CONC. 16" x 14"
REDUCER CONC.
16" x 6"
REDUCER CONC.
REDUCER CONC.
6.35 mm x SCH 40
TR0577BBA REDUCING TEE
RC0529BBA
RC0531BBA
REDUCER CONC.
REDUCER CONC.
REDUCING TEE
REDUCER CONC.
REDUCER CONC.
TR0529BBA
REDUCING TEE
TR0530BBA
TR0529BBA
REDUCING TEE
REDUCING TEE
TR0530BBA
TR0531BBA
TR0530BBA REDUCING TEE
REDUCING TEE
ITEM CODE
BW6.35 mm X SCH 40
6.35 mm X SCH 20
PIPING CLASS: A09A2
ENDS
PROJECT NAME
16" x 6"
16"x(8" to 12") ASTM A234 Gr WPB, WELD
0
254624-400-SP-PIP-001
ASME B16.9
ASME B16.9
PIPING MATERIAL SPECIFICATION
SCH. / THK.
RATINGREMARKS
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
NOTESDIMENSIONAL
STANDARD
OF15 31CLIENT :
SPECIFICATION NUMBER
BW
REV. No.
SHEET NO. :HINDUSTAN PETROLEUM CORPORATION LTD.
ASME B16.9
ASME B16.9
18"x(14" to 16")
6"x( 3" to 4")
PROJECT No.
MATERIAL
ASME B16.9
6.35 mm X6.35 mm
SCH 40 X SCH 40
7.9 mm XSCH 20
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
BW ASME B16.9ASTM A234 Gr WPB, WELD
BW
BW
18"x(8" to 12")
20"x(14" to 18")
6.35 mm X SCH 20
6.35 mm X6.35 mm
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
24"x(14" to 20")
ASTM A234 Gr WPB, WELD
SCH 20 X SCH 20
ASTM A234 Gr WPB, WELD
8"x( 4" to 6")
10" x 8"
10"x(4" to 6")
24"x(10" to 12")
3" x 2"
REDUCER CONC.
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
12" x 6" ASTM A234 Gr WPB, WELD
6.35 mm x SCH 40
6.35 mm x 6.35 mm
6.35 mm x SCH 20
SCH 20 X SCH 40
TYPE SIZE RANGE
(NB)
REDUCING TEE ASTM A234 Gr WPB, WELD
6.35 mm X SCH 20
7.9 mm X6.35 mm
REDUCER ECC.
RE0528BBA
REDUCER ECC.
REDUCER ECC.
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELD
9.53 mm x 6.35 mm
ASTM A234 Gr WPB, WELD
BW
BW
BW
ASTM A234 Gr WPB, WELD BW
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
BW
ASME B16.9
BW
BW
BW
ASME B16.9
ASME B16.9
ASME B16.9
BW
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELD6.35 mm x SCH 20
ASME B16.9
ASME B16.9
BW
BW
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FLANGES
BLINDS
GASKETS
SS304 SPIRAL WOUND, GRAPHITE FILLER WITH CS OUTER RING, 4.5 mm THK
FASTENERS
VALVES
WO0103BBA WELDOLET
8"
CP0119AAA
CP0120CAA CAP
CAP
ASTM A234 Gr WPB, WELD
ASTM A105
RF
ASME B16.48
5
SW
BS EN ISO 17292
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
ASME B16.5
ASME B16.20
API 602
NOTES
ASME B16.5
LEB-SEP
REMARKSENDSDIMENSIONAL
STANDARD
MSS-SP-95
LEB-SEP
5
4
OF
0REV. No.
PIPING MATERIAL SPECIFICATION
16
PROJECT NAME
CLIENT :SHEET NO. :
SPECIFICATION NUMBER
PROJECT No.
TYPE ITEM CODE
CAP
CAP
WELDOLET
MSS-SP-95
254624-400-SP-PIP-001
MSS-SP-95
VBC8222
VGC8215-L
VGC1425
BALL VALVE
1/2" - 12"
1/2"- 1 1/2"
1/2" - 24"
GATE VALVE
GATE VALVE
GATE VALVE
2" - 12"
1/2"- 1 1/2"
800#
2" - 16" 150#
SO0119AAA SOCKOLET
SWAGE ECC.SE0124DAA
RK0119AAA
FC0119AAA
SC0124DAA SWAGE CONC.
SE0124DAA SWAGE ECC.
COUPLING RED
CP0505BBA
CP0403BBA
CP0513BBA
CP0539BBA CAP
WO0105BAA
SCH 20
1/2"- 1 1/2" 2000#
8"- 12"
254624
BW
BW
BW
Locking Arrangement Reqd
Locking Arrangement Reqd
ASME B16.48
RF
ASME B16.48
RF
ASME B16.11SCREWED
31
Reduced Bore
800#
Body ASTM A105 ; 13% CR Trim+STELLITED ( Trim No. 5 )
Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
800#
150#
ASME B 18.2.1/ ASME B 18.2.2
Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
Body ASTM A105 ; Ball : SS304 & Seat : RTFE
Body ASTM A105 ; 13% CR
Trim+STELLITED ( Trim No. 5 )API 602
SW
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
ASTM A193 Gr. B7/ ASTM A194 Gr 2H
API 600
SW
RF
5
5
5API 600
ASME B16.9
ASME B16.9
MSS-SP-97
BW
MSS-SP-97
BW
ASME B16.9
SW
ASME B16.5RF
RF
RF
RF
RF
ASME B16.11
ASME B16.9
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
ASTM A105
150#
150#
1/2"- 1 1/2" 150#
2" - 24"
ASTM A105
1/2"- 24" 150#
6.35 mm
ASTM A234 Gr WPB, SMLS
ASTM A234 Gr WPB, WELD
ASTM A234 Gr WPB, WELD
ASTM A105 ASME B16.5
14" - 24" 150#
150#
ASTM A105
1/2" - 24" 150#
ASTM A10514" - 24"
150#
SORF : FINISH 63-125
µIn AARH
GATE VALVE
SPECTACLE BLIND,
FINISH 63-125 µIn AARH
SPADE FINISH 63-125 µIn
AARH
BLIND FLANGE, FINISH 63-
125 µIn AARH
COMPANION FLANGE
WITH TWO NOS. TAPPED
HOLES
GASKET
STUD BOLT / NUTS
SPACER: FINISH 63-125
µIn AARH
VGC8215
SR0139AAA
GK0303AAA
1/2"- 1 1/2"
BL0101AAA
SB0139AAA
FB0139AAA
VGC1425-L
SA0139AAA
3000#
SCH 40 X SCH 80
MATERIAL
HINDUSTAN PETROLEUM CORPORATION LTD.
PIPING CLASS: A09A2
2"x(1/2" to 1 1/2") SCH 40 X SCH 80
1/2"- 1 1/2"
SCH 40 X SCH 80
3"x(1/2" to 1 1/2")
ASTM A105
ASTM A105
3"x(1/2" to 1 1/2") SCH 40 X SCH 80
4"x(1/2" to 1 1/2") SCH 40 X SCH 80
2"x(1/2" to 1 1/2")
ASTM A105
4"x(1/2" to 1 1/2")
SCH 40 X SCH 80
ASTM A105
SCH. / THK.
RATING
SIZE RANGE
(NB)
2" - 6"
3000#
SCH 40
3000#1/2"- 1 1/2"
1/2"- 1 1/2"
ASTM A105
ASTM A105
LEB-SEP
SW
LEB-SEP
ASTM A105
ASTM A105
ASTM A105
ASTM A105
SC0124DAA
COUPLING FULL
SC0124DAA
SWAGE CONC.
SWAGE CONC.
SWAGE ECC.SE0124DAA
CAP
150#
3000#
14" - 20"
24"
2" - 6"
1/2"- 1 1/2"
SCH 40
7.9 mm
1/2" - 24"
FT0139AAA
FS0139AAA
FP0139AAA
SWRF : FINISH 63-125
µIn AARH
SCH 20 ASTM A105
MSS-SP-95
LEB-SEP
ASTM A105
ASME B16.11
MSS-SP-95
LEB-SEP
SW
MSS-SP-95
BW
ASTM A105
SW
ASTM A105
MSS-SP-97
ASME B16.11
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
LEGEND
BW TEES
HALF COUPLING
PIPE TO PIPE
REINFORCED
WELDOLET
SOCKOLET
SW TEES
BW TEE & REDUCING SWAGE
5
17
254624
Body ASTM A216 Gr.,WCB Ball : SS304 &
Seat : RTFE
Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE
SPECIFICATION NUMBER
Tight shut off
Reduced Bore, Limit switch
Reduced Bore, Locking Arrangement Reqd
REMARKS
5
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
254624-400-SP-PIP-001
31
0
PROJECT No.
BS EN ISO 17292
5
5
5
DIMENSIONAL
STANDARD
5BS EN ISO 17292
BS EN ISO 17292
OF
VFC1620
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
VCC1415
API 609
150#2" - 24"
VFC1620-L
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
2" - 10" 150#DUAL PLATE WAFER
TYPE
5
5 SWING TYPE
PISTON LIFT TYPE
5VCC1755 CHECK VALVE
VCC8225
BALL VALVE
VRC1415
BALL VALVE
VBC1422-S BALL VALVE
VBC1422-X
GLOBE VALVE
VRC8215 GLOBE VALVE
VBC1422-T
TYPE
BALL VALVEVBC1422-L
BALL VALVEVBC1422
VFC1620-X
VFC1620-S
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
HIGH PERFORMANCE
TRIPLE OFFSET
BUTTERFLY VALVE
SPECIAL PARTS
DOUBLE FLANGED,
ASME B16.5 , 63-125
µIn AARH
5 Extended Stem Reqd
2" - 6"
SIZE RANGE
(NB)
E
3"1 1/2" 2"
S
2"
HE
AD
ER
SIZ
E
W
S
S W
W
6"
14" S S W
W8"
E
150#
S S
5API 609
API 609Locking Arrangement
Reqd5
BS 1873
DOUBLE FLANGED,
ASME B16.5 , 63-125
µIn AARH
BS EN ISO 15761
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
BS 1868
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
SHEET NO. :
BS EN ISO 17292
BS EN ISO 17292
FLANGED TO ASME
B16.5 RF,63-125 µIn AARH
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
150#
DOUBLE FLANGED,
ASME B16.5 , 63-125
µIn AARH
Body ASTM A216 Gr. WCB, Disc: SS316
3"
3/4" T
E
T T
S S ES
1" T
1"
1/2"
3/4"
W
S
S
T
S S
S
S
S
S S
S
S
T
S
T
12" S S
S S
S
4"
10" S
6"
E
S
T
E
T1 1/2"
150#
800#
150#
2" - 6"
2" - 6" 150#
2" - 6"
2"- 16"
150#
8" - 24"
NOTE 4: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE
T
SIZE 1/2"
BRANCHING TABLE
H
4"
With Limit switchAPI 609
NOTE 3 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .
8" - 24"
Body ASTM A105; 13% Cr Trim+STELLITED ( Trim No. 5 )
1/2"- 1 1/2"
5
8" - 24"
150#
150#
8" - 24"
DOUBLE FLANGED,
ASME B16.5 , 63-125
µIn AARH
Body ASTM A216 Gr. WCB, Disc: SS316
CHECK VALVE
CHECK VALVE
W
S
S S
S W
NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .
S
E
E
E
W
W
E
S W
W
E
E
W EEEE
EW
E
W E
EW
W
W E
E
EW E E
E
W W
E
S W W W
S
EW
24" S S S
S
16" S S
S
18" S
20"
S
S WS W
E
E E
EE
E
E
E E
S
W
E EEE
E
E
E
R
T
ES
Body ASTM A216 Gr. WCB, Disc: SS316
18" 20"8" 10" 12"
Body ASTM A216 Gr. WCB, Disc: SS316
24"
NOTE 5: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
Reduced Bore, Extended Stem Reqd
PIPING CLASS: A09A2
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
Reduced Bore
NOTES
PIPING MATERIAL SPECIFICATION
2" - 6"
PROJECT NAME
150#
Body ASTM A216 Gr.,WCB Ball : SS304& Seat : RTFE
150#
MATERIAL ENDS
REV. No.
NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.
NOTES:
FLANGED TO ASME
B16.5 RF,63-125 µIn
AARH
Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE
WAFER TYPE
Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
FLANGED TO ASME
B16.5 RF,63-125 µIn AARH
SW
Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE
FLANGED TO ASME B16.5 RF,63-125 µIn
AARH
Body ASTM A105 ; 13% CR Trim+STELLITED ( Trim No. 5 )
E
P
E E
E
E
EE
E
E
14" 16"
SCH. / THK.
RATING
ITEM CODE /
TAG NO.
