Technical training Knowledge leads to capability€¦ · Training subject: Plastics technology in plant engineering Participant group: Suitable for all new employees in the GEMÜ

Technical training Knowledge leads to capability

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Please contact us for any questions regarding technical training

via e-mail: [email protected]

via phone: +49 (0) 7940 123 8796

• The industry all-rounder When GEMÜ all-rounders join the company, they receive thorough general and application-specific basic training, which provides them with a proper introduction to the world of valves, measurement and control systems.

• The GEMÜ specialist Participants then develop into GEMÜ specialists through targeted higher-level application-specific product training.

• The GEMÜ expert Particularly experienced participants achieve expert status through additional intensive, industry‐specific technical training at the very highest level and by exchanging professional experiences within a group of experts.

Our position within plant design, plant engineering and plant operation is underpinned by our expert knowledge and professional consulting skills. Great importance is attached to a targeted understanding of the industry and to valves, measurement and control systems that have been intelligently adapted to the requirements of our customers. We are particularly committed to providing in-depth vocational training as a way of better addressing the stringent requirements of the market. It is with pleasure that we pass on our knowledge and experience to our customers, commercial partners and employees. Our wide range of practical business experiences gained over many years and our didactic core skills have been used to develop a pioneering training and learning system. It is a three-level system with a modular structure. It provides support to new entrants, people changing career and to experienced specialists. The training content is didactically structured according to subject so that the participants' technical knowledge is increased, further developed and maintained at a high level. According to their needs, the participants pass through up to three knowledge levels.A learning check with a final written exam enables learning success to be assessed promptly for all training courses and encourages participants to pay attention. Moreover, this allows gaps in knowledge to be quickly identified and specific corrective training to be initiated.

Strong together through knowledge The new three-level GEMÜ training system

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Table of contents

Strong together through knowledge The new three-level GEMÜ training system . . . . . . . . . . . . . . . 2

All-rounder for basic principles and application technology

Basic principles of valve design . . . . . . . . . . . . . . . . . . . . . . . . . 4

Basic principles of application technology . . . . . . . . . . . . . . . . 4

Basic principles of measurement and control systems . . . . . 4

Basic principles of explosion protection . . . . . . . . . . . . . . . . . . 4

Specialist for valves, measurement and control devices

Product training in valve design . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product training in measurement and control systems . . . . . 4

Specialist for service and maintenance

Service training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Expert for valves, measurement and control devices

Expert forum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Trainers and experts for service and maintenance

Trainer courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Service expert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Basic principles of valve design

Basic module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pipe connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Basic principles of application technology

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

High-purity applications, semiconductors, critical media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chemical, processing, water and environmental industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Basic principles of measurement and control systems

Electronics, pneumatics and hydraulics . . . . . . . . . . . . . . . . . 13

Measurement variables and measurement principles in process engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Control circuits, their design and function . . . . . . . . . . . . . . . 15

Basic principles of explosion protection

Measures, safety requirements and product labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Product training in valve design Valve design for the biotechnology, pharmaceutical, foodstuffs and cosmetics industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Valve design for high-purity applications, semiconductors and critical media . . . . . . . . . . . . . . . . . . . . . 18

Globe and diaphragm valves for the chemical, water and environmental industries . . . . . . . . . . . . . . . . . . . . . 19

Valve design – accessories and instrumentation . . . . . . . . . 20

Valve design – innovations, upgrades and refresher course . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Single-use-valve design for the biotechnology and pharmaceutical industries . . . . . . . . . . . . . . . . . . . . . . . . . 22

Butterfly and ball valves for the chemical, water and environmental industries . . . . . . . . . . . . . . . . . . . . . 23

Product training in measurement and control systems

Measurement devices and measuring transducers . . . . . . . 24

Positioners for linear and quarter turn valves . . . . . . . . . . . . 25

Process controllers for linear and quarter turn valves . . . . . 26

Measurement and control systems – innovations, upgrades and refresher course . . . . . . . . . . . . . . . .27

Service training Diaphragm valves for hygienic and sterile applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Exclusive service training Diaphragm valves for hygienic and sterile applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Service training HP CleanStar diaphragm valves . . . . . . . . . . . . . . . . . . . . . . . . 30

Globe valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Individual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Quarter turn valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Diaphragm valves for industrial applications . . . . . . . . . . . . . 34

GEMÜ FlareStar/TubeStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Assembly and commissioning of valve accessories . . . . . . . 36

Expert forum Diaphragm technology, manufacture of dynamic seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Explosion protection expert forum Product labelling and assessment criteria for GEMÜ devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Trainer courses Authorized service trainer for GEMÜ diaphragm valves . . . . 39

