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Revision C, 8/10 Copyright © 2010 Tellabs. All rights reserved. ® Installation 76.7144FP60/7 Tellabs ® 7100 Optical Transport System SONET/SDH Systems

Tellabs 7100 Installation

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Tellabs 7100 Installation

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  • Revision C, 8/10Copyright 2010 Tellabs. All rights reserved.

    Installation76.7144FP60/7

    Tellabs 7100 Optical Transport SystemSONET/SDH Systems

  • FCC Notification Statement

    Federal Communications Commission (FCC) Rules require that you be notified of the following:This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Tellabs Operations, Inc., in writing can void the users authority to operate the equipment.

    Industry Canada Notification Statement

    Industry Canada interference-causing equipment regulations require that you be notified of the following: This Class A digital apparatus complies with Canadian ICES-003.Cet appareil numrique de la classe A est conforme la norme NMB-003 du Canada.

    Copyright Statement This Tellabs manual is owned by Tellabs or its licensors and protected by U.S. and international copyright laws, conventions, and treaties. Your right to use this manual is subject to limitations and restrictions imposed by applicable licenses and copyright laws. Unauthorized reproduction, modification, distribution, display or other use of this manual may result in criminal and civil penalties.

    Trademark Notice The following trademarks and service marks are owned by Tellabs Operations, Inc., or its affiliates in the United States and/or other countries: ACCESSMAX, CABLESPAN, CEC-128, DXX, , DYNAMIC SIGNAL TRANSFER, EC DUO, ENHANCED AUDIO PLUS, EXPRESS/PATH, FOCUS, INTELLIGENT SERVICE EDGE, MARTIS, , MARTISDXX, , METROCARE , METROVANTAGE, MetroWatch, NETREACH, NETWISE, SCULPTURED SOUND, TECHNOLOGY THAT TRANSFORMS THE WAY THE WORLD COMMUNICATES, , TELLABS, , TELLABS PROPARTNER, Tellabs ServiceAssured Upgrade, TELLABS. THE FUTURE OF YOUR BUSINESS. STARTING NOW, TEL/MOR, THE WORLD COMMUNICATES THROUGH TELLABS, TITAN, VERITY, YOUR NETWORKING PARTNER

    Any other company or product names may be trademarks of their respective companies.

    Contact Information In an effort to improve the quality of this document, please notify Tellabs Technical Assistance at 1.800.443.5555 in North America or 1.630.798.7070 outside North America if any anomalous conditions are observed.

    SM

  • Installation ContentsContents Page

    Section 1 Introduction 7-1System SBOADM Configurations.......................................................... 7-1System OAL Configurations.................................................................. 7-2Reason for Reissue............................................................................... 7-3

    Section 2 Equipment Overview 7-5Equipment Measurements ................................................................................. 7-5

    Relay Rack Measurements.......................................................................... 7-5Relay Rack Spacer Measurements ............................................................. 7-6

    6-Inch Rack Spacer Measurement........................................................ 7-810-Inch Rack Spacer Measurement...................................................... 7-8

    Spacer and Fiber Duct Overview................................................................. 7-86-Inch Spacers ...................................................................................... 7-910-Inch Spacers .................................................................................. 7-10Horizontal Fiber Duct........................................................................... 7-11Vertical Fiber Duct............................................................................... 7-11

    82.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf Space Requirements ............................................................................... 7-12

    Shelf Measurements .......................................................................... 7-12Breaker Frame Alarm Panel (BFAP) Measurements ......................... 7-12Generic Breaker Frame Alarm Panel (BFAP) Measurements ............ 7-13Alarm Interface Panel (AIP) Measurements ....................................... 7-13Fan Assembly/Chassis Measurements .............................................. 7-13Fan Filter and Plenum Measurements ................................................ 7-14NEBS 23-Inch Rack Air Baffle Measurements .................................... 7-14ETSI Rack Air Baffle Measurements................................................... 7-14

    83.07100B-60 High Capacity Switch Shelf (HCSS) Space Requirements ...... 7-1583.07100B-60 HCSS Measurements .................................................. 7-15Optional HCSS Power Distribution Unit (PDU) Measurements........... 7-15

    Equipment Shelf Layout Rules......................................................................... 7-16NEBS 82.07100A/B-60 Shelves.......................................................... 7-16ETSI 82.07100C/D-60 Shelves ........................................................... 7-17NEBS/ETSI 83.07100B-60 HCSS....................................................... 7-1782.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf Racks .. 7-17NEBS 83.07100B-60 HCSS Racks ..................................................... 7-18ETSI 83.07100B-60 HCSS Racks....................................................... 7-18

    Torquing Force Tables ..................................................................................... 7-22

    Section 3 Unpacking and Installing NEBS Equipment Relay Racks 7-23Unpacking System Equipment ......................................................................... 7-23

    Unpacking the Equipment.......................................................................... 7-25Unpacking Crated Shipments .................................................................... 7-27

    Preparing the Floor for Relay Rack Mounting .................................................. 7-28Floor Load.................................................................................................. 7-28Floor Layout............................................................................................... 7-28Planning Rack Accessory Equipment for Site Installations ....................... 7-32Preparing for the Relay Rack Installation .................................................. 7-42

    Installing the Relay Rack Framework............................................................... 7-46Installing the Auxiliary (Aux) Channel Top Support ................................... 7-5176.7144FP60/7, Rev C 8/10 Page 7-i

    Installing Fiber Management Solutions...................................................... 7-57

  • Contents InstallationContents PageConfigurations for Patch Panels and DCM Chassis............................ 7-58

    Installing the High Capacity Switch Shelf (HCSS) in a NEBS Environment..... 7-61Installing NEBS HCSS Rear Rack Base Extender and Transition

    Pieces (Required) ......................................................................... 7-62Installing HCSS Rear Rack Spacer Base Bump Out Transition

    Pieces..................................................................................... 7-66Installing the HCSS Rear Rack Base Extender Cover ........................ 7-71

    Installing the HCSS Power Distribution Unit (PDU) ................................... 7-73Installing the HCSS in the Rack................................................................. 7-75

    Installing Paired HCSS ESI Cables and Duct (NEBS) ..................................... 7-80Installing Paired HCSS ESI Cable Duct Bases.......................................... 7-80

    Attaching ESI Cable Block Bases ....................................................... 7-84Attaching NEBS Mounting Z-Brackets ................................................ 7-85

    Installing Paired HCSS ESI Cables ........................................................... 7-93Installing Paired HCSS ESI Cable Duct Covers ........................................ 7-97Installing Vertical Fiber Ducts in 10-Inch Relay Rack Spacers (RRSs) ... 7-106

    Installing Horizontal Fiber Duct Above Racks ................................................ 7-109Installing Horizontal Fiber Duct Below Relay Racks ...................................... 7-110

    Installing the 1-Inch (25.4 mm) Gray Steel Pipe Support ........................ 7-114Installing the Lacing Bracket.................................................................... 7-116Installing the 1-Inch Gray Steel Pipe Clamp on the RRS ........................ 7-117Installing the End Shield .......................................................................... 7-118Supporting the Top of the End Shield...................................................... 7-121

    Installing the Wire Shield................................................................................ 7-124Installing the Wire Shield Next to Third Party Equipment ........................ 7-126Installing the Wire Shield Between Two Rack Spacers ........................... 7-128

    Installing the Wire Shield Extension............................................................... 7-130Installing the Wire Shield Extension Next to Third Party NE ................... 7-133Installing the Wire Shield Extension Between Two Rack Spacers .......... 7-135Finalizing the Relay Rack Framework Installation ................................... 7-137

    Installing the Rear Cover Panel Assembly..................................................... 7-139Rack End Aisle Rear Cover Panel Kits.................................................... 7-140

    Growing NEs at End of Aisle or Wire Shield ..................................... 7-142Installing the End Shield Adapters........................................................... 7-150

    Attaching the Bottom End Shield Adapter ......................................... 7-151Attaching the Middle End Shield Adapter.......................................... 7-154Attaching the Top End Shield Adapter, With/Without PEM Nuts....... 7-157

    Installing the Radius Control Plates......................................................... 7-160Attaching the Edge Guards (Optional)..................................................... 7-161Installing the Top Box .............................................................................. 7-162Installing the Rack Top Fiber Guide (Diverter) ........................................ 7-163Installing the Fiber Spools ....................................................................... 7-164Installing the Door Cover Screws ............................................................ 7-166Installing the Fiber Extension................................................................... 7-168Installing the Rack Spacer Duct Mounting Bracket.................................. 7-169

    Materials............................................................................................ 7-169Installing the Fiber Cables ....................................................................... 7-171Installing the Rear Cover Plate on the Top Box....................................... 7-172Installing the Front Cover Plate on the Top Box ...................................... 7-173Installing the Front Edge Guard to the Wire Shield (Optional)................. 7-175Installing the Rear Door Panels ............................................................... 7-175Tightening All Screws .............................................................................. 7-177Page 7-ii 8/10 76.7144FP60/7, Rev C

  • Installation ContentsContents Page

    Section 4 Unpacking and Installing ETSI Equipment Relay Racks 7-178Unpacking System Equipment ....................................................................... 7-178

    Unpacking the Equipment........................................................................ 7-179Unpacking Crated Shipments .................................................................. 7-181

    Preparing the Floor for Relay Rack Mounting ................................................ 7-183Floor Load................................................................................................ 7-183Floor Layout............................................................................................. 7-183Planning Rack Accessory Equipment for Site Installations ..................... 7-184ETSI Accessory Equipment ..................................................................... 7-186Preparing for the Relay Rack Installation ................................................ 7-189

    Installing the Relay Rack Framework............................................................. 7-192Installing the Auxiliary (Aux) Channel Top Support ................................. 7-197Installing the End Spacer Panel Kit ......................................................... 7-203Finalizing the Relay Rack Framework Installation ................................... 7-205

    Tightening All Screws..................................................................................... 7-207Installing Fiber Management Solutions.................................................... 7-207

    Configurations for Patch Panels and DCM Chassis.......................... 7-209Installing Vertical Fiber Ducts in 10-Inch Relay Rack Spacers

