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Technische Universität München
Department of Mechanical Engineering
Annual ReportMechanical Engineering
Imprint
Technische Universität München
Department of Mechanical Engineering
Boltzmannstraße 15
85748 Garching near Munich
Germany
www.mw.tum.de
Editor: Prof. Dr. Tim C. Lüth, Dean
Sub-editor: Dr. Till v. Feilitzsch
Layout: Fa-Ro Marketing, Munich
Photo credits: Uli Benz, Thomas Bergmann, Astrid Eckert, Kurt Fuchs,
Andreas Gebert, Haslbeck, Andreas Heddergott, Mittermüller Bildbetrieb,
Wotan Wilden and further illustrations by the institutes
March 2015
Technische Universität München
Department of Mechanical Engineering
Mechanical EngineeringAnnual Report 2013-2014
4
Content
Preamble 6
TUM Department of Mechanical Engineering 7
Department Board of Management 8
Teaching 10
Research 11
Ranking Results 12
Facts and Figures 13
Projects and Clusters 14
Divisions of the Department of Mechanical Engineering 16
Faculty Graduate Center Mechanical Engineering 26
Center of Key Competences 27
Elected Representatives 28
Faculty Members 29
Prof. Dr.-Ing. Nikolaus Adams
Institute of Aerodynamics and Fluid Mechanics 36
Prof. Dr.-Ing. Horst Baier
Institute of Lightweight Structures 45
Prof. Dr. Klaus Bengler
Institute of Ergonomics 49
Prof. Dr. Sonja Berensmeier
Bioseparation Engineering Group 55
Prof. Dr. Carlo L. Bottasso
Wind Energy Institute 58
Prof. Dr.-Ing. Klaus Drechsler
Institute for Carbon Composites 63
Prof. Dr.-Ing. Michael W. Gee
Mechanics & High Performance Computing Group 68
Prof. Dr.-Ing. habil. Dipl.-Geophys. Christian Große
Institute of Non-destructive Testing 72
Prof. Dr.-Ing. Willibald A. Günthner
Institute for Materials Handling, Material Flow, Logistics 75
Prof. Dr.-Ing. Oskar J. Haidn
Institute of Flight Propulsion 84
Prof. Dr.-Ing. Oskar J. Haidn
Space Propulsion Group 90
Prof. Dr.-Ing. Manfred Hajek
Institute for Helicopter Technology 94
Prof. Dr.-Ing. Florian Holzapfel
Institute of Flight System Dynamics 97
Prof. Dr.-Ing. Mirko Hornung
Institute of Aircraft Design 105
Prof. Dr.-Ing. Hans-Jakob Kaltenbach
Flow control and Aeroacoustics Group 110
Prof. Dr.-Ing. Harald Klein
Institute of Plant and Process Technology 112
Prof. Phaedon-Stelios Koutsourelakis, Ph.D.
Continuum Mechanics Group 116
Prof. Dr.-Ing. Andreas Kremling
Systems Biotechnology Group 119
Content
5
Prof. Dr. Oliver Lieleg
Biomechanics Group 122
Prof. Dr.-Ing. Markus Lienkamp
Institute of Automotive Technology 125
Prof. Dr.-Ing. Udo Lindemann
Institute of Product Development 131
Prof. Dr.-Ing. Boris Lohmann
Institute of Automatic Control 137
Prof. Dr. Tim C. Lüth
Institute of Micro Technology and Medical Device Technology 142
Prof. Rafael Macian-Juan, Ph.D.
Institute of Nuclear Engineering 149
Prof. Dr. Rudolf Neu
Plasma Material Interaction Group 154
Prof. Wolfgang Polifke, Ph.D.
Thermo-Fluid Dynamics Group 158
Prof. Dr. Julien Provost
Assistant Professorship of Safe Embedded Systems 162
Prof. Dr.-Ing. Gunther Reinhart
Institute for Industrial Management and Assembly Technologies 164
Prof. Dr. Ir. Daniel Rixen
Institute of Applied Mechanics 169
Prof. Dr.-Ing. Thomas Sattelmayer
Institute of Thermodynamics 174
Prof. Dr.-Ing. Veit Senner
Sport Equipment and Materials Group 180
Prof. Dr.-Ing. Hartmut Spliethoff
Institute for Energy Systems 183
Prof. Dr.-Ing. Karsten Stahl
Institute of Machine Elements 188
Prof. Dr.-Ing. Birgit Vogel-Heuser
Institute of Automation and Information Systems 198
Prof. Dr.-Ing. Wolfram Volk
Institute of Metal Forming and Casting 206
Prof. Dr.-Ing. Georg Wachtmeister
Institute of Internal Combustion Engines 211
Prof. Dr.-Ing. Wolfgang A. Wall
Institute of Computational Mechanics 217
Prof. Dr. Ulrich Walter
Institute of Astronautics 223
Prof. Dr. Ewald Werner
Institute of Materials Science and Mechanics of Materials 229
Prof. Dr.-Ing. Dirk Weuster-Botz
Institute of Biochemical Engineering 234
Prof. Dr. Dr.-Ing. Erich Wintermantel
Institute of Medical and Polymer Engineering 239
Prof. Dr.-Ing. Michael F. Zaeh
Institute for Machine Tools and Manufacturing Technology 243
Appendix 249
Content
6
Dear Reader,
The Department of Mechanical Engineer-
recent years:
■ Its project volume has almost tripled
-
cant simultaneous shift towards public
research funding e.g. through the DFG
and federal ministries.
■ The department sets standards in
have committed ourselves to accept
contributions in peer-reviewed journals
and academic integrity is mandatory
for all doctoral candidates. The result
is far more than 4000 citations in top
international research rankings.
■ Students, staff and faculty members
of the department became much more
diverse: 17% international students
12% international professors
(+100% since 2011).
This success allowed us to attract excel-
lent new colleagues:
■ Prof. Bottasso (from Politecnico di
Milano, 2013): newly founded Institute
of Wind Energy
■ Prof. Koutsourelakis (from Cornell
University, 2012): new Continuum
Mechanics Group
■ Prof. Provost (from Chalmers University
of Technology, 2013): Assistant Profes-
sorship for Safe Embedded Systems
■ Prof. Neu (from Max Planck Insitute of
Plasma Physics, 2013): Plasma Material
Interaction Group
However, one aspect has remained
constant throughout the years: the TUM
Department of Mechanical Engineering
covers a very large variety of topics, both
in teaching and research. They range from
the usability of driver assistance systems,
systems to the optimization of production
systems. Despite very diverse approach-
solutions for the challenges of our society:
■ Climate Change and Shortage of
Resources
We work on new mobility concepts,
production processes, which are
development and usage scenarios for
novel, ultra light and strong materials
as well as both the development of
renewable energies.
■ Demographic Change
We study usage habits and develop
robots and assistance systems e.g. for
car and production environments as
well as medical devices and support
systems for the elderly.
■ Urbanization
works on projects related to safe and
extent focused on the development
of small vehicles with very low fuel
consumption or new types of propul-
sion units, and possible new types of
ownership (car sharing etc.).
With this brochure, we present an over-
view of the research at the department’s
institutes. We hope that it helps our
experts for their issues, prospective stu-
dents and junior researchers to identify the
supervisor that suits best her/his interests
and – last but not least – ourselves, the
collegues and partners of this department,
to learn even better about our research
and teaching activities.
Prof. Dr. Tim C. Lüth, Dean
Preamble
Preamble
7
TUM Department of Mechanical Engineering
The Department of Mechanical Engineer-
ing of the Technische Universität München
has stood for engineering excellence since
1868. It was founded amongst others by
the pioneer of refrigeration Carl von Linde
and the well-known mathematician and
materials scientist Johann Bauschinger.
It has been the workplace of famous uni-
versity teachers such as Gustav Niemann,
author of the most important authoritative
work on mechanical engineering scientist,
the mechanical engineering August Föppl
and the thermodynamics researcher
Wilhelm Nußelt. The lectures given by Carl
von Linde inspired Rudolf Diesel to make
his groundbreaking inventions. Other
important students of the faculty were the
aircraft designers Claude Dornier and Willy
Messerschmidt.
Today, the Department of Mechanical
Engineering is one of the most successful
engineering faculties of the world. Leading
international surveys rank the TUM
Department of Mechanical Engineering
in the world’s top group. This success is
excellence, based on a balanced mix of
publicly funded projects and industrial
cooperation.
innovative environment in a prestigious
university and the Garching campus, one
of the largest and most modern rese-
arch centers in Europe, as well as from
powerful partners in industry with their
headquarters or research centers in and
around Munich.
Young talented people form the core of
the Technische Universität München. Inte-
grated into an environment of experienced
to develop their performance and indivi-
dual strengths. The educational objectives
are expertise, judgment and responsibility.
Mental and emotional creativity, cultural
sensibility and social skills are as import-
ant as technical sovereignty and entre-
preneurial courage. The most talented of
about 5000 students are enrolled at the
from 32 countries.
TUM Department of Mechanical Engineering
8
Department Board of Management
Department Board of Management
The Department of Mechanical Enginee-
ring is headed by the Dean, two Vice
Deans and the Dean of Studies, elected by
the faculty of the department every three
years. In order to facilitate communication
and to put decisions onto a broader base,
the current Dean, Prof. Tim Lueth, esta-
blished in 2014 a Department Board of
Management, comprising the deans and
representatives of groups of professors,
responsibilities. The Department Board
of Management acts as an advisor to the
-
tal Board (‘Fakultätsrat’) regarding formal
academic matters remains untouched.
The deans are supported by the adminis-
tration of the Department, organized into
four units:
■ The classic administrative duties of
running the department are the
responsibility of the Deanery unit. It
is responsible for the Departmental
Board as well as managing established
positions and personnel matters.
■
in the development of the department,
including appointments, as well as its
resource management.
■ -
ports the Dean of Studies in developing
the curriculum and teaching, and is
responsible for any questions regarding
student matters. The unit also provides
consultation to students and services
for the students’ organization.
■
for all questions relating to examination
matters, starting with the suitability
assessment process for prospective
students and internships through to
examination administration.
9
Dean
Prof. Dr. Tim C. Lüth
Finances, Appointments,
Internationalisation
Vice Dean
Prof. Dr.-Ing. Wolfram Volk
Evaluation and Department
Publicity
Vice Dean
Prof. Dr. Klaus Bengler
Special Projects
TUM Graduate School
Dean of Studies
Prof. Dr. mont. habil.
Dr. rer. nat. h. c. Ewald Werner
Teaching Structure
and Quality
Prof. Dr.-Ing. Nikolaus A. Adams
Third Party Funds
and Contracts
Dean of Studies MSE
Prof. Dr.-Ing. Michael W. Gee
Science and Publications
Prof. Dr.-Ing. Mirko Hornung
Buildings and Safety
Prof. Dr.-Ing. Boris Lohmann
Special Projects
Prof. Dr.-Ing. Hartmut Spliethoff
Special Projects
Prof. Dr.-Ing. Michael Zaeh
Personnel Matters
Department Board of Management
Dr. Till von Feilitzsch
Dieter Grimm
Deanery
Dr. Thomas Wagner
Dr. Edda Wenzig
Department Administration
10
Teaching
The TUM Department of Mechanical
Engineering is one of Germany’s largest
training facilities for engineers. Interdis-
ciplinary programs with partners like the
University of Salzburg and membership in
the ‘TIME’ double degree program (with
the École Centrale Paris, Escuela Técnica
Superior de Ingenieros Industriales de
Madrid, KTH Royal Institute of Technology
reputation.
The linkage of teaching and research
is the basis for our academic training.
All professors at the faculty are proven
trend-setting research projects in the
national and international arena. This way,
in teaching, and our students are given
many different opportunities to participate
in projects, especially through semester
and thesis projects. Together with the
joint Bachelor’s program in ‘Engineering
Sciences’ and a Master’s program in
‘Materials Sciences’ with Paris-Lodron
University Salzburg, it currently hosts
5000 students. The Bachelor’s programs
have a common curriculum and schedule
up to the 4th semester. In the 5th and
6th semesters, students specialize in one
of the ten subject areas with specialized
classes and a Bachelor’s thesis. Each of
the 10 Master’s programs is based on
designed to establish a deeper academic
understanding of the subject concerned.
The Department of Mechanical Engineer-
ing is extensively networked with all
other TUM faculties. In particular, the
teacher training (led by the TUM School of
Education), in the Bachelor’s and Master’s
programs in ‘Chemical Engineering’
(led by the Faculty for Chemistry), in the
Master’s program in ‘Power Engineering’
(led by the Department of Electrical and
Information Technology), in the Master’s
program in ‘Robotics, Cognition, Intelli-
gence’ (led by the Faculty for Computer
Science) and in the Bachelor’s program
in ‘General Engineering Sciences’, as
well as the Master’s program in ‘Industrial
Biotechnology’ (in collaboration with the
Munich School of Engineering). On the
international level, the Department of
Mechanical Engineering participates in
the joint Master’s program in Aerospace
Engineering, a collaboration between the
Technische Universität München (TUM)
and Nanyang Technological University
(NTU), Singapore at the German Institute
of Science and Technology (GIST) in
Singapore.
Teaching
11
Research
Engineers enable our society to maintain
its high standard of living for present and
upcoming generations. Future challenges
arise from three global mega-trends:
■ Climate Change and Shortage of
Resources
At the TUM Faculty of Mechanical
Engineering, we are already working on
new mobility concepts and production
processes, which are highly energy and
usage scenarios for novel, ultra light
and/or strong materials, as well as the
-
bustion plants and renewable energies.
■ Demographic Change
At the TUM Faculty of Mechanical
Engineering, we study usage habits and
develop robots and assistance systems
e.g. for car and production environ-
ments as well as medical devices and
support systems for the elderly.
■ Urbanization
At the TUM Faculty of Mechanical
Engineering, approx. one quarter of the
to ground mobility, now to a large
extent working on the development
of small vehicles with very low fuel
consumption or new types of propul-
sion units, and possible new types of
ownership (car sharing etc.).
The research strength of the TUM Faculty
of Mechanical Engineering derives from a
high degree of both vertical and horizontal
integration of research competencies.
Typically, the institutes address the whole
to application scenarios. The large size
of the institutes allows them to build up
interdisciplinary teams.
Research
12
Ranking Results
The Department of Mechanical Engineer-
ing is now one of the most successful
faculties of its kind worldwide and has
occupied top places in the main research
rankings for the past several years. The
basis of this success is the publication of
a balanced mix of both state and industry
promoted projects.
QS World University Ranking
by Subject
The QS World University Ranking by
Subject evaluates universities according
to their academic reputation, employer
reputation, number of citations per
publication and h-index. In the past years
our department has been placed among
the top departments in Europe.
Placement Worldwide for Mechanical
Engineering:
TUM Mech. Eng.: 30 (2014)
Previous Years:
23 (2013), 33 (2012), 36 (2011).
U-Multirank
The new international university ranking
system U-Multirank compares universities
and subjects using over 30 different
criteria but does not compile a compre-
hensive ranking list. When considering the
relevant teaching and research metrics of
universities worldwide, the TUM Depart-
ment of Mechanical Engineering occupies
top places among those conferring
doctorates.
THE World University Ranking
The Times Higher Education Ranking
evaluates universities in their specialist
areas according to their teaching and
research performance, based primarily
on citations, teaching indicators and
research volume. According to this
ranking the TUM occupies the top place
among German universities specialising in
engineering science.
Placement Engineering Sciences
Wordwide:
TUM Engineering Sciences: 28 (2014/15)
Previous Years:
26 (2013-14), >50 (2012-13),
43 (2011-12), >50 (2010-11).
Taiwan Ranking
The National Taiwan University Ranking
is based exclusively on the number of
publications, citations and h-indexes –
primarily from the past decade. It therefore
reacts very slowly to the process of
meaning that parts of the Department
of Mechanical Engineering are not
assessed (e.g. process technology and
materials science). The TUM Department
of Mechanical Engineering is especially
strong regarding highly cited publications
(rank 45).
Placement Mechanical Engineering
worldwide:
TUM Mechanical Engineering: 68 (2014)
Previous years: 64 (2013), 78 (2012),
118 (2011).
Ranking Results
13
Facts and Figures
Staff
Full professors 32
Associate professors 11
Staff (total) 1200
Researchers 900 (including doctoral candidates, provided they are employed)
Students
Total 5000
Bachelor 2600 students total (6 semester programme)
750 freshmen per year
500 graduations per year
Master 2400 students total (4 semester programme)
700 freshmen per year
650 graduations per year
Doctoral Programme
Candidates 900
Defenses 165 2014
Funding
State budget 4 M €
incl. 2 M € tuition funds
State positions 20 M € equiv.
Acquired research funding 48 M
22 M € Public sources
26 M € Private sources (thereof about 50% each direct cooperation and consortia)
700 externally funded research projects
Research Output
Publications 185 2014 (based on Scopus and ISI WoS)
Citations 4428 2014 (based on Scopus and ISI WoS)
Patents 21
Start-ups 31 last 10 years
Space
Total 60,000 sq.m.
20,000 sq.m.
Lab and workshop 30,000 sq.m.
Facts and Figures
14
Projects and Clusters
Projects and Clusters
Collaborative Research Projects
Institutes and specialist groups at the
Department of Mechanical Engineering are
participants in the following collaborative
research projects:
Special Research Areas
SFB 768: Managing Cycles in Innovation
Processes - Integrated Development
of Product-Service Systems based on
Technical Products
Spokesperson:
Prof. Dr.-Ing. Birgit Vogel-Heuser
Technische Universität München
Department of Mechanical Engineering
Institute of Automation and Information
Systems
Active since 2008
SFB TR40: Technological Foundations
for the Design of Thermally and
Mechanically Highly Loaded
Components for Future Space
Transport Systems
Spokesperson:
Prof. Dr.-Ing. Nikolaus Adams
Technische Universität München
Department of Mechanical Engineering
Institute of Aerodynamics and Fluid
Mechanics
Active since 2008
SFB TR10: Integration of Forming,
Separation and Joining for the Flexible
Manufacture of Lightweight Load-
Bearing Structures
Spokesperson:
Prof. Dr.-Ing. A. Erman Tekkaya
Technical University of Dortmund
Department of Forming Technology and
Lightweight Construction
Active since 2003
SFB 863: Forces in Biomolecular
Systems
Spokesperson:
Prof. Dr. Matthias Rief
Technische Universität München
Department of Physics
Institute of Biophysics
Active since 2010
SFB 1032: Nanoagents for
Spatiotemporal Control of Molecular
and Cellular Reactions
Spokesperson:
Professor Dr. Joachim Rädler
Ludwig-Maximilians-Universität München
Department of Physics
Institute of Experimental Physics, Solid
State Physics
Active since 2012
DFG Focus Programmes
SPP 1276: MetStröm: Scale-
Independent Modelling in Flow
Mechanics and Meterology
Coordinator:
Prof. Dr.-Ing. Rupert Klein
Free University of Berlin
Mathematics and Informatics
Elements
Coordinator:
Prof. Dr.-Ing. B.-R. Höhn
Technische Universität München
Department of Mechanical Engineering
Institute of Machine Elements
Active since 2011
15Projects and Clusters
SPP 1593: Design for Future – Managed
Software Evolution
Coordinator:
Prof. Dr. Ursula Goltz
Technical University of Braunschweig
Institute for Programming and Reactive
Systems
SPP 1748: Reliable Simulation
Techniques in Solid Mechanics.
Development of Non-standard
Discretisation Methods, Mechanical
and Mathematical Analysis
Coordinator:
Prof. Dr.-Ing. Jörg Schröder
University of Duisburg-Essen
Institute of Mechanics
DFG Research Training Group
GRK 1095: Aero-thermodynamic Design
of a Scramjet – Propulsion Systems for
Future Space Transport Systems
Spokesperson:
Prof. Dr.-Ing. Bernhard Weigand
University of Stuttgart
Institute of Thermodynamics for
Aerospace
EU Projects (coordinated)
Aero-Sim: Development of a Selective
Laser Melting Simulation Tool for Aero
Engine applications
Coordinator:
Prof. Dr.-Ing. Michael F. Zaeh
Technische Universität München
Institute of Machine Tools and Manufactur -
ing Technology
www.iwb.tum.de/aerosim
ATHENAI: Aerodynamic Testing of
Helicopter Novel Air Intakes
Coordinator:
Apl. Prof. Dr. Christian Breitsamter
Technische Universität München
Institute of Aerodynamics and Fluid
Mechanics
www.athenai.tum.de
HealCON: Self-healing Materials for
Prolonged Lifetime
Coordinator:
Prof. Dr. Christian Große
Technische Universität München
Institute of Non-Destructive Testing
www.healcon.eu
MORPHELLE: Morphing Enabling
Technologies for Propulsion System
Nacelles
Coordinator:
Prof. Horst Baier
Technische Universität München
Institute of Lightweight Structure
Cordis.europa.eu/projects/rcn/
110779_en.html
16
Divisions of the Department of Mechanical Engineering
Automotive
■ -
with driver’s assistant systems is being
investigated.
www.urban-online.org
The Munich metropolitan area probably
has the highest density of prestigious
car manufacturers in the world, a very
combustion processes and the properties
of materials.
Project Visio.M
The TUM developed a small electric
vehicle in the previous project MUTE
which could both be manufactured
and pass government controls. Upon
successful conclusion of the project the
TUM decided to proceed further in the
same vein, not only to investigate how the
production of electric vehicles can be safe
In addition to vehicle and usage concepts,
particular emphasis is also placed on the
powertrain, driver assistance systems as
well as the use of new materials and the
production process. One focus area is
how to ensure the viability of individual
face of increasing resource shortages.
Spokesperson:Prof. Dr.-Ing. Markus
Lienkamp, Institute of
Automotive TechnologyPhone +49.89.289.15345
www.ftm.mw.tum.de
Members:Prof. Dr. Klaus Bengler,
Institute of Ergonomicswww.lfe.mw.tum.de
Prof. Dr.-Ing. Boris
Lohmann, Institute of
Automatic Controlwww.rt.mw.tum.de
Prof. Dr.-Ing. Karsten
Stahl, Institute of Machine
Elementswww.fzg.mw.tum.de
Prof. Dr.-Ing. Georg
Wachtmeister, Institute
of Internal Combustion
Engineswww.lvk.mw.tum.de
Contact
Divisions of the Department of Mechanical Engineering
The vehicle developed will also be used in
further research projects e.g. for teleoper-
ated driving.
www.visiom-automobile.de
Project UR:BAN
Thirty partners from the motor industry,
the industry’s suppliers, universities and
research facilities, as well as local munici-
palities, are developing driver’s assistant
cooperative project UR:BAN for particu-
17
Energy
■
2
Center for Power Generation
The Center for Power Generation is a
research alliance within the Technical
University of Munich with the goal of com-
of chemistry, electrical and mechanical
engineering and physics. Its primary focus
at the Institute of Energy Systems on the
dynamic behaviour of steam generators.
The results form the basis of dynamic
process simulations which illustrate all the
processes at work in power stations.
www.evb.mse.tum.de
Spokesperson:Prof. Dr.-Ing. Hartmut
Spliethoff, Institute of
Energy SystemsPhone +49.89.289.16272
www.es.mw.tum.de
Members:Prof. Dr. Carlo Bottasso,
Institute of Wind Energywww.wind.mw.tum.de
Prof. Dr.-Ing. Oskar Haidn
(komm.), Institute of Flight
Propulsionwww.lfa.mw.tum.de
Prof. Dr.-Ing. Harald Klein,
Institute of Plant and
Process Technologywww.apt.mw.tum.de
Prof. Dr. Rafael Macian-
Juan, PhD, Institute of
Nuclear Technologywww.ntech.mw.tum.de
Prof. Wolfgang Polifke,
PhD, Thermo-Fluid
Dynamics Groupwww.tfd.mw.tum.de
Prof. Dr.-Ing. Thomas
Sattelmayer, Institute of
Thermodynamicswww.td.mw.tum.de
Prof. Dr. Rudolf Neu,
Plasma Material Interac-
tion Groupwww.pmw.mw.tum.de
Contact
Divisions of the Department of Mechanical Engineering
The Department of Mechnical Enginee-
ring has been a hotbed of research into
energy technology and thermodynamics
ever since the days of Carl von Linde
and Wilhelm Nußelt. The department has
a particularly excellent reputation in the
areas of combustion technology and the
development of advanced power stations.
Our research and teaching portfolio in
renewable energy has been expanded
considerably in recent years, e.g. through
the new Institute of Wind Energy and the
strengthening of many years of research
into biomass, geothermal and solar energy.
is the conversion, transport and storage of
energy but it also investigates areas such
as load spreading and infrastructure.
www.powergen.mse.tum.de
Energy Valley Bavaria – Flexible Power Stations
The ‘Energy Valley Bavaria’ project
consists of an interdisciplinary team
investigat ing the effects of the energy
revolution on generation systems and
electricity grids. Investigative research
is carried out at the Institute of Thermo-
gas turbines and analysis is carried out
Holistic Design of Wind Turbines
The design of wind energy systems is a
complex engineering activity that typically
aims at delivering the lowest possible
multidisciplinary problem, the Wind Energy
Institute works on the development of
automated holistic design procedures. The
resulting software tools enable the design
of the next generation wind turbines, the
exploration of the design space in search
of better solutions, as well as the evalua-
tion of the impact of new technologies.
18
Process Engineering
■
Biotechnology 2020+: Basic Technologies
for the Next Generation of Bioprocesses
-
ticular warranting thorough investigation.
Spokesperson:Prof. Dr.-Ing. Dirk
Weuster-Botz, Institute of
Biochemical EngineeringPhone +49.89.289.15712
www.biovt.mw.tum.de
Members:Prof. Dr. Sonja Berens-
meier, Bioseparation
Groupwww.biovt.mw.tum.de
Prof. Dr.-Ing. Harald Klein,
Institute of Plant and
Process Technologywww.apt.mw.tum.de
Prof. Dr.-Ing. Andreas
Kremling, Systems
Biotechnology Groupwww.biovt.mw.tum.de
Contact
Process engineering at the Department
of Mechanical Engineering is focused on
thermal process engineering and plant
engineering, bioprocess and biochemical
engineering, systems biotechnology and
bioseparation engineering. The mission is
to solve process engineering challenges of
the future in an interdisciplinary environ-
ment and with respect to industry sectors
like chemistry, biotechnology, pharma
and environmental engineering. Process
engineering at the Department of Mecha-
nical Engineering forms the engineering
science core of the interdisciplinary
TUM-Research Center for Industrial
Biotechnology with a pilot plant on an
m3-scale operated in Garching.
New tools for dynamic process optimiz-
ation based on mathematical models of
cellular metabolism and signal transduc-
tion pathways are the objectives of the
Systems Biotechnology group. The junior
research group Biocatalysis works on the
design, characterization and biocatalytic
membrane reactors on a nano-scale at
the Institute of Biochemical Engineering.
The Bioseparation Engineering group
is focused on the rational design of
peptide-surface interactions for selective
separation of proteins.
!nnovA2 – Innovative Apparatus and Plant Concepts
The !nnovA2 project involves research into
condensation on microstructured surfaces
exchangers. The goal of this project is
to expand the effect of condensation on
Divisions of the Department of Mechanical Engineering
19
Aerospace
■
SFB TR40 Technological Foundations for the Design of Thermally and
Mechanically Highly Loaded Components for Future Space Transport
Systems
fact that optimal solutions for one compo-
nent do not at present necessarily lead to
optimal solutions for the entire system.
www.sfbtr40.de
Spokesperson:Prof. Dr.-Ing.
Mirko Hornung, Institute
of Aircraft DesignPhone +49.89.289.15981
www.lls.mw.tum.de
Members:Prof. Dr. Nikolaus Adams,
Institute of Aerodynamics
and Fluid Mechanicswww.aer.mw.tum.de
Prof. Dr.-Ing. Horst Baier,
Institute of Lightweight
Structureswww.llb.mw.tum.de
Prof. Dr. Carlo Bottasso,
Institute of Wind Energywww.wind.mw.tum.de
Prof. Dr.-Ing. Klaus
Drechsler, Institute of
Carbon Compositeswww.lcc.mw.tum.de
Prof. Dr.-Ing. Oskar Haidn
(komm.) Institute of Flight
Propulsionwww.lfa.mw.tum.de
Prof. Dr.-Ing. Oskar Haidn,
Space Propulsion Groupwww.lfa.mw.tum.de
Prof. Dr.-Ing. Manfred
Hajek, Institute of
Helicopter Technologywww.ht.mw.tum.de
Prof. Dr.-Ing. Florian
Holzapfel, Institute of
Flight System Dynamicswww.fsd.mw.tum.de
Prof. Dr.-Ing. Hans-Jakob
Kaltenbach, Flow Control
and Aeroacoustics Groupwww.aer.mw.tum.de
Prof. Dr.-Ing. Ulrich Walter,
Institute of Astronauticswww.lfa.mw.tum.de
Contact
Research activities and the excellent educa-
tion of the faculty are of great importance,
especially for the high-performance and
competitive aerospace location in Bavaria.
Also embedded in Munich Aerospace – a
research platform founded together with
the Universität der Bundeswehr (University
of the German Armed Forces), DLR as well
as Bauhaus Luftfahrt –TUM Aerospace
is an important contributor in basic and
applied research into future topics such
Spacecraft of the next generation will
have rocket propulsion achieving the
best compromise between development
costs, production costs and performance.
The objective of the research is to model
very thermally and mechanically resilient
components. A particular challenge lies in
GRK 1095 Aero-Thermodynamic Design of a Scramjet Propulsion
System for Future Space Travel Systems
Air breathing, integrated jet engines which
use combustion at supersonic speeds
over Mach 5 (scramjets) represent a
genuine alternative to classic rocket tech-
nology. The goal of this research group
is to work out both the experimental and
numerical fundamentals required to create
a scramjet demonstrator.
www.uni-stuttgart.de/itlr/graduierten
Award: Gordon Bell Prize
A team at our Institute of Aerodynamics
and Fluid Mechanics together with the
Lawrence Livermore National Laboratory
and the ETH Zürich was awarded the
Gordon Bell Prize at the end of 2013 for
simulation of a cavitation bubble cloud.
Some 1.6 million processing units were
used to simulate 15,000 individual bubbles
http://awards.acm.org/bell/year.cfm
Divisions of the Department of Mechanical Engineering
environmentally friendly technologies for
joint research projects together with the
aerospace industry including European sys-
tem suppliers as well as innovative SMEs.
20
Materials
■
-
Key research areas include ultra-precise
antennae which can be used in space
for satellite navigation, manufacturing
medical components in sterile environ-
ments for use in the human body or the
automated manufacture of load-bearing
vehicle or aircraft parts. The Institute
for Materials Research and Testing in
Mechan ical Engineering (part of the
Bavarian government) is another highlight
which illustrates how our wide ranging
material analyses enable deep insights
into all solid materials.
Spokesperson:Prof. Dr. Dr.-Ing
Erich Wintermantel,
Institute of Medical and
Polymer EngineeringPhone +49.89.289.16700
www.medtech.mw.tum.de
Members:Prof. Dr. Horst Baier,
Institute of Lightweight
Structureswww.llb.mw.tum.de
Prof. Dr. Klaus Drechsler,
Institute of Carbon
Compositeswww.lcc.mw.tum.de
Prof. Dr. Michael W. Gee,
Mechanics and High
Performance Computing
Groupwww.mhpc.mw.tum.de
Prof. Dr. Rudolf Neu,
Plasma Material
Interaction Group
www.pmw.mw.tum.de
Prof. Dr. Wolfgang Wall,
Institute of Computational
Mechanicswww.lnm.mw.tum.de
Prof. Dr. Ewald Werner,
Institute of Materials
Science and Mechanics
of Materialswww.wkm.mw.tum.de
Prof. Dr.-Ing. Veit Senner,
Sport Equipment and
Materials Groupwww.spgm.tum.de
Contact
Competencies in compounding, activating
the photo-analytical effects of titanium
oxides in plastics matrices, as well as the
media e.g. blood or disinfectants are
all examined in the AntiMik project. The
Süddeutsche Kunststoffzentrum (Southern
German Plastics Centre) in Würzburg,
small and medium sized companies in
plastics and several medical product
manufacturers are working together in this
consortium.
IGSSE Focus Area ‘Biomaterials’
Living systems are fundamentally different
from state-of-the-art technology. They
can build themselves from raw materials
through self organisation, have the ability
to repair themselves, can reproduce and
then decay back into their raw materials.
Even if the fundamentals of life are not
yet understood, fundamental modes of
precision to the point where they can be
applied in biotechnology and materials
science. Examples of applications include
energy conversion and storage but also
synthesis scenarios similar to those where
enzymes are present.
These process are being thoroughly inves-
tigated as part of the IGSSE Focus Area
by researchers with overlapping expertise
in engineering and natural sciences, with
strong involvement from the Department
of Mechanical Engineering.
Divisions of the Department of Mechanical Engineering
21
Christian Doppler Laboratory
The Christian Doppler Laboratory
investigates the material mechanics of
high performance alloys and is part of
the Institute of Materials Science and
Mechanics of Materials at the TUM. Its
mission is to characterise the material and
component properties as they relate to the
parameters of the manufacturing process.
The primary research areas include the
investigation of mechanical properties,
microstructure development and the
FORCiM3A
CRP is regarded as the ‘material of the
future’ which has so far led to innovations
spanning many sectors. However, one
area in which CRP has not yet found a
foothold is machine and factory construc-
tion. Whilst some successful combinations
of steel and carbon have been achieved
in industry, simply replacing metal with
carbon is not possible. Surmounting this
hurdle will therefore remain at the forefront
of research and development work under-
taken by FORCiM3A. The hybrid joining
techniques i.e. the combination of metal
and CRP is a requirement for thorough
integration into the world of steel const-
ruction and with that the secure joining in
mechanical load scenarios. The advantage
development of residual stress. Research
focused on practical applications as well
as theoretical research for individual plans
is limited to materials, components and
manufacturing processes already being
used in industry or whose implementation
is planned in the near future.
www.wkm.mw.tum.de/cd-labor/
of CRP components, other than their light
weight and increased strength, is that they
may last longer and be even more precise.
This is due to their higher material fatigue
resistance when compared to metals. The
tasks of FORCiM3A include designing the
relevant CRP compatible components
(drive shaft, clutch, underlying structure,
spring elements), designing the composite
CRP-metal material used for the compo-
nents and checking its stability against
temperature, aggressive media or frequent
changes in load.
Divisions of the Department of Mechanical Engineering
22
Mechatronics
■
SFB 768: Managing Cycles in Innovation Processes - Integrated
Development of Product-Service Systems based on Technical Products
Award: Entrepreneur of Excellence 2013
Spokesperson:Prof. Dr. Tim Lüth,
Institute of Micro Techno-
logy and Medical Device
TechnologyPhone +49.89.289.15190
www.mimed.mw.tum.de
Members:Prof. Dr. Michael Gee,
Mechanics and High
Performance Computing
Groupwww.mhpc.mw.tum.de
Prof. Dr. Phaedon-Stelios
Koutsourelakis, Conti-
nuum Mechanics Groupwww.contmech.mw.tum.de
Prof. Dr.-Ing. Udo Linde-
mann, Institute of Product
Developmentwww.pe.mw.tum.de
Prof. Dr.-Ing. Boris
Lohmann, Institute of
Automatic Controlwww.rt.mw.tum.de
Prof. Dr. Julien Provost,
Assistant Professorship
Safe Embedded Systemswww.ses.mw.tum.de
Prof. Dr. Daniel Rixen,
Institute of Applied
Mechanicswww.amm.mw.tum.de
Prof. Dr.-Ing. Veit Senner,
Sport Equipment and
Materials Groupwww.spgm.tum.de
Prof. Dr.-Ing. Birgit
Vogel-Heuser, Institute of
Automation and Informa-
tion Systemswww.ais.mw.tum.de
Prof. Dr. Wolfgang Wall,
Institute of Computational
Mechanicswww.lnm.mw.tum.de
Contact
The goal of Collaborative Research Center
SFB 768 is the transdisciplinary develop-
ment of models, methods and tools
for creating innovative product-service
systems. The principal objectives are to
innovation processes for product-service
systems. This is a major challenge espe-
cially of companies in the manufacturing
sector.
www.sfb768.de
Dr. Ingo Ederer was presented with the
TUM’s Entrepreneur of Excellence 2013
award. He completed his studies, includ-
ing his doctorate, at the Department of
Mechanical Engineering before founding
a company called voxeljet in 1999, a
on the New York Stock Exchange in 2013
reaching a market capitalisation of over
300 million Euros.
The design process relies heavily upon the
development and validation of models.
The research units at the Department of
Mechanical Engineering are particularly
experienced in modelling the behaviour of
people, robots and materials under chang-
and multibody systems.
Divisions of the Department of Mechanical Engineering
23
Spokesperson:Prof. Dr. Tim Lüth,
Institute of Micro Techno-
logy and Medical Device
TechnologyPhone +49.89.289.15190
www.mimed.mw.tum.de
Members:Prof. Dr. Oliver Lieleg,
Biomechanics Groupwww.imetum.tum.de/
forschung/biologische-
hydrogele/allgemein
Prof. Dr. Wolfgang Wall,
Institute of Computational
Mechanicswww.lnm.mw.tum.de
Prof. Dr. Dr.-Ing. Erich
Wintermantel, Institute
of Medical and Polymer
Engineeringwww.medtech.mw.tum.de
Contact
Medical Technology
■
Micromanipulators for ENT Surgery
evaluating a robot. The current project
phase involves the further development of
these three areas: the robot, control and
visualisation.
Microsurgical interventions in the middle
instruments under very challenging condi-
tions. The limited visibility of the operating
area, tremor and the limited precision of
the human hand make these procedures
phase with three degrees of freedom
is being improved and developed even
further. It makes the surgeon’s job less dif-
The manipulator and its operating concept
are tested in a clinical evaluation.
Automated Live Imaging for Laparoscopic Procedures
The goal of this project is to stream ‘live’
images from the interior of the operation
area to the surgeon during laparoscopic
(keyhole) procedures without increased
manpower requirements. The foundations
phase which consisted of developing and
Despite this there are only three large
university centres in Germany operating
and the Technische Universität München.
In direct contrast to sectors such as
automotive and aerospace, medical tech-
nology is characterised by companies with
fewer than 50 employees with the one
important exception being manufacturers
of medical imaging equipment.
Divisions of the Department of Mechanical Engineering
24
Production and Logistics
■
-
SFB TR10 Integration of Forming, Separating and Joining for the
Flexible Manufacture of Lightweight Load-Bearing Structures
Spokesperson:Prof. Dr.-Ing. Wolfram
Volk, Institute of Metal
Forming and CastingPhone +49.89.289.13791
www.utg.de
Members:Prof. Dr. Klaus Bengler,
Institute of Ergonomicswww.lfe.mw.tum.de
Prof. Dr.-Ing. Klaus
Drechsler, Institute of
Carbon Compositeswww.lcc.mw.tum.de
Prof. Dr.-Ing. Willibald
Günthner, Institute of
Materials Handling,
Material Flow, Logisticswww.fml.mw.tum.de
Prof. Dr.-Ing. Gunther
Reinhart, Institute of
Machine Tools and
Industrial Managementwww.iwb.mw.tum.de
Prof. Dr.-Ing. Birgit
Vogel-Heuser, Institute of
Automation and Informa-
tion Systemswww.ais.mw.tum.de
Prof. Dr.-Ing. Michael Zäh,
Institute of Machine Tools
and Industrial Manage-
mentwww.iwb.mw.tum.de
Contact
Particular importance has been placed
for a long time on looking at the entire
production chain when carrying out any
optimisations – everything from design
right down to the end customer – and
not merely considering each individual
step in isolation. Theoretical research
and practical applications are inextricably
how vibration in production machines can
be simulated and then suppressed, how
models for the design and production
process can be implemented or how new
materials can be worked with in a way
friendly.
fundamentals and methods for design-
ing integrated process chains and the
associated technologies for automatic,
-
turing for light load-bearing frames. The
relates to the usability of various item
quantities, usability with great variety and
the ability to manufacture at short notice.
The demand for research lies not only in
but also in mastering the complexities of
the process chain.
www.leichtbau.de/tr10
MAI Carbon
Seventy two companies and education/
research facilities make up the top cluster
initiative M•A•I Carbon as well as suppor-
ting organisations from the region encom-
passing Munich, Augsburg and Ingolstadt.
The founding partners of M•A•I Carbon
are Audi, BMW, Premium AEROTEC,
Eurocopter, Voith and the GSL Group, the
IHK Schwaben, Carbon Composites e.V.
and the Technical University of Munich.
production phase and to establish the
region Munich-Augsburg-Ingolstadt as
a competence centre for lightweight
plastics (CFP). Other goals include cover-
ing the entire CFP value chain and helping
the organisations represented in the group
reach world class rankings in this key
technology. The Technical University of
Munich’s main contribution is its expertise
www.mai-carbon.de
Divisions of the Department of Mechanical Engineering
25
Fit4Age
The aging population and the changing
demographics associated with it represent
one of the greatest challenges of the 21st
century. The goal of the research organi-
proaches which allow older people to lead
their interactions with their surroundings
and in driving. This in spite of the increa-
sing average age of the population and
the decrease in the number of younger
people of working age.
Divisions of the Department of Mechanical Engineering
26
Dr. Till von
Feilitzsch
Managing
Director
Rella Recsetar
Deputy
Managing
Director,
Courses
Atiye Adali
Admission
Faculty Graduate Center Mechanical Engineering
The Graduate Center Mechanical Engin-
eer ing was founded in 2009 as part of the
TUM Graduate School. Since the begin-
ning of 2014, participation is an integral
part of all doctorates. It provides training
needs of engineers, promotes networking
of the doctoral candidates within the
faculty and beyond and helps the institu-
-
dards. This highly innovative programme
has been awarded the Best Practice
Award of acatech, the National Academy
of Science and Engineering.
In 2013 and 2014, the Graduate Center
Mechanical Engineering focused on
implementing the recommendation of the
Wissenschaftsrat on quality control of
doctoral studies:
■
are now mandatory. This regulation is
unique at TUM.
■ All doctoral candidates have to be
-
ment of TUM. This also applies to
external candidates.
TUM Graduate School as a TUM corpo-
rate institution is a unique format to sup-
port doctorate studies. Its basic program
consists of a three-day kick-off seminar at
the beginning of the doctorate, a subject
requirement to publish at least one scien-
community e.g. at conferences. In addition
to the mandatory basic program, the TUM
Graduate School offers additional opti-
doctoral students in their transferable
skills, provide networks, expand their
international and interdisciplinary horizon
and provide career orientation.
Faculty Graduate Center Mechanical Engineering
27Center of Key Competences
Center of Key Competences
The Center of Key Competences offers
students at the Faculty of Mechanical
Engineering, the opportunity to expand
their professional skills in areas that are
nowadays becoming increasingly important
in both the job assessment process and
professional practice itself. Our motivation
is to raise the awareness of developing
engineers with the necessary skills beyond
their usual scope. Providing them with skills
and aptitudes needed to meet adequately
the needs and demands of our highly
are committed to shaping the highest level
curriculum.
In the winter term 2013-14, the Center of
Key Competences introduced a new pro-
gram offering the improvement of certain
key competences to master students.
This newly-created workshop has been
awarded the Ernst-Otto-Fischer Teaching
Award. The module ‘soft skills workshops’
is composed of different workshops rea-
ching from personal to social and metho-
dical skills. Students have the possibility
to choose between diverse workshops,
enabling them to set an individual focus
for their own personal development.
‘Getting to yes – Negotiation at Harvard’,
‘Conversation skills - To communicate
clearly and consistently’ or ‘Intelligent
team’ were only a few workshops offered
in the institution’s curriculum, in 2014.
The Bachelor students who attend our
workshops on social competence topics,
such as presenting, communication,
teamwork, motivation and facilitation,
have again successfully demonstrated
their team skills in project work with their
slogan ‘Simplify your student life’. In win-
ter semester 2014-15, about 800 students
started the tutor workshops receiving an
intensive training in soft skills from the
Center of Key Competences. Furthermore,
many new tutors have been prepared to
act as a trainer for future participants in
the workshops.
Experience-based learning and activity-
oriented teaching form the cornerstones
of our educational guiding principles. For
our training, we use a broad variety of
teaching methods including project work,
problem approaches, role plays or peer
counseling.
Finally, we are very glad to be able to offer
our seminars in our new workshop rooms,
where we have the opportunity to work
closely together as a team.
Dr. Birgit
Spielmann
Franziska Glasl
Susanne Hottner
Vanessa Scholz
28
Elected Representatives
Elected Representatives
Helena Haschemi
Institute of Product Development
Patrick Gontar
Institute of Ergonomics
Stephan Lie
Charlotte Haid
Franziska Sophie Klein, M. Sc.
Department Gender Equality
Franziska Ochsenfarth
Kilian Andres Escayola
Dipl.-Ing. Isabell Franck
Doctorate Speakers
Student Council
Women’s Representative
Viktoria Kindzierski
Systems Biotechnology Group
Stephan Hafenstein
Institute of Materials Science
and Mechanics of Materials
The following persons have been elected as representatives.
29
Prof. Dr.-Ing. Nikolaus Adams
Institute of Aerodynamics and Fluid
Mechanics
www.aer.mw.tum.de
■ Numerical modeling and simulation
■ Low-speed aerodynamics
■
■
■ Aircraft, spacecraft and automotive
aerodynamics
Page 36
Prof. Dr.-Ing. Horst Baier
Institute of Lightweight Structures
www.llb.mw.tum.de
■ Smart and adaptive structures
■ Large membrane and deployable
space structures
■ Fibre composite and hybrid
materials structures
■ Structural and multidisciplinary
design optimization techniques
Page 45
Prof. Dr. phil. Klaus Bengler
Institute of Ergonomics
www.lfe.mw.tum.de
■ Micro ergonomics
■ Human-machine-interaction
■ Digital human modelling
Page 49
Prof. Dr. rer. nat. Sonja Berensmeier
Bioseparation Engeneering Group
www.biovt.mw.tum.de
■ Selective separation of bio-
molecules
■ Downstream processing
■ Magnetic separation
Page 55
Faculty Members
Prof. Dr. Carlo L. Bottasso
Institute of Wind Energy Systems
www.wind.mw.tum.de
■ Wind energy system design,
modeling and control
■ Computational mechanics and
simulation technology
■ Numerical and experimental
aeroelasticity
Page 58
Prof. Dr.-Ing. Klaus Drechsler
Institute of Carbon Composites
www.lcc.mw.tum.de
■ Composite materials and process
technology
■ Textile technology
■ Lightweigth design
Page 63
Prof. Dr.-Ing. Michael W. Gee
Mechanics and High Performance
Computing Group
www.mhpc.mw.tum.de
■ High performance parallel compu-
ting
■ Fluid-structure interaction
■ Cardiovascular biomechanics
Page 68
Prof. Dr.-Ing. habil. Dipl.-Geophys.
Christian Große
Institute of Non-destructive Testing
www.zfp.tum.de
■ Quality control during construction
■ Inspection of structures and com-
ponents in civil and mechanical
engineering
■ Structural health monitoring
Joint Appointment with the Faculty of
Civil Engineering
Page 72
Faculty Members
30 Faculty Members
Prof. Dr.-Ing. Willibald A. Günthner
Institute of Materials Handling,
Material Flow, Logistics
www.fml.mw.tum.de
■ RFID-based control and optimiza-
■ Digital tools for logistics planning
■ Role of humans in logistics
Page 75
Prof. Dr.-Ing. Oskar J. Haidn
Institute of Flight Propulsion
www.lfa.mw.tum.de
■ Flight propulsion
■ Turbomachinery
■ Gas turbines
Page 84
Prof. Dr.-Ing. Oskar J. Haidn
Space Propulsion Group
www.lfa.mw.tum.de
■ Thrust chamber technologies
■ High pressure combustion
■ In-space propulsion
■ Green propellants
■ Combustion dynamics
Page 90
Prof. Dr.-Ing. Manfred Hajek
Institute of Helicopter Technology
www.ht.mw.tum.de
■
■ Reduced environmental impact
■
Page 94
Prof. Dr.-Ing. Florian Holzapfel
Institute of Flight System Dynamics
www.fsd.mw.tum.de
■ Modeling, simulation and para-
meter estimation
■
■ Sensors, data fusion and naviga-
tion
■ Trajectory optimization
Page 97
Prof. Dr.-Ing. Mirko Hornung
Institute of Aircraft Design
www.lls.mw.tum.de
■ Scenario analysis, future trends
and technologies
■ Aircraft design (civil and military)
■ Analysis and evaluation of aircraft
concepts
Page 105
Prof. Dr.-Ing. Hans-Jakob
Kaltenbach
Flow Control and Aeroacoustics
Group
www.aer.mw.tum.de
■
■
noise
■ Aircraft, automotive and railway
aerodynamics
Page 110
Prof. Dr.-Ing. Harald Klein
Institute of Plant and Process
Technology
www.apt.mw.tum.de
■ Thermodynamic properties
■ Absorption processes
■ Gas liquid contacting and heat
transfer equipment
Page 112
31
Prof. Phaedon-Stelios
Koutsourelakis, Ph.D.
Continuum Mechanics Group
www.contmech.mw.tum.de
■ -
putational science and engineering
■ Bayesian formulations for inverse
problems
■ Atomistic simulation of materials
Page 116
Prof. Dr.-Ing. Andreas Kremling
Systems Biotechnology Group
www.biovt.mw.tum.de
■ Mathematical modelling of cellular
systems
■ Model analysis and parameter
■ Model-based experimental design
Page 119
Prof. Dr. rer. nat. Oliver Lieleg
Biomechanics Group
www.imetum.tum.de/forschung/biolo-
gische-gydrogele
■ Mechanics of biomaterials
■ Biological hydrogels
■ Biomedical/biophysical engineer-
ing
Page 122
Prof. Dr.-Ing. Markus Lienkamp
Institute for Automotive Technology
www.ftm.mw.tum.de
■ Vehicle concepts
■ Electric mobility
■ Vehicle control and dynamics
■ Driver assistance systems
Page 125
Prof. Dr.-Ing. Udo Lindemann
Institute of Product Development
www.pe.mw.tum.de
■ Systems engineering and systems
behavior
■ Innovation processes and creativity
enhancing methods
■ Individualized products
Page 131
Prof. Dr.-Ing. habil. Boris Lohmann
Institute of Automatic Control
www.rt.mw.tum.de
■ Methods and application of
nonlinear control
■ Modelling and model reduction of
dynamical systems
■ Feedback control in manufactoring
processes
Page 137
Prof. Dr. rer. nat. Tim C. Lüth
Institute of Micro Technology and
Medical Device Technology
www.mimed.mw.tum.de
■ Medical navigation, robotics, and
control architectures
■ Rapid prototyping
■ Technology for an aging society
Page 142
Prof. Rafael Macian-Juan, Ph.D.
Institute of Nuclear Technology
www.ntec.mw.tum.de
■ Nuclear reactor safety
■ Thermal-hydraulic and neutronic
analysis of nuclear systems
■ Radiation transport
Page 149
Faculty Members
32 Faculty Members
Prof. Dr. Rudolf Neu
Plasma Material Interaction Group
www.pmw.mw.tum.de
■ Erosion and hydrogen retention in
plasma facing materials
■ Tungsten alloys and composite
structures for heat removal
■ -
ment of plasma facing materials
Page 154
Prof. Wolfgang Polifke, Ph.D.
Thermo-Fluid Dynamics Group
www.tfd.mw.tum.de
■ Aero- and thermoacoustics
■ Mixing and reaction in turbulent
■
Page 158
Prof. Dr. Julien Provost
Assistant Professorship
Safe Embedded Systems
www.ses.mw.tum.de
■ Fault-tolerant systems
■
■ Distributed control systems
■ Diagnosis of automated systems
Page 162
Prof. Dr.-Ing. Gunther Reinhart
Institute of Industrial Management
and Assembly Technologies
www.iwb.mw.tum.de
■ Production management and
logistics
■ Automation and robotics
■ Assembly technology
Page 164
Prof. Dr. Ir. Daniel Rixen
Institute of Applied Mechanics
www.amm.mw.tum.de
■ Numerical methods for technical
dynamics
■ Experimental structure dynamics
■ Multiphysicals models
Page 169
Prof. Dr.-Ing. Thomas Sattelmayer
Institute of Thermodynamics
www.td.mw.tum.de
■
noise and instabilities
■ Transport phenomena in single-
■ Energy systems and technologies
Page 174
Prof. Dr.-Ing. Veit Senner
Sport Equipment and Materials
Group
www.spgm.tum.de
■ New materials (esp. carbon
composites) in sports
■ Improved interaction between
athletes and sports equipment
■ Equipment for reduced injury risk
in sports
Page 180
Prof. Dr.-Ing. Hartmut Spliethoff
Institute of Energy Systems
www.es.mw.tum.de
■ Systems studies
■
solid fuels
■ Steam cycles
Page 183
33
Prof. Dr.-Ing. Karsten Stahl
Institute of Machine Elements
www.fzg.mw.tum.de
■ Gear development
■ Load capacity of spur and helical
gears
■ NVH analysis and improvements
Page 188
Prof. Dr.-Ing. Birgit Vogel-Heuser
Institute of Automation and
Information Systems
www.ais.mw.tum.de
■ Model-based and integrated
engineering
■ Distributed control systems
■ Quality management and human
factors
Page 198
Prof. Dr.-Ing. Wolfram Volk
Institute of Metal Forming and
Casting
www.utg.mw.tum.de
■ Manufacturing, tooling, and
measurement technology
■ Development, heat treatment and
processing of new materials
■ Virtual manufacturing processes
Page 206
Prof. Dr.-Ing. Georg Wachtmeister
Institute of Internal Combustion
Engines
www.lvk.mw.tum.de
■ Gas and diesel engines
■ Injection processes
■ Exhaust gas aftertreatment
Page 211
Prof. Dr.-Ing. Wolfgang A. Wall
Institute of Computational
Mechanics
www.lnm.mw.tum.de
■
■ Multiscale problems
■ Computational biomechanics and
biophysics
Page 217
Prof. Prof. h. c. Dr. rer. nat.
Ulrich Walter
Institute of Astronautics
www.lrt.mw.tum.de
■ Spacecraft and satellite techno-
logies
■ Systems engineering
■ Human exploration technologies
■ Hypervelocity laboratory
Page 223
Prof. Dr. mont. habil. Dr. rer. nat.
h. c. Ewald Werner
Institute of Materials Science and
Mechanics of Materials
www.wkm.mw.tum.de
■ Materials science of metals and
mechanics of materials
■ Phase transformations
■ Aloy and process development
Page 229
Prof. Dr.-Ing. Dirk Weuster-Botz
Institute of Biochemical
Engineering
www.biovt.mw.tum.de
■ Microbial bioprocess engineering
and industrial biotechnology
■ Biocatalysis and fermentation
■ Bioprocess integration
Page 234
Faculty Members
34
Prof. Dr. med. Dr.-Ing. habil.
Erich Wintermantel
Institute of Medical and Polymer
Engineering
www.medtech.mw.tum.de
■ Hemocompatible and -active
surfaces and systems
■ Functionalized polymeric implants
■ Improved polymers, process
tooling and analysis tools
Page 239
Prof. Dr.-Ing. Michael F. Zaeh
Institute of Machine Tools and
Manufacturing Technology
www.iwb.mw.tum.de
■ Machine tools
■ Manufacturing processes
■ Joining and cutting technologies
Page 243
Faculty Members
Reports of the Institutes
36 Institute of Aerodynamics and Fluid Mechanics
Prof. Dr.-Ing.
Nikolaus A. Adams
Institute of Aerodynamics and Fluid Mechanics
■ The focus of the Institute of Aerodynamics and Fluid Mechanics in
unsteady effects in automotive aerodynamics.
Cavitation structures in an ICE fuel injector.
Motivation and Objectives
Way to Solution
Key Results
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Institute of Aerodynamics and Fluid Mechanics 37
Direct simulation of Richtmyer Meshkov instability.
Motivation and Objectives
Way to Solution
Key Results
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SPH simulation of tip-streaming of a micro droplet with
surfactant.
Particle Modeling of Fluid Dynamics
Motivation and Objectives
Way to Solution
Key Results
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38 Institute of Aerodynamics and Fluid Mechanics
Aircraft and Helicopter Aerodynamics
High-order Numerical Models for
Complex Fluid Dynamics and Interactions
Motivation and Objectives
Way to Solution
Key Results
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Direct simulation of shock-liquid-drop interaction.
Motivation and Objectives
Institute of Aerodynamics and Fluid Mechanics 39
SAGITTA diamond wing.
Way to Solution
Key Results
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Way to Solution
Key Results
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Finite-size disturbance of a hypersonic boundary layer.
40 Institute of Aerodynamics and Fluid Mechanics
DRIVAER car body.
Automotive Aerodynamics
Motivation
Way to Solution
Key Results
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Shock-turbulent boundary layer interaction.
and Mechanically Highly Loaded Components of Future
Institute of Aerodynamics and Fluid Mechanics 41
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42 Institute of Aerodynamics and Fluid Mechanics
Management
Visiting Lecturer
Administrative Staff
Research Staff
Institute of Aerodynamics and Fluid Mechanics 43
Publications 2013-14
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45Institute of Lightweight Structures 45
Institute of Lightweight Structures
Structural design concepts – structural simulation, optimization and experimental methods
– adaptive and shape morphing structures
Univ. Prof. Dr.-Ing.
Horst Baier
Shape morphing structures
Different methods are investigated to
handle the design ‘contradiction’ of shape
for morphing but also to be able to take
high loads and keep the required shape
accuracy. This results in special concepts
which combine different materials together
with design concepts based on highly
plate for aircraft control surfaces which
can undergo large in-plane deformations
while also being able to take large bending
loads. This is achieved by a net-type
facesheet and a sandwich core with
certain kinematic degrees of freedom
being manufactured by additive layer
technology.
Further investigations relate to morphing
concepts for aircraft engine nacelles to
while reducing noise. This EU project
MorphElle is led by LLB with KTH
investigated challenge is the proper
interaction of the circumferential shape
possible reduction of radiated noise.