Service trainer for GEMÜ diaphragm valves authorization extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Service expert Expert for servicing and maintenance of GEMÜ diaphragm valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Important information for participants . . . . . . . . . . . . . . .42–44

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The GEMÜ training system from beginner to expert

All-rounder for basic principles and application technologyThematic group Subject Index

Basic principles of valve design

Functional principles of valves Basic module GV0101GB

Plastics in plant engineering GV0102GB

Metals in plant engineering GV0103GB

Pipe connectors in plant engineering GV0104GB

Basic principles of application technology

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries

GA1000GB

High-purity applications, semiconductors and critical media

GA2000GB

Chemical, processing, water and environmental industries GA3000GB

Basic principles of measurement and control systems

Electronics and pneumatics GM0101GB

Measuring methods and functional principles GM0102GB

Control circuits for position and process controls GM0103GB

Basic principles of explosion protection

Explosion protection in plant engineering GV0105GB

Specialist for valves, measurement and control devicesThematic group Subject Index

Product training in valve design

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries PV1000GB

High-purity applications, semiconductors and critical media PV2000GB

Globe and diaphragm valves. Chemical, processing, water and environmental industries

PV3000GB

Accessories and instrumentation for valves PV4000GB

Innovation, upgrades, refresher course PV5000GB

Single-use-valve design for the biotechnology and pharmaceutical industries

PV1100GB

Butterfly and ball valves. Chemical, processing, water and environmental industries

PV3001GB

Product training in measurement and control systems

Measurement devices PM0101GB

Positioners PM0201GB

Process controllers PM0301GB

Innovation, upgrades, refresher course PM0501GB

ExpertIntensive product-

and industry-specific technical training at the highest level. Further

training to become a service specialist.

SpecialistAdditional product training

and qualifications to become a service fitter.

All-rounderGeneral and application-specific basic training. Basis for a proper

introduction to the world of valves, measurement and control systems.

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Specialist for service and maintenance

Thematic group Subject Index

Service training

Qualified service fitter – GEMÜ hygienic and sterile diaphragm valves

SM1001GB

Qualified service fitter – GEMÜ diaphragm valves. Exclusively with VR and Conexo

SM1002GB

Qualified service fitter – GEMÜ HP CleanStar diaphragm valves

SM2001GB

Qualified service fitter – GEMÜ globe valves SM3001GB

Qualified service fitter – individual product training as required

SM5001GB

Qualified service fitter – GEMÜ quarter turn valves SM3002GB

Qualified service fitter – GEMÜ diaphragm valves for industrial applications

SM3003GB

Qualified service fitter – GEMÜ HP Flare SM2002GB

Qualified service fitter – GEMÜ valve accessories SM4001GB

Trainers and experts for service and maintenance


Trainer courses* Authorized service trainer for GEMÜ diaphragm valves ST1001GB

Service expert Specialist for GEMÜ diaphragm valve service ET1001GB

* For GEMÜ employees only

Expert for valves, measurement and control devices


Expert forum*

Chemical, processing, water and environmental industries** ET0100GB

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries**

ET0200GB

High-purity applications, semiconductors and critical media** ET0300GB

Automation, instrumentation and measurement and control systems**

ET0400GB

Diaphragm technology: Manufacture of dynamic seals ET0501GB

Explosion protection: Product labelling and assessment criteria for GEMÜ devices

ET0601GB

* For GEMÜ employees only** Content of the training course tbc

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Module: GV0101GB Article no.: 88400680

Training subject: Basic module: Functional principles of valves

Participant group: Suitable for all new GEMÜ employees and employees of distributors and customers.

Requirement for participation: Technical understanding

Knowledge level: All-rounder Cost: €240.00

Validity: Unlimited Duration of training: 1 day

Training content:

Learning objective: Participants are introduced to the world of valves and they acquire basic knowledge for further training. They develop the ability to select application-specific valves based on type.

Implementation: Theoretical training with visual aids

Training location: GEMÜ Germany, Ingelfingen-Criesbach, training room for service/technical training

Training time: 8 a.m. to 5 p.m.

Learning materials: Presentations, cut models, stationery The training content is provided in electronic format.

Testing: Written test; 10 questions, multiple-choice

• Introduction to the subject of valves for process engineering and for the distribution of operating media

• Functional principles, how they work and technical differences• Process for selecting valves• Overview of common materials and connection options• Application examples• Terms and regulatory codes

Basic principles of valve design Basic module

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Training subject: Plastics technology in plant engineering

Participant group: Suitable for all new employees in the GEMÜ sales organization and for GEMÜ employees from other areas who are selected according to their future responsibilities. Also suitable for the employees of distributors and customers.

Requirement for participation: Basic principles of valve design – GV0101GB basic module or equivalent knowledge


Validity: Unlimited Duration of training: ½ day

Training content:

Learning objective: Participants are introduced to the world of plastics used in pipeline construction and they learn about the basic and special properties of plastics.