    (RRSs) ........................................................................................ 7-212Installing Horizontal Fiber Duct Above Racks ................................................ 7-215Installing Horizontal Fiber Duct Below Relay Racks ...................................... 7-216Installing the High Capacity Switch Shelf (HCSS) in an ETSI Environment .. 7-220

    Installing the Optional HCSS Power Distribution Unit (PDU) in ETSI Environment....................................................................... 7-222

    Installing the HCSS in the ETSI Rack...................................................... 7-224Installing Paired HCSS ESI Cables and Duct (ETSI) ..................................... 7-228

    Installing Paired HCSS ESI Cable Duct Bases........................................ 7-228ETSI Paired Shelf Duct Work Conversion Kit.................................... 7-232Attaching ESI Cable Block Bases ..................................................... 7-234Attaching ETSI Mounting Brackets.................................................... 7-235

    Installing Paired HCSS ESI Cables ......................................................... 7-243Installing Paired HCSS ESI Cable Duct Covers ...................................... 7-247

    Section 5 Installing Equipment in Spacer Panels or Auxiliary Racks 7-256Mounting the DCM Horizontally in a Rack ..................................................... 7-257Installing the DCM Chassis, Patch Panels, and Fiber Management in

    Relay Rack Spacer Panels (RRSs)................................................... 7-259Labeling for Patch Panels and DCM Chassis in RRSs............................ 7-260Suggested Installation Locations in RRSs............................................... 7-260Installing the RCMM Patch Panel in the RRS.......................................... 7-270Installing the 88-Channel OMD44-x Patch Panel in the RRS.................. 7-271Installing the OPSM Patch Panel in the RRS .......................................... 7-273Installing the Port Shelf Patch Panel in the RRS ..................................... 7-275Installing the 2RU High-Density Port Shelf Patch Panel in the RRS ....... 7-277Installing the 3RU High-Density Port Shelf Patch Panel (88CHPP) in

    the RRS ...................................................................................... 7-282Installing the OMD88 Patch Panel in the RRS ........................................ 7-285

    Installing the Y-Cable Patch Panel................................................................. 7-287Installing Y-Cable Patch Panel in the RRS.............................................. 7-289Installing Y-Cable Patch Panel in a 19-Inch or 23-Inch Rack .................. 7-29076.7144FP60/7, Rev C 8/10 Page 7-iii

    Installing Y-Cable Patch Panel in a Wall Mount Cabinet ......................... 7-291

  • Contents InstallationContents PageInstalling the DCM Chassis in the RRS ................................................... 7-291

    Mounting the DCM Chassis Horizontally........................................... 7-293Installing the Relay Rack Spacer (RRS) Spool Covers ........................... 7-295Installing the Patch Panel Top Cover ...................................................... 7-296

    Installing the DCM Chassis, Patch Panels, and Fiber Management in an Auxiliary Rack Using a Rack Within a Rack (RWR) .......................... 7-299

    Installing a Rack Within a Rack (RWR) Kit .............................................. 7-300Installing the RCMM Patch Panel in the RWR......................................... 7-306Installing the Port Shelf Patch Panel in the RWR .................................... 7-307Installing the 2RU High-Density Port Shelf Patch Panel in the RWR ...... 7-308Installing the 3RU High-Density Port Shelf Patch Panel (88CHPP)

    in the RRS .................................................................................. 7-310Installing the OMD44-x Patch Panel in the RWR .................................... 7-312Installing the OMD88 Patch Panel in the RWR ....................................... 7-313Installing DCM Chassis in the RWR ........................................................ 7-315Installing the OPSM Patch Panel in the RWR ......................................... 7-318Installing the Y-Cable Patch Panel in the RWR....................................... 7-320Installing the Fiber Cables ....................................................................... 7-322

    Section 6 Installing Optional NEBS and ETSI Equipment 7-323Installing Optional External Amplifier Fuse Panel .......................................... 7-326Installing Optional External Amplifier Modules (NIR, CRA, and BAMP) ........ 7-328

    Generic BFAP.......................................................................................... 7-332

    Section 7 Connecting the System Wiring 7-334Guidelines for Systems Using 7100A/B/C/D-60 Shelves ............................... 7-335

    Guidelines for Using an H-tap for Shelves............................................... 7-335Connecting the Relay Rack Frame to the Office Ground............................... 7-336Connecting the 48 Vdc Office Battery Supply to the BFAP.......................... 7-339Connecting the HCSS to the Optional PDU or Equivalent Power Source ..... 7-347Connecting the 48 Vdc Office Battery Supply to the HCSS PDU ................ 7-355Connecting External Alarm Systems.............................................................. 7-362Connecting the Alarm Interface Panel to Central Office Alarm ..................... 7-363

    Wiring the BFAP to the Central Office Alarm Connections...................... 7-367Connecting the AC Power Outlet (Optional) .................................................. 7-369

    Cabling Between Shelves........................................................................ 7-373Installing Horizontal Distribution Panel RT-1 to RT-2 Looping Cable ...... 7-375Bay Communication LAN Cables From 82.07100A/C-60 Main

    Shelves to 82.07100B/D-60 Port Shelves .................................. 7-375LAN Cables for Connecting A-side and B-side of Port Shelf and

    Main in Same Rack..................................................................... 7-380Inter-shelf LAN Cabling for Port Shelves or HCSSs in Separate

    Rack than Main Shelf.................................................................. 7-385Routing Cabling from First Main Shelf to Second Main Shelf .................. 7-392

    Connecting the NIR, CRA, or BAMP Power Cables to the Fuse Panel ......... 7-396Power Cables to a NIR or CRA......................................................... 7-396Power Cables to a BAMP.................................................................. 7-396Available Fuse Panel Fuses.............................................................. 7-396NIR/CRA Power Cable Pin Out ......................................................... 7-397BAMP Power Cable Pin Out.............................................................. 7-397Page 7-iv 8/10 76.7144FP60/7, Rev C

    Power A Cable .................................................................................. 7-398

  • Installation ContentsContents PagePower B Cable .................................................................................. 7-398

    Connecting the Fuse Panel to the BDFB ....................................................... 7-400Wiring the NIR, CRA, or BAMP Maintenance Port to the AIP ................. 7-401

    Section 8 Installing Optical Cabling 7-408Requirements and Safety Information............................................................ 7-408

    Tools ........................................................................................................ 7-409Precautions.............................................................................................. 7-409Bend Radius Constraints ......................................................................... 7-409

    Cable Connector Types ................................................................................. 7-410SFP/XFP Cable Connector Types ........................................................... 7-411

    Cabling Methodology ..................................................................................... 7-412Transmit (Out) and Receive (In) Methodology......................................... 7-414Guidelines for Routing Cables ................................................................. 7-414

    Fiber Trough and Fiber Guides ......................................................... 7-414Cable Routing Examples................................................................................ 7-415

    Routing Cables from Transponders in Port Shelves to 2RU HD PPPs ... 7-417Routing Cables from Transponders in HCSSs to 3RU High Density

    Port Shelf Patch Panels (88CHPPs)........................................... 7-418Routing Cables for Directionless Add/Drop Terminal Configuration

    (OMD88) ..................................................................................... 7-419Routing Cables from 82-Issue OPSM to 2RU HD PPP ........................... 7-420Routing Cables from 81-Issue OPSM to OPSM Patch Panel.................. 7-422Routing Cables from Transponder to Y-Cable Patch Panel .................... 7-423Routing Y-Cable Assembly from Transponder to Facility Patch Panel.... 7-424Routing Cables from RCMM PP to Transponder in Another Rack .......... 7-425Routing Cables from Transponders in Main Shelf to HD PPP................. 7-429Routing Cables from RCMMs to the DCM Shelf...................................... 7-430Routing Cables from OADM88 to DCMs ................................................. 7-431Routing Cables from RCMM PP to RCMM PP in Another Rack ............. 7-432Routing Cables from LGX Panel to Transponders .................................. 7-433Routing Cables from OMD44 Patch Panels to RCMM-8D88s................. 7-435Routing Cables from OMD44 Patch Panels to OADM88-xR Modules .... 7-436Routing 2 mm and 3 mm Jacketed Fiber Cables in Fiber Troughs ......... 7-438

    Routing Cables for Patch Panels, DCM Chassis, and Cross-Connects ........ 7-439Routing Cables From the Customer Termination to the Transponder

    Modules............................................................................................. 7-442Dressing the Cables ................................................................................ 7-445

    Routing Pass-through Cables Between Two Peer Transponder Modules..... 7-447Routing Optical Cables for Optional External Amplifiers

    (NIR, CRA, BAMP) ............................................................................ 7-449Routing Optical Cables Between Input Amplifier or OADM88 and

    Optional NIR Amplifier ................................................................ 7-451Routing Optical Cables Between Input Amplifier or OADM88 and

    Optional CRA Amplifier ............................................................... 7-452Routing Optical Cables Between Input Amplifier or OADM88 and

    Optional BAMP ........................................................................... 7-454Routing OMD88 Patch Panel Cables for Directionless Add/Drop

    Terminals .......................................................................................... 7-455Routing Cabling Between the OMD88 and the LOAM-E88 ..................... 7-460Routing Cabling Between the OMD88 and the DX RCMM...................... 7-46076.7144FP60/7, Rev C 8/10 Page 7-v

    Routing Cabling Between the OMD88 and the Transponder .................. 7-461

  • Contents InstallationContents PageRouting Cabling Between the DX RCMM and the LOAM-E88 ................ 7-461

    Installing Customer Terminal Cabling ............................................................ 7-462Applying Identification Labels......................................................................... 7-464

    Section 9 Installing Timing Cabling 7-467Connecting a Bits Clock to the Main Shelf ..................................................... 7-467

    Section 10 Cabling LAN and Communication Connections 7-470Cable Overview.............................................................................................. 7-470Routing DCN-to-GNE LAN Connections........................................................ 7-471Routing Spur-to-NE LAN Connections........................................................... 7-473Routing Managed NE-to-Tellabs 7100 NE Connections................................ 7-476Routing SW-3 LAN Connection...................................................................... 7-478Routing LAN Cables to from OMD44 COMM Ports to RCMM-8D88s............ 7-480Routing LAN Cables from DCM COMM Ports to Input Amplifiers.................. 7-483Routing LAN Cables to from OMD44 COMM Ports to OADM88s.................. 7-485Routing LAN Cables from DCM COMM Ports to OADM88s.......................... 7-488Routing LAN Cables to from OMD88 COMM Port to DX RCMM................... 7-491

