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© Applied Science Innovations Pvt. Ltd., India Carbon – Sci. Tech. 8/3(2016)153-164 RESEARCH ARTICLE Received: 10/03/2016, Accepted: 25/06/2016 --------------------------------------------------------------------- --------------------------------------------------------- A Computational study on k-kl-ω model for flow field and heat transfer on a cylinder in cross-flow S. K. Dhiman*, J. K. Prasad Birla Institute of Technology, Mesra, Ranchi-835215, India. Abstract: In the present computational investigation, the characteristics of heat transfer from cylinders in cross flow of air has been reported, using the commercial CFD software, FLUENT. Unsteady, constant heat flux condition has been applied at the surface and the turbulent flows were simulated using k-kl-ω turbulence model. Comparing for single cylinder, with k-ω (standard), k-ω (SST) and SA models, the k-kl-ω model has been found best suitable models for simultaneous computation of flow field and heat transfer parameters. The results were also compared with experiments performed as well as from reported literatures for Reynolds number range 1.1x10 4 ≤Re≤4.1x10 4 to prove the capabilities of k-kl-ω model. High aspect ratio (18.75) and very low blockage ratio (0.053), has been used to conduct experiments. An analysis of data revealed that the average deviation from the experimental as well as reported values is less than 1%. Keywords: Cylinder; k-kl-ω model; Nusselt number; pressure coefficient; flow structure -------------------------------------------------------------------------- ---------------------------------------------------------------------- 1 Introduction: Flow and heat transfer past a circular cylinder is a splendidly investigated benchmark problem for which numerous literatures exists [1-4]. When flow takes place past such a smooth body, the vortex-shedding phenomenon occurs over a wide range of Reynolds numbers. Thus, instabilities behind the cylinder make the problem critical due to simultaneous determination of both fluid flow and heat transfer parameters as well as correct flow structure around ASI 153 Carbon – Science and Technology ISSN 0974 – 0546 http://www.applied-science-innovations.com

Template for Electronic Submission to ACS Journals · Web view2016/03/08  · [7] Md. Mahbubar Rahman, Md. Mashud Karim and Md. Abdul Alim, “Numerical investigation of unsteady

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Template for Electronic Submission to ACS Journals

© Applied Science Innovations Pvt. Ltd., India Carbon – Sci. Tech. 8/3(2016)153-164

RESEARCH ARTICLE Received: 10/03/2016, Accepted: 25/06/2016

------------------------------------------------------------------------------------------------------------------------------

A Computational study on k-kl-ω model for flow field and heat transfer on a cylinder in cross-flow

S. K. Dhiman*, J. K. Prasad

Birla Institute of Technology, Mesra, Ranchi-835215, India.

Abstract: In the present computational investigation, the characteristics of heat transfer from cylinders in cross flow of air has been reported, using the commercial CFD software, FLUENT. Unsteady, constant heat flux condition has been applied at the surface and the turbulent flows were simulated using k-kl-ω turbulence model. Comparing for single cylinder, with k-ω (standard), k-ω (SST) and SA models, the k-kl-ω model has been found best suitable models for simultaneous computation of flow field and heat transfer parameters. The results were also compared with experiments performed as well as from reported literatures for Reynolds number range 1.1x104≤Re≤4.1x104 to prove the capabilities of k-kl-ω model. High aspect ratio (18.75) and very low blockage ratio (0.053), has been used to conduct experiments. An analysis of data revealed that the average deviation from the experimental as well as reported values is less than 1%.

Keywords: Cylinder; k-kl-ω model; Nusselt number; pressure coefficient; flow structure

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1 Introduction: Flow and heat transfer past a circular cylinder is a splendidly investigated benchmark problem for which numerous literatures exists [1-4]. When flow takes place past such a smooth body, the vortex-shedding phenomenon occurs over a wide range of Reynolds numbers. Thus, instabilities behind the cylinder make the problem critical due to simultaneous determination of both fluid flow and heat transfer parameters as well as correct flow structure around the cylinder. Typical examples include heat exchangers like waste heat recovery recuperators, radiators & condensers, chemical and food industry processes, reactors, etc. Several CFD simulations were carried out for numerical investigation to establish or propose turbulence models viz. k-ε standard, k-ε Realizable, k-ω (standard) and k-ω SST [5-8].