1/2"- 1 1/2" 800# 5SW BS EN ISO 15761
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPE
FITTINGS
ISSUED FOR COMMENTS APPROVAL
SNA / 13-03-2009
REVISION
CHKD. BY / DATE
ASME B16.11
ASME B16.11
SCRF
SCRF
ASME B16.11
ASTM A105 (GALVANISED) SCRF
TBE
SCRF
MSS SP-95
ASME B16.11
MSS SP-95
MSS SP-95
MSS SP-95
SCRF
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
SCRF
R = 1.5D
TBE
SCRF
SCRF
TBE
TBE
ASTM A105
TBE
TBE
SCRF
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED) SCRF
0 mmCORROSION ALLOWANCE
ASME B16.11
ASME B16.11
ASME B16.11
ASME B16.11
MSS SP-95
MSS SP-95
SERVICE CODE IA GOVERNING RATED CONDITION
IS 1239 (GALVANISED), ERW
REMARKSNOTES
IS 1239 (GALVANISED), ERW
ENDS
IS 1239-Part 1
19.58 19.12
DIMENSIONAL
STANDARD
NE0112CCG
ELBOW 45 DEG 1/2" - 4"
PRES : 20 kg/cm²g,
TEMP : 38°C
150#
IS 1239-Part 1
MATERIAL
PE0112CCG PIPE 1/2" 1 1/2" Heavy
SCH. / THK.
RATING
ASTM A105 (GALVANISED)
2000# ASTM A105 (GALVANISED)
2000# ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
PIPE NIPPLE
38
RATED PRESSURE (Kg/cm²g) 20 20
RATED TEMPERATURE (°C) -29
SIZE RANGE (NB)
Heavy
EF0120CAG
PE0112CCG PIPE 2" - 4"
1/2" 1 1/2"
EL0120CAG ELBOW 90 DEG
IS 1239 (GALVANISED), ERW TBE IS 1239-Part 1
1/2" - 4" 2000#
SCRF
ASTM A105 (GALVANISED)2000#1/2" - 1 1/2"
ASTM A105 (GALVANISED)
SE0124CAG SWAGE ECC.
CP0120CAG CAP
FC0120CAG COUPLING FULL 1/2" 1 1/2"
ASTM A105 (GALVANISED)1/2" - 4" 2000#
2"x(1/2" to 1 1/2") SCH 40 x SCH 80
3"x(1/2" to 1 1/2")
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
HC0120CAG COUPLING HALF
RK0120CAG COUPLING RED
UNIONUN0120CAG
2000#
2000#
1/2"- 1 1/2"
1/2" - 1 1/2"
SCRF ASME B16.11ASTM A105 (GALVANISED)
SGN / 13-03-2009
HBS / 27.07.09
B
HBS / 13-03-2009
A
MAW/JP / 27.07.09
PG0120CCG
PREP. BY / DATE
1/2" - 1 1/2"
APPR. BY / DATE SNA / 27.07.09 SNA / 22.01.10
SCH 40 x SCH 80
SWAGE ECC.
4"x(1/2" to 1 1/2")SE0124CAG SWAGE ECC.
SE0124CAG
SC0124CAG SWAGE CONC.
SC0124CAG
SC0124CAG SWAGE CONC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80
SWAGE CONC. 2"x(1/2" to 1 1/2")
3"x(1/2" to 1 1/2")
0
18 OF 31
RATING
SCRM
SCRM
R = 1.5D
ASME B16.11
TR0120CAG REDUCING TEE
TE0120CAG EQUAL TEE 1/2" - 4" 2000#
2000#
SCH 40 x SCH 80
SCH 40 x SCH 80 ASTM A105 (GALVANISED)
SCH 40 x SCH 80
ASTM A105 (GALVANISED)
TR0120CAG REDUCING TEE 3" X 2"
REDUCING TEETR0120CAG 4" X (2" to 3")
PROJECT No. 254624
Instrument Air
50
HINDUSTAN PETROLEUM CORPORATION LTD.
65
CLIENT :
PROJECT NAMEVISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
TYPEITEM CODE
REV. No.
SHEET NO. :
PIPING MATERIAL SPECIFICATION
PIPING CLASS: A01G0
SPECIFICATION NUMBER
254624-400-SP-PIP-001
SERVICE
2000#
2000#1/2" 1 1/2"
Heavy
PLUG
ASME B16.11
BS 3799
2000#
C
APPROVAL
SAB / 22.01.10
JSP / 22.01.10
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FLANGES
BLINDS
GASKETS
FASTENERS
VALVES
SPECIAL PARTS
FLANGED TO ASME
B16.5 RF, 125 TO 250
µInAARH
Body ASTM A105 ; Ball : SS304 & Seat :
RTFE9
1/2" - 4"
1/2" - 4" ASME B16.5ASTM A105 (GALVANISED) SCRD, RF
FD0140CAG
COMPANION FLANGE
WITH TWO NOS. TAPPED
HOLE
FP0140CAG
SCRD. FLANGE, RF FINISH
125 to 250 µIn AARH
ASTM A105 (GALVANISED)
ASTM A105 Body, Trim 13% Cr (Trim No. 1)
ASTM A105 (GALVANISED) SCRD, RF
VCC1411 CHECK VALVE
VRC1411
1/2" - 4"
150#
BS 1873FLANGED TO ASME
B16.5 RF, 125 TO 250
µInAARH
ASME B16.48
ASME B16.5
BS 1868
8, 9
9
BS EN ISO 17292
9
CHECK VALVE
BS EN ISO 17292
VRC8111 BS EN ISO 15761
VBC1429
FACE TO FACE OR END TO END DIMENSIONS AS
PER ASME B16.10
FLANGED TO ASME
B16.5 RF, 125 TO 250
µInAARH
9
1/2" 1 1/2"
GLOBE VALVE
VCC8131
GLOBE VALVE
ASTM A216 Gr. WCB Body, Trim 13% Cr ( Trim
No. 1 )2" - 4"
800#1/2" 1 1/2"
2" - 4"
2" - 4" 150#
800#
1/2" - 4" 150#
150#
150#
SCRD
150#
800#
ASTM A193 Gr.B7(GALV) / ASTM A194 Gr
2H (GALV)
ASTM A216 Gr. WCB Body, Trim 13% Cr (Trim
No. 1)
RF
SCRD
Body ASTM A216 Gr.,WCB Ball : SS304 &
Seat : RTFE
ASME B 18.2.1/
ASME B 18.2.27
ASME B16.5
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
REMARKSNOTES
0
PROJECT No.
SCRD, RF
1/2" 1 1/2"
BL0101AAG STUD BOLT / NUT
VBC8122 Reduced Bore
254624-400-SP-PIP-001
254624
SHEET NO. :
TYPE SIZE RANGE (NB)SCH. / THK.
RATINGENDSMATERIAL
HINDUSTAN PETROLEUM CORPORATION LTD.
ITEM CODE /
TAG NO.
DIMENSIONAL
STANDARD
CLIENT :
PIPING MATERIAL SPECIFICATION
REV. No.
PROJECT NAME
SPECIFICATION NUMBER
PIPING CLASS: A01G0
31OF19
150#
150#
SPECTACLE BLIND, FINISH
125 to 250 µIn AARH
BLIND FLANGE, RF FINISH
125 to 250 µIn AARH
SB0140AAG
FB0140CAG
ASTM A105 (GALVANISED)1/2" - 4"
GK0202ABA GASKET
BALL VALVE
BALL VALVE
150#1/2" - 4"
Reduced Bore
9
NBR, 3 mm, Flat ring to suit RF Flange
SCRD, RF
ASTM A105 Body, Trim 13% Cr (Trim No. 1)
BS EN ISO 15761SCRD
ASME B16.21
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
BRANCHING TABLE
LEGEND
SCREWED TEES (EQUAL / REDUCING)
PIPE TO PIPE
REINFORCEMENT
SCREWED TEE WITH THREADED SWAGE
P
OF
254624
REV. No.
PROJECT No.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
SCT
NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.
4"3"
BRANCH SIZE
NOTES:
NOTE 7: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE
NOTE 8: THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC.
SHEET NO. :
PROJECT NAME
4" HC
31
3/4"
SCT
1 1/2"
HC3" HC
2" HC
HINDUSTAN PETROLEUM CORPORATION LTD.
NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .
SCT
PIPING MATERIAL SPECIFICATION
PIPING CLASS: A01G0
0
1"
CLIENT :
254624-400-SP-PIP-001
20
NOTE 10: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
1"
NOTE 4 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .
3/4" 1 1/2"
SPECIFICATION NUMBER
SCT
HC
SCT
SCT
HC HC SCTHC
HC
SCT
SCT
SCT
SCT
HC
R
SCTTS
SCT
HC SCT
SCT
HALF COUPLING
SCT
H
TS
SCT
2"
NOTE 6: ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.
HE
AD
ER
SIZ
E
1/2"
SIZE
NOTE 3: SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.
NOTE 5: SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.
1/2"
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPE
FITTINGS
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED) ASME B16.11SCRF
ELBOW 45 DEG 6" SCH 40
8" - 12" 6.35 MM
2000#
SCRF
SCRF
ASME B16.9
ASME B16.9
ASME B16.9
BW
ASME B16.9
SCRF
ASME B16.9
BW
SCRF
ASME B16.11
ASME B16.11
BW
BW
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A234 Gr WPB, SMLS (GALV)
2000#
2000#
ASTM A105 (GALVANISED)2000#
8"x(4" to 6") 6.35 X SCH 40 ASTM A234 GR WPB WELDED (GALV)
SCH 40 X SCH 40 ASTM A234 GR WPB SMLS (GALV)
8" - 12"
6"x(3" to 4")
4"x(2" - 3")
1/2" 1 1/2"
1/2"- 4"
3" X 2"
6"
8" - 12"
ASTM A234 Gr WPB, WELDED (GALV)
EF0120CAG ELBOW 45 DEG 1/2"- 4"
EF0412BBG ELBOW 45 DEG
BWEF0403BBG
ASTM A234 Gr WPB, WELDED (GALV)6.35 MM
SCH 40
ASTM A105 (GALVANISED)2000#TE0120CAG EQUAL TEE
TE0403BBG
6.35 MM
EQUAL TEE
10"x 8"
REDUCER CONC.
6.35 X SCH 40
HBS / 13-03-2009
6"x(3" to 4")
REDUCER CONC.
B
APPROVAL
CHKD. BY / DATE MAW/JP / 27.07.09
PREP. BY / DATE
6"x(3" to 4")
10"x(4" to 6")
10"x8"
A
RC0423BBG REDUCER CONC.
RC0529BBG
ASTM A234 Gr.WPB, WELDED (GALV)
SCH 40 X SCH 40
ASTM A234 Gr.WPB, WELDED (GALV)
ASTM A234 Gr.WPB, SMLS (GALV)SCH 40 X SCH 40
6.35 X SCH 40
ASTM A234 Gr.WPB, SMLS (GALV)
ASTM A234 Gr.WPB, WELDED (GALV)
6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV)
REDUCING TEE
TR0120CBG
TR0431BBG REDUCING TEE
ASTM A234 Gr.WPB, WELDED (GALV)
SERVICE CODE PW, FWA
19.12
RATED TEMPERATURE (°C) -29
PIPING CLASS: A01G4
ASTM A234 Gr.WPB, WELDED (GALV)
ASTM A234 Gr.WPB, WELDED (GALV)
PROJECT No.
SPECIFICATION NUMBER
254624-400-SP-PIP-001
254624
PROJECT NAME
HINDUSTAN PETROLEUM CORPORATION LTD.
ITEM CODE SIZE RANGE (NB)
65
CLIENT :
SERVICE Potable Water, Firewater
TYPE
REV. No.
SHEET NO. :
5038
19.58
PIPING MATERIAL SPECIFICATION
MATERIAL ENDS
Heavy
RATED PRESSURE (Kg/cm²g) 20
1/2"- 4"
20
SCH. / THK.
RATING
PE0112CCG PIPE IS 1239 (GALVANISED), ERW SCRM
IS 1239 (GALVANISED), ERW BE
6"
PIPE NIPPLE
SCH 40
1/2"- 4" 2000#ELBOW 90 DEG
NE0112CCG
6"
6.35 MMPE0213BAG PIPE 8" - 12"
Heavy PE0112BCG PIPE
ASTM A105 (GALVANISED) SCRF
IS 1239 (GALVANISED), ERW1/2" 1 1/2" Heavy
EL0120CAG
EL0403BBG
EL0412BBG ELBOW 90 DEG
ELBOW 90 DEG
TR0120AAG
TE0412BBG EQUAL TEE
REDUCING TEE
ASME B16.11
ASME B16.9
REDUCER CONC. 10"x8"
6.35 X 6.35
6.35 X SCH 40
ASTM A234 Gr.WPB, WELDED (GALV)
REDUCING TEE
REDUCING TEE
REDUCING TEE
TR0120CBG REDUCING TEE
RE0423BBG
TR0429BBG
TR0431BBG
TR0423BBG
REVISION
COMMENTSISSUED FOR
APPR. BY / DATE
SGN / 13-03-2009
8"x(4" to 6")
RE0531BBG REDUCER ECC. 8"x(4" to 6")
RC0531BBG
RC0531BBG REDUCER CONC. 10"x(4" to 6")
SNA / 13-03-2009
R = 1.5D
R = 1.5D
OF
IS 1239-Part 1
ASME B36.10
150#
REMARKS
ASME B16.9
ASME B16.11
BW
ASME B16.11
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
ASME B16.9
R = 1.5D
R = 1.5D
0
21 31
RATING
NOTES
CORROSION ALLOWANCE
DIMENSIONAL
STANDARD
0 mm
GOVERNING RATED CONDITION
PRES : 20
kg/cm²g,
TEMP : 38°C
ASTM A234 GR WPB WELDED (GALV) BW
BW
BW
BW
BW
BW
6.35 X SCH 40
10"x(4" to 6") 6.35 X SCH 40
6.35 X SCH 40
HBS / 27.07.09
SNA / 27.07.09
12"x( 8" to 10")
RC0531BBG REDUCER CONC. 12"x 6"
RC0529BBG
REDUCER ECC.