    Section 11 Installing Optional Door Assemblies 7-494

    Appendix A Engineering, Installation and Maintenance Services 7-499Service Overview ........................................................................................... 7-499

    Site Preparation Services ........................................................................ 7-499Engineering Services............................................................................... 7-499 Installation Services................................................................................ 7-500Supervised Installation............................................................................. 7-500

    Support Services Pricing Information............................................................. 7-500Maintenance Services ............................................................................. 7-501

    Index 7-503Page 7-vi 8/10 76.7144FP60/7, Rev C

  • Installation 1. Introduction1. Introduction

    1.01 This document contains procedures that explain how to install the Tellabs 7100 Optical Transport System (OTS) and how to enable all electrical, alarm, communication and optical connections. 1.02 Refer to Tellabs 7100/7100N System Specifications for specification information.1.03 Refer to Tellabs 7100N Installation for Tellabs 7100N Optical Transport System (OTS) installation information.1.04 The 83.07100B-60 High Capacity Switch Shelf (HCSS) is introduced with FP6.0. It is a high-capacity shelf with terabit switching capability. The switch fabric provides the ability to support SONET, SDH, Packet, and OTN switching between modules on a single 83.07100B-60 HCSS or between modules on two paired HCSSs. The paired HCSS configuration consists of two HCSSs in one rack which are connected together using Electrical Shelf Interconnect (ESI) cables. The paired HCSS feature is not supported in ETSI installations.1.05 The 83.07100B-60 HCSS provides 19 module slots. System Processor Modules (SPM-H) control shelf operations and populate slots 1 and 19. Unified Fabric (UFAB) modules provide the redundant switch fabric and populate slots 9, 10, and 11. The remaining module slots support transponders/line cards or filler modules. Each HCSS is equipped with a fan tray, fiber trough, and passive distribution panel (PDP). The shelf utilizes high-speed and low-speed backplanes for compatibility with existing modules.

    System SBOADM Configurations

    1.06 Refer to Table 1.1, page 7-1 which lists the system SBOADM configurations and the combinations of 82.07100A/C-60 USS main shelves, 82.07100B/D-60 USS port shelves, and 83.07100B-60 HCSSs supported in each configuration.

    Table 1.1 Supported SBOADM Hardware Configurations Software

    ConfigurationNumber of Degrees Shelves Suppported

    88-Channel Configurations

    32 1 to 8 1 - 2 USS main shelves,1 - 8 USS and HCSS port shelves

    33 1 to 3 1 USS main shelf1 - 8 USS and HCSS port shelves

    44-Channel Configurations

    39 1 to 4 1 USS main shelf, 1 - 12 USS port shelves

    40 1 to 2 1 USS main shelf, 1 - 12 USS port shelves

    42 1 to 8 1 - 2 USS main shelves,1 - 11 USS port shelves

    46 1 to 8 1 - 2 USS main shelves,1 - 8 USS and HCSS port shelves76.7144FP60/7, Rev C 8/10 Page 7-1

  • 1. Introduction InstallationSystem OAL Configurations 1.07 The system OLA configurations consist of one 82.07100A/C-60 main shelf:

    The 88-channel OLA is configuration #31.

    The 44-channel OLA is configuration #41.

    1.08 Refer to Tellabs 7100 System Engineering for more detailed descriptions of SBOADM configurations.1.09 This manual includes detailed procedures regarding how to unpack equipment and install the following hardware:

    NEBS and ETSI equipment relay racks

    Tellabs 7100 OTS shelves

    relay rack spacers with fiber management system

    end shield

    optical interface cabling

    wire shield and extension

    rear cover panel and fiber routing for rack spacer

    fiber identification labels

    1.10 This manual also includes detailed procedures regarding how to enable the following electrical and optical cable connections:

    relay rack frame to the office ground

    48 Vdc office battery supply

    intra-system cross-connect cabling

    customer termination cabling

    external alarms

    alternating current (AC) power for use with optional electrical service outlets

    1.11 Before beginning any installation procedure, the installers should verify that the materials and tools required to perform the procedure are on hand. If any of the required materials are missing, Tellabs recommends postponing until all materials are available and the installer has the appropriate tools on hand.

    Note 1: For a list of parts and cable part numbers, refer to Tellabs 7100 System Engineering.

    Note 2: Although the Install Vendor/Installer may route the optic fiber cables, all fiber terminations should be completed by qualified technicians authorized to perform system testing procedures.Page 7-2 8/10 76.7144FP60/7, Rev C

  • Installation 1. Introduction1.12 Read the entire procedure before beginning the installation. Tellabs recommends that a Tellabs Customer Service Representative be present when performing the procedures outlined in this manual. Follow your company's prescribed procedures for obtaining technical assistance or call Tellabs Technical Assistance at 1.800.443.5555 (North America) or 1.630.798.7070 (outside North America).

    Reason for Reissue 1.13 Tellabs reissues this manual from Revision B to Revision C to include the changes in Table 1.2, page 7-3. Change bars indicate the changes Tellabs made from the previous to latest revision.

    Table 1.2 Tellabs 7100 OTS Installation Manual Revision HistoryRevision Change History Release Date

    A Initial release for the Tellabs 7100 Optical Transport System FP6.0.x. 1/09

    B updated High Capacity Switch Shelf (HCSS) shelf graphics and procedures to reflect updated shelf design

    added the HCSS paired shelf configuration removed the 82.71020C Revision A Breaker Frame Alarm Panel (BFAP) removed the 6-inch spacer panel two cover panel kit, Tellabs part number

    180.0508

    updated all figures containing a 82.71020C Revision A BFAP added the 3RU High Density Patch Panel (HD PPP), Tellabs part number

    81.71S-88CHPP added the 81.71424-NX High Density 10G Transponder (HDTG) module added the reconfigurable, directionless add/drop terminal feature

    - added the 81.71S-OMD88, Optical Mux/Demux 88 Channel Patch Panel (OMD88)

    - added the C7100RDXM_KIT, RDXM Directionless Kit which contains the following piece parts:

    - 81.71S-OMD88, Optical Mux/Demux 88 Channel Patch Panel (OMD88)

    - 81.71T-DXRCMM Directionless Reconfigurable Channel Multiplexer Module - 88 Channel (DX RCMM)

    - 81.71123C, Line Output Amplifier Module - Enhanced 88 Channel (LOAM-E88)

    6/1076.7144FP60/7, Rev C 8/10 Page 7-3

  • 1. Introduction InstallationB (cont.) renamed the 81.71328O-M, Optical Transport Network Module Mux - 8 SFP, 1 XFP, 1 MSA (OTNM-D) to 81.71328O-M, Optical Transport Network Module Mux - 8 SFP, 1 XFP, 1 MSA (With Line Side Protection) (OTNM-D)

    added the 81.71328O-U Optical Transport Network Multiplexer 8 SFPs, 1 XFP, 1 MSA (OTNM-D)

    added Vertical Fiber Duct, page 7-11 updated Table 2.13, page 7-15 updated Installing HCSS Rear Rack Spacer Base Bump Out Transition

    Pieces, page 7-66 updated Figures 5.4, page 7-262 through 5.11, page 7-269 added Installing the Port Shelf Patch Panel in the RWR, page 7-307 added Installing the 2RU High-Density Port Shelf Patch Panel in the RWR,

    page 7-308 updated Cable Routing Examples, page 7-415 updated Figure 10.4, page 7-489

    6/10

    C added new section 5 added cable, Tellabs part number 255-0076-Cxxxx added cable, Tellabs part number 255-0077-Cxxxx removed cable family, Tellabs part number 150.17XX added ETSI HCSS Paired Configuration updated maximum length to 50 meters for cable families: 155.0001-xxxx,

    155.0175-xxxx, 155.0183-xxxx

    added new section, Installing Equipment in Spacer Panels or Auxiliary Racks, page 7-256

    removed ETSI 150 mm Rack Spacer Kit, Tellabs part number 14.90382-0 removed Flush Mount End Panel Kit, Tellabs part number 14.9097-00-0 updated Installing the HCSS in the Rack, page 7-270 updated Installing the HCSS in the ETSI Rack, page 7-224 updated Table 3.6, page 7-95 updated Table 3.7, page 7-95 reorganized Routing Optical Cables for Optional External Amplifiers (NIR,

    CRA, BAMP), page 7-449 added Table 8.4, page 7-449 updated Table 8.5, page 7-456

    8/10

    Table 1.2 Tellabs 7100 OTS Installation Manual Revision HistoryRevision Change History Release DatePage 7-4 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment Overview2. Equipment Overview

    2.01 This section provides an overview of the system equipment, and includes the following information:

    Equipment Measurements, page 7-5

    Equipment Shelf Layout Rules, page 7-16

    Torquing Force Tables, page 7-22

    Equipment Measurements

    2.02 This section provides the measurements for the following equipment in a Tellabs 7100 OTS installation environment. For system electrical information, refer to Tellabs 7100 System Engineering.

    Relay Rack Measurements, page 7-5

    Relay Rack Spacer Measurements, page 7-6

    82.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf Space Requirements, page 7-12

    83.07100B-60 High Capacity Switch Shelf (HCSS) Space Requirements, page 7-15

    Note: For Tellabs 7100 OTS part numbers, refer to Tellabs 7100 System Engineering.