Training time: 8 a.m. to 12.30 p.m. or 1.30 p.m. to 6 p.m.



• Basic knowledge of the plastics used in plant engineering and valve design• Design and special features• Application-specific selection of plastics for valve bodies• Elastomers in sealing technology

Basic principles of valve design Plastics

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Training subject: Metal valves in plant engineering





Training content:

Learning objective: Participants are introduced to the world of metals used in pipeline construction and they learn about the basic and special properties of metals.






• Basic knowledge of the metals used in plant engineering and valve design• Design and special features• Application-specific selection of metals for valve bodies

Basic principles of valve design Metals

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Training subject: Pipe connectors in plant engineering




Validity: Unlimited Duration of training: ¾ day

Training content:

Learning objective: Participants are introduced to the world of pipe connectors and they learn about the basic and special properties of the connection types.






• Basic knowledge of the pipe connectors and valve connection types used in plant engineering and valve design

• Design and special features• Application-specific selection of connections for valves

Basic principles of valve design Pipe connectors

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Module: GA1000GB Article no.: 88400686

Training subject: Application technology – biotechnology, pharmaceutical, foodstuffs and cosmetics industries


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0103GB and GV0104GB learning modules



Training content:

Learning objective: Participants are introduced to the areas of application and they acquire application-specific basic knowledge.






• Basic knowledge of the areas of application in the biotechnology, pharmaceutical, foodstuffs, beverages and cosmetics industries

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines and

the valve design in use are presented• Typical application examples are demonstrated and feasible solutions are

discussed

Basic principles of application technology Biotechnology, pharmaceutical, foodstuffs and cosmetics industries

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Training subject: Application technology – high-purity applications, semiconductors, critical media


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0102GB and GV0104GB learning modules



Training content:







• Basic knowledge of the areas of application – high-purity applications, semiconductors and critical media

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines and

the valve designs in use• Typical application examples are demonstrated and feasible solutions are

discussed

Basic principles of application technology High-purity applications, semiconductors, critical media

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Training subject: Application technology – chemical, processing, water and environmental industries


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0102GB, GV0103GB and GV0104GB learning modules



Training content:







• Basic knowledge of the areas of application in the chemical, processing, water and environmental industries

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines

and the valve design in use• Typical application examples are demonstrated and feasible solutions

are discussed

Basic principles of application technology Chemical, processing, water and environmental industries


Module: GM0101GB Article no.: 88400691

Training subject: Basic principles – electronics, pneumatics and hydraulics


Requirement for participation: Basic training in valve design (GV0101GB – GV0104GB and GA1000GB – GA3000GB), but six months after the last GV training at the earliest



Training content:

Learning objective: Participants are introduced to the world of measurement and control systems and they acquire basic knowledge for further training in measurement and control systems.




Learning materials: Presentations, stationery The training content is provided in electronic format.


• Introduction to measurement and control systems• Basic principles of electrical engineering, hydraulics and pneumatics• Terms and symbols• Signal values and reference values• Visualization of active and passive signal processing

Basic principles of measurement and control systems Electronics, pneumatics and hydraulics

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Training subject: Measurement variables and measurement principles in process engineering


Requirement for participation: Basic training in measurement and control systems – GM0101GB basic module or equivalent knowledge



Training content:

Learning objective: Participants learn about all of the standard measurement variables and measuring methods in process engineering.

Implementation: Theoretical training with visual aids, functional model



Learning materials: Presentations, visual aids, stationery The training content is provided in electronic format.


• Measurement variables• Measuring methods for pressure, temperature and volumetric flow• Measuring methods for pH value, level and other process variables• Practical examples• Selected exercises

Basic principles of measurement and control systems Measurement variables and measurement principles in process engineering



Training subject: Control circuits, their design and function


Requirement for participation: Basic training in measurement and control systems – GM0101GB basic module and basic training in measurement and control systems – GM0102GB measurement principles or equivalent knowledge



Training content:

Learning objective: Participants learn about the standard control variants.

Implementation: Theoretical training with visual aids, functional model





• Position and process control• P, PI, PID behaviour• Cascade and drag control• Practical examples• Selected exercises

Basic principles of measurement and control systems Control circuits, their design and function

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Training subject: Explosion protection in plant engineering

Participant group: Suitable for employees in the sales organization and for GEMÜ employees from other areas who are selected according to their future responsibilities. Also suitable for the employees of distributors and customers.

Requirement for participation: Technical understanding


Validity: Unlimited Duration of training: ¾ day

Training content:

Learning objective: Participants gain an overview of the subjects related to explosion protection. They also learn how to interpret the labelling on products used in potentially explosive areas.



Training time: 8 a.m. to 2.30 p.m.