ASME B16.9
ASTM A234 Gr WPB, WELDED (GALV) BW ASME B16.9
ASTM A105 (GALVANISED) BW
BW
BW
IS 1239-Part 1
IS 1239-Part 1
TBE
IS 3589 Fe 410, ERW (GALVANISED) BE
R = 1.5D
R = 1.5D
BW
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASME B16.9
ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9
ASME B16.9
6.35 X 6.35
SAB / 22.01.10
SNA / 22.01.10
C
APPROVAL
JSP / 22.01.10
ASME B16.9ASTM A234 GR WPB WELDED (GALV) BW
ASME B16.9
ASME B16.96.35 X SCH 40
REDUCER CONC.
6.35 X 6.35
RE0531BBG REDUCER ECC.
RE0529BBG
RE0531BBG
REDUCER ECC.
12"x 6"
BW ASME B16.9
BW
BW
ASME B16.9
RE0529BBG REDUCER CONC. 12"x( 8" to 10") 6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV)
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FITTINGS
FLANGES
BLINDS
GASKETS
SWAGE ECC.
1/2" - 1 1/2"
4"x(1/2" to 1 1/2")SWAGE ECC.
4"x ( 2" to 3")
HC0420CAG
SWAGE ECC.
CP0120CAG CAP
CP0403BBG CAP
SE0124CAG
COUPLING HALF
FP0140BAG
FP0140CAG
FD0140BAG
PLUG
FD0140CAG
FP0140AAG
PG0120CCG
FS0140AAG
150#2" - 4"
COUPLING FULL
COUPLING RED
1/2" - 1 1/2"
SCRD. FLANGE, RF:
FINISH 125 to 250 µIn
AARH1/2" - 4"
1/2" - 4" 2000#
SORF : FINISH 125-250
µInAARH
UN0120CAG UNION
2" - 4"
1/2" - 4"COMPANION FLANGE
WITH TWO NOS. TAPPED
HOLE
COMPANION FLANGE
WITH TWO NOS.TAPPED
HOLES.
2"x(1/2" to 1 1/2")
SCH 40 x SCH 803"x ( 1/2" to 1 1/2")
4"x ( 1/2" to 1 1/2")
FOR IS210 VALVES
3"x(1/2" to 1 1/2")
SCRF
ASME B16.11BW
ASME B16.48
1/2" - 12" ASME B16.5
NBR, FULL FACE TO SUIT FF FLANGES, 3 MM
THICK
SB0140AAG
GASKETGK0202ABA
GK0202BBA
NBR, 3 mm THK, Flat ring to suit RF Flange150#
150#
2" - 4"
6" ASTM A234 Gr.WPB, SMLS (GALV)
8" - 12"
SCH 40
MSS SP-95
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
OF
0
NOTES REMARKS
FOR IS210 VALVES
FOR IS210 VALVES
31
MSS SP-95
ASME B16.11
SCH. / THK.
RATING
PROJECT No.
PIPING MATERIAL SPECIFICATION
SIZE RANGE (NB)
PIPING CLASS: A01G4
HINDUSTAN PETROLEUM CORPORATION LTD.REV. No.
SHEET NO. :
SPECIFICATION NUMBER
MATERIAL
PROJECT NAME
TBE
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
TBE
TBE
TBE
ASTM A105 (GALVANISED)
TBE
ASTM A105 (GALVANISED)
TBE
SC0124CAG
TYPE
BLIND FLANGE, RF FINISH
125 to 250 µIn AARH
COMPANION FLANGE
WITH TWO NOS.TAPPED
HOLES.
FB0140CAG
CAP
SE0124CAG
3" X 2" SCH 40 x SCH 40
4"x ( 2" to 3")
6"x ( 2" to 4") SCH 40 x SCH 80
ITEM CODE /
TAG NO.
SWAGE CONC.
1/2" - 10"
1/2" - 12"
2" - 6"
SCRD. FLANGE, FF:
FINISH 125 to 250 µIn
AARH
GASKET
SPECTACLE BLIND
FINISH 125 to 250 µIn
AARH
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED) ASME B16.5
ASME B16.11
ASME B16.5
SCRF ASME B16.11
SCRD
RF
RF
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED) SCRD
SCRFASTM A105 (GALVANISED)
SCRF
254624
254624-400-SP-PIP-001
RF
RF
RF
ASME B16.21
MSS SP-95
BS 3799
MSS SP-95
ASME B16.11
ASME B16.5
ASME B16.5
ASME B16.5
FF
MSS SP-95
MSS SP-95
BW
ASME B16.11
ASME B16.11
SW
22
MSS SP-95
MSS SP-95
ENDSDIMENSIONAL
STANDARD
TBE
TBE
TBE
SCRF
ASME B16.11
FF
ASME B16.21
2"x (1/2" to 1 1/2")
3000#
6.35 MM
CLIENT :
1/2" - 1 1/2"
1/2"- 1 1/2"
SCH 40 x SCH 80
SCH 40 x SCH 80
2000#
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
SCH 40 x SCH 80
ASTM A105 (GALVANISED)
SCH 40 x SCH 80
SCH 40 x SCH 80
2000#
2000#
SCH 40 x SCH 80
ASTM A234 Gr.WPB, WELDED (GALV)
2000#
SCH 40 x SCH 80 ASTM A105 (GALVANISED)
ASTM A105 (GALVANISED)
MSS SP-95
ASTM A105 (GALVANISED) SCRF
ASTM A105
LEB X SET
1/2" - 1 1/2"
6" - 12"
6" - 12" 150#
150#
2000#
150#
150#
150#
150#
150#
ASTM A105 (GALVANISED)
CAP
SWAGE CONC.
SE0124CAG
SWAGE CONC.SE0123CAG
SE0123EAG
RK0119AAA
SC0124CAG
SWAGE CONC.
SWAGE CONC.
SWAGE CONC.
SWAGE CONC.
SWAGE CONC.
CP0120CAG
SC0124CAG
CP0413BBG
FC0120CAG
SC0123CAG
SC0123CAG
SC0123EAG MSS SP-95
SEC0123CAG SWAGE CONC. 3" X 2" SCH 40 x SCH 40 ASTM A105 (GALVANISED) TBE MSS SP-95
6"x ( 2" to 4") SCH 40 x SCH 80 ASTM A105 (GALVANISED) LEB X SET MSS SP-95
ASME B16.5
FF
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FASTENERS
VALVES
SPECIAL PARTS
BRANCHING TABLE
LEGEND
SCREWED TEES (EQUAL / REDUCING)
PIPE TO PIPE
REINFORCEMENT
BRANCH SIZE
SCT SCTSCT
6"2"
SCT
P E
P P
E
E
HALF COUPLING
SCREWED TEE WITH THREADED SWAGETS
P
R
H
3/4" 1"
NOTE 8: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
STUD BOLT / NUT
3"1 1/2"
IS 210 GR. FG200 Body, High Tensile
BRASS IS 320 ALLOY-1 Trim
ASTM A193 Gr.B7(GALV) / ASTM A194 Gr
2H (GALV)
PIPING CLASS: A01G4
SCTSCTSCT
SCT
TS
H SCT
H
H H
SCT
H
SCT
4"
NOTE 4 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .
NOTE 3: SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.
10"
SCT3/4"
1 1/2"
H
H
SCT
2"
SCT
3" H
10" H
H
H
H
6"
8"
1/2" - 12"
2" - 4"
Flanged to ASME B16.5 FF,
125 TO 250 µInAARH
150#
150#
IS 210 GR. FG200 Body, High Tensile
BRASS IS 320 ALLOY-1 Trim
Flanged to ASME B16.5
RF, 125 TO 250 µInAARH
IS 318 GR LTB2 Body, Bronze Trim SCRD
IS 318 GR LTB2 Body, Bronze Trim
HINDUSTAN PETROLEUM CORPORATION LTD.
ASTM A193 Gr.B7(GALV) / ASTM A194 Gr
2H (GALV)
150#
150#STUD BOLT / NUT
PIPING MATERIAL SPECIFICATION
IS 780
CLIENT :
BL0101AAG
BL0101AAG
2" - 4"
1/2" 1 1/2"
6"-12"
GLOBE VALVE
6"-12"
GLOBE VALVE
2" - 6"
6"-12"
150#
VGI1524
1/2" - 1 1/2"
150#
150#
3000#
GLOBE VALVE
GATE VALVE
150#
VRC1411
3000#1/2" 1 1/2"
2" - 4"VCI1514 CHECK VALVE
PROJECT No.
SPECIFICATION NUMBER
7 FOR IS210 VALVES
RF
PROJECT NAME
REV. No.
254624-400-SP-PIP-001
31
254624
0
7ASME B 18.2.1/
ASME B 18.2.2
OF23
8BS 1863
API 600
8
8
8
IS 780
ASTM A216 GR WCB, TRIM 13% CRFlanged to ASME B16.5
FF, 125 TO 250 µInAARH
IS 210 GR. FG200 Body, High Tensile
BRASS IS 320 ALLOY-1 Trim
ASTM A216 GR WCB, TRIM 13% CR
IS 778 CL2
8
8
ASME B 18.2.1/
ASME B 18.2.2
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT-WHITE OIL TERMINAL
8
FACE TO FACE OR
END TO END
DIMENSIONS AS PER
ASME B16.10
8
IS 778 CL2
IS 780
BS 1873
8
8"
NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .
NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.
HE
AD
ER
SIZ
E
4" H
1"
H
1/2"
SIZE
CHECK VALVEVCC1411
ASTM A216 GR WCB, TRIM 13% CR
3000# IS 318 GR LTB2 Body, Bronze Trim
FF
SCRD
Flanged to ASME B16.5
RF, 125 TO 250 µInAARH
Flanged to ASME B16.5 FF,
125 TO 250 µInAARH
SCRD
Flanged to ASME B16.5 FF,
125 TO 250 µInAARH
SHEET NO. :
IS 778 CL2
1/2"
NOTE 7: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE
NOTE 6: ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.
NOTE 5: SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.
NOTES:
P
SCT
P
P P
P
SCT
SCT
H
H
H
PP
H
H PHH
H
H P
CHECK VALVE
GATE VALVE
VRI1514
VCB7133
VRB7113
VGC1421
VGB7123 GATE VALVE
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPE
FITTINGS
ASME B 16.9
ASME B 16.9 1,2
ASME B 16.9
1,2ASME B 16.9
RC0529BBA
16"x( 8" -14")
RC0531BBA REDUCER CONC.
PREP. BY / DATE
REDUCER CONC.
A
3000 #
SAB / 15.10.09
MAW/JP 15.10.09
SNA / 15.10.09
REDUCER CONC.
COMMENTS
CHKD. BY / DATE
REDUCER CONC.
SCH 40 X SCH 40
REDUCING TEE
1/2"- 1 1/2"
EQUAL TEE 2" - 3"
EQUAL TEE
BW
ASME B 16.9BW
SW
1,2
1,2
ASME B 16.9
ASME B 16.9
SW
SW
BW
ASME B 16.11
DIMENSIONAL
STANDARD
ASME B36.10
IS 1239-1
ASME B 16.11
1,2
ASME B 16.11
ASME B36.10
6.35MM x 6.35MM
6"x(3" -4")
6.35MM X 6.35MM
BW
ASTM A106 GR B, SMLS
BE
POE - TOE
BE
BW
BW
SW
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, SMLS
ASTM A 105 SW
ASTM A 234 Gr. WPB, SMLS
16.118
IS 3589 Fe 410, ERW
ASTM A 234 Gr. WPB, SMLS
ASTM A 234 Gr. WPB, WELDED
ASTM A 105
ELBOW 45 DEG
ELBOW 45 DEG
SCH 40
6.35 MM
SCH 40
6.35 MM
REDUCING TEE
REDUCER CONC.