    Relay Rack Measurements2.03 The equipment relay rack space required by a Tellabs 7100 network element (NE) is shown in Table 2.1, page 7-5.Table 2.1 Relay Rack NE Space Requirements

    Measurement

    Network Equipment Building Standards (NEBS)

    Relay Rack

    European Telecommunications Standards Institute (ETSI)

    Relay Rack

    Rack Height 84 inches (7 feet)12133.6 mm (2.1 meters)

    2200 mm (86.6 inches)

    Footprint 26 inches x 12 inches (660.4 mm x 304.8 mm)

    600 mm x 300 mm(23.6 inches x 11.8 inches)

    Base Height 4 inches (101.6 mm) 100 mm (3.5 inches)NEBS HCSS Base Extender 3 inches (76.2 mm) Does not apply.ETSI HCSS Footprint Does not apply. 600 mm x 600 mm

    (23.6 inches x 23.6 inches)1. There are 1.75 inch (44.45 mm) Electronic Industries Association (EIA) standard mounting units, and the overall width of the relayrack is 25.94 inches (658.876 mm) with mounting centers at 22.31 inches (566.674 mm).76.7144FP60/7, Rev C 8/10 Page 7-5

  • 2. Equipment Overview InstallationRelay Rack Spacer Measurements2.04 Fiber management solutions are provided by relay rack spacers (RRSs) with fiber management spools. Refer to Planning Rack Accessory Equipment for Site Installations, page 7-184.2.05 Two optional spacer panels are available. The spacer panels, or combination of spacer panels, used in an application is determined by the requirements of each application. A horizontal fiber duct is also available.2.06 The 6-inch (152.4 mm), or 10-inch (254 mm) relay rack spacer are designed to fulfill a number of purposes. The RRS contains three vertical compartments, each measuring 3 rack units (RU) wide, and are capable of holding a 19-inch (482.6 mm) rack-mounted, non-powered device. 2.07 The top-most of the three compartments in the 6-inch and 10-inch RRS are equipped with a 1 RU and a 2 RU filler plates that are typically removed and replaced with RCMM patch panels and a 1 RU fiber trough or a Port Shelf patch panel. Alternatively, if desired, the two filler plates can be replaced with a dual fiber spool for routing and managing fiber cables. 2.08 The rack spacers contain three fixed fiber spools used for managing and supporting the fiber cable assemblies. 2.09 The three compartments can be used to support any one or combination of the following types of modules:

    The RCMM patch panel is used to manage the fibers and optical interfaces between the RCMM and transponder modules.

    The High Density Port Shelf Patch Panel (HD PPP) is used to manage the fibers and optical interfaces between the transponder modules, OPSM modules, and customer facility terminations. The HD PPP is equipped with LC/UPC connectors. There is a 2RU version and a 3RU version.

    The Port Shelf patch panel is used to manage the fibers and optical interfaces between the transponder modules, OPSM modules, and customer facility terminations. The Port Shelf patch panel is equipped with SC/UPC connectors.

    The 81.714144, Optical Mux/Demux - Channels 1 to 44 (OMD44-1) and 81.714188, Optical Mux/Demux - Channels 44 to 88 (OMD44-45) modules provide patch panel functionality to manage the fibers and optical interfaces between the RCMM-8D88 and transponder modules.

    The 82.714144, Optical Mux/Demux - Channels 1 to 44 (OMD44-1) and 82.714188, Optical Mux/Demux - Channels 44 to 88 (OMD44-45) modules provide patch panel functionality to manage the fibers and optical interfaces between the OADM88-xRs and transponder modules.

    The OPSM patch panel is used with the 81.71329-1 OPSM.

    The Y-Cable patch panel is used for transponder protection.

    The DCM shelf is used to hold the DCMs, which are associated with the input amplifier modules.Page 7-6 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment Overview The OMD88 patch panel is used in reconfigurable, directionless, add/drop configurations.

    The 1 RU fiber troughs are used to manage fiber cables.

    For more information on the Relay Rack Spacer (RRS) solution, refer to Figure 2.1, page 7-7.

    Figure 2.1 Relay Rack Spacer with Fiber Management Spools

    fiber management spool cover

    primary rack with main shelf

    shown with 1 RU and 2 RU filler plates, which may be replaced with an RCMM patch panel or with fiber spools, as shown

    fiber management spools, which may be replaced with a patch panel or DCM shelf

    secondary rack

    149.0342 wire shield (149.0408 not pictured)

    fiber management spools76.7144FP60/7, Rev C 8/10 Page 7-7

  • 2. Equipment Overview Installation6-Inch Rack Spacer Measurement

    2.10 The NEBs equipment relay rack space required by a 6-inch rack spacer (Tellabs part number 149.0245) with fiber management is given in Table 2.2, page 7-8.

    10-Inch Rack Spacer Measurement

    2.11 The NEBs equipment relay rack space required by a 10-inch rack spacer (Tellabs part number 249-0014) with fiber management is given in Table 2.3, page 7-8.

    Spacer and Fiber Duct Overview2.12 Optional spacer panels and fiber ducts are available:

    6-Inch Spacers, page 7-9

    10-Inch Spacers, page 7-10

    Horizontal Fiber Duct, page 7-11

    Vertical Fiber Duct, page 7-11

    Table 2.2 Relay Rack with 6-Inch Spacer and Fiber Management Measurements

    MeasurementNetwork Equipment Building Standards (NEBS)

    Relay Rack

    Rack Height 84 inches (7 feet)12133.6 mm (2.1 meters)

    Footprint for 1 rack with two 6-inch (152.4 mm) RRSs 38 inches x 12 inches(965.2 mm x 304.8 mm)

    1. There are 1.75 inch (44.45 mm) Electronic Industries Association (EIA) standard mounting units, and the overall width of the relayrack is 25.94 inches (658.876 mm) with mounting centers at 22.31 inches (566.674 mm).

    Table 2.3 Relay Rack with 10-Inch Spacer and Fiber Management Measurements

    MeasurementNetwork Equipment Building Standards (NEBS)

    Relay Rack

    Rack Height 84 inches (7 feet)12133.6 mm (2.1 meters)

    Footprint for 1 rack with two 10-inch (152.4 mm) RRSs 46 inches x 12 inches(1168.4 mm x 304.8 mm)

    Footprint for 1 rack with two 10-inch (152.4 mm) RRSs and HCSS base extender

    46 inches x 15 inches(1168.4 mm x 381 mm)

    1. There are 1.75 inch (44.45 mm) Electronic Industries Association (EIA) standard mounting units, and the overall width of the relayrack is 25.94 inches (658.876 mm) with mounting centers at 22.31 inches (566.674 mm).Page 7-8 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment Overview6-Inch Spacers 2.13 The 6-inch spacer panel has three compartments with removable filler panels. Each compartment is 3 RU wide and can support various accessories (RCMM patch panels, High Density Port Shelf Patch Panels (HD PPP), Port Shelf patch panels, OMD44-1 patch panels, OMD44-45 patch panels, OPSM patch panels, OMD88 patch panels, DCM shelves, Y-Cable patch panels, or 1 RU fiber troughs). The 6-inch spacer panel is used in 44-channel, 4-degree or 8-degree SBOADM applications. Refer to Figure 2.2, page 7-9.

    Figure 2.2 6-Inch Space Panel

    1 RU blankfiller panel 2 RU blankfiller panel

    1-inchpipe bracket

    fiberlacingbracket

    fiberpass-through

    removablefiber spools

    removablefiber spools

    6-inch spacer panelwith fiber management spools

    (Tellabs part number 149.0245)

    removablepolycarbonate

    plasticcover76.7144FP60/7, Rev C 8/10 Page 7-9

  • 2. Equipment Overview Installation10-Inch Spacers 2.14 The 10-inch (25.40 cm) spacer panel has three compartments with removable filler panels. Each compartment is 3 RU wide and can support various accessories (RCMM patch panels, High Density Port Shelf Patch Panels (HD PPP), Port Shelf patch panels, OMD44-1 patch panels, OMD44-45 patch panels, OPSM patch panels, OMD88 patch panels, DCM shelves, Y-Cable patch panels, or 1 RU fiber troughs). 2.15 The 10-inch spacers provide the extra width to allow mounting up to two (left side/right side) separately available 2-inch wide by 4-inch deep spacer cable ducts. These ducts can be mounted on the front and the rear of the panel. The 10-inch spacer panel is used in 88-channel and HCSS applications. Refer to Figure 2.3, page 7-10.

    Figure 2.3 10-Inch Spacer Panel

    1-inchpipe bracket

    fiberlacingbracket

    fiberpass-through

    removablefiber spools

    removablefiber spools

    2 RU blankfiller panel

    1 RU blankfiller panel

    10-inch spacer panelwith fiber management spools

    (Tellabs part number 249-0012)

    removablepolycarbonate

    plasticcoverPage 7-10 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment OverviewHorizontal Fiber Duct 2.16 The horizontal fiber duct with cover is 4-inches wide by 4-inches deep and comes in 6-foot increments. End caps and connection pieces are ordered separately. The horizontal fiber duct is used as required. Refer to Figure 2.4, page 7-11.

    Vertical Fiber Duct 2.17 The vertical fiber ducts are installed vertically onto the spacer panels as required. There are two sizes available:

    2-inch x 4-inch, 6-feet long

    4-inch x 4-inch, 6-feet long

    2.18 Order vertical fiber duct covers and bend radius clips separately. Refer to Figure 2.4, page 7-11.

    Figure 2.4 Horizontal and Vertical Fiber Ducts

    4 x 4 inch horiz

    ontal fiber duct

    2 x 2 inch vertical fiber ductbend radius clip76.7144FP60/7, Rev C 8/10 Page 7-11

  • 2. Equipment Overview Installation82.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf Space Requirements

    2.19 The following tables provide equipment measurements and space requirements for Tellabs 7100 OTS 82.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf installations:

    Shelf Measurements, page 7-12

    Breaker Frame Alarm Panel (BFAP) Measurements, page 7-12 Alarm Interface Panel (AIP) Measurements, page 7-13 Fan Assembly/Chassis Measurements, page 7-13

    Fan Filter and Plenum Measurements, page 7-14

    NEBS 23-Inch Rack Air Baffle Measurements, page 7-14

    ETSI Rack Air Baffle Measurements, page 7-14

    Shelf Measurements 2.20 The equipment relay rack space that is required by the 82.07100A/B/C/D-60 shelves is shown in Table 2.4, page 7-12.

    Note: The 82.07100A/B/C/D-60 shelves include the horizontal distribution panel (HDP), the lower fan tray and the fiber trough as part of the shelf.