In several cases, the simulations typically related to heat transfer, encounter problems of fluid structure interaction. As a cure, adopting the non-boundary conforming methods based on Cartesian grid, Peskin [9] introduced an immersed-boundary method, to address the problems of interaction of complex fluid-structure. Although this method has been adopted frequently in solving fluid flow problems, however, computing heat transfer problems with this method are not as extensive. Kim and Choi [10] extended immersed boundary method towards computation of heat transfer problems. Zhang et al. [11] take on the distribution function to enforce the momentum and the energy along the immersed boundary for the flow-field and heat transfer simulations past a circular cylinder. The boundary conditions were isothermal Dirichlet-type and iso-heat-flux Neumann-type. In addition, investigation of improvement in heat transfer oscillating the cylinder was reported. Liao et al. [12] adopted, stationary and moving complex geometry, to simulate forced and free convection domains using an immersed method. The method was based on the direct momentum and energy, imposing on a Cartesian grid, and addressed the issues such as the implementation of the isothermal and iso-flux boundary conditions.

Since decades, a constant development in inverse analysis has now become a valuable alternative due to difficulties in direct measurements or expensive measuring processes. However, reported inverse method’s applications in convective heat transfer problems are much less than those in heat conduction problems. Chen et al.[13-16], Taler [17], Olsson [18], Benmachiche et al.[19] and Chen [20] have developed inverse methods for the predictions of heat transfer at the surface of cylinders. These predictions were based on iterations and simulations.

In the present investigation 2D CFD simulation of heat transfer from a circular cylinder under constant heat flux (CHF) condition in an incompressible transverse flow of air have been investigated using the commercial CFD software, FLUENT, for the estimation of fluid flow and heat transfer parameters. The turbulent flows were simulated using k-kl-ω turbulence model [21]. The capabilities of this turbulence model to compute lift, drag and pressure coefficients, Strauhal number and Nusselt number have been verified for Reynolds number based on diameter ranges from 1.1x104 to 4.1x104.

2. Methodology:

The computational scheme consists of a 2-D circular cylinder having diameter D, which was maintained at constant heat flux condition. The temperature difference between the air and the surface of the cylinder was kept small (10oC), hence the variation of physical properties, particularly density and viscosity of air, with temperature could be neglected

The computational domain was O-grid type with cylinder placed centrally as shown in Figure 1, which was prepared in GAMBIT. Structured grid was created with a fine mesh very close to the cylinder surface and coarse grid away from the surface. Grid was refined till the variation in Pressure coefficient (Cp) and Nu was less than 0.5%. Finally, after grid independence test the nearest grid point from the surface was taken at a distance of 0.0128D, while the outer boundary was at a distance of 60D from the center. The computational domain was divided into 76000 quadrilateral cells.

Figure 1: Discretization of Computational domain and a close-up view

The governing equations of unsteady incompressible flow past a heated circular cylinder are the typical continuity, N-S and Energy equations

Continuity:

.

x-momentum:

y-momentum:

Energy Equation:

The boundary conditions are:

Inlet: Air enters the domain along x direction with velocity, and. Outflow: Zero diffusion flux has been implemented at outflow boundary i.e. condition of outflow boundary has been extrapolated from within the domain and has no influence on the upstream flow. Surface of the cylinder: No slip condition has been applied at the surface of cylinder and was at constant heat flux condition. . SIMPLEC method for the pressure linked equations has been used to solve Navier-Stokes and energy equations.

The discretization of convective terms of momentum equation has been done using second order upwind scheme and that of the diffusive term by central difference scheme. The k-kl-ω turbulence model has been used to predict transition of boundary layer development from laminar to turbulent regime and calculate transition onset. The k-kl-ω model is a 3-equation eddy-viscosity type, which includes transport equations for turbulent kinetic energy (kT), laminar kinetic energy (kl), and the inverse turbulent time scale (ω) [22]

.