ASTM A 1053000 #
SCH 40 X SCH 40
ASTM A 105
ASTM A 234 Gr. WPB, SMLS
6.35MM x 6.35MM
24"x(16" - 20") 6.35MM x 6.35MM
SCH 40 X SCH 40
6.35MM x SCH 40
1/2"- 1 1/2"
2" X 3"
SNA / 27.07.09
REMARKS
ASME B36.10
MATERIAL ENDS
PE
NOTES
1,2
ASTM A106 GR B, SMLS
IS 1239 (Black), Cont. Welded , ERW
B
3000 #
SCH 40 X SCH 40
6.35MM x SCH 40
SCH 40
3000 #
ASTM A 234 GR WPB, SMLS
ASTM A 234 Gr. WPB, WELDED
TE0119AAA
EF0119AAA
EL0403BBA
NE0302EAA
EL0119AAA
EL0513BBA
ITEM CODE
PE0213BAA
PE0302AAA
PE0112BCA
RC0423BBA
RC0531BBA
RC0419AAA
RC0423BBA
RC0523BBA
RC0423BBA
EL0403BBA
REDUCER CONC.
EF0513BBA
REDUCER CONC.
REDUCER CONC.
TR0423BBA
TR0119AAA
TE0403BBA
SERVICE CODE
20
FWA
RATED PRESSURE (Kg/cm²g) 20
50
19.6
RATED TEMPERATURE (°C) -29 15038
SPECIFICATION NUMBER
1.6 MM
PR : 20 Kg/cm²g,
TEMP: 38°C
CORROSION ALLOWANCE
GOVERNING RATED CONDITION
100
PIPING MATERIAL SPECIFICATION
31
0
254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
OF24
REV. No.
SERVICE FIRE WATER
PROJECT No.
PROJECT NAMEPIPING CLASS: A09E0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.PAGE NO. :
254624-400-SP-PIP-001
RATING
15.09
175 150#
SCH. / THK. RATING
SCH 80
SIZE RANGE
(NB)TYPE
1/2"- 1 1/2"PIPE
PIPE
1/2"- 1 1/2"
PIPE
NIPPLE
8"- 24"
HEAVY
6.35 MM
3000 #
SCH 80
10" x 8"
ELBOW 45 DEG
1/2"- 1 1/2"
2" - 6"ELBOW 90 DEG
ELBOW 90 DEG
ELBOW 90 DEG
1/2"- 1 1/2"
2" - 6"
4"x(2"-3")
8"- 24"
12" X 6"
3" X 2"
10"x(4" - 6")
8"x( 4"-6")
2" - 6"
8"- 24"
1/2"- 1 1/2"
12"x(8"-10")
14"x(8" -12")
ASTM A 234 Gr. WPB, WELDED
6.35MM x SCH 40
6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
6.35MM x 6.35MM
6.35MM x 6.35MM
14" X 6"
REDUCER CONC.
REDUCER CONC.
ASME B 16.9ASTM A 234 Gr. WPB, WELDED
1,2
1,2
ASME B 16.9
1,2
ASME B 16.9
ASME B 16.9
ASME B 16.9 1,2
ASME B 16.11
ASME B 16.11
ASME B 16.9
1,2
1,2
R = 1.5D
R = 1.5D
R = 1.5D
R = 1.5D
R = 1.5D
1,2
1,2
R = 1.5D
1,2
1,2
1,2
BW
BW
ASME B 16.9
ASME B 16.9
ASME B 16.9
ASME B 16.9
ASME B 16.9
BW
ASTM A 105
C
APPROVAL
D
ASTM A 234 Gr. WPB, WELDED
BW
BW
BW
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
BW
ASTM A 234 GR WPB, SMLS BW
ASTM A 234 Gr. WPB, WELDED BW
ASTM A 234 GR WPB, SMLS
BWASTM A 234 Gr. WPB, WELDED
BW
ASTM A 234 Gr. WPB, WELDED
BW
1,2
1,2
ASME B 16.9
1,2
1,2
1,2
6.35MM x 6.35MM ASME B 16.9
BW
BWREDUCER CONC.
HBS / 27.07.09
20"x( 12" - 18")
RC0531BBA
REDUCER CONC.
RC0529BBA
RC0529BBA
REDUCER CONC.
18"x(10" - 16")
MAW/JP / 27.07.09
APPR. BY / DATE
REVISION
ISSUED FOR
RC0529BBA REDUCER CONC.
REDUCER CONC.
RC0529BBA
RC0529BBA
RC0529BBA
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FLANGES
150# RFASTM A 105 ASME B 16.5
ASME B 16.5FF
1,2
ASME B 16.9
ASME B 16.9
ASME B 16.9
1,2
1,2
DIMENSIONAL
STANDARD
SW
BW
BW
ASTM A 105
BW
BW
PG0120CCA
RE0529BBA
SE0124AAA
CP0119CAA
RK0119AAA
BW
RE0531BBA
ASTM A 234 GR WPB, SMLS
ASTM A 234 Gr. WPB, WELDED
ENDS
3000 #
ASTM A 234 GR WPB, SMLS
ASTM A 234 Gr. WPB, WELDED
SORF : FINISH 125-250 µIn AARH
FT0140AAASWRF : FINISH 125-250 µIn AARH
HC0123AAA
PLUG
CAP
RE0531BBA
RE0529BBA
RE0529BBA
RE0529BBA
RE0529BBA
REDUCER ECC.
1/2"- 1 1/2"
REDUCER ECC.
12" X 6"
12"x(8"-10")REDUCER ECC.
TYPE or DATASHEET
No
1/2" - 3"
REDUCER ECC.
REDUCER ECC.
REDUCER ECC.
SWAGE NIPPLE ECC.
REDUCER ECC. 1,2
0
25
1,2ASME B 16.9
COUPLING RED
SWAGE NIPPLE CONC.
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, WELDED
MATERIAL
ASTM A 234 Gr. WPB, WELDED
REDUCER ECC.
REDUCER ECC. 14" X 6"
10" x 8"
6.35MM x 6.35MM24"x(16" - 20")
1/2" - 3"
PIPING MATERIAL SPECIFICATION
CAP
SC0124AAA
COUPLING FULLFC0119CAA
CAP
UNION
10"x(4" - 6")
SIZE RANGE(NB)
SCH 40 X SCH 40
6.35MM x SCH 40
6"x(3" -4")
3000 #
PROJECT No.
REV. No.
6.35MM X 6.35MM
6.35MM x SCH 40
6.35MM x 6.35MM
6.35MM x 6.35MM
6.35MM x 6.35MM
6.35MM x 6.35MM
2000#
SCH 40
6.35MM x SCH 40
SCH 40 X SCH 80
6.35 MM
3000 #
ASTM A515 GR. 70
ASTM A 105
2" - 6"
8"- 24"
1/2" - 1 1/2"
2" - 18"
150#
ASTM A105
ASTM A 234 Gr. WPB, WELDED
ASTM A 234 Gr. WPB, SMLS
ASTM A 105
150#
1/2"- 1 1/2"
20" - 24"
1/2"- 1 1/2"
1/2"- 1 1/2"
CP0513BBA
UN0119ABA
FS0240BAA
FS0140AAA
CP0403BBA
ASME B 16.5
ASME B 16.9
ASME B16.11
1,2ASME B 16.9
MSS SP 95
SPECIFICATION NUMBER
BW
ASME B 16.11
PROJECT NAME
BW
BW
BW
1,2
1,2
ASME B 16.9
ASME B 16.9
ASME B 16.9
1,2
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
254624
1,2
ASME B 16.9
ASTM A 234 Gr. WPB, WELDED
OF
ASME B 16.9
ASME B 16.9
ASME B 16.9
NOTES
254624-400-SP-PIP-001
REMARKS
1/2"- 1 1/2"
1/2"- 1 1/2"COUPLING HALF
1/2"- 1 1/2"
SOFF : FINISH 125-250 µInAARH
BW
BW
SCRD (NPT(F))
BW
SCRF
BW
1,2
6.35MM x 6.35MM
20"x( 12" - 18")
16"x( 8" -14")
18"x(10" - 16")
6.35MM x SCH 40
14"x(8" -12")
SCH 40 X SCH 80 ASTM A 105
ASTM A105
ASTM A 105
SW
SW
ASTM A 105
ASTM A 234 Gr. WPB, WELDED BW
PBE
ASME B 16.11
ASME B16.11
SW
SCRD
ASME B 16.11
PBE
RF
BW
ASTM A 105
ASTM A 105
MSS SP 95
ASME B 16.9
MSS SP 83
ASME B 16.11
31
PIPING CLASS: A09E0
PAGE NO. :
BW ASME B 16.9 1,2
1,2
8"x( 4"-6")
SCH 40 X SCH 40
SCH 40 X SCH 40
SCH. / THK. RATING
HINDUSTAN PETROLEUM CORPORATION LTD.
ASTM A 234 GR WPB, SMLS
1,2
ASTM A 234 Gr. WPB, WELDED
3000 #
3000 #
3000#
ASME B 16.9
RE0423BBA
RE0529BBA REDUCER ECC.
REDUCER ECC.
REDUCER ECC.RE0523BBA
RE0529BBA
RE0423BBA REDUCER ECC.
RE0419AAA REDUCER ECC.
3" X 2"
4"x(2"-3")
ITEM CODE
CLIENT :
RE0423BBA
RE0531BBA
REDUCER ECC.
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
BLINDS
GASKETS
FASTENERS
VALVES
SPECIAL PARTS
254624
31
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
BS 1873
SW
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
BS 1868
API 600
PAGE NO. :
FF
RF
RF
254624-400-SP-PIP-001
FF
Body: ASTM A105 Trim: 13% CR
Body: ASTM A216 Gr. WCB Trim: 13% CR
RF
RF
SW
Body: ASTM A216 Gr. WCB Trim: 13% CRFLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
SW
FLANGED TO ASME
B16.5 RF, 125-250 µIn
AARH
SPECIFICATION NUMBER
2" - 24"
CHECK VALVE 2" - 24"
1/2" - 18"
1/2"- 1 1/2"
TYPE or DATASHEET
No
20" - 24"
1/2" - 18"
20" - 24"
20" - 24"
14" - 18"
1/2"- 1 1/2"
PROJECT NAME
RF
0
ASME B 16.5
FF
HINDUSTAN PETROLEUM CORPORATION LTD.
SCH. / THK. RATING
150# 1/2" - 18"
ASTM A 105
800#
150# ASTM A193 GR. B7 / ASTM A194 GR. 2H
800#
Body: ASTM A105 Trim: 13% CR
Body: ASTM A216 Gr. WCB Trim: 13% CR
ASTM A515 GR. 70
150# ASTM A515 GR. 70
NBR, FULL FACE TO SUIT FF FLANGES, 3
MM THICK
NBR, FULL FACE TO SUIT RF FLANGES, 3
MM THICK150#
150#
ASTM A515 GR. 70BLIND FLANGE: FINISH 125-250 µIn AARH
BLIND FLANGE: FINISH 125-250 µIn
AARH
SIZE RANGE(NB)
ASTM A 105
PIPING CLASS: A09E0
CLIENT :
MATERIAL
PIPING MATERIAL SPECIFICATION
ASTM A 105150#
150#
ASTM A 105
14" - 18"
1/2" - 12"
150#
150#
20" - 24"
150#
2" - 24" 150#
150#
150#
150#
2" - 16"
1/2"- 1 1/2"
GK0202BBA
STUD BOLT / NUTSBL0101AAA
VALVE TAG
NO.
SPADE: FINISH 125-250 µIn AARH
SPECTACLE BLIND: FINISH 125-250 µIn
AARH
SA0140AAA
SB0140AAA
FB0140AAA
VCC1411
CHECK VALVE
GASKET
VGC1421-L
VCC8221
GATE VALVE
SR0240AAA
(PISTON LIFT TYPE)7
7
7
7
NOTESDIMENSIONAL
STANDARD REMARKS
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
OF26
(SWING TYPE)
Locking Arrangement
Reqd
7
7
BS EN ISO 15761
7
BS EN ISO 15761
VGC8211 GATE VALVE
GLOBE VALVEVRC1411
GATE VALVE
VRC8211 GLOBE VALVE
VGC1421
FB0240BAA
SPACER: FINISH 125-250 µIn AARH
SPADE: FINISH 125-250 µIn AARH
SA0240BAA
SPACER: FINISH 125-250 µIn AARH
SR0240BAA
GK0202ABA GASKET
PROJECT No.
800#
ASME B 16.48
ASME B 16.48
ASME B 16.48
ASME B 16.48
API 600
API 602
ASME B16.21
RFASME B 18.2.1/
ASME B 18.2.2
Body: ASTM A105 Trim: 13% CR
Body: ASTM A216 Gr. WCB Trim: 13% CR
ASME B16.21
ASME B 16.5
ASME B 16.48
FF
REV. No.