    Breaker Frame Alarm Panel (BFAP) Measurements

    2.21 The equipment relay rack space that is required by a 82.71020C BFAP is shown in Table 2.5, page 7-12.

    Table 2.4 Shelf Measurements

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    Shelf Height 22.6 inches 574 mm

    Shelf Width1

    1. The shelf width refers to the distance between equipment relay rack mounting centers.

    19.5 inches 495.3 mm

    Shelf Depth with doors attached

    12.6 inches 320.4 mm

    Table 2.5 BFAP Measurements

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    BFAP Height 3.5 inches 88.9 mm

    BFAP Width1

    1. Does not include mounting brackets.

    19.7 inches 499.9 mm

    BFAP Depth2

    2. Includes all cabling loops, hardware, door panel and LEDs.

    9.7 inches 246.4 mmPage 7-12 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment OverviewGeneric Breaker Frame Alarm Panel (BFAP) Measurements

    2.22 The equipment relay rack space that is required by a 83.71020 BFAP is shown in Table 2.6, page 7-13.

    Alarm Interface Panel (AIP) Measurements

    2.23 The equipment relay rack space that is required by a 81.71010 AIP is shown in Table 2.7, page 7-13.

    Fan Assembly/Chassis Measurements

    2.24 The equipment relay rack space that is required by a 82.71030A fan assembly chassis in the 82.07100A/B/C/D-60 shelves is shown in Table 2.8, page 7-13.

    Note: The 82.07100A/B/C/D-60shelves include the lower fan tray as part of the shelf. The dimensions in Table 2.8, page 7-13 are for the additional fan assembly chassis is located above each 82.07100A/B/C/D-60 shelf.

    Table 2.6 BFAP Measurements1

    1. Three Breaker Kits (5 Amp, 15 Amp, 30 Amp, 40 Amp, 50 Amp, or 60 Amp) and two fusesper kit (2 Amp) must be ordered separately.

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    BFAP Height 3.5 inches 88.9 mm

    BFAP Width2

    2. Does not include mounting brackets.

    19.7 inches 499.9 mm

    BFAP Depth3

    3. Includes all cabling loops, hardware, door panel and LEDs.

    9.7 inches 246.4 mm

    Table 2.7 AIP Measurements

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    AIP Height 1.6 inches 40.6 mm

    AIP Width1

    1. Does not include mounting brackets.

    19.5 inches 495 mm

    AIP Depth 5.8 inches 147.3 mm

    Table 2.8 Fan Assembly

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    Fan Assembly Height 3.0 inches 76.5 mm

    Fan Assembly Width 19.5 inches 495.8 mm

    Fan Assembly Depth 11.8 inches 298.6 mm76.7144FP60/7, Rev C 8/10 Page 7-13

  • 2. Equipment Overview InstallationFan Filter and Plenum Measurements

    2.25 The equipment relay rack space that is required by the 82.71030B fan filter and plenum in the 82.07100A/B/C/D-60 shelves is shown in Table 2.9, page 7-14.

    NEBS 23-Inch Rack Air Baffle Measurements

    2.26 The equipment relay rack space that is required by the 81.71070 air baffle and located below the lower fan tray of each 7100A/B-60 shelf is shown in Table 2.10, page 7-14.

    ETSI Rack Air Baffle Measurements

    2.27 The equipment relay rack space that is required by the 81.7170B top air baffle, which is located above the rack upper fan tray, is shown in Table 2.11, page 7-14.

    2.28 The equipment relay rack space that is required by the two 81.7170A middle air baffles located between shelves is shown in Table 2.12, page 7-14.

    Table 2.9 Plenum Measures

    Measurement

    Type of Equipment Relay Rack

    NEBS ETSI

    Fan Plenum Height 1.2 inches 29.6 mm

    Fan Plenum Width 19.5 inches 495 mm

    Fan Plenum Depth 11.4 inches 289.4 mm

    Table 2.10 NEBS Air Baffle Measurements

    Measurement

    Type of Equipment Relay Rack

    NEBS

    Air Baffle Height 3.4 inches (85.7 mm)Air Baffle Width 19.5 inches (495.7 mm)Air Baffle Depth 11.8 inches (299.7 mm)

    Table 2.11 ETSI Top Air Baffle Measurements

    Measurement

    Type of Equipment Relay Rack

    ETSI

    Air Baffle Height 144.8 mm (5.7 inches)Air Baffle Width 655.3 mm (25.8 inches)Air Baffle Depth 299.7 mm (11.8 inches)

    Table 2.12 ETSI Middle Air Baffle Measurements

    Measurement

    Type of Equipment Relay Rack

    ETSI

    Air Baffle Height 144.8 mm (5.7 inches)Air Baffle Width 655.3 mm (25.8 inches)Air Baffle Depth 299.7 mm (11.8 inches)Page 7-14 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment Overview83.07100B-60 High Capacity Switch Shelf (HCSS) Space Requirements2.29 The following tables provide equipment measurements and space requirements for Tellabs 7100 OTS 83.07100B-60 HCSS installations:

    83.07100B-60 HCSS Measurements, page 7-15

    Optional HCSS Power Distribution Unit (PDU) Measurements, page 7-15

    83.07100B-60 HCSS Measurements

    2.30 The equipment relay rack space required by the 83.07100B-60 HCSS is shown in Table 2.13, page 7-15.

    Optional HCSS Power Distribution Unit (PDU) Measurements

    2.31 The equipment relay rack space required by an 82.71020H HCSS PDU in an 83.07100B HCSS rack is shown in Table 2.14, page 7-15.

    Table 2.13 83.07100B-60 HCSS Measurements Measurement Type Shelf Type Measurement

    Shelf Height 83.07100B-60 shelf1

    1. The 83.07100B-60 HCSS includes the top air baffle, shelf chassis with backplane, fibertrough, Passive Distribution Panel (PDP), and a Fan Tray as part of the shelf.

    26.1 inches (662.9 mm)Shelf Width2

    2. Does not include mounting brackets.

    83.07100B-60 shelf 19.5 inches (495.3 mm)Shelf Depth3

    3. Includes the ESI backplane caps/ductwork. Does not include the optional door.

    83.07100B-60 shelf 14.0 inches (355.6 mm)

    Table 2.14 82.71020H Measurements Measurement Type Measurement

    PDU Height1

    1. Does not include mounting brackets.

    5.7 inches (144.8 mm)PDU Width1 17.0 inches (432.0 mm)PDU Depth 9.0 inches (228.6 mm)76.7144FP60/7, Rev C 8/10 Page 7-15

  • 2. Equipment Overview InstallationEquipment Shelf Layout Rules2.32 Tellabs 7100 OTS includes the following equipment and rules for layout within the relay rack. For installations using NEBS relay racks, refer to Floor Layout, page 7-28. For installations using ETSI relay racks, refer to Floor Layout, page 7-183. Local conditions and requirements dictate actual configuration layouts.

    Note 1: For detailed information on Tellabs 7100 OTS modules, refer to the applicable module practice.

    Note 2: For information regarding the Tellabs 7100 OTS or network configurations, refer to Tellabs 7100/7100N General Description and Tellabs 7100 System Engineering.

    2.33 Up to two shelves can be mounted into a telco equipment relay rack. The Tellabs 7100 OTS system can be configured with:

    one or two 82.07100A/C-60 main shelves

    up to twelve 82.07100B/D-60 port shelves

    a mix of up to eight 82.07100B/D-60 port shelves and 83.07100B-60 High Capacity Switch Shelves (HCSSs)

    Note 1: For specific shelf configurations and quantities, refer to Table 1.1, page 7-1.

    Note 2: Local conditions and requirements will dictate actual configuration layouts.

    NEBS 82.07100A/B-60 Shelves

    2.34 The Tellabs 7100 OTS NEBS 82.07100A-60 main shelf and 82.07100B-60 port shelf require:

    82.07100A/B-60 shelf:

    - shelf horizontal distribution panel (HDP), which contains the passive and the control/timing HDP modules

    - the lower fan tray- fiber trough- three fan modules

    one breaker frame alarm panel (BFAP) per rack one optional per system alarm interface panel (AIP) above the main

    controlling shelf

    one upper fan assembly is required for each shelf, in addition to the lower fan assembly that is contained in the 82.07100A/B-60 shelves

    one fan filter and plenum is required for each lower fan per shelf

    one air baffle is required below each lower fan assemblyPage 7-16 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment OverviewETSI 82.07100C/D-60 Shelves

    2.35 The Tellabs 7100 OTS ETSI 82.07100C-60 main shelf and 82.07100D-60 port shelf require:

    82.07100C/D-60 shelf:

    - the shelf horizontal distribution panel (HDP), which contains the passive and the control/timing HDP modules

    - the lower fan tray- fiber trough- three fan modules

    one breaker frame alarm panel (BFAP) per rack one optional per system alarm interface panel (AIP) above the main

    controlling shelf

    one upper fan assembly is required for each shelf, in addition to the lower fan assembly that is contained in the 82.07100C/D-60 shelves

    one fan filter and plenum is required for each lower fan per shelf

    one air baffle is required below each lower fan assembly

    NEBS/ETSI 83.07100B-60 HCSS

    2.36 The Tellabs 7100 OTS 83.07100B-60 HCSS requires: 83.07100B-60 HCSS:

    - one upper air baffle - Passive Distribution Panel (PDP)- fan tray - fiber trough

    one HCSS PDU or equivalent power source per rack

    one fan filter per HCSS

    four fan modules per HCSS

    82.07100A/C-60 Main Shelf and 82.07100B/D-60 Port Shelf Racks

    2.37 Following is a list of the rules for configuring an 82.07100A/C-60 main shelf and 82.07100B/D-60 port shelf rack:

    One BFAP is mounted at the top of each 82.7100A/C-60 main and 82.7100B/D-60 port shelf rack.

    An optional AIP is mounted below the BFAP in the rack with the main controlling shelf, with one AIP per system.

    The 82.07100A/C-60 main shelves and 82.07100B/D-60 port shelves physically include the chassis for the HDP modules, as well as the integrated fan assembly, which is located below the module slots and the integrated fiber trough.

    The auxiliary fan assembly for the top shelf is mounted below the AIP.

    The 82.07100A/C-60 main shelves and 82.07100B/D-60 port shelves are mounted below the auxiliary fan assembly.