• Basics on what causes an explosion• Legal situation at a European and international level• Explosion protection measures and types of ignition protection• Product labelling for use in potentially explosive areas

Basic principles of explosion protection Measures, safety requirements and product labelling


Module: PV1000GB Article no.: 88400699

Training subject: Valve design for the biotechnology, pharmaceutical, foodstuffs and cosmetics industries

Participant group: Suitable for employees in the GEMÜ sales organization and for GEMÜ employees from other areas who are selected according to their future responsibilities; also suitable for the employees of distributors and customers.

Requirement for participation: Basic training in valve design GV0101GB – GV0104GB, GA1000GB

Knowledge level: Specialist Cost: €240.00


Training content:

Learning objective: Participants gain an overview and detailed knowledge of the products within the applications.

Implementation: Theoretical training with visual aids and cut models, selected exercises



Learning materials: Presentations, visual aids, cut models and stationery. The training content is provided in electronic format.


• Overview of products in the biotechnology, pharmaceutical, foodstuffs and cosmetics industries

• Functional principles and product advantages • Application examples and operating conditions• Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Valve design for the biotechnology, pharmaceutical, foodstuffs and cosmetics industries

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Training subject: Valve design for high-purity applications, semiconductors and critical media


Requirement for participation: Basic training in valve design GV0101GB, GV0102GB, GV0104GB and GA2000GB



Training content:

Learning objective: Participants gain an overview and detailed knowledge of the products within the applications






• Overview of products for high-purity applications, semiconductors and critical media

• Functional principles and product advantages • Application examples and operating conditions• Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Valve design for high-purity applications, semiconductors and critical media



Training subject: Globe and diaphragm valves for the chemical, processing, water and environmental industries


Requirement for participation: Basic training in valve design GV0101GB – GV0104GB and GA3000GB


Validity: Unlimited Duration of training: 2 days

Training content:







• Overview of linear valves for areas of application in the chemical, processing, water and environmental industries

• Functional principles and product advantages • Application examples and operating conditions • Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Globe and diaphragm valves for the chemical, water and environmental industries

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Product training in valve design Valve design – accessories and instrumentation


Training subject: Valve design – accessories and instrumentation


Requirement for participation: Basic training in valve design GA1000GB, GA2000GB or GA3000GB



Training content:


Implementation: Theoretical training with visual aids for demonstrating functional models



Learning materials: Presentations, visual aids, functional models and stationery.


• Overview of all accessories components for valves required for linear and quarter turn actuators

• Functional principle and selection of stroke limiters, optical/electrical position indicators and combi switchboxes

• Application examples and operating conditions• Exercises for selecting accessories using datasheets• Market observation and competition


Product training in valve design Valve design – innovations, upgrades and refresher course


Training subject: Valve design – innovations, upgrades and refresher course


Requirement for participation: Product training in valve design PV1000GB, PV2000GB, PV3000GB or PV4000GB



Training content: Will be collated individually, in accordance with requirements report

Learning objective: Participants learn about new products and their competitive situation, thereby refreshing and broadening their existing knowledge

Implementation: Theoretical training with visual aids, cut models and selection exercises



Learning materials: Presentations, visual aids, functional models and stationery. The training content is provided in electronic format.

Testing: Written test; 10 questions (per subject scope)

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Product training in valve design Single-use-valve design for the biotechnology and pharmaceutical industriesModule: PV1100GB Article no.: 88419146

Training subject: Single-use-valve design for the biotechnology and pharmaceutical industries


Requirement for participation: Product training in valve design PV1000GB



Training content:




Training time: 8.00 a.m. to 12.30 p.m.



• Scope of application and application examples• Design and function of the product line and the valves• Competition and their equipment technology• Potential clientèle



Training subject: Butterfly and ball valves for the chemical, processing, water and environmental industries


Requirement for participation: Basic training in valve design GV0101GB – GV0104GB and GA3000GB


Validity: Unlimited Duration of training: 2 days

Training content:







• Overview of quarter turn valves for areas of application in the chemical, processing, water and environmental industries

• Functional principles and product advantages • Application examples and operating conditions • Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Butterfly and ball valves for the chemical, water and environmental industries

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Module: PM0101GB Article no.: 88400705

Training subject: Measurement devices and measuring transducers


Requirement for participation: Basic training in measurement and control systems, GM0101GB and GM0102GB basic training



Training content:


Implementation: Theoretical training with visual aids, a functional model and selection exercises



Learning materials: Presentations, visual aids, functional model and stationery. The training content is provided in electronic format.