-
shape to changing electromagnetic radi-
■ A focus in 2013-14 was to improve and generalize methods and appro-
aches for shape morphing structures and to investigate a broader scope
of their potential applications. In the area of design optimization methods,
those combining structural mechanics and crash behavior with manufac-
turing aspects have been developed. The latter is derived from qualitative
information and transferred to numerical models.
Shape morphable sandwich plates
which also take high lateral and
bending loads for aircraft wing
components
actuators for in-orbit shape morphing
www.llb.mw.tum.de
Phone +49.89.289.16103
Contact
continuous-discrete optimization methods
have been further developed and demons-
a team of doctoral students received a
winning award in a world-wide competi-
tion on related algorithms. For large space
structures including deployable precision
considerations and large scale simulations
are transferred to laboratory models
to undergo severe environmental and
ation needs while the system is in orbit.
As investigated in different studies for
micro-actuators induce deformations with
a high spatial frequency and considerable
surface shall not undergo spurious thermal
deformations in space and has to have
proper electromagnetic properties.
This has been achieved by an electromag-
Results gained from simulation and
be further substantiated.
46 Institute of Lightweight Structures
Large Space Structures
A major challenge for large space structures
lays in their dense packaging for launch and
reliable and precise deployment and shape
for proper functionality in orbit. This espe-
cially holds for large deployable antenna
are also investigated like special carbon
enough for stowage but stiff enough to
achieve double curved parabolic shapes in
orbit with good electric performance and
in the material not only save mass but also
which then decreases the burden for the
in-orbit attitude control system to com-
pensate such small but highly undesirable
disturbances. These investigations have
led to a further startup company originating
from LLB. This will advance the technolo-
gies under more industrial conditions.
its micromechanical simulation
model (hole size around 1-2 mm)
8-15 m)
Model based structural design optimization
Once the structural system behavior can
not optimal design parameters can be
determined by nonlinear mathematical
optimization methods. This often requires
the case of large and highly nonlinear
dynamic simulation models as needed
to also cover crash impact. For such
with parallelized optimization techniques
running on many computer processors
simultaneously then reasonably limit the
computational effort.
material models covering crash impact
behavior have been determined and
These investigations have been well
complemented by those done in the SFB
project TR 10. Methods to determine pro-
per optimal cross-section shapes possibly
with additional reinforcing materials for
the Al-alloy base material and scattering
properties of the crash absorber compo-
higher robustness against scattering data
and properties.
The simultaneous consideration also of
manufacturing aspects in such design
optimization processes is demonstrated for
composite automotive structures as done
-
fer qualitative knowledge into mathematical
models for calculating the manufacturing
effort as function of design optimization
variables have been favorably combined
with structural simulation models to obtain
comprehensive optimal designs.
Simulation and optimization model
electric car together with its front
crash absorber (in color)
47Institute of Lightweight Structures 47
Management
Adjunct Professors
Prof. Dr. Pierre Mertiny
Prof. Dr. Rudolf Schwarz
Administrative Staff
Amely Schwörer
Research Scientists
Dr. Valeria Antonelli
scientist
Lali Gigineishvili
Technical Staff
Manfred Bauer
Bernhard Lerch
Christian Mörlein
Dirk Steglich
Research Focus
■ Adaptive and shape morphing struc-
tures
■ Hybrid material structures
■ Large Space structures
■ Model based design optimization
methods
Competence
■ Adaptive structures and smart materials
■ Design optimization methods
■ Structural mechanics and design
concepts
■ Mechanical and environmental testing
Infrastructure
■ Computer cluster with 250 processors
■ CAD and several FEM tools
■ Dynamic simulation tools
■ Design optimization tools
■ -
site parts
■ Mechanical and environmental test
facilities incl. cryogenic temperatures
■
■ Non-destructive materials and parts
inspection
Courses
■ Leichtbau
■ Luft- und Raumfahrtstrukturen
■ Multidisciplinary Design Optimization
■ Adaptive Strukturen
■ Faserverbundwerkstoffe
■ Membranstrukturen
■ Betriebsfestigkeit
■ Multifunctional Polymer Parts
■
48 Institute of Lightweight Structures
Publications 2013-14
■ -
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Software for Pointing Error Prediction of Space Optical
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Gap Cover Concept for Aerodynamic Control Surfaces
■
Multistage Structural Optimization in the Design of the
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optimization of lightweight structures considering
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Wiesbaden 2014
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Versuchsbasierte Entwicklung eines industriellen
Bruchkriteriums für Kunststoffkomponenten in der
■ -
zation of Composite Stiffened Fuselage Panels using
■
Study of the Structural Dynamics of CFRP Chopper
■
on a very large chopper disk for a TOF-TOF spectro-
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numerical investigation of the stress-free temperature
■
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ness Laminated Fuselage Panels with Window
Cutouts Optimized under Stability and Strength
■ -
Multi-Material Crash Concepts in Electric Energy
2013
■
into account structural mechanics and manufacturing
Reviewed Papers■
■
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(2014)
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incorporation of soft aspects such as manufacturing
■
of braided structures including soft aspects such as
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analysis and optimization of stiffened fuselage panels
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optimal design and uncertainty analysis of crash-
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deployable space antenna apertures: from design to
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High precision large space structures: challenges in
Non-reviewed Papers■
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Mechanical Architectures of large Precision Space
■
Advanced Architectures of Large Space Deployable
49Institute of Ergonomics 49
Institute of Ergonomics
■ The focus of the Institute of Ergonomics in 2013-14 was to stabilize
and increase the activities in the area of cooperative interaction between
human and vehicle or human and robots on an global level. This was
possible as national and international funded project proposals were
successful to continue the basic research at the institute funded by DFG.
www.ergonomie.tum.de
Phone +49.89.289.15388
The second focus was to successfully
reinitiate the engagement of anthropo-
metrics and biomechanics in the area of
production ergonomics.
Furthermore the institute organized the
annual spring conference of the Gesell-
schaft für Arbeitswissenschaft 2014 in
cooperation with the University of Applied
Sciences Munich.
A highlights were the launch of an
individualized 3D printed thumb support
for workers in automotive production.
The launch of our open source Arduino
Detection-Response-Task (DRT) and
Mobile Detection Task (MDT) for Android
Smartphones.
Advances in data acquisition and data
processing technologies enabled the
development of automated and coop-
erating human machine systems. On one
hand (from technical view) cooperation
and automation are a logical development
of individual assistance systems, while
(on the other hand) from an ergonomics
perspective represent a paradigm shift to
driver-vehicle interaction. This research
group aims at a holistic view of coop-
erative and automated systems whose
functionalities are no longer considered as
isolated assistance functions. Such inte-
grated systems will cause drastic changes
in the tasks of the operator, the man-
machine interaction and the associated
user interface and interaction technologies
in the future.
of socio-technical systems and to provide
a framework for social and legal discussi-
ons, it is important not only to investigate
the functional development or the limits
of automation, but also the exploration of
the potentials and limitations of human
performance in collaboration with the
automation (Haslbeck et al., 2012).
Projects
■ ASHAD (automation and society –
highly automated driving)
■ HFAuto – human factors of automated
driving
■ SaMSys – safety management system
in aviation
■ H-Mode2KFF – from H-Mode to
cooperative vehicle guidance
■ KobotAERGO – adaptive collaborative
robots as age-adjusted companion
handling
■ -
tion of a body-worn lifting equipment
for work support
50 Institute of Ergonomics
Due to the mass production in the
automotive industry, a high degree of
individual mobility is reached. This mass
mobilization is accompanied by many
economic disadvantages (e.g. increased
number of accidents, environmental
pollution, and longer travel times). These
social costs must be reduced in the future
to maintain or even improve the quality
of it can be done by the driver assistance
systems (ADAS).
Research in this area focuses on the
development and evaluation of existing
and future cooperative driver assistance
systems with the aim to assist the driver in
terms of perception, action planning, and
vehicle interaction. Currently the focus of
the ADAS research is to support the driver
-
turn assistant or systems to reduce fuel
consumption, which are developed under
the projects KOLIBRI or eCoMove. In the
project FAS Akzeptanz (ADAS Accep-
tance), the use and acceptance of driver
assistance systems already in the market
have been examined with the aim of identi-
of display technologies new display options
such as the use of contact-analogue
head-up displays are investigated.
Projects
■ eCoMove – cooperative mobility sys-
■ Urban Space: user oriented assistance
systems and network management
■ Usage of augmented reality technology
for assisting drivers of industrial trucks
■ Local4Global – system-of-systems that
act locally for optimizing globally
■ KOLIBRI – cooperative optimization
project
■ Optimized display concepts for a
contact analog head-up display
■ Heat Vision
Reference: Andreas Haslbeck
Today, emerging ergonomic problems in
product and workspace designs can be
competitively with digital human models.
The development of biomechanical, phy-
siological, anthropometrical and cognitive
models is the main task of the described
research group ‘Human Modeling’. Bio-
mechanics, physiology and anthropometry
can already be precisely modelled and
simulated. Therefore, reliable predictions
discomfort, load, workload and human
performance are possible. Human beings
are complex systems, whose parameters
discomfort and workload depend on an
interaction of factors. Basic research,
crosslinking individual systems, modeling
approaches and application-oriented
Visualisation of different digital human models
51Institute of Ergonomics 51
Motivational design of learning environ-
ments is a central topic for information
socities. The focus is on learning environ-
ments in school, study and training.
Motivation is an essential prerequisite for
the provision of power and thus has a
direct reference to ergonomics. Schmidtke
(1993, p.112) points out two aspects of
motivation in his model of human perfor-
in the individual, can be supported and
maintained by the motivation to others but
also appropriate organizational framework.
This may concern, for example the design
of tasks in context of school. How can
instructions be designed to stimulate
employment? How can teaching be
organized to motivate students for long
environments in a way that people select,
initiate and/or continue desired learning
activities. The motivation research offers a
variety of starting points.
Projects
■ AUVA: age-based workplaces for small
and medium-sized enterprises
■ Ergonomics for classrooms: The
ergonomic tool-box
studies are used for a further development
of physical, numerical and theoretical
as holistic as possible models are auto-
motive, mobility, production, logistics and
sports. The research activities consider in
addition to objective parameters of load,
also workload and subjective measures,
as comfort and discomfort.
Projects
■ UDASim – global discomfort assess-
ment for vehicle passengers by
simulation
■ visio.m
■ -
tion of a body-worn lifting equipment
for work support
The main focus of the research on
and understanding of different factors
of human machine interface design and
their effects on usability and user experi-
ence. A basic requirement for consistent
usability and user experience. It is the
foundation for fundamental research
which aims at identifying relevant factors
that can be adjusted to optimize human
machine interaction. This is of importance
Ergonomic tool-kit for classroom measurements by
pupils (funded by TÜV Süd Stiftung)
Haptic touchpad for automotive infotainment systems
(Blattner 2013)
52 Institute of Ergonomics
because current use of the terms shows
strong ambiguity and overlap, is a source
of misinterpretation and complicates
consistent attribution of design factors.
The research at the Institute of Ergono-
mics mainly consists of experiments with
software on touchscreen devices. For
those design recommendation and style
guides are postulated, evaluated and
combined with the goal of easing human
machine interface design and establishing
well-grounded basic rules. Use cases that
are concerned include production environ-
ments, robot programming, human car
interaction, home appliances. An import-
ant goal of the research is evaluating
general validity of style guides because
recommendations for industrial use and
consumer products differ widely.
The group contributes to a general
propagation of ergonomic product design
by taking part in standard publishing
committees (e.g. VDI 3850).
Projects
■ Optimized handling of a car-infotain-
ment-system using a touchpad with
haptic feedback
■ GE³STIK – guidelines for an ergonomic
of touch screen interaction
Concerning the base functionality,
especially in the premium segment, the
current vehicle development is located on
a very high level. There is a trend towards
active design of driving experience and
individual vehicle characteristics. This
trend suggests a user-centered vehicle
development, in contrast to technology-
centered development of the past. The
dynamics of the vehicle as well as its
role in many respects.
Advancements in drive technology, both
in terms of downsizing measures, as well
as to electric drives, raise the question of
how the driver perceives these changes
and how these perceptions affect the
driving behavior. Competing development
goals like sportiness and driving dynamic
are facing demands to reduce CO2-emis-
sions and fuel consumption and affect
the dynamic characteristics of a vehicle
create new demands on the design of
the vehicle dynamics and corresponding
interaction interfaces for the user, which
have to be investigated ergonomically with
One of the main objectives in this research
perceptual performance concerning
vehicle dynamics. Regarding the driver as
the controller in the driver-vehicle control
loop, the basic interactions of vehicle
dynamics and driver behavior (driving
style) are investigated in naturalistic
driving studies. This provides recommen-
dations for the design of future vehicles
and the optimization of driver assistance
systems. A special application for the
longitudinal dynamic tuning can be found
use of the available energy is of great
importance here.
Project
■
electric vehicles
vehicles
53Institute of Ergonomics 53
■ Digital human modeling for ergonomic
anthropometric workplace layout
■ Biomechanical modelling of forces on
■ Investigation of interaction concepts
assistance systems and highly automa-
ted systems
■ Investigation of multimodal inter-
action, concepts for human machine
interaction
■ Development of measurement metrics
■ Research on motivational aspects of
user behavior
■ Interdisciplinary research approach
■ Development of evaluation methods,
models and implementation of inter-
action concepts in the areas anthro-
pometry/biomechanics as well as
cognitive ergonomics
■ Static driving simulator mockup
■ Static driving simulator (360° fov)
■ Remote and head mounted eye
trackers
■ Pupil dilation measurement equipment
■
■ Seating lab
■ Driver distraction usability lab
■ Climate chamber
■ Biomechanical laboratory
Courses
■ Arbeitswissenschaft/Ergonomie
■ Produktergonomie (Master)
■ Produktionsergonomie (Master)
■ Menschliche Zuverlässigkeit (Master)
■ Human Factors – Ergonomie (Master)
Simona Chiritescu-Kretsch
Doris Herold
Julia Fridgen
Elfriede Graupensberger
Dr.-Ing. Herbert Rausch
Dipl.-Ing. Martin Albert
Carmen Aringer M.A.
Dipl.-Ing. Jurek Breuninger
Benedikt Brück M.Sc.
Antonia Conti M.Sc.
Dipl.-Ing. Ilja Feldstein
Patrick Galaske M.Sc.
Dipl.-Ing. Christian Gold
Joel Gonçalves M.Sc.
Dipl.-Ing. Patrick Gontar
Dipl.-Ing. Martin Götze
Dipl.-Ing. Andreas Haslbeck
Dipl.-Ing. Magnus Helmbrecht
Dipl.-Ing. Uwe Herbst
Christin Hölzel M.A.
Dipl.-Sportwiss. Marius Janta M.Sc.
Ralf Kassirra
Dipl.-Ing. Verena Knott
Dipl.-Psych. Moritz Körber
Dipl.-Ing. Michael Krause M.Sc.
Dipl.-Ing. Florian Kremser
Dipl.-Ing. Alexander Lange
Dipl. Wirtsch.-Ing. Christian Lehsing M.Sc.
Bastiaan Petermeijer M.Sc.
Lisa Pfannmüller M.Sc.
Dipl.-Inf. Severina Popova-Dlugosch
Dipl.-Ing. Jonas Radlmayr
Dipl.-Ing. Christoph Rommerskirchen
Dipl.-Ing. Jonas Schmidtler
Dipl.-Ing. Sebastian Smykowski
Dipl.-Ing. Paul Stuke
Dipl.-Ing. Annika Ulherr
Dipl.-Ing. Thomas Weißgerber
Dipl.-Ing. Matthias Wiedemann
Dipl.-Ing. Albert Zaindl
Dipl.-Medieninf. Markus Zimmermann
Michael Arzberger
Heribert Hart
Papist Robert
Prof. Dr. phil. Klaus Bengler, Director
Prof. Dr.-Ing. Markus Maurer
54 Institute of Ergonomics
■ Akamatsu, Motoyuki; Green, Paul; Bengler, Klaus,
Automotive Technology and Human Factors
Research: Past, Present, and Future, International
Journal of Vehicular Technology, 2013, Volume 2013
■ Bortot, D.; Born, M.; Bengler, K., Directly or
on Detours? How Should Industrial Robots
Approximate Humans?, 89-90, Proceedings of
the 8th ACM/IEEE International Conference on
Human-Robot Interaction, Tokio, Japan, 8th ACM/
IEEE International Conference on Human-Robot
Interaction, 2013
■ Breuninger, Jurek; Popova-Dlugosch, Severina;
Bengler, Klaus, The Safest Way to Scroll a List:
A Usability Study Comparing Different Ways of
Scrolling Through Lists on Touch Screen Devices,
Analysis, Design, and Evaluation of Human-
Machine Systems 2013, Las Vegas, USA, Elsevier,
IFAC, 2013
■ Damböck, D.; Weissgerber, T.; Kienle, M; Bengler,
K., Requirements for Cooperative Vehicle Guidance,
Proceedings of the 16th International IEEE Annual
Conference on Intelligent Transportation Systems.
Oct. 2013
■ Eichinger, A.; Kellerer, J., Between laboratory and
simulator: a cognitive approach to evaluating cockpit
interfaces by manipulating informatory context,
Cognition, Technology & Work, 2013, Oct
■ Gold, C.; Damböck, D.; Lorenz, L.; Bengler, K., Take
Over! How Long Does It Take to Get the Driver Back
Into the Loop?, Proceedings of the Human Factors
and Ergonomics Society 57th Annual Meeting,
HFES 2013, San Diego, USA, 2013
■ Götze, Martin; Conti, Antonia S.; Keinath, Andreas;
Cockpit Color Concept under Mesopic Lighting for
Urban Driving, Design, user experience, and usabi-
2013
■ Haslbeck, A, Eichinger, A., Bengler, B., Pilot
Decision Making: Modeling Choices in Go-Around
Situations, 548-553, Proceedings of the 17th Inter-
national Symposium on Aviation Psychology, 17th
International Symposium on Aviation Psychology,
2013
■ Helmbrecht, Magnus; Bengler, Klaus; Vilimek,
Electric Vehicles, Human-Computer Interaction.
Applications and Services – 15th International
USA, July 21-26, 2013, Proceedings, Part II, Las
■ Herbst, Uwe; Rühl, Steffen Wilhelm; Hermann,
Andreas; Xue, Zhixing; Bengler, Klaus, Ergonomic
6D Interaction Technologies for a Flexible and
Transportable Robot System: A Comparison, Ana-
lysis, Design, and Evaluation of Human-Maschine
Systems 2013, Elsevier, IFAC, 2013
■ Kienle, M.; Damböck, D.; Bubb, H.; Bengler, K., The
ergonomic value of a bidirectional haptic interface
when driving a highly automated vehicle, Cognition,
Technology & Work, 2013, 15 (4), 15, 475-482
■
8th International Conference on Systems, Seville,
Spain, 2013
■ Körber, M.; Eichinger, A.; Bengler, K; Olaverri
Monreal, C., User Experience Evaluation in an
Automotive Context, IEEE Intelligent Vehicles
Symposium Workshops, Gold Coast, Australia,
2013
■ Manstetten, D.; Bengler, K.; Busch, F.; Färber, B.;
– a German project focusing on human factors to
of the 20th ITS World Congress, Tokyo, Japan, 2013
■ Müller, T.; Hajek, H.; Radic-Weissenfeld, L.;
Bengler, K., Can You Feel the Difference? The Just
Proceedings of the Human Factors and Ergonomics
Society 57th Annual Meeting, HFES 2013, San
Diego, USA, 2013
■ Popova-Dlugosch, S.; Breuninger, J.; Lemme, B.;
Bengler, K., Is Walking Bad for Tablet Use or Is
Tablet Use Bad for Walking? An Experimental Study
on the Effect of Walking on Tablet Use, Analysis,
Design, and Evaluation of Human-Machine Systems
2013, International Federation of Automatic Control,
Elsevier, IFAC, 2013
■ Rommerskirchen, Ch.; Helmbrecht, M.; Bengler,
Klaus, Increasing complexity of driving situations
and its impact on an ADAS for anticipatory
assistance for the reduction of fuel consumption:
Symposium, Proceedings of the IEEE Intelligent
Vehicle Symposium, Gold Coast, Australia, 23-26
June; Symposium, 2013
■ Zimmermann, M.; Bengler, K., A Multimodal
Interaction Concept for cooperative Driving: Sym-
posium, Proceedings of the IEEE Intelligent Vehicle
Symposium, Gold Coast, Australia, Symposium,
2013
■ Beck, J.; Eichinger, A.; Bengler, K., Trait, state or
artefact? Assessing experts’ regulatory focus in
nuclear power plant control, Cognition, Technology
& Work, 2014, 1-10 [2/17]: Eichinger, A.; Bengler,
K., Representations and operations: parts of the
problem and the solution: Comments on J.C.F. de
Winter: Controversy in human factors constructs
ment perspective, Cognition, Technology & Work,
2014
■ -
mated Brake Application on Take-Over Situations in
Highly Automated Driving Scenarios, Proceedings
of the FISITA 2014 World Automotive Congress,
■ Haslbeck, A.; Kirchner, P.; Schubert, E.; Bengler, K.,
A Flight Simulator Study to Evaluate Manual Flying
Skills of Airline Pilots, Proceedings of the Human
Factors and Ergonomics Society (HFES) 2014,
Chicago, Illinois, USA, 27.10.-31.10.2014, SAGE
Journals, 2014
■ Helmbrecht, M.; Olaverri-Monreal, C.; Bengler,
K.; Vilimek, R.; Keinath, A., How Electric Vehicles
Affect Driving Behavioral Patterns, IEEE Intelligent
Transportation Systems Magazine. Special Issue on
Electro-Mobility, 2014, 22-32
■ Radlmayr, J.; Gold, C.; Lorenz, L.; Farid, M.;
Related Tasks Affect the Take-Over Quality in Highly
Automated Driving, Proceedings of the Human
Factors and Ergonomics Society (HFES) 2014,
Chicago, Illinois, USA, 27.10.-31.10.2014, SAGE
Journals, 2014
55Bioseparation Engineering Group 55
Bioseparation Engineering Group
Process development, particle synthesis and functionalization, and extraction
Prof. Dr.
Sonja Berensmeier
Functional Interfaces
In separation sciences the interaction of
particulate carriers among each other and
to target molecules is essential for process
development. Selective interactions as
well as high binding capacities of target
molecules to solid phases determine the
In contrast, uncontrolled aggregation of
particles decreases process performance
focus topics of our projects.
Projects
■
– Rational design of peptide-surface
interactions
■
-
netischen Mobilität von Nanomaterialen
■
New Stationary Phases
functionalization of magnetic particles
and conductive materials as well as their
process implementation. Making use of
additional degree of freedom for state-of-
the-art process development.
Projects
■ -
phases for potential-controlled chro-
■ The Bioseparation Engineering Group deals with different aspects of
selektive-trenntechnik
Contact
One highlight was the start of the BMBF
project is to develop a web-based tool for
designing surface-selective peptides.
56 Bioseparation Engineering Group
Courses
■
■
■
■
■
Process Development
In addition to the optimization of classical
downstream processes new innovative
separation techniques as well as integra-
ted process concepts are subjects under
on high-gradient magnetic separation
and membrane assisted extraction with
content.
Projects
■
strategies in industrial processes
■
Innovative strategies for a sustainable
production of bioactive molecules
■
Research Focus
■ Downstream processing
■ Bioprocess integration
■ High-gradient magnetic separation
■ New magnetic or conductive particles
■ Optimization of chromatographic
processes
■ Biomolecule-surface-interaction
■
Competence
■
and microparticles
■ Surface functionalization
■ Magnetic separation and automation
■ Fermentation
■
■ Simulation with COSMO-RS, COMSOL
TUM Research Center for Industrial Biotechnology
Infrastructure:
■
■
■ High-gradient magnetic separator
■
■
■
57Bioseparation Engineering Group 57
Publications 2013-14
■
-
■ Janoschek L, Freiherr von Roman M, Berensmeier
-
■
■
-
■
Reviews:■
-
tion, Magnetic particle adsorbents, book chapter,
■
■
Management
Administrative staff
Research Scientists
Silvia Blank, M.Sc.
Markus Brammen, M.Sc.
Dipl.-Chem. Matthias von Roman
Lars Janoschek, M.Sc.
Dipl.-Ing. Hans-Christian Roth
Sebastian Schwaminger, M.Sc.
Technical Staff
58 Wind Energy Institute
Wind Energy Institute
Wind energy technology
Prof. Dr.
Carlo L. Bottasso
Scaled Wind Turbine and Wind Farm Testing
WEI has developed a scaled experimental
facility, for the simulation of wind turbines
and wind farms in a boundary layer wind
tunnel. This unique facility enables the
conduction of experiments in aeroser-
voelasticity, the study of wakes, machi-
ne-to-machine interactions, and wind farm
control for power maximization and load
mitigation. The facility is highly instrumen-
ted, allowing for the collection of a wide
range of high quality data, both regarding
the machines. Such data can be used for
strategies, as well as the validation of
computational tools. The experimental
-
rational scenarios, and the testing of
different control algorithms used onboard
the individual wind turbines or the whole
wind farm. An ambitious plan of extremely
interesting new experiments is planned
for 2015 and 2016, including the demon-
make use of the wind sensing technology
developed by WEI.
Projects
■ BMWi project compact wind ‘Erhöhung
des Flächenenergieertrags in Wind-
parks durch avancierte Anlagen- und
Parkregelung’
■ Industrial project ‘Wind Farm Control’
■ One post-doc position (MSE seed
funding)
■ The Wind Energy Institute (WEI) was founded in 2013. Focus of the
www.wind.mw.tum.de
Phone +49.89.289.16681
Contact
thrust areas where it is concentrating its
research activities: simulation, testing, con-
trol and design. The Institute works both
problems, often in close collaboration
-
lines, including aerodynamics, structures,
dynamics, materials, controls and electrical
aspects. The Institute staff has also a
unique experience in the development of
scaled wind turbine and wind farm models
for wind tunnel testing, which are among
the most sophisticated ever developed for
these applications.
A highlight of the year was the award to
TUM of the organization of Torque 2016,
conference in wind energy worldwide. The
award of the organization of this major
event is an important recognition of the
standing of TUM in the wind energy scien-
of WEI.
Another highlight was the award of a
contract with a major wind turbine manu-
facturer, which aims at demonstrating in
invented by WEI staff. The technology,
which measures wind conditions by using
load sensors available on board modern
wind turbines, enables smart control stra-
tegies of individual machines or complete
wind farms.
59Wind Energy Institute 59
Wind Sensing Technology
WEI develops technology for the use
of wind turbines as wind sensors. By
the use of wind turbine response data,
as provided by sensors installed on the
blades or the nacelle, the technology
computes in real-time the wind conditions
at each machine, including wind speed,
wind direction, vertical and horizontal
shear, wake state (full, partial, no wake
interference) and turbulence intensity.
Such technology is capable of providing
detailed information on the wind condi-
tions, in support of improved operation
of each machine or the whole wind farm
through smart control strategies. This may
lead to improved power output and power
quality, and to fatigue load mitigation. The
technology can also be used for very short
time assessment and forecasting of wind
conditions within a wind farm, with impact
on operation and control of the power
plant.
Projects
■ Industrial project ‘Wind Estimation from
Rotor Loads’
■ H2020 ETN Project AWESOME ‘Wind
Energy Operation and Maintenance’
■ One Ph.D. position (Chinese Scholars-
hip Council)
Design of Wind Turbines
WEI works on the development of
automated multidisciplinary design
software tools, with the goal of enabling
the optimization of wind turbines, the
effective exploration of the design space,
the understanding of design trade-offs, as
well as the evaluation of the impact of new
technologies. Advancements in light-
weight rotor design are being investigated
through improvements in the aerodyna-
mics, in the structural design and the use
of smart sensing and control strategies.
By the combination of these technologies,
reduced ultimate and fatigue loads can
be achieved and exploited for reducing
weight and improving performance,
thereby in turn reducing the cost of energy
from wind.
Projects
■ Industrial Ph.D. project ‘Design of Very
Large Light-Weight Rotors’
60 Wind Energy Institute
Management
Professor Dr. Carlo L. Bottasso, Director
Administrative Staff
Elfriede Sabine Matzner
Research Scientists
Pietro Bortolotti, M.Sc.
Stefano Cacciola, Ph.D.
Filippo Campagnolo, Ph.D.
Dr.-Ing. Mark Capellaro
Jiangang ‘Jesse’ Wang, M.Sc.
Research Focus
■ Modeling and simulation of wind energy
systems
■ Multidisciplinary design
■ Aeroservoelasticity, loads and stability
■ Control of wind turbines and wind
farms
■ Wind tunnel testing
Competence
■ Multibody dynamics, computational
methods
■ -
tion
■ Design and synthesis of model-based
controllers
■ Design and manufacturing of aeroela-
stically-scaled and actively controlled
wind turbine models for wind tunnel
testing
■ Data processing and analysis
Infrastructure
■ Scaled wind turbine and wind farm
models
■ Model building lab
■ Computational lab
Courses
■ Introduction to Wind Energy
■ Modeling, Control and Design of Wind
Energy Systems
■ Wind Turbine Simulation
■ Wind Turbine Design
■ Aeroservoelasticity
Publications 2013-14
Book Chapters
■ C.L. Bottasso, F. Campagnolo, A. Croce, C. Tibaldi,
‘Fatigue Damage Mitigation by the Integration of
Active and Passive Load Control Techniques on
Wind Turbines’, Wind Energy and the Impact of
Turbulence on the Conversion Process, M. Hoelling,
J. Peinke and S. Ivanell, Eds., Springer, ISBN: 978-
3-642-54695-2 (print), 978-3-642-54696-9 (online),
2014.
Peer-reviewed Journals
■ C.L. Bottasso, P. Montinari, ‘Rotorcraft Flight
Envelope Protection by Model Predictive Control’,
Journal of the American Helicopter Society,
accepted, to appear, 2015.
■ C.L. Bottasso, C.E.D. Riboldi, ‘Validation of a Wind
Misalignment Observer using Field Test Data’,
Renewable Energy, 74:298-306, doi:10.1016/j.
renene.2014.07.048, 2015.
■ C.L. Bottasso, P. Pizzinelli, C.E.D. Riboldi,
‘LiDAR-Enabled Model Predictive Control of
Wind Turbines with Real-Time Capabilities’,
Renewable Energy, 71:442-452, doi:10.1016/j.
renene.2014.05.041, 2014.
■ C.L. Bottasso, S. Cacciola, ‘Model Independent
Periodic Stability Analysis of Wind Turbines’, Wind
Energy, doi:10.1002/we.1735, 2014.
■ C.L. Bottasso, F. Campagnolo, V. Petrovic,
‘Wind Tunnel Testing of Scaled Wind Turbine
Models: beyond Aerodynamics’, Journal of Wind
Engineering & Industrial Aerodynamics, 127:11-28,
doi:10.1016/j.jweia.2014.01.009, 2014.
■ C.L. Bottasso, S. Cacciola, X. Iriarte, ‘Calibration of
Wind Turbine Lifting Line Models from Rotor Loads’,
Journal of Wind Engineering & Industrial Aerodyna-
mics, 124:29-45, doi:10.1016/j.jweia.2013.11.003,
2014.
■ C.L. Bottasso, C.E.D. Riboldi, ‘Estimation of Wind
Misalignment and Vertical Shear from Blade Loads’,
Renewable Energy, 62:293-302, doi:10.1016/j.
renene.2013.07.021, 2014.
■ E. Asadi, C.L. Bottasso, ‘Tightly-Coupled Stereo
Vision-Aided Inertial Navigation using Feature-Ba-
sed Motion Sensors’, Advanced Robotics, doi:10.10
80/01691864.2013.870496, 2014.
■ C.L. Bottasso, S. Cacciola, X. Iriarte, ‘Calibration of
Wind Turbine Lifting Line Models from Rotor Loads’,
Journal of Wind Engineering & Industrial Aerodyna-
mics, 124:29-45, doi:10.1016/j.jweia.2013.11.003,
2014.
61Wind Energy Institute 61
■ C.L. Bottasso, C.E.D. Riboldi, ‘Estimation of Wind
Misalignment and Vertical Shear from Blade Loads’,
Renewable Energy, 62:293-302, doi:10.1016/j.
renene.2013.07.021, 2014.
■ C.L. Bottasso, A. Croce, C.E.D. Riboldi, M.
Salvetti, ‘Cyclic Pitch Control for the Reduction
of Ultimate Loads on Wind Turbines’, Journal of
Physics: Conference Series 524 (2014) 012063,
doi:10.1088/1742-6596/524/1/012063.
■ C.L. Bottasso, A. Croce, L. Sartori, F. Grasso,
‘Free-form Design of Rotor Blades’, Journal of
Physics: Conference Series 524 (2014) 012041,
doi:10.1088/1742-6596/524/1/012041.
■ C.L. Bottasso, A. Croce, C.E.D. Riboldi,
‘Optimal Shutdown Management’, Journal of
Physics: Conference Series 524 (2014) 012050,
doi:10.1088/1742-6596/524/1/012050.
■ V. Petrovic, C.L. Bottasso, ‘Wind Turbine
Optimal Control During Storms’, Journal of
Physics: Con ference Series 524 (2014) 012052,
doi:10.1088/1742-6596/524/1/012052.
■ F. Campagnolo, C.L. Bottasso, P. Bettini, ‘Design,
Manufacturing and Characterization of Aero-Elasti-
cally Scaled Wind Turbine Blades for Testing Active
and Passive Load Alleviation Techniques within an
ABL Wind Tunnel’, Journal of Physics: Conference
Series 524 (2014) 012061, doi:10.1088/1742-
6596/524/1/012061.
■ E. Asadi, C.L. Bottasso, ‘Delayed Fusion for
Real-Time Vision-Aided Inertial Navigation’, Journal
of Real-Time Image Processing, Special Issue on
Robot Vision, doi:10.1007/s11554-013-0376-8,
2013.
■ C.L. Bottasso, F. Luraghi, G. Maisano, M. Shaohua,
‘Global Solution of Optimization Problems in
Rotorcraft Flight Mechanics’, Journal of Aerospace
Engineering, doi:10.1061/(ASCE)AS.1943-
5525.0000370, 2013.
■ C.L. Bottasso, F. Campagnolo, A. Croce, S. Dilli, F.
Gualdoni, M.B. Nielsen, ‘Structural Optimization of
Wind Turbine Rotor Blades by Multi-Level Sectional/
Multibody/3DFEM Analysis’, Multibody System
Dynamics, doi:10.1007/s11044-013-9394-3, 2013.
■ C.L. Bottasso, F. Campagnolo, C. Tibaldi, ‘Optimi-
zation-Based Study of Bend-Twist Coupled Rotor
Blades for Passive and Integrated Passive/Active
Load Alleviation’, Wind Energy, 16:1149-1166,
doi:10.1002/we.1543, 2013.
■ C.L. Bottasso, S. Cacciola, A. Croce, ‘Estimation
of Blade Structural Properties from Experimental
Data’, Wind Energy, 16:501-518, doi:10.1002/
we.1497, 2013.
■ C.L. Bottasso, A. Croce, C.E.D. Riboldi, Y. Nam,
‘Multi-Layer Control Architecture for the Reduction
of Deterministic and Non-Deterministic Loads on
Wind Turbines’, Renewable Energy, 51:159-169,
2013.
Journals with a National Editorial Board
■ C.L. Bottasso, ‘Design Optimization of Wind Turbine
Blades’, Compositi Magazine, 30:8-19, 2013.
Plenary or Keynote Lectures at
International Conferences
■ C.L. Bottasso, ‘The Role of Technological
Innovation in the Future Growth of Wind Energy’,
The Hemke Lecture 2014, Rensselaer Polytechnic
Institute, Troy, NY, USA, September 3, 2014.
■ C.L. Bottasso, ‘Computational Tools for Wind
Energy Systems, and their Validation and Calibra-
tion’, Plenary lecture, CWE 2014, 6th International
Symposium on Computational Wind Engineering,
Hamburg, Germany, June 8-12, 2014.
■ C.L. Bottasso, ‘Wind Energy: Trends, Challenges
and Perspectives’, The Terawatt Challenge: What
Research for our Future Energy?, International
Symposium, Accademia Nazionale dei Lincei,
Rome, November 5-6, 2013.
■ C.L. Bottasso, ‘Design: the Final Judge of
Technological Innovation’, Keynote lecture, Future
of Wind Power Symposium, Technische Universitaet
Muenchen, Garching near Munich, Germany, June
27, 2013.
■ C.L. Bottasso, ‘Validation and Calibration of Com-
putational Tools for Wind Energy Systems’, Plenary
lecture, GAMM 2013, 84th Annual Meeting of the
International Association of Applied Mathematics
and Mechanics, Novi Sad, Serbia, March 18-22,
2013.
International Conferences
■ P. Bortolotti, C.L. Bottasso, ‘Integrated Aero-
Structural Optimization of Wind Turbine Rotors’,
Proceedings of the 10th PhD Seminar on Wind
Energy, Orleans, France, October 28-31, 2014.
■ C.L. Bottasso, F. Campagnolo, V. Petrovic,
S. Cacciola, ‘Wind Farm Cooperative Control:
on Cooperative Systems, Dubrovnik, Croatia,
September 10-12, 2014.
■ C.L. Bottasso, P. Bortolotti, A. Croce, F. Gualdoni,
L. Sartori, ‘Aero-Structural Design of Rotors’, 2014
Sandia Wind Turbine Blade Workshop, Albuquer-
que, NM, USA, August 26-28, 2014.
■ C.L. Bottasso, A. Croce, C.E.D. Riboldi, M. Salvetti,
‘Cyclic Pitch Control for the Reduction of Ultimate
Loads on Wind Turbines’, The Science of Making
Torque from Wind, Copenhagen, Denmark, June
18-20, 2014.
■ C.L. Bottasso, A. Croce, L. Sartori, F. Grasso,
‘Free-form Design of Rotor Blades’, The Science of
Making Torque from Wind, Copenhagen, Denmark,
June 18-20, 2014.
■ C.L. Bottasso, A. Croce, C.E.D. Riboldi, ‘Optimal
Shutdown Management’, The Science of Making
Torque from Wind, Copenhagen, Denmark, June
18-20, 2014.
■ V. Petrovic, C.L. Bottasso, ‘Wind Turbine Optimal
Control During Storms’, The Science of Making
Torque from Wind, Copenhagen, Denmark, June
18-20, 2014.
■ F. Campagnolo, C.L. Bottasso, P. Bettini, ‘Design,
Manufacturing and Characterization of Aero-Elasti-
cally Scaled Wind Turbine Blades for Testing Active
and Passive Load Alleviation Techniques within an
ABL Wind Tunnel’, The Science of Making Torque
from Wind, Copenhagen, Denmark, June 18-20,
2014.
■ C.L. Bottasso, F. Campagnolo, ‘An Experimental
Facility for Wind Farm Control Testing’, Wind Farm
Monitoring and Control Conference, London, UK,
June 4-5, 2014.
■ C.L. Bottasso, S. Cacciola, ‘Estimation of Wind
Turbine Model Properties - Towards the Validation
of Comprehensive High-Fidelity Multibody Models’,
EWEA 2014 Annual Event, Barcelona, Spain, March
10-13, 2014.
■ C.L. Bottasso, A. Croce, L. Sartori, F. Grasso, ‘Free-
Form Aero-Structural Optimization of Rotor Blades’,
poster, EWEA 2014 Annual Event, Barcelona, Spain,
March 10-13, 2014.
62 Wind Energy Institute
■ C.L. Bottasso, A. Croce, F. Gualdoni, ‘Simultaneous
Structural Sizing of Wind Turbine Rotor and Tower’,
poster, EWEA 2014 Annual Event, Barcelona, Spain,
March 10-13, 2014.
■ C.L. Bottasso, F. Campagnolo, ‘Wind Turbine and
Wind Farm Control Testing in a Boundary Layer
Wind Tunnel’, SciTech 2014, AIAA Science and
Technology Forum and Exposition, 32nd ASME
Wind Energy Symposium, Washington, DC, USA,
January 13-17, 2014.
■ C.L. Bottasso, S. Cacciola, R. Riva, ‘Floquet
Stability Analysis of Wind Turbines using Input-Out-
put Models’, SciTech 2014, AIAA Science and
Technology Forum and Exposition, 32nd ASME
Wind Energy Symposium, Washington, DC, USA,
January 13-17, 2014.
■ F. Campagnolo, C.L. Bottasso, ‘Wind Tunnel
Aeroelastic Models in Complex Terrains’, IEA R&D
Wind Task 11 Topical Expert Meeting on Challenges
of Wind Energy in Complex Terrain, University of
Stuttgart, Germany, November 12-13, 2013.
■ V. Petrovic, C.L. Bottasso, ‘Loading Conditions in
Complex Terrains and Load Alleviation Strategies’,
IEA R&D Wind Task 11 Topical Expert Meeting on
Challenges of Wind Energy in Complex Terrain,
University of Stuttgart, Germany, November 12-13,
2013.
■ E. Asadi, C.L. Bottasso, ‘Delayed Fusion of Relative
State Measurements by Extending Stochastic
Cloning via Direct Kalman Filtering’, FUSION2013,
International Conference on Information Fusion,
Istanbul, Turkey, July 9-12, 2013.
■ C.L. Bottasso, F. Campagnolo, A. Croce, F.
Gualdoni, ‘Multidisciplinary Design Optimization of
Wind Turbines by a Multibody/Cross-Sectional/FEM
Integrated Approach’, ECCOMAS Thematic Confer-
ence on Multibody Dynamics, Zagreb, Croatia, July
1-4, 2013.
■ L. Sartori, F. Grasso, C.L. Bottasso, A. Croce, ‘Inte-
gration of Airfoil Design During the Design of New
Blades’, ICOWES2013, International Conference on
Aerodynamics of Offshore Wind Energy Systems
and Wakes, Lyngby, Denmark, June 17-19, 2013.
■ C.L. Bottasso, P. Montinari, ‘Rotorcraft Flight
Envelope Protection by Model Predictive Control’,
AHS 69th Annual Forum and Technology Display,
Phoenix, AZ, USA, May 21-23, 2013.
■ C.L. Bottasso, C.E.D. Riboldi, ‘Improved Wind
Direction Measurement through Blade Loads’,
AHS 69th Annual Forum and Technology Display,
Phoenix, AZ, USA, May 21-23, 2013.
■ C.L. Bottasso, C.E.D. Riboldi, ‘Improved Wind
Direction Measurement through Blade Loads’,
EWEA 2013 Annual Event, Vienna, Austria, February
4-7, 2013.
■ C.L. Bottasso, P. Pizzinelli, C.E.D. Riboldi,
‘LiDAR-Enabled Real-Time Control of Wind Tur-
bines’, EWEA 2013 Annual Event, Vienna, Austria,
February 4-7, 2013.
■ C.L. Bottasso, ‘Multidisciplinary Design Optimiza-
tion of Wind Energy Systems’, NREL Wind Energy
System Engineering Workshop, Boulder, CO, USA,
January 29-30, 2013.
63Institute for Carbon Composites 63
Institute for Carbon Composites
Fundamental research on material behavior, processing technology and simulation of high performance
composite materials
Prof. Dr.-Ing.
Klaus Drechsler
Process Technology for Fibers and Textiles
■ The focus of the Institute for Carbon Composites in 2013-14 was to
establish and strengthen its research program within the four research
groups. The main goal was to explore new ways and possibilities to
reduce the process cycle time and the raw material costs to be able to
implement high performance composite structures in high volume appli-
cations. Different process technologies using e.g. tailored textiles and
advanced matrix systems have been patented. New material models and
process simulation methods have been developed and these were imple-
mented in conventional software tools to enable advanced composites
part and process design solutions.
-
Split Hopkinson bar equipment
equipment
Contact
64 Institute for Carbon Composites
Tailored Textiles
Public Funded Projects
■
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■
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■
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■
■
■
■
Automated Fiber Placement
-
-
Braiding Technology
Process Technology for Matrix Systems
-
Hybrid Materials and Structures
Processes and Production Systems
-
-
Tooling Systems
Public Funded Projects
■
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■
Hybrid material combination with
65Institute for Carbon Composites 65
Simulation
-
-
Forming and Flow Process Simulation
Compaction, Curing and Consolidation
Simulation
-
-
Public Funded Projects
■
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■
■
■
■
■
■
Draping (left) and braiding (right)
simulation
Research Focus
■
■
■
■
Competence
Infrastructure
■
■
■
■
Courses
■
■
■
■
■
■ -
■
66 Institute for Carbon Composites
Management
Adjunct Professors
Administrative and Technical Staff
Research Scientists
Publications 2013-14
■
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■
67Institute for Carbon Composites 67
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68 Mechanics & High Performance Computing Group
Mechanics & High Performance Computing Group
Parallel algorithms and high performance computing in computational continuum mechanics
Prof. Dr. Michael W. Gee
Algebraic Multigrid for Convection Dominated Problems
-
■ The focus of the Mechanics & High Performance Computing Group in
2013-14 was to develop and establish several new methods and models
cardiovascular phenomena and disease as well as in the product develop-
new type of algebraic multigrid was developed.
Functional Modeling of the Heart and
an Extravascular Assist Device (VAD)
-
-
Contact
-
69Mechanics & High Performance Computing Group 69
Coupling Methods and Time Integration
in Fluid-Structure Interaction
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Image Registration and Inverse Analysis
70 Mechanics & High Performance Computing Group
Management
Administrative Staff
Research Scientists
Research Focus
■
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■
■
Competence
■
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■
■
■
Infrastructure
■
Courses
■
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A Multiscale Model of Atherosclerosis
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71Mechanics & High Performance Computing Group 71
Publications 2013-14
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72 Institute of Non-destructive Testing
Institute of Non-destructive Testing
Quality control, non-destructive testing and structural health monitoring
Prof. Dr.-Ing. habil.
Christian U. Große
Projects: MAI ZfP
The leading edge cluster, MAI Carbon pro-
vides the unique opportunity to promote
polymers on a large scale and to establish
them in an industrial environment. Within
the aerospace context, non-destructive
testing has already been used success-
fully for years. However, its usage on
manufacturing and engineering is still
in the early stages. At the same time,
requirements vary widely within the
industrial sectors and therefore require
new approaches to testing. Quantities,
which the aerospace industry produces
in a year, may be produced daily in
automobile manufacturing. The objective
of the MAI ZfP project is to investigate
which testing methods are applicable in
this context. Technical aspects as well as
-
ment. The overall goal is cost reduction in
component production in order to further
increase the competitiveness of German
companies.
Numerous NDT techniques are applied
during the project including ultrasound in
thermography, modal-analysis, video
endoscopy, local acoustic resonance
spectroscopy, acoustic emission and eddy
current.
■
www.zfp.tum.de
Phone +49.89.289.27221
Contact
-
on inspection techniques for constructions
of the infrastructure, the development
of self-healing techniques for concrete
73Institute of Non-destructive Testing 73
Projects: HEALCON
Since 2013 the project Healcon – Self-
healing materials for prolonged lifetime – is
sponsored by the European Commission
aim is the development of structures made
of self-healing concrete having an inherent
healing mechanism that becomes active
closure, HEALCON European Project
Partners are investigating the use of
PU-based polymer precursors, superab-
sorbent polymers and bacteria. The role of
the Institute of Non-destructive Testing is
the support of the design of such healing
agents as well as the development of
-
Methods used in this context are the
acoustic emission technique, ultrasound
in through-transmission, vibration testing
and microwave or RADAR techniques.
Projects: MEMIN
The collision of solid bodies is one of the
most fundamental geological processes in
our solar system. The research unit FOR
-
tal and Modeling Impact Crater Research
understanding the dynamics of hypervelo-
city impact processes and the formation
of meteorite craters by means of exper-
imental and numerical techniques. The
-
more years. Experimental impact struc-
tures are investigated using Non-Dest-
ructive Testing methods on the laboratory
scale that are comparable to geophysical
prospection methods. Techniques using
ultrasound or electromagnetic waves
can help to characterize the damage
zone underneath the crater structure and
determine its extent. The techniques also
material properties or to determine the
the formation of craters, crater substruc-
tures or damage zones. The experimen-
tally gathered data will help further on
to both verify and constrain numerical
modeling results of crater formation, and
to determine input parameters for the
modeling.
74 Institute of Non-destructive Testing
Management
Prof. Dr.-Ing. habil. Christian Große, Director
Sonja Hafenmayer, Secretary
Research Scientists
Dipl.-Ing. Philipp Jatzlau
Christian Geiss, M.Sc., external
Dipl.-Geophys. Robin Groschup
Denis Kiefel, M.Sc., external
Fabian Malm, M.Sc.
Manuel Raith, M.Sc.
Dipl.-Phys. Martin Radlmeier, external
Technical Staff
Sebastian Münchmeyer
Marina Nahm
Research Focus
■ Material testing using non-destructive
techniques in mechanical and civil
engineering, automotive, aeronautics,
bio engineering
■ Development and improvement of NDT
techniques
■ Structural health monitoring
■ Sensor characterization and sensor
combinations
Competence
■ Inspection techniques: ultrasound,
RADAR, infrared thermography, micro
waves, eddy current; video endoscopy,
radiography, high speed camera
■ Monitoring techniques: acoustic
wireless monitoring
■ Simulation of non-destructive test
methods
Infrastructure
■ NDT laboratory with contemporary NDT
equipment, sensors and cameras.
■ Calibration facilities; modelling tools.
■ 14 different mechanical testing ma -
chines, microscopes
Courses
■ Material Science II
■ Munich School of Engineering
■ Non-destructive Testing in Civil
Engineering
■ Applications in Non-destructive Testing
■ NDT Seminar
Publications 2013-14
■ D. Moser, N. Güldemeister, K. Wünnemann, C.U.
Grosse: Acoustic Emission Analysis of Experimental
Impact Processes in Comparison to Ultrasound
Measurements and Numerical Modeling, J. of
■ A. Jüngert, C.U. Grosse, M. Krüger: Local Acoustic
Fiber-Reinforced Polymer Applications, Journal of
■ C.U. Grosse, K. Van Tittelboom, N. De Belie:
Non-destructive testing techniques for the obser-
vation of healing effects in cementitious materials
– an introduction. 4th International Conference on
Self-Healing Materials - ICSHM 2013, Abstract ID
No: CM-02.
■ C.U. Grosse, T. Schumacher: Anwendungen der
-
■
Application of nondestructive testing methods to
study the damage zone underneath impact craters
of MEMIN laboratory experiments, Meteoritics &
■ C.U. Grosse, F. Malm: Development and testing
of concrete with properties to repair itself. BFT
20-24.
■ J. Ozbolt, C.U. Grosse R. Richter: Combined
acoustic emission and simulation approach to study
International Conference on Fracture Mechanics
of Concrete and Concrete Structures FraMCoS-8
■ K. Van Tittelboom, N. De Belie, F. Lehmann, C.U.
Grosse: Use of acoustic emission analysis to
evaluate the self-healing capability of concrete. In
Non-destructive Testing of Materials and Structures,
51-58.
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emission data. EGU General Assembly Conference
75Institute for Materials Handling, Material Flow, Logistics 75
Institute for Materials Handling, Material Flow, Logistics
Basic and applied research in logistics engineering
Prof. Dr.-Ing. Dipl.-Wi.-Ing.
Willibald A. Günthner
Innovative Conveyor Technology
High throughput, low energy consumption,
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reinforced plasticContact
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Crane Engineering and Design
of Load-supporting Structures
Finite element model of a lattice boom crawler crane
79Institute for Materials Handling, Material Flow, Logistics 79
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Administrative Staff
Research Scientists
Technical Staff
81Institute for Materials Handling, Material Flow, Logistics 81
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84 Institute of Flight Propulsion
Institute of Flight Propulsion
Prof. Dr.-Ing.
Oskar J. Haidn
(Acting Head)
and Operating Range Extension
The achievement of a high level of
Contact
■ Research activities of the Institute of Flight Propulsion in 2013-14
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85Institute of Flight Propulsion 85
Computational Aeroacoustics for Ducted
Scramjet Applications (GRK 1095 1/2)
at the Institute of Flight Propulsion
86 Institute of Flight Propulsion
for Rotorcraft Applications
Structural Design and Optimization
of Aircraft Engine Components
pipe
87Institute of Flight Propulsion 87
Centrifugal Compressor Test Rig
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90 Space Propulsion Group
Space Propulsion Group
Liquid propellant rocket engine technologies
Prof. Dr.-Ing.
Oskar J. Haidn
Technologies for Green In-Space Propulsion
Within a project funded by Munich
Aerospace, the Chinese CSC and the
Brazilian CSF on environmentally benign
propellants for space-craft propulsion,
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resonance ignition and injectors for thrust
variation.
www.lfa.mw.tum.de
Phone +49.89.289.16138
Contact
■ The Space Propulsion Group,
established in October 2011, has
put its emphasis from the beginning
on experimental activities around
different aspects of injection, igni-
tion, combustion, heat transfer and
cooling in oxygen/kerosene, oxy-
gen/methane model combustors
operating at various propellant
temperature, combustion chamber
pressure and operational boundary
conditions. Since last year, these
experimental activities are accom-
panied by a second working group
which has its main focus on model-
ling and simulation in all areas of
liquid propellant rocket engines
technologies.
The main focus of the space propulsion
group lays currently on experimental and
numerical studies on injector/injector and
injector/wall interaction on combustion
performance and heat loads to the
combustor liner in model rocket engines
operating with methane and oxygen within
the DFG funded SFB TRR 40.
The Liquid Propulsion Technical Com-
mittee of the American Institute of
Aeronautics and Astronautics bestowed
their best paper award 2013 to Prof. Haidn
and his coworkers for the technical paper
Rocket Propulsion
Vulcain 2 engine during testing at P5 facilty in
Lampoldshausen. Photo: DLR
entitled, ‘Investigation of the API-Injection
Concept in a LOX/LH2 Combustion
Chamber at GG/PB Operation Condi-
tions’.
10 kN GOX/kerosene model
combustor in operation. Photo:
Institute of Space Propulsion
picture of a cryogenic jet at
Institute of Space Propulsion
91Space Propulsion Group 91
Turbo-Pump Technologies
With a new project on experimental and
numerical investigation of critical areas of
a LOX turbopump, turbo-pump technolo-
gies of liquid propellant rocket engines will
Space Propulsion Group.
Management
Prof. Dr.-Ing. Oskar J. Haidn
Adjunct Professors
Dr.-Ing. Gerald Hagemann,
Airbus Defence & Space
Dr.-Ing. Oliver Knab,
Airbus Defence & Space
Administrative Staff
Angelika Heininger
Research Scientists
Dipl-Ing. Christian Bauer
Maria Palma Celano, M.Sc.
Chiara Boffa, M.Sc.
Dipl.-Ing. Christoph Kirchberger
Meng Luo, M.Sc.
Fernanda Maia, M.Sc.
Dipl.-Ing. Yuriy Metsker
Dipl.-Ing. Christof Roth
Dipl.-Ing. Gregor Schlieben
Simona Silvestri, M.Sc.
Brunno Vasques, M.Sc.
Hong Ye, M.Sc.
Kendong Yu, M.Sc.
Dipl.-Ing. Julian Zips
Research Focus
Prof. Haidn’s research focuses on rocket
propulsion with the main emphasis on
technologies for liquid propellant rocket
engines: propellant injection, ignition,
combustion stability, heat transfer,
phenomena, turbopump seals, bearings
propellants and in particular on dynamic
processes.
Competence
The publications of the Space Propulsion
Group clearly demonstrate the compe-
engine technology.
Infrastructure
■ CH4/O2/kerosene test facility
(~ 100 bar, ~ 1.5 kg/s)
■ Multi-propellant test facility
(~ 20 bar, 0.5 kg/s)
■ Scramjet facility
Courses
■ Raumfahrtantriebe 1 (Grundlagen)
■ ZÜ Raumfahrtantriebe 1
■ Selected Topics on Launcher Propulsion
■ Heat Transfer (MSE)
■ ZÜ Heat Transfer (MSE)
LOX-Turbopump of Vulcain 2
engine. Photo: ESA
92 Space Propulsion Group
Publications 2013-14
Journals■ Abu-Farah, L. Haidn, O.J., Kau, H.-P., Numerical
simulations of single and multi-staged injection
of H2 in a supersonic scramjet combustor,
DOI:10.1016/j.jppr.2014.12.001, Propulsion and
Power Research, Vol.3, Issue 4, 2014
■ Verma, S.B., Haidn O.J., ‘Unsteady Shock Motions
in an Over-Expanded Parabolic Rocket Nozzle’,
Aerospace Science and Technology, Vol. 39, pp.
48-71, 2014
■ Verma, S.B., Stark, R., Haidn, O.J., ‘Effect of Ambi-
ent Pressure Fluctuations on Dual-Bell Transition
Behavior’, Journal of Propulsion and Power, Vol.
30 (no.5), pp. 1192-1198, DOI: 10.2514/1.B35067,
2014
■ Verma, S.B., Stark, R., Haidn, O.J., Reynolds Num-
DOI:10.2514/1.B34734, Journal of Propulsion and
Power, Vol. 29, No. 3, pp. 602-609, 2013
Chapters in Books■ Bonnal, C., Ciucci, A., Obersteiner, M.H., Haidn,
O.J., ‘Launch Systems’, in ‘The International Hand-
book of Space Technology’, edited by Malcolm
Macdonald and Viorel Badescu, Springer Verlag,
DOI 10.1007/978-3-642-41101-4, pp. 191-221,
2014
■ Génin, C., Stark, R., Haidn, O.J., Quering, K., Frey,
M., ‘Experimental and Numerical Study of Dual Bell
Nozzle Flow’, in EUCASS Advances in Aerospace
Sciences, Progress in Propulsion Physics Vol. 5,
edited by Ph. Rejasse, D. Knight, M. Ivanov, I.