    The fan plenum is below each 82.7100A/B/C/D-60 shelf.

    The air baffle is below the fan plenum.76.7144FP60/7, Rev C 8/10 Page 7-17

  • 2. Equipment Overview Installation An 8-degree SBOADM (Configuration #32 and # 42) with 8 RCMM-8Ds, RCMM-8D88s, or up to 7 DX RCMMs (#32 only) requires two main shelves (called MS-1 and MS-15), which may be located within the same rack, or in separate racks. The controlling main shelf (MS-1) is located at the top shelf position.

    Due to cabling specifications, the distance between two or more racks containing the main shelf (or shelves) and the port shelves or HCSSs must not exceed 100 meters.

    NEBS 83.07100B-60 HCSS Racks

    2.38 Following is a list of the rules for configuring an 83.07100B-60 HCSS rack: One HCSS PDU or equivalent power source is mounted at the top of

    each HCSS rack.

    The 83.07100B-60 HCSS includes the Top Air Baffle, Shelf Chassis with Backplane, Fiber Trough, Passive Distribution Panel (PDP), and Fan Tray as part of the shelf. The Fan Modules (4) and HCSS Fan Filter (1) must be ordered separately.

    The 10-inch spacers and a wire shield are typically installed on each side of a rack equipped with the 83.07100B-60 HCSS.

    NEBS racks equipped with HCSSs require a base extender.

    1RU of empty space above each HCSS is required for proper air flow.

    ETSI 83.07100B-60 HCSS Racks

    2.39 Following is a list of the rules for configuring an 83.07100B-60 HCSS rack:

    Note: ETSI type installations that use HCSS shelves can order a Tellabs ETSI rack (Tellabs part number 14.9621.0).

    One HCSS PDU or equivalent power source is mounted at the top of each HCSS rack.

    The 83.07100B-60 HCSS includes the Top Air Baffle, Shelf Chassis with Backplane, Fiber Trough, Passive Distribution Panel (PDP), and Fan Tray as part of the shelf. The Fan Modules (4) and HCSS Fan Filter (1) must be ordered separately.

    The 10-inch spacers and a wire shield are typically installed on each side of a rack equipped with the 83.07100B-60 HCSS.

    1RU of empty space above each HCSS is required for proper air flow.

    Be aware that HCSSs vent to the rear of the shelf.

    A customer supplied ETSI cabinet can be used for HCSS installations. A 600 mm x 600 mm minimum is recommended. Do not mount any equipment behind the HCSS if a cabinet is used.

    2.40 Refer to the following configuration examples: Figure 2.5, page 7-19 shows a system as it is installed in a 7 foot,

    NEBS equipment relay rack.

    Figure 2.6, page 7-20 shows an 83.07100B-60 HCSS as it is installed in a 7 foot (2133.6 mm), NEBS/ETSI equipment relay rack.

    Figure 2.7, page 7-21 shows a system as it is installed in a 7 foot (2133.6 mm), ETSI equipment relay rack. Page 7-18 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment OverviewFigure 2.5 NEBSTellabs 7100 OTS Main and Port Shelves Configured as an SBOADM

    breaker frame alarm panel (BFAP)alarm interface panel (AIP) - optional

    auxiliary fan assembly

    integrated fan tray

    integrated horizontal distribution panel (HDP)

    fiber trough

    Fiber Trough

    port shelf 2 (PS-2)

    main shelf (MS-1)

    slot number/ID label

    slot number/ID label

    filter and plenum

    Critical Major Minor

    ACOLamp Test

    Power Active EnableEnable

    integrated fan tray

    1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2

    LOAM RCMMLIAM TGTM TGTM TGTM TGTM TGTM OPSM SPM LIAMSPMRCMMTGTM TGTM TGTM LOAM

    kick plate

    integrated horizontal distribution panel (HDP)

    intake air baffle

    exhaust air baffle

    auxiliary fan assembly

    filter and plenum

    location for horizontal fiber trough

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF

    LIAM

    1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2 76.7144FP60/7, Rev C 8/10 Page 7-19

  • 2. Equipment Overview InstallationFigure 2.6 NEBS/ETSI SBOADM with 83.07100B-60 HCSSs (Configurations #32, #33, and 46)

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    air baffle HCSS top air baffle

    HCSS Power Distribution Unit (PDU)

    HCSS (PS-4)

    Passive Distribution Panel (PDP)fiber trough

    slot number/ID plate

    fan tray with fans

    kick plate

    keep out baropen for air flow

    (82.71020H)

    HCSS top air baffle

    HCSS (PS-3)

    Passive Distribution Panel (PDP)fiber trough

    slot number/ID plate

    fan tray with fans

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    air baffle

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    air baffle

    open for air flowPage 7-20 8/10 76.7144FP60/7, Rev C

  • Installation 2. Equipment OverviewFigure 2.7 ETSITellabs 7100 OTS Main and Port Shelf Configured as an SBOADM

    integrated horizontal distribution panel (HDP)

    integrated fan tray

    fiber trough

    fiber trough

    port shelf 2 (PS-2)

    main Shelf (MS-1)

    slot number/ID label

    slot number/ID label

    filter and plenum

    kick plate

    integrated horizontal distribution panel (HDP)

    keep out bar

    filter and plenum

    exhaust air baffle

    integrated fan tray

    intake air baffle

    auxiliary fan assembly

    exhaust air baffle

    Critical Major Minor

    ACOLamp Test

    Power Active EnableEnable

    1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2

    LOAM-E RCMMLIAM-E TGTM-E TGTM-E TGTM-E TGTM-E TGTM-E OPSM SPM LIAM-ESPMRCMMTGTM-E TGTM-E TGTM-E LOAM-E

    1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2

    breaker frame alarm panel (BFAP)alarm interface panel (AIP) - optional

    auxiliary fan assembly

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF

    ON

    OFF76.7144FP60/7, Rev C 8/10 Page 7-21

  • 2. Equipment Overview InstallationTorquing Force Tables2.41 While performing procedures in this manual, refer to the following torquing force tables:

    Table 2.15, page 7-22 for recommended torquing force in Imperial standards

    Table 2.16, page 7-22 for the recommended torquing force in metric standards

    Table 2.15 Recommended Torquing Force In Imperial Listed by Thread Size With Equivalent Metric Torque

    Thread Size Torque in Inch-Pounds1

    1. Use only for steel screws into steel nuts or threaded holes in steel.

    Torque in kg-cm

    440 5 .5 5.7 1.1

    632 9 1 10.3 1.1

    1024 20.8 3 23.8 3.4

    1032 29.7 3 33.9 3.4

    1224 32 3 36.9 4.2

    5/1618 129 5 147.5 5.7

    3/816 212 10 242.3 11.4

    1/213 485 10 554.4 11.4

    5/811 1000 20 1143.0 22.9

    Table 2.16 Recommended Torquing Force in Metric Listed by Thread Size Steel Screw Brass Screw

    Normal Diameter and Pitch

    Standard Torque1

    1. Torque is measured in kilogram-centimeters (kg-cm).

    Upper Limit

    Lower Limit

    Standard Torque

    Upper Limit

    Lower Limit

    M 2 x 0.4 2.2 2.8 1.6 1.3 1.7 0.9

    M 2.3 x 0.4 3.6 4.6 2.6 2.1 2.7 1.5

    M 2.6 x 0.45 5.3 6.7 3.9 3.1 3.9 2.3

    M 3 x 0.5 9.3 11.8 6.8 5.4 6.9 3.9

    M 3.5 x 0.6 13.2 16.8 9.6 7.7 9.8 5.6

    M 4 x 0.7 14.5 18.4 10.6 12.7 16.1 9.3

    M 4.5 x .75 19.2 24.4 14.0 16.8 21.3 12.3

    M 5 x 0.8 29.2 37.1 21.3 25.5 32.4 18.6

    M 6 x 1.0 45.2 57.4 33.0 39.6 50.3 28.9

    M 8 x 1.25 110.0 140.0 80.0 96.7 122.8 70.6Page 7-22 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay Racks3. Unpacking and Installing NEBS Equipment Relay Racks

    3.01 This section contains the procedures for unpacking and installing the Tellabs 7100 OTS equipment. 3.02 82.07100A-60 main shelves and 82.07100B-60 port shelves may reside in the same rack and are powered by a BFAP.3.03 83.07100B-60 High Capacity Switch Shelves (HCSSs) reside in an HCSS rack which is a NEBS rack with a 3-inch rear extension and transition pieces. HCSSs are powered by an HCSS PDU or equivalent power source.3.04 The following procedures are provided in this section:

    Unpacking System Equipment, page 7-23

    Preparing the Floor for Relay Rack Mounting, page 7-28

    Installing the Relay Rack Framework, page 7-46

    Installing the High Capacity Switch Shelf (HCSS) in a NEBS Environment, page 7-61

    Installing Paired HCSS ESI Cables and Duct (NEBS), page 7-80 Installing Horizontal Fiber Duct Above Racks, page 7-109

    Installing Horizontal Fiber Duct Below Relay Racks, page 7-110

    Installing the Wire Shield, page 7-124

    Installing the Wire Shield Extension, page 7-130

    Installing the Rear Cover Panel Assembly, page 7-139

    Unpacking System Equipment3.05 This section contains the procedures for unpacking the relay racks. 3.06 Tellabs delivers equipment using two separate shipping methods: crated and uncrated shipment.

    Crated shipment: When shipped overseas, or at the specific request of the customer, the Tellabs 7100 OTS is shipped crated and the plug-in modules are packaged and shipped separately.

    Uncrated shipment: When shipped domestically, all of the internal electrical and alarm wiring is already completed. Depending upon customer specifications, modules may be shipped in separate crates.

    Note: If the Tellabs 7100 OTS is shipped domestically, then it is not shipped crated unless otherwise specified.76.7144FP60/7, Rev C 8/10 Page 7-23

  • 3. Unpacking and Installing NEBS Equipment Relay Racks Installation3.07 Tellabs takes the precaution of ensuring that its equipment relay racks are packaged in shipping crates with internal cushioning and shipped using reliable transporters with efficient handling and tracking procedures. 3.08 If equipment is damaged during the delivery process, immediately report discrepancies to your regional Tellabs office.