• Overview of products in the area of GEMÜ measurement devices for pressure, temperature, level and volumetric flow

• Functional principles and product advantages • Application examples and operating conditions• Practical exercises on the functional model• Market observation and competition

Product training in measurement and control systems Measurement devices and measuring transducers



Training subject: Positioners for linear and quarter turn valves


Requirement for participation: Product training in measurement and control systems – PM0101GB



Training content:







• Overview of products in the area of GEMÜ positioners for valves with linear and quarter turn actuator


Product training in measurement and control systems Positioners for linear and quarter turn valves

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Training subject: Process controllers for linear and quarter turn valves


Requirement for participation: Product training in measurement and control systems – PM0101GB and PM0201GB



Training content:







• Overview of products in the area of GEMÜ process controllers for valves with linear and quarter turn actuator for controlling volumetric flow, pressure and temperature


Product training in measurement and control systems Process controllers for linear and quarter turn valves



Training subject: Measurement and control systems – innovations, upgrades and refresher course


Requirement for participation: Product training in measurement and control systems – PM0101GB to PM0301GB



Training content: Will be collated individually, in accordance with requirements report

Learning objective: Participants learn about new products and their competitive situation, thereby refreshing and broadening their existing knowledge.




Learning materials: Presentations, visual aids, functional models and stationery. The training content is provided in electronic format.

Testing: Written test; 10 questions

Product training in measurement and control systems Measurement and control systems – innovations, upgrades and refresher course

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Module: SM1001GB Article no.: 88290729

Training subject: Qualified service fitter for diaphragm valves for hygienic and sterile applications

Participant group: Plant maintenance engineers and service fitters of plant operators and plant engineers, as well as service companies

Number of participants: 5–10 participants per group

Requirement for participation: Participants must have the skills of a technician

Knowledge level: Service fitter Cost: €120.00

Validity: Two years Duration of training: Approx. 3 h

Training content:

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA

Implementation: Workshop instruction with practical exercises, certificate as confirmation

Training location: GEMÜ Germany workshop, Ingelfingen-Criesbach, preferably directly at the customer's premises

Training time: Upon consultation

Learning materials: Functional models, samples, tools

Testing: Assessment by the trainer

• Replacing the shut off diaphragm and the valve actuator• Readjusting seal adjusters, stroke limiters,

electrical position indicators and control devices• Evaluating defective wearing parts

Service training Diaphragm valves for hygienic and sterile applications

Qualified service fitter



Training subject: Qualified service fitter for diaphragm valves for hygienic and sterile applications with VR training and introduction to Conexo


Number of participants: 1 to max. 2 participants



Validity: Two years Duration of training: Approx. 3–4 h

Training content:

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA

Implementation: Intensive workshop instruction with practical and virtual exercises, certificate as confirmation






electrical position indicators and control devices• Evaluating defective wearing parts• Interactive training in a virtual plant• Carrying out valve maintenance with the Conexo app

Exclusive service training Diaphragm valves for hygienic and sterile applications


With virtual reality introduction to Conexo

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Training subject: Qualified service fitter for HP CleanStar diaphragm valves





Validity: 2 years

Duration of training: Approx. 3 h

Training content:

Learning objective: Safe service and repair work on GEMÜ diaphragm valves for critical and high-purity media








Service training HP CleanStar diaphragm valves



Service training Globe valves


Training subject: Qualified service fitter for globe valves





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ globe valves






• Replacing the seat seal and the valve actuator• Readjusting seal adjusters, stroke limiters,



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Service training Individual


Training subject: Qualified service fitter for various/other products





Validity: 2 years


Training content: By arrangement

Learning objective: Safe service and repair work on GEMÜ products








Service training Quarter turn valves


Training subject: Qualified service fitter for elastomer butterfly valves





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ butterfly valves






• Replacing the liner and the valve actuator, installation notes• Readjusting seal adjusters, stroke limiters,



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Training subject: Qualified service fitter for diaphragm valves for industrial applications





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ diaphragm valves








Service training Diaphragm valves for industrial applications



Service training GEMÜ FlareStar/TubeStar



Training subject: Qualified service fitter for GEMÜ FlareStar/TubeStar Ultra pure PFA fitting and tubing system





Validity: 2 years


Training content:

Learning objective: Safe installation, service and repair work with GEMÜ PFA connection components






• Expert manufacture of PFA tube connections• Safe and durable connection of components• Evaluation of critical joints

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Training subject: Qualified service fitter for assembly and commissioning of valve accessories





Validity: 2 years


Training content:

Learning objective: Safe service and repair work, configuration and initialization of GEMÜ valve accessories






• Expert installation and configuration of GEMÜ valve accessories

Service training Assembly and commissioning of valve accessories



Module: ET0501GB Article no.: 88559145

Training subject: Diaphragm technology: Materials, processing and manufacture of dynamic seals

Participant group: Selected, suitable GEMÜ employees from the national and international sales organization

Requirement for participation: Basic training and product training in diaphragm valves, technical understanding