Lipatov, ISBN 978-2-7598-0877-9, EDP Sciences,
Les Ulis, Torus Press, Moscow, 2013
■ Deeken, J., Suslov, D., Haidn, O.J., Schlechtriem,
S., ‘Impact of Injection Distribution on Cryogenic
Rocket Engine Stability’, in EUCASS Advances
in Aerospace Sciences, Progress in Propulsion
Physics Vol. 4, edited by Luigi T. DeLuca, Chris-
tophe Bonnal, Oskar Haidn, Sergey M. Frolov, ISBN
978-2-7598-0876-2, EDP Sciences Les Ulis, Torus
Press, Moscow, pp. 149-165, 2013
■ Slavinskaya, N.A., Wiegand, M.A., Starcke, J.H.,
Riedel, U., Haidn, O.J., ‘Kinetic Mechanism
for Low-Pressure Methane/Air Combustion’, in
EUCASS Advances in Aerospace Sciences, Pro-
gress in Propulsion Physics Vol. 4, edited by Luigi
T. DeLuca, Christophe Bonnal, Oskar Haidn, Sergey
M. Frolov, ISBN 978-2-7598-0876-2, EDP Sciences
Les Ulis, Torus Press, Moscow, pp. 701-749, 2013
Conference Papers■ Schlieben, G., Kirchberger, C., Haidn, O.J.,
Höglauer, C., Kniesner, B., Knab, O., ‘Experimental
and Numerical Film Cooling Investigations in a
GOX/Kerosene Rocket Combustion Chamber’,
AIAA-2014-4008, Cleveland, USA, 2014
■ Makowka, K., Gurtner, M., Paukner, D., Sattelmayer,
T., Haidn, O.J., ‘Semi-Zonal Hybrid RANS/LES
Turbulence Modeling with RANS Sensor Based
Interfacing Applied to Supersonic Flows’, AIAA-
2014-3087, Atlanta, USA, 2014
■ Paukner, D., Gurtner, M., Haidn, O.J., ‘Pre-Injection
Radical Production using Catalytic Fuel Treatment
for Scramjet Applications’, AIAA-2014-3218,
Atlanta, USA, 2014
■ Silvestri, S., Celano, M.P., Schlieben, G., Kirch-
berger, C., Haidn, O.J., Characterization of a
GOX-GCH4 Single Element Combustion Chamber,
Space Propulsion 2014, 19-22 May 2014, Cologne,
Germany
■ Celano, M.P., Silvestri, S., Schlieben, G., Kirch-
berger, C., Haidn, O.J., Menon, S., Numerical
and experimental investigation for a GOX-GCH4
shear-coaxial injector element, Space Propulsion
2014, 19-22 May 2014, Cologne, Germany
■ Höglauer, C., Kniesner, B., Knab, O., Schlieben, G.,
rocket combustion chambers, Space Propulsion
2014, 19-22 May 2014, Cologne, Germany
■ Kirchberger, C., Schlieben, G., Haidn, O.J.,
‘Assessment of Film Cooling Characteristics in a
GOX/ Kerosene Rocket Combustion Chamber’,
AIAA-2013-4144, San Jose, CA, USA, 15-17 July
2013
■ Celano, M.P., Silvestri, S., Schlieben, G., Kirchber-
ger, C., Haidn, O.J., ‘Injector Characterization for a
GOX-GCH4 Single Element Combustion Chamber’,
5th EUCASS Symposium, Munich, Germany, 1-5
July 2013
■ Kirchberger, C., Schlieben, G., Haidn, O.J.,
a GOX/kerosene rocket combustion chamber’, 5th
EUCASS Symposium, Munich, Germany, 1-5 July
2013
■ Höglauer, C., Kniesner, B., Knab, O., Schlieben, G.,
Haidn, O.J., ‘Simulation of liquid, trans-critical and
Munich, Germany, 1-5 July 2013
■ Bauer, C., Schlieben, G., Eiringhaus, D., Haidn,
O.J., ‘Design and Commission of a mobile GOX/
CH4 rocket combustion test bed for education
and collegiate research’, 29th ISTS, Nagoya-Aichi,
Japan, 2-9 June 2013
■ Kirchberger, C., Schlieben, G., Haidn, O.J.,
‘Investigation on Film Cooling in a GOX/Kerosene
Rocket Combustion Chamber’, 29th International
Symposium on Space Technology and Science,
Nagoya-Aichi, Japan, 2-9 June 2013
93Space Propulsion Group 93
Invited Presentations
Conferences■ Haidn, O.J., ‘Research Trends in Liquid Space Pro-
pulsion’, Development Trends in Space Propulsion
Systems, Warsaw, October 18-19, 2013
■ Haidn, O.J., ‘Europe’s Access to Space: Past, Pre-
sent & Future’, Workshop on Numerical Modelling of
Rockets and Satellites, Tokyo, September 20, 2013
■ Haidn, O.J., ‘Russian Rocketry Heritage’, Propul-
sion for Space Exploration, Milan, June 28-29, 2013
Other Invited Lectures■ Fundamentals of Solid Propulsion Technologies,
DLR Lampoldshausen, April 2014
■ Russian Heritage in Liquid Propellant Rocket Engine
Technologies, DLR, Lampoldshausen, April 2014
■ Research Needs in Liquid Propellant Engines, INPE,
Sao Jose dos Campos, March 2014
■ Current Trends in Liquid Propulsion Research in
Europe, Universidade Federal do Norte, Natal,
March 2014
■ Europe’s Access to Space: Past, Present and
Future, Korean Aerospace Institute, Daejon, March
2014
■ Current Trends in Liquid Propulsion Research in
Europe, Konkuk University, Seoul, Korea March
2014
■ Europe’s Access to Space: Past, Present and
Future, Xi’an Aerospace Propulsion Institute, Xi’an,
March 2014
■ Concept and Operation of the Collaborative
Research Center TRR 40 on Fundamental Technolo-
gies of Liquid Rocket Propulsion, Northwestern
Polytechnical University, Xi’an, March, 2014
■ Europe’s Access to Space: Past, Present and
Future, Beijing Institute of Technology, Beijing,
March 2014
■ Current Trends in Liquid Propulsion Research in
Europe, Beijing Aerospace Propulsion Institute,
Beijing, March 2014
■ Research Needs in Liquid Propellant Engines,
University of Tokyo, Tokyo, September 2013
■ European Space Transportation: Lessons Learnt,
JAXA, Tokyo, September 2013
94 Institute for Helicopter Technology
Institute for Helicopter Technology
Prof. Dr.-Ing.
Helicopter rotors have to be compromise
Blades can be under extreme bending (on
ground!) or tension loads (high rpm). The
contribution should be minimal. Adequate
including several highly unsteady and
at the rotor blades, resulting in a tremen-
separation is computationally expensive
early design phase.
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today’s computational capabilities.
are developed and evaluated, aiming at
helicopter development process.
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■ BMWi (LuFo) project ‘dynamic stall
■ The Institute of Helicopter Technology centered its activities in 2013-14
achievable cost and competitive performance are a permanent motivation
simulation models in rotor aeromechanics – characterized by a strong
Modelling of dynamic blade stall or discontinuous structural properties
are among the key areas of to-date rotor analysis. Often enough, technical
as it is the case for engine integration.
helicopter test pilot.
Cologne.
Contact
95Institute for Helicopter Technology 95
in Primary Flight Controls
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■
Despite today’s achievements in active
pilot assistance.
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developed to reduce visual clutter and to
situations, describing the entrainment
pilot’s vision and complicate his assess-
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simulation models are developed in order
96 Institute for Helicopter Technology
Management
Martina Thieme
Dipl.-Ing. Aaron Barth
Dipl.-Ing. Roland Feil
Dipl.-Ing. Oliver Oberinger, Ingénieur
■ Nonlinear rotor modelling
■ Dynamic stall
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■ HIL simulation
Infrastructure
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terrain and image data bases, head
tracking system
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(Fibre Bragg-gratings)
Lectures in:
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engineering, we are devoted to analyzing and modifying the dynamic
characteristics of aerial platforms. Our passionate team is committed to
system behavior of tomorrow.
Simulator tests on brain controlled
München)
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105Institute of Aircraft Design 105
Institute of Aircraft Design
Applied aircraft design for civil aviation and unmanned aerial systems
Univ.-Prof. Dr.-Ing.
Mirko Hornung
■ In 2013-14 the research focus of the Institute of Aircraft Design has
been on the further enhancement of the integrated aircraft design environ-
ment enabling aircraft design studies as well as operational analysis on
mission performance. Multiple test systems have been established to
verify design data gathered in simulation based design. A highlight was
vehicle featuring a curved inlet and nozzle system for a jet engine.
For civil aircraft designs and operations
the capabilities in the operational assess-
ment have been enhanced with respect to
noise and emission assessment as well as
quantifying the capacity impact on airport
operations.
The optimization of reduced noise
an innovative noise assessment procedure
developed for small aircraft.
UAS System Testing and Demonstration
Testing of aircraft concepts and single
systems are core research tasks at the
Institute for Aircraft Design. Test facilities
are established to test, among others,
motors, propellers, integrated jet pro-
pulsion systems, fuel cell systems and
actuation systems.
The institute operates an UAS research
system concepts and mission systems.
The IMPULLS (Innovative Modular Pay-
unmanned aerial vehicle (UAV) research
platform. The endurance of 75 minutes
with electric propulsion and high payload
ratio and modularity is unique in its class.
During its mission the air vehicle is
autonomously guided by an autopilot that
an integrated navigation system which
provides inertial, magnetic and air data for
is given for most of the electric and
electro-mechanical systems in order to
achieve a high safety standard.
Propeller performance testing
Research UAS: IMPULLS
www.lls.mw.tum.de
Phone +49.89.289.15981
Contact
106 Institute of Aircraft Design
Air Transport Fleet Development
and Environmental Assessment
for the reduction of the environmental
impact of air transport. A comprehensive
methodology for the development and
assessment of future aircraft technologies
has been elaborated at the institute to
determine the impact new technologies
have at system-wide level, i.e., conside-
the help of scenario-planning techniques,
multiple future scenarios are created that
important regional markets in commercial
air transport. The core principle of the
technology assessment methodology
is a mathematical simulation model of
of dynamically calculating the time- and
and age distribution, while taking into
account the market conditions stipulated
Preliminary results of the research
project have led to the creation of a new
high-capacity turboprop aircraft concept
that is designed to serve quickly growing
short-range markets (e.g. in China) while
per passenger transported.
CO2 emissions and the noise impact are
future development of aviation. Especially
the noise impact is a key criterion for
the required capacity increase of the air
transport system. The Institute of Aircraft
current aircraft and discusses main drivers
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teristics on noise emission, all aiming at
the question: How can we reduce the
noise of a future propeller-driven aircraft
during an early conceptual design stage
was estimated.
In order to reduce noise pollution in the
vicinity of airports, a variety of different
operational procedures, infrastructural
capable of reducing noise are compared.
In this, new operational procedures
enabling the reduction ground noise, so
called noise abatement procedures (NAP),
are simulated not only for single types
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procedures when aiming for reduced
community noise.
As boundary conditions for the global air
transport sector are sensitive to global
and regional developments and trends,
regular scenario studies are performed
between industry and the Institute of
Aircraft Design. Combining students and
future developments and the derivation
of impacts and ways of action for the
different aviation stakeholders.
During the spring months of 2014, stu-
Airbus, Bauhaus Luftfahrt, Airbus Group
Innovation, Munich Airport, and TrendOne
joined forces to perform a scenario study
under the supervision of the Institute of
Aircraft Design. This year’s study ‘Virtua-
possible crucial changes within the
future aviation system and revealed
resulting consequences for the different
stakeholders.
Novel aircraft concept for high
capacity short range operations
Students of the
2014 scenario process
107Institute of Aircraft Design 107
UAS Aircraft Design
The design of unmanned air systems
(UAS) or remotely piloted air systems
of the key mission requirements, the
respective mission sensor suite and the
performance capabilities of the air vehicle.
The Institute for Aircraft Design integrates
all disciplines in a consistent, computer-
aided design process.
Integrated air vehicle design does require
a consistent data management approach
design environment ADEBO (Aircraft
established for an improved MatLab
implementation. The novel data model
ADDAM does now allow for a consistent
data management of alternative aircraft
designs in one design setup.
simulation capabilities does provide all
means to evaluate mission performance
of an integrated UAS taking also mission
sensor performance into consideration.
is a clear task for UAS. This is achieved
through:
A propeller design environment with
inherent noise analysis using in-house
generated wind-tunnel data as well as
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prise investigations of propeller installation
effects on the aeroacoustic behavior of the
aircraft including airframe noise shielding.
measurements is enabling highly accurate
multidimensional noise models that
consider power rating, directivity of the
emissions, distance and atmospheric
also allows enhanced mission planning
considering sensor and noise footprint.
Advanced aircraft performance might be
achieved through novel control system,
like thrust vectoring devices and active
are designed, validated and tested to
identify the potential for highly agile UAS.
Simulated UAS mission utilizing an optical sensor
Novel control systems for agile UAS
108 Institute of Aircraft Design
Management
Univ.-Prof. Dr.-Ing. Mirko Hornung,
Director
Prof. h.c. Dr.-Ing. Dr. h.c. Dieter Schmitt,
Emeritus
Prof.-Ing. Gero Madelung, Emeritus
Adjunct Professors
Administrative Staff
Natalie Gulotta
Research Scientists
Dipl.-Ing. Lykourgos Bougas
Dipl.-Ing. Jens Feger
Dipl.-Ing. Ekaterina Fokina
Sebastian Herbst, M.Sc.
Dipl.-Ing. Thomas Lampl
Dipl.-Ing. Christoph Schinwald
Dipl.-Ing. Sebastian Speck
Dipl.-Ing. Korbinian Stadlberger
Dipl.-Ing. Joachim Sturm
Technical Staff
John Lewis
Research Focus
■ Szenario- and future analysis
■ Aircraft design
■ Analysis & evaluation of aircraft
concepts
Competence
■ Szenario technique
■ Aircraft design (manned/unmanned,
military & civil)
■ Aircraft integration and realisation
(UAVs, prototypes)
■ Propulsion integration, electrical and
hybrid propulsion systems
■ Operational assessment: noise, airport
capacity, cost
Infrastructure
■ Integrated aircraft design environment
■ Laboratory for demonstrator aircraft
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■ Mission simulation
■ Airport simulation
Courses
■ Fundamentals in Aeronautics (jointly
with the Institute of Helicopter Techno-
logy)
■ Aircraft Design
■ Operational Aspects of Aviation
Practical Courses
■ Aviation Scenarios, Technology
Evaluation
■ CAD in Aircraft Design
■ Aircraft Design
109Institute of Aircraft Design 109
Publications 2013-14
■
Stakeholder-oriented Evaluation Using Scenario
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kongress, 16-18 September 2014, Augsburg,
Deutschland
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International Council of the Aeronautical Sciences,
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Mission Scenarios: Effects on Unmanned Aerial
Congress on Unmanned System Engineering
■ L. Bougas, M. Hornung: Propulsion integration and
Sweden
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and Concepts of Operations for a Personalized Air
Transport System in 2050, 52. Aerospace Sciences
Meeting (AIAA SciTech 2014), 13-17 January 2014,
National Harbor, USA
■
Design of a Heavy Short- and Medium-Haul Turbo-
prop-Powered Passenger Aircraft, 52. Aerospace
Sciences Meeting (AIAA SciTech 2014), 13-17
January 2014, National Harbor, USA
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Basis for the Assessment of Future Aircraft Techno-
10-12 September 2013, Stuttgart, Germany
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airborne communication networks based on air
Stuttgart, Germany
■ S. Speck, M. Hornung: Methoden zur Bewertung
und Minimierung der Signatur von unbemannten
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fahrtkongress, 10-12 September 2013, Stuttgart,
Germany
■
Technique Using a Scenario-Based Fleet System
Dynamics Model, AIAA Aviation 2013: 13th Aviation
Technology, Integration, and Operations Conference
(ATIO), 12-14 August 2013, Los Angeles, USA
■ S. Speck, M. Hornung: An Approach for Aero-
acoustic Footprint-Modeling of Low Altitude
Platforms by Means of Time Domain System
Technology, Integration, and Operations Conference
(ATIO), 12-14 August 2013, Los Angeles, USA
■
■ J. Schoemann and M. Hornung: Design of
Hybrid-Electric Propulsion Systems for Small
Unmanned Aerial Vehicles, 5th European
Conference for Aeronautics and Space Sciences
(EUCASS), 01-04 July 2013, Munich, Germany
■
Drivers, Challenges, and Opportunities for Aviation,
Bergamo, Italy
110 Flow control and Aeroacoustics Group
Flow control and Aeroacoustics Group
■ The focus of the research group in 2013-14 was the development and
Self-noise from Splitter Attenuators
Splitter attenuators are used in a wide
range of applications, including high-end
silencers for power generation systems.
With the upstream noise reduced to ever
lower levels, the effect of the self-noise
generated by the splitter itself – as a bluff
critical for the overall performance of the
silencing system. A combined experimen-
tal and numerical study on the acoustic
optimization of the splitter trailing edge is
carried out under laboratory conditions in
scale 1:3. Different trailing edge shapes
including tapered and serrated extensions
have been tested. Only moderate changes
in the measured noise have been found,
despite a reduction of the total pressure
loss that can be achieved by appropriate
design of the splitter trailing edges.
Numerical predictions of the broad
modeling via large-eddy simulation using
the compressible mutli-block CFD solver
with the Ffowcs-Williams Hawkings solver
SpySi developed in the group of Prof. Ste-
fan Becker at the University of Erlangen.
Projects
Marie-Curie Initial Training Network
‘FlowAirS’ Silent Air Flows in transport,
buildings and power generation. Subpro-
ject ‘LES of exhaust gas systems’ and
‘Aeroacoustics of noise reducing devices
for power plant applications’.
Sound Radiation from a One-stage Rotor-stator
This study aims at understanding the role
tonal noise in turbomachines. For this
ing in a 4-bladed rotor and a 4-bladed
above the rotor is predicted with a hybrid
approach combining a URANS-model
-
tion of the Lighthill equation using the
Ffowcs-Williams Hawkings solver SpySi
developed by the group of Prof. S. Becker
at the University of Erlangen. Predictions
www.aer.mw.tum.de
Hans-Jakob.Kaltenbach
@tum.de
Phone +49.89.289.16397
Contact
Prof. Dr.-Ing.
A highlight was the establishment of the
EUROTECH-Greentech cooperation on
wind energy with partners from DTU and
EPFL and the design, manufacturing and
testing of a 1:300 scale model of a wind
turbine.
are compared with measurements in the
aeroacoustic wind tunnel (AWB) of DLR
Braunschweig that were obtained for diffe-
rent inlet lip geometries.
Flow control and Aeroacoustics Group 111
In a wind farm setting with several wind
turbines operating close to each other
the interaction of the wake generated
by a wind turbine with the turbulence in
the atmospheric boundary layer affects
experienced by the downstream turbines.
This project aims at better understanding
and quantitative prediction of the mean
wake for different terrain conditions
respectively surface roughness. Towards
this goal experiments are carried out on
a 1:300 scale wind turbine model in the
atmospheric boundary layer wind tunnel
of TUM. Roughness elements on the
to model different terrain. The numerical
modelling consists in the implementation
of the actuator line representation of the
blade in the large-eddy simulation code
INCA developed by Dr. S. Hickel from
the Institute of Aerodynamics and Fluid
Mechanics.
Projects
IGSSE project EUROTECH-greentech
03-Wind.
Management
Prof. Dr.-Ing. Hans-Jakob Kaltenbach
Administrative Staff
Angela Grygier (secretary of the Chair of
Aerodynamics)
Jithendra Tirakala, M.Sc.
Konstantin Vachnadze, M.Sc.
Dipl.-Ing. Victor Stein (neu in 2013)
Cecilia Sebastiani, M.Sc. (External
candidate)
Courses
■ Continuum Mechanics (MSE), 50%
■ Grundlagen der numerischen Strö-
mungsmechanik
■ Aeroakustik
■
■ Numerische Strömungsakustik
■ Praktikum Numerische Strömungssi-
mulation
■ Numerical prediction of generation and
■ Flow control with focus on suppression
■ Self-noise of splitter attenuators
■ Wake interaction of wind turbines
Competence
■
■
Infrastructure
■ Usage of wind-tunnel at the institute of
■ Test set-up of a microphone array
■ W. Jürgens , H.-J. Kaltenbach: The effect of sweep
facing step, Computers & Fluids, vol 59, 2012,
■ W. Jürgens , H.-J. Kaltenbach: Control of a
three-dimensional turbulent shear-layer by means of
oblique vortices. In preparation.
112 Institute of Plant and Process Technology
Institute of Plant and Process Technology
Modelling and simulation of chemical processes, equipment design, thermodynamic property data
Prof. Dr.-Ing.
Harald Klein
Process Design
The utilization of CO2 as feedstock for
large scale chemical production pro-
cesses is possible in the synthesis gas
generation step of many state of the art
processes. Besides that, in the future CO2
separation as well as integrated energy
2 emission to
the atmosphere. The one-step synthesis
process of dimethyl-ether (DME, which
can serve as future diesel substitute)
was investigated and optimized. Another
highlight was optimization of the CO2 dis-
solution into open algae ponds where fuel
of CO2, brackish water and sunlight. For
post-combustion capture (PCC) of CO2
loaded solvent was investigated and opti-
mized considering the complete process
the CO2 compression.
Projects
■ Integrierte Dimethylethersynthese aus
Methan und CO2 – DMEEXCO2 (BMBF)
■ Untersuchung zum Effekt von
Strippkomponenten bei Absorptions-
prozessen zur CO2-Abtrennung aus
Kraftwerksrauchgasen
■ Mass transfer of CO2 in open algae
ponds
■ In 2013-14 the focus of the
research of the Institute of Plant
and Process Technology was the
production processes as well as
besides the already established
-
-
A highlight was the commissioning of the
packed column (1.2 m diameter). This test
stand enables the Institute of Plant and
Process Technology to perform experi-
ments of gas-liquid contacting equipment
in semi-industrial scale.
AbsorberMakeup
(Hydrocarbon)
CO2-rich gas
Makeup(H2O, MEA)
Desorber
Flue gas
CO2-lean flue gas
Lean solventRich solvent
Aqueous liquid phase (aq)
Three-phase state (aq,org,g)
Gas phase (g)
Organic liquid phase (org)
Reboiler
Separator
Condenser
www.apt.mw.tum.de
Phone +49.89.289.16501
Contact
113Institute of Plant and Process Technology 113
Equipment Design Methods
Equipment design becomes more and
more important for enhancement of the
changers are the most employed apparatus
in the chemical industry. Innovative design
can increase transfer rates and thus enable
a better heat integration in processes
which leads to a reduction of CO2 exhaust.
for condensation of mixtures of hydrocar-
bons was investigated.
Upcoming processes like post-combustion
capture (PCC) of CO2 require much bigger
equipment than conventional processes.
A model for dimensioning mass transfer
columns, based on CAD-data of packing
elements, is developed and tested in a
new column with 1.2 m diameter at the
institute. Bubble columns provide large
interfacial areas for chemical reactions.
performed at the institute for investigation
of possibilities to enhance capacity of
such apparatus.
Projects
■ Innovative Apparate- und Anlagen-
konzepte zur Steigerung der Energie-
-!nnovA2 (BMBF)
■ Zellenmodell zur Auslegung von
Packungskolonnen und Flüssigkeits-
verteilern (BFS)
■ Betrieb von Blasensäulen
Modelling and Thermodynamic Property Data
Based on quantum chemical simulations
and statistical thermodynamics predictive
computation of thermodynamic and ther-
mophysical property data was performed
with the method COSMO-RS for various
substances and mixtures at the Institute
of Plant and Process Technology. A
powerful computer infrastructure provides
the required computational resources.
Thereby, an extension to the existing
program was implemented and tested in
cooperation with the commercial software
supplier.
In 2013 the high pressure phase equilibria
test stand was successfully commissioned
at the Institute of Plant and Process
system methanol-CO2 was experimentally
investigated and data which is consistent
with literature could be obtained and will
be published in 2015.
A new test stand for measurements of
permeabilities through polymer mem-
branes was assembled at the Institute of
Plant and Process Technology in close
cooperation with an industrial car manu-
supply for fuel cells.
Projects
■ Gruppenbeitragsmethode auf der Basis
von COSMO-RS-
■
gleichgewichtsapparatur
■ Entwicklung eines Testaufbaus für
die Befeuchterentwicklung für PEM
Brennstoffzellen
Condensation on a bundle of
114 Institute of Plant and Process Technology
Management
Dr.-Ing. Sebastian Rehfeldt
Emeritus Professors
Prof. em. Dr.-Ing. Eckhart Blaß, Emeritus
Prof. Dr.-Ing. Johann Stichlmair, Emeritus
Adjunct Professors
Dr.-Ing. Alexander Alekseev
Research Scientists
Dipl.-Ing. Alexander Büchner
Tomas Cahalan, M.Eng.
Dipl.-Ing. Umberto Cardella
Dipl.-Ing. Regina Deschermeier
Johannes Fendt, M.Sc.
Dipl.-Ing. Isabel Kiendl
Dipl.-Ing. Andreas Kossmann
Andreas Rarrek, M.Sc.
Dipl.-Ing. Anna Reif
Dipl.-Ing. Tobias Sachsenhauser
Administrative Staff
Maria Anna Schmid
Technical Staff
Ralf Priller
Danuta Styrnik
Research Focus
■ Process design
■ Equipment design methods
■ Modelling and thermodynamic property
data
Competence
■ Process modelling and simulation
■ Experimental measurement of thermo-
dynamic property data
■ Predictive computation of thermodyna-
mic property data
■ Experimental measurement of heat
■ Experimental measurement of maldis-
tribution
■ Pilot-scale investigations of apparatus
design methods
Infrastructure
■
laboratory
■ Analytical laboratory
■ Distillation columns (pilot scale)
■ Condensers & evaporators (pilot scale)
■ Workshop
■ Computer room
Courses
■ Introduction to Process and Plant
Engineering
■ Thermal Separation Principles I & II
■
■ Process and Plant Engineering
■ Equipment Design
■ Process Design
■ Similarity and Dimensionless Numbers
■
■ Practical Course in Process Simulation
■ Principles of Refrigeration and Industrial
■ Paper Technology
115Institute of Plant and Process Technology 115
Publications 2013-14
■ -
mung des globalen, äußeren Wärmeübergangskoef-
einem horizontalen Rippenrohr, Chemie Ingenieur
Technik, (in press)
■
Untersuchung der Kondensation von Reinstoffen an
einem horizontalen berippten Rohrbündel, Chemie
Ingenieur Technik, (in press)
■
Problematik der einheitlichen Betrachtung des Wär-
medurchgangs an strukturierten Rohren, Chemie
Ingenieur Technik, (in press)
■ Sachsenhauser, T.; Rehfeldt, S.; Klamt, A.;
for property prediction with COSMO-RS-DARE,
Fluid Phase Equilibria 382, 2014, 89-99
■
& ABSORPTION 2014, Friedrichshafen, Germany,
14-17.09.2014
■
effect of stripping components in absorption
-
Germany, 14-17.09.2014
■
Microscale, Marseille, France, 22-25.04.2014
■ -
tung eines physikalischen Absorptionsprozesses,
Jahrestreffen der Fachgruppen Extraktion und
Fluidverfahrenstechnik 2014, Fulda, Germany,
27-28.03.14
■ Büchner, A.; Piper, M.; Bujok, P.; Goedecke, R.;
Bestimmung charakteristischer Geometriepa-
rameter zur Auslegung von Rippenrohr- und
Thermoblechwärmeübertragern, Jahrestreffen der
Fachgruppen Extraktion und Fluidverfahrenstechnik
2014, Fulda, Germany, 27-28.03.14
■
Untersuchungen zur Kondensation von Reinstoffen
und Gemischen an einem horizontalen Rippenrohr,
-
mungen und Wärme- und Stoffübertragung 2014,
Fulda, Germany, 24-25.03.14
■
Effect of Stripping Components in Absorption
Processes for CO2-Removal from Power Plant Flue
Gases, 2013 AIChE Annual Meeting, San Francisco,
USA, 03-08.11.2013
■ Rehfeldt, S.; Sachsenhauser, T.; Schreiber, S.;
2013, Manchester, UK, 03-06.09.13
■ Sachsenhauser, T.; Rehfeldt, S.; Eckert, F.;
for Property Prediction with COSMOtherm, Thermo-
dynamics 2013, Manchester, UK, 03.-06.09.13
■ -
bei der Kondensation am berippten Einzelrohr und
Rohrbündel. Chemie Ingenieur Technik 85, 2013,
1454-1455
■
COSMOtherm. Chemie Ingenieur Technik 85, 2013,
1440-1441
■
Phasengleichgewichtsapparatur, Chemie Ingenieur
Technik 85, 2013, 1410-1411
■ -
bei der Kondensation an einem horizontalen Rip-
penrohr, Jahrestreffen der Fachgruppen Fluidver-
fahrenstechnik und Wärme- und Stoffübertragung
2013, Baden-Baden, Germany, 20-21.03.2013
■
-
sation im Rohrbündel, Jahrestreffen der Fach-
gruppen Fluidverfahrenstechnik und Wärme- und
Stoffübertragung 2013, Baden-Baden, Germany,
20-21.03.2013
■ -
chung zum Effekt von Strippkomponenten bei
Absorptionsprozessen zur CO2-Abtrennung aus
Kraftwerksrauchgasen, Jahrestreffen der Fach-
gruppen Fluidverfahrenstechnik und Wärme- und
Stoffübertragung 2013, Baden-Baden, Germany,
20-21.03.2013
■
116 Continuum Mechanics Group
Continuum Mechanics Group
Predictive computational modeling of materials
Prof. Dr. Phaedon-Stelios
Koutsourelakis
Nonlinear Inverse Problems with Applications
in Medical Diagnostics
This projects aims at addressing import-
ant modeling and computational issues
associated with the integration of experi-
mental data with computational models.
Our motivating application is biomaterials
where several studies have shown that the
deformation data can lead to earlier and
more accurate diagnosis of various patho-
computational tools that can lead not only
to estimates of the material properties and
their spatial variability but also to quan-
due to the various sources of uncertainty.
novel dimensionality reduction techniques
which can identify a sparse set of features.
■ The focus of the Continuum Mechanics Group in 2013-14 was the
development of novel models, methodologies and computational tools
for quantifying uncertainties and their effect in materials simulation. In
that respect our work has been directed towards 3 fronts: a) the cali-
bration and validation of computational models using experimental data,
b) uncertainty propagation in multiscale systems, c) Design/control/
optimization of complex systems under uncertainty.
www.contmech.mw.tum.de
Phone +49.89.289.16690
Contact
A highlight was the initiation of a project
on ‘Predicitive Materials Modeling’
through the Institute of Advanced Study,
TUM. This project will take place in
the context of the Hans Fischer Senior
Fellowship to Prof. Nicholas Zabaras
(Warwick University) who will be hosted
by the Continuum Mechanics Group. On
the teaching front, Prof. Koutsourelakis
received the Prize for Best Lecture by the
MSE students’ union for the ‘Uncertainty
Modeling in Engineering’ module.
Reference Inferred posterior along diagonal
117Continuum Mechanics Group 117
Applications in Random Media
As the physical problems become more
complex and the mathematical models
more involved, current computational
especially in contexts requiring numerous
input parameters (random variables). A
particularly challenging example of this
involves the simulation of random media
where the description of the underlying
microstructure requires thousands of ran-
dom variables and frequently necessitates
the employment of multiscale techniques.
This project aims at developing probabili-
stic reduced-basis models. These consist
of mixtures of reduced-basis sets which
full-scale runs and can identify the most
important features of the input as well as
the various response regimes associated
with them.
Stochastic Topology Optimization
Topology optimization is a well-establish-
ed discipline in engineering design which
is concerned with the appropriate com-
bination of two or more material phases
in order to achieve optimal aggregate
behavior. Despite the development of
mature computational tools, much less
attention has been directed to problems
where uncertainty in the material pro-
encounter ed in many other areas of mate-
rial design where decision-making under
uncertainty is sought. This project aims
at developing appropriate computational
tools that can handle systems with a large
number of random and design variables.
They are based on a reformulation of
the associated stochastic optimization
problem as well as the development
of variational approximation tools for
identifying lower-dimensional solution
subspaces.
Deterministic optimum Stochastic optimum
Linear vs. nonlinear Reduced-basis construction
118 Continuum Mechanics Group
Research Focus
■
■ Random media
■ Multiscale formulations
■ Inverse problems
■ Design/optimization under uncertainty
Competence
■ Computer simulation
■ Mathematical modeling of stochastic
systems
Infrastructure
■ 256core HPC
Courses
Master
■ Atomistic Modeling of Materials (WS)
■ Bayesian Strategies for Inverse Prob-
lems (SS)
MSE
■ Continuum Mechanics (WS)
■ Uncertainty Modeling in Engineering
(SS)
Management
Prof. Dr. Phaedon-Stelios Koutsourelakis,
Director
Administrative Staff
Karakus Cigdem
Research Scientists
Dipl.-Ing. Isabell Franck
Michael Kraus, M.Sc.
Markus Schoeberl, M. Sc.
Publications 2013-14
■ I. Franck, P.S. Koutsourelakis. Sparse Variational
Bayesian Approximations for Nonlinear Inverse
Problems: applications in nonlinear elastography,
Comp. Meth. Appl. Mech. Eng., submitted 2014.
■ P.S. Koutsourelakis. Optimization in the Presence
of Uncertainty: Applications in Designing Random
Heterogeneous Media. SIAM CSE, 2013.
■ I. Franck, P.S. Koutsourelakis. Variational Bayesian
Approximations for Nonlinear Inverse Problems.
SIAM UQ, 2014.
■ P.S. Koutsourelakis. High-dimensional optimization
in the presence of uncertainty. Numerical Methods
Bonn, 2013.
119Systems Biotechnology Group 119
Systems Biotechnology Group
Model based metabolic engineering for bacterial systems
Prof. Dr.-Ing.
Andreas Kremling
Fundamentals for Experimental Analysis and
Mathematical Modeling of Cellular Networks
Regulation of transcriptional and bio-
chemical processes in a bacterial cell
is essential for surviving in changing
environmental conditions and understand-
ing of the events taking place is pivotal
for using bacteria in industrially interesting
applications. Research of the systems
biotechnology group targets different key
regulatory devices, like the phosphotrans-
ferase system in Pseudomonas putida
or the ComRS two component system in
Streptococcus mutans. The experimental
information derived either in the group’s
own laboratory or by collaboration
partners give rise to mathematic models
that contribute to a better understanding
of cellular processes.
Another research focus lies on the
establishment of a co-culture between
a photosynthetically active organism
extruding sugar molecules together with
heterotrophic organisms capable of pro-
ducing industrially interesting compounds.
To this end a photobioreactor is employed
which allows cultivation and collection of a
vast amount of data used to describe the
population-based variations in the overall
process.
Projects
■ -
and biotechnological production with P.
■ Systems Biotechnology combines methods from engineering sciences,
microbiology and computational sciences to improve biotechnological
processes. In 2013-14 the group expanded its activities with a number
of new projects funded by DFG and BMBF. The available wet and dry
laboratory space is now extensively used for applications in model-based
metabolic engineering.
www.biovt.mw.tum.de/
fg-systembiotechnologie
Phone +49.89.289.15761
Contact
A highlight was the publication of the
English textbook ‘Systems biology
– mathematical modeling and model
analysis’ which appeared in October 2013
with Chapman & Hall/CRC Press. The
book is for graduate students with basic
knowledge in mathematics and microbio-
logy and covers main aspects of model
set up (stochastic and deterministic),
model analysis (time scales, sensitivities,
control structures) and applications
especially for bacterial systems. Exercises
as well as numerical software to solve the
are also provided.
120 Systems Biotechnology Group
Metabolic Engineering of Halophiles, towards Halomonas
elongata as Industrial Producer
The project focuses on ectoine production
by the halophilic bacterium Halomonas
elongata. The reasons for that choice are
not only the interest of ectoine as a novel
product for medicine and cosmetics but
also the potential of H. elongata for further
biotechnological applications. Ectoine
is a highly soluble organic molecule that
belongs to the group of compatible solu-
tes and is found as an osmotic agent in a
wide range of cell types and has also been
shown to stabilize and protect macromo-
lecules in adverse conditions. The current
applications of ectoine cover a wide
cosmetics, support roles in analytic and
industrial processes and bioremediation.
Projects
■ OPHELIA - optimization of halomonas
elongate for industrial applications,
Metabolic Engineering of Escherichia coli,
Combing Synthetic and Systems Biology
Escherichia coli is the organism of choice
for basic research in biotechnology due
to the possibility for genetic alterations
as well as its simple culture conditions. In
two projects together with experimental
production of chemical bulk components
or interesting precursors for medical
-
butions and optimal intervention strategies
are determined that makes the processes
Projects
■ DynOpt - dynamic process optimization
strategies for a sustainable production
initiative
121Systems Biotechnology Group 121
Management
Prof. Dr.-Ing. Andreas Kremling, Director
Administrative Staff
Susanne Kuchenbaur
Research Scientists
Dr. Dagmar Rother
Technical Staff
Research Focus
■
systems
■
■
■ Experimental design
Competence
■
systems (metabolic modules, gene
expression modules, signaling modu-
les)
■ Design space analysis
■ Time hierarchy analysis
■ Process design
Infrastructure
■ S1 – laboratory (allows work with
■ Photo-bio-reactor system
■ Standard bio-reactor system
■ Tecan reader
Courses
■
■
■ Analysis and Design of Cellular Systems
■
■
■ Exercises in Simulation Studies in
Publications 2013-14
■
K. & de Lorenzo, V.: Cra regulates the cross-talk
between the two branches of the phosphoenolpyru-
vate:phosphotransferase system of Pseudomonas
■
and parameter estimation in dynamic models of
■
Dynamics of an interactive network composed of a
bacterial two-component system, a transporter and
K+ as mediator. PLOS One 9: e89671 (2014).
■
phosphoenolpyruvate phosphotransferase system
144-153 (2014).
Reviews■
129(2), 329-351 (2007)
■
the bacterial nitrogen-related phosphotransferase
■
Escherichia coli using quantitative models. Trends
122 Biomechanics Group
Biomechanics Group
Mechanics and permeability of biological (hybrid-)materials
Prof. Dr. Oliver Lieleg
Biological Hydrogels as Selective Diffusion Barriers
Biological hydrogels such as the extracel-
lular matrix or mucus allow only certain
particles or molecules to pass. Many other
particles including many pathogens are
trapped in the hydrogel matrix and thus
prevented from penetrating the hydrogel
with high temporal resolution, we aim at
deciphering the underlying physical prin-
biological hydrogels. We use reconstituted
model systems whose composition we are
able to precisely control.
Projects
■ DFG LI1902/3-1 biological hydrogels as
diffusion barriers
■ SFB 1032 nanoagents in 3-dimensional
biopolymer hydrogels
■ The mission of the biomechanics group is to
1. discover new, to date unknown material properties of biopolymer
materials;
2. identify the microscopic principles that govern those material
properties (mechanics, permeability);
3. apply those principles to synthetic polymers to create biomimetic
materials for biomedical applications.
www.imetum.tum.de/
forschung/biologische-
hydrogele/allgemein
Phone +49.89.289.10952
Contact
The studied biomaterials range from
very soft gels such as vitreous humor
and mucus to stiff tissues such as
cartilage. Accordingly, a broad variety of
characterization methods is used in the
Biomechanics Group. Biomedical ques-
tions addressed include tattoo removal,
prevention of microbial infection and
reduction of wear in osteoarthritis.
In our highly interdisciplinary projects, we
work together with chemists, pharma-
cists, physicists and medical researchers
to generate, characterize and optimize
existing and novel biopolymer-based
materials and to test their applicability for
biomedical or industrial purposes.
Highlights in the year 2014 were the
development of a thermoresponsive
wound gel with autogelation properties
and the generation of an engineered
hybrid-mortar material with water-repellent
properties. We now aim to further opti-
mize both materials, test them in realistic
settings and launch corresponding patent
applications.
123Biomechanics Group 123
Hydrogels as Protective Shields towards Infection
Bacteria secret a broad range of biopo-
lymers which form a protective matrix
around the prokaryotes. This community
of biopolymers and bacteria is referred
issue in industry and medicine. We aim
at quantifying the material properties of
mechanics, self-mending abilities and
water-repellent surface properties to
develop new strategies for the removal of
-
polymers into other polymeric materials
to harness the anti-viral and anti-bacterial
properties of mucins. For this application,
Projects
■ SFB 863 mechanics of bacterial
■
the wound gel we are engineering needs
to possess well-tailored viscoelastic
properties. We also embed nanoparticles
for a controlled and prolonged release
process. In the long run, we aim at replac-
ing the biological component by (semi-)
synthetic polymers.
Project
■ Dean’s Innovation Fond optimized
(mucin glycoproteins) from the mucosa
of pig stomachs
Cartilage and Cartilage Substitute Materials
In the framework of the IGSSE focus
area ‘Biomaterials’ we are studying the
bulk and tribological properties of native
cartilage. By exploiting loss and gain of
function experiments, we aim to under-
stand what molecular components are
responsible for the outstanding mecha-
nical properties of cartilage. In a second
step we then try to develop suitable
cartilage surrogate materials.
Project
■ IGSSE lubrication, recovery and ageing
in native cartilage and cartilage sub-
stitutes - LURACS
124 Biomechanics Group
Management
Prof. Dr. rer. nat. Oliver Lieleg,
Group Leader
Administrative Staff
Iris König-Decker, Secretary
Technical Staff
Konstantinia Bidmon, Biolog.-Technical
Assistant
Sabine Günzkofer, Lab Assistant
Research Scientists
Fabienna Arends, M.Sc.
Kathrin Boettcher, M.Sc.
Dipl.-Ing. (FH) Stefan Grumbein, M.Sc.
Benjamin Käsdorf, M.Sc.
Dipl.-Ing. Julia Nachtsheim
Constantin Nowald, M.Sc
Research Focus
■ Biological (hybrid-)materials
■ Cartilage and cartilage surrogate
materials
■ Biological hydrogels as selective
diffusion barriers
■
■ Medical applications of nanoparticles
Competence
■ Rheology, tribology
■
■ Surface characterization
■
glycoproteins
■ Cell culture, microbiology
Infrastructure
■ Rheometer, tribometer
■ Optical microscopes
■
■ Scanning electron microscope
■ S1 laboratory (working permission for
biosafety level 1)
■ Laboratory for cell culture
■
Courses
■ Microscopic Biomechanics
■ Experimental Techniques for the
Characterization of Biomaterials
■ Design Principles in Biomaterials
■ Engineering Solutions for Biomedical
Problems
■ Lab Course in Cell Cultivation Methods
■ Biophysics Lab Course for Biochemis-
try Students
Publications 2013-14
■ K. Boettcher, S. Grumbein, U. Winkler, J. Nachts-
heim, and O. Lieleg, Adapting a commercial shear
rheometer for applications in cartilage research,
■ S. Kesel, A. Mader, P. Seeberger, O. Lieleg, and M.
Opitz, Carbohydrate-coating reduces adhesion of
Applied and Environmental Microbiology, 80(19)
5911-7 (2014)
■ K.W. Müller, R.F. Bruisma, O. Lieleg, A.R. Bausch,
bundle networks with transient linkers, Physical
Review Letters, 112(23) 238102 (2014)
■ S. Grumbein, M. Opitz, O. Lieleg, Selected metal
Metallomics, RSC, 6(8), 1441-1450 (2014)
■
Effects Modulate the Diffusive Mobility of Colloids
in an Extracellular Matrix Gel, Langmuir, 29 (51):
15965-15973 (2013)
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lander, O. Lieleg, P.S. Doyle, G. McKinley, M. House
and K. Ribbeck, Cervical Mucus Properties Stratify
Risk for Preterm Birth, PLoS ONE, 8(8) e69528
(2013)
125Institute of Automotive Technology 125
Institute of Automotive Technology
Vehicle concepts – smart mobility – vehicle dynamics and control systems
– driver assistance and safety – electric vehicle components
Prof. Dr.-Ing.
Markus Lienkamp
■ The research focus of the Institute of Automotive Technology in
E-mobility and Infrastructure
CO2
Projects
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126 Institute of Automotive Technology
Vehicle Concepts
Projects
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131Institute of Product Development 131
Institute of Product Development
Processes, methods and tools for developers of technical products
Prof. Dr.-Ing.
Udo Lindemann
Innovation & Creativity
The current research activities of the
Institute of Product Development in the
the integration of relevant knowledge
from various disciplines of product
development. The institute recognizes
potentials in the business environment as
methodologies and adapts processes.
An essential component of research
is the application within an industrial
development allows the derivation of
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able product architectures.
Projects
■ CAR@TUM Project – Customer experi-
ence
■ DFG project – KomBi: Communication
platform bio-inspired design
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of outside-in open innovation
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design and fabrication of customer
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active collaboration in open organisa-
tions
■ BMBF project – Web 2.0-based cluster
management for MAI carbon
■ TUM project – visio.m
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and open innovation (represented in three
projects).
The institute has a long tradition in the
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Collaborative Research Centre SFB 768
and on several projects in collaboration
with large companies as well as small and
medium enterprises (SMEs).
engineering are also transferred to the
Facing the challenge of the huge amount
approach helps handling these domains
and deriving measures.
management deal with the challenge of
costs.
UXIM model showing user experience interaction
www.pe.mw.tum.de
Phone +49.89.289.15131
Contact
132 Institute of Product Development
Systems Engineering
The Institute of Product Development
has a long tradition of integrated product
performed to react on the increasing inter-
of the department is the development of
product architectures as an important
design of individual components. Metho-
management.
Projects
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Engineering Design Processes
Research activities on engineering design
processes focus on the development of
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tems (PSS). The most important premise
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internal and external factors for a targeted
design process are taken into account.
Projects
■ DFG SFB project A2 – Modeling and
evaluating development relationships
across disciplines
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planning and coordination of develop-
ment processes
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platform strategies
■ KME project – Lean development in
SMEs
133Institute of Product Development 133
Knowledge Transfer & Management
In addition to knowledge transfer between
for successful product development
is providing the information on best
companies at the right time to the right
of information and growing amount of
manageable challenge. The institute
faces this challenge with approaches
Projects
■ BFS project FORPRO2 – Methodolo-
of design solutions
■ BFS project FORPRO2 – Simulation-
oriented requirements engineering
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■ BMBF project – ConImit: Protection
application
Cost Management
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departments and external corporate
points are emphasized. Designers and
activities of the department for product
methods and tools are designed to enable
product development and to make them
thorough and reliable.
Projects
■
optimization of mechatronic products
structures
■ BMWi project: – AIDA: Estimation of
Cost analysis and optimization
134 Institute of Product Development
Research Focus
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■ Engineering design processes
■ Knowledge transfer & management
■ Cost management
Competence
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■ Support holistic understanding
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■ Methods in engineering design
■ Cost optimization in engineering design
■ Process pragmatism
Infrastructure
■ Precision engineering workshop
■ Innovation lab for student projects with
3D printer
Courses
■ Product Design and Development
■ Methods of Product Development
■ Management of Product Development
■ Cost Management in Product Develop-
ment
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Applications
■ Management of Business Strategies
Lectures in Collaboration with Further
Institutes:
■ Basics of Engineering Design and
■ Modeling and Simulation
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Management
Dr.-Ing. Markus Mörtl
Emeretius
Adjunct Professors
Prof. PD Dr. Werner Seidenschwarz
Administrative Staff
Edith Marquard-Schmitt
Brigitte Erhardt
Katja Zajicek
Eva Körner
Robert Weiß
Christian Adlberger
Michael Riedl
Research Scientists
Dipl.-Ing. David Allaverdi
Dipl.-Ing. Wolfgang Bauer
Dipl.-Ing. Florian Behncke
Dipl.-Ing. Annette Böhmer
Dipl.-Ing. Cristina Carro Saavedra
Dipl.-Ing. Nepomuk Chucholowski
Dipl.-Ing. Matthias Gürtler
Dipl.-Ing. Helena Hashemi Farzaneh
Dr.-Ing. Bergen Helms
Dipl.-Biol. Katharina Helms
Dipl.-Ing. Christoph Hollauer
Dipl.-Ing. Daniel Kammerl
Dipl.-Ing. Daniel Kasperek
Dr.-Ing. Maximilian Kissel
Dipl.-Ing. Simon Kremer
Dipl.-Ing. Alexander Lang
Dipl.-Ing. Sebastian Maisenbacher
Dipl.-Ing. Ioanna Michailidou
Dipl.-Ing. Michael Roth
Dipl.-Ing. M.Sc. Constantin v. Saucken
Dipl.-Ing. Lisa Schmid
Dipl.-Ing. Danilo Schmidt
Dipl.-Ing. Christian Schmied
Dipl.-Ing. Florian Schöttl
Dr. Srinivasan Venkataraman
Dipl.-Ing. Martina Wickel
135Institute of Product Development 135
Publications 2013-14
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literature review. (2013) IEEE International Confer-
ence on Industrial Engineering and Engineering
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Involvement of procurement in the product creation
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management. (2014) 8th Annual IEEE International
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Reducing Risk in Innovation: Proceedings of the
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pp. 177-186.
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design with a products‘ architecture. (2014)
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pp. 271-279.
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Proceedings of the International Conference on
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change management challenges and management
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perspective on variant management based on a
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U.: Improving organizational design and diagnosis
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model. (2013) IEEE International Conference on
Industrial Engineering and Engineering Manage-
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assess actors for an Open Innovation-Project?
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innovation – A model for selecting the right external
Proceedings of the International Conference on
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tors for modeling complex logical dependencies in
pp. 117-123.
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effects on creative solution search in groups. (2013)
Proceedings of the International Conference on
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change-situations in the development of production
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International Conference on Industrial Engineering
pp. 340-345.
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change decisions in multi-variant product portfolios.
(2013) Proceedings of the International Conference
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base for supporting the handling of product models
in engineering design. (2013) Proceedings of the
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the development of experience products. (2014)
Lecture Notes in Computer Science (including
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D.: The THESEUS Use Cases. (2014) Cognitive
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Model for integrated value engineering. (2013) IEEE
International Conference on Industrial Engineering
pp. 1288-1292.
136 Institute of Product Development
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Lecture Notes in Computer Science (including
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aspects: Introducing user experience stories. (2013)
Proceedings of the International Conference on
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Lecture Notes in Computer Science (including
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Proceedings of the International Conference on
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modeling for decision support application. (2014)
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pp. 130-137.
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requirements: An approach with a generic require-
ments pool. (2013) Proceedings of the International
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of product planning: A literature-based approach
product planning. (2014) 2014 International Confer-
Engineering Responsible Innovation in Products
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ment tools and links to strategic product planning
stages. (2013) IEEE International Conference on
Industrial Engineering and Engineering Manage-
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U.: Implementing an internal development process
benchmark using PDM-data. (2014) Competitive
Design – Proceedings of the 19th CIRP Design
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national Conference on Industrial Engineering and
pp. 346-350.
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the adequate level of abstraction within structural
modeling. (2014) 8th Annual IEEE International
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the abstraction level of structural models. (2014)
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ings of the 15th International DSM Conference
pp. 1-143.
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pp. 125-132.
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Approach for measuring change-induced com-
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– best practices and lessons learned. (2013)
Proceedings of the International Conference on
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in practice: Insights from 4 companies. (2013)
Proceedings of the International Conference on
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theoretical basis for lean thinking. (2013) 21st
Annual Conference of the International Group for
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automobile engineers to take the user‘s perspec-
tive! (2014) Lecture Notes in Computer Science
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Emotional mental model. (2013) IEEE International
Conference on Industrial Engineering and Engineer-
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How to design experiences: Macro UX versus
Micro UX approach. (2013) Lecture Notes in
Computer Science (including subseries Lecture
137Institute of Automatic Control 137
Institute of Automatic Control
Model based analysis and design are ‘enablers’ to successful control of complex dynamical systems
Prof. Dr.-Ing. habil.
Boris LohmannActive and Semi-active Suspension Control
Vibration Control in the Drive Train
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138 Institute of Automatic Control
Model-based Control in Electro-Chemical Machining
Parametric Model Order Reduction
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Energy Based Modeling and Control
139Institute of Automatic Control 139
Switched Systems Control and Takagi-Sugeno Systems
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142 Institute of Micro Technology and Medical Device Technology
Institute of Micro Technology and Medical Device Technology
■ The focus of the Institute of Micro Technology and Medical Device
Technology is to accelerate the process of developing ideas into pro-
ducts. In research and science, the time required for implementation is
manufacturing technologies are part of our main research interest. We
are systematically developing and analyzing new rapid technologies, as
well as applying them in the areas of precision engineering, micro tech-
nology and medical device technology. We are systematically validating
of medical technology, we develop according to ISO 13485, certify our
devices according to MDD/FDA and perform clinical studies according to
Mechatronic Devices for Clinical Interventions – CAS – SRS
The goal in minimally-invasive surgery
through a single incision, such as NOTES
for minimally-invasive surgery by using
Prof. Dr. Tim C. Lüth
Contact
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Institute of Micro Technology and Medical Device Technology 143
3D Printing – Direct Manufacturing
– Rapid Manufacturing – Rapid Prototyping
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Fluid chambers build in silicon with laserablation
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Projects
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144 Institute of Micro Technology and Medical Device Technology
AgeTech 2020 – Technology for Aging Society
Wheelchair supporting patients to
Institute of Micro Technology and Medical Device Technology 145
Research Focus
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Technical Staff
Management
Adjunct Professors
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149Institute of Nuclear Engineering 149
Institute of Nuclear Engineering
Nuclear engineering and nuclear safety
Prof. Dr.
Rafael Macián-Juan,
Ph.D.
Nuclear Reactor Safety Analysis
Nuclear safety research is very import-
ant to support the safe operation of
nuclear reactors. It mainly involves the
development and use of methodologies
and physical and mathematical models
integrated in sophisticated computer
programs, which can accurately simulate
the behavior of nuclear systems under
operation and off-operation conditions.
At the Institute of Nuclear Engineering,
this research is carried out through
projects which focus on the development
of methodologies and models for state-
of-the-art computer codes capable of
reproducing the thermal-hydraulic and
neutronic behavior of current and future
nuclear reactor designs.
is the accurate simulation of physical
processes of importance for the safety of
the plant. The complete reactor dynamic
behavior is analyzed by coupling these
codes to codes that calculate the neutro-
nic behavior of the reactor core.
Statistically based uncertainty analy-
sis methodologies are also used and
developed at the Institute of Nuclear
Engineering in order to quantify the relia-
bility and accuracy of the results provided
by the safety analyses.
Projects
■ CIWA – Condensation induced water
hammer (BMBF)
■ Modeling of the behavior of steam
turbines in NPPs (BMWi)
■ Simulation of loss of coolant accidents
in PWRs (E.On)
■ Development of a PWR plant model for
ATHLET (E.On)
■ Development and assessment of
methodologies for the analysis of neut-
ron oscillations in PWR fuel assemblies
(BMWi)
■ THINS – Uncertainty analysis applied to
liquid lead cooled reactors (EURATOM)
■ Development of a methodology for
local BWR stability analysis (StMWFK)
■ Development of neutronic and thermal-
concept (Molten Salt coolant, E.On)
■ Model development for bubble for-
mation and behavior with CFD codes
(ANSYS-CFX and OpenFOAM, E.On)
■ The focus of the Institute of Nuclear Engineering in 2013-14 was on
the development of experimental data and physical models for two-phase
CFD codes applied to nuclear safety, the development of uncertainty
methodologies in multi-physics and medical applications, the initiation
of research lines on nuclear fuel behavior and on advanced molten salt
reactor based concepts, and the development of a methodology for local
stability analysis of nuclear reactors.
Thermal-hydraulic (CFD) and neutronic (diffusion)
coupled simulation of a PWR fuel assembly (1/4).
(Figure generated with ANSYS-CFX by C. Peña)
www.ntech.mw.tum.de
Phone +49.89.289.15621
Contact
Collaboration with research institutes
(CERN, KIT, ITU, GRS) and university
departments was strengthened in the areas
of research of interest to the institute.
Highlights for 2013-14 were prizes for best
poster in the international conferences
NURETH-15 (S. Al Issa) and best paper in
ICONE-22 (L. Holt).
The methodologies are applicable to
full plant simulations, based on system
analysis codes, or in-core local simu-
dynamics (CFD) codes. Their purpose
150 Institute of Nuclear Engineering
Experimental Two-Phase Flow Thermal-hydraulics
The use of CFD codes is becoming more
accepted in nuclear safety applications
because of the detailed description of the
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ponents. However, CFD codes still need
substantial improvements in the modelling
mass and heat transfer processes, which
are very important during accident and
accident mitigation situations in determi-
ning the safety of the plant.
The laboratory for experimental thermal
hydraulics has been designed and built
with the aim of producing detailed data for
the validation of modern Computational
Fluid Dynamics codes.
Two very important gas-liquid transport
phenomena of safety implications in loss
of coolant accidents (LOCA) have been
analyzed, namely condensation of large
bubbles under atmospheric pressure con-
ditions and the interfacial friction during
a Konvoi-PWR.
Projects
■ SCUBA: Experimental Investigation of
the condensation phenomena in large
steam bubbles at atmospheric pressure
(E.On)
■ COLLIDER – Experimental investigation
model of the hot leg of a Konvoi-PWR
(E.On)
■ Experimental studies of condensation
in the suppression pool of BWR
reactors (with U. Politécnica de Madrid)
entrance of a steam generator
caused by gas-liquid counter-
from COLLIDER by S. Al Issa)
Medical Applications
An important area of nuclear engineering
is related to the development of medical
applications for radiation. Radio-
dia gnos tics and radiotherapy are modern
tools at the disposal of medical professio-
nals that allow more precise diagnostics of
many illnesses, the research of metabolic
activity and the palliative or curative treat-
ment of a wide variety of tumors. Modern
radiotherapy procedures make intensive
use of advanced computer programs to
calculate dose distributions of photons,
electrons and neutrons in treatment
planning before the actual irradiation, so
that doctors can better estimate the out-
come of the therapy. Monte Carlo-based
methods for particle transport are at the
forefront of the most advanced therapy
techniques. At the Institute, we develop
methodologies based on these methods
that can take into account the associated
uncertainties and produce more accurate
estimates of dose distributions. They can
contribute to better treatment plans being
delivered to patients.
Projects
■ Development of a methodology for the
tron and photon dose calculation with
Monte-Carlo based codes (StMWFK)
Treatment plan of head. Dose
distribution from photo-neutron
and uncertainty determination.
(Figure created by M. Frankl)
151Institute of Nuclear Engineering 151
Fuel Behavior Analysis
The neutronic, thermal and mechanical per-
formance of nuclear fuel is fundamental for
nuclear power reactors in order to safely
and economically. Moreover, the behavior
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cantly impact on the severity of its progres-
sion. For these reasons, the analysis of fuel
behavior is an important part of nuclear
safety and of fuel design and operation.