The inclusion of the turbulent and laminar fluctuations on the mean flow and energy equation via eddy viscosity and total thermal diffusivity is as follows:

Effective length if defined as here is the turbulent length scale and is defined as

Small scale energy is defined as:

where and

Large scale energy is given by:

Turbulent fluctuation term is given by: here small scale turbulent viscosity is

In which and

where,

is damping function,

is production of laminar kinetic energy by Large scale turbulent productions,

Large scale turbulent viscosity is modeled as

where

is time-scale-based damping function

; ;

Near wall dissipation is given by:

;

R represents average effect of breakdown of streamwise fluctuations in turbulence during bypass

transition ,

which is the threshold function controls the bypass transition process:

The breakdown to turbulence due to instabilities is considered to be a natural transition production term, given by:

The use of ω as the scale-determining variable can lead to a reduced intermittency effect in the outer region of a turbulent boundary layer, and consequently an elimination of the wake region in the velocity profile.

The damping is defined as:

The Total eddy viscosity and eddy diffusivity are given by:

;

The turbulent scalar diffusivity is defined as:

;

Model constants can be referred from [22]

3. Experimental Setup: Experiments have been performed in a subsonic open-circuit type wind tunnel with test section 0.6m x 0.6m x1.5 m attached with axial flow fan driven by 7.5 HP, 1500 rpm, AC motor with a speed regulator and digital speed indicator in the control panel. Figure 2 shows a test cylinder, which was of 99.2% pure copper of thickness 3mm and length 35mm. Its outer diameter (D) was 32mm. It was fixed between two long aluminium cylinders of 32mm outer diameter and was separated by two Teflon plugs. A heating cartridge was pasted on one part of both the plugs, which fits into the copper cylinder. Another part of both plugs fits into aluminium cylinders. DC power was supplied to heat the copper cylinders. T-type thermocouples, 24 in numbers, were placed below the outer surface around each cylinder at strategic locations at 15o interval to measure the temperature immediately at times it was exposed to the stable flow of air. An insulated slider was kept to cover the copper cylinder that suddenly moved away to expose the heated cylinder just when the airflow stabilizes in the wind tunnel. Temperatures were recorded using an NI signal conditioner, NI Data Acquisition system and a Labview program. Pressures were recorded using Honeywell pressure sensors. Temperatures measured were used in inverse procedure to calculate local heat flux. Experiments were performed for Reynolds number range from 1.1x104 to 1.1x104, under constant heat flux condition in an incompressible transverse flow of ambient air. High aspect ratio (H/D = 18.75) and very low blockage ratio (W/D = 0.053) were used to conduct experiments.

Figure 2: Experimental setup

Present computational study based on k-kl-ω turbulence model for flow past single cylinder shows good agreement, which is represented in Table-1, where Cd is Coefficient of drag and St is Strouhal number

,

where, f is vortex shedding frequency, D is diameter of cylinder and U∞ is free stream velocity.

Figure 3 shows the comparison of distribution of Cp for k-kl-ω model with k-ω (standard), k-ω (SST), SA models and experiments performed in the present study as well as reported by Igarashi [23] Re=35,000. It is apparent that Cp distribution on the front part of the cylinder approximately agrees well in all case, but on the region of separation flow behind the cylinder Cp deviates greatly. It is depicted from the results that under CHF condition only for k-kl-ω model agree well with experiments of Igarashi [23] and present study. A maximum deviation of 1.2% has been observed with this model.

Figure 3: Comparison of Cp between k-kl-ω, k-ω (standard), k-ω (SST), SA models and experiments

Table 1: Comparison of Cd and St based on Reynolds number

Re

100

1.1x104

2.1x104

3.1x104

3.5x104

4.1x104

Author

Braza et. al.

Present Study

Relf (1914)

DVL Hiebtone(1919)

UTIA (1955)

Present study

Relf (1914)

DVL Hiebtone (1919)

Present study

Relf (1924)

Present study

Relf (1914)

UTIA (1955)

Present study

Relf (1914)

UTIA (1955)

Present study

Cd

1.3

1.32

1.15

-

-

1.18

1.18

-

1.2

1.34

1.34

1.3

-

1.32

1.3

-

1.34

St

0.16

0.165

-

0.192

0.212

0.208

-

0.202

0.21

0.192

0.186

-

0.185

0.191

-

0.186

0.19

Figure 4 shows the comparison of distribution of Nu for k-kl-ω model with k-ω (standard), k-ω (SST), SA models and experiments performed in the present study as well as reported by Tsutsui and Igarashi [24] at Re=35,000. It is apparent that Nu distribution on the front part of the cylinder approximately agrees well in all case. But on the region of separation flow behind the cylinder Nu deviates greatly in case of k-ω (SST), Buyruk and Murray. Distribution of Nu for k-kl-ω model follow closely with experimental results within 1% deviations but at θ=150o it deviates a little, which might be due to lack of fineness of grid on this region. It is also depicted from the Figure 4 that minimum Nu is achieved about 15o ahead from the point of separation.