Knowledge level: Expert Cost: €240.00

Validity: We recommend a refresher course every three years

Duration of training: 1 day

Training content:

Learning objective: Participants learn about the procedures and manufacturing processes and receives in-depth information about diaphragm materials

Implementation: Theoretical training with visual aids, guided company tour, confirmation by certificate

Training location: GEMÜ France/Intercarat


Learning materials: Presentations, visual aids, functional models, stationery


• Overview of the common diaphragm seal materials• Material-specific properties and applications• Validation, certificates, approvals• Getting to know the manufacturing process

Expert forum * Diaphragm technology, manufacture of dynamic seals


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Module: ST1001GB Article no.: 88290731

Training subject: Authorized trainer for GEMÜ diaphragm valve service fitters

Participant group: Selected/suitable national and international GEMÜ employees only

Requirement for participation: Participants should be suitable as trainers for technical training and have the skills of an experienced technician.


Validity: Five years Duration of training: 1 day

Training content: Participants become capable of teaching and are authorized to teach service personnel. They can also guarantee that the people they teach are able to replace the shut off diaphragm and the valve actuator correctly.

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA. To increase the flexibility of employees towards those who use the product.

Implementation: Theoretical and practical training with practical exercises, workshop instruction with practical exercises



Learning materials: Presentations, hand-outs, functional models, sample tools. The training content is also provided in electronic format

Testing: Theory and practical test

Trainer course *

Authorized service trainer for GEMÜ diaphragm valves


Module: ET1001GB Article no.: 88599074

Training subject: Highly qualified contact person for service fitters



Requirement for participation: Participants should have experience and practical knowledge of inspection and plant maintenance, plus repairing diaphragm valves.


Validity: Owing to the potential for technical alterations, we recommend repeating the course at least every three years

Training content: Participants receive technical information about maintaining and repairing diaphragm valves and shut-off diaphragms, and about reinitializing accessories such as electrical position indicators and positioners.

Learning objective: Participants are trained to act as highly competent, professional and local contact persons for fitters and service technicians. They also learn how to asses whether wearing parts and spare parts have been replaced correctly on GEMÜ diaphragm valves or whether assembly errors have been made.

Implementation: Theoretical training and practical workshop

Training location: Normally at GEMÜ Germany in 74653 Ingelfingen-Criesbach, training room for service/technical training.

On-site upon request, where necessary and provided there is a sufficient number of participants


Learning materials: Presentations, hand-outs, functional models, samples and tools. Participants also receive the training content in electronic format.

Testing: Theory and practical test with certificate of participation

Service expert Expert for servicing and maintenance of GEMÜ diaphragm valves

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Attendance feesParticipants that do not work for GEMÜ Germany must pay attendance fees. Those interested will be provided with a quotation in advance. Invoices are drawn up after the training has taken place.

Number of participantsThe minimum number of participants for any training course is five people. The maximum number of participants depends on the training course and is agreed on a case-by-case basis.

Start/finish of all-day training coursesAll-day training courses at GEMÜ in Ingelfingen-Criesbach start at 8 a.m. and finish at about 5 p.m. We welcome our external guests at our reception at 7.45 a.m. Training on Fridays finishes at 3 p.m. Depending on the learning module and the requirements, training may also finish at a later time.

Start/finish of half-day training coursesHalf-day training courses in the morning start at 8 a.m. and finish at 12.30 p.m. We welcome our external guests at our reception at 7.45 a.m. Half-day training courses in the afternoon start at 1.30 p.m. and finish at 6 p.m. We welcome our external guests at our reception at 1.15 p.m.

Where training courses are held outside GEMÜ Germany in Ingelfingen-Criesbach, the times when training courses start and finish are agreed on a case-by-case basis with the relevant organizer.

Visitor passes External participants must wear a visitor pass visibly during their stay at GEMÜ. We therefore ask our external training participants to report to our reception punctually.

Breaks and lunchOur guests on all-day training courses or half-day training courses, which follow each other, are invited to have lunch at our company cafeteria. Participants can have soft drinks and coffee during breaks. Where training courses are held outside the GEMÜ site at Ingelfingen in Germany, the organizer pays for the trainer's meals – the organizer clarifies whether participants' meals are included.

Training dates The training dates at GEMÜ Germany are always announced at the end of the year for the whole of the upcoming calendar year. They can be found on our website: www.gemu-group.com. Training dates for individual training courses or for on-site training courses are agreed directly with the trainee on a case-by-case basis.

Registration of participants External participants should contact their allocated GEMÜ sales advisor. They can also directly contact the GEMÜ Technical Training department directly: via e-mail: [email protected] or phone +49 (0) 7940 123-8144.