At the Institute of Nuclear Engineering
we carry out research on the modeling
of fuel and in the validation of computer
codes that simulate its behavior under a
wide range of operating and off-operating
conditions. Experimental data provided
by our collaborators in European research
organizations are used to improve and
develop mechanical and thermal models
for uranium and thorium based fuels. These
models are then implemented and tested
in the code TRANSURANUS developed
by the Institute for Transuranic Elements
(ITU) in Karlsruhe. Another research line
is focused on coupling this code with
neutronic and thermal-hydraulic analysis
codes to create a multi-physics computa-
tional platform capable of perform ing very
detailed neutronic, thermal and mechanical
fuel performance analyses.
Projects
■ Development of models for the predic-
tion of thorium-based fuel (E.On)
■ Coupling of TRANSURANUS with
DYN3D (E.On)
■ Experimental and analytical analysis of
the performance of nuclear fuel under
LOCA conditions (E.On)
Neutron radiography of irradiated
fuel elements. (Photo from A.
Bianco, PhD. Thesis)
152 Institute of Nuclear Engineering
Publications 2013-14
■ Calleja, M., Jimenez, J., Imke, U., Stieglitz, R.,
Herrero, J.J., Macián, R., ‘Implementation of hybrid
simulation schemes in COBAYA3/SUBCHANFLOW
local safety parameters’, Annals of Nuclear Energy
70, 216-229 (2014).
■ Calleja, M., Sanchez, V., Jimenez, J., Herrero,
J.J., Imke, U., Stieglitz, R., Macián, R., ‘Coup-
ling of COBAYA3/SUBCHANFLOW inside the
NURESIM platform and validation using selected
benchmarks’, Annals of Nuclear Energy 71, 145-158
(2014).
Management
Prof. Dr. Rafael Macián-Juan, Director
Adjunct Professors
Prof. Dr. Antonino Cardella
Dr. rer. nat. Marcus Seidl
Administrative Staff
Dipl.-Ing. (FH) Margitta Franke
Petra Popp-Münich
Research Scientists
Dr. rer. nat. Martin Ohlerich
Dipl.-Ing. Suleiman Al Issa
Dipl.-Ing. Sabin Ceuca
Dipl.-Tech. Math. Matthias Frankl
Dipl.-Ing. Stefano Gallo
Dipl.-Ing. Dan-Ovidiu Melinte
Dipl.-Ing. Clotaire Geffray
Dipl.-Ing. Stefan Walser
Jose Tijero, M.Sc.
Xun He , M.Sc.
Xiang Wang , M.Sc.
Dipl.-Ing. Andreas Wanninger
Technical Staff
Dipl.-Ing (FH) Jamel Rhouma
Herbert Eppert
■ Al Issa, S., Macian, R., Experimental investigation
large-diameter hot-leg pipe geometry: A detailed
and high-quality HSC imaging of the interfacial
structure in a 1/3.9 scale of PWR geometry, Nuclear
Engineering and Design (2014, in press).
■ Calleja, M., Jimenez, J., Sanchez, V., Imke, U.,
Stieglitz, R., Herrero, J.J., Macián, R., ‘Investi-
gations of boron transport in a PWR core with
COBAYA3/SUBCHANFLOW inside the NURESIM
platform’, Annals of Nuclear Energy 66 (2014).
Research Focus
■ Thermal-hydraulic and neutronic
analysis of nuclear systems
■ Reactor dynamics
■ Nuclear fuel behavior
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■ Radiation transport and radiation
protection
■ Medical applications of radiation
■ Uncertainty analysis
Competence
■ Nuclear safety analysis
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ments
■ Radiation transport and radiation
dosimetry calculations
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■ Nuclear reactor dynamics
Infrastructure
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laboratory.
■ Computer laboratory with state-of-the-
art nuclear safety computer codes.
■ High perfomance computer cluster.
Courses
■ Introduction to Nuclear Energy
■ Fundamentals of Nuclear Engineering
■ Applications of Radiation to Medicine,
Research and Industry
■ Fundamentals of Thermal-hydraulics in
Nuclear Systems
■ Advanced and Future Nuclear Reactor
Systems
153Institute of Nuclear Engineering 153
■ Al Issa, S., Weisensee, P., Macián-Juan, R.,‘Expe-
rimental investigation of steam bubble conden-
sation in vertical large diameter geometry under
International Journal of Heat and Mass Transfer 70,
918-929 (2014).
■ Ceuca, C.S., Macián-Juan, R., ‘Development of a
1 D hybrid HTC model using CFD simulations for
the analysis of direct contact condensation as the
driving force for water hammers’, Kerntechnik 78
(1), 25-30 (2013).
■ Geffray, C. and Macian-Juan, R., ‘A Study of Differ-
ent Approaches for Multi-Scale Sensitivity Analysis
of the TALL-3D Experiment Using Thermal-Hydrau-
lic Computer Codes’, 10th International Topical
Meeting on Nuclear Thermal Hydraulics, Operation
and Safety (NUTHOS-10), December 14-18, 2014
Okinawa, Japan. Paper NUTHOS10-1052 (Accep-
ted).
■ Geffray, C., Papukchiev, A, and Macian-Juan, R.
‘Multi-Scale Uncertainty and Sensitivity Analysis of
the TALL-3D Experiment Using Thermal-Hydraulic
Coupled Codes’, 10th International Topical Meeting
on Nuclear Thermal Hydraulics, Operation and
Safe ty (NUTHOS-10), December 14-18, 2014 Oki-
nawa, Japan. Paper NUTHOS10-1103 (Accepted).
■ Al Issa, S., Macian R., Experimental investigation
(CCFL) in a large-diameter hot-leg PWR geometry,
10th International Topical Meeting on Nuclear Ther-
mal Hydraulics, Operation and Safety (NUTHOS-10)
December 14-18, 2014 Okinawa, Japan. Paper
NUTHOS10-1211 (Accepted).
■ Al Issa, S., Macian R., Experimental Investigation
and CFD validation of CCFL in large diameter hot-
leg geometry. CFD German Network Meeting, GRS,
Garching, 19-20 March (2014)
■ Al Issa S., Weisensee P., Macián-Juan R., Experi-
mental investigation of steam bubble condensation
Meeting, GRS, Garching, 19-20 March (2014).
■ Geffray, C. and Macián-Juan, R., Multi-Scale
Uncertainty and Sensitivity Analysis of the TALL 3D
Facility with ATHLET – ANSYS CFX, CFD German
Network Meeting, GRS, Garching, 19-20 March
(2014).
■ Ceuca, S.C. and Macián-Juan, R., CFD-Simulation
of Direct Contact Condensation as the Driving
Force for Water Hammer, CFD German Network
Meeting, GRS, Garching, 19-20 March (2014).
■ Yamoah, S., Martínez, R., Chiva, S. and Macián-
vertical pipes using the homogeneous MUSIG
model in ANSYS-CFX, CFD German Network
Meeting, GRS, Garching, 19-20 March (2014)
■ Holt, L., Rhode, U., Seidl, M., Schubert, A., van
Uffelen, P., Macián-Juan, R., Two-Way Coupling
Between the Reactor Dynamics Code DYN3D and
the Fuel Performance Code TRANSURANUS at
Assembly Level, ICONE 22, Prague, Czech Rep.,
July (2014).
■ Geffray, C., Macián-Juan, R., Multi-Scale 2D-Sen-
sitivity Analysis of the TALL-3D Experiment, ICONE
22, Prague, Czech Rep., July (2014).
■ Papukchiev,A., Lerch, G., Geffray, C., Macián-Juan,
R., Jeltsov,M., Kööp, K., and Kudinov, P., Coupled
1D-3D Thermal-Hydraulic Simulations Of A Liquid
Metal Experiment Supplemented By Uncertainty
And Sensitivity Analysis, OECD/NEA & IAEA Work-
shop: ‘Application of CFD/CMFD Codes to Nuclear
Reactor Safety and Design and their Experimental
Validation’, Zürich, Switzerland, September (2014).
■ Papukchiev, A., Jeltsov, M., Geffray, C., Kööp,
K., Kudinov, P., Macián-Juan, R., and Lerchl, G.,
Prediction of Complex Thermal-Hydraulic Pheno-
mena Supplemented by Uncertainty Analysis with
Advanced Multi-scale Approaches for the TALL-3D
T01 Experiment, Probabilistic Safety Assessment
and Management PSAM 12, Honolulu, Hawaii, June
(2014).
■ Ciriac, F., Ceuca, S.C., and Macián-Juan, R., CFD
Simulation of horizontal Flow Regimes with the
OpenFOAM, 45th Jahrestagung Kerntechnik, May
(2014).
■ Albrecht, R., Walser, S., Roshan, P., and Macián-
Juan, R., Optimized Nodalization for the BWR
Stability Analysis with TRACE/PARCS., 45th
Jahrestagung Kerntechnik May (2014)
■ Wanninger, A., Seidl, M., and Macián-Juan, R.,
Understanding future Research Needs to better
describe Fuel Assembly Bow in PWRs, 45th
Jahrestagung Kerntechnik May (2014).
■ Holt, L., Rhode, U., ,Seidl, M., Schubert, A., van
Uffelen, P., ,Macián-Juan, R., Getting the Details
of Fuel Rod Simulation in Reactor Safety Analysis
right: performmance of the coupling DYN3D Tran-
suranus for RIA, 45th Jahrestagung Kerntechnik
May (2014).
■ Dibon, M., Baldzuhn, J., Beck, M., Cardella, A.,
Köchl, F., Kocsis, G., Lang, P., Macián-Juan, R.,
Plöckl, B., Szepesi, T., and Weisbart, W., Blower
Gun pellet injection system for W7-X, DPG Confe-
rence, Berlin, March 17-21 (2014).
■ Ceuca, S.C., Macián-Juan, R., Validation of a hybrid
surface renewaltheory based HTC model for the
simulation of condensation induced water hammer,
International Conference on Nuclear Engineering,
ICONE21 July 29-August 2, Chengdu, China (2013).
■ Al Issa, S., Macian R., Experimental investigation
of CCFL in large diameter hot-leg geometry,
Proceedings of the 21th International Conference
on Nuclear Engineering ICONE21 July 29-August 2,
Chengdu, China (2013).
■ Al Issa S., Weisensee P., Experimental investi-
sub-cooled water with two different injection nozzle
geometries, Proceedings of the 21th International
Conference on Nuclear Engineering ICONE21 July
29-August 2, Chengdu, China (2013).
■ Al Issa, S., Moreno-Prosper, M., Developing a
procedure for calculation of bubble parameters,
diameter, velocity, aspect ratio and path depending
upon shadowgraph technique and high speed
camera recordings for multiple bubbles and diluted
Topical Meeting on Nuclear Reactor Thermal-
Hydraulics, NURETH-15, Pisa, Italy, May 12-17,
(2013).
■ Al Issa, S., Weisensee P., Experimental investigation
-
led water in vertical large diameter geometry under
atmospheric pressure, Proceedings of the 15th
International Topical Meeting on Nuclear Reactor
Thermal-Hydraulics, NURETH-15, Pisa, Italy, May
12-17 (2013).
■ Ceuca, C.S and Macian-Juan, R., Benchmark of
Surface Renewal Theory based Heat Transfer
Condensation in Pipes using the 1D and 3D Appro-
ach, Proceedings of the 15th International Topical
Meeting on Nuclear Reactor Thermal-Hydraulics,
NURETH-15, Pisa, Italy, May 12-17 (2013).
154 Plasma Material Interaction Group
Plasma Material Interaction Group
Properties and optimisation of materials facing high temperature plasmas and heat loads
Prof. Dr. Rudolf Neu
Erosion and Retention Investigations
in the High Heat Flux Facility GLADIS
In fusion reactors tungsten will presumably
be employed as protective material for
the divertor components are exposed to
the strong impact of plasma particles –
hydrogen and in a power plant also the
fusion product helium – and correspond-
ingly to a high thermal load. Such loads
of heat and particles can be generated
in IPP’s facility GLADIS (Garching Large
Divertor Sample Test Facility).
Tungsten components can be exposed to
m². Admixture of a few per cent helium to
the hydrogen already causes the formation
of complex structures on the surfaces of
wear behaviour and therefore their lifetime.
and helium atoms retained in the material.
Various tungsten materials and alloys are
being investigated with GLADIS.
The inventory of hydrogen retained in the
material after loading can be determined
in IPP’s tandem accelerator laboratory.
■ The focus of the Plasma Material Interaction Group in 2013-14 was to
study the PWI processes – erosion, material mixing with other plasma
constituents and hydrogen retention.
A highlight was the commissioning of the
experiment ASDEX Upgrade.
target plate samples and sample exchange
of an airlock system without breaking the
vacuum vessel. It also includes an active
tests of target concepts under reactor rele-
vant thermal load conditions and realistic
armour materials of the plasma facing
components must withstand severe
thermal and mechanical loads. In order
to understand and to test material
at relevant power loads on mock-ups
as well as on complete actively cooled
components were performed in the ion
beam test facility GLADIS operated by
the group.
Electron-microscopic image of
a W surface originally polished
after testing in GLADIS at surface
temperatures reaching up to
2000° C.
www.pmw.mw.tum.de
Contact
Divertor manipulator system for the testing of plasma facing components in the Tokamak ASDEX Upgrade
dive
rtor
se
ctio
n
transfer section target exchange box and front-end drive
about 7 m
155Plasma Material Interaction Group 155
Since the temperature-dependent outgas-
sing of hydrogen can be well described
the experimental results can be integrated
into predictions of the hydrogen isotope
balance of future power plants. One of
the objectives is modelling of structural
changes and erosion to obtain a better
estimate of divertor component lifetimes.
Projects
■
Making Brittle Material Pseudo-ductile:
Its combination of unique properties
makes tungsten a promising candidate for
use on directly plasma-facing components
its inherent brittleness and corresponding
lack of damage tolerance considerably
limit its use.
A possible approach to a solution is to
incorporate in the material structures with
resistance to failure. This externally
-
ceramics are an example of successful
implementation of this concept.
In the research group this idea was
applied to tungsten. The metal is rein-
tungsten wires. Samples of the new
material have already been produced on
a laboratory scale. Tomographic inves-
tigations with high-energy synchrotron
radiation demonstrated that the mech-
anisms of toughness increase work in
tlement increases indeed. Bending tests
on larger samples showed stable crack
-
of the toughness. The results of these
investi gations showed that the idea of
basically applicable (‘proof of principle’).
Projects
■
Cross-section of WfW composite:
The circular structures with
diametres of about 150 μm are
cross-sections of the tungsten
156 Plasma Material Interaction Group
Management
Prof. Dr. Rudolf Neu
Research Scientists
(MPI für Plasmaphysik)
Dipl.-Ing. Stefan Elgeti
Dipl.-Ing. Henri Greuner
Dipl.-Phys. (FH) Till Höschen
Dipl.-Chem. Freimut Koch
Dr. Karl Krieger
Dr. Johann Riesch
Dr. Volker Rohde
apl. Prof. Dr. Jeong-Ha You
Technical Staff
Dipl.-Ing. (FH) Bernd Böswirth
Research Focus
■ Detailed understanding of complex
interaction processes between plasma
and material
■ Development of novel materials with
improved properties
■ Integration of new materials into
plasma-facing components
Competence
■
surface composition and hydrogen
retention of materials
■ Thermo-mechanical analysis of high
Infrastructure
■ Accelerator for surface analysis
■
■
Upgrade
■ Scanning electron microscopy
■ Focused ion beam
■ Confocal laser microscope
■
■ Vacuum ovens for thermal desorption
Courses
■ Plasma Physics for Engineers
■
Research Group at:
157Plasma Material Interaction Group 157
■
■
■
■
■
■
in all metal devices: lessons from the ITER-like wall
■
-
■
-
■
-
■
■
-
■
■
Composition and Transient Impurity Events with
■
■ -
■ -
■
■
■
■
■
■
■
facing materials with different surface roughness
■
used in ASDEX Upgrade: comparison of tokamak
■ -
application as a tracer gas for material migration
■
■
with deuterium fuelling and nitrogen seeding in
■
Plasma Facing Components in ASDEX Upgrade
■
■
■
■
158 Thermo-Fluid Dynamics Group
Thermo-Fluid Dynamics Group
Prof.
Wolfgang Polifke, Ph.D.
Flow-Flame-Acoustic Interactions in Combustion Dynamics
Autoignition, heat release and high-
frequency combustion dynamics at
ele vated pressures and temperatures
was investigated in several PhD research
projects, funded by Alstom Power and the
research initiative KW21.
Mathieu Zellhuber received the SIEMENS
Energy Award 2014 for his dissertation
‘High Frequency Response of Auto-
Ignition and Heat Release to Acoustic
Perturbations’
Projects
■ Alstom Twin, KW21 BY 13 GV, AG
Turbo COOREFLEX-turbo 2.1.2,
An intrinsic feedback mechanism be -
release rate was discovered. This is – as
a reviewer of one of our publications
remarked – ‘a textbook changer’. Implica-
tions of intrinsic feedback for combustion
noise, interpretation of empirical data and
combustor design principles are under
way.
Projects
■ DFG Po 710/12, TUM-IAS Hans Fischer
Fellowship
■ Focus of the Thermo-Fluid Dynamics group in 2013-14 was the analysis
combustion dynamics.
Distribution of intensity and relative phase of
tangential mode in a combustion chamber
Structure of the intrinsic feedback loop with character-
www.tfd.mw.tum.de
Phone +49.89.289.16216
+49.89.289.16217
Contact
Highlights
■ Organized international Summer School
& Workshop ‘n3l-– Non-normal and
nonlinear effects in aero- and thermo-
-
pants from 15 countries, see
http://www.tfd.mw.tum.de/n3l
■ Prof. Arun Tangirla (IIT Madras, Indien)
visted as guest professor
■ Participation in the 2014 Summer
Programm of the Center for Turbulence
Resarch at Stanford University with two
noise and intrinsic thermo-acoustic
feedback
159Thermo-Fluid Dynamics Group 159
Management
Prof. Wolfgang Polifke, Ph. D.
Administrative Staff
Helga Bassett
Dipl.Ing. (FH) Sigrid Schulz-Reichwald
Research Scientists
Alp Albayrak, M.Sc.
Alexander Avdonin, M.Sc.
Dipl.-Ing. Ralf Blumenthal
Dipl.-Ing. Sebastian Bomberg
Dipl.-Ing. Alejandro Cardenas Miranda
Fredéric Collonval, M.Sc.
Dipl.-Ing. Patrick Dems
Kilian Förner, M.Sc.
Dipl.-Ing. Stefan Jaensch
Joohwa Sarah Lee, M.Sc.
Dipl.-Ing. Moritz Schulze
Camilo Silva, Ph.D.
Dipl.-Ing. Thomas Steinbacher
Lin Strobio Chen, M.Sc.
Ahtsham Ulhaq, M.Sc.
Dipl.-Ing. Armin Witte
Dipl.-Ing. Mathieu Zellhuber
Research Focus
■ Combustion dynamics
■ Thermo- and aero-acoustics
■ Stability analysis
■
■
Competence
■
■ Combustion modelling
■ Large eddy simulation
■
■ Stability analysis
■ Low-order acoustic modelling
Infrastructure
■ Compute cluster
Courses
■ Engineering Thermodynamics
■ Wärmetransportphänomene
■ Wärme- und Stoffübertragung
■ Grundlagen der Mehrphasenströmung
■
■
■ Computational Thermo-Fluid Dynamics
with Opensource Tools
Publications 2013-14
■ Albayrak, A.; Ulhaq, A.; Blumenthal, R. S. & Polifke,
W. (2014), Analytical derivation of laminar premixed
perturbations, in ‘21st International Congress on
Sound and Vibration (ICSV21)’.
■ Blumenthal, R. S.; Subramanian, P.; Sujith, R. &
Polifke, W. (2013), ‘Novel Perspectives on the
Dynamics of Premixed Flames’, Combustion and
Flame 160(7), 1215-1224.
■ Blumenthal, R. S.; Subramanian, P.; Sujith, R. &
Polifke, W. (2013), A Time Domain Perspective
an the Response of Premixed Flames to Flow
Perturbations, in ‘EUROMECH Colloquium 546 –
Combustion Dynamics and Combustion Noise’.
■ Blumenthal, R. S.; Tangirala, A. K.; Sujith, R. &
Polifke, W. (2014), ‘Energy Norms and Transient
Growth in Thermoacoustics’, submitted to Int. J.
Spray Combust. Dyn..
■ Blumenthal, R. S.; Tangirala, A. K.; Sujith, R. &
Polifke, W. (2013), A Contribution to the Discussion
on Thermoacoustic Energy from a Systemic
Perspective, in ‘n3l Workshop on Non-Normal and
Nonlinear Effects in Aero- and Thermoacoustics’.
■ Bollweg, P. & Polifke, W. (2013), ‘Transient two-
phase boundary layer modeling for hollow cone
sprays’, Int. J. of Multiphase Flow 52, 1–12.
■ Bomberg, S.; Emmert, T. & Polifke, W. (2014), Ther-
mal Versus Acoustic Response of Velocity Sensitive
Premixed Flames, in ‘35th International Symposium
on Combustion’.
■ Cárdenas Miranda, A. & Polifke, W. (2013), On the
of Non-Plane Acoustic Modes by Resonator Rings,
in ‘5th European Conference for Aeronautics and
Space Sciences’.
■ Cárdenas Miranda, A. & Polifke, W. (2014),
‘Combustion Stability Analysis of Rocket Engines
with Resonators Based on Nyquist Plots’, Journal
of Propulsion and Power 30(4), 962-977.
■ Collonval, F. & Polifke, W. (2014), Modelling the For-
mation of Oxides of Nitrogen in Premix Combustion
by Extending Tabulated Chemistry with Algebraic
Relations, in ‘Proceedings of ASME Turbo Expo
2014’.
■ Courtine, E.; Selle, L.; Nicoud, F.; Polifke, W.; Silva,
C.; Bauerheim, M. & Poinsot, T. (2014), Causality
and intrinsic thermoacoustic instability modes, in
‘Proceedings of the 2014 Summer Program’.
■ Dems, P. & Polifke, W. (2013), BY 14 GV: Flam-
mendynamik bei der Verbrennung von Flüssig-
brennstoffen, in T. Sattelmayer & M. Aigner, ed.,
‘Abschlussbericht Forschungsinitiative ‘Kraftwerke
des 21. Jahrhunderts (KW21)’’, pp. 770-791.
■ Emmert, T.; Bomberg, S. & Polifke, W. (2014),
Flame-Intrinsic and Acoustic Modes of a Premix
Combustor, in ‘EFMC10 – 10th European Fluid
Mechanics Conference’.
160 Thermo-Fluid Dynamics Group
■ Emmert, T.; Jaensch, S.; Sovardi, C. & Polifke,
W. (2014), taX-– a Flexible Tool for Low-Order
Duct Acoustic Simulation in Time and Frequency
Domain, in ‘7th Forum Acusticum’.
■ Emmert, T.; Jaensch, S.; Sovardi, C. & Polifke,
W. (2014), taX-– a Flexible Tool for Low-Order
Duct Acoustic Simulation in Time and Frequency
Domain, in ‘DEGA Workshop Fahrzeugakustik/
Strömungsakustik’.
■ Föller, S.; Selimefendigil, F. & Polifke, W. (2013),
‘The linear response of heat transfer from a cylinder
Heat and Mass Transfer.
■ Förner, K.; Cárdenas Miranda, A. & Polifke, W.
-
tors on Rocket Engine Combustion Stability, in N. A.
Adams; R. Radespiel; T. Sattelmayer; W. Schröder
& B. Weigand, ed., ‘Annual Report’, Sonderfor-
schungsbereich/Transregio 40, pp. 33-45.
■ Hassabou, A. H.; Spinnler, M. & Polifke, W. (2014),
‘The Role Of Conductive Packing In Direct Contact
-
cation Cycles-– Part I: Experimental Analysis’,
submitted to Desalination.
■ Hassabou, A. H.; Spinnler, M. & Polifke, W. (2014),
Thermodynamic analysis of heat and mass trans-
port phenomina in phase change regenerators with
conductive packing, in ‘Qatar Foundation Annual
Research Conference’.
■ Hassabou, A. H.; Spinnler, M. & Polifke, W.
(2013), ‘Tecnoeconomic Analysis of Medium and
Large-sacle Desalination Plants Driven by Concen-
trated Solar Systems in the Mena Region’, Energy
Procedia 42(0), 735-744.
■ Holzinger, T.; Emmert, T. & Polifke, W. (2014), ‘Opti-
mizing thermoacoustic regenerators for maximum
Acoustical Society of America 136(5), 2432–2440.
■ Jaensch, S.; Emmert, T. & Polifke, W. (2014), A
acoustic Network Models, in ‘Proceedings of ASME
Turbo Expo 2014’.
■ Jaensch, S.; Emmert, T.; Sovardi, C. & Polifke, W.
in the Presence of Intrinsic Feedback and Noise,
in ‘EFMC10 – 10th European Fluid Mechanics
Conference’.
■ Jaensch, S. & Polifke, W. (2014), CFD-basierte,
niedrigdimensionale Modellierung der nichtlinearen
tagung Turbomaschinen’.
■ Jasor, G.; Wacker, U.; Beheng, K. D. & Polifke,
W. (2014), ‘Modeling artifacts in the simulation of
the sedimentation of raindrops with a quadrature
method of moments’, Meteorologische Zeitschrift
23(4), 369-385.
■ Karban, U.; Ogus, G.; Kucukcoskun, K.; Schram, C.;
Sovardi, C. & Polifke, W. (2014), Noise Produced by
a Tandem Diaphragm: Experimental and Numerical
Investigations, in ‘20th AIAA/CEAS Aeroacoustics
Conference’.
■ Kulkarni, R.; Bunkute, B.; Biagioli, F.; Düsing, M.
& Polifke, W. (2014), Large Eddy Simulation of
ALSTOM’s Reheat Combustor using Tabulated
Chemistry and Stochastic Fields Combustion
Model, in ‘Proceedings of ASME Turbo Expo 2014’.
■ Kulkarni, R.; Zellhuber, M. & Polifke, W. (2013), ‘LES
based Investigation of Autoignition in Turbulent
Modelling 17(2), 224-259.
■ Kulkarni, R.; Zellhuber, M. & Polifke, W. (2013), ‘A
Model for Auto-Ignition and Heat Release in Tur-
bulent Flows and its Application to Thermoacoustic
Analysis’, Ercoftac Bulletin 96, 29–34.
■ Lacombe, R.; Föller, S.; Jasor, G.; Polifke, W.;
of Aero-Acoustic Scattering Matrices from Large
Duct’, J. Sound Vibration 332(20), 5059-5067.
■ Lee, J. S. & Polifke, W. (2014), Untersuchung von
Geräuschquellen im Fahrzeug-Kältekreislauf, in
‘DEGA Workshop Fahrzeugakustik/Strömungs-
akustik – Stuttgart’.
■ Müller, R. A. J.; Hermann, J. & Polifke, W. (2014),
‘Control authority over a combustion instability
investigated in CFD’, submitted to Int. J. Spray
Combust. Dyn..
■ Müller, R. A. J.; Temmler, C.; Widhopf-Fenk, R.;
Hermann, J.; Polifke, W. & Stopford, P. (2013),
CFD-based feasibility study of active control on
a combustion instability, in ‘20th International
Congress on Sound and Vibration (ICSV20)’.
■ Mondal, S.; Mukhopadhyay, A.; Sen, S. & Polifke,
W. (2014), Characterization of Mixing and Flow
Properties From Numerical Simulation of Cold Flow
in Non-Premixed Combustor, in ‘Proceedings of
ASME 2014 Gas Turbine India Conference’.
■ Mukhopadhyay, A.; Carneiro, J.; Jasor, G. & Polifke,
W. (2014), ‘A Comparative Assessment of Presumed
Function and Quadrature Methods of Moments with
Size-Dependent Particle Velocities for Simulation
of Polydisperse Flows’, submitted to Applied Math.
Modelling (APM-D-13-02490).
■
for reduced order model construction’, Annals of
Nuclear Energy 67C(0), 109-128.
■ Polifke, W. (2014), Microphone Measurements
in (Thermo-)Acoustics, in ‘TANGO Workshop
‘Experimental Methods in Thermoacoustics’’.
■ -
cation in Aero- and Thermoacoustics, in ‘FlowAirs
■ Polifke, W. (2014), ‘IJSCD Special Issues – Edito-
rial’, Int. J. Spray Comb. Dynamics 6(3), i-iii.
■ Polifke, W. (2013), Tackling Combustor Design
Problems with Large Eddy Simulation of Reacting
Flows, in ‘MUSAF II Colloquium’.
■
für die Erstellung reduzierter Modelle, in ‘Garchinger
Seminare’.
■ Ramdane, M. Z. D.; Holzinger, T. & Polifke, W.
(2014), ‘Validation of CFD Simulation of a Thermo-
acoustic Device’
■ Ramdane, M. Z. D.; Holzinger, T. & Polifke, W.
(2013), Validation of CFD Simulation of a Thermo-
acoustic Device, in ‘AIA-DAGA 2013 Conference on
Acoustics’.
■ Rouwenhorst, D.; Hermann, J. & Polifke, W. (2014),
On the Performance of Stability Margin Measures
for Thermoacoustic Instabilities In Turbulent Com-
bustion Systems, in ‘21st International Congress on
Sound and Vibration (ICSV21)’.
■ Schmid, M.; Blumenthal, R.; Schulze, M.; Polifke,
W. & Sattelmayer, T. (2013), Quantitative Stability
Analysis Using Real Frequency Response Data, in
‘Proceedings of ASME Turbo Expo 2013’.
■ Schmid, M.; Blumenthal, R.; Schulze, M.; Polifke,
W. & Sattelmayer, T. (2013), ‘Quantitative Stability
Analysis Using Real Frequency Response Data’,
J. Eng. Gas Turbines Power 135(12), 121601.
■ Selimefendigil, F. & Polifke, W. (2014), ‘A nonlinear,
proper-orthogonal-decomposition-based model of
AIAA Journal 52(1), 131-145.
■ Silva, C. F.; Emmert, T.; Jaensch, S. & Polifke, W.
(2014), ‘Numerical study on intrinsic thermoacoustic
to Combustion and Flame.
161Thermo-Fluid Dynamics Group 161
■ Silva, C. F.; Föller, S.; Emmert, T.; Ulhaq, A. &
Polifke, W. (2013), Signal Generation and its
Flame Transfer Function and Combustion Noise,
in ‘EUROMECH Colloquium 546 – Combustion
Dynamics and Combustion Noise’.
■ Silva, C. F.; Polifke, W.; O’Brian, J. & Ihme, M.
dynamics and combustion noise of enclosed
Program’.
■ Sovardi, C.; Jaensch, S.; Förner, K.; Selimefendigil,
F. & Polifke, W. (2013), Parametric vs. Nonparame-
at Duct Discontinuities based on LES Data, in
‘Sonderforschungsbereich/Transregio 40 – Summer
Program Report 2013’.
■ Sovardi, C.; Jaensch, S.; Silva, C. F. & Polifke, W.
Ducted Flows: A Large Eddy Simulation – System
Congress on Sound and Vibration (ICSV21)’.
■
of sound sources in internal non-reactive
DGLR-Fach-Symposium der STAB’.
■
sound sources in internal non-reactive turbulent
-
mungsakustik’.
■ Strobio-Chen, L.; Bomberg, S. & Polifke, W. (2014),
On the Jump Conditions for Flow Perturbations
Across a Moving Heat Source, in ‘21st International
Congress on Sound and Vibration (ICSV21)’.
■ Wo-Chong, L. T. & Polifke, W. (2013), ‘Large Eddy
on Premix Flame Transfer Functions’, J. Eng. Gas
Turbines Power 135(2), 021502.
■ Zellhuber, M.; Meraner, C.; Kulkarni, R.; Polifke, W.
& Schuermans, B. (2013), ‘Large Eddy Simulation of
Flame Response to Transverse Acoustic Excitation
in a Model Reheat Combustor’, J. Eng. Gas
Turbines Power 135(9), 091508-1–9.
■ Zellhuber, M. & Polifke, W. (2013), BY 13 GV:
Hochfrequente Instabilitäten der Verbrennung mit
Selbstzündung, in T. Sattelmayer & M. Aigner, ed.,
‘Abschlussbericht Forschungsinitiative ‘Kraftwerke
des 21. Jahrhunderts (KW21)’’, pp. 750-769.
■ Zellhuber, M. & Polifke, W. (2013), Large Eddy
Simulation of High Frequency Flame Dynamics in
Perfect Premixed Combustors with Elevated Inlet
Temperatures, in ‘DLES-9 Workshop’.
■ Zellhuber, M.; Schuermans, B. & Polifke, W. (2014),
‘Impact of Acoustic Pressure on Auto-Ignition and
Heat Release’, Combustion Theory and Modelling
18(1), 1-31.
■ Zellhuber, M.; Schwing, J.; Schuermans, B.;
Sattelmayer, T. & Polifke, W. (2014), ‘Experimental
and Numerical Investigation of Thermo-Acoustic
Sources Related to High-Frequency Instabilities’,
Int. J. Spray and Combustion Dynamics 6(1), 1-34.
■ Ziemer, C.; Jasor, G.; Wacker, U.; Beheng, K. D.
& Polifke, W. (2014), ‘Quantitative Comparison
of Presumed-Number-Density and Quadrature
Moment Methods for the Parameterisation of Drop
Sedimentation’, Meteorologische Zeitschrift 23(4),
411-423.
162 Assistant Professorship of Safe Embedded Systems
Assistant Professorship of Safe Embedded Systems
Validation by testing is a mandatory
procedure for safety-critical controllers.
However, the validation of a logic con-
troller is often only considered in the later
phases of its development. Thus, if speci-
testing are not initially considered in the
the impossibility of validating the behavior
of a controller by means of testing.
Design-to-test approaches aim at improv-
The control of automated systems is
increasingly achieved by distributed con-
trollers. However, the global behavior of a
system should remain the same indepen-
dently of the distribution of its implemen-
ing the testability of controllers and
reducing the additional human workload
controllers.
Projects
■ TUM – design-to-test approach for
black-box testing of programmable
controllers
tation. The group’s strength lies, amongst
others, in the formalization of standardized
languages for distributed applications and
■ The Assistant Professorship of Safe Embedded Systems was created
in October 2013. During this start-up phase, the group employed two
scientists. In the period 2013-2014, the focus of the Assistant Professor-
methods and fault-tolerant control of distributed applications.
www.ses.mw.tum.de
Phone +49.89.289.16424
163Assistant Professorship of Safe Embedded Systems 163
Management
Prof. Dr. Julien Provost
Elke Reichardt, Secretary
Research Scientist
Canlong Ma, M.Sc.
■ Fault-tolerant systems
■
■ Distributed control systems
■ Diagnosis of automated systems
■ Control of discrete event systems
■ Conformance testing
■ Supervisory control theory
■ Fault-free analysis
■ Test bench for (safety) programmable
logic controllers
■ Didactic platform for diagnosis (under
construction)
■ Basics of Dependable Systems
■ Design and Analysis of Embedded
Systems
■ Control of Discrete Event Systems
■ Provost, J; Roussel, J.-M.; Faure, J.-M.: Generation
-
formance Test of Programmable Logic Controllers
(2014). IEEE Transactions on Industrial Informatics,
10 (3), pp. 1696-1704.
■ Provost, J; Roussel, J.-M.; Faure, J.-M.: Technical
report on Conformance Test of Programmable Logic
Controllers – Execution of Minimum-Length Test
164 Institute for Industrial Management and Assembly Technologies
Institute for Industrial Management and Assembly Technologies
Perspectives for production
Prof. Dr.-Ing.
Gunther Reinhart
■ In 2013-14, the Chair for Industrial Management and Assembly Techno-
logy with its two locations in Augsburg and Garching considered in parti-
cular the possibilities of how humans can be integrated into the objectives
of Industry 4.0. In addition, the further development of electromobility at
This will be achieved through the develop-
ment of an open-innovation platform,
which would enable the integration of
the creativity and innovation potential of
customers in the product development
process. One important research con-
tent is the planning and control of an
autonomous production that is based on
cyber-physical systems, where the custo-
mer-innovated products will be produced.
It is linked directly to the open-innovation
platform to ensure that the customer is
always well informed of the feasibility of
his design, and at the same time receives
a delivery schedule and cost estimate.
The expected results offer companies a
very innovative business model with the
opportunity to position themselves on the
market with customer-innovated products,
and to strengthen Germany’s position as a
business location in the long term.
With the iwb Application Center Augsburg,
the Bavarian-Swabian location has been
-
tion Experts’. That way, the technology
transfer in Augsburg and surrounding area
will be ensured with the scientists there.
Electromobility
energy storage systems. A particular
highlight this year was the inauguration of
the research production line for lithium-ion
cells. Together with press representatives
complete production line of its kind was
started up at the Technical University
Industry 4.0
As a result of demographic changes, the
average age in producing companies will
continue to increase in the future. With
the interconnection of systems, but also
how humans are safe in the production
environment and how they can effectively
use their skills and know-how.
Locations Augsburg and Garching
In close cooperation with the project
IWU in Augsburg and four additional
partners, major milestones were reached
over the last few years, for example,
Manufacturing Systems’ supported by the
and Energy (BMW) as the lead sponsor in
The scientists are working together to
achieve the goal to enable the integrated
design and production of customer-
innovated products.
www.iwb.tum.de
Contact
165Institute for Industrial Management and Assembly Technologies 165
Assembly Technology and Robotics
The area of Assembly Technology and
last step in the value-creation chain within
the production process. Here, the costs
-
ses, innovative system technology and
assembly systems, and also the targeted
use of industrial robots are the key to a
group are therefore working on new
trends in production. A large part of the
work is therefore orientated towards the
future area of electromobility and decen-
tralized energy storage. In this connection,
a research line was created at iwb for the
production of lithium-ion battery cells
which offers a unique platform to research
the relationships between production and
-
ments are the ever increasing demands on
adaptability of assembly lines and robot
systems, as well as the topics related to
-
sive analysis, a thorough understanding
for assembly and handling processes
is developed. Building on this, process
chains are generated and integrated into
innovative system concepts. Along with
that, economic and quality examinations
validate the applicability of the solutions.
industrial robot as a universal tool for the
automation of processes in production.
Projects
■
battery cells at the Technical University
Munich
■
lithium-ion cells
■
energy storage
■
weight structures of electric mobility
■
micro-system technology
■
systems
■
quality assurance
Production Management and Logistics
-
ment and Logistics is working on projects
with the objective to increase effective-
research focuses mainly on the design
of an effective change management in
detection and assessment of production
technologies. In addition, the working
group is researching the effective use
of human capabilities and skills as well
as know-how against the background
of constantly changing parameters in
production. An additional area of research
is bionics in production organization
addressing production-related technical
problems (e.g. layout and route planning)
by transferring solutions derived from
166 Institute for Industrial Management and Assembly Technologies
and former research focal points evolves
wide-ranging expertise of the working
group in all areas of production manage-
real production environment that is used
within the framework of research, teaching
and training on the topic of man and
production and lean management.
Projects
■ -
vation processes, sub-projects B3
Technology Sequences and Equipment
■
on rough planning data.
■
■
creation-oriented collaboration in the
service sector based on eBusiness
standards
■
development of variant-rich small series
production
■ -
sioning of production networks based
on bionic principles
■
-
ring Systems
Research Focus
■
■ Assembly technology and robotics
■ Automation
Competence
■ Value creation network and locations
■ Technology planning
■
■ Lean management
■
■ Knowledge management and didactics
■ System simulation
■ Development and optimization of
automation concepts
■
logical research
■
systems
■ Assembly-friendly design and produc-
tion
■ Assembly planning and scenario
evaluation
■
■ Analysis and optimization of operating
behaviour
■
Infrastructure
■
■ Industrial robots
■ Environmental/safety and teaching
laboratories
■ Energetic and geometrical parameters
■ Material analysis systems
■ Simulation environments
167Institute for Industrial Management and Assembly Technologies 167
Courses
■
■
■ -
ring
■ Methods of Company Management
■ Assembly, Handling and Industrial
■
for Teachers
■
■
■
■
and Control
■
■
■
■
-
tion
■ Seminar Mechatronic Development of
Research Scientists
Nicolas Billot, M.Eng.
Dipl.-Ing. Simone Dietrich
Christiane Dollinger, B.Sc.
Benny Drescher, M.Sc.
Dipl.-Ing. Josef Greitemann
Till Günther, M.Eng.
Dipl.-Ing. Veit Hammerstingl
Sven Hawer, M.Sc.
Dipl.-Ing. Thorsten Klein
Dipl.-Ing. Thomas Knoche
Dipl.-Ing. Jonas Koch
Dipl.-Ing. Jakob Kurfer
Dipl.-Ing. Christopher Lock
Dipl.-Ing. Edgars Locmelis
Dipl.-Ing. Joachim Michniewicz
Dipl.-Wirt.-Ing. Michael Niehues
Dipl.-Ing. Benedikt Sager
Dipl.-Ing. Johannes Schmalz
Dipl.-Ing. Ulrich Teschemacher
Marco Ulrich, M.Sc.
Dipl.-Wirtsch.-Ing. Susanne Vernim
Dipl.-Ing. Markus Westermeier
Dipl.-Ing. Carola Zwicker
Technical Staff
Armin Braun
Gerhard Brethack
Andreas Grünwald
Stefan Seidl
Management
Beatrix Kain, Secretary
Adjunct Professors
Visiting Lectures
Administrative Staff
Nadja Kirmayer
Tanja Mayer
168 Institute for Industrial Management and Assembly Technologies
Publications 2013-14
■ -
G. Auswirkungen von Laserbestrahlung auf
■
Automatisierte methodische Auslegung berührungs-
■
-
■
Enabling Manufacturing Competitiveness and
■
-
■
ultraschallbasierte Handhabungswerkzeuge mit
-
■
online.
■
-
■ -
hart, G. Vorausschauende Steuerung des Auftauens
■ -
■
durch Taktzeitszenarien. Zeitschrift für Wirtschaftli-
■
through Line Balancing in Commercial Vehicle
Manufacturing Competitiveness and Economic
■
■
■
-
■
-
■
■
■
■
Ultraschallbasierte berührungslose Handhabungs-
■
-
-
■
■
■
■
■ -
■ -
-
■
G. Systematik zur Analyse produktionsstrategischer
-
■
-
169Institute of Applied Mechanics 169
Institute of Applied Mechanics
Development, simulation and experimental investigation of complex dynamical and mechatronical systems
Prof. dr. ir. Daniel Rixen
■ The focus of the Institute of Applied Mechanics in 2013-14 was to
-
Dynamic testing is regularly performed in
our labs in order to validate models and
test construction. In addition experimen-
tal dynamic techniques are part of our
methods. In one project techniques to
detect defects in rotors are developed:
combining measured displacements and
of the rotor dynamics, defects such as
unbalance, misalignment or shaft curvature
important research topic is experimental
substructuring: based on the measured
dynamics of components, a full model
techniques. Obtaining an accurate assem-
bled numerical model from measured
components requires special measurement
techniques and signal processing steps.
of cars or pump assemblies. In our lab we
test substructuring strategies on a small
wind turbine as part of an international
benchmarking activity for substructuring.
we also investigate so-called real-time
substructuring methods, where a hard-
ware component is interacting real-time
with a numerical model. We investigate
novel modeling, sensing and control
strategies for such challenging hardware-
the-loop technology.
Projects:
■ Model-based monitoring of rotor (DFG)
■ Real-time substructuring for complex
systems (internal)
■ Substructuring methodology for
transfert path analysis (BMW)
■ Four-pole models of car subsystems to
set component requirements (BMW)
■ Experimental substructuring evaluation
on an wind turbine testbench (Iranian
fellowship)
■ Dynamic Identifying of a multi-me-
gawatt turbine direct-drive generator
using operational modal analysis
(XEMC Darwind BV)
Experimental Dynamics
www.amm.mw.tum.de
Phone +49.89.289.15220
Contact
The research combines theoretical
investigations, design and construction of
hardware as well as testing. The institute
organizes its research activities in three
research groups: Dynamic Simulation
and Numerical Techniques, Robotics and
Mechatronics, and Experimental Dyna-
mics.
170 Institute of Applied Mechanics
vibrating structures or multibody dynami-
cal systems actuated and sensed in a
functions. In our institute we develop for
in order to enable surgery through a single
precise actuation in order to allow the
application of mechatronics can be found
in robots. Our institute has a long tradition
of designing, constructing and controlling
built over the last years where state-of-
the-art knowhow is brought together to
advance the design of biped robots and
to develop new control strategies and
at methods for stable and autonomous
walking in uneven terrain or under perturba-
has designed and built a manipulator for
agricultural applications. This manipulator
was part of a large European project
(CROPS) focusing on automated harvesting
of e.g. peppers, apples or grapes and at
targeted spraying of pesticides. In addition
to the optimization of the mechatronical
design and special attention to modula-
trajectory planning of the manipulator for
operation for instance in greenhouses.
Projects
■ Design and control of manipulators for
single port surgery (DFG)
■ Real-time planning for robust walking
of a humanoid robot (DFG)
■ Robust walking for a humanoid robot
under disturbances (DFG)
■ Gait control of a humanoid robot in
■ CROPS – Clever Robots for Crops:
simulation and control (EU-FP7)
■ CROPS – Clever Robots for Crops:
design, construction and optimization
of a robotic manipulator (EU-FP7)
■ CROPS – Clever Robots for Crops:
predictive trajectory planning and
tactile envelope (EU-FP7)
■ Biologically inspired control of huma-
noid robots (internal)
■
robot for investigative manipulation of
human joints (MRI)
Robotics and Mechatronics
The manipulator for automated
Dynamic Simulation and Numerical Techniques
Designing and optimizing high-tech sys-
modeling. The expertise and research
focus of the institute is mainly in model
reduction aspects, parallel computing
strategies and numerical techniques simu-
lating the dynamic of contact between
To obtain accurate dynamical system
models multiphysical effects need to be
included for instance to account for lubri-
vibro-acoustic interaction or for electro-
magnetical coupling. We also investigate
the non-smooth dynamics appearing for
instance when components are in contact.
Models used to analyze the dynamics of
structures often contain several millions of
degrees of freedom. We develop methods
to characterize the dynamics of linear and
non-linear structural models with only a
reduced set of unknowns so that models
can be used for optimization, design
171Institute of Applied Mechanics 171
Research Focus
■ Modeling and simulation of dynamical
systems
■ Vibration analysis and rotordynamics
■ Mechatronics and robotics
■ Experimental dynamics
Competence
■ Finite element modeling in dynamics
■ Model reduction and substructuring
■ Time integration and solvers
■ Multiphysical modeling
■ Trajectory planning and control of robots
■ Biped robots
■
■ Operational modal analysis
Infrastructure
■ Mechanical and electronic workshop
■ Vibration and dynamic test lab
■ Robotic lab
■ Dynamics teaching lab
Courses
■ Technical Mechanics (Statics, Elasticity
and Dynamics)
■ Technical Mechanics for Electro-
technique
■ Machine Dynamics
■ Simulation of Mechatronical Systems
■ Mechanical Vibration Lab
■ Vibration Measurement Lab
■ Technical Dynamics
■ Robot Dynamics
■ Multibody Dynamics
■ Multibody Dynamics Lab
■ Structural Dynamics
■
■
multibody dynamic simulations.
In order to use the power of modern
multiprocessor computers, we develop
solution algorithms based on the para-
digm of domain decomposition: if the
problem is partitioned in different domains
(regions of a structural model), the solution
is found by iterating on the interface
solution while the behavior in the domains
are computed independently by different
processors. We improve those methods
to make them robust for real-life problems
that include for instance high heterogenei-
ties, or complex dynamics.
Projects
■ Component reduction and coupled
simulation of off-shore wind turbines
(Siemens Wind Power)
■ Dual substructuring techniques in linear
and multibody dynamics (internal)
■ Varying manifolds as reduction basis
for geometrically non-linear structures
(internal)
■ Domain decomposition techniques for
dynamic problems (internal)
■ FETI method for non-linear multibody
dynamics (internal)
■ Finite element tearing and interconnec-
ting: preconditioners for heterogeneous
problems (Michelin)
■ Hybrid and semi-explicit time-
integration strategies for non-smooth
dynamics (internal)
■ Validation of a pushbelt continuously
variable transmission using multibody
dynamics (Bosch Transmission Techno-
logy BV)
■ Electromagnetic coupling in the dyna-
mics of generator in direct-drive wind
turbines (XEMC Darwind BV)
■ Elasto-hydrodynamic models in
joint models of multibody dynamical
systems (internal)
■
and rotordynamics modeling (MHI
Equipment Europe BV)
■ Modeling of common-rail injectors for
-
ration (DFG)
■ Multiscale strategy for noise prediction
■ Design and construction of a synchro-
nous centrifugal pendulum absorber
(BMW)
■ Modeling of gears with defects in
system descriptions (DLR)
172 Institute of Applied Mechanics
Dipl.-Ing. Christoph Schütz
Dipl.-Ing. Robert Wittmann
Rob Eling, M.Sc., external candidate
(TU Delft)
Maarten van der Seijs, M.Sc., external
candidate (TU Delft)
Dipl.-Ing. Michael Kirschneck, external
candidate (TU Delft)
Dipl.-Ing. Michael Kirschneck, external
candidate (TU Delft)
Paul van der Valk, M.Sc., external candi-
date (TU Delft)
Dipl.-Ing. Martin Münster, external
candidate
Dipl.-Ing, Constantin von Deimling
Frans ven der Linden, M.Sc. external
candidate
Romain Pennec, M.Sc.
Karamooz Morteza, M.Sc.
Daniel Wahrmann, M.Sc.
Oliver Hofmann, M.Sc.
Technical Staff
Simon Gerer
Georg König
Georg Mayr
Management:
Prof. dr. ir. Daniel Rixen, M.Sc., Ordinarius
PD Dr.-Ing. habil. Thomas Thümmel,
Director
Administrative Staff
Manuela Müller-Philipp
Rita Schneider
Research Scientists
Dipl.-Ing. Jörg Baur
Dr.-Ing. Thomas Buschmann
Dipl.-Math. Eva-Maria Dewes
Fabian Gruber, M.Sc.
Dipl.-Ing. Kilian Grundl
Dipl.-Ing. Gerald Horst
Dipl.-Ing. Benedikt Huber
Dipl.-Ing. Michael Leistner
Dipl.-Ing. Johannes Mayet
Dipl.-Ing. Julian Pfaff
Dipl.-Ing. Markus Roßner
Dipl.-Ing. Johannes Rutzmoser
Dr.-Ing. Thorsten Schindler
Publications 2013-14
■
on Intelligent Robots and Systems (IROS), 2014
■
Validation of the Solenoid Valve of a Common Rail
■
the Static Magnetic Force and Dynamic Investiga-
tion of the Solenoid Valve of a Common Rail Diesel
■
of a Common Rail Diesel Injector. Proceedings of
the Ninth International Conference on Engineering
Computational Technology, 2014
■
Ostayen, Ron van: Effects of Magneto-Mechanical
Orlando, FL, 2014
■
and Lovasz E.-C. (Hrsg.): Non-smooth Behaviour
of a Linkage Mechanism with Revolute Clearance
Joints. Band Mechanisms and Machine Science.
■
Robotics – Design Considerations and Experiences.
-
■
-
on, 2014
■
Ulbrich, H.: Path Planning for a Fruit Picking
Engineering, 2014
■
■
Ringdahl, O.: CROPS: high tech agricultural robots.
2014
173Institute of Applied Mechanics 173
■
H.: Numerical Investigation of Centrifugal Pendulum
■
pendulum vibration absorbers. Journal of Sound
■
Requirements for the Response to Disturbance of
Steering and Suspension Systems based on Vehicle
Targets. 14. Internationalen Stuttgarter Symposium,
2014
■
to Selective Spraying of Grapevine’s Diseases.
-
■
Engineering, 2014
■
in die Dynamik. Springer, 2014
■
Monitoring for Rotors. 10th International Confe-
rence on Vibration Engineering and Technology of
Machinery (Vetomac), 2014
■
of Unsteady Bow in a Model-Based Monitoring
System for Rotors. 9th IFToMM International
Conference on Rotor Dynamics, 2014
■
Order Reduction for Geometric Nonlinear Structures
with Variable State-Dependent Basis. Dynamics of
Coupled Stuctures (Conference Proceedings of the
Society for Experimental Mechanics Series), 2014
■ Schindler, Thorsten: Consistent high-frequency
on Dynamical Systems, Differential Equations and
■ Schindler, Thorsten: Timestepping schemes based
on discontinuous Galerkin methods. Proceeding
of the 11th World Congress on Computational
Mechanics, 2014
■ Schindler, Thorsten: Consistent higher order
-
2014
■
schemes for nonsmooth dynamics based on
outlook. Mathematics and Computers in Simulation
95, 2014, 180-199
■
Thorsten: Discussion of the Gear-Gupta-Leim-
kuhler method for impacting mechanical systems.
■
Ulbrich, H.: Multipurpose Redundant Manipulators
■
-
■
inverse kinematics for redundant manipulators.
International Conference on, 2014
■
ing using Measured Impulse Response Functions.
ence, Orlando, FL, 2014
■
a parallel time integration method for nonlinear
Conference, Orlando, FL, 2014
■
on Intelligent Robots and Systems (IROS), 2014
■
Based Substructuring method for coupling impulse
■
modeling and realization of an agricultural manipu-
lator. Proceedings of XV International Symposium
■
■
■
of rotors on hydrodynamic bearings. Comsol
■
Strategy for Damage Simulation in Materials.
Domain Decomposition DD22, Lugano, Switzerland,
■
Strategy for Damage Simulation in Quasi-Brittle
■
novel application of direct force control to perform
in-vitro biomechanical tests using robotic techno-
174 Institute of Thermodynamics
Institute of Thermodynamics
Prof. Dr.-Ing.
Thomas Sattelmayer
Combustion Fundamentals
Turbulence-chemistry interaction is the
common research topic of this work group
with applications from scramjets to reheat
The group shares common numerical and
experimental approaches to describe the
Projects
■ Piloted natural gas combustion in large
bore reciprocating engines with internal
and external fuel air mixing
■
detonation transition
■ Chemiluminescence and heat release
■ Thermal luminescence in high tempera-
■ Supersonic combustion in scramjets
■ Low oxygen combustion in gas turbines
with exhaust gas recirculation
■
Contact
■
engineering school should be focussed on problems with high technologi-
cal relevance. A key to realizing our mission is the close cooperation with
the industry in general and in particular with partners who – developing
their high class global products to the leading edge of technology – have
encountered barriers that might be overcome by fundamental research.
Our partner industries are optimizing their
technologies towards lower carbon foot-
print, integration with renewable power
pollutant emissions pursued in the power
industry requires fundamental research in
the areas of combustion fundamentals,
emissions and reliability and combustion
-
ting engines require basic understanding
thermal comfort systems are explored to
-
The appreciation of this approach in the
research group has received from the
Combustion and Fuels Committee during
Investigation of the correlation
between heat release and OH*
radiation
175Institute of Thermodynamics 175
Combustion Emissions and Reliability
gas turbine combustors with respect to
combustion emissions, stability, autoigni-
investigates the fundamental processes
and develops rules applicable to new
combustor designs with respect to low
Projects
■
■ Combustion induced vortex breakdown
■ Flame stabilization at the fuel injectors
of premix burners
■ Syngas combustion in premixed swirl
burners
■ Premixed swirl burner aerodynamics
■ Lean blowout and emissions
■ Staged premixed combustion
■ CO quenching in staged gas turbine
combustors at part load
■
emissions by on-board fuel reforming
■ Power augmentation of gas turbines
with premixed combustors and water
injection
■ Premixed hydrogen combustion at
ultra-high combustor inlet temperatures
Combustion Instabilities and Noise
■ High frequency instabilities in gas
turbine combustors
■
■
chambers
■ Passive damping of combustion
instabilities
■
■
stability
■ Combustion noise generation and
propagation in vehicle auxiliary heaters
and aeroengine combustors
The strong coupling of acoustics and
feedback loop which can result in violent
threat for gas turbines, rocket motors and
other combustion devices because they
result in substantial pressure oscillations,
structural vibrations and increased heat
the lifetime, limit the operation range or
even lead to severe damage of combus-
numerical and experimental techniques on
a wide range of topics from combustion
prediction of combustion instability, active
Projects
■ Combustor design for thermoacoustic
■ Thermoacoustic stability of annular gas
turbine combustors
■ Thermoacoustics of aeroengine com-
bustors
Visible light-emissions of
Instantaneous pressure distri-
bution in a rocket motor nozzle
related to higher order acoustic
modes
176 Institute of Thermodynamics
Energy and Environmental Technologies
The research topics of this work group
cover conventional as well as solar
driven desalination processes, chemical
storage for solar and wind energy, new
applications of photovoltaic and solar
thermal collectors, thermal comfort in
electric and hybrid vehicles and green
a Solar Research Center, where novel
solar applications are investigated under
Projects
■ Passenger comfort and thermal
management of future electric vehicles
■ Low cost heating for electric vehicles
■
■ -
tors in desalination
■ Reverse osmosis desalination powered
solar systems
■ -
cation-plant for solar seawater desali-
nation
■ Solar-powered air-conditioning using
thermal-regenerative liquid sorbents
■ Dehydrogenation of carbazole and
thermal oils used for hydrogen storage
Multiphase Phenomena
important role in numerous applications
While seemingly diverse this research
synergies in modeling and experimental
and condensation phenomena to water
desalination and from droplet dynamics
to transport in porous media, transport of
gas-liquid mixtures, spray research and
Projects
■
■
■
■ NOx-generation in partially premixed
sprays
■ Selective catalytic NOx-removal
■
injection and air pressures
■ Concentration of liquid residues from
biogas plants
■
■
■ Solar thermal hydrogen and nitrogen
extraction from regolith
Stereo-PIV measurements of the
transition regime from plug to
2-axis tracker for testing solar
installations (heliostat) on the
mechanical engineering faculty
roof
177Institute of Thermodynamics 177
Research Focus
■ Combustion instabilities and noise
■
■
■
Competence
■
combustion and thermo-acoustics
■ Stability analysis of combustion
systems
■
low-emission constant pressure and
constant volume combustion
■
combustion
■
Infrastructure
■
workshop
■
research: Test cells for experiments
from lab to engine scale, 40bar laminar
machines, dynamical constant volume
combustion cell, detonation channel
■
water-air two-phase loop, test rigs for
studies of catalytic process
■
analyzers, dynamical temperature
and pressure probes, cluster for
Courses
■
■ Combustion
■ Desalination
■
■
■
■ Thermo-Fluiddynamics Lab
■ Combustion Technology Lab
■ Solar Technology Lab
■
Management
Director
Senior Scientists
Lecturers
Administrative Staff
Helga Bassett
Research Scientists
178 Institute of Thermodynamics
Publications 2013-14
■
Radiation in Laminar Non-Premixed Hydrogen-
■ -
■
■
Distribution of a Silo Combustor, Proceedings of
■
■
-
■
■
■
-
■
Chemiluminescence Under Varying Operating
■
■
■
■ -
for the Prediction of Thermoacoustic Stability in
■
in High-Pressure Hydrogen-Oxygen Liquid Rocket
Technical Staff
Bernhard Strobl
Thomas Schleussner
Claus Wimmer
179Institute of Thermodynamics 179
■
Combustion Stability of a Premixed Swirl Burner
■
■
-
-
■
-
■
the departure from nucleate boiling in subcooled
■ -
investigation of thermoacoustic sources related to
■
■
of high-speed digital holographic interferometry for
the analysis of temperature distributions and velo-
■
■
and Passenger Thermal Comfort in Vehicle Cabins,
■
■
■
Flames: Scaling Rules for Batch Simulations,
■
on Flame Dynamics of Premixed Swirl Burners,
■
■
■ -
-
■
■
■
■
■
Validation of a Novel Open Foam Solver using a
-
■
■ -
■
■
■ -
■
turbulence on the prediction of linear aeroacoustic
180 Sport Equipment and Materials Group
Sport Equipment and Materials Group
R&D in sports technology combining engineering, sports science and computational methods
Prof. Dr.-Ing. Veit Senner
Towards Better Performance with Optimized
Sport Equipment
Improving the performance in both top
level and leisure time sports is a major
motivation for research and development
of sports equipment. The focus is on
energy transfer between athlete and
equipment and can be optimized by
■
(i.e. golf shaft)
■ better equipment weight to stiffness
ratio (i.e. bicycle frame)
■ energy return at optimal position of
athlete’s motion
■ optimized heat- and moisture manage-
Industry and Public Funded Projects
■ Optimization ergonomics of Olympic
■
performance surfboard
■ The focus of the sports engineering group in 2013-14 was to improve
experimental expertise in knee biomechanics, to optimize our computer
model of the human arm to simulate the preventive effect of wrist guards
and to gain better insight on sports garment related thermo-physiology.
www.spgm.tum.de
Phone +49.89.289.15366
Contact
Three highlights are worth mentioning:
■ launch of two start-ups within the
frame of Federal Ministry for Economic
Affairs’ exist program.