ENDS
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
LEGEND
EQUAL / REDUCING TEES
HALF COUPLING
STUB IN WITHOUT REINFORCEMENT PAD
2"
PAGE NO. :
PROJECT No.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
254624
BRANCH SIZE
BRANCHING TABLE
254624-400-SP-PIP-001
27
PROJECT NAME
8"SIZE
T
T
T
1/2"
FOR 16" TO 24" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITH REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.
SPECIFICATION NUMBER
NOTE 2: ALL WELDED PIPES AND FITTINGS SHALL BE 100% RADIOGRAPHED
HINDUSTAN PETROLEUM CORPORATION LTD.
NOTE 3: FOR 24" PIPE SIZE, PIPE WALL THICKNESS CALCULATION IS BASED ON LINE CONDITION.
20"
T
24"
0
31
NOTE 1: ALL PIPING COMPONENTS OF SIZES 4" AND ABOVE SHALL BE INTERNALLY CEMENT LINED AS PER AWWA C205
REV. No.
NOTES:
H
OF
NOTE 4 : 1/2" TO 3" FOR BRANCH CONNECTION AND HEADER SIZES 4" TO 14" USE
H
H
H
H
H H
H
H
H T H
1/2"
3/4" H
1"
H
H
4"
3"
1 1/2"
2"
REFER
NOTE 5
6"
H T
12" 14"
FOR 4" TO 14" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITHOUT REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.
HE
AD
ER
SIZ
E
1"3/4" 4"
CLIENT :
PIPING CLASS: A09E0
PIPING MATERIAL SPECIFICATION
10"1 1/2"
NOTE 7: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
SI
T
3"
NOTE 6: PLEASE REFER SPEC FOR CEMENT LINED PIPING FOR FIREWATER SERVICE (DOC NO. 254625-300-SP-PIP-022 REV-B) FOR FABRICATION, ERRECTION & REPAIR DETAILS.
NOTE 5: HEADER SIZES 4" TO 24" AND BRANCH SIZES 1/2" TO 3" , BRANCH CONN SHALL BE AS PER FOLLOWING ( REFER DWG. NO. 256324-400-PIP-A4-3731 ATTACHED WITH THIS SPEC )
T
SH
16" 18"
STUB IN WITH REINFORCEMENT PAD
STUB 0N WITHOUT REINFORCEMENT PAD
STUB 0N WITH REINFORCEMENT PAD
SH
SHSI
SF
SE
SE
SE
SE
SI
SF
SF
SF
10"
12"
18"
16"
24"
20"
14"
6"
8"
4"
SE
SF
SFSF
REFER
NOTE 5
SH
SF
SF
SF
SF
SI
SI
HE
AD
ER
SIZ
E
SF
SE
SFSF
SF SF
SH
SHSH
SF
SF
SF
SF
SI
SI
SH
SI SH
SH
SF
SF SF
SISI
SF
SF
SI
SF
SE
SE
SH
SE
SE
SF
SH
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPE
FITTINGS
3000#
REDUCER CONC. 3" X 2" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9
B
CHKD. BY / DATE MAW / 15.10.09
ISSUED FOR APPROVAL
3"x(1/2" to 1 1/2")SCH 10S x SCH
40S
3000#
1/2" -1 1/2"
SCH 10S2" - 3"
SW
REVISION A C D
CLIENT :
TYPEITEM CODE SIZE RANGE (NB)SCH. / THK.
RATING
SERVICE
31
REV. No.
SHEET NO. :
PIPING MATERIAL SPECIFICATION
PIPING CLASS: A20A0 PROJECT NAMEVISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
SPECIFICATION NUMBER
254624-400-SP-PIP-001
PROJECT No. 254624
REDUCING TEE 3" X 2"
150#
EQUAL TEE
ASTM A403 GR WP304, SMLSSCH 10S
ASTM A403 GR WP304, SMLSSCH 10S
REDUCING TEE 3000#
SCH 10S x SCH
40SASTM A182 GR F304
SCH 10S x SCH
40S
ASTM A182 GR F304
50
SCH 40S
3000#
SCH 10S
ASTM A312 GR TP304, SMLS
ELBOW 45 DEG
1/2"- 1 1/2"
ELBOW 45 DEG
BW
SCH 10S
1/2"- 1 1/2"
ASTM A182 GR F304
28
ASME B36.19
ASME B36.19
ASME B36.19
EQUAL TEE 2" - 3"
2" - 3" ASME B16.9
RATING
PE
0
PRES : 20 kg/cm²g, TEMP : 38°C
POUR POINT DEPRESSANT, CATENE IMPROVER, LUBRICITY IMPROVER,
ANTIOXIDANT IMPROVER, MARKER, BLUE DYE
HINDUSTAN PETROLEUM CORPORATION LTD.
65
OF
R = 1.5D
ASTM A403 GR WP304, SMLSSCH 10S
2"x(1/2" to 1 1/2")
SCH 10S x SCH
40S
ASME B16.11
SWAGE CONC.
SWAGE CONC.
SWAGE CONC.
PREP. BY / DATE SAB / 15.10.09
APPR. BY / DATE SNA / 15.10.09
SWAGE ECC.
SWAGE ECC.
SWAGE ECC.
REDUCER ECC. 3" X 2" SCH 10S ASTM A403 GR WP304, SMLS
COUPLING FULL 1/2" -1 1/2"
BW ASME B16.9ASTM A403 GR WP304, SMLSSTUB END
SCH 10S x SCH
40S4"x(1/2" to 1 1/2")
COUPLING HALF
ASME B16.9
2"x(1/2" to 1 1/2")SCH 10S x SCH
40S
1/2" - 1 1/2"
1/2"- 1 1/2" 3000#
3"x(1/2" to 1 1/2")
ASTM A182 GR F304
ASTM A182 GR F304
ASTM A182 GR F3044"x(1/2" to 1 1/2")
PIPE 2" - 3"
ELBOW 90 DEG 2" - 3"
PIPE NIPPLE
ELBOW 90 DEG
CAP 2" - 3"
38
RATED PRESSURE (Kg/cm²g) 20 20
RATED TEMPERATURE (°C) -29
3000# ASTM A182 GR F304
SCH 10S ASTM A403 GR WP304, SMLS
ASTM A182 GR F304
ASTM A182 GR F304
1/2" 1 1/2"
BE
SW
ASTM A403 GR WP304, SMLS
ASTM A312 GR TP304, SMLS
ENDS
PIPE 1/2"- 1 1/2" SCH 40S
TBE
19.58 19.12
DIMENSIONAL
STANDARD MATERIAL
SERVICE CODE DOS GOVERNING RATED CONDITION
ASTM A312 GR TP304, SMLS
REMARKSNOTES
ASME B16.11
MSS SP-95
MSS SP-95
ASME B16.11
MSS SP-95
MSS SP-95
MSS SP-95
0 mmCORROSION ALLOWANCE
ASME B16.11
ASME B16.9
R = 1.5D
ASME B16.9
ASTM A182 GR F304
ASTM A182 GR F304
BW
SW
LEB-SEP
BW
ASTM A182 GR F304 SW
ASME B16.9
ASME B16.9
LEB-SEP MSS SP-95
LEB-SEP
LEB-SEP
LEB-SEP
LEB-SEP
BW
BW
SW
SW
BW
ASME B16.11
ASME B16.11
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
FLANGES
BLINDS
GASKETS
FASTENERS
VALVES
SPECIAL PARTS
SW
RF
SW
GATE VALVE 1/2"- 1 1/2"
SS304 SPIRAL WOUND, GRAPHITE
FILLER WITH CS OUTER RING, 4.5 mm
THK
SW
BODY-ASTM A351 GR CF8, TRIM-SS304FLANGED TO ASME
B16.5 RF, 63 TO 125
µInAARH
SW
FLANGED TO ASME
B16.5 RF, 63 TO 125
µInAARH
BODY-ASTM A182 GR F304 TRIM-
STELLITED, STEM-SS304
REV. No.
PROJECT NAME
SPECIFICATION NUMBER
0
254624-400-SP-PIP-001PIPING MATERIAL SPECIFICATION
BALL VALVE
150#1/2" - 4"
GASKET
1/2"- 1 1/2"
150# BS 1873FLANGED TO ASME
B16.5 RF, 63 TO 125
µInAARH
BODY-ASTM A182 GR F304 TRIM-
STELLITED, STEM-SS304
API 602
1/2" - 3"
STUD BOLT / NUT
150#
1/2" - 1 1/2"
SORF : FINISH 63-125
µIn AARH2"-3"
2"-3"
1/2" - 3"
PROJECT No.
SHEET NO. :
TYPE SIZE RANGE (NB)SCH. / THK.
RATINGENDSMATERIAL
HINDUSTAN PETROLEUM CORPORATION LTD.CLIENT :
ITEM CODE /
TAG NO.
GATE VALVE 2" -3" 150#
150#
1/2" - 3" 150#
RF
RF
RF
29
254624
ASME B16.5
NOTESDIMENSIONAL
STANDARD
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
ASME B16.5
4
31OF
REMARKS
ASME B 18.2.1/
ASME B 18.2.2
BS EN ISO 17292
BALL VALVE
150#
150#SPECTACLE BLIND,
FINISH 63 to 125 µIn AARHASTM A182 GR F304
BLIND FLANGE, RF FINISH
63 to 125 µIn AARH
GLOBE VALVE
2" - 4"
BODY-ASTM A182 GR F304 TRIM-
STELLITED, STEM-SS304
BODY-ASTM A182 GR F304 TRIM-
STELLITED, STEM-SS304
CHECK VALVE
GLOBE VALVE
FLANGED TO ASME
B16.5 RF, 63 TO 125
µInAARH
BS EN ISO 15761CHECK VALVE
BS EN ISO 17292
BS EN ISO 15761
BS 1868
800#
1/2" - 1 1/2"
BODY-ASTM A351 GR CF8, TRIM-SS304150#
800#1/2" 1 1/2"
BODY-ASTM A351 GR CF8, TRIM-SS304
800#
2" -3" 150#
800#
API600
PIPING CLASS: A20A0
ASTM A193 Gr.B7 / ASTM A194 Gr 2H
BODY-ASTM A351 GR CF8, TRIM-SS304
150#
ASTM A182 GR F304
ASME B16.5
ASME B16.5
ASME B16.20
ASME B16.5
1/2" 1 1/2"
2" - 4"
SWRF : FINISH 63-125
µIn AARH
SWRF : FINISH 63-125
µIn AARH
SORF : FINISH 63-125
µIn AARH
150# ASME B16.5
ASTM A182 GR F304 RF
RF
ASTM A105
ASTM A105
ASTM A182 GR F304 RF
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BRANCHING TABLE
LEGEND
TEE (EQUAL / REDUCING)
2"
HE
AD
ER
SIZ
E
BRANCH SIZE
T
HALF COUPLING
ES
T
HC
EST
1"
NOTE 4: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE
3/4"
1/2"
SIZE 1/2"
HC
T
HC T T
SPECIFICATION NUMBER
NOTES:
1"
NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.
1 1/2"
T
T
T
T
31
T
3"
30
HCHC
HC HC
CLIENT :
T
HINDUSTAN PETROLEUM CORPORATION LTD.
NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .
SHEET NO. :
PROJECT NAME
254624-400-SP-PIP-001PIPING MATERIAL SPECIFICATION
PIPING CLASS: A20A0
BW TEE & REDUCING SWAGE
OF
254624
REV. No.
PROJECT No.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
WHITE OIL TERMINAL
0
3"
1 1/2"
3/4"
NOTE 3 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .
2" HC
T
T
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Sheet 31 of 31
NOTES :
1 For calculating bolt length, positive tolerance on flange thickness is considered but
negative tolerance on bolt is not considered
2 Gasket thickness = 3 mm / 4.5 mm wherever applicable
3 Bolt length includes height of points
4 Bolt material spec. : ASTM A193 and A194.
1 140 12
3/4 115 8
7/8 120
Pieces of Bolts
per Set (inches) (mm)
Bolt Diamete Bolt Length
165 20
180 20
155 16
1 140
3/4 105 8
7/8 125 12
1 1/4
16
1 1/8
3/4 100 8
12
4
95
5/8 95 8
4
5/8 90 4
1/2
95 8
4
495
250
300
350
400
450
500
600
1 1/820
24
12
16
18
14
6
Rev: 0
1/2
3/4
1
(inches) (mm)
20
5/8
5/8
75
75
10
254624-400-SP-PIP-001
3
1 1/4
1 1/2
2
3 1/2
15 65
1/2 7025
32
5
4
40
50
90
2 1/2
200
ANNEXURE- І
1/2
5/8
TABLE- 1 : STUD BOLT LENGTH FOR ASME B16.5, 150# R.F. FLANGE
125
65
100
8
NOMINAL PIPE SIZE
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - WHITE OIL TERMINAL
150
4
1/2 70 4
4
1/2
80
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SPECIFICATION FOR PAINTING:
PIPING & EQUIPMENTS
Hindustan Petroleum Corporation Ltd
Visakha Dispatch Station
VR-ATP Area, Naval Base Post
Visakhapatnam - 530 014
Andhra Pradesh
Mott MacDonald Consultants (India) Pvt. Ltd.