Travelling and overnight accommodation expensesExternal non-GEMÜ participants must pay for travelling and overnight accommodation expenses themselves. Where training courses are held outside the GEMÜ site at Ingelfingen in Germany, the organizer will cover the trainer's overnight accommodation and travel expenses.

Requirement for participationParticipants must have completed the preceding training levels or posses the relevant knowledge already. Please refer to the "Requirement for participation" line in the description of our training modules.

GEMÜ reserves the right to deny participation in its training courses.

Important information for participants


Certificates and confirmations of participation in a courseAll participants of training courses receive a certificate of participation after completing a training course.

Extending training course validityPlease note that the validity of our service training is limited to a set period.

Your opinion is important to usParticipants are asked to provide a written assessment of all training courses and speakers after every training course. This forms the basis for continuously optimizing our training courses and improving our trainers in a goal-oriented way.

OrganizationYou can contact our central training organization via e-mail: [email protected] or phone +49 (0) 7940 123-8796

From left to right: Ralph Kroupa (technical training), Katja Wosny (training organization), Markus Hammel (technical training), Bettina Klostermann (training organization) and Marcel Glück (technical training)

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Schlosshotel IngelfingenWeinmanufaktur Ingelfinger FassSchlossstraße 13 and 14 74653 Ingelfingen, Germany Phone 07940 I [email protected] www.schloss-hotel-ingelfingen.de

Hot food is served at the following times: Mon–Sun, noon–1.30 p.m. and 6 p.m.–9.45 p.m.Sun and bank holidays until 9 p.m.Winery opening hours: Wen–Fri, 3 p.m.–7 p.m., Sat, 10 a.m.–2 p.m.or by prior arrangement

A COMPANY OF THE GEMÜ GROUP

Our guests are our top priority. Sit back and enjoy the attentive service of our restaurant, the hotel bar (with SKY Sport) or the peace and quiet of the terrace.

Held in the winery or the unique Ingelfinger Fass, celebratory oc-casions and indulgent wine events are transformed into an unforgettable experience. Be inspired by selected wines from our winery that are rich in character.

Winewith great Unwind L E T U S S P O I L Y O U

DISCOVER

OUR

WINERY

Headquarters in Ingelfingen-Criesbach

GEMÜ Gebrüder Müller Apparatebau GmbH & Co. KG (headquarters) Fritz-Müller-Straße 6–8 · 74653 Ingelfingen-Criesbach, Germany Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

GEMÜ Dome Fritz Müller-Platz 1 · 74676 Niedernhall-Waldzimmern, Germany Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

GEMÜ European Production and Logistics Centre (PLZ) Günther-Ziehl-Straße 4 · 74635 Kupferzell, Germany · Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

Schlosshotel Ingelfingen Schlossstraße 14 · 74653 Ingelfingen, Germany · Tel.: +49 (0) 7940 91 650 · Fax: +49 (0) 7940 91 6550


Worldwide presence

AUSTRALIAGEMÜ Australia Pty. LtdUnit 4 - 8/10 Yandina RoadWest Gosford, NSW 2250Phone: +61-2-43 23 44 93Fax: +61-2-43 23 44 [email protected]

AUSTRIAGEMÜ GmbHEuroparing F15 4012345 Brunn am GebirgePhone: +43 2236 30 43 45-0Fax:+43 2236 30 43 [email protected]

BELGIUMGEMÜ Valves bv/srlKoning Albert 1 laan, 64 1780 WemmelPhone: +32 2 702 09 00Fax: +32 2 705 55 [email protected]

BRAZIL / SOUTH AMERICA

GEMÜ Indústria de ProdutosPlásticos e Metalúrgicos Ltda.Rue Marechal Hermes, 114183.065-000 São José dos PinhaisParanáPhone: +55-41-33 82 24 25Fax: +55-41-33 82 35 [email protected]

CANADAGEMÜ Valves Canada Inc.2572 Daniel-Johnson BoulevardLaval, QuebecH7T 2R8Phone: +1-450-902-2690Fax: +1-404-3 44 [email protected]

CHINA GEMÜ Valves (China) Co., LtdNo.518, North Hengshahe Road Minhang District, 201108 ShanghaiPhone: +86-21-2409 [email protected]

DENMARKGEMÜ ApSIndustriparken 16-182750 BallerupPhone: +45 70 222 [email protected]

FRANCEGEMÜ S.A.S1 Rue Jean BugattiCS 99308 Duppigheim67129 Molsheim CedexPhone: +33-3 88 48 21 [email protected]

INTERCARAT1 Rue Jean BugattiCS 99308 Duppigheim67129 Molsheim CedexPhone: +33-3 88 48 21 [email protected]

GERMANYGEMÜ Gebr. Müller GmbH & Co. KGFritz-Müller-Straße 6 - 874653 Ingelfingen-CriesbachPostfach 3074665 Ingelfingen-Criesbach