■ Optimization of Germany’s top athlete
Wintergames in Sotschi
■ TV report illustrating our research
Switzerland’s major science broadcast
‘Einstein’.
Anja Huber in the virtual wind tunnel. Source: TUM/
FluiDyna, Graphics: M. + C. Penev
Patented surfboard of TUM start-up ‘tripstix’. Graphics
by TUM students S. Godoj and S. Hofelich
Skin- and core temperature
measurements during garment
test in climate chamber
■
synthetic leaf springs
■ Impact sensation related to golf shaft’s
181Sport Equipment and Materials Group 181
Infrastructure
■
measurement
■ Multi-body simulation software
SIMPACK®
■ Mobile EMG and spirometry
■ Video-based motion analysis SIMI®
■ Knee surrogate with loading device
■ Instrumented bicycle
■ 5-axis fatigue testing device for bicycle
frames
Towards more Safety with Improved Protection Gear
■ Simulation of a worst case scenario
of snowboard falls for evaluating the
prevention effect of snowboard wrist
guards
■ Ergonomics of a climbing carabiner for
children
■ Determination of hip joint loads for
EMG measurements and handling observation while
climbing with a ‘kids-friendly’ carabiner
The avoidance of traumatic and also
long-term sports injuries due to better
protective equipment is one of the major
challenges of our research.
Projects
■ Development of a mechanical lower leg
control
■ Design of an emergency release system
for winter sport equipment
Research Focus
■ Improved performance of sport
equipment
■ Safety & protection gear to avoid
overloads
■ Thermo-physiology in sport garment
design
■ Footwear – sport surface interaction
■ Electric & muscle-powered lightweight
vehicles
Competence
■
■ 3D-motion analysis (optical, inertia,
DGPS)
■ Electromyography (EMG) & spirometry
■ Measurement of external loads &
plantar pressure
■ Development of physical models (foot
Courses
■
■ Applied Biomechanics
■ Sports Technology
■ Practical Ergonomics
■ Digital Human Modeling
■ Advanced Biomechanics
■ Sports Engineering
■ Interdisciplinary Research Project
Validation of arm-wrist-model to simulate snowboard
backward falls
Measurement of metabolic energy
in skiing
182 Sport Equipment and Materials Group
Publications 2013-14
■ Bulut, J., Janta, M., Senner, V., & Kreuzer, J. (2013).
Determination of Insulation Properties of Functional
Clothing Using Core Body Temperature Gradients
60(0), 208-213, from http://www.sciencedirect.com/
science/article/pii/S1877705813011089.
■ Burger, M., & Senner, V. (2014). Correlation between
Quality of Golf Drive and Impact Sensation in
Dependence of Shaft Weight and Shaft Flexibility.
Procedia Engineering, 72, 292-297.
■
technischen Vorsprung. chemie&more, 5. Jahrgang
(6. Ausgabe), 32-33.
■ Janta, M., Bengler, K., & Senner, V. (2014). Komfort
Gesellschaft für Arbeitswissenschaft e. V. (Ed.),
400). Dortmund: GfA-Press.
■ Janta, M., Prestel, J., Senner, V., & Bengler, K.
(2014). Dynamic Thermal Receptor Response and
Comfort in Cold and Warm Environments. Procedia
Engineering, 72, 103-107.
■ Lampe, R., Mitternacht, J., Merdanovic, E.,
Salzmann, M., & Pilge, H. (2013). Ermittlung
Unfallchirurgie, 151(03), 248-256.
■ Lehner, S., Binder, S., Mitternacht, J., & Senner, V.
-
-
ping a Method for Testing the Fatigue Resistance of
-
■ Lehner, S., Dießl, C., Chang, D., & Senner, V. (2013).
Optimization of a Foot Model for the Evaluation
Football. Procedia Engineering, 60(0), 325-330, from
http://www.sciencedirect.com/science/article/pii/
S1877705813010618.
■ Lehner, S., Geyer, T., Michel, F. I., Schmitt, K.-U., &
Senner, V. (2014). Wrist Injuries in Snowboarding –
Simulation of a Worst Case Scenario of Snowboard
Falls. Procedia Engineering, 72, 255-260.
■ Lehner, S., & Senner, V. (2013). Evaluation of
Ergonomics of a New Effort Saving Via-ferrata
Carabiner-child vs. Adult Use. Proceedia Enginee-
ring, 60(0), 319-324, from http://www.sciencedirect.
com/science/article/pii/S1877705813010771.
■ Meyer, D., Steffan, M., & Senner, V. (2014). Impact of
Electrical Assistance on Physiological Parameters
During Cycling. Procedia Engineering, 72, 150-155.
■ Mitternacht, J., Klement, A., & Lampe, R. (2013).
Plantar pressure distribution during and after preg-
nancy. European Orthopaedics and Traumatology,
■
M., & Senner, V. (2013). Consumer Purchase
Behaviour of Sports Compression Garments – A
study of Generation Y and Baby Boomer Cohorts.
Procedia Engineering, 60(0), 163-169, from http://
www.sciencedirect.com/science/article/pii/
S1877705813011065.
■
injuries: Review of the potential for further technical
Prevention, Berne.
■ Senner, V., Michel, F. I., Lehner, S., & Brügger, O.
Volume 16 (Issue 4), 211-228.
■ Senner, V., Lehner, S., Nusser, M., & Michel, F. I.
bfu Beratungsstelle für Unfallverhütung.
■ Senner, V. (2014). Ausrüstung und Sicherheit im
Management:
Prof. Dr.-Ing. Veit Senner, Director
Administrative Staff:
Simona Chiritescu-Kretsch
Research Scientists:
Dr. rer. nat. Stefan Lehner (until 10/2014)
Dipl.-Sportwiss. Marius Janta, M.Sc.
Dipl.-Ing. Daniel Meyer
Dipl. Phys. Jürgen Mitternacht
Michaela Nusser, M.Sc. ETH (until 08/2014)
183Institute for Energy Systems 183
Institute for Energy Systems
Power Generation and solid fuel conversion
Prof. Dr.-Ing.
Hartmut Spliethoff
Power Plant Technology
With a stronger presence of renewable
energy sources in the power grid, com-
plants are subject to more frequent and
larger load changes. The evaporator as a
component in thermal power plants and
its dynamic behavior is of great interest
the evaporation process under dynamic
conditions, an evaporator test rig is being
installed at the Institute for Energy Sys-
is one of the three main research routes
for the development of coal-powered
power plants with CO2 restraint systems.
The aim is to develop and demonstrate
combustion and boiling systems on a
commercial scale. Coal power plants on
the basis of IGCC technology (Integrated
opportunity for effective CO2 capture
and storage. The primary objective of
the work at the institute is to lay the
necessary foundations for the long-term
optional CO2 capture and storage for
IGCC power plants and processes for the
development of synthetic fuel. Further
projects investigate the development of
a corrosion reduction concept and the
potential of the SNCR process, in order to
reduce the emissions of waste combus-
tion facilities. The SNCR research focuses
on ammonia injection in substoichiometric
zones.
Projects
■ Energy valley Bavaria – high pressure
evaporation facility
■ -
IGCC power plants
■ KorrMind – development of a corrosion
reduction concept
■
■
with ammonia injection in a reducing
■ The focus of the Institute for Energy Systems in 2013-14 was to
investigate future power generation systems and solid fuel conversion
processes.
Our research can be divided into four
areas: Power Plant Technology, Rene-
wable Energy, Modeling and Simulation,
as well as Measurement Technology. We
cooperate with research institutions and
industrial companies on a number of nati-
onal and international research projects.
testing facilities, and in the utilized meas-
urement technologies. The mechanical
workshop, the electronics laboratory, and
the chemical laboratory are also essential
institute.
Key competences regarding modeling and
simulation are CFD simulations of com-
process simulations, burner design, form
optimization of blade and seal geometry,
as well as the simulation of deposition and
slagging tendencies.
Furthermore, a Siemens GuD-Simulator
for Energy Systems, which makes it
possible to simulate various power plant
processes, and to test the control system
of power plants.www.es.mw.tum.de
Phone +49.89.289.16270
Contact
184 Institute for Energy Systems
Renewable Energy
The use of biomass for electricity and
heat production has moved increasingly
into focus. In the biomass work group
the goal is to investigate and to solve
problems and limitations that arise in the
thermal use of biomass. Key aspects are
the reduction of emissions and unburned
materials, trace elements like sulfur and
chlorine compounds, as well as alkalis
and particles. Together with Suncoal
Industries GmbH, focusing on the process
the treatment and methanation of the
developed as well. The processed gas
has to meet the criteria for integration into
the natural gas grid. Furthermore, within
the framework of the SOFCOM project,
generation in combined cooling, heat, and
power facilities is investigated. The focus
lies on decentralized facilities for the use
of locally produced biomass.
Projects
■
with biochar
■ FNR – thermal use of biomass in high
temperature processes
■
■ SNG – decentralized production of
synthetic natural gas from biomass
SNG-production from biomass
Modeling and Simulation
Modeling and simulation of solid fuel con-
version play an important role in several
projects mentioned above: e.g. HotVeGas,
-
applied in order to gain a more detailed
understanding of several combustion and
process simulations aim at evaluating
the complete power plant system and
possible synergies.
the focus of the operators – in addition to
of power plant processes during dynamic
the dynamic simulation of power plants.
An improved process understanding helps
to develop better operating strategies
-
tions. Two different power plant types
are investigated: Combined cycle power
the economic use of waste heat is a focus
of research. The use of waste heat at low
temperatures with organic Rankine cycles
means of process simulations.
Projects
■ Energy valley Bavaria - dynamic simula-
tion of power plants
■
propulsion for small aircraft
■ Misselhorn cycle - waste heat utilization
at low temperatures
■ TcET - thermochemical energy storage
unit for thermal power plants and
industrial heat
■ CleanTechCampus Garching
Simulation of pulverized coal
combustion
185Institute for Energy Systems 185
Management
Prof. Dr.-Ing. Hartmut Spliethoff, Director
Dr.-Ing. Matthias Gaderer
Dr.-Ing. Stephan Gleis
Dipl.-Ing. Christoph Wieland
Administrative Staff
Brigitte Demmel
Xiaolu Pei
Martina Rath
Heike Winter
Research Scientists
Michael Angerer, M.Sc.
Dipl.-Ing. Andreas Baumgartner
Dipl.-Ing. Moritz Becker
Dipl.-Ing. Federico Botteghi
Dominic Breitkopf, M.Sc.
Dipl.-Ing. Ludwig Briesemeister
Dr.-Ing. Dumitru Cebrucean
Dipl.-Ing. Pedro Dias
Dipl.-Ing. Sebastian Fendt
Dipl.-Ing. Markus Fischnaller
Andreas Geißler, M.Sc.
Moritz Gleinser, M.Sc.
Dipl.-Ing. Adrian Goanta
Stefan Härzschel, M.Sc.
Dipl.-Ing. Stefan Halama
Julia Hentschel, M.Sc.
Stephan Herrmann, M.Sc.
Barbara Hetterich, M.Sc.
Dipl.-Ing. Sebastian Jell
Dipl.-Ing. Steffen Kahlert
Dipl.-Ing. Andreas Kohlhepp
Michael Kremling, M.Sc.
Philipp Kurowski, M.Sc.
Xinmeng Li, M.Sc.
Wei Liu, M.Sc.
Dipl.-Ing. Raphael Marro
Dominik Meinel, M.Sc.
Dipl.-Ing. Philipp Meysel
Dipl.-Ing. Mario Nakonz
Dipl.-Ing. Roman Rück
Dipl.-Ing. Gerrit Schatte
Research Focus
■ Power plant technology
■ Renewable energies
■ Modelling and simulation
■ Measurement technology
Competence
■
fuels
■ Steam cycles and waste heat utilization
■ Operation of pilot- and lab-scale test
facilities
■ Process simulations and CFD simula-
tions
■ Laser measurement technologies
■ Fuel and gas analysis
Infrastructure
■ Fuel laboratory and thermobalances
■ Mechanical workshop and electronics
laboratory
■
Courses
■ Basic Course in Reaction Thermo-
dynamics
■ Chemical Reactors
■ Electricity Networks and Energy
Markets
■ Energy and Economy
■ Energy from Biomass and Residuals
■ Energy Systems I/II
■ Numerical Methods for Energy Systems
■ Process Technology and Ecology in
Modern Power Plants
■ Renewable Energy Technology I/II
■ Solarthermal Power Plants
■ Steam Turbines
■ Thermal Power Plants (M.Sc. Power
■ Thermodynamics in Energy Conversion
186 Institute for Energy Systems
Publications 2013-14
2014 (selected publications)
■
International Freiberg Conference on IGCC & XtL
Technologies, 2014
■ Halama, S.; Spliethoff, H.: Computational Modeling
focus on the Structural Evolution of Char Particles.
6th International Freiberg Conference on IGCC &
XtL Technologies, 2014
■ Herrmann, S.; Gaderer, M.; Spliethoff, H.:
of Small- to Medium-Scale Integrated Biomass
■ Kremling, M.; Briesemeister; L., Spliethoff, H.;
Gaderer, M.: High Temperature Biomass Gasi-
and Engineering of a Test Facility. 22th European
■ Liu, W.; Meinel, D.; Wieland, C.; Spliethoff, H.:
-
mal power generation. Energy 67, 2014, 106-116
■ Mayerhofer, M.; Fendt, S.; Spliethoff, H.; Gaderer,
investigation of gas and tar formation. FUEL 117,
2014, 1248-1255
■ Mayerhofer, M.: Teerentstehung und Teerminderung
bei allothermer Wirbelschichtvergasung. Disserta-
tion, 2014
■ Meinel, D.; Wieland, C.; Spliethoff, H.: Effect and
Thermal Engineering 63, 2014, 246-253
■
generation from municipal solid waste. Dissertation,
2014
■
Theoretical Data for Brush Seal Leakage Evaluation.
50th AIAA/ASME/SAE/ASEE Joint Propulsion
Conference, 2014
■ Schuhbauer, C.; Angerer, M.; Spliethoff, H.; Kluger,
F.; Tschaffon, H.: Coupled simulation of a tangen-
149-163
■ Speth, K.; Murer, M.; Spliethoff, H.: Selective High
Biomass Incineration. 22th European Biomass
■
Flow Reactors. 6th International Freiberg Confer-
ence on IGCC & Xtl Technologies, 2014
■ Ulbrich, M.; Schwarz, R.; Spliethoff, H.; Gaderer
Parameters on Energy and Ash Yield of Bio Coal
2014
2013 (selected publications)
■
Study of High-Temperature Chlorine-Induced
Corrosion in Dependence of Gas Velocity. Energy &
■ Becher, V.: Validation of spectral gas radiation
■ Blume, M.; Baumgartner, A.; Goanta, A.; Dias,
Interaction between Coal Flames – Effects on Total
Clearwater Clean Coal Conference 750-761, 2013
■ Bohn, J. P.; Blume, M.; Baumgartner, A.; Goanta,
non-stoichiometric operating two burner arrange-
ment. FUEL 104, 2013, 398-408
■ Buttler, A., Kunze, C., Spliethoff, H.: Analyse von
-
werkstechnik – Sichere und nachhaltige Energiever-
sorgung. TK Verlag, 2013, 259-270
■ Buttler, A.; Kunze, C.; Spliethoff, H.: IGCC–EPI:
Applied Energy 104, 2013, 869-879
■ Erbel, C.: Beiträge zur Entwicklung der ELIF-Mess-
technik. Dissertation, 2013
Dipl.-Ing. Kristina Speth
Markus Steibel, M.Sc.
Andreas Stephan, M.Sc.
Dipl.-Ing. Markus Stetka
Markus Ulbrich, M.Sc.
Dr. Annelies Vandersickel
Christian Wolf, M.Sc.
Technical Staff
Christoph Berkel
Albert Daschner
Linda Hartmann
Andrea Hartung
Jürgen Knösch
Lino Krause
Vera Krekel
Friedrich Leiher
Manuela Meyer
Robert Riss
Dipl.-Ing. Simon Schatzmann
Benedikt Schels
Margarethe Schwindl
Quynh-Huong Vu
187Institute for Energy Systems 187
■ Erbel, C.; Mayerhofer, M.; Monkhouse, P.; Gaderer,
M.; Spliethoff, H.: Continuous in situ measurements
2013, 2331-2338
■ Fendt, S.; Maschke, M.; Gaderer, M.; Spliethoff, H.:
Concept Study of Small-Scale Biomass-to-SNG
■ Fischnaller, M.; Volz, F.; Kunde, R.; Spliethoff, H.;
Technology Evaluation for Promising Developments.
Proceedings of the International Conference on
Polygeneration Strategies 13, 2013
■ Gaderer M.; Spliethoff, H.: Future requirements for
fossil power plants, in Lecture Notes Joint EPS-SIF
Italian Physical Society – International School on
Energy. New Strategies for Energy Generation,
Conversion and Storage 54, 2013, 29-40
■ Gaszner, M., Pugachev, A.O., Georgakis, C., &
of brush seals with zero cold clearance used in an
■ Gewald, D.: Waste heat recovery of stationary
internal combustion engines for power generation.
Dissertation, 2013
■ Halama, S.; Kleinhans, U.; Spliethoff, H.: CFD simu-
Bioenergy Task 32 workshop, 2013
■ Kleinhans, U.; Wieland, C.; Spliethoff, H.:
Modellierung des zeitlichen Depositionsaufbaus
bei der Staubfeuerung in einem Flugstromreaktor:
Deutscher Flammentag, 2013
■ Kleinhans, U.; Wieland, C.; Spliethoff, H.: Modeling
ash deposition and formation during pulverized fuel
Proceedings of the 38th Clearwater Clean Coal
Conference, 2013
■ Mitsakis, P.; Mayerhofer, M.; Meng, X.; Spliethoff,
H.; Gaderer, M.: Optical measurement of tars in
■ Murer, M. J.; Alonso-Herranz, E.; de Waal, C. M.
W.; Spliethoff, H.; van Berlo, M. A. J.; Gohlke, O.:
really needed? Waste Management & Research 31
■ Pugachev, A. O.: Application of gradient-based
optimization methods for a rotor system with static
stress, natural frequency, and harmonic response
constraints. Structural and Multidisciplinary
■ Pugachev, A.O.: Predicted performance of brush
seals: porous medium versus resolved bristle
Proceedings of the 10th European Conference on
Turbomachinery, 2013, 160-170
■ Schuhbauer, C. J.: Dynamic and Coupled
Dissertation, 2013
■ Schuhbauer, C.; Angerer, M.; Spliethoff, H.; Kluger,
F.; Tschaffon, H,: Detailliert gekoppelte Simulation
von Kraftwerksfeuerung und Dampferzeugung.
Deutscher Flammentag, 2013
■ Steibel, M.; Botteghi, F.; Stetka, M.; Nakonz, M.;
auf die intrinsische Kinetik der CO2-, H
2O- und der
kombinierten H2O-/CO
2-Vergasung. Kraftwerkstech-
nisches Kolloquium, 2013, 941-952
■ Tremel, A.; Gaderer, M.; Spliethoff, H.: Small-scale
production of synthetic natural gas by allothermal
■
653-661; FUEL 107, 2013, 170-182
■ Tremel, A.; Becherer, D.; Fendt, S.; Gaderer, M.;
Energy Conversion and Management 69, 2013,
95-106
■ -
nomic Comparison of ORC Concepts at different
Scales. ASME ORC-Conference, 2013
188 Institute of Machine Elements
Institute of Machine Elements
Calculation, simulation and experimental analysis of gears, synchronizers, clutches and rolling element bearings
■ The focus of the Institute of Machine Elements (FZG) is to develop
friction and vibration characteristics of gears and transmission elements.
Prof. Dr.-Ing.
Karsten Stahl
Components: Cylindrical Gears
Cylindrical gears are the most widespread
transmission types. The fatigue life of
cylindrical gears is limited by pitting, micro-
experimental examination of such gear
gear test rig, which was developed by FZG
and is used all over the world.
The described types of damages, as well
-
nations for external and internal gearings,
capacity and good noise characteristics,
research is increasingly focusing on the
Projects
■ -
gen’
■
Schrägverzahnung’
■
■ FVA project ‘Normberechnung asym-
metrischer Verzahnungen’
■ AWT project ‘Optimierte Getriebestähle’
■ AiF/FVA project ‘Tiefnitrieren II’
■ FVA project ‘Zahnradstähle weltweit II’
■
■ AiF/FVA project ‘Verlustleistung von
Stirnradverzahnungen’
■
getriebe II’
■ -
■ AiF/FVA project ‘Wassergehalt in Ölen’
■
■
■ FVA project ‘Erweiterung Dyn. Zahn-
■ AiF/FVA project ‘Nitrierte Innen-/Außen-
verzahnung’
■ AiF/FVA project ‘Randschichtgefüge’
■ -
getriebe’
■ -
■ FVA project ‘STplus VII’
■
■ -
halten IV’
■
■ -
■ AiF/FVA project ‘Systemlebensdauer-
prüfung II’
■ FVA project ‘Getriebeauslegungspro-
■ FVA project ‘Modularisierung Rechen-
■ -
teilung’
■ FVA project ‘Getriebeauslegungspro-
gramm’
■
The FZG has state-of-the-art facilities for
the examination and testing of differ ent
types of machine elements – such as gears,
synchronizers, clutches and rolling element
bearings. To carry out the various different
research activities, FZG has more than
theoretical studies methods are derived.
Furthermore, the institute contributes
extensively to national and international
standardization activities and the commu-
www.fzg.mw.tum.de
Contact
Back-to-back gear test rig
(a=91.5mm)
Institute of Machine Elements 189
Components: Bevel and Hypoid Gears
transmission between non-parallel axes.
is the automotive industry. However, bevel
gears are also used in large numbers in
train and ship propulsion, as well as in
industrial gearboxes.
The FZG hypoid gear test rig was
developed for life tests on bevel and
gear test rig, this rig operates on the
principle of the mechanical power circuit.
The test rig is used for the examination of
capacity, as well as for hypoid gear oil
tests.
Projects:
■ -
ren’
■ -
Components: Worm Gears
Worm gears offer the possibility of
realising high transmission ratios in only
one stage. Thus a considerably high
axial sliding occurs, leading to reduced
worm gears have low noise and vibration
possible by appropriate choice of the gear
geometry. The application of worm gears
as power gearboxes is mainly limited by
material combinations than the conven-
tional combination of steel and bronze are
test rigs are available for the determination
-
mon worm gear bronzes, as well as brass,
grey cast iron and spheroidal cast iron.
the number of load cycles.
The high percentage of sliding for worm
gears causes higher power losses with
every operating condition can be perform-
ed with these test rigs.
The tooth root load-carrying capacity of
worm gears can be determined within
pulsator tests. Therefore, a special device
has been developed, which allows a load
to be imposed on the worm wheel teeth
through the corresponding worm shaft.
Projects:
■
■
Schraubrad getriebe II’
■ FVA project ‘Integration der Schraub-
■ FVA project ‘SNESYS IV’
■ FVA project ‘Fettschmierung
Worm gear test rig
190 Institute of Machine Elements
Components: Synchronizers
In vehicle manual and DCT transmissions,
the gears are changed by the actuation
of tooth clutches. Synchronizers are
the dog clutch, which is necessary for
high energy and power density for the
friction material and the lubricant, low
wear and high long-term stability of the
friction behaviour, as well as convenient
gear shifting are important development
objectives.
Components: Multidisc Clutches
Oil-lubricated multidisc clutches and
transmissions for gear shifting and for
frictionally engaged power transmission.
Multidisc clutches are characterised by a
high power density in a compact design.
They can be actuated under load and
difference in rotational speed because the
and service-life behaviour depend to a large
extent on the load and the friction system.
The mechanical and thermal load of
the clutch which occurs during the shift
operations are not constant in practical
application, but vary due to different
shifting conditions.
The friction, wear, drag loss and service-
life behaviour of oil-lubricated multidisc
clutches are examined with the FZG
multidisc clutch test rigs. Accordingly,
material, groove pattern, volume of oil
and drag loss behaviour is possible.
Projects:
■ FVA project ‘Lebensdauer Lamellen-
■
■ FVA project ‘Schleppverluste Lamellen-
■
■
■ FVA project ‘Carbon-/Sinter-Reibungs-
verhalten’
■ AiF/FVA project ‘Langsamlaufschlupf
ZF/FZG SSP-180
Multidisc clutches test rig
KLP-260
Examinations of friction, wear and service
life behaviour of synchronizers are carried
out with the FZG standard synchronizer
Project:
FVA project ‘Synchro-Schleppmomente’
Institute of Machine Elements 191
Topics: EHL-/Tribological Contact
For gear drives, the ratio of sliding to
rolling along the path of contact is vari-
sliding contacts are performed on twin-
to adjust any slide-roll ratios at different
rotational speeds. Local measurements of
sensors. Theoretical consideration and
calculations (EHL theory) supplement the
experiments.
In classical hydrodynamics, the contact
surfaces are assumed to be rigid. The
lubricant wedge formation only depends
on the lubricant and the speed ratios of
is not possible for high pressures. The
as well as the viscosity change in the
contact zone on the basis of differences in
temperature and the high local pressure,
can no longer be neglected. These effects
are recorded on computed
distributions of pressure, temperature
by applying the EHL theory. Complex
simulations can be used to calculate them
octahedron stresses below the surface of
the two contact partners can be deter-
mined.
Projects:
■ -
■ -
halten’
Schematic EHL-contact
Topics: Load-Carrying Capacity
A large part of the research topics deals
with the load-carrying capacity of the
components cylindrical, bevel, hypoid and
worm gears, as well as multidisc clutches,
synchronizers and rolling element bear-
ings. For gears, fatigue lifetime is often
limited by pitting, micropitting, wear,
The results of many research projects
at FZG are gained from theoretical and
experimental investigations. In order to
develop a method, simulation models
are usually developed and validated by
extensive experimental studies.
Topics: Dynamics/NVH
Internal additional dynamic forces, which
change tooth stress and affect noise
behaviour of the transmission, occur in
running transmissions. The NVH behaviour
of gears is becoming more and more
important due to the increased customer
expectations regarding noise. The additi-
onal dynamic forces must be considered
during development of high-performance
transmissions. Experimental and theoreti-
cal investigations are used to determine
these additional dynamic forces and to
develop and improve analytical calculation
models for the simulation of excitation and
vibration behaviour.
192 Institute of Machine Elements
Topics: Rolling Element Bearings
Rolling element bearings are used for the
guidance of axles and shafts, whereby
they absorb radial and/or axial forces and
simultaneously allow the rotation of the
shaft or of the mounted components. Thus
to a minimum. With the bearing power
loss test rig of the FZG, the bearing losses
under load or no-load can be measured
for various bearing arrangements. These
results then can be used for the validation
of the common calculation methods for
the determination of the bearing losses.
account, the resulting gearing losses can
be determined.
Wear and frictional behaviour of bearings
depend on the lubricant used. Evaluation
of lubricant samples is possible on the
-
nation of anti-wear capacity.
Projects:
■ FVA project ‘Lebensdauer-Industrie-
getriebe Wälzlager IV’
■
(Wälzlager Reibungsberechnung)’
Rolling element bearings power
loss test rig
Topics: Fatigue Life Analysis
In the context of fatigue life analysis, the
fatigue life of gears can be determined
under time-varying operating conditions,
e.g. for vehicles and industrial appli-
cations. Load, temperature and speed
spectra, which are determined from
for operation in the test rig, are used to
investigate this fatigue life. In pulsators or
load application the load can be varied
during the operation according to these
load spectra. Thus fatigue life investiga-
tions are possible.
capacity and good noise characteristics,
research is increasingly focusing on the
investigations on oil- or grease-lubricated
cylindrical gears are carried out with the
operating conditions.
In parallel, oil distribution and no-load
losses are determined by means of CFD
simulations and validated with results of
experiments.
Institute of Machine Elements 193
Topics: Alternative Materials, Composites and Coatings
high material damping has a positive
effect on the noise behaviour, the low
mass and mass inertia can be distinguis-
hed in transmissions, which are subject to
high accelerations. The main advantage
of plastic gears is their dry run capability.
food processing or the printing industry,
where lubrication is not possible for func-
tional or hygienic reasons. High friction
losses in the dry run capability of plastic
gears limit the transmittable power from a
thermal viewpoint. Loss-optimised gears
by concentrating the meshing around the
pitch point.
A composite structure, in which the teeth
are made of steel and the wheel body is
made of plastic, combines the advantages
increasing the lightweight design potential,
it is possible to manipulate the dynamic
system behaviour favourably by using
composite gears. Moreover the tribologi-
capacity of steel gearings can be opti-
mised by using extremely hard coatings
e.g. amorphous carbon coatings. The
fatigue life is investigated at FZG.
Projects:
■
■ -
gen’
Topics: Drive Systems/Electromechanical Drives
The demand for sustainable mobility
drive systems with optimised energy
management. One opportunity of realising
this is represented by hybrid drive sys-
tems, which are a combination of several
different power sources and aggregates.
The research into hybrid drive systems
at the FZG has been carried out since
simulation of hybrid drive systems. For the
development of alternative drive sys-
tems, special simulation tools have been
engineered to evaluate the properties
of drive concepts. The aim of complete
vehicle simulations is the determination
of fuel economy and driving dynamics for
different driving cycles and manoeuvres. A
-
sary with respect to the computational
time of simulation models. Nevertheless a
must be given in order to detail the vehicle
models for further analysis.
‘Active Differential’. The lightweight,
vectoring function in the drive train of
potential for increasing driving dynamics
and recuperation performance.
development, optimization and construc-
tion of a high speed powertrain for
elec trical automotive applications, which
allows a tripling of motor speed. During
excitation and vibration transmissions are
considered.
Projects:
■
■ DFG project ‘Split-Verbrennungsmotor’
■ -
drehzahl-Getriebe’
■ StMWMET project ‘FZG-Augsburg
■ StMWIVT project ‘Elmech’
194 Institute of Machine Elements
Research Focus
■ Experimental examinations and simula-
tions of gear systems and components
■
NVH of cylindrical, bevel, hypoid and
worm gears
■ Durability and friction behaviour of
multidisc clutches and synchronizers
Competence
■ Calculation, simulation and experimen-
tal analysis of load-carrying capacity,
■
■
■ Failure analysis, seminars, trainings
Infrastructure
■
■
measurement system)
■ Materials laboratory (SEM)
■ Lubricants laboratory
■ Electro/electronic laboratory
■
machine)
■
Courses
■
■ Drive-Systems Technology for Vehicles
■ High-performance Gears for Marine
-
rial Applications
■
Gears
■
Drive Systems
■ Special Section Machine Elements –
■ Synchromesh Systems and Multidisc
Clutches
Management
Emeritus
Adjunct Professors
Dr.-Ing. Joachim Thomas, Voith AG
Administrative Staff
Sigrid Mayr
Heidrun Wolf
Robert Rauschmayer
Department Leaders
Dr.-Ing. Michael Otto
Dr.-Ing. Thomas Tobie
Senior Engineers
Research Scientists – Team Leaders
Dipl.-Ing. Florian Dobler
Dipl.-Ing. Thomas Dräxl
Thomas Lohner, M.Sc.
Dipl.-Ing. Werner Sigmund
Institute of Machine Elements 195
Research Scientists
Dipl.-Ing. Robert Acuner
Dipl.-Ing. Rui Dai
Dipl.-Ing. Andreas Dobler
Martin Ebner, M.Sc.
Dipl.-Ing. Christian Engelhardt
Dipl.-Ing. Michael Felbermaier
Dr.-Ing. Matthias Fürstenberger
Dipl.-Ing. Maximilian Fromberger
Dipl.-Ing. Johannes Geiger
Dipl.-Ing. Christian Güntner
Dipl.-Ing. Christian Hasl
Dipl.-Ing. Michael Hein
Hua Liu, M.Sc.
Dipl.-Ing. (FH) Georg Johann Meingaßner
Dipl.-Ing. (FH) Christoph Nitsch
Dipl.-Ing. Tobias Reimann
Dipl.-Ing. Eva-Maria Reitinger
Dipl.-Ing. Stefan Schurer
Martin Sedlmair, M.Sc.
Dipl.-Ing. Maximilian Strebel
Christian Weber, M.Sc.
Dipl.-Ing. Alexander Weigl
Dipl.-Ing. Maximilian Zimmer
Technical Staff
Franz Hofmann
Harald Mayr
Thomas Rath
Oliver Timm
Christian Weber
Christopher Neufeld
Tobias Schneider
Publications 2013-14
■
■
■
performance evaluation of lubricants and friction
■ -
■ -
■
-
196 Institute of Machine Elements
■
variable transmissions. VDI. Getriebe in Fahrzeugen
■
Economy Lubricants in Manual and Dual-Clutch
■
■
-
puters and Information in Engineering Conference
■
International Design Engineering Technical Confer-
■
Tribology Congress. World Tribology Congress
■
numerical and experimental analysis. World Tribo-
■
experimental investigations on EHL point contacts
with different entrainment velocity directions. World
Tribology Congress. World Tribology Congress
■
Strength of Case Hardened Gears in the Range
■
Load Capacity and Low Noise Excitation in Gear
■
-
■
■
Vibration excitation of a planetary gear stage. VDI.
■
-
city of Internal Gears. VDI. International Conference
■
Contacts. VDI. International Conference on Gears,
■ -
– Low-loss Wolfrom transmission for wind turbines.
VDI. International Conference on Gears, Munich
■
■
gears. VDI. International Conference on Gears,
■
■
Temperature Rise Analysis in Traction Contact Areas
■
■
■
durch verlustoptimierte Verzahnungsgeometrien.
■
-
Symposium ‘Automotive Transmissions, HEV and
■
Schleppverluste in Synchronisierungen. FVA.
■
■
-
■
Verschleißverhalten einsatzgehärteter Zahnrad-
■
for gear applications. Axel Christiernsson – White
■
■
■
vehicle transmissions. VDI. Getriebe in Fahrzeugen
Institute of Machine Elements 197
■
of Synchonizers with Carbon Friction Linings. VDI.
■
-
■
-
■
■
continuously variable transmissions. CTI – Car
– Automotive Transmissions, HEV and EV Drives,
■
Transmissions, HEV and EV Drives, Rochester, MI
■
combustion engine with a two-piece disengageable
-
wesen und Fahrzeugmotoren Stuttgart. Automotive
■
model for a sub surface initiated fatigue failure
mode of case hardened gears. LaMCoS ECAM
■
with Different Entrainment Velocity Directions.
■
■ -
Reibung, Schmierung und Verschleiß – Forschung
■
-
■
■
■
-
■
-
missions. LaMCoS ECAM INSA CNRS
■
■ -
■
■
■ -
-
■
-
sions – Low-loss Wolfrom Transmission for Wind
■
excitation gearings for electric vehicles. CTI – Car
-
■
■
role of synthetic lubricants in improving energy
■
lubricant on friction and deterioration behavior of
synchronizers with carbon friction linings. CTI – Car
-
■
198 Institute of Automation and Information Systems
Institute of Automation and Information Systems
■ The focus of the Institute of Automation and Information Systems (AIS)
in 2013-14 was to establish novel methods, approaches and tools to cope
with the challenges that result from the increasing demand to produce
-
turing domain.
Research focus of the Institute of Automation and
Information Systems
Due to the ever-increasing complexity and
dimensions in industrial automation, the
distribution of intelligence and automa-
tion tasks among system components
is necessary. The research topic’s main
challenge is to explore the advantages of
distributed systems such as enhanced
reliability, reusability and modularity con-
trary to the main disadvantages e.g. the
extended need of communication. Current
researches deal with the implementation
and optimization of distributed systems
itself regarding functional and non-
functional requirements. Several aspects
of distributed systems are addressed.
At AIS, notations, methods and tools are
developed for the design of agent-
oriented automation software for ma -
chines and production plants in both the
manufacturing and process automation
domain. By that, the design, implemen-
Open research demonstrator „myJoghurt“. Starterkit
available from http://i40d.ais.mw.tum.de/
www.ais.mw.tum.de
Phone +49.89.289.16400
Contact
Therein, innovative approaches for
Industrie 4.0-capable systems have been
developed to support both the enginee-
ring and the operation of cyber-physical
production systems. Among others,
technologies and methods applied at AIS
are agent-based and service-oriented
approaches as well as modeling ap -
proaches – both semi-formal and formal
– to provide novel concepts for designing
distributed cyber-physical production
systems. Especially methods and tech-
nologies from the computer science
domain are used and adapted to address
the challenges in automation and in the
machine and plant manufacturing domain.
Moreover, taking the interaction with
humans and machines into account, the
methods and approaches developed at
AIS are analyzed and evaluated in real-
world scenarios and together with experts
from industry.
Institute of Automation and Information Systems 199
tation and operation of distributed, intel-
ligent cyber-physical production systems
be increased and, thus, acceptance in
industry can be enhanced.
In 2014, AIS was able to establish a joined
demonstrator ‘myJoghurt’ that shows the
capabilities of agent-based approaches
in the context of Industrie 4.0. In collabo-
ration with 5 German institutes, this open
research demonstrator and the agent-
based architecture have been developed
and established. Together with internatio-
nal robot companies the same architecture
and platform was applied for a collabora-
tive production. Using simple scenarios,
the coupling of locally distributed produc-
tion systems in an automatic and dynamic
manner can be demonstrated.
Projects
■ BayFor Project – Automatische
Codegenerierung für modulare Anlagen
(Acoma)
■ BMBF Project – Sichere, dynamische
Vernetzung in Operationssaal und Klinik
(OR.NET)
■ DFG Project – Funktionaler Anwen-
dungsentwurf für verteilte Automatisie-
rungssysteme (FAVA)
■ DFG Project – Gesteigerte Flexibilität
in heterogen aufgebauten Material-
-
der Fördertechnik (iSikon)
investigates concepts and methods that
address the model-based development
of industrial production automation
systems of different domains such as
discrete manufacturing processes as
well as continuous (chemical) production
processes. A special focus is put on the
interdisciplinary character of the design of
industrial automation systems as well as on
increasing the transparency and handling
automation systems’ design and operation.
In addition, concepts for the integration of
energy aspects with the modeling of the
operating performance (behavior) of pro-
duction systems and automotive systems
are explored. Therefore, different modeling
languages are investigated and adapted
for these different classes of mechatronic
systems and corresponding editors and
tool environments have been developed.
For the coupling and synchronization of
heterogeneous models, model transforma-
tions as well as formal methods for con-
sistency checking have been investigated
and successfully applied. Concerning the
transfer of research results into industrial
of research is the successful realization of
approaches for model-based automation
software development, code generation,
and model-based debugging as well as
software testing inside a development
environment for automation software that is
widely used in industry.
Projects
■ AiF Project – Anforderungsbasierte Test-
fallentwicklung für die Funktionsprüfung
mechatronischer Systeme (Artemis)
■ AiF Project – Steigerung der Zuverläs-
sigkeit von Maschinen und Anlagen
durch automatisiertes Testen von
Fehlerbehandlungsroutinen in der
Steuerungssoftware (ZuMaTra)
Laboratory plant at the Institute
for Automation and Information
Systems with running UML State
Chart in debug mode
200 Institute of Automation and Information Systems
■ BMBF Project – Automati sches Gene-
rieren von Fertigungs manage ment sys-
temen (für die Lebensmittelindustrie)
(AutoMES)
■ BMWi Project – Entwicklung eines Sys-
tems zum modellgestützten Energiema-
nagement von Produktionsanlagen in
Echtzeit (morE)
■ DFG Project – Model-Driven Evolution
Management Framework for Automa-
tion Systems (MoDEMAS)
■ DFG Projects – IT-Zyklen in transdiszi-
plinären Innovationsprozessen, MGK:
Graduiertenkolleg des SFB 768, Formal
Analyses of Heterogeneous Models
(SFB 768)
■ IuK Bayern Project – Integrierter Model-
lierungsansatz für den Produktlebens-
zyklus auf Basis modularer Modelle
(IMIP)
■ IuK Bayern Project – Modellbasiertes
Testen von SPS-Steuerungssoftware-
varianten für den Sondermaschinenbau
(MoBaTeSt)
design and evaluation of human-machine-
interfaces (HMI) for operators as well as
engineering support systems.
the operating personnel in training, com-
missioning, process monitoring, process
optimizing, and diagnosis by means of
appropriate visualization methods of
process and message data during the
operation phase of technical plants. The
current trend in industry is to replace
the classical 2D visualization systems in
control rooms for process monitoring and
operation by new visualization technolo-
gies such as 3D visualization as well as
augmented reality and their visualization
on mobile devices.
Today’s challenges cover the extraction of
of process data to e.g. detect faults. This
information is collected by data aggrega-
tion and data analysis from many different
data sources. Fault characteristics are
not only characteristics indicating a fault,
but also symptoms that indicate causal
impact of a fault within a system. Based
on this analysis the system can provide
recommendations to the operator on how
he has to intervene in the process.
Projects
■ BMBF Project – Durchgängige Zuver-
lässigkeit im Einsatz Mobiler Manipula-
toren (DrIEM)
■ KME Project – Gestaltungsempfeh-
lungen für einen ergonomischen
turen von Touch-Interaktionskonzepten
(Ge3stik)
■ Self-Funded Project – Structural Code
Analysis for IEC 61131
Exemplary 3D visualization of
process and engineering data
Institute of Automation and Information Systems 201
Thomas Aicher
Ulrich Bührer
Manuela Engels
Stefan Feldmann
Jens Folmer
Dr.-Ing. Timo Frank
Denise Gramß
Johann Hufnagel
Konstantin Kernschmidt
Christoph Legat
Felix Mayer
Dorothea Pantförder
Daniel Regulin
Sebastian Rehberger
Susanne Rösch
Michael Schneider
Daniel Schütz
Alberto Streit
Dmitry Tikhonov
Sebastian Ulewicz
Benedikt Weißenberger
Karina Grimm
Patrick Luxenburger
Thomas Mikschl
Andor Nagy
Johannes Werner
David Wottawa
Christian Gmeinwieser
Tom Kaden
Julian Schachermeier
Dr.-Ing. Gülden Bayrak
Dr.-Ing. Timo Frank
Dr.-Ing. Dorothea Pantförder
■ Model-based engineering
■ Quality management
■ Distributed control systems
■ Cyber-physical production systems
■ Information processing
■ Human factors
■ Improvement of the engineering during
the whole life cycle of products and
production lines for hybrid processes
using and adapting methods from com-
puter science, e.g. pattern recognition
and software engineering.
■ In charge of the smart production
scenario of the cyber physical systems
road-map in close cooperation with
market-leading companies.
Infrastructure
■ Complex hybrid plant lab model, which
operates with market leading automa-
tion devices
■ 48 modular production plants for
C-programming in basic lectures
■ Pick and Place Unit-demonstrator for
evolution in industrial plant automation
Courses
■ Basics of Modern Information Techno-
logy I+II
■ Modeling and Simulation
■ Industrial Automation 1+2
■ Development of Distributed Intelligent
Embedded Mechatronic Systems
■ Industrial Software Engineering 1+2
Management
Prof. Dr.-Ing. Birgit Vogel-Heuser, Director
Adjunct Professors
Dr.-Ing. Heiko Meyer
Dr. Ulf Schünemann
Administrative Staff
Michaela Franke
Irene Goros
Elke Reichardt
Patrizia Trostl
202 Institute of Automation and Information Systems
■ Vogel-Heuser, B.; Legat, C.; Folmer, J.; Rösch, S.:
Challenges of Parallel Evolution in Production Auto-
and Fault Handling. In: Automatisierungstechnik
(at), vol. 62, no. 11, 2014, pp. 755-826.
■ Vogel-Heuser, B.; Schütz, D.; Frank, T.; Legat,
C.: Model-Driven Engineering of Manufacturing
Automation Software Projects - a SysML-based
Approach. In: Mechatronics, vol. 24, no. 7, 2014,
pp. 883-897.
■ Zhu, K.; Vogel-Heuser, B.: Sparse representation
and its applications in micro-milling condition
monitoring: noise separation and tool condition
monitoring. In: The International Journal of Advan-
2014, pp. 185-199.
■ Abele, L.; Anic, M.; Gutmann, T.; Folmer, J.;
Kleinsteuber, M.; Vogel-Heuser, B.: Combining-
Knowledge Modeling and Machine Learning for
Alarm Root Cause Analysis. In: IFAC Conference on
Manufacturing, Modelling, Management and Control
(MIM), Saint Petersburg, 2013, pp. 1843-1848.
■ Aicher, T.; Legat, C.; Vogel-Heuser, B.: Einheitliche
Parameterverwaltung mechatronischer Komponen-
ten im Software-Engineering des Maschinen- und
Anlagenbaus. In: Entwurf komplexer Automatisie-
rungssysteme (EKA), 2014.
■ Barbieri, G.; Kernschmidt, K.; Fantuzzi, C.;
Vogel-Heuser, B.: A SysML based design pattern
for the high-level development of mechatronic
systems to enhance re-usability. In: 19th IFAC World
Congress, Kapstadt, 2014, pp. 3431-3437.
■ Duschl, K.; Obermeier, M.; Vogel-Heuser, B.: An
Experimental Study on UML Modeling Errors and
their Causes in the Education of Model Driven
PLC Programming. In: IEEE Global Engineering
Education Conference (EDUCON), Istanbul, 2014,
pp. 119-128.
■ Feldmann, S.; Kernschmidt, K.; Vogel-Heuser, B.:
Combining a SysML-based modeling approach
and semantic technologies for analyzing change
CIRP Conference on Manufacturing Systems
(CMS), 2014, pp. 451-456.
■ Feldmann, S.; Legat, C.; Kernschmidt, K.;
Vogel-Heuser, B.: Compatibility and Coalition
Formation: Towards the Vision of an Automatic
Synthesis of Manufacturing System Designs. In:
23rd IEEE International Symposium on Industrial
Electronics (ISIE), Istanbul, 2014, pp. 1712-1717.
■ Feldmann, S.; Legat, C.; Schütz, D.; Ulewicz, S.;
Vogel-Heuser, B.: Automatic Rule-Based Inference
of Control Software Capabilities Considering Inter-
disciplinary Aspects. In: International Conference on
Production Research (ICPR), Iguassu Falls, 2013.
■ Feldmann, S.; Loskyll, M.; Rösch, S.; Schlick, J.;
Zühlke, D.; Vogel-Heuser, B.: Increasing Agility in
Engineering and Runtime of Automated Manufac-
turing Systems. In: IEEE International Conference
on Industrial Technology (ICIT), Kapstadt, 2013,
■ Feldmann, S.; Rösch, S.; Legat, C.; Vogel-Heu-
ser, B.: Keeping Requirements and Test Cases
Consistent: Towards an Ontology-based Approach.
In: 12th IEEE International Conference on Industrial
Informatics (INDIN), Porto Alegre, 2014.
Journal Articles
■ Duschl, K.; Gramß, D.; Obermeier, M.; Vogel-Heu-
ser, B.: Towards a Taxonomy of Errors in PLC
Programming. Cognition, Technology & Work, 2014.
■ Folmer, J.; Vogel-Heuser, B.: Computing Dependent
Industrial Alarms for Alarm Flood Reduction. In:
Transactions on Systems, Signals and Devices
(TSSD), 2013.
■ Frank, T.; Eckert, K.; Hadlich, T.; Fay, A.; Diedrich,
C.; Vogel-Heuser, B.: Erweiterung des V-Modells®
für den Entwurf von verteilten Automatisierungs-
systemen. In: Automatisierungstechnik (at), vol. 61,
no. 2, 2013, pp. 79-91.
■ Legat, C.; Mund, J.; Campetelli, A.; Hackenberg, G.;
Folmer, J.; Schütz, D.; Broy, M.; Vogel-Heuser, B.:
-
tion of Industrial Automation Systems’ Functional
Conformance. In: Automatisierungstechnik (at),
■ Legat, C.; Schütz, D.; Vogel-Heuser, B.: Automatic
Generation of Field Control Strategies for Support-
ing (Re-)Engineering of Manufacturing Systems. In:
Journal of Intelligent Manufacturing, vol. 25, no. 5,
2013, pp. 1101-1111.
■ Li, F.; Legat, C.; Vogel-Heuser, B.: Extension
of Electronic Device Description Language for
analysing change impacts in modular automation
in manufacturing plants. In: Journal of Engineering
Design, vol. 25, no. 1-3, 2014, pp. 125-149.
■ Obermeier, M.; Braun, S.; Vogel-Heuser, B.: A
Model Driven Approach on Object Oriented PLC
Programming for Manufacturing Systems with
regard to Usability. In: IEEE Transactions on
Industrial Informatics, 2014.
■ Schütz, D.; Wannagat, A.; Legat, C.; Vogel-Heuser,
B.: Development of PLC-based Software for
Increasing the Dependability of Production Auto-
mation Systems. In: IEEE Transactions on Industrial
Informatics, vol. 9, no. 4, 2013, pp. 2397-2406.
■ Vogel-Heuser, B.: Usability experiments to evaluate
UML/SysML-based Model driven Software Engineer-
ing Notations for logic control in Manufacturing
Automation. In: Journal of Software Engineering
and Applications, vol. 7, no. 11, 2014, pp. 943-973.
■ Vogel-Heuser, B.; Diedrich, C.; Broy, M.: Anforde-
rungen an CPS aus Sicht der Automatisierungs-
technik. In: Automatisierungstechnik (at), vol. 61,
no. 10, 2013, pp. 669-676.
■ Vogel-Heuser, B.; Diedrich, C.; Fay, A.; Jeschke,
S.; Kowalewski, S.; Wollschläger, M.; Göhner, P.:
Challenges for Software Engineering in Automation.
In: Journal of Software Engineering and Applica-
tions, vol. 7, no. 5, 2014.
■ Vogel-Heuser, B.; Folmer, J.; Frey, G.; Liu, L.;
Hermanns, H.; Hartmanns, A.: Graphical Modeling
of Networked Architectures and Real-Time-Requi-
rements for the Analysis of Networked Automation
Systems. In: Transactions on Systems, Signals and
Devices (TSSD), vol. 9, no. 1, 2014.
■ Vogel-Heuser, B.; Folmer, J.; Legat, C.: Anforde-
rungen an die Softwareevolution in der Automat-
isierung des Maschinen- und Anlagenbaus. In:
Automatisierungstechnik (at), vol. 62, no. 3, 2014,
pp. 163-174.
■ Vogel-Heuser, B.; Kormann, B.; Tikhonov, D.;
Rösch, S.: Automatisierter modellbasierter Appli-
kationstest für SPS Steuerungsprogramme auf der
Basis von UML. In: Automatisierungstechnik (at),
vol. 61, no. 6, 2013, pp. 382-392.
Institute of Automation and Information Systems
■ Feldmann, S.; Rösch, S.; Schütz, D.; Vogel-Heuser,
B.: Model-Driven Engineering and Semantic Tech-
nologies for the Design of Cyber-Physical Systems.
In: 11th IFAC Workshop on Intelligent Manufacturing
Systems (IMS), São Paulo, 2013, pp. 210-215.
■ Folmer, J.; Schuricht, F.; Vogel-Heuser, B.: Detection
of Temporal Dependencies in Alarm Time Series
of Industrial Plants. In: 19th IFAC World Congress,
Kapstadt, 2014, pp. 1802-1807.
■ Fuchs, J.; Feldmann, S.; Legat, C.; Vogel-Heuser,
in Machine and Plant Manufacturing. In: 19th IFAC
World Congress, Kapstadt, 2014, pp. 6092-6097.
■ Fuchs, J.; Legat, C.; Kernschmidt, K.; Frank, T.;
Vogel-Heuser, B.: Interdisziplinärer Produktlinien-
ansatz zur Unterstützung der Wiederverwendbarkeit
im Maschinen- und Anlagenbau. In: Entwurf
komplexer Automatisierungssysteme (EKA), 2014.
■ Gramß, D.; Frank, T.; Rehberger, S.; Vogel-Heuser,
B.: Consideration of personal factors of freshmen in
mechanical engineering modeling and programming
tasks in an E-learing environment. In: NETS2014,
Singapore, 2014.
■ Hackenberg, G.; Campetelli, A.; Legat, C.; Mund, J.;
-
Production Systems. In: 8th System Analysis and
Modelling Conference (SAM), Valencia, 2014.
■ Hashemi, M.; Feldmann, S.; Legat, C.; Folmer, J.;
Vogel-Heuser, B.: Modeling Multicore Program-
mable Logic Controllers in Networked Automation
Systems. In: 39th Annual Conference of the IEEE
Industrial Electronics Society (IECON), Vienna,
2013, pp. 4398-4403.
■ Haubeck, C.; Ladiges, J.; Fuchs, J.; Legat, C.; Lam-
mersdorf, W.; Fay, A.; Vogel-Heuser, B.: Interaction
of Model-driven Engineering and Signal-based
Online Monitoring of Production Systems. Accepted
paper in: 40th Annual Conference of the IEEE
Industrial Electronics Society (IECON), Dallas, 2014.
■ Holthusen, S.; Wille, D.; Legat, C.; Beddig, S.;
Schaefer, I.; Vogel-Heuser, B.: Family Model Mining
for Function Block Diagrams in Automation Soft-
ware. In: REVE held in conjunction with International
Software Product Line Conference, Florence, 2014.
■ Hufnagel, J.; Frank, T.; Vogel-Heuser, B.: Frame-
work for a Model-Based, Cross-Domain System
Interconnection in Automation Technology. In: 18th
IEEE International Conference on Emerging Tech-
nologies and Factory Automation (ETFA), Cagliari,
■ Kernschmidt, K.; Barbieri, G.; Fantuzzi, C.;
Vogel-Heuser, B.: Possibilities and challenges
of an integrated development using a combined
models. In: IFAC Conference on Manufacturing
Modeling, Management and Control (MIM), Saint
Petersburg, 2013, pp. 1465-1470.
■ Kernschmidt, K.; Behncke, F.; Chucholowski, N.;
Wickel, M.; Bayrak, G.; Lindemann, U.; Vogel-
Heuser, B.: An integrated approach to analyze
change-situations in the development of production
systems. In: 47th CIRP Conference on Manufactur-
ing Systems (CMS), 2014, pp. 148-153.
■ Kernschmidt, K.; Feldmann, S.; Vogel-Heuser, B.:
Analyse von Änderungsauswirkungen in langlebigen
Automatisierungssystemen. In: 1st Collaborative
Workshop on Evolution and Maintenance of Long-
Living Systems (EMLS), Kiel, 2014, pp. 10-11.
■ Kernschmidt, K.; Klein, P.; Jazdi, N.; Göhner, P.;
Weyrich, M.; Vogel-Heuser, B.: Methodology for
automated Production Systems. In: CIRP Design
Conference, Bochum, 2013, pp. 125-135.
■ Kernschmidt, K.; Vogel-Heuser, B.: An interdis-
ciplinary SysML based modeling approach for
support the engineering. In: 9th IEEE International
Conference on Automation Science and Engineer-
ing (CASE), Madison, 2013, pp. 1113-1118.
■ Kernschmidt, K.; Vogel-Heuser, B.; Barbieri, G.;
Fantuzzi, C.: Interdisziplinäre modellbasierte
Entwicklung mechatronischer Systeme basierend
auf SysML zur Steigerung der Wiederverwendung.
In: VDI Wissensforum – Automation, Baden-Baden,
2014.