Kothari House, CTS No. 185
Off Andheri - Kurla Road
Andheri (East)
Mumbai 400 059
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SPECIFICATION FOR PAINTING:
PIPING & EQUIPMENTS
Client HINDUSTAN PETROLEUM CORPORATION LTD.
MMCI Project No. 254624
Issue and Revision Record:
Rev Date Originator Checked Approved Description
A 14/07/09 HBS MAW/JP SNA Issued for Information
B 15/10/09 SRP JSP SNA Issued for Approval
0 25/03/10 GVC JSP SNA Issued for execution
Group Disclaimer
"This document has been prepared for the titled project or named part thereof and should not be relied upon or used
for any other project without an independent check being carried out as to its suitability and prior written authority
of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of
this document being used for a purpose other than the purposes for which it was commissioned. Any person using or
relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his
agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no
responsibility or liability for this document to any party other than the person by whom it was commissioned."
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List of Contents Page No.
1 General ....................................................................................................................................5
2 Scope.......................................................................................................................................5
3 Codes & Standards..................................................................................................................6
4 Equipment ...............................................................................................................................7
5 Surface Preparation, Non Compatible Shop Primer, Coating Procedure, Application &
Repair and Documentation .....................................................................................................7
6 Documentation......................................................................................................................13
7 Paint Materials ......................................................................................................................16
8 Painting System ....................................................................................................................17
9 Storage ..................................................................................................................................18
10 Piping Colour Code...............................................................................................................18
11 Identification of Vessels, Pumps, Piping Etc........................................................................18
12 Inspection and Testing ..........................................................................................................18
13 Guarantee ..............................................................................................................................20
14 Qualification Criteria of Painting Contractor .......................................................................20
Annexure 1: List of Recommended Manufacturers....................................................................21
Annexure 2: Paint Colour Code for Piping.................................................................................22
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Abbreviations:
CS : Carbon Steel
DFT : Dry Film Thickness
DM : De-mineralized
GI : Galvanized Iron
ID : Internal Diameter
MS : Mild Steel
NB : Nominal Bore
OD : Outside Diameter
RCC : Reinforced Cement Concrete
WFT : Wet Film Thickness
Company : Mott Macdonald Consultants India Pvt. Ltd.
Owner : Hindustan Petroleum Corporation Limited
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1 General
1.1 This technical specification shall be applicable for the work covered by the contract, and
without prejudice to the various codes of practice, standard specifications etc. It is understood
that contractor shall carry out the work in all respects with the best quality of materials and
workmanship and in accordance with the best engineering practice and instructions of
Company Site Representative.
1.2 Wherever it is stated in the specification that a specific material is to be supplied or a specific
work is to be done, it shall be deemed that the same shall be supplied or carried out by the
contractor. Any deviation from this standard without written deviation permit from appropriate
authority will result in rejection of job.
2 Scope
2.1 Scope of work covered in the specification shall include, without being limited to the following.
2.1.1 This specification defines the requirements for surface preparation, selection and application of
paints on external surfaces of piping, vessels, etc. The items listed in the heading of tables of
paint systems is indicative only, however the contractor is fully responsible for supply of all
paint materials, carrying out all the necessary painting, coating and lining on external and
internal surfaces as per the tender requirement.
2.2 Extent of Work
2.2.1 The following surfaces and materials shall require shop, pre-erection and field painting:
a. All uninsulated carbon steel piping fittings and valves (including painting of
identification marks), furnace, ducts and stacks.
b. All uninsulated C.S. equipment like columns, vessels, drums, heat exchangers, pumps,
compressors, electrical panels and motors etc.
c All items contained in a package unit as necessary.
d. All structural steel work, pipe, structural steel supports, Equipment like Pump etc;
walkways, handrails, ladders, Platforms etc.
e Identification colour bands on all piping as required including insulated aluminium clad,
Galvanized and nonferrous piping.
f Identification lettering / numbering on all painted surfaces of piping insulated aluminium
clad, galvanized and non-ferrous piping.
g Marking / identification signs on painted surfaces of piping Hazardous service.
h Supply of all primers, paints and all other materials required for painting other than
Owner's supply.
i Over insulation surface of pipes wherever required.
j Painting under insulation for carbon steel as specified.
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k Repair work of damaged / pre-erection / fabrication shop primer and weld joints at field.
2.2.2 The following surfaces and materials shall not require painting in general. However, if there are
any specific requirements by the owner, the same shall be painted as per the relevant
specifications:
a. Plastic and / or plastic coated materials
c. Non-ferrous materials like aluminium etc
2.3 Unless otherwise instructed final painting on pre-erection / shop primed pipes shall be painted
in the field, only after the mechanical completion, testing on systems are completed as well as
after completion of steam purging wherever required.
2.4 Changes and deviations required for any specific job due to client requirement or otherwise
shall be referred to Company for deviation permit.
3 Codes & Standards
3.1 Without prejudice to the provision of Clause 1.1 above and the detailed specifications of the
contract, the following codes and standards shall be followed for the work covered by this
contract.
IS-5, 2004 Ed. : Paint Colour Code for Piping
IS-101, 1964 Ed. : Methods of test for ready mixed paints and enamels.
ASA A 13.1-1981 : Scheme for identification of piping systems:
American National Standards Institution.
IS 2379-1990 : Indian Standard for Pipeline Identification-Colour Code.
3.2 Surface Preparation Standards
Following standards shall be followed for surface preparations:
3.2.1 Swedish Standard - SIS-05 5900-1967 (Surface preparations standards for Painting Steel
Surfaces).
This standard contains photographs of the various standards on four different degrees of rusted
steel and as such is preferable for inspection purpose by the Company Site Representative.
3.2.2 Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC-SP).
3.2.3 British Standards (Surface Finish of Blast-cleaned for Painting) BS-4232.
3.2.4 National Association of Corrosion Engineers, U.S.A., (NACE).
3.3 The contractor shall arrange, at his own cost, to keep a set of latest edition of above standards
and codes at site.
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3.4 The paint manufacturer's instructions shall be followed as far as practicable at all times.
Particular attention shall be paid to the following:
a. Instructions for storage to avoid exposure as well as extremes of temperature.
b. Surface preparation prior to painting.
c. Mixing and thinning.
d. Application of paints and recommended limit on time intervals between coats.
4 Equipment
4.1 All tools, brushes, rollers, spray Guns, blast material, hand power tools for cleaning and all
equipments, scaffolding materials, shot / sand blasting equipments & air compressors etc.
required to be used shall be suitable for the work and all in good order and shall be arranged by
the contractor at site and in sufficient quantity.
4.2 Mechanical mixing shall be used for paint mixing operations in case of two pack systems
except that the Company Site Representative may allow the hand mixing of small quantities at
his discretion.
5 Surface Preparation, Non Compatible Shop Primer, Coating Procedure,
Application & Repair and Documentation
5.1 General
5.1.1 In order to achieve the maximum durability, one or more of following methods of surface
preparation shall be followed, depending on condition of steel surface and as instructed by
Company Site Representative. Adhesion of the paint film to surface depends largely on the
degree of cleanliness of the metal surface. Proper surface preparation contributes more to the
success of the paint protective system.
a. Manual or hand tool cleaning.
b. Mechanical or power tool cleaning.
c. Blast cleaning.
5.1.2 Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a clean and
dry surface is obtained. The minimum acceptable standard in case of manual or hand tool
cleaning shall be ST.2 or equivalent, in case of mechanical or power tool cleaning it shall be
ST.3 or equivalent in case of blast cleaning it shall SA 2-1/2 OR equivalent as per Swedish
Standard SIS-05-5900-1967 or equivalent. Where highly corrosive conditions exist, then blast
cleaning shall be SA 3 as per Swedish Standard.
Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface
cleaning.
5.1.3 Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such
cleaning or during humid weather conditions having humidity exceed 85%. The temperature of
the substrate shall be at least 3deg.C above the dew point. Desiccant type De-humidifiers shall
be used to maintain the Relative Humidity and Temperature during the application of coating
materials. The RH (Relative Humidity) shall be maintained at less that 60% and air temperature
inside the tanks in the range of 25 – 40 deg.C shall be maintained for proper chemical curing of
the two component (epoxy) internal coatings of storage tanks. The Dehumidifiers shall be based
on at least two air charges per hour of the enclosure.
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5.1.4 Irrespective of the method of surface preparation, the first coat of primer must be applied by
brush on dry surface. This should be done immediately and in any case within 4 hours of
cleaning of surface. However, at times of unfavourable weather conditions, the Company Site
Representative shall have the liberty to control the time period, at his sole discretion and/or to
insist on re-cleaning, as may be required, before primer application is taken up. In general,
during unfavourable weather conditions, blasting and painting shall be avoided as far as
possible.
5.2 Procedure of Surface Preparation
5.2.1 Blast Cleaning
5.2.1.1 Shot/ Grit Blast Cleaning
The surfaces shall be blast cleaned using one of the abrasives: A12O3 particles chilled cast iron
or malleable iron and steel at pressure of 7 kg/cm² at appropriate distance and angle depending
of nozzle size maintaining constant velocity and pressure. Chilled cast iron, malleable iron and
steel shall be in the form of shot or grit of size not greater than 0.055” maximum in case of steel
and malleable iron and 0.04” maximum in case of chilled iron. Compressed air shall be free
from moisture and oil. The blasting nozzles should be venturi style with tungsten carbide or
boron carbide as the materials for liners. Nozzles orifice may vary from 3/16” to ¾”. On
completion of blasting operation, the blasted surface shall be clean and free from any scale or
rust and must show a grey white metallic lustre. Primer or first coat of paint shall be applied
within 4 hours of surface preparation. Blast cleaning shall not be done outdoors in bad weather
without adequate protection or when there is dew on the metal, which is to be cleaned. Surface
profile shall be uniform to provide good key to the paint adhesion (i.e. 35 to 50 microns). If
possible vacuum collector shall be installed for collecting the abrasives and recycling.
5.2.2 Mechanical or Power Tool Cleaning
Power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding
wheels or rotating steel wire- brushes. Excessive burnish of surface shall be avoided as it can
reduce paint adhesion. On completion of cleaning, the detached rust mill scale etc. shall be
removed by clean rags and /or washed by water or steam and thoroughly dried with compressed
air jet before application of paint.
5.2.3 Manual or hand tool cleaning
Manual or hand tool cleaning is used only where safety problems limit the application of other
surface preparation procedure and hence does not appear in the tables of paint systems.
Hand tool cleaning normally consists of the following:
a. Hand de-scaling and/ or hammering
b. Hand scraping
c. Hand wire brushing
Rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering,
scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. On
completion of cleaning, loose material shall be removed from the surface by clean rags and the
surface shall be bushed, swept, dusted and blow off with compressed air/steam to remove all
loose matter. Finally the surface may be washed with water and dried for effective cleaning.
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5.3 Non-Compatible shop coat primer
The compatibility of finishing coat should be confirmed from the paint manufacturer. In the
event of use of primer such as zinc Rich epoxy, inorganic zinc silicate etc. as shop coat, the
paint system shall depend on condition of shop coat. If the shop coat is in satisfactory condition
showing no major defect, the shop coat shall not be removed. The touch up primer and
finishing coat(s) shall be identified for application by Company Site Representative.
5.4 Shop primed surfaces will only be 'spot cleaned' in damaged areas by means of power tool
brush cleaning or hand tool cleaning and then spot primed before applying one coat of field
primer unless otherwise specified. If shop primer is not compatible with field primer then shop
coat primer should be completely removed before application of selected paint system for
particular environment.
5.5 Coating Procedure and Application
5.5.1 Surface shall not be coated in rain, wind or in environment where injurious airborne elements
exists, when the steel surface temperature is less than 5˚F above dew point when the relative
humidity is greater than 85% or when the temperature is below 40°F. De-humidifier equipment
shall be used to control the RH and Dew point for proper curing of internal coating of storage
tanks.
5.5.2 Blast cleaned surface shall be coated with one complete application of primer as soon as
practicable but in no case later than 4 hrs. the same day.
5.5.3 To the maximum extent practicable, each coat of material shall be applied as a continuous film
uniform thickness free of probes. Any spots or areas missed in application shall be recoated and
permitted to dry before the next coat is applied. Applied paint should have the desired wet film
thickness.
5.5.4 Each coat shall be in proper state of cure or dryness before the application of succeeding coat.
Material shall be considered dry for recoating when an additional coat can be applied without
the development of any detrimental film irregularities, such as lifting or loss of adhesion of the
under coat. Manufacturer instruction shall be followed for inter coat interval.