Figure 4: Comparison of Nu between k-kl-ω, k-ω (standard), k-ω (SST), SA models and experiments

Figure 5: Cd , St and CL at Re = 100 (left) and 3.1x104 (right)

The boundary layer generates from the front stagnation point and its thickness grows as the flow progresses over the cylinder. This boundary layer is laminar and separates when the low velocity air adjacent to cylinder surface can no longer sustain the adverse pressure gradient on the rear side and the flow separates forming a region of reverse flow close to the surface within the region of separation and the rear stagnation point. Consequently vortex establishes on each side on the rear-half of the cylinder. Table-1 presents Cd and St for given entire Reynolds number range in which present study was carried out for aspect ratio AR=18.75 which shows a good agreement but Zdrakowich [2], page 64, reported that St differs by variation in AR of the cylinder. Cd , St and CL are also shown in Figure 5.

Figure 6 shows the wall pressure distribution compared with the experimental results performed in the present study as well as numerical and experimental results of reported literatures. The well-defined pressure coefficient is Cp=(P-P∞)/(0.5ρU∞2), where P is the local static pressure on the surface and P∞ is free stream static pressure. The wall pressure obtained by the present method agrees well with these experimental and numerical data as depicted from all the plots in Figure 6. The minimum pressure slowly shifts away, towards front stagnation point with increase in Reynolds number, which is the point of separation.

Figure-7 shows the distribution of Nusselt number for the considered range of Reynolds number. The numerical results of Nu are compared with the experiments performed in the present study on heated cylinder under CHF condition. Also, the comparison has been done from reported literatures based of experiments. It is apparent that overall Nu increases with increase in Re as shown in Figure 8. A good agreement at front portion of the cylinder can be seen for all range of Re. A reasonably good agreement is observed on the rear part of the cylinder; beyond the separation point till the reattachment of shear layer occurs i.e. upto ≈135o. Beyond this point, Nu deviates from the experimental distribution and shifts towards higher side. It is also observed that with increase in Re this deviation increases. This could be because of the reason that the far field outflow boundary is placed at 40D from the center of the cylinder, which should be increased and because of which there is higher turbulent intensities of flow instability. Hilpert (1933) also investigated the influence of temperature difference between the cylinder and air, Tw – T∞, and found that it could be described by , reported in[2], page533.

Figure 6: Wall Pressure distribution for Re=100 and Re = 1.1x104 to 4.1x104

Figure 7: Nu distribution for Re=100 and Re=1.1x104 to 4.1x104

Figure 8: Overall average Nu for single cylinder for Re=1.1x104, 2.1x104, 3.1x104, 4.1x104 and 6.2x104

Figure 9 shows the validation of flow structure for k-kl-ω model around a cylinder with that of typically captured in laboratory in a water table at Aerodynamics laboratory of B. I. T. Mesra Ranchi. The visualization was taken with aluminium powder and Canon 7D DSLR camera at Re=3.5x104.

Figure 9: Flow structures (pathlines) at Re= 3.5x104

5. Conclusions: A computational investigation has been carried out for single cylinder in cross-flow condition for 1.1x104 ≤ Re ≤ 4.1x104, to compare the k-kl-ω turbulence model with k-ω (standard), k-ω (SST), SA models and experiments performed in the present study as well as reported in literatures. The comparison of results shows the k-kl-ω model to be an appropriate model for simultaneous computations of flow field and heat transfer parameters. The flow field results agree well within 1.2% while heat transfer results lie within 1% error. However, after θ=150o, heat transfer results deviates a little, but are in the acceptable range.

References:

[1]

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[2]

M. M. Zdravkovich, “Flow around circular cylinders, vol 1: fundamentals”, Oxford University Press, London,(1997).

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[7]

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