■ Kernschmidt, K.; Wolfenstetter, T.; Münzberg,
C.; Goswami, S.; Lindemann, U.; Krcmar, H.;
Vogel-Heuser, B.: Concept for an Integration-
Framework to enable the crossdisciplinary
Development of Product-Service Systems. In: IEEE
International Conference on Industrial Engineering
and Engineering Management (IEEM), Bangkok,
2013.
■ Kohn, A.; Reif, J.; Wolfenstetter, T.; Kernschmidt, K.;
Goswami, S.; Krcmar, H.; Brodbeck, F.; Vogel-
Heuser, B.; Lindemann, U.; Maurer, M.: Improving
common model understanding within collaborative
engineering design research projects. In: Inter-
national Conference on Research into Design
(ICoRD), Chennai, India, 2013, pp. 643-654.
■ Kohn, A.; Reif, J.; Wolfenstetter, T.; Kernschmidt, K.;
Goswami, S.; Krcmar, H.; Brodbeck, F.; Vogel-Heu-
ser, B.; Lindemann, U.: Improving Common Model
Understanding Within Collaborative Engineering
Design Research Projects. In: 4th International
Conference on Research into Design (ICoRD’13),
Chennai, India, 2013, pp. 643-654.
■
Schäfer, I.; Vogel-Heuser, B.: Delta Modeling for
Variant-rich and Evolving Manufacturing Systems.
In: 36th International Conference on Software
Engineering Workshops (ICSE Workshops 2014),
Hyderabad, 2014.
■ Legat, C., Seitz, C., Lamparter, S., and Feldmann,
S.: Semantics to the Shop Floor: Towards Ontology
Modularization and Reuse in the Automation
Domain. In: 19th IFAC World Congress (IFAC 2014),
Cape Town, 2014.
■ Legat, C.; Bührer, U.; Feldmann, S.; Vogel-Heuser,
B.: An Approach for Discovering and Analyzing
Implicit Architectural Designs in Field Level Auto-
mation Software. In: 40th Annual Conference of the
IEEE Industrial Electronics Society (IECON), Dallas,
2014.
■ Legat, C.; Folmer, J.; Vogel-Heuser, B.: Evolution in
Industrial Plant Automation: A Case Study. In: 39th
Annual Conference of the IEEE Industrial Electronics
Society (IECON), Vienna, 2013, pp. 4386-4391.
■ Legat, C.; Steden, F.; Feldmann, S.; Weyrich,
M.; Vogel-Heuser, B.: Co-Evolution and Reuse
of Automation Control and Simulation Software:
and Strategies. Accepted paper in: 40th Annual
Conference of the IEEE Industrial Electronics
Society (IECON), Dallas, 2014.
■ Legat, C.; Vogel-Heuser, B.: A Multi-agent Archi-
tecture for Compensating Unforeseen Failures on
Field Control Level. In: 3rd International Workshop
on Service Orientation in Holonic and Multi Agent
Manufacturing and Robotics, Valenciennes, 2013,
pp. 195-208.
■ Legat, C.; Vogel-Heuser, B.: An Orchestration
Engine for Service-oriented Field Level Automation
Software. In: SOHOMA held in conjunction with the
International Conference MOSIM, Nancy, 2014.
■ Lüder, A.; Göhner, P.; Vogel-Heuser, B.: Agent based
control of production systems. In: 39th Annual
Conference of the IEEE Industrial Electronics
Society (IECON), Vienna, 2013, pp. 7416-7421.
Institute of Automation and Information Systems
■ Maisenbacher, S.; Kernschmidt, K.; Kasperek, D.;
Vogel-Heuser, B.; Maurer, M.: Using DSM and MDM
methodologies to analyze structural SysML models.
In: IEEE International Conference on Industrial
Engineering and Engineering Management (IEEM),
Bangkok, 2013.
■ Mayer, F.; Legat, C.; Vogel-Heuser, B.: Towards a
Lightweight Platform for Realizing Agent-based
Cyber-Physical Production Systems. In: 6.
Expertenforum Agenten im Umfeld von Industrie
4.0, 2014, pp. 31-38.
■ Mayer, F.; Pantförder, D.; Vogel-Heuser, B.: Design
and implementation of an integrated, platform
independent 3D visualization of complex process
data. In: 12th IFAC, IFIP, IFORS, IEA Symposium on
Analysis, Design, and Evaluation of Human-
Maschine Systems (IFAC HMS), Las Vegas, 2013,
pp. 317-323.
■ Mayer, F.; Ulewicz, S.; Rehberger, S.; Vogel-Heuser,
B.: Webbasierte Programmierung, Simulation und
Steuerung von produktionstechnischen Schulungs-
anlagen. In: Automation, Baden-Baden, 2013.
■ Meyer, H.; Plössnig, J.; Weißenberger, B.;
Vogel-Heuser, B.: Energy Management based on a
Hybrid Modeling Approach. In: IFAC Conference on
Manufacturing, Modeling, Management and Control
(MIM), Saint Petersburg, 2013, pp. 158-161.
■ Meyer, H.; Plössnig, J.; Weißenberger, B.;
Vogel-Heuser, B.: Modeling of Power Consumption
in Manufacturing. In: IEEE Industrial Automation,
Communication & Informatics (ICIT), Busan, 2014.
■ Meyer, H.; Plössnig, J.; Weißenberger, B.;
durch modellbasiertes Lastmanagement. In:
VDI-Kongress Automation, Baden-Baden, 2013,
■ Regulin, D.; Krooß, C.; Rehberger, S.; Vogel-Heuser,
Regarding Variety and Complexity in the Field of
Automotive. In: 39th Annual Conference of the
IEEE Industrial Electronics Society (IECON), Vienna,
2013, pp. 3505-3510.
■ Regulin, D.; Schneider, M.; Rehberger, S.;
Vogel-Heuser, B.: Automated model generation
in the electrical automotive driveline components.
In: 19th IFAC World Congress, Cape Town, 2014,
pp. 4499-4504.
■ Rehberger, S.; Frank, T.; Mayer, F.; Vogel-Heuser,
real and simulated plants for teaching mechanical
engineering freshman in programming C. In:
23rd IEEE International Symposium on Industrial
Electronics (ISIE), Istanbul, 2014, pp. 2196-2201.
■
of e-learning teaching C-programming and software
engineering in a very large mechanical engineering
beginners class. In: IEEE Global Engineering
Education Conference (EDUCON), Berlin, 2013,
■ Rösch, S.; Tikhonov, D.; Schütz, D.; Vogel-Heuser,
B.: Model-based testing of PLC software: test
of plants’ reliability by using fault injection on
component level. In: 19th IFAC World Congress,
Cape Town, 2014, pp. 3509-3515.
■ Schneider, M.; Bayrak, G.; Reinschke, J.; Al-Hage
Ali, A.; Zindler, A.; Mettenleiter, M.; Vogel-Heuser,
B.: Prototypical Automatic Code Generation from
Simulink to SPPA-T3000. In: 19th IFAC World
Congress, Cape Town, 2014.
■ Schütz, D.; Legat, C.; Vogel-Heuser, B.: MDE of
Manufacturing Automation Software - Integrat ing
SysML and Standard Development Tools. Accepted
paper in: 12th IEEE International Conference on
Industrial Informatics (INDIN), Porto Alegre, 2014.
■ Schütz, D.l.; Obermeier, M.; Vogel-Heuser, B.:
SysML-based Approach for Automation Software
Development – Explorative Usability Evaluation
of the Provided Notation. In: 15th International
Conference on Human-Computer Interaction (HCI
2013), Las Vegas, 2013.
■ Streit, A.; Rösch, S.; Vogel-Heuser, B.: Redeploy-
ment of Control Software during Runtime for
Modular Automation Systems Taking Real-Time and
Distributed I/O into Consideration. In: 19th IEEE
International Conference on Emerging Technologies
and Factory Automation (ETFA), Barcelona, 2014.
■ Tikhonov, D.; Schütz, D.; Vogel-Heuser, B.: Towards
Industrial Application of Model-driven Platform-
independent PLC Programming Using UML. In: 40th
Annual Conference of the IEEE Industrial Electronics
Society (IECON), Dallas, 2014.
■ Ulewicz, S.; Schütz, D.; Vogel-Heuser, B.: Flexible
Real Time Communication between distributed
Automation Software Agents. In: International Con-
ference on Production Research (ICPR), Iguassu
Falls, 2013.
■ Ulewicz, S.; Schütz, D.; Vogel-Heuser, B.: Integ-
ration of Distributed Hybrid Multi-Agent Systems
into an Industrial IT Environment. Accepted paper
in: 12th IEEE International Conference on Industrial
Informatics (INDIN), Porto Alegre, 2014.
■ Ulewicz, S.; Schütz, D.; Vogel-Heuser, B.: Software
Changes in Factory Automation - Towards Auto-
matic Change Based Regression Testing. In: 40th
Annual Conference of the IEEE Industrial Electronics
Society (IECON 2014), Dallas, 2014.
■ Ulewicz, S.; Schütz, D.; Vogel-Heuser, B.; Korajda,
B.; Hess, D.: Modellbasierte Auswirkungsbewertung
von Änderungen und Testanpassung für SPS-Steu-
erungssoftware im Maschinen- und Anlagenbau.
In: VDI Wissensforum - Automation, Baden-Baden,
2014.
■ Vogel-Heuser, B.; Diedrich, C.; Fay, A.; Göhner,
P.: Anforderungen an das Software-Engineering in
der Automatisierungstechnik. In: Multikonferenz
Software Engineering, 2013, pp. 51-66.
■ Vogel-Heuser, B.; Diedrich, C.; Pantförder, D.;
Göhner, P.: Coupling heterogeneous production
systems by a multi-agent based cyber-physical
production system. Accepted paper in: 12th IEEE
International Conference on Industrial Informatics
(INDIN), Porto Alegre, 2014, pp. 719-725.
■ Vogel-Heuser, B.; Frank, T.; Rehberger, S.; Aicher,
T.: Quality despite quantity – teaching large
heterogenous classes in C programming and
fundamentals in computer science. In: IEEE Global
Engineering Education Conference (EDUCON),
Istanbul, 2014, pp. 367-372.
■ Vogel-Heuser, B: Quality despite quantity - teaching
huge classes of freshman in C-programming and
fundamentals in computer science. COBENGE
2013 – XLI Congresso Brasilieiro de Educação em
Engenharia (Keynote Session), 2013.
■ Weyrich, M.; Göhner, P.; Dietrich, C.; Vogel-Heuser,
B.; Fay, A.; Wollschläger, M.; Kowalewski, S.:
Flexibles Management einer dezentralen Automa-
tisierungsverbundanlage als Beispiel für Industrie
4.0. In: VDI-Kongress Automation (VDI KA 2014),
Baden-Baden, 2014.
Book Sections
■ Feldmann, S.; Vogel-Heuser, B.: Änderungssze-
narien in der Automatisierungstechnik – Heraus-
forderungen und interdisziplinäre Auswirkungen.
In: Vogel-Heuser, B. (Ed.): Engineering von der
Anforderung bis zum Betrieb, Kassel University
Press GmbH, Kassel, 2013, pp. 95-108.
Institute of Automation and Information Systems 205
■ Folmer, J.; Vogel-Heuser, B.: Kenngrößenermittlung
und -analyse für ein zustandsbasiertes Wartungs-
management. In: Vogel-Heuser, B. (Ed.): Engineer-
ing von der Anforderung bis zum Betrieb, Kassel
University Press GmbH, 2013, Kassel, pp. 63-78.
■ Frank, T.; Schütz, D.; Vogel-Heuser, B.: Funktionaler
Anwendungsentwurf für agentenbasierte, verteilte
Automatisierungssysteme. In: Göhner, P. (Ed.):
Agentensysteme in der Automatisierungstechnik,
Springer Verlag, Berlin, 2013, pp. 3-19.
■ Friedrich, D.; Feldmann, S.; Vogel-Heuser, B.:
Modularisierung und Wiederverwendung in der
Elektroplanung. In: Vogel-Heuser, B. (Ed.): Enginee-
ring von der Anforderung bis zum Betrieb. Kassel
University Press, Kassel, 2013, pp. 28-40.
■ Fuchs, J.; Vogel-Heuser, B.; Tikhonov, D.: Analyse
von Struktur und Modularität für die Steuerungs-
software. In: Vogel-Heuser, B. (Ed.): Engineering von
der Anforderung bis zum Betrieb, Kassel University
Press GmbH, Kassel, 2013, pp. 17-27.
■ Hametner, R.; Kormann, B.; Vogel-Heuser, B.; Wink-
ler, D.; Zoitl, A.: Automated Test Case Generation
for Industrial Control Applications. In: Gupta, G.
S.; Bailey, D.; Demidenko, S.; Carnegie, D. (Eds.):
Recent Advances in Robotics and Automation,
Springer Verlag, Berlin, 2013, pp. 263-273.
■ Hess, D.; Hoos, J.; Schütz, D.; Feldmann, S.;
Vogel-Heuser, B.:Automatisierungsarchitekturen
für das Engineering von Cyber-Physical Systems.
In: Vogel-Heuser, B. (Ed.): Engineering von der
Anforderung bis zu Betrieb, Kassel University Press,
Kassel, 2013, pp. 5-15.
■ Hufnagel, J.; Frank, T.; Vogel-Heuser, B.: Modell-
landschaft für eine modell-basierte Systemkopplung
auf Basis der UML. In: Vogel-Heuser, B. (Ed.):
Engineering von der Anforderung bis zum Betrieb,
Kassel University Press GmbH, 2013, Kassel,
■ Legat, C.; Lamparter, S.; Vogel-Heuser, B.:
Knowledge-based Technologies for Future Factory
Engineering and Control. In: Borangiu, T.; Thomas,
A.; Trentesaux, D. (Eds.): Service Orientation in Holo-
nic and Multi Agent Manufacturing and Robotics,
Springer Verlag, Berlin, 2013, pp. 355-374.
■ Legat, C.; Vogel-Heuser, B.: A Multi-agent
Architecture for Compensating Unforeseen Failures
on Field Control Level. In: Borangiu, T. (Ed): Service
Orientation in Holonic and Multi-Agent Manufactur-
ing and Robotics, Springer Verlag, Berlin, 2013,
■ Lüder, A.; Vogel-Heuser, B.; Göhner, P.: Y 4 Elek-
tronische Datenverarbeitung – Agentenbasiertes
Steuern. In: Grote, K.-H. (Ed.): Dubbel-Taschenbuch
für den Maschinenbau, Springer Verlag, Berlin,
2014, pp. Y32-Y40.
■ Mayer, F.; Pantförder, D.; Diedrich, C.; Vogel-Heuser,
B.: Deutschlandweiter I4.0-Demonstrator – Techni-
sches Konzept und Implementierung, 2013.
■ Pantförder, D.; Mayer, F.; Diedrich, C.; Göhner, P.;
Weyrich, M.; Vogel-Heuser, B.:Agentenbasierte
intelligenten Produktionsanlagen – Evolution statt
Revolution. In: Bauernhansl, T.; ten Hompel, M.;
Vogel-Heuser, B. (Eds.): Industrie 4.0 in Produktion,
Automatisierung und Logistik, Springer Verlag,
Berlin, 2014, pp. 145-158.
■ Pötter, T.; Folmer, J.; Vogel-Heuser, B.: Enabling
Industrie 4.0 – Chancen und Nutzen für die Pro-
zessindustrie. In: Bauernhansl, T.; ten Hompel, M.;
Vogel-Heuser, B. (Eds.): Industrie 4.0 in Produktion,
Automatisierung und Logistik, Springer Verlag,
Berlin, 2014, pp. 159-171.
■ Pötter, T.; Vogel-Heuser, B.; Pantförder, D.: Vorteile
von Industrie 4.0 für die Prozessindustrie. In: Früh,
K.F.; Maier, U.; Schaudel, D. (Eds): Handbuch der
Prozessautomatisierung, DIV Deutscher Industrie-
verlag GmbH, 2014, pp. 45–56.
■ Rösch, S.; Tikhonov, D.; Vogel-Heuser, B.: Testen
in der Automatisierungstechnik - Anforderungen
und Lösungsansätze. In: Vogel-Heuser, B. (Ed.):
Engineering von der Anforderung bis zum Betrieb,
Kassel University Press GmbH, Kassel, 2013,
■ Schütz, D.; Vogel-Heuser, B.: Werkzeugunter-
stützung für die Entwicklung von SPS-basierten
Softwareagenten zur Erhöhung der Verfügbarkeit.
In: Göhner, P. (Ed.): Agentensysteme in der Auto-
matisierungstechnik, Springer Verlag, Berlin, 2013,
■ Vogel-Heuser, B., Kernschmidt, K.: Modellbasiertes
disziplinübergreifendes Management von IT-Zyklen
in Innovationsprozessen. In: Vogel-Heuser, B.;
Lindemann, U.; Reinhart, G. (Eds.): Innovations-
prozesse zyklenorientiert managen – Verzahnte
Entwicklung von Produkt-Service Systemen.
Springer Verlag, Berlin, 2014, pp. 30-44.
■ Vogel-Heuser, B.: Automation als Enabler für
Industrie 4.0 in der Produktion auf Basis von Cyber
Physical Systems. In: Vogel-Heuser, B. (Ed.):
Engineering von der Anforderung bis zum Betrieb,
Kassel University Press GmbH, Kassel, 2013,
■ Vogel-Heuser, B.; Göhner, P.; Lüder, A.: Agent based
control of production systems – and its architectural
challenges. In: Industrial Agents: Emerging Appli-
cations of Software Agents in Industry, Elsevier, to
appear 2015.
■ Vogel-Heuser, B.; Legat, C.; Folmer, J.; Feldmann,
S.: Researching Evolution in Industrial Plant
Automation: Scenarios and Documentation of the
Pick and Place Unit. Technical Report no. TUM-
AIS-TR-01-14-02, 2014.
■ Vogel-Heuser, B.; Rösch, S.: Integrated Modeling
of Complex Production Automation Systems to
Increase Dependability. In: Klüppelberg, C.; Straub,
D.; Welpe, I. M. (Eds.): Risk - A Multidisciplinary
Introduction, Springer Verlag, Berlin, Heidelberg,
2014, pp. 363-385.
■ Vogel-Heuser, B.; Schütz, D.; Folmer J.; Legat C.:
An assessment of the potentials and challenges
in future approaches for automation software.
In: Industrial Agents: Emerging Applications of
Software Agents in Industry, Elsevier, to appear
2015.
■ Wannagat, A.; Schütz, D.; Vogel-Heuser, B.: Einsatz
von Softwareagenten am Beispiel einer kontinuierli-
chen, hydraulischen Heizpresse. In: Göhner, P. (Ed.):
Agentensysteme in der Automatisierungstechnik,
Springer Verlag, Berlin, 2013, pp. 169-185.
Books
■ Bauernhansl, T.; ten Hompel, M.; Vogel-Heuser, B.
(Eds.): Industrie 4.0 in Produktion, Automatisierung
und Logistik. Springer Verlag, Berlin, 2014.
■ Vogel-Heuser, B. (Ed.): Agenten im Umfeld von
Industrie 4.0. Sierke Verlag, 2014.
■ Vogel-Heuser, B. (Ed.): Engineering von der Anfor-
derung bis zum Betrieb. Tagungen und Berichte.
Kassel University Press GmbH, Kassel, 2013.
■ Vogel-Heuser, B., Lindemann, U., Reinhart, G.
(Eds.): Innovationsprozesse zyklenorientiert mana-
gen – Verzahnte Entwicklung von Produkt-Service
Systemen. Springer Verlag, Berlin, 2014.
206 Institute of Metal Forming and Casting
Institute of Metal Forming and Casting
Prof. Dr.-Ing.
■ The Institute of Metal Forming and Casting focuses on the three pro-
duction processes: casting, blanking and sheet metal forming. In 2013-14
over 40 scientists worked at the institute on research projects which vary
from fundamental research to industrial application.
Casting
The research group ‘Casting’ focuses on:
■ Molding materials
■ Tool technology for gravity and high
pressure die casting
■ Continuous casting
■ Residual stresses and material charac-
terization
In the casting industry, especially in the
area of light metal casting, inorganic
bind er systems replace the existing orga-
nic binders. This provides economic and
environmental advantages but requires a
rethinking of well-known processes.
Another trend in the automotive industry is
the use of die cast structure parts replac-
ing sheet metal parts. Due to their highly
complex geometries extensive research in
Continuous casting is a well-known
production process. Our research here
focuses on the developement of a cont-
inous compound casting process which
saves production steps.
The neutron source FRMII situated near
the institute offers enormous possibilities
in materials science. For instance the
development of residual stresses during
the cooling process of a cast part or the
phase transformation kinetics in austem-
pered ductile iron is investigated in-situ
using neutron diffraction.
3D-Coreprinter
www.utg.mw.tum.de
Phone +49.89.289.13790
Contact
A highlight was the in-situ temperature
measurement in the shearing zone during
the blanking process using the thermo-
electric potential between tool and work
piece. Another important milestone was
the realization of a continuous composite
casting process.
The institute organized several confer-
ences and workshops in 2013-14 of
which the 6th Forming Technology Forum
(Herrsching) and the 2nd utg-NSMLAB
workshop (Seoul, Korea) were highlights.
Virtual production and simulation
New technologies and
casting
New technologies and
New technologies and
metal forming
Institute of Metal Forming and Casting 207
In the automotive industry highly-tensile
steels are increasingly used. For the
improvement of the edge-crack sensi-
tivity, especially for these steels broad
research efforts are made. The blanking of
organically coated metal sheets is widely
of oxidative wear of the tools and corro-
sion-resistance of the sheared edges.
Projects
■ Burr-free sheared edges (AiF)
■ Development of a software-tool for the
robust design of the shearing process
of metallic multilayer materials without
additional lubricant (DFG)
■ Dry punching of coated metal sheets
(AiF)
■ Improvement of the formability of shea-
red egdes of iron-manganese metal
sheets through optimized punching
parameters (AiF)
■
die clearance on tool wear (FOSTA
Stahlanwendung e.V.)
■ In-situ temperature measurement while
shearing (DFG)
■ Lubricant-free forming by affecting
thermoelectric currents (DFG)
■ Optimization of die connections in
punching tools (AiF)
■ Process enhancement for the applica-
tion of high-tensile steels (AiF)
The research group ‘Blanking’ focuses on:
■ Enhanced understanding of blanking
processes
■ Wear of blanking tools
■ Optimization of materials and part-
quality
In the sheet metal industry, blanking
is a widely used process in all kinds of
enterprises. To ensure the economic and
technological forthcoming, fundamental
necessary.
Recently a method to measure the
temperature in the shearing zone during a
blanking process in-situ and and instanta-
neous was established.
To improve the lifetime of punching dies,
the connection to the tool was the subject
of large analyses. Acoustical adjustment
of the dies could lead to higher durability.
Another project focuses on how to diminish
wear on the tools of a stamping process
-
ping process the die clearance is altering,
which can rise wear. Hence another project
is dealing with the issue how to increase
the stiffness of the stamping tool to prevent
altering of the die clearance.
Burr at blanked products is an undesirable
property. For this reason an innovative
tool concept is developed, which leads to
burrfree sheared edges.
Cutting tool (left: top part,
right: bottom part)
Projects
■ Designing of crashworthy vehicle struc-
tural components made from aluminum
die-casts (BMW Landshut)
■ Development of a methodology for the
advanced design of cooling systems in
■
production of copper bilayer strips
■
process development by knowledge-
based simulation (BFS)
■
radial bearings (FFG)
■ In-situ analysis of residual stresses
in composite castings using neutron
diffraction (DFG)
■ In-situ measurement of deformation
induced formation of martensite in
austempered ductile iron (ADI) (DFG)
■ Optimization of surface activation for
thermally sprayed cylinder bores (BMW
Landshut)
■
■ 3D printing of inorganic sand molds for
208 Institute of Metal Forming and Casting
The research group ‘Metal Forming’
focuses on:
■ Machinery
■ Processes
■ Geometry of components
■ Materials
Increasing product standards and inten-
sifying cost pressure reveals the need for
improvement of machines and processes.
In the case of forming technologies, the
latter accompanies research activities in
materials. Therefore, new or existing
processes are developed to be able to
meet industrial requirements.
Developing new drives for presses or
investigating the dynamics of forming
characteristics and to adapt the process
to the increasing requirements. Processes
like automated driving or roller clinching
reduce process times and increase the
automation level. Research activities
addressing the geometry of components
ing, smaller reachable tolerances and less
and optimization of material properties
are topics essential for the comprehen-
sion and improvement of every forming
process.
Projects
■ Automated copied driving – analysis
and cataloging of components and
manufacturing strategies (AiF)
■ Automated production of 2D sheet
metal components by driving (DFG)
■ Connection optimization of progressive
components (AiF)
■ Extended length of bending compo-
nents – optibend (BFS)
■ Mechanical high speed press with
linkage transmission (AiF)
■
the springback and the mechanical
properties of Mg sheets using technical
processing (DFG)
■ Optimization of the properties of roller
clinched joints (DFG)
■ Prevention of springback for structural
components (AiF)
■
sheet metal parts (AiF)
■ Texture optimization for the improve-
ment of forming and mechanical
properties of Mg sheets using technical
processing
Kinematics of a high speed press
Metal Forming
Institute of Metal Forming and Casting 209
Research Focus
■ Industrial engineering
■ Tool design
■ Engineering and planning processes
Competence
■ Process chain car body sheet
■ Alternative metal forming processes for
small batch production and prototyping
■ Cutting surface quality, wear, accuracy
■ Tool technology
■ Molding materials
■ Continuous casting
■ Residual stress analysis and material
characterization
Infrastructure
■ Hydraulic press, high speed punching
press, triple-action blanking press
■ 3D printer for inorganically bound core
sands
■ Measurement instrumentation (residual
stresses, surface, geometry, mechani-
cal properties, …)
■ Various tools (cold and heated)
■ Stamping and bending machine
■ Rotational cutting line
■ Casting equipment
■ Craftformer
■ Core blowing machine (from 2015)
■ Workshop
Courses
■ Principles of Engineering Design and
Production Systems
■ Basics of Casting and Metal Forming
(from winter semester 2014-15)
■ Metal Forming (until winter semester
2014-15)
■ Metal Forming Machines
■ Virtual Process Design for Metal
Forming and Casting
■ Casting and Rapid Prototyping
■ Manufacturing Technologies
■ Marketing Engineering and Purchasing
■ Production Management in the Com-
mercial Vehicle Sector
■ Development of Car Body Parts
■ Casting in Vehicle Construction
Management
Prof. Dr.-Ing. Wolfram Volk, Director
Prof. i.R. Dr.-Ing. Hartmut Hoffmann,
Emritus
Adjunct Professors
Prof. Dr.-Ing. Walter Wohnig
Prof. Dr. Horst-Henning Wolf
Dr.-Ing. Wolfgang Blümlhuber
Dr.-Ing. Carsten Intra
Administrative Staff
Bettina Böhm
Karin Engels
Research Scientists
Dr.-Ing. Roland Golle
Prof. Dr.-Ing. Matthias Golle
Dipl.-Ing. Robert Ramakrishnan
Dipl.-Ing. Georg Baumgartner
Dipl.-Ing. Martin Bednarz
Dipl.-Ing. Tim Benkert
ETH Ole Böttcher, M.Sc.
Dr.-Ing. Quanji Cai
Wan-gi Cha, M.Sc.
Daniel Einsiedler, M.Eng.
Dipl.-Ing. Martin Feistle
Christian Gaber, M.Sc.
Dipl.-Ing. Benjamin Griebel
Tobias Hammer, M.Sc.
Florian Heilmeier, M.Sc.
Dipl.-Ing. Sven Jansen
Dipl.-Ing. David Jocham
Dipl.-Ing. Thomas Kopp
Dipl.-Ing. Michael Krinninger
Simon Maier, M.Sc.
Dipl.-Ing. (FH) Josef Mair
Tim Mittler, M.Sc.
Dipl.-Ing. Christoph Nerl
Dipl.-Math. Daniel Opritescu
Dipl.-Ing. Manuel Pintore
Dipl.-Ing. Carolin Ranft
Dipl.-Ing. Matthias Reihle
Dipl.-Ing. Patrick Saal
Dipl.-Ing. Peter Sachnik
Dipl.-Ing. Sven Schreyer
Marco Stüber, M.Eng.
Joungsik Suh, M.Sc.
Philipp Tröber M.Eng.
Dipl.-Ing. Simon Vogt
Dipl.-Ing. Annika Weinschenk
Hannes Weiss, M.Sc.
210 Institute of Metal Forming and Casting
■ Demmel, P.; Pazureck, A.; Golle, R.; Volk, W.;
Hoffmann, H.: Characterization of the thermoelec-
tric behavior of plastically deformed steels (2013).
2375.
■ Demmel, P.; Tröber, P.; Kopp, T.; Golle, R.; Volk, W.;
Hoffmann, H.: Characterization of the thermoelectric
behavior of plastically deformed steels by means
Science Forum, 755, pp. 1-7.
■ Gläsner, T.; Sunderkötter, C.; Plath, A.; Bednarz,
M.; Volk, W.; Hoffmann, H.; Golle, R.: Methods
to decrease cut edge sensitivity of high strength
steels (2014). Key Engineering Materials, 611-612,
■ Hippmann, S.; Li, Q.; Addinal, R.; Volk, W.: Carbon
nanotubes-reinforced copper matrix composites
produced by melt stirring (2013). Proceedings of the
Institution of Mechanical Engineers, Part N: Journal
of Nanoengineering and Nanosystems, 227 (2),
■ -
krishnan, R.; Saal, P.; Eibert, T.F.: Cavity Resonator
Measurement of Dielectric Materials Accounting
for Wall Losses and a Filling Hole (2013). IEEE
Transactions on Instrumentation and Measurement,
62(2), pp. 401-407.
■ Kuppert, A.; Merklein, M.; Friebe, H.; Möller, T.;
-
tion on forming limit curve (2013). Materialpruefung/
Materials Testing, 55 (9), pp. 668-672.
■ Mair, J.; Canti, R.; Golle, R.; Volk, W.; Hoffmann, H.:
Dynamic strength behaviour of punch connections
in shear cutting processes (2013). Key Engineering
Materials 549, pp. 262-269.
■ Meier, L.; Hofmann, M.; Saal, P.; Volk, W.; Hoffmann,
H.: In-situ measurement of phase transformation
kinetics in austempered ductile iron (2013). Mate-
rials Characterization, 85, pp. 124-133.
■ Nerl, C.; Wimmer, M.; Hoffmann, H.; Kaschnitz, E.;
Langbein, F.; Volk, W.: Development of a continuous
composite casting process for the production of
bilayer aluminium strips (2014). Journal of Materials
Processing Technology, 214 (7), pp. 1445-1455.
■ Ramakrishnan, R.; Griebel, B.; Volk, W; Günther, D.;
Günther, J.: 3D Printing of Inorganic Sand Moulds
for Casting Applications (2014). Advanced Materials
Research, 1018, pp. 441-449.
■
Hoffmann, H.; Petry, W.: In-situ strain measure-
ments during casting using neutron diffraction
491.
■ Rill, D.; Weiß, M.; Hoffmann, H.; Volk, W.: Simulation
joints (2014). Advanced Materials Research, 966-
967, pp. 628-640.
■ Sachnik, P.; Volk, W.; Golle, R.; Hoffmann, H.:
deep drawing processes (2014). Key Engineering
Materials, 611-612, pp. 1039-1046.
■ Schöbel, M.; Baumgartner, G.; Gerth, S.; Bernardi,
J., Hofmann, M.: Microstresses and crack formation
in AlSi7MgCu and AlSi17Cu4 alloys for engine com-
ponents (2014). Acta Materialia, 81, pp. 401-408.
■ Steentjes, S.; Franck, D.; Hameyer, K.; Vogt,
S.; Bednarz, M.; Volk, W.; Dierdorf, J.; Hirt, G.;
Schnabel, V.; Mathur, H. N.; Korte-Kerzel, S.: On
the Effect of Material Processing: Microstructural
and Magnetic Properties of Electrical Steel Sheets
(2014). 4th International Conference on Electric
Drive Production, EDPC 2014 – Proceedings,
■ Thoma, C.; Volk, W.; Heid, R.; Dilger, K.; Branner,
G.; Eibisch, H.: High-Pressure Die Casting (HPDC),
correlation of mechanical properties, quality predic-
tion (2014). International Journal of Metalcasting, 8,
pp. 47-54.
■ Volk, W.; Kim, J.K.; Suh, J.; Hoffmann, H.: Anisotro-
pic plasticity model coupled with strain dependent
plastic strain and stress ratios (2013). CIRP Annals
– Manufacturing Technology, 62 (1), pp. 283-286.
■ Volk, W.; Suh, J.: Prediction of formability for non-
linear deformation history using generalized forming
limit concept (GFLC) (2013). AIP Conference
Proceedings, 1567, pp. 556-561
■
heating of sand molds as a means to overcome
design limitations in sand mold casting (2014).
Advances in Radio Science, 12, pp. 21-28.
■ Weinschenk, A.; Volk, W.: Decrease of Springback
Part (2014). Advanced Materials Research, 1018,
Dipl.-Ing. Maria Weiß
Dipl.-Ing. Martin Wimmer
Dipl.-Ing. Patrick Woisetschläger
Dipl.-Wirt.-Ing. Thorsten Gläsner, external
Dipl.-Ing. Michael Hörning, external
Dipl.-Ing. Oliver Steibing, external
Dipl.-Ing. Peter Sterionow, external
Technical Staff
Corinna Sutter
Tim Schönstädt
Marco Olbrich-Baier
Andreas Fuhrmann
Philipp Mair
211Institute of Internal Combustion Engines 211
Institute of Internal Combustion Engines
Engine design and simulation, combustion technologies, and experimental evaluation
Prof. Dr.-Ing.
Georg Wachtmeister
Combustion Technologies – CFD-Simulation
– Emission Reduction – Injection Technology
The reduction of engine emissions and
fuel consumption are drivers for the
improvement of combustion technology.
Engines for gasoline, diesel and natural
gas are developed and build at the
Institute and are available for industrial or
public-funded research projects.
A key competence for the realisation of
our engine concepts is the application
of professional CFD simulation software,
which is used to predict and optimize the
gas exchange phase, in-cylinder swirl,
tumble or turbulence and the phases
of fuel injection, mixture formation and
combustion.
Simulation results are used to design
improved geometries of the combustion
chamber or injector nozzles and are
then validated on one of our 13 engine
test benches. Engine out emissions
are measured by means of up-to-date
FTIR technology and a modern particle
■ The focus of the Instiute of Internal Combustion Engines in 2013-14
was to connect theoretical and experimental methods of thermodynamic
research on combustion processes. Optical measurement techniques
inside the cylinder of engines. High temperatures and pressures are
challenges for the construction of optically accessible engines.
operation of a new 0.5 l single cylinder
research engine with full optical accessi-
bility through the piston bowl and piston
liner. The engine offers fully variable valve
train and various gasoline combustion
modes including conventional port fuel
injection and direct injection with spark
ignition or homogenous charge com-
pression ignition (HCCI). The results are
used to validate CFD calculations of gas
to predict the in-cylinder processes. This
helps to save time and costs for future
developments.
The launch of a new 5 l optical engine
operated with natural gas is scheduled for
2015.
LVK 0.5 l optical single cylinder engine with laser sheet
www.lvk.mw.tum.de
Phone +49.89.289.24101
Contact
212 Institute of Internal Combustion Engines
■
Dual Fuel-Motoren bei Mitteldrücken
> 24 bar’
■ BFS project ‘Messung und Berechnung
■ BMWi project ‘Methodik’
■ StaMWi project ‘OPTIMAL’
■ DFG project ‘Optimierung des Ein-
spritzverhaltens von Dieselinjektoren
-
scheinungen des Injektors’
■ FVV/AiF project ‘Spritzlochgeometrie’
■ Several projects funded by industry
partners
counting system. We use separate test
benches to evaluate hydraulic behaviour
and spray parameters of fuel injectors.
Simulative and experimental tools allow
fast and effective optimization of both
Test runs on the research engines are
planned and evaluated with statistical
methods (design of experiments, DOE)
to reduce time and costs for the testing
procedure.
Projects
■ FNR project ‘CH4 Emissionen’
■ FVV project ‘THC Emissionen’
Friction Measurement – Tribology – Engine Mechanics
Piston, piston rings, liner and lubricating
oil form a complex tribological system. A
large range of relative velocities, pressures
and temperatures have to be covered
while the combustion chamber has to be
sealed reliably. Friction has to be reduced
as far as possible to avoid mechanical
losses.
A new research engine containing a
liner method has been developed at
the Institute and has been successfully
to measure the friction forces between
liner and piston precisely and can be used
to optimize geometries, materials, and
surface treatments.
A second research engine has been built
at the Institute that contains several sen-
sors to determine secondary movements
of the piston and the piston rings as
well as the thickness of the oil layer in
the friction combination with the liner.
This equipment allows to optimize the
tribological system and helps to reduce
the introduction of oil into the combustion
chamber or the transport of fuel into the
lubricating oil.
Projects
■ FVV/AiF project ‘Kolbenring-Öltrans-
port”
■ FVV/AiF project ‘Fuel in Oil”
■ FNR project ‘Ablagerungsbildungs-
mechanismen’
■ DFG project ‘Entwicklung eines kosten-
u. verbrauchsgünstigen Split-Verbren-
nungsmotors’
■ Several projects funded by industry
partners
liner)
213Institute of Internal Combustion Engines 213
Alternative Fuels – Emission Measurement
– Energy Management
Fossil fuels are becoming more and
more scarce and european CO2 saving
global warming. Combustion engines can
reduce their output of GHG emissions and
contribute to the transition towards alter-
of energy conversion and by exploiting
CO2 neutral primary energies. Sustainable
biofuels and synthetic fuels can replace
of clean combustion.
A detailed screening of various oxygen
containing synthetic fuels was carried
out at the Institute and oxymethylenether
(OME1) was found to burn without particle
emissions in a diesel engine even under
unfavourable operating conditions.
Modern methods for the measurement of
ultra-low particle emissions are needed for
this and other advanced engine concepts.
Cooperating closely with the industry,
we help to improve such measurement
techniques.
utilisation of thermodynamic losses from
coolant or exhaust. The thermodynamic
rankine cycle for instance allows to
harvest enthalpy from hot exhaust gas
and produce electric power by means of a
steam turbine.
Projects
■ BFS project ‘Emissionsreduktion durch
erneuerbare Kraftstoffanteile”
■ FVV project ‘H2 Zumischung Erdgas’
■ FVV project ‘PN-Messverfahren’
■ Several projects funded by industry
partners
Ultra-low soot emissions with alternative diesel fuel
Test bench with heavy-duty engine
214 Institute of Internal Combustion Engines
Research Focus
■ Combustion technologies
■ Gas engines
■ Friction measurement
■ Fuel injection technologies
■ Alternative fuels and biofuels
■ Exhaust gas aftertreatment and
measurement
Competence
■ CAD construction
■ CFD calculation
■ Thermodynamic simulations
■ Hydraulic simulations
■ Mechanical simulations
■ Engine measurement techniques
Infrastructure
■ Engine test rigs (13)
■ Gasoline, diesel and gas engines (>15)
■ Injection test rigs (2)
■ Optical and laser diagnostics
■ Mechanical workshop
■ Electronic workshop
Dipl.-Ing. Daniel Engelsmann (until 01/13)
Stephan Gleis, M.Sc. (since 11/14)
Dipl.-Ing. Stefan Graf
Dipl.-Ing. Johannes Halbhuber (since 08/13)
Dipl.-Ing. Alexander Heubuch (until 11/13)
Dipl.-Ing. Benedikt von Imhoff
Dipl.-Ing. Claus Kirner
Dipl.-Ing. Christian Daniel Koch (since 12/14)
Dipl.-Ing. Benjamin Korb
Dipl.-Ing. Robert Kudicke (until 05/14)
Dipl.-Ing. Qixong Li
Dipl.-Phys. Thomas Maier
Dipl.-Ing. Andre Merkle (until 06/13)
Dipl.-Ing. Alexander Oliva
Dipl.-Ing. Christian Pastötter (until 09/13)
Dipl.-Ing. Johann Peer
Dominik Pélerin, M.Sc. (since 03/14)
Dipl.-Ing. Christian Pötsch
Dipl.-Ing. Sebastian Rösler
Dipl.-Ing. Franz Schauer (until 01/13)
Carsten Schneider, M.Sc. (since 05/13)
Dipl.-Ing. Alexander Schröder (since 11/14)
Dipl.-Ing. Sebastian Schuckert
Dipl.-Ing. Florian Schwarzmüller (until 12/13)
Dipl.-Ing. Fabian Schweizer (since 05/14)
Dipl.-Ing. Philipp Seidenspinner (until 01/14)
Dipl.-Ing. Richard Stegmann
Dipl.-Ing. Benedict Uhlig
Dipl.-Ing. Stefan Weber
Dr.-Ing. Martin Werner (until 04/13)
Dipl.-Ing. Johann Wloka (until 04/14)
Dipl.-Ing. Sebastian Wohlgemuth
Dipl.-Ing. Katrin Wülfert (until 06/13)
Dipl.-Ing. Thomas Zimmer
Sebastian Zirngibl, M.Sc. (since 08/14)
Technical Staff
Dipl.-Ing. Frank Bär
Martin Daniel
Dipl.-Ing. Christian Hödl
Mike Ostrowski (until 10/13)
Patrick Ottiger
Johann Schuster
Ferdinand Springer
Werner Straßer
Edgar Thiele
Dipl.-Ing. Ulrich Tetzner
Markus Weiß
Trainees
Philipp Hell
Daniel Höchtl (until 04/13)
Fabiano Palfner da Paz (since 09/14)
Management
Prof. Dr.-Ing. Georg Wachtmeister
Dr.-Ing. Maximillian Prager
Dipl.-Ing. Martin Härtl
Adjunct Professors
Dr. Satoshi Kawauchi (since 04/14)
Administrativ Staff
Marita Weiler
Sonja Zeilhofer
Research Scientists
Dipl.-Ing. Fabian Backes
Dipl.-Ing. Laura Baumgartner (since 01/13)
Dipl.-Ing. Johannes Bergmaier (until 01/14)
Dipl.-Ing. Michael Bernath (until 12/13)
Dipl.-Ing. Yves Compera (since 01/13)
Robert Dohle, M.Sc. (since 11/14)
Courses
■ Combustion Engines
■ Engine Thermodynamics
■ Mechanics of Combustion Engines
■ Methods of Engine Calibration
■ Injection Technology
■ Measurement Techniques
■ Several Practical Courses
215Institute of Internal Combustion Engines 215
Publications 2013-14
■ Backes, F.; Oryoji, K.; Wachtmeister, G. (2013):
3D-CFD-simulation of Auto-Ignition in a Gasoline
HCCI Engine with Detailed Reaction Kinetics.
In: Journal of Society of Automotive Engineers of
Japan 67 (9), pp. 45-49.
■
H.; Stahl, K. (2014): Split-crankshaft engine:
concept for a combustion engine with a two-piece
disengageable crankshaft. In: 14. Internationales
Stuttgarter Symposium ‘Automobil und Motoren-
technik’. FKFS.
■ Bernath, M.; Swoboda, J.; Ille, Th.; Wachtmeister,
G. (2014): Dynamic Vehicle Model for the Systems
Engineering of Thermal Management and Waste
Heat Recovery Concepts on Commercial Vehicles.
In: FISITA 2014 World Automotive Congress
Conference.
■ Bernath, M.; Swoboda, J.; Karl, C. (2013):
Simulationsmethodik zur Wärmerekuperation für
Nutzfahrzeuge. Abschlussbericht. Bayerische
Forschungsstiftung.
■ Graf, S.; Wachtmeister, G. (2013): Messung der
Kolbengruppenreibung – Herausforderungen und
Erkenntnisse. In: 11. Symposium Trends in der
Motorentechnologie. Bayern Innovativ.
■ Halbhuber, J.; Werner, M.; Fröhlich, S.; Wachtmeis-
ter, G. (2013): Entwicklung eines Schwingensystems
zur Übertragung von Messdaten der Kolbentempe-
ratur mit Hilfe gekoppelter MKS/FEM Simulation. In:
ANSYS Conference & 31. CADFEM Users’ Meeting.
■ Härtl, M.; Pastötter, Ch.; Seidenspinner, Ph.; Jacob,
E.; Maly, M.; Wachtmeister, G. (2014): Emissions-
reduktion durch erneuerbare Kraftstoffanteile.
Abschlussbericht. Bayerische Forschungsstiftung.
■ Härtl, M.; Seidenspinner, P.; Jacob, E.; Wachtmeis-
ter, G. (2014): Synthetischer Dieselkraftstoff OME1.
-
kel-Emission. In: Motortechnische Zeitschrift 75
(07-08), pp. 66-72.
■ Imhoff, B. von; Zimmer, Th.; Fest, S.; Holland,
P. (2013): Projekt OPTIMAL. Abschlussbericht.
Förderkennzeichen: IUK-1005-002; IUK-1005-003;
IUK-1005-004. VDI|VDE|IT.
■ Kirner, C.; Uhlig, B.; Wachtmeister, G. (2013):
Kolbenring-Öltransport. 1. Zwischenbericht. For-
schungsvereinigung Verbrennungskraftmaschinen.
■ Kirner, C.; Uhlig, B.; Wachtmeister, G. (2014):
Kolbenring-Öltransport. 2. Zwischenbericht. For-
schungsvereinigung Verbrennungskraftmaschinen.
■ Korb, B. (2013): Ursachen und Reduzierung der
CH4-Emissionen in Biogasmotoren. 1. Zwischenbe-
richt. Fachagentur Nachwachsende Rohstoffe.
■ Korb, B. (2014): Ursachen und Reduzierung der
CH4-Emissionen in Biogasmotoren. 2. Zwischenbe-
richt. Fachagentur Nachwachsende Rohstoffe.
■ Korb, B.; Kuppa, K.; Dinkelacker, F.; Wachtmeister,
G. (2014): Ursachen und Reduktionsmaßnahmen
der THC-Emissionen in Gasmotoren. Zwischenbe-
richt. Forschungsvereinigung Verbrennungskraftma-
schinen.
■ Korb, B.; Peer, J.; Schlatter, S.; Wachtmeister, G.;
-
rung bei Magerkonzept-Gasmotoren mit extremen
Steuerzeiten auf Brennverlauf und Schadstoffe-
missionen unter Berücksichtigung der Gasqualität.
In: Frühjahrstagung. Forschungsvereinigung
Verbrennungskraftmaschinen.
■ Korb, B.; Pötsch, Ch.; Wloka, J. A.; Wachtmeis-
ter, G. (2013): Methoden zur Strahldiagnostik.
Abschlussbericht. Forschungsvereinigung Verbren-
nungskraftmaschinen.
■ Korb, B.; Zimmer, Th. (2013): Automatisierte
Prüfstandssteuerung eines Einzylinderforschungs-
motors. National Instruments User Report.
■
G. (2013): Energy Management for Large-Bore,
Medium Speed Diesel Engines. In: 27th CIMAC
World Congress 2013.
■ Maier, Th.; Kiwull, B.; Wolf, J.; Wachtmeister, G.;
Nießner, R. (2013): PN-Messverfahren: Untersu-
chung und Bewertung verschiedener Methoden
der Partikelanzahl-Messung. Abschlussbericht.
Forschungsvereinigung Verbrennungskraftmaschi-
nen.
■ Maier, Th.; Wachtmeister, G. (2014): Particle Num-
ber Measurement Techniques: PMP particle number
counting methodology, PMP-HD measurement sys-
tem comparison. In: 14. Internationales Stuttgarter
Symposium ‘Automobil und Motorentechnik’. FKFS.
■ Maier, Th.; Wachtmeister, G. (2014): Systemver-
gleich zur PMP-Partikelanzahlbestimmung. In:
MTZ Motortech Z 75 (6), pp. 68-75. DOI: 10.1007/
s35146-014-0369-6.
■ Maus, W.; Jacob, E.; Härtl, M.; Seidenspinner, P.;
Wachtmeister, G. (2014): Synthetische Kraftstoffe
– OME1: Ein potentiell nachhaltig hergestellter
Dieselkraftstoff. In: Hans Peter Lenz (Hg.): 35. Inter-
nationales Wiener Motorensymposium. Düsseldorf:
VDI-Verl. (Nr. 777), pp. 325-347.
■ Oliva, A.; Held, S. (2014): Meshing-Methodenent-
wicklung für die CFD-Berechnung der Strömung
durch das Kolbenringpaket eines Verbrennungs-
motors. In: Advanced Simulation Technologies
Konferenz. AVL.
■ Oliva, A.; Wachtmeister, G. (2014): Fuel in Oil – Teil-
projekt S2: Entwicklung einer Simulationsmethode
zur Berechnung der auftretenden Phänomene im
Ölsumpf. Zwischenbericht. Forschungsvereinigung
Verbrennungskraftmaschinen.
■ Peer, J.; Backes, F.; Imhoff, B. von; Wachtmeister,
G. (2014): Engine Thermodynamics Research.
Report 2013/2014. Industriepartner.
■ Peer, J.; Backes, F.; Wachtmeister, G. (2014):
Investigation of the Injection Rate, Spray Behaviour
and Particle Number Emissions of High Pressure
Gasoline Injection. Report. Industriepartner.
■ Peer, J.; Schauer, F. X.; Wachtmeister, G.; Drautz, F.;
Oryoji, K.; Borg, J. (2013): Engine Thermodynamics
Research. Report 2012/2013. Industriepartner.
■ Pötsch, Ch.; Kudicke, R.; Wachtmeister, G.;
Wichelhaus, D. (2014): Constraints of the combus-
tion process for a supercharged DISI-engine for
applications in motorsports. In: 14. Internationales
Stuttgarter Symposium ‘Automobil und Motoren-
technik’. FKFS.
■ Prager, M.; Korb, B.; Wachtmeister, G. (2013):
Ursachen und Reduzierung der CH4-Emissionen
in Biogasmotoren. In: Fachgespräch – Emissionen
bei der Biogasproduktion und -nutzung. Stand des
Wissens und F+E-Bedarf. Fachagentur Nachwach-
sende Rohstoffe.
■ Prager, M.; Wülfert, K.; Schlatter, S.; Wachtmeister,
G.; Boulouchos, K. (2013): Phenomenological
modeling of the burning rate of lean concept gas
engines with the extreme Miller/Atkinson timings.
In: 8. Internationale MTZ-Fachtagung ‘Heavy-Duty-,
On- und Off-Highway-Motoren 2013’.
■ Rao, G.; Härtl, M.; Seidenspinner, Ph., Wohlgemuth,
S. (2014): Vorrichtung und Verfahren zur Abgas-
rückführung einer Verbrennungskraftmaschine und
eine entsprechende Verbrennungskraftmaschine.
Veröffentlichungsnr: DE 102013100096 A1.
216 Institute of Internal Combustion Engines
■ Rösler, S.; Fischer, P. (2014): Erweiterung des
aktiven Downsizings durch das Splitmotor-Kon-
Herausforderungen. Bayern Innovativ.
■ Schauer, F. X.; Zimmer, Th.; Bachhuber, M.;
Scheller, M.; Yamasaki, Y.; Oryoji, K.; Wacht-
meister, G. (2013): Development of a Model-Based
HCCI Con trol Strategy for an Engine with a Fully
Variable Valve Train. In: SAE International. DOI:
10.4271/2013-01-1667.
■ Schneider, C.; Klumpp, P.; Wachtmeister, G. (2014):
Simulation von Festkörper- und Mischreibung
in Gleitlagern. In: 3. Györer Tribologie Tagung.
Széchenyi István Universität.
■ Schwarzmüller, F.; Wachtmeister, G. (2013):
Entwicklung eines einfachen Werkzeuges auf
Basis empirischer und physikalischer Ansätze
zur Vorausberechnung der Kenngrößen eines
Einspritzstrahls in Abhängigkeit der Düsengeomet-
rie, der Zuströmbedingungen und der Zustände im
Brennraum unter Berücksichtigung dynamischer
Vorgänge. Abschlussbericht. Forschungsvereini-
gung Verbrennungskraftmaschinen.
■ Schwarzmüller, F.; Wachtmeister, G. (2013): Nume-
Advanced Simulation Technologies International
User Conference.
■ Schwarzmüller, F.; Wachtmeister, G. (2013):
Spritzlochgeometrie, Numerik. Bericht zum
Software-Workshop. Forschungsvereinigung
Verbrennungskraftmaschinen.
■ Seidenspinner, Ph.; Wachtmeister, G.; Wilharm,
Th. (2013): Emission Analysis and Cetane Number
Determination of Oxygenated Fuels in a Constant
Volume Combustion Chamber. In: 1st International
Conference ‘Tailor-Made Fuels from Biomass’.
RWTH Aachen.
■ Seidenspinner, Ph.; Wachtmeister, G.; Wilharm, Th.
Number and Emissions of Diesel Fuels. In: 6th Inter-
national Conference on Biodiesel. Berlin. AGQM.
■ Wachtmeister, G.; Baumgartner, L. (2013): CO2
– Treiber der Motorenentwicklung. In: 15. BAIKA
Jahreskongress ‘Zulieferer Innovativ’. Bayern
Innovativ.
■ Wachtmeister, G.; Baumgartner, L.; Korb, B.
(2013): Potentiale des Biogasmotors als Beitrag
zur regenerativen Energieversorgung. In: Fach-
gespräch – Biogas in der Landwirtschaft – Stand
und Perspektiven. Fachagentur Nachwachsende
Rohstoffe.
■ -
stoffzumischung zum Erdgas auf den Betrieb von
Gasmotoren. Abschlussbericht. Forschungsvereini-
gung Verbrennungskraftmaschinen.
■ Werner, M.; Graf, S.; Merkle, A.; Wachtmeister, G.
(2014): Direkte Messung der Kolbengruppenrei-
bung. In: MTZ Motortech Z 75 (1), pp. 72-79. DOI:
10.1007/s35146-014-0021-5.
■ Wloka, J. A.; Schwarzmüller, F.; Wachtmeister, G.
(2013): Investigations on injection-rate oscillations
in common-rail injectors for high-pressure injection.
In: 27th CIMAC World Congress 2013.
■ Wloka, J. A.; Wachtmeister, G. (2013): Macroscopic
and Microscopic Spray Pattern for High Pressure
Common-Rail Diesel Injection. In: Journal of Society
of Automotive Engineers of Japan 67 (9), pp. 50-55.
■ Wohlgemuth, S.; Meiland, L.; Wachtmeister, G.;
Fledersbacher, P. (2014): Turbocharging of a
Two-cylinder Lean-Burn Natural Gas Engine with
Uneven Firing Order. In: SAE International. DOI:
10.4271/2014-01-1652.
■ Wohlgemuth, S.; Roesler, S.; Wachtmeister, G.
(2014): Piston Design Optimization for a Two-
Cylinder Lean-Burn Natural Gas Engine – 3D-CFD-
Simulation and Test Bed Measurements. In: SAE
International. DOI: 10.4271/2014-01-1326.
■ Wohlgemuth, S.; Wachtmeister, G. (2013): Hydrop-
neumatic storage technology for hybrid passenger
cars. In: 3rd International Electric Drives Production
Conference (EDPC). IEEE, pp. 1-7.
■ Wohlgemuth, S.; Wachtmeister, G. (2013): Optimie-
rung des Magerbrennverfahrens eines Zweizylin-
der-Erdgasmotors mittels 3D-CFD-Simulation und
Prüfstandsmessung. In: H. Eichlseder (Hg.): 14.
Tagung ‘Der Arbeitsprozess des Verbrennungsmo-
tors’. TU Graz.
■ Wohlgemuth, S.; Wachtmeister, G. (2013):
Zweizylinder-Erdgasmotor und Hydraulikhybrid –
ein kostengünstiger Antriebsstrang. In: 8. Tagung
Gasfahrzeuge – Antrieb mit Zukunft.
■ Wohlgemuth, S.; Wachtmeister, G.; Kloft, P. (2013):
Development of a Hydraulic Hybrid System
10.4271/2013-01-1479.
■ Wülfert, K.; Schlatter, S.; Wachtmeister, G.;
Boulouchos, K. (2013): Erstellung eines phäno-
menologischen Modells zur Vorausberechnung
des Brennverlaufes von Gasmotoren bei extremen
Miller/Atkinson-Betrieb. Abschlussbericht. For-
schungsvereinigung Verbrennungskraftmaschinen.
■ Yamasaki, Y.; Schauer, F. X.; Wachtmeister, G.
(2013): Development of Dynamic Models for an
HCCI Engine with Fully Variable Valve-Train. In: SAE
International. DOI: 10.4271/2013-01-1656.
■ Zimmer, Th.; Imhoff, B. von (2013): Student Mode-
ling and Implementation of a CompactRIO ECU for
a Motorcycle Engine. In: NI Week 2013. National
Instruments.
■ Zimmer, Th.; Imhoff, B. von (2014): Verbrennungs-
motorsteuerung für Lehre und Forschung mit
NI CompactRIO. In: LabVIEW Anwendertreffen.
National Instruments.
■ Zimmer, Th.; Imhoff, B. von; Korb, B. (2014):
Prüfstands- und Motorsteuerung eines Thermody-
namikforschungsmotors an der TU München. In:
Automotive-Technologietag. National Instruments.
217Institute of Computational Mechanics 217
Institute of Computational Mechanics
Application-motivated fundamental research in computational mechanics
Prof. Dr.-Ing.
Wolfgang A. Wall
Computational Multiphysics
– Coupled and Multiscale Problems
The interaction of different physical
phenomena plays an essential role in most
engineering applications. The modeling
of such multiphysics problems is one
of our main areas of research. We have
approaches and computational methods
for various coupled problems. Those pro-
interaction, electro-chemical, thermo-
mechanical, opto-acoustic, coupled re -
problems.