    Requirements 3.09 To successfully perform this procedure, ensure that the following requirements are met:

    __ Do not begin a new procedure until you have completed all previous procedures. Place a check mark on the line beside the step number of the procedure as each step is completed.

    __ Ensure that a clean, dry, and dust-free area is available before unpacking the equipment. If required, use a sheet of masonite for floor protection.

    __ Ensure that the installation activities performed as a result of the procedures outlined in this section conform to the mandates specified in Telcordia specification GR-1275 and Tellabs 03.0317.

    Tools 3.10 The following tools are required to perform this procedure:__ gloves

    __ safety goggles

    __ metal shears and hammer (if steel metal banding is used to bind the equipment packing material)

    __ two equipment moving dollies (crated shipment)__ appliance dolly (uncrated shipment)__ hex head socket wrench set (7/16, 9/16 and 15/16 inch) or impact tool

    Protective Materials 3.11 A masonite sheet is recommended to provide floor protection when performing this procedure.3.12 The following material is recommended for use during this procedure:

    __ 4 foot x 8 foot x 1/8 inch sheet of Masonite (1220 m x 2440 mm x 3.175 mm)This masonite sheet is intended to protect the floor from scrapes and damage that may occur during the unpacking process. The Tellabs 7100 OTS relay rack assembly must be mounted on a concrete floor or other non-combustible surface in accordance with Articles 110-18, 110-26, and 110-27 of the NEC, ANSI/NFPA 70.Go to Unpacking the Equipment, page 7-25.

    Warning:Equipment shelves can be twisted and wire harnesses can be torn from connectors by improper handling. Use care whenever handling or moving equipment racks and whenever hoisting equipment using ropes, belts or cables.Page 7-24 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay RacksUnpacking the Equipment3.13 The following requirements and procedures should be followed for both crated and uncrated shipment.

    __ 1. Verify that the equipment contents match the accompanying packing list or shipping manifest. Immediately report any discrepancies between the two documents to your regional Tellabs office.

    Note: If Tellabs is performing the installation, the Tellabs representative who performs the checklist informs Tellabs Customer Service of any discrepancies found between the actual equipment contents and the accompanying packing list or shipping manifest.

    __ 2. Inspect the equipment (or shipping container) for evidence of any transport damage that may have occurred. Immediately report any evidence of damage to both Tellabs and to the shipping carrier to initiate damage claims.

    Note 1: Retain the packing material and cartons until all unpacking, installation procedures, and acceptance testing are completed.

    Note 2: Repack damaged equipment for return shipment in the original shipping container with the original shipping and packing materials.

    .

    DANGER:

    Relay rack equipment is heavy and difficult to handle. To avoid personal injury or equipment damage, at least four installers are required to remove the relay rack assembly from the shipping crate.

    Warning:The equipment is very sensitive and can be damaged if dropped or handled improperly. When handling and moving uncrated equipment, avoid any structural stress, excessive shock, or vibration, all of which may damage the equipment.

    Warning:Twisting the crates or relay racks can warp equipment relay racks and damage equipment shelves. Use care when handling, moving, and unpacking equipment. Avoid excessive shock, strain, or vibration.76.7144FP60/7, Rev C 8/10 Page 7-25

  • 3. Unpacking and Installing NEBS Equipment Relay Racks Installation__ 3. Remove the relay rack assembly (or shipping container) from the delivery vehicle, and proceed according to one of the following sub-procedures: __ 3.1 For crated shipment, position the shipping container,

    front side up between the two equipment moving dollies so that the weight of the container is evenly distributed between the two dollies.

    or

    __ 3.2 For uncrated shipment, securely position the relay rack assembly in an upright position, front side forward, on the appliance moving dolly so that the weight of the relay rack assembly is evenly distributed on the appliance dolly.

    Note: When attaching a restraining belt, brace or strap, make sure that the restraints do not squeeze or damage the equipment body.

    __ 4. If restraining belts are required, then attach them at this time. Ensure that the relay rack assembly is secured on the appliance dolly according to all applicable safety guidelines.

    Note: Whenever possible, leave the anti-static plastic wrap over the relay rack until it has been moved to the final installation staging area.

    __ 5. Move the relay rack assembly (or shipping container) close to its final installation location for unpacking.

    For uncrated shipments, skip the remaining portion of this procedure, which applies exclusively to crated shipments and go to Preparing the Floor for Relay Rack Mounting, page 7-28. For crated shipments, go to Unpacking Crated Shipments, page 7-27 to safely unpack the Tellabs 7100 equipment relay rack.

    Warning:Electronic equipment can be damaged by moisture, dust, and electrostatic discharge (ESD). Ensure that the unpacking and inspection area is dry and free from dust and static.

    DANGER:

    To prevent physical injury, ensure that the relay rack assembly is secured by a reliable restraining method, which respects all applicable safety guidelines, whenever it is left unattended prior to the completion of the installation procedure. If the relay rack assembly is not secured in this manner, physical injury could result.Page 7-26 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay RacksUnpacking Crated Shipments3.14 Use the following procedure to unpack the Tellabs 7100 OTS equipment from the shipping crates.__ 1. Place the shipping container, back side down, on a level floor that has

    been protected, if required, by a Masonite sheet.

    __ 2. If steel metal banding is used to bind the shipping container, then carefully cut the metal banding straps using metal shears. Firmly secure the top of the banding when cutting to prevent recoil and injury.

    __ 3. Remove the bolts from the top and side panels of the crate.

    Note: Because of the size and weight of the equipment, Tellabs recommends using four installers to lift the equipment out of its shipping container.

    __ 4. Immediately verify that all of the equipment listed on the shipping manifest is present on the relay rack and that the additional shipping containers include all of the modules and equipment specified on the packing list or shipping manifest.

    __ 5. Before proceeding to extract the rack from the crate, clear the area of all shipping and packing materials. Save this material until the installation and acceptance testing phases are complete, and the equipment has proven to be in satisfactory operating condition.

    __ 6. Using four installers, carefully lift the rack out of its shipping crate and place it in an upright position on the protective masonite sheet.Go to Preparing the Floor for Relay Rack Mounting, page 7-28

    .

    DANGER:

    Metal banding can recoil when it is cut or removed from the crate as the tension on the banding is released. Place pressure on the top of the banding when cutting to prevent recoil. Use safety goggles and gloves to avoid physical injury.

    Warning:Never place the relay rack on the floor in a horizontal position. This places weight and pressure on the front mounting screws of the relay rack and can lead to equipment damage.76.7144FP60/7, Rev C 8/10 Page 7-27

  • 3. Unpacking and Installing NEBS Equipment Relay Racks InstallationPreparing the Floor for Relay Rack Mounting3.15 Use the procedures in this section to plan the floor layout and prepare the floor for relay rack equipment mounting.

    Floor Load, page 7-28

    Floor Layout, page 7-28

    Planning Rack Accessory Equipment for Site Installations, page 7-32

    Preparing for the Relay Rack Installation, page 7-42

    Floor Load 3.16 A system with one fully configured relay rack with one completely populated main shelf and one completely populated port shelf, has a maximum floor load of 530 pounds (240.4 kilograms).

    Floor Layout3.17 A functional description of the equipment relay rack parts and their corresponding part numbers is provided in Table 3.1, page 7-32. Local conditions and requirements dictate actual configuration layouts. The equipment relay rack framework consists of the following parts:

    __ North American or International relay rack

    __ (optional) relay rack pad isolation __ (optional) wire shield

    3.18 For alternative layouts, contact Tellabs Customer Service at 1.800.443.5555 or follow company procedures for obtaining technical assistance.

    Note: Where a wire shield is used next to third-party equipment, you may need to leave 1/4 inch of space between the wire shield and the third-party equipment. This is to accommodate the head of the bolt located at the base of the rack, which extends 1/4 inches past the wire shield. An alternative option is not installing the bolt at the base of the rack.Page 7-28 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay Racks3.19 The Tellabs 7100 OTS allows for flexible layouts that meet most telco central office (CO) specifications:

    For a standard layout using 6-inch relay rack spacers with 82.07100A/B-60 main or port shelves, refer to Figure 3.1, page 7-29

    For a standard floor layout using 6-inch relay rack spacers with 82.07100A/B-60 main or port shelves, refer to Figure 3.2, page 7-30

    For a standard floor layout using 6-inch relay rack spacers with 82.07100A/B-60 main or port shelves, refer to Figure 3.3, page 7-30

    For an alternate floor layout using 10-inch relay rack spacers with 82.07100A/B-60 main or port shelves, refer to Figure 3.4, page 7-31

    For a standard 83.07100B-60 HCSS floor layout using 10-inch relay rack spacers, refer to Figure 3.5, page 7-31

    Figure 3.1 NEBS Floor Layout Suggestion for OLA or NE Without Future Conversion - Top View

    equipment lineup

    38 inches: includes

    24 inch minimum clearance required in rear

    Tellabs 7100 26-inch relay rack

    Tellabs 7100relay racks with right and left rack

    spacers w/Fiber Management Spools

    third partyequipment relay rack

    equipment lineup

    30 inch minimumclearance requiredin front

    wire shield

    6-inch rack

    spacer

    6-inch rack

    spacer

    end of aisle panel76.7144FP60/7, Rev C 8/10 Page 7-29

  • 3. Unpacking and Installing NEBS Equipment Relay Racks InstallationFigure 3.2 Standard NEBS Floor Layout with 6-Inch Relay Rack Spacers (RRS) - Top View

    Figure 3.3 NEBS Floor Layout with 6-Inch Relay Rack Spacers (RRS) - Top View

    equipment lineup

    38 inches: includes

    24 inch minimum clearance required in rear

    Tellabs 7100

    Tellabs 7100relay racks with right and left rack

    spacers with one wire shield

    equipment lineup

    30 inch minimumclearance requiredin front

    26-inch relay rack

    6-inch rack

    spacer

    6-inch rack

    spacer

    6-inch rack

    spacer

    wire shield

    (optional) continue with wire shield or stop with end of aisle panel

    end

    of

    aisl

    e 6-inch rack

    spacerTellabs 7100

    26-inch relay rack

    Tellabs 7100 26-inch relay rack

    equipment lineup

    24 inch minimum clearance required in rear

    Tellabs 7100

    equipment lineup

    30 inch minimumclearance requiredin front

    26-inch relay rack

    6-inch rack

    spacer

    6-inch rack

    spacer

    6-inch rack

    spacer

    flush wire shield

    (optional) continue with wire shield or stop with end of aisle panel

    end

    of

    aisl

    e 6-inch rack

    spacer

    6-inch rack

    spacer

    flush wire shield

    (optional)