5.5.5 When the successive coat of the same colour have been specified, alternate coat shall be tinted,
when practical, sufficiently to produce enough contrast to indicate complete coverage of the
surface. The tinting material shall be compatible with the material and not detrimental to its
service life.
5.5.6 Air spray application shall be in accordance with the following:
a. The equipment used shall be suitable for the intended purpose, shall be capable of
properly atomizing the paint to be applied, and shall be equipped with suitable pressure
regulators and gauges. The air caps, nozzles, and needles shall be those recommended by
the manufacturer of the equipment for the material being sprayed. The equipment shall be
kept in satisfactory condition to permit proper paint application.
b. Traps or separators shall be provided to remove oil and condensed water from the air.
These traps or separators must be of adequate size and must be drained periodically
during operations. The air from the spray gun impinging against the surface shall show
no condensed water or oil.
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c. Ingredients shall be kept properly mixed in the spray pots or containers during
application by continuous mechanical agitation.
d. The pressure on the material in the pot and of the air at the gun shall be adjusted for
optimum spraying effectiveness. The pressure on the material in the pot shall be adjusted
when necessary for changes in elevation of the gun above the pot. The atomizing air
pressure at the gun shall be high enough to properly atomize the paint but not so high as
to cause excessive fogging of paint, excessive evaporation of solvent, or less by over
spray
e. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign
materials are not deposited in the paint film. Any solvents left in the equipment shall be
completely removed before applying paint to the surface being painted.
f. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray
pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly.
During application, the gun shall be held perpendicular to the surface and at a distance,
which will ensure that a wet layer of paint is deposited on the surface. The trigger of the
gun should be released at the end of each stroke.
g. All runs and sags shall be brushed out immediately or the paint shall be removed and the
surface repainted.
h. Areas inaccessible to the spray gun shall be painted by brush; if not accessible by brush,
daubers or sheepskins shall be used.
i. All nameplates, manufacturer’s identification tags, finished flange faces, control valve
items and similar items shall be masked to prohibit coating deposition. If these surfaces
are coated, the component shall be cleaned and resorted to its original condition.
j. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra
pass made later.
k. If spray gun shows choking, immediately de-choking procedure shall be followed.
5.5.7 Airless spray application shall be in accordance with the following procedure: as per steel
structure paint Manual Vol.1 & Vol.2 by SSPC, USA, Air less spray relies on hydraulic
pressure rather than air atomization to produce the desired spray. An air compressor or electric
motor is sued to operate a pump to produce pressures of 1000 to 6000 psi. Paint is delivered to
the spray gun at this pressure through a single hose within the gun; a single paint stream is
divided into separate streams, which are forced through a small orifice resulting in atomization
of paint without the use of air. This results in more rapid coverage with less over spray. Airless
spray usually is faster, cleaner, more economical and easier to use than conventional air spray.
Airless spray equipment is mounted on wheels, and paint is aspirated in a hose that sucks paint
from any container, including drums. The unit shall have inbuilt agitator that keep the paint
uniformly mixed during the spraying. The unit shall consist of inbuilt strainer. Usually very
small quantities of thinning are required before spray. In case of High Build Epoxy coating
(two pack). 30:1 pump ratio and 0.020-0.023” tip size will provide a good spray pattern. Ideally
fluid hoses should not be less than 3/8” ID and not longer than 50 ft to obtain optimum results.
In case of gun choking, de-choking steps shall be followed immediately.
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5.5.8 Brush application of paint shall be in accordance with the following:
a. Brushes shall be of a style and quality that will enable proper application of paint.
b. Rounds or oval brushes are most suitable for rivets, bolts, irregular surface, and rough or
pitted steel. Wide flat brushes are suitable for large flat areas, but they shall not have
width over five inches.
c. Paint shall be applied into all corners.
d. Any runs or sags shall be brushed out.
e. There shall be a minimum of brush marks left in the applied paint.
f. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepskin.
5.5.9 Manual application by sling (where 6 O’ clock position of pipe is not approachable)
a A canvas strip (alternatively a tinplate strip) about 450 mm wide and 1.5m long is held
under the pipe by two men from the top in a sling-like position
b It is then moved up and down and slowly moved forward while fresh coating is poured on
top of the pipe.
c The men manipulate the sling so that an even coating is obtained all round the bottom.
This work shall be done very carefully and by experienced personnel. There shall not be
any formation of “Whiskers” and holes in the coating. The coating film shall be inspected
at the bottom by mirror.
5.5.10 For each coat the painter should know the WFT corresponding to the specified DFT and
standardize the paint application technique to achieve the desired WFT. This has to be ensured
in the qualification trial.
5.6 Drying of coated surfaces
5.6.1 No coat shall be applied until the preceding coat dries off completely. The material shall be
considered dry for re-coating when another coat can be applied without the development of any
film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied
coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material
has possibly deteriorated or mixing is faulty.
5.6.2 No paint shall be force dried under conditions, which will cause cracking, wrinkling, blistering
formation of pores, or detrimentally affect the conditions of the paint.
5.6.3 No drier shall be added to paint on the job unless specifically called for in the manufacturer’s
specification for the paint.
5.6.4 Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to
the fullest extent practicable.
5.7 Repair of damaged paint surface
5.7.1 Where paint has been damaged in handling and in transportation, the repair of damaged coating
of pre-erection/fabrication shall be as given below.
5.7.2 Repair of damaged inorganic zinc silicate primer or Etch Primer after erection/welding:
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Quickly remove the primer from damaged area by mechanical scraping and emery paper to
expose the white metal. Blast cleans the surface if possible. Feather the primer over the intact
adjacent surface surrounding the damaged area by emery paper.
5.7.3 Repair of damaged pre-erection and shop priming in the design temperature range of -90° C to
300° C.
- Surface preparation shall be done as per procedure 5.2.
- One coat of P-1 /P-2 shall be applied wherever damage is observed on pre-erection / pre-
fabrication / shop primer of Inorganic Zinc Silicate coating (P-1) or Etch Primer (P-2).
5.8 Paint Application
5.8.1 Shop priming / pre-erection priming with P-1 shall be done only on blasted surface.
5.8.2 Shop priming / pre-erection priming with P-1 shall be done only with airless spray.
5.8.3 For large flat surface field painting shall be done by airless spray otherwise brush can be used.
5.9 Surfaces not to be painted
5.9.1 The following are not to be painted and must be protected from painting:
• Porcelain
• Gauge Glasses
• Meter Faces
• Valve Stem and Threads
• Working Surfaces of Equipment
• Name Plates
• Aluminum, Plastic and Stainless Steel
• Insulation or Fireproofing
• Galvanized Steel
• Concrete, Transite, Masonry, Stucco, Etc.
• Factory Finished Control Panels
• Factory Finished Instrument Cases and Meters
• Factory Finished Equipment, Including Filters, Control Valves, Etc.
• Factory Finished Buildings
5.9.2 Masking or compounds used to protect non-painted surface must be removed prior to
completion of the job.
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6 Documentation
• A written quality plan with procedure for qualification trials and for the actual work.
• Daily progress report with details of weather conditions, particular of applications, no of
coats and type of materials applied, anomalies, progress of work versus program.
• Results of measurement of temperatures relative humidity, surface profile, film thickness,
holiday detection, adhesion tests with signature of appropriate authority.
• Particulars of surface preparation and paint application during trials and during the work.
• Details of non-compliance, rejects and repairs.
• Type of testing equipments and calibration.
• Code and batch numbers of paint materials used.
6.1 Field Safety and Hygiene
Industrial hygiene and safe working practice in connection with the painting work shall be
strictly followed to avoid potential hazards to health and of fire. Special care shall be taken with
regard to the following matters:
6.1.1 When surfaces are to be prepared by blast cleaning or with the use of power tools, protectors
such as goggles, mask etc. shall be used.
6.1.2 When painting work is to be carried out using organic solvent in an almost airtight
environment, appropriate ventilating and lighting equipments shall be provided. Additionally,
appropriate protectors such as gas masks etc. shall be worn.
6.1.3 Monitor for any fire around the work location and extinguish the fire prior to work, if observed.
6.1.4 All the safety requirements stated in the relevant equivalent Standards and its component parts
apply in addition to any applicable federal, state and local rules and requirements. They shall be
in accord with the instruction and requirements of insurance underwriters.
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Table-1 (For Clause 5.0): Surface Preparation Standards
Sl.
No. Description
Various International Standards
(Equivalent) Remarks
Swedish
Standard
SIS-05-
5900
SSPC-
SP
USA
NACE,
USA
British
Standard
BS-4232;
1 Manual or hand tool
Cleaning
Removal of loose rust,
loose mill scale and loose
paint, chipping, scrapping,
standing and wire
brushing. Surface should
have a faint metallic sheen
ST.2
SSPC-
SP-2
-- --
2 Mechanical or power tool
Cleaning Removal of loose
rust loose mill scale and
loose paint to degree
specified by power tool
chipping, de-scaling,
sanding, wire brushing and
grinding, after removal of
dust, surface should have a
pronounced metallic sheen.
ST.3
SSPC-
SP-3
-- --
This method is
applied when
the surface is
exposed to
normal
atmospheric
conditions
when other
methods cannot
be adopted and
also for spot
cleaning during
maintenance
painting.
3.1 White metal Blast cleaning
to white metal cleanliness.
Removal of all visible rust.
Mill scale, paint & foreign
matter 100% cleanliness
with desired surface
profile.
SA 3 SSPC-
SP-5
NACE#
1
First
Quality
Where
extremely clean
surface can be
expected for
prolong life of
paint system.
3.2 Near white metal Blast
cleaning to near white
metal cleanliness, until at
least 95% of each element
of surface area is free of all
visible residues with
desired surface profile.
SA 2½ SSPC-
SP-10
NACE#
2
Second
Quality
The minimum
requirement for
chemically
resistant paint
systems such as
epoxy, vinyl,
polyurethane
based and
inorganic zinc
silicate paints,
also for
conventional
paint systems
used under
fairly corrosive
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Sl.
No. Description
Various International Standards
(Equivalent) Remarks
Swedish
Standard
SIS-05-
5900
SSPC-
SP
USA
NACE,
USA
British
Standard
BS-4232;
conditions to
obtain desired
life of paint
system.
3.3 Commercial Blast
Blast cleaning until at least
two-third of each element
of surface area is free of all
visible residues with
desired surface profile.
SA 2 SSPC-
SP-6
NO.3 Third
Quality
For steel
required to be
painted with
conventional
paints for
exposure to
mildly
corrosive
atmosphere for
longer life of
the paint
systems.
3.4 Brush-off Blast
Blast cleaning to white
metal cleanliness, removal
of all visible rust, mill
scale, paint & foreign
matter. Surface profile is
not so important
SA 1 SSPC-
SP-7
NO.4
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7 Paint Materials
Paint manufacturers shall furnish the characteristics of all paints materials on printed literature,
along with the test certificate for all specified characteristics given in this specification. All the
paint materials shall be on first quality and conform to the following general characteristics as
mentioned below.
7.1 Inorganic Zinc Silicate Coating ( Code: P-1)
A two pack air drying self curing solvent based Inorganic Zinc silicate coating for use on steel
surfaces.
Volume Solids (Approx.) : 60%vol by solids
Dry film thickness per coat : 65-75 microns
Theoretical Coverage : 8-9 sq.m/ coat/litre
Weight per Litre : 2.2 Kg/litre
Touch dry at 30 ْC : 30minutes
Hard Dry at 30 ْC : 12Hrs.
Over coating Intervals : Min: 8 Hrs at 20 ْC & 50% RH
Pot life at 30 ْC : 4-6 Hrs
7.2 Etch Primer (Code: P-2)
A two pack Polyvinyl butyral Resin medium cured with Phosphoric acid solution pigmented
with Zinc Tetroxy Chromate.
Volume Solids (Approx.) : 7-8%
Dry film thickness per coat : 8-10micron
Theoretical Coverage : 8-10
Weight per Litre : 1.2
Touch dry at 30 ْC : 2Hrs
Hard Dry at 30 ْC : 24Hrs
Over coating Intervals : Min: 4-6Hrs
Pot life at 30 ْC : not applicable
7.3 Zinc Phosphate Epoxy Primer (Code: P-3)
A Two component Polyamide cured epoxy resin medium, pigmented with zinc phosphate.
Volume Solids (Approx.) : 40%
Dry film thickness per coat : 40-50micron
Theoretical Coverage : 8-10sq.m/coat/litre
Weight per Litre : 1.4 Kg/litre
Touch dry at 30 ْC : 30 minutes
Hard Dry at 30 ْC : 24 Hrs
Over coating Intervals : Min: 8 Hrs
Pot life at 30 ْ : 8 Hrs
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7.4 Polyamide Cured High Build Epoxy Micaceous Iron Oxide Coat (Code: F-1)
It is a two component High Build Epoxy Coating ideally suited for exterior application &
pigmented with micaceous iron oxide (MIO), a lamellar plate-like pigment that forms a thick
lustrous layers after application.