And also the interplay of effects on
different scales plays an important role in
-
tions. Therefore, there has been increasing
interest in modeling so-called multiscale
phenomena both mathematically and
computationally. We tackle multiscale pro-
blems both in CSD and CFD. While in the
of heterogeneous materials, in the second
Phone +49.89.289.15300
Contact
■ The Institute for Computational Mechanics (LNM) is committed to what
can best be described as cutting-edge ‘application-motivated fundamen-
tal research’ in a broad range of research areas in computational mech-
With a strong basis in both computational
ing. In all these areas, LNM covers the
full spectrum from advanced modeling
and the development of novel computa-
development and application-oriented
simulations on high performance com-
activities at LNM also include optimization,
-
partners, LNM expedites projects at the
front-line of research. For more details and
218 Institute of Computational Mechanics
Computational Solid – Structural and Fluid Dynamics
Computational structural and solid
research activities in computational
structural and solid dynamics cover a
focus are complex material phenomena
damage, fracture and multiscale modeling
of heterogeneous materials.
Computational contact dynamics repre-
sent a particularly challenging class of
structural mechanics problems due to the
non-smooth character of the underlying
and the strong nonlinearities introduced
by the corresponding geometrical con-
straints. In addition, complex interface
computational models. Here, our research
emphasizes the development of robust
discretization methods in the context of
meshes/non-conforming interfaces. Lately,
this main focus has been successfully
coupled thermo-mechanical contact and
beam-to-beam contact. Furthermore,
-
the other core discipline in computational
-
-
-
ture interaction, electro-chemistry or
reactive transport problems.
over a backward facing step with
heating
Buckling of a cylindrical shell
Contact of two thin-walled torii
219Institute of Computational Mechanics 219
Research Code BACI
of the majority of our research projects
make highest demands on both the
‘modus operandi’ and on the research
and maintains the parallel multiphysics
-
bly unique even from a global perspective.
discretization techniques such as HDG,
particle and meshfree methods. All past
and present activities at LNM have been
Computational Bioengineering and Biophysics
ing area includes a variety of different
experts from medicine, biology or biophy-
sics. Some activities are the development
of a comprehensive coupled multiscale
model of the respiratory system, of
a model for rupture risk prediction of
abdominal aortic aneurysms, compre-
hensive cardiac modeling, simulation of
surgical procedures or cellular modeling.
could develop a novel, theoretically sound
questions in the bio physics community.
Further up-to-date information
and a list of publications can be
Research Focus
■
■ Computational solid and structural
dynamics
■ Computational contact mechanics
■ Multiphysics/coupled problems
■ Multiscale problems
■
■
■ Inverse problems
■
■ High performance computing
Competence
■ Contact dynamics
■ Discretization methods
■
■ Fluid dynamics
■ Fluid-structure interaction
■ Inverse methods
■ Material modeling
■
■ Solid dynamics
■ Solvers/AMG
■
■ Transport phenomena
■
Developing bundles in a biopolymer network
Coupled multiscale model of
airways in the human lung
220 Institute of Computational Mechanics
Infrastructure
■ HPC cluster
■
Courses
■
■
■ Nonlinear Continuum Mechanics
■
■
■
■
Modeling
■
■
■
Problems
■
■ TM-Applets
■ Computational Solid and Fluid
Management
Prof. Dr.-Ing. Wolfgang A. Wall, Director
Administrative Staff
Research Scientists
Dr. Martin Kronbichler
Dr. Alexander Popp
Manuel Hahn, M.Sc.
Dipl.-Ing. Georg Hammerl
Dipl.-Ing. Christoph Meier
Dipl.-Tech. Math. Andreas Nagler
Dipl.-Ing. Anh-Tu Vuong
Dipl.-Tech. Math. Tobias Wiesner
Dipl. Math. Martin Winklmaier
Dipl.-Ing. Andy Wirtz
Sudhakar Yogaraj, M.Sc.
221Institute of Computational Mechanics 221
Publications 2013-14
■ -
ton method for orthotropic plasticity and frictional
228-254
■ Farah P., Popp A., Wall W.A.: Segment-based vs.
element-based integration for mortar methods in
computational contact mechanics. Computational
■
Temporal Consistent Approach to Fluid-Structure
■
in Mechanobiology, accepted 2014
■ Vuong A.-T., Yoshihara L., Wall W.A.: A general
■
A face-oriented stabilized Nitsche-type extended
variational multiscale method for incompressible
■
■ Popp A., Wall W.A.: Dual mortar methods for
■
on Driving Dynamics of Passenger Cars. Vehicle
■
for simulating mass transport in biomechanics.
■
An algebraic variational multiscale-multigrid-multi-
■
-
■
■
■
An accurate, robust, and easy-to-implement
method for integration over arbitrary polyhedra:
-
■
■
a variational multiscale method for large-eddy
simulation of passive-scalar mixing in turbulent
■
■
Navier-Stokes equations. Computer Methods in
■
■ Henke F., Winklmaier M., Gravemeier V., Wall W.A.:
A semi-Lagrangean time-integration approach for
■ Ismail M., Gravemeier V., Comerford A., Wall W.A.:
A stable approach for coupling multidimensional
boundary condition formulation. International
■
non-linear viscoelastic compressible behaviour of
soft tissue using uniaxial tensile tests and image
registration – Application to rat lung parenchyma.
■ Ismail M., Comerford A., Wall W.A.: Coupled and
reduced dimensional modeling of respiratory
mechanics during spontaneous breathing.
■
W.A.: A monolithic computational approach to
■
Multigrid transfers for nonsymmetric systems based
on Schur complements and Galerkin projections.
■
distributions of material properties in abdominal
■
222 Institute of Computational Mechanics
■
An isogeometric variational multiscale method for
large-eddy simulation of coupled multi-ion transport
■ Popp A., Seitz A., Gee M.W., Wall W.A.: Improved
robustness and consistency of 3D contact algo-
rithms based on a dual mortar approach. Computer
■
■
Micromechanical simulations of biopolymer
-
■ Ismail M., Wall W.A., Gee M.W.: Adjoint-based
■ Comerford A., Gravemeier V., Wall W.A.: An
algebraic variational multiscale-multigrid method
for large-eddy simulation of turbulent pulsatile
■
arbitrary convex/concave volumes and integration
Computer Methods in Applied Mechanics and
■
computational approach for the simulation of
223Institute of Astronautics 223
Institute of Astronautics
Prof. Prof. h. c. Dr.
Dr. h. c. Ulrich Walter
LISA – Space Communication Technologies
On-orbit servicing and space debris
removal missions with tele-operation, a
key research area of LRT, require trans-
mission of multi-channel video signals
and spacecraft sensor information which
can exceed data rates of 20 Mbps. These
communication scenarios require, among
other novel technologies, especially high-
gain antenna systems. The Light-weight
Intersatellite (Link) Satellite Antenna (LISA)
R&D projects at the LRT respond to this
need. All LISA antennas are designed
antennas. The latest high-gain Ka-band
LISA antennas are implemented as novel,
copper-galvanically manufactured horn
antennas with a low-loss waveguide dis-
tribution network. Copper-galvanic allows
■ In 2013-14, like the years before, the Institute of Astronautics focused on
the development and design of satellite and space exploration technology.
In particular:
■ Real-time teleoperation for on-orbit
servicing
■ Inter-satellite link communication
systems
■ Life support systems of habitats and
space suits
■ CubeSats for technology in-orbit
■ High velocity impact physics
■ Micrometeoroid and space debris
simulation
space activities, where satellites or other
spacecraft in space are serviced (such
as refueling, maintenance, or upgrade) or
deorbited by a servicing satellite if defunct.
This service can be accomplished by an
operator on ground teleoperating a robot,
cameras, or else on the servicing satellite in
real-time. As a highlight in 2013-14, the ins-
titute built a large simulation environment,
called RACOON-Lab, with the dimensions
6 m x 10 m x 5 m. In this laboratory the
proximity operations of the two satellites
can be simulated, while the operator is
located in the institute’s mission control
center or anywhere on earth. Realistic tele-
operation is performed by real-time satellite
links via a ground station on top of the the
institute’s building and a relay satellite in
geostationary orbit.
For the renewed interest of NASA and
ESA in human space exploration an
adapted and a highly reliable life support
system (LSS) is mandatory. In 2013-14 the
institute of Astronautics has improved the
modeling tool V-HAB for arbitrary LSS,
a LSS dynamically over a long period of
time. The modeling not only includes the
life support components but in particular
living and working in this LSS.
the TU Munich, the institute’s MOVE I
pico-satellite, was launched from Russia
into space, from where it successfully
transmitted beacon and telemetry data.
the design of high performance, low loss
and high frequency waveguide structures,
using a lost core galvanic manufacturing
process. The copper-galvanic process has
been carefully designed, characterized,
-
www.lrt.mw.tum.de/
Phone +49.89.289.16003
Contact
224 Institute of Astronautics
projects. The LISA high gain Ka-band
antennas, implemented in a 40 x 40 cm
reference model, provide a narrow beam
angle of 1.6O, thus requiring precision
orientation between sending and receiving
station. Especially in highly agile on-orbit
servicing missions with tumbling, non-
cooperative targets, fast precision 2-axes
mechanical steering mechanisms are
required. The project LISAMS+ develops
a 2-axes mechanical steering mechanism,
the corresponding high gain copper array
antenna and a novel two-channel, low-
loss, Ka-band waveguide rotary joint with
research partners from industry and the
University of Applied Sciences Munich.
In addition to the developed and inves-
tigated mechanical pointing mechanism
(LISAMS+), an option for a mecha-
nism-free electric steering solution is
investigated in the project (LISAES) for
geostationary orbit with partners from
industry and the Technical University
Darmstadt. Using liquid-crystal phase shif-
ters in the waveguide distribution network
of the direct radiating antenna array would
employ superposition of phase-shifted
signals from each horn to provide an
apparent beam steering without mechan-
ical components.
Project Funding
These projects are funded by DLR (Ger-
man Aerospace Center – Space Adminis -
tration) research grants no. FKZ 50YB0602
(LISA S-band antenna), FKZ 50YB0802
(LISA Ka-band mechanical steering),
and 50YB1113 (LISA Ka-band electronic
steering), managed by Dr. Siegfried
Voigt and Heiko Ultes at the DLR Space
Administration in Bonn.
RACOON – Real-time On-Orbit Teleoperation
The Racoon Lab features a satellite
proximity operations simulation environ-
ment. The lab consists of a hardware
in the loop simulator that represents
position and attitude of two spacecraft in
close proximity (e.g. for rendezvous and
docking maneuvers). The lab provides
realistic lighting conditions and hardware
sensors to simulate realistic sensor data
for the development of new spacecraft
technologies (e.g. control algorithms). The
real-time capabilities allow the inclusion of
a human operator into the control loop for
research in the area of human spacecraft
interaction. This includes user studies for
optimal human machine interface design
or operator workload evaluation.
Projects
■ Racoon Hardware-in-the-loop Ver. 2
Simulator
■ FORROST (BFS funded)
■ Adaptive Communication Channels
(DFG funded)
■ Optimal Docking Trajectories (Munich
Aerospace Scholarship)
■ Debris Capture with Flexible Elements
(EADS Study)
■ RacoonSim Software Environment
Development
225Institute of Astronautics 225
To fully assess the long-term operation
and stability of life support systems (LSS)
for exploration missions, static analysis
mass balances and selecting technologies
based on average performance values is
a fast and proven method for feasibility
studies but, once the system design
becomes more detailed, certain aspects of
the system behavior cannot be captured.
To provide this additional information, the
Institute of Astronautics has developed
the Virtual Habitat or V-HAB. V-HAB is
a MATLAB®-based simulation software
which enables the dynamic simulation
of life support systems, the humans
occupying the simulated habitat and the
development step was completed in early
2013 when the simulation system was
validated by comparing data from a virtual
model of the International Space Station
with the completion of a dissertation on
the rationale and development of V-HAB
bei Dr. Markus Czupalla [1]. Four other
dissertations where derived from this initial
work, each adding to V-HAB’s already
broad spectrum of capabilities. One of
these dissertations was also completed
in late 2013 by Dr. Phillip Hager [2] who
contributed a dynamic thermal simulation
tool to capture the thermal dynamics of
moving objects (e.g. astronauts, rovers) on
the lunar surface. The three other disser-
tations, which are still in progress, cover
the simulation of portable life support
systems for space suits, the addition of
performance shaping factors to the human
model and the optimization of LSS archi-
tectures containing both physico-chemical
as well as biological components.
In addition to the previously mentioned
dissertations, the group published its work
at the annual International Conference
on Environmental Systems (ICES), the
preeminent conference for the life support
system community. The peer-reviewed
papers were well received and the already
strong ties to LSS experts from NASA and
industry could be expanded. In total the
and three at ICES 2014, all of which can
be found in the publications list. In addi-
tion to these conference papers the group
also continued the extensive in volve-
ment of students in the actual research,
producing a total of 17 Bachelor’s theses,
9 Master’s theses and 5 term papers in
2013 and 2014.
References
[1] M. Czupalla, ‘The Virtual Habitat - Integral
Modeling and Dynamic Simulation of Life Support
Systems’, Dissertation, Inst. of Astronautics, TUM,
Munich, 2012.
[2] P. Hager, ‘Dynamic thermal modeling for moving
objects on the Moon’, Dissertation, Institute of
Astronautics, Technische Universität München,
Munich, 2013.
226 Institute of Astronautics
Research Focus
■ Real-time tele-robotics in space
■ Space communication technology
■ Space mechanism
■ Analysis of life support systems
■ Nano satellites
■ Lunar in-situ resource utilization
■ Hypervelocity impacts
Competence
■ Systems engineering tools for develop-
ment of complex systems
■ End-to-end satellite communication
■ Dynamic simulation of life support
systems
Infrastructure
■ Mechanical workshop
■ Cleanroom (Class 7)
■ Thermal-vacuum chamber
■ Proximity operations simulator
■ Groundstation (Ka-, S- and UHF/VHF
Band)
■ Mission control center
■ Hypervelocity accelerator
Lectures in:
■
■ Space System Design
■ Orbit- and Flight Mechanics
■
■ Systems Engineering
■ Sterne und Kosmos
■ Space environment and its simulation
■ Near Earth Objects
Management
Prof. Dr. Dr. h.c. Ulrich Walter, Director
Prof. Dr.-Ing. Harry O. Ruppe, Emeritus
Prof. Dr.-Ing. Eduard Igenbergs, Emeritus
Adjunct Professors
Hon. Prof. Dr. med. Hans Pongratz
apl. Prof. Dr.-Ing. Robert Schmucker
Dr. rer. nat. Markus Brandstätter
Petra Lochner
Research Scientists
Dr. Alexander Hoehn, Assoc. Professor
(adj.), Univ. of Colorado
Dr.-Ing. Martin Rott, Academic Director
Dr.-Ing. Jan Harder, Postdoc, Promotion
Jan. 2014
Dipl.-Ing. Claas Olthoff
Dipl.-Ing. Andreas Fleischner, left Nov. 2014
Dipl.-Ing. Matthias Killian
Dipl.-Ing. Christian Bühler
Dipl.-Ing. Andreas Hein, left Sep. 2014
Dipl.-Ing. Martin Langer
Dipl.-Ing. Sabine Letschnik
Dipl.-Ing. Ralf Purschke
Philipp Reiß, M.Sc.
Dipl.-Ing. Matthias Tebbe
Jacopo Ventura, M.Sc.
Ming Ming Wang, M.Sc.
Dipl.-Ing. arch. Thomas Dirlich, external
Dipl.-Inf. Carolin Eckl, external
Dipl.-Ing. Piotr Perczynski, external
Dipl.-Ing. Anton Zhukov, external
Dipl.-Ing. Jonas Schnaitmann, external
Technical Staff
Tobias Abstreiter
227Institute of Astronautics 227
Publications 2013-14
■ Carpenter, J. D.; Barber, S.; Cerroni, P.; Fisackerly,
R.; Fumagalli, A.; Houdou, B. et al. (2014):
Accessing and assessing lunar resources with
PROSPECT. In: LEAG (Hg.): Annual Meeting of the
Lunar Exploration Analysis Group. Laurel, Maryland,
USA, 22-24 October 2014. Available online: http://
oro.open.ac.uk/41598/1/3018.pdf.
■ Göser, Johannes; Olthoff, Claas Tido (2014): Results
of a Dynamic Liquid Cooling Garment Simulation
in V-SUIT. In: Proceedings of the 44th International
Conference on Environmental Systems. 44th Inter-
national Conference on Environmental Systems.
Tucson, Arizona, USA, 13-17 July 2014. ICES.
■ Hager, P. B.; Klaus, D. M.; Walter, U. (2014a):
Char acterizing transient thermal interactions
between lunar regolith and surface spacecraft. In:
Planetary and Space Science 92, Pp. 101-116. DOI:
10.1016/j.pss.2014.01.011.
■ Hager, P. B.; Parzinger, S.; Haarmann, R.; Walter,
U. (2014b): Transient thermal envelope for rovers
and sample collecting devices on the Moon. In:
Advances in Space Research. DOI: 10.1016/j.
asr.2014.12.012.
■
simulation tool for moving objects on the lunar
surface. In: Geophysical Research Abstracts 15.
■ Hager, P.; Walter, U.; Klaus, D. (2013): Impact of
lunar dust on radiator design for Moon bases and
rovers. In: Proceedings of the 43rd International
14-18 July 2013. AIAA.
■ Harder, Jan; Wilde, Markus; Fleischner, Andreas
(2013): Technology development for real-time
teleoperated spacecraft mission operations. In:
2013 IEEE Aerospace Conference. Big Sky, MT,
■ Hoehn, A.; Hager, P. B.; Harder, J. T. (2013): Design
characterization of an electronic steerable Ka-band
antenna using liquid crystal phase shifters. In:
2013 IEEE Aerospace Conference. Big Sky, MT,
■ McGrath, C.; Hager, P. (2013): Thermal Analysis of
the CubeSat First-MOVE in Preparation for Launch
using ESATAN-TMS r4. In: International Academy of
-
Observation. Berlin, Germany.
■ Olthoff, C.; Schnaitmann, J. (2013): Development
Status of V-SUIT – The Virtual Space Suit simulation
software. In: Proceedings of the 43rd International
Conference on Environmental Systems, 14-18 July
2013. AIAA.
■ Olthoff, Claas Tido; Schnaitmann, Jonas; Zhukov,
Anton (2014): Development Status of the Dyna-
mic Life Support System Simulation V-HAB. In:
Proceedings of the 44th International Conference
on Environmental Systems. 44th International
Conference on Environmental Systems. Tucson,
Arizona, USA, 13-17 July 2014. ICES.
■ Pederesen, M. N.; Letschnik, J.; Schelde, L.; Kar-
stoft, H.; Schurig, F.; Walter, U. (2013): Three-dimen-
sional radiation pattern measurement strategy for
ground station antennas. In: International Journal of
Satellite Communications and Networking Volume
31 (Issue 1), pp. 39-50. DOI: 10.1002/sat.1020.
■ Plötner, P.; Anderson, M.; Czupalla, M.; Ewert, M.;
Roth, C.; Zhukov, A. (2013): Status of the Correla-
tion Process of the V-HAB Simulation with Ground
Tests and ISS Telemetry Data. In: Proceedings of
the 43rd International Conference on Environmental
Systems, 14-18 July 2013. AIAA.
■ Purschke, R.; Hoehn, A. (2013): Design and
characterization of an Antenna Pointing Mechanism
for on-orbit servicing missions. In: 2013 IEEE
Aerospace Conference. Big Sky, MT, 2-3 March
2013, pp. 1-8.
■ Purschke, Ralf; Hoehn, Alexander (2014):
Evaluation and test of different gear concepts for
Ka-band Antenna Pointing Mechanisms. In: 2014
IEEE Aerospace Conference. Big Sky, MT, USA,
■
characteristics of lunar regolith simulants under
reduced gravity and vacuum on a partial-g para-
Union.
■ Reiss, P.; Hager, P.; Hoehn, A. (2013): Hopper-Flow
of Lunar Regolith Simulants in Reduced Gravity and
Vacuum. In: International Society of Terrain-Vehicle
Systems (Hg.): Proceedings of the 7th Regional
Americas Conference of the International Society
of Terrain-Vehicle Systems. International Society of
Terrain-Vehicle Systems.
■ Reiss, P.; Hager, P.; Hoehn, A.; Rott, M.; Walter,
U. (2014a): Flowability of lunar regolith simulants
under reduced gravity and vacuum in hopper-based
conveying devices. In: Journal of Terramechanics
55, pp. 61–72. DOI: 10.1016/j.jterra.2014.04.005.
■ Reiss, P.; Hager, P.; Parzinger, S.; Henn, N. (2014b):
Technological Challenges for In-Situ Investigation of
Lunar Resources. In: Proceedings of the European
Lunar Symposium. European Lunar Symposium.
London, United Kingdom, 15-16 May 2014.
■ Reiss, P.; Hoehn, A. (2014): Evaluation of Small-
scale Penetrators for Lunar Subsurface Investi-
gation. In: Proceedings of the European Lunar
Symposium. European Lunar Symposium. London,
United Kingdom, 15-16 May 2014.
■ Reiss, P.; Walter, U. (2013): Compaction of Lunar
Regolith Simulants under Reduced Gravity. In:
Proceedings of the European Planetary Science
Congress.
■ Schnaitmann, J. (2013): Approach to improve the
Crew Module of the Virtual Habitat Simulation to
In: Proceedings of the 43rd International Conference
on Environmental Systems, 14-18 July 2013. AIAA.
■ Takahashi, Tadayuki; den Herder, Jan-Willem A.;
Bautz, Mark; Perinati, E.; Rott, M.; Santangelo, A. et
al. (2014): Hyper-velocity impact test and simulation
of a double-wall shield concept for the Wide
Field Monitor aboard LOFT. In: SPIE (Hg.): Space
Telescopes and Instrumentation 2014: Ultraviolet to
Gamma Ray. Vol. Tadayuki Takahashi, Jan-Willem
A. den Herder und Mark Bautz. Montréal, Quebec,
9144), pp. 914465.
■ Tan, Jingwen; Ma, Weihua; Wang, Mingming;
Luo, Jianjun (2014): Relative Navigation for Space
In: IAF (Hg.): Proceedings of the 65th Internati-
onal Astronautical Congress. 65th International
Astronautical Congress. Toronto, Canada, 29 Sep-
tember - 3 October 2014. International Astronautical
Federation.
■ Ventura, Jacopo; Romano, Marcello (2014): Exact
Analytic Solution for the Spin-up Maneuver of an
Axially Symmetric Spacecraft. In: Acta Astronautica
104 (1). DOI: 10.1016/j.actaastro.2014.07.038.
228 Institute of Astronautics
■ Wang, Mingming; Walter, U.; Luo, Jianjun; Ma,
Architecture for Space Robotic Tele-Operation. In:
IAF (Hg.): Proceedings of the 64th International
Astronautical Congress. International Astronautical
Congress. Beijing, China. International Astronautical
Federation.
■ Wang, Mingming; Walter, Ulrich (2013a): Joint
Space Dynamics Algorithm for Tree Structure Space
Manipulators by Using Inertia Mapping Matrix.
In: Zdravko Terze (Hg.): ECCOMAS Thematic
Conference on Multibody Dynamics 2013. Zagreb,
Croatia, July 1-4, 2013: book of abstracts. Zagreb:
University of Zagreb. Faculty of Mechanical
Engineering and Naval Architecture.
■ Wang, Mingming; Walter, Ulrich (2013b): Joint-
Space Dynamics Algorithm of Space Manipulators
with Tree Structure using Inertia Mapping Matrix.
In: IAF (Hg.): Proceedings of the 64th International
Astronautical Congress. International Astronautical
Congress. Beijing, China. International Astronautical
Federation.
■ Wang, Mingming; Walter, Ulrich (2013c): Kinematics
Analysis of Free-Floating Redundant Space
Manipulator based on Momentum Conservation. In:
Proceedings of the 5th International Conference on
Spacecraft Formation Flying Missions and Techno-
logies. 5th International Conference on Spacecraft
Formation Flying Missions and Technologies.
Munich, Germany, 29-31 May 2013.
■ Wang, Mingming; Walter, Ulrich; Luo, Jianjun
for Kinematically Redundant Space Manipulator.
In: IAF (Hg.): Proceedings of the 64th International
Astronautical Congress. International Astronautical
Congress. Beijing, China. International Astronautical
Federation.
■ Wilde, Markus; Harder, Jan; Purschke, Ralf
(2013): Operator learning effects in teleoperated
rendezvous & docking. In: 2013 IEEE Aerospace
■ Zhukov, A.; Roth, C.; Plötner, P.; Czupalla, M.
(2013): Simulation of the Temperature and Humidity
Control System of International Space Station in
the Virtual Habitat. In: Proceedings of the 43rd Inter-
national Conference on Environmental Systems,
14-18 July 2013. AIAA.
■ Zhukov, Anton; Czupalla, Markus (2014): The Virtual
Habitat - Optimization of Life Support Systems. In:
Proceedings of the 44th International Conference
on Environmental Systems. 44th International
Conference on Environmental Systems. Tucson,
Arizona, USA, 13-17 July 2014. ICES.
229Institute of Materials Science and Mechanics of Materials 229
Institute of Materials Science and Mechanics of Materials
Experimental and theoretical characterization of metallic materials
Prof. Dr. mont. habil.
Dr. rer. nat. h. c.
Ewald Werner
■ The focus of the Institute of Materials Science and Mechanics of
cessing-microstructure-properties-relationships of load bearing materials
concentrating on metallic materials such as high strength steels, titanium,
nickel, aluminum and tungsten alloys. Research is performed employing
theoretical, numerical and experimental techniques with equal import-
ance. The associated State Material Testing Laboratory serves as import-
ant interface to industry with respect to research oriented (off-routine)
testing of materials. Since 2006 WKM hosts the Christian-Doppler-
Laboratory for Material Mechanics of High Performance Alloys (CDL,
headed by Dr. C. Krempaszky).
Current research activities concentrate on
residual stresses in gas turbine compo-
nents, their machining via electrochemical
metal dissolution or selective laser sinter-
ing, hot isostatic pressing of precipitation
hardening aluminum cast alloys, surface
implants, thermal fatigue of semiconduc-
tor devices, plasticity and failure of high
strength sheet steels and fracture mech-
anics of tungsten alloys as plasma facing
components of fusion reactors.
The Institute applied successfully for
tape casting (together with Siemens).
Deformation and Failure Mechanisms of Thin Sheet
Materials for Automotive Applications
The desire to produce higher strength
steels with formability greater than those
obtained in conventional controlled rolled
high strength microalloyed grades has
led to the development of microstructure
strengthened steels. These include dual
phase (DP) ferrite-martensite steels,
ferrite-bainite steels, transformation
induced plasticity (TRIP) steels, consisting
of ferrite, bainite, and retained austenite,
complex phase (CP) and martensite
steels.
The research activities carried out on this
topic concentrate on different grades
of industrially produced high strength
steels. Formability of the chosen materials
is characterized in uni- and multi-axial
deformation experiments. A systematic
evaluation of accompanying microstruc-
tural investigations allows a deepening
of understanding of the mechanisms
controlling and limiting formability. Special
attention is paid to hole expansion testing,
Scanning electron microscope at WKM (Photo: WKM)
Simulated distribution of plastic
equivalent strain in the marten-
sitic phase of a dual phase steel
(Quelle: WKM)
www.wkm.mw.tum.de
Phone +49.89.289.15247
Contact
230 Institute of Materials Science and Mechanics of Materials
Residual Stress Analysis
Residual stresses typically act on dif-
ferent length scales depending on the
mechanisms they originate from. They
material and component performance.
As a consequence of compressive
macroscopic stresses near the surface of
a component the accumulation of micro-
cracks can be reduced and the life time of
the component can be extended. Further-
more, macroscopic residual stresses are
responsible for distortions of the compo-
nents during machining. In the worst case
the desired dimensional accuracy of the
component can no longer be achieved.
The main focus in this topic is placed
on the development and application of
experimental methods (such as hole
drilling techniques, dissectioning methods
and neutron diffraction) for residual stress
analysis as well as the theoretical estima-
tion of the evolution of the residual stress
state during the different/critical stages
of the production process (e.g. forging/
forming, heat treatment) using adequate
semianalytical and numerical modeling
approaches.
Projects
■ Residual stresses in geometrically
complex structural parts (CDL)
■ Development of an advanced design
and production process of high tem-
perature Ni-based alloy forgings (EC)
■ Eigenspannungsbedingter Bauteil-
(Heidenhain)
becoming an increasingly important
method in describing the formability of
high strength steels.
Besides experimental investigations on
the relationship between microstructural
aspects and parameters describing
formability, micromechanical modeling
approaches are worked out to assess
the formability of virtual microstructures,
thereby reducing development and testing
costs considerably.
Projects
■ Micromechanical modelling of the
formability and failure of DP steels (CDL)
■ Effect of edge preparation in hole
expansion testing (CDL)
■ Development of an instrumented hole
expansion set-up (CDL)
■ Bainite formation in low alloyed thin
sheet steel with increased boron
content (CDL)
■ Strengthening of DP steels by grain
size control
Forged component of complex
geometry positioned at the
neu tron diffractometer STRESS-
SPEC for strain mapping
(Photo: WKM)
231Institute of Materials Science and Mechanics of Materials 231
Durability Analysis of Integrated Circuits
One of the key factors for the rapid
technological progress in our time is the
development of integrated circuits (ICs)
- a wiring of electronic components on a
single semiconductor substrate.
Growing demands on performance and
durability of ICs require an understand-
ing of possible failure mechanisms. An
important cause for damage to ICs arises
from thermo-mechanical loads of the
involved materials as a result of current
pulses. The mismatch in thermal expan-
sion between the conductor paths made
of aluminum and the surrounding inter-
layer dielectric leads to stresses which
cause crack initiation and, consequently,
short circuits and the loss of functionality
of the assembly.
Throughout their service life electronic
components undergo millions of load
cycles, so that an experimental life cycle
analysis during the development process
is costly and may not be feasible.
For this purpose simulative life time investi-
gations are conducted at WKM which take
into account the microstructure, the grain
orientation and the temperature dependent
anisotropic visco-plastic material behavior
of aluminum. The small dimensions of the
large span of time scales, involving current
pulses of a few milliseconds and a service
time of several years, put high demands on
the material model.
Projects
■ Modellierung der Metallisierung in
integrierten Schaltungen (DFG)
Electrochemical Machining
For aircraft engine components exposed to
high temperatures and dynamic loadings,
Ni-based super alloys are used owing to
their high strength at elevated tempera-
tures and high creep resistance. For the
machining of these components, however,
conventional methods such as milling are
cost-intensive due to excessive tool wear.
Electrochemical machining (ECM) and pre-
cise electrochemical machining (PECM)
rely on the controlled anodic dissolution
of the workpiece material, thus serving
as low-tool-wear and cost-effective
alternatives to milling since no mechanical
contact is established between tool and
workpiece.
Challenges related to ECM and PECM
conditions for the machining of materials
of interest, maintaining process stability,
and process simulation.
In cooperation with MTU Aero Engines
and the Institute of Automatic Control,
ECM- and PECM-related research
activities at WKM include investigation
of high-rate anodic dissolution of poly-
and single-crystalline Ni-based alloys,
development of a control system for the
PECM process, and simulation-assisted
tool shape design.
Projects
■ Innovative, adaptive Prozessregelung
ECM/PECM (Federal Ministry of
Economy and Technology)
■ Herstellung von LCF-Proben mittels
PECM (MTU)
■ Elektrochemische Bearbeitung von TiAl
(MTU)
Single-axis laboratory PECM
equipment at WKM (Photo: WKM)
FIB (Focused-Ion-Beam) cross
section images through points of
failure. Conductor paths with a
J. Wilde, P. Alpern, M. Stecher,
IEEE Transactions on Device
and Materials Reliability 8 (2008)
590-599)
232 Institute of Materials Science and Mechanics of Materials
Management
Prof. Dr. mont. habil. Dr. rer. nat. h. c.
Ewald Werner, Director
Dr.-Ing. Christian Krempaszky
Adjunct Professors
Hon.-Prof. Dr.-Ing. Dr. Eng. (Univ. Nagoya/
Japan) Harald Bolt
Administrative Staff
Yvonne Jahn
Melanie Laubenbacher
Research Scientists
Dipl.-Ing. Alexander Fillafer
Stephan Hafenstein, M. Sc.
Dipl.-Ing. Florian Hairer
Dipl.-Ing. Peter Holfelder
Dipl.-Ing. Christiane Kellerer
Dr.-Ing. Lisa Koll
Muyuan Li, M.Sc.
Dipl.-Phys. Jinming Lu
Dipl.-Ing. Felix Meier
Dipl.-Ing. Gerwin Riedl
Dr.-Ing. Cornelia Schwarz
Johannes Seidl, M.Sc.
Mathias Sommerer, M.Sc.
Anneka Vogel, M.Sc.
Dr. mont. Zhonghua Wang
Dipl.-Ing. Robert Wesenjak
Technical Staff
Wolfgang Bauer
Brigitte Hadler
Alois Huber
Stefan Humplmair
Carola Reiff
Jens Reuter, B.Sc.
Caner Yanbaz
Research Focus
■ Testing and modelling of metallic high
performance alloys (iron-, nickel-,
titanium- and aluminum-based alloys)
■ Residual stress determination via
diffraction methods (X-rays, neutrons)
and incremental hole drilling
■ Microstructure based numerical
modelling
■ Electron and light microscopy
■ Mechanical testing
■ Electrochemical machining
Competence
■ High resolution scanning electron
microscopy
■ Diffraction techniques
■ Material testing on demand
Infrastructure
■ Material testing equipment
■ Light and electron microscopes
■ Hot isostatic press
■ Dilatometers and annealing simulator
■ Electrical and mechanical workshops
■ Electrochemical machining workstation
■ X-ray diffractometers
Courses
■ Materials Science I and II
■ Engineering Materials Technology
■ Engineering Mechanics for Business
Sciences
■ Fracture Mechanics/Plasticity Theory
■ Tensor Calculus for Engineers
■ Finite Elements in Mechanics of
Materials
■ Electron Microscopy
■ Laboratory Courses on Materials
Science, Mechanics of Materials and
Finite Element Methods
233Institute of Materials Science and Mechanics of Materials 233
Publications 2013-14
■ T. Schmitz, C. Hertl, E. Werner, U. Gbureck, J. Groll,
C. Moseke: Oxygen diffusion hardening of tantalum
coatings on cp-titanium for biomedical applications.
Surface and Coatings Technology 216 (2013) 46-51.
DOI: 10.1016/j.surfcoat.2012.11.021.
■
pores on the mechanical properties of the Ni-base
alloy MAR-M247. Mater. Sci. Engng. A575 (2013)
144-151. DOI: 10.1016/j.msea.2013.02.067
■ K. Hausmann, D. Krizan, K. Spiradek-Hahn, A.
transformation behavior and mechanical properties
of TRIP-assisted bainitic-ferritic sheet steels. Mater.
Sci. Engng. A588 (2013) 142-150. DOI: 10.1016/j.
msea.2013.08.023
■ K. Hausmann, D. Krizan, A. Pichler, E. Werner:
Trip-aided bainitic-ferritic sheet steel: a critical
assessment of alloy design and heat treatment.
In: Proc. MS&T 2013, Advanced Steel Metallurgy:
Design, Processing, and Technological Exploitation,
Association for Iron & Steel and TMS, Warrendale,
PA, USA (2013) 209-219.
■ E. Werner, A. Fillafer: Stahl ein Leichtbauwerkstoff
mit Tradition und Zukunft. lightweightdesign 6
(2013) 12-17.
■ J. Rehrl, K. Mraczek, A. Pichler, E. Werner: Mecha-
nical properties and fracture behavior of hydrogen
charged AHSS/UHSS grades at high and low strain
rate tests. Mater. Sci. Engng. A590 (2014) 360-367.
DOI: 10.1016/j.msea.2013.10.044
■ J. Lu, G. Riedl, B. Kiniger, E.A. Werner: Three-
dimensional tool design for steady-state electro-
chemical machining by continuous adjoint-based
shape optimization. Chem. Engng. Sci. 106 (2014)
198-210. DOI: 10.1016/j.ces.2013.11.040
■
of microstructure and Ti(C,N) in the susceptibility
to hydrogen embrittlement of AHSS grades for
the automotive industry. In: Proc. of International
Hydrogen Conference (IHC 2012): Hydrogen-Mate-
rials Interactions, B.P. Somerday, P. Sofronis (Eds.),
ASME Press, New York, NY, USA (2014) 137-146.
■ J. Rehrl, K. Mraczek, A. Pichler, E. Werner: The
impact of Nb, Ti, Zr, B, V and Mo on the hydrogen
diffusion in four different AHSS/UHSS microstruc-
tures. Steel research int. 85 (2013) 336-346. DOI:
10.1002/srin.201300087
■ J. Rehrl, K. Mraczek, A. Pichler, E. Werner: The
impact of hydrogen on the mechanical properties of
AHSS/ UHSS grades at low- and high strain rates.
In: Proc. of 2nd Int. Conf. on Metals & Hydrogen.
SteelyHydrogen 2014 , Ghent, BE, May 5-7, 2014,
L. Duprez (Eds.), OCAS NV, (2014) 21-34.
■ C. Hertl, L. Koll, T. Schmitz, E. Werner, U, Gbureck:
Strucutral characterisation of oxygen diffusion
hardened alpha-tantalum PVD-coatings on
titanium. Mater. Sci. Engng., C41 (2014) 28-35. DOI:
10.1016/j.msec.2014.03.018
■ M. Metzger, M. Leidenfrost, E. Werner, H. Riedel:
Lifetime prediction of EN-GJV 450 cast iron cylinder
heads under combined thermo-mechanical and
high cycle fatigue loading. SAE Int. J. of Engines 7
(2014) 1073-1083. DOI: 10.4271/2014-01-9047
■ A. Fillafer, C. Krempaszky, E. Werner: On strain par-
titioning and micro-damage behavior of dual-phase
steels. Mater. Sci. Engng. A614 (2014) 180-192,
DOI: 10.1016/j.msea.2014.07.029
■ F. Ohmenhäuser, C. Schwarz, S. Thalmair, H. S.
Evirgen: Constitutive modeling of the thermo-
mechanical fatigue and lifetime behavior of the
cast steel 1.4849. Mat. Des. 64 (2014) 631-639.
DOI: 10.1016/j.matdes.2014.08.016
■ T. Schmitz, F. Warmuth, E. Werner, C. Hertl, J. Groll,
U. Gbureck, C. Moseke: Physical and chemical
characterization of Ag-doped Ti coatings produced
by magnetron sputtering of modular targets. Mater.
Sci. Engng. C44 (2014) 126-131. DOI: 10.1016/j.
msec.2014.08.024
■ M. Li, E. Werner, J.-H. You: Fracture mechanical
analysis of tungsten armor failure of a water-cooled
divertor target. Fusion Engn. and Design 89 (2014)
2716-2725. DOI: 10.1016/j.fusengdes.2014.07.011
■ F. Meier, C. Schwarz, E. Werner: Crystal-plasticity
based thermo-mechanical modeling of Al-com-
ponents in integrated circuits. Comput. Mater.
Sci. 94 (2014) 122-131. DOI: 10.1016/j.com-
matsci.2014.03.020
■ C. Krempaszky, P. Larour, J, Freudenthaler, E.
testing. In: Proc. of International Deep Drawing
Research Group (IDDRG 2014): Innovations for the
sheet metal industry, Paris, FR, June 1-4, 2014, H.
Sfar, A. Maillard (Eds.), (2014) 204-209
234 Institute of Biochemical Engineering
Institute of Biochemical Engineering
Industrial biotechnology
Prof. Dr.-Ing.
Dirk Weuster-Botz
Bioreactors
The effective generation of process
information represents a major bottleneck
in microbial production process develop-
ment and optimization. An approach to
overcome the necessity of a large number
of time- and labor-consuming experiments
in lab-scale bioreactors is miniaturization
and parallelization of stirred-tank reac-
tors along with automation of process
management.
Highlight
The license holder 2mag AG, Munich,
Germany starts commercialization of the
bioREACTOR48, a parallel stirred-tank
bioreactor system developed at the
Institute of Biochemical Engineering.
Projects
■ High throughput reaction engineering
analysis of halophilic microorganisms
for enzyme production
■ Continuous fermentations in miniatur-
ized stirred-tank reactors
■ Micro-dosing device and micro-sensors
for pH control in parallel bioreactors
■ Reaction engineering studies of butanol
fermentation with Clostridium aceto-
butylicum strains in parallel stirred-tank
reactors
■ Industrial biotechnology (‘white biotechnology’) makes use of micro-
organisms or enzymes for the industrial production of chemicals like
-
and fuels.
Renewable resources are the favored raw
materials for industrial biotechnology. The
Institute of Biochemical Engineering is
dealing with all aspects of the technical
use of biochemical reactions for industrial
biotechnology. The research focus is on
bioreactors and biocatalysis, as well as
on (gas-) fermentation and bioprocess
integration.
View into a stirred-tank bioreactor at the Institute of
TUM)
Gas-inducing stirrers for 48 parallel stirred-tank
bioreactors (copyright: 2mag AG – www.2mag.de)
www.biovt.mw.tum.de/
bioverfahrenstechnik
Phone +49.89.289.15712
Contact
235Institute of Biochemical Engineering 235
Biocatalysis
High demands are set upon the optical
purity of building-blocks for the pro-
duction of pharmaceuticals. Due to the
high natural selectivity of biocatalysts,
biocatalysis appears as favorable method
for the purpose of chiral syntheses. Major
research interests are the development of
new reaction engineering methods and
devices to intensify whole cell biotransfor-
mations of hydrophobic, unstable and/or
toxic substrates up to the technical scale.
Highlight
The whole-cell biocatalytic process,
developed at the Institute of Biochemical
Engineering for the production of a cholic
acid derivative (pharmaceutically used for
the non-surgical dissolution of gallstones)
was transferred to the industrial scale
by the cooperation partner PharmaZell
GmbH, Raubling, Germany.
Projects
■ Polymeric nano-compartments for
biocatalytic applications
■ Membrane functionalisation of nano-
scale enzyme membrane reactors
■ Surface functionalisation of nano-scale
enzyme membrane reactors
■ Minimal cells for multi-enzyme syn-
thesis
■ Production of N-acetylneuraminic acid
using epimerases from cyanobacteria
■ Stereoselective multi-step reduction of
dehydrocholic acid with hydroxysteroid
dehydrogenases
■ Asymmetric reductions using novel
ene-reductases from cyanobacteria
Fermentation
Making use of microorganisms for the
production of chemicals from renewable
resources is the core of industrial biotech-
nology. Reaction engineering analyses of
metabolically optimized producer strains
and metabolic analyses of microorganisms
in production processes are necessary for
scale.
Highlight
The fermentation process optimized at
the Institute of Biochemical Engineering
for the recombinant production of spider
silk proteins with bacteria was transfer-
red to the industrial scale (> 50 m3) by
the cooperation partner AMSilk GmbH,
Planegg, Germany.
Projects
■ Bioprocess development for the
production of single-stranded DNA
■ Microbial electrosynthesis for the
production of chemicals
■ Metabolic analyses of recombinant
microorganisms from production
processes
■ Microbial production of lipids
■ Metabolic control Analysis of microbial
fed-batch production of L-phenyl-
alanine
■ Reaction engineering analysis of
Escherichia coli for the production of a
hydrophobic spider silk protein
Scheme of the intracellular reactions established in
Pilot-scale fermentations were
performed at the TUM-Research
Center for Industrial Biotechno-
logy (copyright: TUM)
236 Institute of Biochemical Engineering
Gas Fermentation
Bioprocess Integration
Special microorganisms are able to
produce chemicals with carbon dioxide
as sole carbon source. Energy may be
supplied from sunlight or hydrogen gas.
Bioprocess engineering is the key to
make use of these energy sources for the
microbial production of chemicals from
carbon dioxide on an industrial scale.
Highlight
microbial production of acetate from CO2
and H2 with Acetobacterium woodii resul-
ting in the highest product con centrations
reported so far (> 60 g L-1).
In many cases, downstream processing
is by far the most cost-intensive step of a
bioprocess. Often, multiple-step bio-
separations are required yielding rather
low product yields.
Therefore, existing bioseparation pro-
cesses should be improved and combined
to reduce the number of process steps.
The focus is on bioprocess integration of
fermentation/biocatalysis and downstream
processing (and follow-up chemistry).
Highlight
Process protein crystallization was shown
inexpensive alternative to key steps of a
-
peutic antibodies.
Projects
■ Modeling of microalgae cultivation in
open photobioreactors
■ Characterization of new microalgae for
open photobioreactors
■ Mass production of microalgae in open
photobioreactors
■ Reaction engineering analysis of new
microalgae
■ Bioelectrosynthesis for the production
of chemicals from carbon dioxide
■ Microbial production of chemicals from
synthesis gas
■ Hydrogenotrophic production of acetic
acid
Projects
■ Non-stationary hydrodynamics of
chromatography columns
■
crystallization
■
extraction
■
therapeutic antibody by crystallization
■ Protein crystallization in stirred-tank
reactors
Flat-panel photo-bioreactor
operated at the Institute of Bio-
chemical Engineering (copyright:
Crystal of a therapeutic monoclo-
nal antibody produced in a stirred
TUM)
237Institute of Biochemical Engineering 237
Management
Prof. Dr.-Ing. Dirk Weuster-Botz, Director
Administrative Staff
Ellen Truxius
Gabriele Herbrik
Research Scientists
Dr. Kathrin Castiglione, TUM Junior Fellow
Dr.-Ing. Dariusch Hekmat
Dr.-Ing. Dominik Maslak
Dipl.-Ing. Michael Weiner
Dirk Hebel, M.Sc. (Dissertation 2013)
Michael Schmidt, M.Sc. (Dissertation 2013)
Benjamin Smejkal, M.Sc. (Dissertation
2013)
Yilei Fu, M.Sc. (Dissertation 2013)
Nils Janzen, M.Sc. (Dissertation 2014)
Boqiao Sun, M.Sc. (Dissertation 2014)
Georg Faust, M.Sc. (Dissertation 2014)
Ilka Sührer, M.Sc.
Christina Kantzow, M.Sc.
Anna Groher, M.Sc.
Andreas Schmideder, M.Sc.
Ludwig Klermund, M.Sc.
Dipl.-Ing. Dipl.-Wirt.Ing. Andreas Apel
Sarah Poschenrieder, M.Sc.
Julia Tröndle, M.Sc.
Tom Schwarzer, M.Sc.
Anja Koller, M.Sc.
Andrea Weber, M.Sc.
Benjamin Kick, M.Sc.
Sarah Hintermayer, M.Sc.
Eva Schußmann, M.Sc.
Kathrin Doll, M.Sc.
Martin Dorn, M.Sc.
Timm Severin, M.Sc.
Technical Staff
Georg Kojro
Norbert Werth
Markus Amann
Florian Sedlmaier
Research Focus
■ Micro-bioprocess engineering/bio-
reactors
■ Biocatalysis
■ Fermentation
■ Gas fermentation
■ Bioprocess integration
Competence
■ Design and automation of bioreactor
systems
■ Bioprocess development and optimiza-
tion
■ Metabolic analysis of microbial reac-
tions in bioreactors
■ Metabolomics
■ Downstream processing
Infrastructure
■ Stirred-tank bioreactor systems up to
a 100 L-scale
■ Flat-panel photobioreactor systems
with high-power LEDs
■ Parallel bioreactor systems automated
with lab-robots
■ Anaerobic work benches/sterile laminar
■ Syngas labs (CO2, CO, H
2)
■ Phage lab
■ Cooled lab (4° C)
■ Electronic/mechanical work shop
■
GC, LC, …)
Courses
■ Biochemical Engineering Fundamentals
■ Biochemical Engineering
■ Bioprocesses
■ Bioprocesses and Bioproduction
■ Industrial Bioprocesses
■ Bioreactors/Bioreaction Engineering
■ Environmental and Biochemical
Engineering
■ Separation of macromolecular bio-
products
■ Practical training on biochemical
engineering
■ Practical training on bioprocess
engineering
238 Institute of Biochemical Engineering
Publications 2013-14
■ Albermann C, Weiner M, Tröndle J, Weuster-Botz D,
Sprenger GA (2014): Utilization of organophosphate:
phosphate antitransporter for isotope-labeling
experiments in E. coli. FEMS Microbiol Lett 361:
52-61.
■ Bendig C, Weuster-Botz D (2013): Reaction
engineering analysis of cellulase production with
Trichoderma reesei RUT-C30 with intermittent
substrate supply. Bioproc Biosys Eng 36: 893-900.
■ Brüning S, Weuster-Botz D (2014): CFD analysis of
interphase mass transfer and energy dissipation in
microorganisms. Chem Eng Res Des 92: 240-248.
■ Delhomme C, Schaper LA, Zhang-Preße M, Rau-
daschl-Sieber G, Weuster-Botz D, Kühn FE (2013):
Catalytic hydrogenation of levulinic acid in aqueous
phase. J Organomet Chem 724: 297-299.
■ Faust G, Janzen N, Bendig C, Römer L, Kaufmann
K, Weuster-Botz D (2014): Feeding strategies
enhance high cell density cultivation and protein
expression in milliliter-scale bioreactors. Biotechnol
J 9: 1293-1303.
■ Fu Y, Castiglione K, Weuster-Botz D (2013): Com-
parative characterization of novel ene-reductases
from cyanobacteria. Biotechnol Bioeng 110: 1293-
1301.
■ Hebel D, Huber S, Stanislawski B, Hekmat D
(2013): Stirred batch crystallization of a therapeutic
antibody fragment. J Biotechnol 166: 206-211.
■ Hebel D, Ürdingen M, Hekmat D, Weuster-Botz D
(2013): Development and scale-up of high-yield
crystallization processes of lysozyme and lipase
using additives. Cryst Growth Des 13: 2499-2506.
■ Hekmat D, Kuhn M, Meinhardt V, Weuster-Botz
viscoelastic preparative chromatography packing.
Biotechnol Prog 29: 958-967.
■ Hölsch K, Sührer I, Heusel M, Weuster-Botz D
(2013): Engineering of formate dehydrogenase:
Synergistic effect of mutations affecting cofactor
Biotechnol 97: 2473-2481.
■ Klermund L, Groher A, Castiglione K (2013):
New N-acyl-D-glucosamine 2-epimerases from
cyanobacteria with high activity in the absence of
ATP and low inhibition by pyruvate. J Biotechnol
168: 256-263.
■ Liu L, Braun M, Gebhardt G, Weuster-Botz D,
Gross R, Schmid RD (2013): One step synthesis of
12-ketoursodeoxycholic acid from dehydrocholic
acid using a multienzymatic system. Appl Microbiol
Biotechnol 97: 633-639.
■ Riedlberger P, Brüning S, Weuster-Botz D (2013):
Characterization of stirrers for screening studies of
enzymatic biomass hydrolyses on a milliliter-scale.
Bioproc Biosys Eng 36: 927-935.
■ Smejkal B, Agrawal NJ, Helk B, Schulz H, Giffard
M, Mechelke M, Ortner F, Heckmeier P, Trout BL,
a therapeutic full-length antibody based on process
crystallization. Biotechnol Bioeng 110: 2452-2461.
■ Smejkal B, Helk B, Rondeau JM, Anton S, Wilke
A, Scheyerer P, Fries J, Hekmat D, Weuster-Botz D
(2013): Protein crystallization in stirred systems –
Scale-up via the maximum local energy dissipation.
Biotechnol Bioeng 110: 1956-1963.
■ Straub M, Demler M, Weuster-Botz D, Dürre P
(2014): Selective enhancement of autotrophic
Acetobacterium woodii. J Biotechnol 178: 67-72.
■ Sührer I, Haslbeck M, Castiglione K (2014):
Asymmetric synthesis of a Fluoxetin precursor
and a formate dehydrogenase. Proc Biochem 49:
1527-1532.
■ Sun B, Kantzow C, Bresch S, Castiglione K,
Weuster-Botz D (2013): Multi-enzymatic one-
pot reduction of dehydrocholic acid to 12-
ketoursodeoxycholic acid with whole-cell
biocatalysts. Biotechnol Bioeng 110: 68-77.
■ Weiner M, Albermann C, Gottlieb K, Sprenger GA,
Weuster-Botz D (2014): Fed-batch production of
L-phenylalanine from glycerol and ammonia with
recombinant Escherichia coli. Biochem Eng J 83:
62-69.
■ Weiner M, Tröndle J, Albermann C, Sprenger
GA, Weuster-Botz D (2014): Carbon storage in
re combinant Escherichia coli during growth on
glycerol and lactic acid. Biotechnol Bioeng, 111:
2508-2519.
■ Weiner M, Tröndle J, Albermann C, Sprenger GA,
Weuster-Botz D (2014): Improvement of cons-
production with Escherichia coli using targeted
knock-out mutants. Biotechnol Bioeng 111:
1406-1416.
239Institute of Medical and Polymer Engineering 239
Institute of Medical and Polymer Engineering
Medical and polymer engineering, process & manufacturing method development,
sterile production, vascular and cardiac engineering
Prof. Dr. med. Dr.-Ing.
habil. Erich Wintermantel
■ The Institute of Medical and Polymer Technology inaugurated the Cen-
tral Institute for Medical Engineering in 2000 and established in the same
kind on university level in Germany, and it offers a comprehensive curricu-
lum in medical engineering and in polymer engineering. Today more than
400 students follow the Institutes courses and seminars every semester.
Teaching is focused on industrial and clinical needs primarily.
The Institute represents two main and
interacting focus areas:
A) Medical engineering with a strong
impact on biocompatible materials
engineering, mainly process engineer-
ing of materials and designing of tools,
implants made from non-metallic orga-
nic materials. It develops new surfaces
and structures of materials-cell-interfa-
ces, i.e. porosities, in order to optimize
biocompatibility behaviour following
implantation in patients. It provides
respective testing, including biotoxicity
testing and the development of tissue
engineering systems.
B) Polymer engineering and tooling is
intensively represented with an outstan-
ding polymer technology infrastructure.
All industrially relevant processes are
presented in teaching, micro-injec-
tion molding is a key research area.
This includes the entire designing
and manufacturing process of tools,
devices and machines, i.e. the most
compact injection molding machine
worldwide has been designed and
manufactured by us.
Research currently concentrates on three
main areas:
1) Hemocompatible and hemoactive
surfaces, biosystems, devices and
implants and corresponding relevant
manufacturing processes,
2) Functionalized polymeric implants
through process engineering,
3) Improved polymers, process tooling
-
cation or materials reinforcements, all
strictly oriented towards high socioeco-
nomic impact.
www.medtech.mw.tum.de
Phone +49.89.289.16701
Contact
Research Example Autosterility: Fundamentals and
Experimental Examination of Polymer Processing
Technology
Sterile medical single use products are
medicine. To date, the manufacturing and
sterilization processes are separated steps
within the production of sterile medical
products. This research work focuses on
the autosterile polymer molding without
subsequent sterilization. Sub-steps of the
manufacturing chain are investigated by
validation methods for sterility with focus
on the autosterile production. An auto-
sterile injection molding concept has been
© Schönberger, M., 2014
developed with recommendation concern-
ing validation and implementation.
240 Institute of Medical and Polymer Engineering
Research Example Hematogenous Growth Factors:
Isolation, Application and Biological Activity
Hematogenous, autologous platelet deri-
ved growth factors represent a promising
new wound care concept. Optimized
preparation of platelet concentrate from
patient‘s whole blood and an innovative
hand-held device for application to wound
surfaces is developed. Subsequently
the biological activity is evaluated in
vitro. Correlations between preparation
process, state of platelet activation and
the proliferation-promoting effect of the
concentrates are worked out.
© Wacker, S., 2013
Research Focus
■ Vascular and cardiac engineering
■ Medical polymer engineering
■ Machine and process technology
■ Polymer technology
■ Sterile polymer manufacturing
■ Implantology
■ Drug release systems
Competence
■ Polymer processing
■ Polymer testing
■ Bio-/hemocompatibility testing
■ Polymer aging
■ Polymer design
■ Medical device design
■ Polymer process simulation
■
simulation
■ Virtual planning and modelling
■ Engineering medical devices
■ Incubator and cell culture design
Infrastructure
■ Tech lab (CNC milling machine, water
jet cutting, etc.)
■ -
comp., sterility testing)
■ Polymer lab (molding machines and
testing)
Courses
■ Introduction in Medical and Polymer
Technology
■ Basics Medical Engineering: Bio-
compatible Materials 1
■ Biocompatible Materials 2
■ Polymers and Polymer Technology
■ Trends in Medical Engineering I & II
■ Research laboratories
Management
Prof. Dr. med. Dr.-Ing. habil. Erich
Wintermantel, Director
Dr. med. Markus Eblenkamp, Assistant
Director
Susanne Wiedl
Dr.-Ing. Markus Schönberger
Dipl.-Ing. Miriam Haerst
Adjunct Professors
Dr.-Ing. Marcus Heindl
Dr.-Ing. Christian Wende
Administrative Staff
Susanne Wiedl
Doctoral Candidates
and Research Scientists
Dipl.-Ing. Max Bauer
Dipl.-Ing. Cécile Boudot
Dipl.-Ing. Andreas Brehm
241Institute of Medical and Polymer Engineering 241
Technical Staff
Uli Ebner (Master, supervisor)
Georg Lerchl
Florian Huber
Severin Lindemeier
Martin Streifeneder
Peter Pichler
Christian Gastinger
Research Students
15 research & teaching assistants
120 research theses (2013), > 8 per
doctoral candidate
Publications 2013-14
Katharina Düregger, M.Sc.
Dr. med. Markus Eblenkamp
Johannes Gattinger, M.Sc.
Markus Geith, M.Sc.
Dipl.-Ing. Miriam Haerst
Dipl.-Ing. Sebastian Koller
Dipl.-Ing. Fabian König
Dipl.-Ing. Erhard Krampe
Ana Lilia Nowak, B.Sc.
Dipl.-Ing. (FH) Matthias Pigerl
Christin Rapp, M.Sc.
Dipl.-Ing. Andreas Robeck
Peter Röstel, M.Sc.
Dr.-Ing. Markus Schönberger
Dipl.-Ing. Catherine Schreiber
Dipl.-Ing. Matthias Schuh
Ilse Schunn, CTA
Dipl.-Ing. Vera Seitz
■ Boudot, C., Freihart, K., Linder, A., Eblenkamp, M.,
Haerst,M., Wintermantel, E.: Surface Functionaliza-
tion of Silicone Rubber for Improved Cell Adhesion.