    70 inches: includes two Tellabs 7100 relay racks with a 6-inch rack spacer, two wire shields, two 6-inch rack spacersPage 7-30 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay RacksFigure 3.4 Standard NEBS Floor Layout with 10-Inch Relay Rack Spacers (RRS) - Top View

    Figure 3.5 HCSS NEBS Floor Layout with 10-Inch Relay Rack Spacers (RRS) - Top View

    equipment lineup

    46 inches: includes

    24 inch minimum clearance required in rear

    Tellabs 7100 Main

    Tellabs 7100relay racks with right and left rack

    spacers with one wire shield

    equipment lineup

    30 inch minimumclearance requiredin front

    26-inch relay rack

    10-inch rack

    spacer

    10-inch rack

    spacer

    10-inch rack

    spacer

    flush wire

    shield continue with wire shield or stop with end of aisle panel

    end

    of

    aisl

    e 10-inch rack

    spacerTellabs 7100 Secondary Main 26-inch relay rack

    46.30 inches: includes

    Tellabs 7100 Main

    Tellabs 7100relay racks with right and left rack

    spacers and two wire shields

    30 inch minimumclearance requiredin front

    26-inch relay rack

    10-inch rack

    spacer

    10-inch rack

    spacer

    10-inch rack

    spacerend

    of

    aisl

    e 10-inch rack

    spacerTellabs 7100 HCSS 26-inch relay rack

    equipment lineup

    equipment lineup

    flush wire shield

    3-inch base extender

    flush wire shield

    12-inch to 15-inch transition pieces21 inch minimum clearance required in rear76.7144FP60/7, Rev C 8/10 Page 7-31

  • 3. Unpacking and Installing NEBS Equipment Relay Racks InstallationPlanning Rack Accessory Equipment for Site Installations3.20 All Tellabs 7100 relay racks are shipped complete with shelves and cabling. Refer to Equipment Overview, page 7-5. Additional accessory items for installing these systems in telco offices are provided in Table 3.1, page 7-32.

    Table 3.1 Accessory Equipment for the Relay Rack Installations

    Equipment PartTellabs Part

    Number Functions and Requirements

    6-inch Relay Rack Spacer (RRS) with fiber management, spool covers, and L-bracket

    149.0245 Used as a spacer between NEs to guide optical fiber within and to/from the NE. Houses the RCMM patch panel, OPSM patch panel, High-Density port shelf patch panel, Port Shelf patch panel, and DCM chassis.The kit contains the following items: fiber lacing bracket 1-inch pipe bracket 2 RU 19-inch blank filler panel 1 RU 19-inch blank filler panel fiber pass-through removable polycarbonate cover removable fiber spools cover plate for rack base 4-inch rack base

    149.0244 L-bracket for 6-inch RRS, used to support end-of-aisle panel and wire shield kits. Order 3 brackets separately for each End-of-Aisle Panel (Tellabs part number 14.9097-X) or Wire Shield Kit (Tellabs part number 149.0342 or 149.0408).

    40.0253 Hex head rack screws with star washers, 5/16-inches. Order 4 screws for each L-bracket, for a total of 12 per RRS. For mounting the L-brackets at top, bottom, and mid-height on end shield kit.

    Fiber Management Pad Isolation (optional) for relay rack spacer

    included with 6-inch relay rack spacer

    Used to provide isolated grounding for the spacer with fiber management.Page 7-32 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay RacksRelay Rack 6-inch Spacer Extension (optional)

    149.025x

    Where:x = Length of extension:0 = 6 inch1 = 12 inch2 = 20 inch 3 = 24inch4 = 30 inch 5 = 36 inch6 = 54 inch7 = 56 inch

    Extends the fiber management guides from the top of the relay rack to the overhead cable rack. Spacer extension in lengths from 6 inches to 56 inches. The kit contains: From 1 to 4 mounting brackets, depending on

    the length of the spacer extension A set of mounting hardware (bolts, hex nuts,

    washers)

    AC Outlet Kit for relay rack 149.0261 If required, install in relay rack base, in front or rear.

    Table 3.1 Accessory Equipment for the Relay Rack Installations (Continued)

    Equipment PartTellabs Part

    Number Functions and Requirements76.7144FP60/7, Rev C 8/10 Page 7-33

  • 3. Unpacking and Installing NEBS Equipment Relay Racks Installation2-Rack Cover Panel Kit(also known as the Two Rack Rear Cover Panel Kit)

    180.0517 Used to strengthen the span between network elements for 6-inch RRS that includes a wire shield or an end-of-aisle panel. This kit contains: rack spacer top box

    (Tellabs part number 104.0040) fourrack fiber storage spools

    (Tellabs part number 104.0041) rack top fiber guide

    (Tellabs part number 104.0042) threerack radius control (diverter)

    (Tellabs part number 110.0579) front rack spacer top box

    (Tellabs part number 110.0582) bracket, rack spacer duct mounting

    (Tellabs part number 110.0583) bracket, rack spacer extension mounting

    (Tellabs part number 110.0584) bracket, end shield adaptertop

    (Tellabs part number 110.0588) bracket, end shield adaptermiddle

    (Tellabs part number 110.0589) bracket, end shield adapterbottom

    (Tellabs part number 110.0590) rear rack end aisle top box plate

    (Tellabs part number 110.0591) threebracket, rack end aisle cover panel

    (Tellabs part number 110.0592) bracket (Tellabs part number 110.0588 without

    PEMS) one set of mounting hardware (bolts, hex nuts,

    washers)

    Table 3.1 Accessory Equipment for the Relay Rack Installations (Continued)

    Equipment PartTellabs Part

    Number Functions and RequirementsPage 7-34 8/10 76.7144FP60/7, Rev C

  • Installation 3. Unpacking and Installing NEBS Equipment Relay RacksEnd-of-Aisle Kit for 6-inch rack spacer (also known as End Shield Kit)

    14.9097-XX-XWhere: XX-X = Height in inches-Color code:0 = 6 inch1 = 12 inch2 = 20 inch3 = 24 inch4 = 30 inch5 = 36 inch6 = 54 inch7 = 56 inchno numeral = Gray1 = Brown2 = White3 = TZ Blue4 = NT Blue

    Used at the end of a Tellabs 7100 OTS relay rack lineup (between a Tellabs 7100 OTS NE and another product) or at the end of a relay rack equipment lineup allowing end of aisle LEDs and switches to be installed in the cutouts provided.

    Order three L-brackets (Tellabs part number 149.0244) separately for each End-of-Aisle Panel Kit.

    End Shield Pad Isolation included with end shield

    Used to provide isolated grounding for the end shield.

    10-inch Relay Rack Spacer (RRS) with fiber management, spool covers, and L-bracket

    249-0012 For use between and on both sides of the Main shelf, Secondary Main shelf, and HCSSs. NEBS racks (optional).

    Houses the RCMM patch panel, OPSM patch panel, High-Density port shelf patch panel, Port Shelf patch panel, and DCM chassis.

    The kit contains the following items: 2-inch x 4-inch fiber duct (right and left) fiber duct covers (right and left) fiber lacing bracket 1-inch pipe bracket 2 RU 19 inch blank filler panel 1 RU 19 inch blank filler panel fiber pass-through removable polycarbonate cover removable fiber spools cover plate for rack base 4-inch rack base (ETSI-compatible)

    10-inch RRS L-bracket 14.9893 Used to support end shield kit for NEBS assemblies. Three brackets are required for each end shield kit.

    Table 3.1 Accessory Equipment for the Relay Rack Installations (Continued)

    Equipment PartTellabs Part

    Number Functions and Requirements76.7144FP60/7, Rev C 8/10 Page 7-35

  • 3. Unpacking and Installing NEBS Equipment Relay Racks Installation10-inch Fiber Management Extension (optional)

    14.9058X-0Where: x = Height of extension:0 = 6 inch1 = 12 inch2 = 20 inch3 = 24 inch 4 = 30 inch5 = 36 inch6 = 54 inch7 = 56 inch

    For NEBS racks for extending from 6 to 56 inches.

    10-inch Rear Spacer Cover Kit 180.0757 10-inch Rear Spacer Cover Kit*Not used with 83.07100B-60 HCSSs.

    Wire Shield 149.0342 Spacer wire shield, 11.5 inches by 7 feet. Mounting hardware is included.Used to separate Tellabs 7100 equipment from adjacent third-party equipment or to support two rack spacers side-by-side between two Tellabs 7100 equipment racks.Order three L-brackets (Tellabs part number 149.0244) separately for each Wire Shield Kit.

    Wire Shield 149.0408 Spacer Wire Shield, 7" by 7 feet (0.125 inches wide).The front edge of this panel is flush with the face of the 7100 equipment frame and rack spacer. This panel projects to the full depth of the rack for rear cover assembly support and protection from adja-cent equipment racks.Order three L-brackets (Tellabs part number 149.0244) separately for each Wire Shield Kit.

    Wire Shield Extension Kit 149.035xWhere: x = Length of extension:0 = 6 inch1 = 12 inch2 = 20 inch3 = 24 inch 4 = 30 inch5 = 36 inch6 = 54 inch7 = 56 inch

    Spacer wire shield extension. Extends the spacer panel from the top of the relay rack to the overhead cable rack. Spacer Extension in lengths from 6 inches to 56 inches. This kit comes with splice plate and mounting hardware required to mount this panel above the Tellabs 149.0342 Wire Shield Panel. The kit contains: Splice plate (3 inch x 4 inch) A set of mounting hardware (bolts, hex nuts,

    washers)

    Table 3.1 Accessory Equipment for the Relay Rack Installations (Continued)

    Equipment PartTellabs Part

    Number Functions and RequirementsPage 7-36 8/10 76.