Volume Solids (Approx.) : 53% volume by solid
Dry film thickness per coat : 100-125 micron
Theoretical Coverage : 5.3-4.24 sq.m/coat/litre
Weight per Litre : -
Touch dry at 30 ْC : 2-2.5 Hrs
Hard Dry at 30 ْC : 5-6 days
Over coating Intervals : -
Pot life at 30 ْC : 6-8 Hrs
7.5 Acrylic Polyurethane Finish Paint (Code: F-2) It is two pack Aliphatic Isocytane cured acrylic finish paint. Part-A consist of Polyacrylate
Polyol with appropriate primer extenders, solvent and additives & part-B consist of Aliphatic
Polyisocyanate with appropriate solvents and additives.
Part-A and Part-B are to be mixed together to form a pigmented polyurethane paint in suitable
proportion as recommended by manufacturer.
Volume Solids (Approx.) : 40-45%
Dry film thickness per coat : 30-40 micron
Theoretical Coverage : 10-13sq.m/coat/litre
Weight per Litre : 1.3kg/litre
Touch dry at 30 ْC : 1 Hr.
Hard Dry at 30 ْC : Overnight
Over coating Intervals : Min: Overnight (12 Hrs)
Pot life at 30 ْ : 6-8 Hrs.
8 Painting System
8.1 Field Paint System for structural, utility, piping, Equipment, Hydrocarbon Pumps,
Hydrocarbon lines (For Temperature less than 90 ْC) (Un insulated CS Lines):
ACTIVITY TYPE DFT (µ)
Surface Preparation SA-2 1/2 -------
Primer Coat P-1 70
Intermediate Coat F-1 100
Final Coat F-2 2 x 60
TOTAL DFT 230
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8.2 For Galvanised Pipe/ Galvanised surface:
ACTIVITY TYPE DFT (µ)
Surface Preparation ST.2 -------
Primer Coat P-2 8
Intermediate Coat P-3 50
Final Coat F-2 2 x 40
TOTAL DFT 138
NOTES:
1. Covering capacity and DFT depends on method of application. Covering capacity specified
above are theoretical. Allowing the losses during application, min specified DFT should be
maintained.
2. All primers and finish coats should be cold cured and air drying unless otherwise specified.
3. All paints shall be applied in accordance with manufacturer's instructions for surface
preparation, intervals, curing and application. The surface preparation, quality and
workmanship should be ensured.
4. Technical data sheets for all paints shall be supplied at the time of submission of quotations.
8.3 List of recommended Manufacturers
The paints shall conform to the specifications given above and best quality in their products
range of manufacturers listed in Annexure–I.
9 Storage
All paints and painting materials shall be stored only in rooms to be arranged by contractor and
approved by Company Site Representative for the purpose. All necessary precautions shall be
taken to prevent fire. The storage building shall preferably be separate from adjacent building.
A signboard bearing the word “PAINT STORAGE – NO NAKED LIGHT – HIGHLY
INFLAMMABLE” shall be clearly displayed outside.
10 Piping Colour Code
The colour code shall be followed as given in Annexure-II.
11 Identification of Vessels, Pumps, Piping Etc
As per colour coding given in Annexure-II
12 Inspection and Testing
13.1 All painting materials including primers and thinners brought to site by contractor for
application shall be procured directly from manufacturer as per specifications and shall be
accompanied by manufacturer's test certificates. Paint formulations without certificates are not
acceptable.
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13.2 Company Site Representative at his discretion may call for tests for paint formulations.
Contractor shall arrange to have such tests performed including batch-wise test of wet paints for
physical & chemical analysis. All costs there shall be borne by the contractor.
13.3 The painting work shall be subject to inspection by Company Site Representative at all times.
In particular, following stage-wise inspection will be performed and contractor shall offer the
work for inspection and approval of every stage before proceeding with the next stage. The
record of inspection shall be maintained in the registers. Stages of inspection are as follows:
(a) Surface preparation
(b) Primer application
(c) Each coat of paint
In addition to above, record should include type of shop primer already applied on equipment
e.g. Red oxide zinc chromate or zinc chromate or Red lead primer etc.
Any defect noticed during the various stages of inspection shall be rectified by the contractor to
the entire satisfaction of Company Site Representative before proceeding further. Irrespective
of the inspection, repair and approval at intermediate stages of work, contractor shall be
responsible for making good any defects found during final inspection/guarantee period/defect
liability period as defined in general condition of contract. Dry film thickness (D F T)) shall be
checked and recorded after application of each coat and extra coat of paint should be applied to
make-up the DFT specified without any extra cost to owner, the extra cost should have prior
approval of Company Site Representative.
13.4 Primer Application After surface preparation, the primer should be applied to cover the crevices, corners, sharp
edges etc. in the presence of inspector nominated by Company Site Representative.
13.4.1 The shades of successive coats should be slightly different in colour in order to ensure
application of individual coats, the thickness of each coat and complete coverage should be
checked as per provision of this specification. This should be approved by Company Site
Representative before application of successive coats.
13.4.2 The contractor shall provide standard thickness measurement instrument with appropriate
range(s) for measuring. Dry film thickness of each coat, surface profile gauge for checking of
surface profile in case of sand blasting. Holiday detectors and pinhole detector and protector
wherever required for checking in case of immersion conditions shall also be provided by the
contractor.
13.4.3 Prior to application of paints on surfaces of chimneys, the thickness of the individual coat shall
be checked by application of each coat of same paint on M.S.test panel. The thickness of paint
on test panels shall be determined by using gauge such as 'Elkometer'. The thickness of each
coat shall be checked as per provision of this specification. This shall be approved by Company
Site Representative before application of paints on surface of chimney.
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13.4.4 At the discretion of Company Site Representative, the paint manufacturer must provide the
expert technical service at site as and when required. This service should be free of cost and
without any obligation to the owner, as it would be in the interest of the manufacturer to ensure
that both surface preparation and application are carried out as per their recommendations.
13.4.5 Final inspection shall include measurement of paint dry film thickness, Adhesion, Holiday
detection check of finish and workmanship. The thickness should be measured at as many
points/ locations as decided by Company Site Representative and shall be within + 10% of the
dry film thickness, specified in the specifications.
13.4.6 The contractor shall arrange for spot checking of paint materials for Specific gravity, glow time
(ford cup) and spreading rate.
13 Guarantee
14.1 The contractor shall guarantee that the chemical and physical properties of paint materials used
are in accordance with the specifications contained herein/to be provided during execution of
work.
14.2 The contractor shall produce test reports from manufacturer regarding the quality of the
particular batch of paint supplied. The Company Site Representative shall have the right to test
wet samples of paint at random for quality of same, as per the paint materials specification.
Batch test reports of the manufacturer's for each batch of paints supplied shall be made
available by the contractor. The contractor shall stand guarantee for carrying out the
rectification/repair/re-painting of the defects/ failures of painting found during the execution of
painting job and till the expiry of the defect liability period of total project as per the directions
of the Site Representative of Company.
14 Qualification Criteria of Painting Contractor
Painting contractor who is awarded the job under this standard must have necessary
equipments, machinery, tools and tackles for surface preparation, paint application and
inspection. The contractor mush have qualified, trained and experienced surface preparator,
paint applicator, inspector and supervisors. The contractor’s supervisor, inspector, surface
preparator and paint applicator must be conversant with the standards referred in this
specification. The painting job shall be carried out by the approved agencies of paint
manufacturers and supervised by the approved paint manufacturers own representative or paint
manufacturer their scheme (supply and apply basis).
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Annexure 1: List of Recommended Manufacturers
Indian Vendors
1. Asian Paints (I) Ltd., Mumbai
2. Berger Paints Ltd., Kolkata
3. Goodlass Nerolac Paints Ltd., Mumbai
4. Chemguard Coatings, Mumbai(For Ameron, USA Products only)
5. Chokugu Marine paints Pte. Ltd., Mumbai/Singapore
6. Shalimar Paints Ltd., Kolkata
7. Sigma Coatings, Mumbai.
8. CDC Carboline Ltd., Chennai
9. Premier products Ltd., Mumbai
10. Coromandel Paints & Chemicals Ltd., Visakhapatnam
11. Anupam Enterprises, Kolkata
12. Grand Polycoats, Vadodara
13. Bombay Paints Ltd., Mumbai
14. Akzo Nobel Coatings and Sealants Pvt. Ltd., Bangalore
15. Cipy Polyurethanes Pvt. Ltd., Pune
16. Gunjan Paints Ltd., Ahmedabad
17. Advance Paints Ltd., Mumbai
18. VCM Polyurethane Paints (for polyurethane paints only)
19. Jotun Paints, Chennai (Singapore)
20. Chembond Chemicals Ltd., Navi Mumbai
Foreign Vendors
1. Sigma Coatings, Singapore
2. Ameron, USA
3. Kansai Paints, Japan
4. Hempel Paints, USA
5. Valspar Corporation, USA
6. Akzo Nobel/International Coatings, UK
7. Jotun Paints, Singapore
For De-humidification equipment (on Rental Basis)
1. Technical Drying Equipment (Asia) Pvt. Limited, Gurgaon, Haryana
The following are approved vendors for speciality items (phosphating chemical) only.
1. Mark-chem Incorporated, Mumbai .
2 Chemtreat India Ltd., Navi Mumbai
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Annexure 2: Paint Colour Code for Piping
The following colour coding shall be followed:
COLOUR SHADES SHADE
CODE SERVICES
GROUND
COLOR
FIRST COLOR
BAND
SECOND
COLOUR BAND
1 High speed diesel oil I Oxford Blue No.
105 (IS – 5) ----------- -----------
2 High speed diesel oil
II
Oxford Blue No.
105 (IS – 5)
Brilliant Green No.
221 (IS-5) -----------
3 Motor spirit oil I Dark Orange No.
591 (IS – 5) ----------- -----------
4 Motor spirit oil II Dark Orange No.
591 (IS – 5)
Brilliant Green No.
221 (IS-5) -----------
5 Super kerosene oil Golden Yellow
No. 356 (IS – 5) ----------- -----------
6 Soft super kerosene oil Golden Yellow
No. 356 (Dark)
(IS – 5)
Brilliant Green No.
221 (IS-5) -----------
7 Aviation turbine fuel
Golden Yellow
No. 356 (Dark)
(IS – 5)
----------- -----------
8 Naphtha IS - 412 Dark
Brown (IS – 5) ----------- -----------
9 Mineral turpentine oil Bus Green No.
299 (IS – 5) ----------- -----------
10 Hexane Canary Yellow
No. 304 (Note-2)
Signal Red No.
537 (Note-2) -----------
11 Ethanol Dark Violet No.
796 (IS – 5) ----------- -----------
12 White oil / slop oil Dove Grey No.
694 (IS – 5) ----------- -----------
13 Raw water Sea Green No.
217 (Note-2) White (Note-2) -----------
14 Service water Sea Green No.
217 (Note-2)
Light Brown No.
410 (Note-2)
Signal Red No.
537 (Note-2)
15 Filtered water Sea Green No.
217 (Note-2)
Light Brown No.
410 (Note-2) -----------
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COLOUR SHADES SHADE
CODE SERVICES
GROUND COLOR FIRST COLOR
BAND
SECOND
COLOUR BAND
16 Storm water drain Sea Green No. 217
(Note-2)
Light Grey No.
631 (Note-2)
Canary Yellow
No. 304 (Note-2)
17 Gardening water Sea Green No. 217
(Note-2)
Canary Yellow
No. 304 (Note-2)
-----------
18 Continuous oil
contamination
Sea Green No. 217
(Note-2)
Canary Yellow
No. 304 (Note-2)
Signal Red No.
537 (Note-2)
19 Process water Sea Green No. 217
(Note-2)
French Blue No.
166 (Note-2)
Canary Yellow
No. 304 (Note-2)
20 Nitrogen Canary Yellow No.
304 (Note-2)
Black (Note-2) -----------
21 Fresh water Sea Green No. 217
(Note-2)
Light Grey No.
631 (Note-2) -----------
22 Fire water Fire Red No. 536
(IS – 5) ----------- -----------
23 Plant air Sky Blue No. 101
(Note-2)
Silver Grey No.
628 (Note-2) -----------
24 Cooling water
supply
Verdigris Green 280
(IS – 5)
French Blue No.
166 (IS – 5) -----------
25 Cooling water return Verdigris Green 280
(IS – 5)
French Blue No.
166 (IS – 5) -----------
26 Instrument Air Sky Blue No. 101
(Note-2)
French Blue No.
166 (Note-2) -----------
27 Potable Water Sea Green No. 217
(Note-2)
French Blue No.
166 (Note-2) -----------
Notes:
1. Application and arrangement of colour bands shall be as per IS 2379 – 1990.
2. Service wise selection of colour is as per IS 2379 – 1990, colour shades as per IS - 5