48. Annual Conference of the DGBMT, 2014
■ Boudot, C., Recht, S., Eblenkamp, M., Haerst, M.,
Wintermantel, E.: Protein Adsorption and Adhesion
of Blood Platelets on Silicone Rubber under Static
and Dynamic Flow Conditions.6th European Con-
ference of the International Federation for Medical
and Biological Engineering, 2014
■ Dierkesmann, K., Krampe, E., Wintermantel, E.:
Development of an MR-safe and MR-compatible
plastics. Kunststoffprodukte in der Medizin - Endos-
kope und Katheter, 2014
■ Eblenkamp, M., Haag, L., Pfeifer, S., Wintermantel,
E.: Software-Based System for Automatic 3D
Dendritic Spine Evaluation for Research on Alz-
heimer’s Disease. 6th European Conference of the
International Federation for Medical and Biological
Engineering, 2014, 138-141
■ Froehlich, M., Strohmayr, M., Seibold, U., Krampe,
E., Wintermantel, E.: Towards Realistic Haptic
Organ Phantoms for Medical Training. 48th Annual
Conference of the DGBMT, 2014
■ Gattinger, J., Schönberger, M., Wintermantel, E.,
Rau, A., Wolff, K.D., Loeffelbein, D.J.: Computer
aided Modelling of Nasoalveolar Molding Devices
for Cleft Lip and Palate Treatment. 48th Annual
Conference of the DGBMT, 2014
■ Haerst, M., Ahrens, M., Seitz, V., Wintermantel, E.:
Electrospinning of commercially available silicone
rubber. 48th Annual Conference of the DGBMT,
2014
■
Desinfektion und Sterilisation auf Kunststoffe in
Medizinprodukten. Fachtagung Kunststoffprodukte
in der Medizin - Endoskope und Katheter, 2014
■ Haerst, M., Seitz, V., Ahrens, M., Boudot, C.,
Wintermantel, E.: Silicone Fiber Electrospinning for
Medical Applications. 6th European Conference
of the International Federation for Medical and
Biological Engineering, IFMBE Proceedings, 2014
■ Huppmann, T., Wintermantel, E.: Fighting Germs
with Solar Energy. Kunststoffe International 104 (5),
2014, 60-63
■ Huppmann, T., Wintermantel, E.: Geeignete
Matrixsysteme für titandioxidbasierte antimikrobielle
Kunststoffe. VDI Fachtagung Kunststoffe in der
Medizintechnik, 2014
■ Huppmann, T., Wintermantel, E.: Geeignete
Matrixsysteme für titandioxidbasierte antimikrobielle
Kunststoffe. VDI Kunststoffe in der Medizintechnik,
2014, 127-138
■ Huppmann, T., Wintermantel, E.: Kampf dem Keim
durch Sonnenkraft. Kunststoffe 104 (5), 2014, 104-107
■ Koller, S., Fiolka, A., Schneider, A., Schönberger, M.,
Wintermantel, E., Feußner, H.: Entwicklung eines
Single-Use-Applikators für endoskopische Nieten
bei NOTES-Eingriffen. Kunststoffprodukte in der
Medizin - Endoskope und Katheter, 2014
■ Rapp, C., Huppmann, T., Gattinger, J., Eblenkamp,
M., Wintermantel, E.: Improving the antibacterial
effect of polyamide 12 by functionalization of
titanium dioxide nanoparticles. 48th Annual
Conference of the DGBMT, 2014
■ Schulte, J., Friedrich, A., Hollweck, T., König F.,
Eblenkamp, M., Beiras-Fernandez A., Fano, C.,
Hagl C., Akra B.: A Novel Seeding and Condition-
ing Bioreactor for Vascular Tissue Engineering.
Processes 2 (3), 2014, 526-547
■ Schönberger, M., Hierl, F., Haerst, M., Wintermantel,
E.: Suitability of Screw Plasticization for Autosterile
Injection Molding. Advances in Polymer Technology
33 (2), 2014
242 Institute of Medical and Polymer Engineering
■ Schönberger, M., Schaller, C., Seitz, V., Haerst, M.,
Eblenkamp, M., Wintermantel, E.: Suitability of
OpenAir Plasma Beams for Medical Device Steriliza-
tion. 48th Annual Conference of the DGBMT, 2014
■ Schönberger, M., Wintermantel, E., Hoffstetter, M:
Autosterile injection molding (AIM): A new manu-
facturing approach for medical single use products.
ANTEC 2014 - Proceedings of the Technical
Conference & Exhibition , 2014
■ Schönberger, M., Wintermantel, E., Seitz, V., Hoffstet-
ter, M.: Reinraumfertigung: Autosterile Spritzgießpro-
duktion. Kunststoffe 104 (5), 2014, 88-92
■ Schönberger, M., Wintermantel, E., Seitz, V.,
Hoff stetter, M., Cleanroom production: Autosterile
Injection Molding Production. Kunststoffe internati-
onal, (5), 2014, pp. 50-53
■ Seitz, V., Hoffstetter, M., Haerst, M., Krampe, E.,
Wintermantel, E.: Polymeric Hard-Soft-Combina-
tions by Multi-Component Injection Molding for
Small Medical Devices. 48th Annual Conference of
the DGBMT, 2014
■ Wiederer, C., Fröhlich, M., Krampe, E., Winterman-
tel, E., Strohmayr, M.: Towards tactile sensation in
laparoscopic surgery. Kunststoffprodukte in der
Medizin - Endoskope und Katheter, 2014
■ Wolter, L., Eblenkamp, M., Schönberger, M., Haerst,
M., Wintermantel, E.: Finite-element-analysis of
a six-hole tibia shaft locking plate to optimize the
screw hole position. Biomedizinische Technik 59 (1),
2014, 1136-1139
■ Ziegelmeier, S., Panagiotis, C., Wöllecke, F.,
Tuck, C., Goodridge, R., Hague, R., Krampe, E.,
Wintermantel, E.: An experimental study into the
polymer powders on resulting part properties.
Journal of Materials Processing Technology 215,
2014, 239-250
■ Bergmann, B., Wacker, S., Eblenkamp, M.,
Wintermantel, E.: Wound healing induction with
platelet concentrates – evaluation of a new growth
factor application system. Forum Life Science 2013
201314.03.2013
■ Dittmann, R., Wintermantel, E., Graule, T.: Sintering
of nano-sized titania particles and the effect of chlo-
rine impurities. Journal of the European Ceramic
Society 33 (15-1 6), 2013, 3257-3264
■ Frank, M. J., Walter, M. S., Lyngstadaas, S. P.,
Wintermantel, E., Haugen, H. J.: Hydrogen content
in titanium and a titanium-zirconium alloy after
acid etching. Materials Science & Engineering
C-Materials for Biological Applications 33 (3), 2013,
1282-1288
■ Haerst, M., Wintermantel, E., Krampe, E., Schön-
berger, M., Engelsing, K., Heidemeyer, P.: Effect of
Repeated Sterilization. Kunststoffe 103 (2), 2013,
54-57
■ Haerst, M., Wintermantel, E., Krampe, E., Schön -
berger, M., Engelsing, K., Heidemeyer, P.: Aus-
wirkung der Mehrfachsterilisation. Kunststoffe 103
(2), 2013, 82-85
■ Herrmann, F. E. M., Lehner, A., Hollweck, T., Haas,
U., Fano, C., Fehrenbach, D., Kozlik-Feldmann, R.,
Wintermantel, E., Eissner, G., Hagl, C., Akra, B.: In
vitro biological and mechanical evaluation of various
scaffold materials for myocardial tissue engineering.
Journal of Biomedical Materials Research - Part A,
2013
■ Horper, M., Kohn, N., Horst, G., Koller, S., Fiolka, A.,
Schneider, A., Krampe, E., Feußner, H., Ulbrich, H.,
Wintermantel, E.: A visualization chain for mecha-
tronic platforms in single-port surgery and NOTES.
1st Russian-German Conference on Biomedical
Engineering, 201323-24.10.2013
■ Huppmann, T.: Antimicrobial Polymers – The Anti-
bacterial Effect of Photoactivated Nano Titanium
Dioxide Polymer Composites. PPS 29, Nürnberg,
2013
■ Huppmann, T.: Antimikrobielle Wirkung von
Bauteilen aus Titandioxid-Kunststoff-Kompositen.
-
technik, 2013
■ Huppmann, T., Hanselmann, N., Haller, N., Leon-
hardt, S., Wintermantel, E.: Antimikrobielle Wirkung
von Bauteilen aus Titandioxid-Kunststoff-Kompo-
siten. Tagungsband 9. Thementage Grenz- und
■ Huppmann, T., Leonhardt, S., Schönberger, M.,
Wintermantel, E.: Antimicrobial Activity of Titanium-
Dioxide-Polyamide- Composites Depending on
Hygroscopicity. Euromat 2013, 2013
■ Huppmann, T., Yatsenko, S., Leonhardt, S.,
Radovanovic, I., Bastian, M., Wintermantel, E.:
Antimicrobial polymers - the antibacterial effect
of photo activated nano titanium dioxyde polymer
composite. Proceedings of the Polymer Processing
Society 29th Annual Meeting, 2013, 09-180
■
automated determinatiopn of the change-over
point with sensor systems on the machine and
comparison with conventional switchover methods
in injection molding. Proccedings of the Polymer
Processing Society 29th Annual Meeting, 2013
■ Leonhardt, S., Huppmann, T., Wintermantel, E.:
polypropylene (PP) composites. Bayern Innovativ
- Forum Life Science 201313.03.2013
■ Mosdzinski, A., Haerst, M., Schönberger, M.,
Wintermantel, E., Engelsing, K., Heidemeyer, P.:
Clinical use of thermoplastic polymers - aging after
hygienic reprocessing. Forum Life Science 2013
201313./14.03.2013
■ Pertl, C., Eblenkamp, M., Pertl, A., Pfeifer, S.,
Wintermantel, E., Lochmuller, H., Walter, M.,
Krause, S., Thirion, C.: A new web-based method
for automated analysis of muscle histology. BMC
Musculoskeletal Disorders 14 (1), 2013, 26
■ Ravichandran, R., Seitz, V., Reddy Venugopal, J.,
Sridhar, R., Sundarrajan, S., Mukherjee, S., Win-
termantel, E., Ramakrishna, S.: Mimicking Native
Extracellular Matrix with Phytic Acid-Crosslinked
Macromolecular Bioscience 13 (3), 2013, 366-375
■ Ravichandran, R., Venugopal, J. R., Mueller, M.,
Sundarrajan, S., Mukherjee, S., Pliska, D., Winter-
mantel, E., Ramakrishna, S.: Buckled structures and
5-azacytidine enhance cardiogenic differentiation of
adipose-derived stem cells. Nanomedicine 8 (12),
2013, 1985-1997
■ Thierfelder, N., Koenig, F., Bombien, R., Fano, C.,
Reichart, B., Wintermantel, E., Schmitz, C., Akra,
B.: In Vitro Comparison of Novel Polyurethane
Aortic Valves and Homografts After Seeding and
Conditioning. ASAIO Journal 59 (3), 2013, 309-316
■ Wagner, D., Staack, H., Krampe, E., Klaus, C.,
Wintermantel, E.: Systematic design approach for
FRP components in electric energy storage systems
of hybrid electric vehicles. Polymer Processing
Society 29th Annual Meeting 2013
■ Wolff, T., Lasso, A., Eblenkamp, M., Wintermantel,
E., Fichtinger, G.: C-arm angle measurement with
accelerometer for brachytherapy: an accuracy
study. International Journal of Computer Assisted
Radiology and Surgery, 2013, 1-8
243Institute for Machine Tools and Manufacturing Technology 243
Institute for Machine Tools and Manufacturing Technology
Perspectives for production
Prof. Dr.-Ing.
Michael F. Zaeh
Machine Tools
In the context of the Machine Tools work-
ing group, we are dealing with the analysis
and optimization of cutting production
systems. The studies focus on the exami-
nation of the dynamic machine behaviour,
thermal factors. Thanks to the consider-
ation of aspects of instrumentation and
control, the study horizon is expanded
beyond purely mechanical structures to
the complex overall mechatronic system.
Modern simulation methods such as the
-
lation, are used for these examinations to
detail. By coupling these with developed
cutting-force models, interactions
between structure and process can be
demonstrated. Furthermore, energy-
related aspects that are also interacting
with the machine properties, are in the
focus of the investigations. The energy
more and more a competitive factor.
■ In 2013-14, the focus of the Chair for Machine Tools and Production
Engineering was on the machining of materials and the processing thereof
into composite materials. With emphasis being placed on light-weight
design, new production processes were researched and further optimized
using suitable simulation models.
With regard to light-weight structures that
are optimally adapted to the respective
loads, bionic approaches such as the
adaptation of natural honeycomb and grid
structures have proven to be particularly
suitable for achieving the desired goals in
the area of additive production processes.
With the objective to use the suitable
material in any location, the research
is focusing in the area of joining and
separating technology on producing joints
of different metals or metal to plastics that
so far could not be produced. Thermal
simulations for joining processes have
proven their particular potential, which
allow innovative production processes
with respect to the production of lithium-
ion cells.
For the last 20 years, the Application
Center Augsburg has transferred the new
production technologies to the industrial
production, from which mainly small and
medium-sized companies in the Bavarian-
A highlight was the inauguration of the
research production line for lithium-ion-
cells. Together with press representatives
and all involved project partners, the iwb is
www.iwb.tum.de
Contact
244 Institute for Machine Tools and Manufacturing Technology
Projects
■ TOPOS: development, production and
testing of topology-optimized osteo-
synthesis
■ Simulation methods as basis for
autonomous production units
■ FORCiM3A – TP 7: system validation
and evaluation of the technology
readiness level of CRP/Metal-compo-
site structures in machinery and plant
engineering
■
damping effects in machine tools
■
numerical models to simulate thermo-
mechanical interactions during the
milling of complex workpieces
■ DynSpann: process-related dynamic
cutting to reduce distortion and internal
stress during the welding of compo-
nents
■
parency on the energetic behaviour and
■ FOREnergy – TP 2: increase system
energy and manage energetic load
peaks
■ BaZMod: component-adjusted machine
additional cyber-physical modules
■ DynaMoRe: increase in dynamics of
galvanometer laser scanners through
model-based control
■
through damping of machine structures
Manufacturing Processes
The iwb Application Center Augsburg
(AzA) is the technology transfer centre
of the Institute for Machine Tools and
Industrial Management at the Technical
University Munich. As part of this activity,
the AzA supports particularly the medi-
um-sized industry in Bavaria with the
know-how of the university in the area of
production engineering in the long term.
offered at the iwb Application Center
Augsburg:
■ Additive production
■ Quality assurance
■ Handling technologies for products
varying in shapes
■ Designing manual and hybrid assembly
systems
Projects
■ AeroSim – development of a selective
laser melting (SLM) simulation tool for
aero engine applications
■ AMMag – laser melting of magnesium
alloys
■
-
site components
■ FORCiM3A – CFK/metal-compo-
site design in machinery and plant
engineer ing, TP 6: quality and structure
testing of hybrid CFK components
■ IDe3D – intelligent deformation com-
pensation in 3D-print
■ ThermoQS – thermographic layer
monitoring during laser melting
245Institute for Machine Tools and Manufacturing Technology 245
Joining and Cutting Technology
generally go through several joining and
separating steps that are particularly
relevant for the high quality and economic
success of the production. The working
group Joining and Separating Technology
deals with this focal point and is working
on innovative production processes. The
aim of the research and development
activities is the optimization of quality- and
sound production processes. To this
end, machinery with modern laser beam
sources, friction welding equipment and a
wide range of measuring and analysis
instruments is at the disposal of the
working group. The competences of the
working range from process analysis,
system technology and technology
consulting to simulation.
Projects
■ ExZellTUM: Excellence Center for
battery cells at the Technical University
Munich
■ EEBat: decentralized stationary battery
able energies and to support network
stability
■ Friction stir processing (FSP) to
increase the performance of aluminium
cast components
■ FOREL: research and technology cen-
structures of electro mobility
■ ISAR: friction welding of tank structures
for carrier rockets
■ Nexhos: next generation of high-
voltage batteries in light-weight
construction
■ Optimization of parameters during
■ RegTemp: temperature control during
friction stir welding
■ ReLaTiS – modeling and simulation
penetration laser welding
■
mechanisms during friction stir welding
of mixed compounds
■
parts in visible seam quality
■ ZAktiSiLA: design and development of
a prototype of a centrally active safety
device for the monitoring of remote
high-performance laser beam systems
in industrial applications
■ eProduction – competence in the pro-
duction of high-energy storage systems
for electromobility
■ PaLaSi – passive laser safety for
high-performance lasers in industrial
applications
■ ISAR: innovative SpinForm process for
high-strength aluminium alloys with
friction stir welding technology
■ ZaktiSiLa: central active laser safety
246 Institute for Machine Tools and Manufacturing Technology
Research Focus
■ Machine tools
■ Joining and separation technology
■ Production engineering
Competence
■ Weak-point analysis of production
systems
■ Experimental and computer-aided
development support
■ Optimization of development and
production processes
■ Technology screening, analysis and
evaluation
■ Laser-based production technologies
■ Friction welding
■ Simulation of production processes
■ Innovative production technologies
■ Simulation-assisted optimization of
production processes
■ Quality assurance of production
processes
■ Designing process chains
Infrastructure
■ Cutting machine tools
■ Laser tools
■ Friction welding equipment
■ Industrial robots
■ Environmental, safety and teaching
laboratories
■ Energetic and geometrical parameters
■ Material analysis systems
■ Simulation environments
Courses
■ Manufacturing Technologies
■ Joining Technology
■ Principles of Engineering Design and
Production Systems
■ Laser Technology
■ Machine Elements and Manufacturing
■ Quality Management
■ Metal Cutting Manufacturing Processes
■ Metal Cutting Machine Tools
■ Structural Behaviour of Machine Tools
■ Practical Course Mechatronic Develop-
ment of Machine Tools
■ Practical Course Welding Technologies
■ Practical Course Metal Cutting Machine
Tools
Management
Prof. Dr.-Ing. Michael F. Zaeh, Director
Marion Fritsch, Secretary
Adjunct Professors
Hon.-Prof. Dr.-Ing. Christian Lammel
Hon.-Prof. Dipl.-Ing. Siegfried Petz
Visiting Lectures
Dr.-Ing. Marco Einhaus
Dipl.-Ing. Peter Göttel
Administrative Staff
Dipl.-Ing. Mareile Dörge
Bianca Einfalt
Sandra Wallentin
Regina Spitzer
Research Scientists
Dipl.-Ing. Alexander Belitzki
Dr.-Ing. Stefan Braunreuther
Dipl.-Wirt.-Ing. Conrad Fischbach
Andreas Ganser, M.Sc.
Christian Gebbe, M.Sc.
Dipl.-Ing. Martin Haubold
Dipl.-Ing. Michael Jelinek
Manuel Keßler, M.Eng.
Robin Kleinwort, M.Sc.
Dipl.-Ing. Markus Krutzlinger
Corinna Liebl, M.Sc.
Stefan Liebl, M.Sc.
Dipl.-Ing. (FH) Johannes Löhe
Florian Lugauer, M.Sc.
Dipl.-Ing. Clemens Marder
Dipl.-Ing. Klemens Niehues
Dipl.-Ing. Sebastian Pieczona
Dipl.-Ing. Richard Popp
Christian Rebelein, M.Sc.
Dipl.-Ing. Christoph Julius Richter
Dipl.-Ing. Philipp Rinck
Dipl.-Ing. Oliver Rösch
Dipl.-Ing. Andreas Roth
Dipl.-Ing. Philipp Schmidt
Patrick Schmitz, M.Sc.
Dipl.-Ing. Stefan Schwarz
Markus Schweier, M.Sc.
Dipl.-Ing. Peter Seebach
Dipl.-Ing. Christian Seidel
Dipl.-Ing. Tobias Steinhäußer
Dipl.-Ing. Johannes Stock
Cosima Stocker, M.Eng.
247Institute for Machine Tools and Manufacturing Technology 247
Dipl.-Ing. Sahin Sünger
Dipl.-Ing. Georgios Theodossiadis
Dipl.-Ing. Franz Xaver Wirth
Technical Staff
Armin Braun
Gerhard Brethack
Alexander Degenhart
Andreas Grünwald
Wolfgang Rissling
Stefan Seidl
Gerhard Sigl
Rainer Sollfrank
Kurt Wagner
Publications 2013-14
■ Fuchs, A. N.; Zäh, M. F. Gasgeführtes Laserstrahl-
schneiden von CF-Preforms. wt Werkstattstechnik
■ Fuchs, A. N.; Zäh, M. F.; Heckert, A.; Roth, A.;
Schmidt, P.; Schmitz, P. Neue Werkstoffe für die
Elektromobilität erfordern angepasste Füge- und
Trennverfahren. Automobiltechnologie in Bayern
■ Fuchs, A. N.; Zäh, M. F.; Heckert, A.; Roth, A.;
Schmidt, P.; Schmitz, P. New materials used in
electric vehicles require the adaptation of joining
and cutting processes. Automotive Technology in
■ Koch, J.; Maisenbacher, S.; Maurer, M.; Reinhart,
G.; Zäh, M. F. Structural modeling of extended
manufacturing systems – an approach to support
■ Lugauer, F. P.; Braunreuther, S.; Wiedenmann, R.;
Zäh, M. F. Laser Intensity as a Basis for the Design
of Passive Laser Safety Barriers – A Dangerous
■ Lugauer, F. P.; Wiedenmann, R.; Braunreuther, S.;
Eliasdottir, B.; Zäh, M. F. Hochleistungslaser in
der Industrie fordern die Sicherheitstechnik. MM
■ Lugauer, F. P.; Wiedenmann, R.; Braunreuther, S.;
Zäh, M. F. Für jede Laseranlage das passende
■ Schmid, D.; Zaeh, M. F.; Seidel, C.; Schilp, J. Laser
Beam Melting of Magnesium Alloys. In: International
Magnesium Conference Proceedings. München,
■
evaluation of uncertainties and errors in dynamic
models of casted machine tool components.
■ Seidel, C.; Zaeh, M. F.; Wunderer, M.; Weirather, J.;
Krol, T. A.; Ott, M. Simulation of the Laser Beam
Modelling of the Beam-Material Interaction. In:
-
■ Wirth, F. X.; Fuchs, A. N.; Rinck, P.; Zaeh, M. F.
Friction Press Joining of Laser-Texturized Aluminum
with Fiber Reinforced Thermoplastics. Advanced
■ Belitzki, A.; Fuchs, A. N.; Zäh, M. F. Elektromobilität
– Neueste Entwicklungen aus der Fügetechnologie.
■ Emmelmann, C.; Zaeh, M.; Graf, T.; Schmidt, M.
■ Foeckerer, T.; Zaeh, M. F.; Zhang, O. B. A
Three-Dimensional Analytical Model to Predict the
Thermo-Metallurgical Effects within the Surface
Layer during Grinding and Grind-Hardening.
■
■ Fuchs, A.; Schoeberl, M.; Tremmer, J.; Zaeh, M.
■ Fuchs, A.; Schoeberl, M.; Tremmer, J.; Zaeh, M.
-
mann, C. et al. (Hrsg.): Physics Procedia. Munich,
■ Koch, J.; Plehn, C.; Reinhart, G.; Zaeh, M. F.
Cycle Management for Continuous Manufacturing
Planning. In: Zaeh, M. F. (Hrsg.):
■ Enabling Manufacturing Competitiveness and
■ Koch, J.; Plehn, C.; Reinhart, G.; Zäh, M. F.
Zyklenmodellierung für die Produktionsplanung.
■ Krol, T. A.; Seidel, C.; Schilp, J.; Hofmann, M.; Gan,
results of metal-based additive manufacturing by
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249Appendix 249
Appendix
Name Topic Supervisor Date
Dr.-Ing. Christian Krämer Ergonomische Optimierung des Handbike-Antriebes Prof. Dr.-Ing. Senner January 8, 2013
Dr.-Ing. Florian Ettner -
tions-Übergangs
Prof. Dr.-Ing. Sattelmayer January 10, 2013
Dr.-Ing. Delia Ilie Systematisiertes Ziele- und Anforderungsmanagement in der Prof. Dr.-Ing. Lindemann January 17, 2013
Dr.-Ing. Gero Bansemir Konstruktionsleitsystem für den durchgängig rechnerbasierten Prof. i. R. Dr.-Ing. Höhn January 18, 2013
Dr.-Ing. Michael Huß Übertragung von Motoreigenschaften mit Hilfe charakteristischer
Ottomotoren
Prof. Dr.-Ing. Wachtmeister January 21, 2013
Dr.-Ing. Patrick Clauberg -
schen Systemen
Prof. i. R. Dr.-Ing. Ulbrich January 22, 2013
Dr.-Ing. Markus Schneider - Prof. i. R. Dr.-Ing. Ulbrich January 31, 2013
Dr. rer. nat. Dirk Hebel February 7, 2013
Dr.-Ing. Stefan Wölkl Model libraries for conceptual design Prof. Ph. D. Shea, ETH Zürich February 8, 2013
Dr.-Ing. Bergen Helms Object-oriented graph grammars for computational design
synthesis
Prof. Ph. D. Shea, ETH Zürich February 8, 2013
Dr.-Ing. Boris Israel Prof. i. R. Dr. Bubb February 15, 2013
Dr.-Ing. Florian Henke
combustion
Dr.-Ing. Gravemeier February 15, 2013
Dr.-Ing. Frank Fischer Prof. Polifke, Ph.D. February 15, 2013
February 19, 2013
Dr.-Ing. Maike Seeger -
niervorrichtungen für die CFK Produktion
Prof. Dr.-Ing. Drechsler February 25, 2013
Dr.-Ing. Maria Hergesell -
rädern mittlerer und kleiner Baugröße
Prof. i. R. Dr.-Ing. Höhn March 1, 2013
Dr.-Ing. Matthias Brendel Realisierung eines variablen Kurbeltriebs für einen aufgeladenen
Ottomotor
Prof. Dr.-Ing. Wachtmeister March 4, 2013
Dr.-Ing. Michael Schmidt Reaktionstechnische Untersuchungen von Clostridium acetobu- March 7, 2013
Dr.-Ing. Christian Haupt Prof. Dr.-Ing. Wachtmeister March 7, 2013
Dr.-Ing. Rohit Madhukar Kulkarni Prof. Polifke, Ph.D. March 12, 2013
Dr.-Ing. Clemens Hepperle Prof. Dr.-Ing. Lindemann March 12, 2013
Dr.-Ing. David Hellenbrand Prof. Dr.-Ing. Lindemann March 12, 2013
in der Intralogistik
Prof. Dr.-Ing. Günthner March 14, 2013
Dr.-Ing. Martin Stemmer -
temen
Prof. i. R. Dr.-Ing. Heißing March 14, 2013
Dr. rer. nat. Benjamin Smejkal Aufreinigung und Formulierung eines therapeutischen Antikör-
pers mittels Kristallisation
March 15, 2013
Dr.-Ing. Christian Eschey
additiven Fertigung
Prof. Dr.-Ing. Zäh March 21, 2013
Name Topic Mentor Date
Dr.-Ing. Thomas Indinger Aktuelle Herausforderungen in der Automobilaerodynamik
(in Form einer Kumulation von 25 Fachpublikationen)
Prof. Dr.-Ing. Adams March 20, 2013
Dr. rer. nat. Marco Ellero Prof. Dr.-Ing. Adams July 7, 2013
Habilitations 2013-14
Doctorates 2013-14
250 Appendix
Name Topic Supervisor Date
Dr.-Ing. Jörg Egbers Prof. Dr.-Ing. Reinhart March 21, 2013
Dr.-Ing. Philipp Böck Prof. Dr.-Ing. Hornung March 21, 2013
Dr.-Ing. Daniel Wiedemann Permanent magnet reluctance actuators for vibration testing Prof. i. R. Dr.-Ing. Ulbrich April 3, 2013
Dr.-Ing. Johann Becher
conditions
Prof. Dr.-Ing. Spliethoff April 11, 2013
Dr.-Ing. Thomas Maier-Eschenlohr Prof. Dr. Lüth April 12, 2013
Über die Interaktion von transversalen akustischen Moden,
-
menrohren
Prof. Dr.-Ing. Sattelmayer April 18, 2013
Dr.-Ing. Wolfram Remlinger Prof. i. R. Dr. Bubb April 18, 2013
Dr.-Ing. Igor Pribicevic - Prof. Dr.-Ing. Sattelmayer April 22, 2013
Dr.-Ing. Wolfgang Wittmann Prof. Dr. Lüth April 29, 2013
Dr.-Ing. Thomas Wenger Prof. Dr. Lüth April 29, 2013
Dr.-Ing. Martin Knörr Prof. Dr.-Ing. Wachtmeister May 2, 2013
Dr.-Ing. Peter Koller Prof. i. R. Dr.-Ing. Höhn May 16, 2013
Dr.-Ing. Holger Mohra Prof. i. R. Dr.-Ing. Heißing May 17, 2013
Dr.-Ing. Simon Thierfelder Prof. Dr.-Ing. Wachtmeister May 22, 2013
Dr.-Ing. Saskia Reinhardt Prof. Dr.-Ing. Reinhart June 4, 2013
Dr.-Ing. Christoph Erbel Prof. Dr.-Ing. Spliethoff June 7, 2013
Dr.-Ing. Christian Mildner Prof. Dr.-Ing. Drechsler June 11, 2013
Dr.-Ing. Robert Kathan Prof. Dr.-Ing. Sattelmayer June 12, 2013
Dr.-Ing. Bastian Figlar Prof. Dr.-Ing. Hornung June 13, 2013
Dr.-Ing. Florian Hurka Prof. Dr. Lüth June 24, 2013
Prof. Polifke, Ph. D. June 26, 2013
Dr.-Ing. Martin Brenner Prof. i. R. Dr. Bubb June 26, 2013
Dr.-Ing. Lisa Koll - Prof. Dr. Werner June 27, 2013
Dr.-Ing. Alexander Prexl - Prof. i. R. Dr.-Ing. Hoffmann June 27, 2013
Dr.-Ing. Senthoorselvan
Sivalingam
CO2 separation by calcium looping from full and partial fuel
oxidation processes
Prof. Dr.-Ing. Spliethoff June 28, 2013
Dr.-Ing. Thomas Josef Schleich
Getrieben
Prof. i. R. Dr.-Ing. Höhn July 2, 2013
Dr.-Ing. Johann-Paul Stemplinger Tragfähigkeit und Wirkungsgrad von Stirnradgetrieben bei Prof. i. R. Dr.-Ing. Höhn July 3, 2013
Dr.-Ing. Marc Leidenfrost -
tung von thermomechanisch beanspruchten Zylinderköpfen aus
Prof. Dr. Werner July 9, 2013
Prof. Dr.-Ing. Zäh July 10, 2013
Dr.-Ing. Michael Meyer
grids
Prof. Dr.-Ing. Adams July 12, 2013
Waste heat recovery of stationary internal combustion engines Prof. Dr.-Ing. Spliethoff July 12, 2013
Dr.-Ing. Paul Maier-Komor Prof. i. R. Dr.-Ing. Hoffmann July 16, 2013
Prof. i. R. Dr. Bubb July 16, 2013
Dr.-Ing. Matthias Fürstenberger Prof. i. R. Dr.-Ing. Höhn July 17, 2013
251Appendix 251
July 18, 2013
Dr.-Ing. Fang Li Anforderungsermittlung an ein Beschreibungsmittel und
Automatisierung im Maschinen- und Anlagenbau
July 18, 2013
Dr.-Ing. Felix Grödl -
gungssysteme
Prof. Dr. med. Dr.-Ing.
Wintermantel
July 19, 2013
Dr.-Ing. Philipp Hager Dynamic thermal modeling for moving objects on the moon Prof. Dr. Walter August 13, 2013
Dr.-Ing. Daniel Damböck -
nahme
Prof. Dr. Bengler September 6, 2013
Dr.-Ing. Marcus Giglmaier Strömungsphysikalische Phänomene bei der gasdynamisch Prof. Dr.-Ing. Adams September 9, 2013
Dr.-Ing. Eric Lauer Prof. Dr.-Ing. Adams September 23, 2013
Dr.-Ing. Christoph Schaupp -
stoffstrahls in kompressibler Luftströmung
Prof. i. R. Dr.-Ing. Friedrich September 25, 2013
Prof. Dr.-Ing. Adams September 25, 2013
Dr.-Ing. Cornelia Hertl Sauerstoffdiffusionshärtung funktioneller metallischer Schichten Prof. Dr. Werner October 9, 2013
Dr.-Ing. Andreas Hubert
Dieselmotors insbesondere für den Transientbetrieb
Prof. Dr.-Ing. Wachtmeister October 11, 2013
Dr.-Ing. Andreas Suhrer Generische Parametrik in der Simulation und Optimierung von Prof. Dr.-Ing. Baier October 15, 2013
Dr.-Ing. Roland Spies
-
Prof. i. R. Dr. Bubb October 17, 2013
Dr.-Ing. Andreas Gantner
Optimierung von Francis Turbinen
Prof. i. R. Dr.-Ing. Schilling October 21, 2013
Dr.-Ing. Michael Hombauer Prof. i. R. Dr.-Ing. Höhn October 24, 2013
Prof. i. R. Dr. Bubb October 24, 2013
Dr.-Ing. Christian Schuhbauer
plant
Prof. Dr.-Ing. Spliethoff October 25, 2013
Dr.-Ing. Florian Kammergruber
Logostik
Prof. Dr.-Ing. Günthner
Dr.-Ing. Regine Wolff Ein intraoperatives optisches Messsystem für die Mund-, Kiefer-
und Gesichtschirurgie
Prof. Dr. Lüth
boundary layer interaction
Prof. Dr.-Ing. Adams
Dr.-Ing. Mathieu Zellhuber High frequency response of auto-ignition and heat release to
acoustic perturbations
Prof. Polifke, Ph.D.
Dr.-Ing. Sunpeth Cumnuantip Prof. Dr.-Ing. Baier
-
bung komplexer Randbedingungen in Raketenschubkammern
Prof. Dr.-Ing. Sattelmayer
Dr.-Ing. Jochen Hönle Prof. i. R. Dr.-Ing. Rick
Dr.-Ing. Steven Braun Anpassung und praxisnahe Evaluation gebrauchstauglicher
von Steuerungstechnik im Maschinen- und Anlagenbau
Dr. rer. nat. Yilei Fu Asymmetric reductions using novel ene-reductases from
cyanobacteria
Dr.-Ing. Oliver Krieg Startdynamik von Ottomotoren Prof. i. R. Dr.-Ing. Ulbrich December 4, 2013
Prof. Dr.-Ing. Lienkamp December 6, 2013
Biphasic osteoconductive polymer scaffolds for mandibular
bone reconstruction
Prof. Dr. med. Dr.-Ing.
Wintermantel
December 9, 2013
Dr.-Ing. Frank Maier Prof. Dr. Bengler December 9, 2013
Dr.-Ing. Jürgen Wittmann Prof. Dr.-Ing. Baier December 12, 2013
Name Topic Supervisor Date
252 Appendix
Dr.-Ing. Michaela Brummer Wärmebehandelndes Heißisostatisches Pressen von Aluminium-
gusslegierungen
Prof. i. R. Dr.-Ing. Hoffmann December 12, 2013
Dr.-Ing. Josef Mayer
Reibungs verhalten im EHD-Kontakt
Prof. i. R. Dr.-Ing. Höhn December 16, 2013
Dr.-Ing. Johannes Pohl Adaption von Produktionsstrukturen unter Berücksichtigung von Prof. Dr.-Ing. Reinhart December 17, 2013
Dr.-Ing. Tobias Philipp -
lung von Bauteilen aus Faserverbundkunststoffen
Prof. Dr.-Ing. Reinhart December 17, 2013
Dr.-Ing. Stefan Braunreuther Prof. Dr.-Ing. Zäh December 17, 2013
Dr.-Ing. Sabine Wacker
biologische Wirkung
Prof. Dr. med. Dr.-Ing.
Wintermantel
December 19, 2013
Dr.-Ing. Bernhard Schröer -
Interaktionslösungen
Prof. Dr.-Ing. Lindemann December 19, 2013
Dr.-Ing. Markus Pietras End-to-end simulation of teleoperated on-orbit robotics Prof. Dr. Walter January 13, 2014
Dr.-Ing. Max Wedekind Prof. Dr.-Ing. Baier January 16, 2014
Dr.-Ing. Jannis Gikadi
navier-stokes equations in frequency space
Prof. Dr.-Ing. Sattelmayer January 16, 2014
Dr.-Ing. Stephan Franke Prof. Dr.-Ing. Lindemann January 17, 2014
Dr.-Ing. Jan Thomas Harder Optimal quality of service for space communication architectures Prof. Dr. Walter January 20, 2014
Dr.-Ing. Wolfgang Schmid Prof. Dr.-Ing. Lienkamp January 30, 2014
Dr.-Ing. Tobias Brunner Prof. Dr.-Ing. Wengle January 30, 2014
Dr.-Ing. Peter Philipp Prof Dr.-Ing. Lohmann January 31, 2014
Dr.-Ing. Qian Xu Extended Surrogate Modeling Techniques for Large Scale Prof. Dr.-Ing. Baier February 10, 2014
Dr.-Ing. Dino Bortot Ergonomic Human-Robot Coexistence in the Branch of Produc-
tion
Prof. Dr. Bengler February 10, 2014
Dr.-Ing. Martin Rosenberger
ABS-Bremsung
Prof. Dr.-Ing. Lienkamp February 13, 2014
Dr.-Ing. Sonja Huber Prof. Dr.-Ing. Zäh February 14, 2014
Dr.-Ing. Thomas Eberl Charakterisierung und Gestaltung des Fahr-Erlebens der Längs- Prof. Dr.-Ing. Lindemann February 18, 2014
Dr.-Ing. Sascha Seidl -
-
chungen
Prof. i. R. Dr.-Ing. Schilling February 19, 2014
Dr.-Ing. Mathey Wiesbeck
situationsorientierte Werkerführung
Prof. Dr.-Ing. Zäh February 21, 2014
Dr.-Ing. Abdullah Essa Ali Alali
Safety Applications
Prof. Macian-Juan, Ph. D. February 21, 2014
Uncertainty analysis of shock-bubble interaction Prof. Dr.-Ing. Adams February 24, 2014
Dr.-Ing. Jiaxi Shi Leistungssteuerung chirurgischer Instrumente mit funktionellen
EMG-Daten
Prof. Dr. Lüth February 25, 2014
Dr.-Ing. Sandra Schmidt Optimierung und experimentelle Untersuchung der CO2-Abtren- Prof. Dr.-Ing. Klein February 25, 2014
Dr.-Ing. Jan Both Tragfähigkeit von CFK-Metall-Laminaten unter mechanischer
und thermischer Belastung
Prof. Dr.-Ing. Baier February 25, 2014
Dr.-Ing. Andreas Kain Prof. Dr.-Ing. Lindemann March 3, 2014
Prof. i. R. Dr.-Ing. Hoffmann March 5, 2014
Dr.-Ing. Thomas Hecht Prof. Dr.-Ing. Klein March 6, 2014
Dr.-Ing. Martin Hauser Prof. Dr.-Ing. Sattelmayer March 7, 2014
Name Topic Supervisor Date
253Appendix 253
Dr.-Ing. Matthias Baur Prof. Dr.-Ing. Zäh March 11, 2014
Dr.-Ing. Markus Kahnert - Prof. Dr.-Ing. Zäh March 14, 2014
Dr.-Ing. Martin Werner Prof. Dr.-Ing. Wachtmeister March 17, 2014
Dr.-Ing. Josef Streit Hon.-Prof. Dr.-Ing. Lichtfuß March 18, 2014
Dr.-Ing. Johannes Rehrl Wasserstoffversprödung in hochfesten, mikrolegierten Stählen Prof. Dr. Werner March 20, 2014
Dr.-Ing. Harald Bauhoffer Kontakt- und Laufverhalten von Kronenrädern unter Montage- Prof. i. R. Dr.-Ing. Höhn March 20, 2014
Dr.-Ing. Martin Murer Prof. Dr.-Ing. Spliethoff March 21, 2014
Dr.-Ing. Kai Magenheimer - Prof. Dr.-Ing. Reinhart March 21, 2014
Dr.-Ing. Tobias Föckerer -
härtens
Prof. Dr.-Ing. Zäh March 21, 2014
Dr.-Ing. Ömer Sahin - Prof. Dr.-Ing. Drechsler March 24, 2014
Automatisierte Bahnplanung für Industrieroboter und Scannerop-
tiken bei der Remote-Laserstrahlbearbeitung
Prof. Dr.-Ing. Reinhart March 24, 2014
Dr.-Ing. Thomas Cebulla Prof. i. R. Dr.-Ing. Ulbrich March 24, 2014
Dr.-Ing. Amir Shabanabadi
Hooshmand
Solving Engineering Design Problems through a Combination of
Generative Grammars and Simulations
Prof. Dr.-Ing. Lindemann March 25, 2014
Dr.-Ing. Gülden Bayrak March 25, 2014
Dr.-Ing. Anna Helten Einführung von Lean Development in mittelständische Unter-
empfehlungen
Prof. Dr.-Ing. Lindemann March 28, 2014
Dr.-Ing. Sergey Litvinov
Particle Dynamics
Prof. Dr.-Ing. Adams April 9, 2014
Dr.-Ing. Stefan Adami
Smoothed Particle Hydrodynamics
Prof. Dr.-Ing. Adams April 11, 2014
Dr.-Ing. Dietmar Fleischer
Luftkräfte
Prof. Dr.-Ing. Breitsamter April 15, 2014
Dr.-Ing. Gerald Öttl Impact Evaluation of Air Transport Concepts on Global Airport
Operations
Prof. Dr.-Ing. Hornung April 23, 2014
Dr.-Ing. Leonhard Höcht Advances in Stability Analysis for Model Reference Adaptive
Control Systems and Application to Unmanned Aerial Systems
May 5, 2014
Dr.-Ing. Adam Fiolka - Prof. i. R. Dr.-Ing. Ulbrich May 5, 2014
Dr.-Ing. Thomas Pesce Prof. Dr.-Ing. Lienkamp May 6, 2014
Dr.-Ing. Robert Wiedenmann
Fräsen
Prof. Dr.-Ing. Zäh May 16, 2014
- Prof. Dr. Bengler May 16, 2014
Dr.-Ing. Stefan Gayer
K+Uptake in E. Coli
Prof. Dr.-Ing. Kremling May 22, 2014
Dr.-Ing. Matthias Mayerhofer Teerentstehung und Teerminderung bei allothermer Wirbel-
schichtvergasung
Prof. Dr.-Ing. Spliethoff May 23, 2014
Dr.-Ing. Manuel Kühner Haptische Unterscheidbarkeit mechanischer Parameter bei
rotatorischen Bedienelementen
Prof. i. R. Dr. Bubb May 27, 2014
Dr.-Ing. Houde Dai A novel glove monitoring system for quantifying neurological
symptoms during deep-brain stimulation surgery
Prof. Dr. Lüth May 27, 2014
Dr.-Ing. Rui Wang Prof. Dr.-Ing. Günthner May 28, 2014
Prof. Dr.-Ing. Spliethoff May 28, 2014
Dr.-Ing. Peter Demmel In-situ Temperaturmessung beim Scherschneiden Prof. i. R. Dr.-Ing. Hoffmann May 28, 2014
Name Topic Supervisor Date
254 Appendix
Analytische Modellierung der temperatur- und gasdruck-
abhängigen effektiven Wärmeleitfähigkeit von Pulvern
Prof. Dr.-Ing. Sattelmayer May 30, 2014
Dr.-Ing. Sebastian Schindler Strategische Planung von Technologieketten für die Produktion Prof. Dr.-Ing. Reinhart June 3, 2014
Dr.-Ing. Claus Lechner Prof. i. R. Dr.-Ing. Höhn June 3, 2014
Dr.-Ing. Sebastian Kortler Absicherung von Eigenschaften komplexer und variantenreicher Prof. Dr.-Ing. Lindemann June 4, 2014
Prof. Dr.-Ing. Sattelmayer June 13, 2014
Dr.-Ing. Andreas Koukal Crash- und Bruchverhalten von Kunststoffen im Fußgänger- Prof. Dr.-Ing. Baier June 17, 2014
Dr.-Ing. Timo Frank
Basis der Systems Modelling Language (SysML)
June 17, 2014
Dr.-Ing. Pascal Schlagermann Exergoökonomische Analyse geothermischer Strombereitstel-
lung am Beispiel des Oberrheingrabens
Prof. Dr.-Ing. Spliethoff June 18, 2014
Dr.-Ing. Dominik Stockenberger -
Anlagenbau
Prof. Dr.-Ing. Günthner June 23, 2014
Avoidance and Angular Momentum Tracking
Prof. i. R. Dr.-Ing. Ulbrich June 23, 2014
Dr. rer. nat. Boqiao Sun
mit Hydroxysteroiddehydrogenasen
June 24, 2014
Dr.-Ing. Daniel Scherer
umformung
Prof. i. R. Dr.-Ing. Hoffmann June 27, 2014
Dr.-Ing. Mahmoud Ismail Reduced Dimensional Modeling of the Entire Human Lung Prof. Dr.-Ing. Wall June 27, 2014
Dr.-Ing. Michael Hinterstoißer Zur Optimierung des Wirkungsgrades von Stirnradgetrieben Prof. i. R. Dr.-Ing. Höhn June 30, 2014
Dr.-Ing. Kei Wieland Müller Simulation of Self-assembly and Mechanics of Transiently Prof. Dr.-Ing. Wall July 2, 2014
Dr.-Ing. Johannes Wimmer Ereignisorientierte Simulation und Optimierung im Erdbau Prof. Dr.-Ing. Günthner July 4, 2014
Dr.-Ing. Tim Horenburg
aktueller Baufortschrittsinformationen
Prof. Dr.-Ing. Günthner July 4, 2014
Dr.-Ing. Martin Schmid Thermoakustische Kopplungsmechanismen in Flüssigkeits- Prof. Dr.-Ing. Sattelmayer July 8, 2014
Dr.-Ing. Simone Lombardo Prof. i. R. Dr.-Ing. Höhn July 10, 2014
Dr.-Ing. Angelina Heft Aerodynamic Investigation of the Cooling Requirements of Prof. Dr.-Ing. Adams July 10, 2014
Dr.-Ing. Markus Schönberger Prof. Dr. med. Dr.-Ing.
Wintermantel
July 11, 2014
Dr.-Ing. Alexander Schober -
struktursimulation
Prof. Dr.-Ing. Zäh July 15, 2014
Lohnfertigung
Prof. Dr.-Ing. Zäh July 15, 2014
Dr.-Ing. Bastian Esefeld - Prof. i. R. Dr.-Ing. Ulbrich July 15, 2014
Prof. Dr.-Ing. Wall July 15, 2014
Integrierte Abruf- und Transportsteuerung für lagerhaltige Prof. Dr.-Ing. Günthner July 16, 2014
Prof. Dr.-Ing. Wachtmeister July 17, 2014
Dr.-Ing. Thomas Ottnad Dosierung von Kunststoffen für generative Fertigungsverfahren Prof. Dr. Lüth July 17, 2014
Wertstromdesign für die Logistik
Prof. Dr.-Ing. Günthner July 17, 2014
Dr.-Ing. Shadan Shahmiri A Hybrid Fixed-Grid-ALE Approach for Fluid-Structure
Interaction
Prof. Dr.-Ing. Wall July 18, 2014
Dr.-Ing. Katharina Kirner
methode
Prof. Dr.-Ing. Lindemann July 18, 2014
Name Topic Supervisor Date
255Appendix 255
Dr.-Ing. Thomas Kirchmeier Prof. Dr.-Ing. Reinhart July 22, 2014
Dr.-Ing. Marcelo Magnoli
turbines at partial and full load operating conditions and their
effects on the runner structural behaviour and fatigue life
Prof. i. R. Dr.-Ing. Schilling July 24, 2014
Dr.-Ing. Thomas Irrenhauser - Prof. Dr.-Ing. Reinhart July 25, 2014
Dr.-Ing. Daniel Zielinski Prof. i. R. Dr.-Ing. Igenbergs July 29, 2014
Dr.-Ing. Thomas Bierling Comparative Analysis of Adaptive Control Techniques for Impro-
ved Robust Performance
July 31, 2014
Dr.-Ing. Christian Sorg -
Großserienproduktion
Prof. Dr.-Ing. Drechsler August 1, 2014
Dr.-Ing. Georg Wiedemann Prof. Dr.-Ing. Lienkamp August 5, 2014
-
systems für Plug-In Hybride
Prof. Dr.-Ing. Lindemann August 7, 2014
Dr.-Ing. Anja Marosky
Drallbrennern
Prof. Dr.-Ing. Sattelmayer August 21, 2014
Prof. i. R. Dr.-Ing. Hoffmann September 4, 2014
Dr.-Ing. Sophie Hippmann
-
Prof. i. R. Dr.-Ing. Hoffmann September 12, 2014
Prof. i. R. Dr.-Ing. Hoffmann September 12, 2014
Dr.-Ing. Daniel Heim Prof. Dr.-Ing. Drechsler September 15, 2014
Global Error Bounds and Automatic Choice of Parameters
Prof. Dr.-Ing. Lohmann September 16, 2014
Functional foam coatings inside tubing and custom developed
diamond ignition targets
Prof. Macian-Juan, Ph. D. September 16, 2014
Dr.-Ing. Markus Boxhammer
Bearbeitung
Prof Dr.-Ing. Lohmann September 16, 2014
Dr.-Ing. Matthias Glonegger Prof. Dr.-Ing. Reinhart September 17, 2014
Tropfenbasis
Prof. Dr. Lüth September 18, 2014
Dr.-Ing. Andreas Kohn
modellen
Prof. Dr.-Ing. Lindemann September 19, 2014
Dr.-Ing. Daniel Ossmann - Dr.-Ing. Matthias Heller, IAS October 1, 2014
Dr.-Ing. Andy Sittig Optimierung und Applikation von Betriebsstrategien in Hybrid- Prof Dr.-Ing. Lohmann October 2, 2014
Dr.-Ing. Stephan Fuchs Prof. Dr.-Ing. Lienkamp October 8, 2014
Dr.-Ing. Falko Schuck Dr.-Ing. Matthias Heller, IAS October 9, 2014
Dr.-Ing. Joachim Schömann Hybrid-Electric Propulsion Systems for Small Unmanned Aircraft Prof. Dr.-Ing. Hornung October 10, 2014
Dr.-Ing. Stefan Pfeifer
Engineering
Prof. Dr. med. Dr.-Ing.
Wintermantel
October 13, 2014
Dr.-Ing. Daniel Kießling Optimierung der lokalen Krafteinleitung in Werkstoffhybride Prof. Dr. med. Dr.-Ing.
Wintermantel
October 13, 2014
Dr.-Ing. Ben Haugk - Prof. Dr.-Ing. Drechsler October 13, 2014
Dr.-Ing. Dorothea Pantförder -
-
führung
October 14, 2014
Dr.-Ing. Teresa Huppmann
Titandioxid
Prof. Dr. med. Dr.-Ing.
Wintermantel
October 14, 2014
Dr.-Ing. Rüdiger Spillner Prof. Dr.-Ing. Reinhart October 16, 2014
Name Topic Supervisor Date
256 Appendix
Modeling and experimental investigation of the mechanobiologi- Prof. Dr.-Ing. Wall October 17, 2014
Analyse des Depositionsverhaltens bei staubförmiger Kohlever-
brennung unter Berücksichtigung der Partikelfragmentation
Prof. Dr.-Ing. Spliethoff October 17, 2014
Dr.-Ing. Tobias Kloiber Prof. Dr.-Ing. Lohmann October 17, 2014
Dr.-Ing. Sebastian Idler Die Fresstragfähigkeit stufenloser Umschlingungsgetriebe Prof. i. R. Dr.-Ing. Höhn October 17, 2014
Dr.-Ing. Andreas Blattner
basierend auf einem Touchpad mit haptischer Rückmeldung
Prof. Dr. Bengler October 17, 2014
Dr.-Ing. Christoph Kirchberger Investigation on Heat Transfer in Small Hydrocarbon Rocket
Combustion Chambers
Prof. Dr.-Ing. Haidn October 21, 2014
Dr.-Ing. Oliver Fritsch Energiebasierte Lage- und Positionsfolgeregelung für einen
Quadrocopter
Prof. Dr.-Ing. Lohmann October 22, 2014
im KFZ-Antriebsstrang
Prof. Dr.-Ing. Lohmann October 24, 2014
Dr.-Ing. Maximilian Kissel Mustererkennung in komplexen Produktportfolios Prof. Dr.-Ing. Lindemann October 28, 2014
Dr.-Ing. Anja Schneider Feldeffektivitätsanalyse integraler Sicherheitssysteme Prof. i. R. Dr.-Ing. Heißing October 29, 2014
Dr.-Ing. Andreas Mackensen
eigenschaften von Mehrphasenstählen
Prof. i. R. Dr.-Ing. Hoffmann October 29, 2014
Reduktion der Partikelemissionen
Prof. Dr.-Ing. Wachtmeister
Dr.-Ing. Andreas Langheinrich Prof. i. R. Dr.-Ing. Höhn
Dr.-Ing. Johannes Fuchs Prof. Dr.-Ing. Lienkamp
Dr.-Ing. Alexander Heubuch
hyrolyseverfahrens für die Bereitstellung gasförmigen Ammoni-
Prof. Dr.-Ing. Wachtmeister
Dr.-Ing. Michael Graf
Sollvorgabe für Fahrdynamikregelsysteme
Prof. Dr.-Ing. Lienkamp
Dr.-Ing. Peter Matt Prof. i. R. Dr.-Ing. Höhn
Dr.-Ing. Markus Filippi
Example of Timing-Chain Drives
Prof. i. R. Dr.-Ing. Ulbrich
Dr.-Ing. Alejandro Cardénas
Miranda Damping Characteristics of Resonator Rings
Prof. Polifke, Ph. D.
Dr.-Ing. Jakob Huemer Prof. Dr.-Ing. Wall
Dr.-Ing. Ana da Silva Investigation of a Damage Tolerant Joining Technology for Prof. Dr.-Ing. Drechsler
Dr.-Ing. Thomas Wolf H2 Pseudo-optimal Model Order Reduction Prof. Dr.-Ing. Lohmann
Dr.-Ing. Matthias Hensel Thermische Beanspruchbarkeit und Lebensdauerverhalten von
nasslaufenden Lamellenkupplungen
Prof. i. R. Dr.-Ing. Höhn
Dr.-Ing. Daniel Paulus
vorder- und Hinterkante
Prof. Dr.-Ing. Hornung
Dr.-Ing. Georg Faust
hydrophoben Spinnenseidenproteins mit Escherichia coli
Prof. i. R. Dr.-Ing. Ulbrich
Dr.-Ing. Felix Zimmermann Generierung von maßgeschneiderten Bauteileigenschaften in
PHS-Bauteilen durch Anlassen mittels Flamme
December 1, 2014
Dr.-Ing. Oliver Rösch Steigerung der Arbeitsgenauigkeit bei der Fräsbearbeitung
metallischer Werkstoffe mit Industrierobotern
Prof. Dr.-Ing. Zäh December 2, 2014
Dr.-Ing. Florian Karl
Betriebsmitteln
Prof. Dr.-Ing. Reinhart December 2, 2014
Dr.-Ing. Daniel Hofmann Prof. Dr.-Ing. Reinhart December 2, 2014
Dr.-Ing. Paul De Monte Adaptive Trajektorienfolgeregelung für Quadrokopter basierend
auf der L1-adaptiven Regelungstheorie
Prof. Dr.-Ing. Lohmann December 2, 2014
Dr.-Ing. Gundula Balan Untersuchungen des Partikelverhaltens und der Hochtempera-
tur-Chlorkorrosion bei der Flugstromverbrennung mit dotierten
Brennstoffen
Prof. Dr.-Ing. Spliethoff December 5, 2014
Name Topic Supervisor Date
257Appendix 257
Parallelbioreaktoren
December 9, 2014
Dr.-Ing. Michael Werhahn Elektrokatalyse der Kohlenstoffoxidation in einer oxidkerami- Prof. Dr.-Ing. Spliethoff December 11, 2014
Dr.-Ing. Benoit Béguin Prof. Dr.-Ing. Breitsamter December 12, 2014
Dr.-Ing. Georg Baumgartner Flame Flashback in Premixed Hydrogen-Air Combustion
Systems
Prof. Dr.-Ing. Sattelmayer December 12, 2014
Dr.-Ing. Jinming Lu Cathode shape design for steady-state electrochemical
machining
Prof. Dr. Werner December 15, 2014
Dr.-Ing. Frank Hohenstein
Transportausführung
Prof. Dr.-Ing. Günthner December 15, 2014
Dr.-Ing. Daniel Schmid
die Automobilindustrie
Prof. Dr.-Ing. Zäh December 16, 2014
Dr.-Ing. Stefanie Bade Messung und Modellierung der thermoakustischen Eigen-
schaften eines modularen Brennersystems für vorgemischte
Prof. Dr.-Ing. Sattelmayer December 16, 2014
Dr.-Ing. Phillip Schrieverhoff Prof. Dr.-Ing. Lindemann December 17, 2014
Dr.-Ing. Peter Burda - Prof. Dr.-Ing. Lienkamp December 17, 2014
Dr.-Ing. Katrin Wülfert Prof. Dr.-Ing. Wachtmeister December 18, 2014
Dr.-Ing. Andrea Rauh
unter Crashbelastung
Prof. Dr.-Ing. Drechsler December 18, 2014
Dr.-Ing. Christoph Hahn A Simulation Approach of Permeability Prediction for RTM
Process Simulation
Prof. Dr.-Ing. Drechsler December 18, 2014
bereitstellung in der Intralogistik
Prof. Dr.-Ing. Günthner December 19, 2014
Dr.-Ing. Florian Danner On the Prediction of Sound from Unducted Propulsors by Means
of Computational Fluid Dynamics
Prof. Dr.-Ing. Kaltenbach December 19, 2014
Dr.-Ing. Patrick Dems On Eulerian-Eulerian Large Eddy Simulation of Polydispersed, Prof. Polifke, Ph. D. December 23, 2014
Name Topic Supervisor Date
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