Phone: +49 (0)7940-12 30Fax: +49 (0)7940-12 31 92 (Domestic) Fax: +49 (0)7940-12 32 24 (Export)[email protected]

Inevvo solutions GmbH & Co. KGFritz-Müller-Platz 174676 Niedernhall-WaldzimmernPhone: +49 (0)7940-12 38 [email protected]

GREAT BRITAIN GEMÜ Valves Ltd.10 Olympic WayBirchwood, WarringtonWA2 0YLPhone:+44-19 25-82 40 44Fax:+44-19 25-82 80 [email protected]

HONG KONGGEMÜ (Hong Kong) Co., Ltd.Room 2015, Tower B, Regent Centre, 70 TA Chuen Ping StreetKwai Chung, N.T., Hong KongP.R. ChinaPhone: +852 6873 8280Fax: +852 6873 [email protected]

INDIAGEMÜ Branch Office IndiaRoom Number 135,1st Floor, 101-104, B-Wing,GCP Business CentreOpp. Memnagar Fire StationVijay Cross Road Ahmedabad - 380 014Phone: +91-79-6134 4423Fax: [email protected]

INDONESIAGEMU Valves Pte Ltd(Indonesia Representative Office)Rukan Mangga Dua SquareBlock F17, 2nd FloorJl. Gunung Sahari Raya No. 1Jakarta Utara 14420IndonesiaPhone: +62 (21) - 6231 0035Fax +62 (21) - 2907 [email protected]

IRELANDGEMÜ Ireland Ltd15 Eastgate DriveEastgate Business ParkLittle IslandCo. CorkPhone: +353 (0)21 4232023Fax: +353 (0)21 [email protected]

ITALYGEMÜ S.r.l.Via Giovanni Gentile, 320157 MilanoPhone: +39-02-40044080Fax: [email protected]

JAPANGEMÜ Japan Co., Ltd.2-5-6, Aoi, Higashi-ku, Nagoya, Aichi, 461-0004Phone: +81-52-936-2311Fax: [email protected]

MALAYSIAGEMU VALVES MALAYSIA SDN. BHD.D-2-01, Capital 4,Oasis SquareNo. 2, Jalan PJU 1A/7AAra Damansara47301 Petaling JayaSelangor Darul EhsanPhone: +(603)- 7832 7640Fax: +(603)- 7832 [email protected]

MEXICOGEMU Valvulas S.A. de C.V.German Centre, Av. Santa Fe No. 170 – OF. 5-1-05Col. Lomas de Santa Fe, Del. Alvaro Obregon01210 Mexico, D.F.Phone: +52 55 7090 4161 +52 55 7090 4179

RUSSIA OOO „GEMÜ GmbH“Uliza Shipilovskaya, 28A 115563, MoskauPhone: +7(495) 662-58-35Fax: +7(495) [email protected]

SINGAPOREGEMÜ Valves PTE. LTD.25 International Business ParkGerman Centre #03-73/75Singapore 609916Phone: +65-65 62 76 40Fax: +65-65 62 76 [email protected]

SOUTH AFRICA GEMÜ Valves Africa Pty. LtdCnr Olympic Duel Avenue And Angus Cresent,Northlands Business Park (Stand 379),New Market RoadRandburgPhone: +27 11 462 7795Fax: +27 11 462 [email protected]

SWEDENGEMÜ Armatur ABHeljesvägen 8437 36 LindomePhone: [email protected]

SWITZERLANDGEMÜ GmbH Seetalstr. 2106032 EmmenPhone: +41-41-7 99 05 05Fax: +41-41-7 99 05 [email protected]

GEMÜ Vertriebs AGLettenstrasse 36343 RotkreuzPhone: +41-41-7 99 05 55Fax: +41-41-7 99 05 [email protected]

TAIWANGEMÜ Taiwan Ltd.9F.-5, No.8, Ziqiang S. Rd.Zhubei CityHsinchu County 302, Taiwan (R.O.C.)Phone: +886-3-550-7265Fax: [email protected]

UNITED STATESGEMÜ Valves Inc.3800 Camp Creek ParkwaySuite 120, Building 2600Atlanta, Georgia 30331Phone: +1-678-5 53 34 00Fax: +1-404-3 44 93 [email protected]

In addition to these subsidiaries, GEMÜ has a global partner network.

Contact details:www.gemu-group.com/en_GB/kontakte/

GEMÜ Manufacturing siteGEMÜ Produktionsstandort

GEMÜ SubsidiaryGEMÜ Tochtergesellschaft

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GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 · D-74653 Ingelfingen-Criesbach Phone +49 (0)7940 123-0 · [email protected]

Documents

Technical training Knowledge leads to capability€¦ · Training subject: Plastics technology in plant engineering Participant group: Suitable for all new employees in the GEMÜ