Project Spray Pretreatment plant for Sauer Danfoss at Marc Industries.Itemwise Cost break up

Item Amount1 Pretreatment unit2 Oil seperator3 Hot water Generator4 Dry off oven5 Overhead Conveyor6 Control Panel

Sub TotalPacking & ForwardingExcise dutyMST / VatTransportationTransit InsuranceTotal

7 Installation & commissioningService taxSub total

Grand Total

Project Spray Pretreatment plant for Sauer Danfoss at Marc Industries.Technical Details

Sr. No.Details Supplier 1 Part Envolope considered

Length mm 600Width mm 400Height mm 700

Weight process per hour Kg 500

Scope of supply1Pretreatment Planta Spray Tunnel size mm

Material of Construction SS316Wall Thickness 30mm for Heating tanksOutside stiffeners ProvidedGratings inside the spray Zone ProvidedMOC of Gratings MS

b Spray Degrease cum phosphate tank 1 (stage 1)Tank Volume 550 LtrsMaterial of Construction SS316Wall Thickness 2mmTank Out side Structure StiffenersTank Insulation type Rockwool Density 64kg/m3Thicness mm 30mmCladding Material / thickness SS316, 1.2mmCirculation Pump Type/ No's CentrifugalCapacity LPM 175Motor HP 2.5MOC of Casing & Impeller Impeller SS, Pump Body in CatingRPM 2800Motor Wilo or GrundfossSealing Arrangment Pump Manufacturer's StandardPiping Insulation 25mmPiping Size NB 1”-1.25”NB DeliveryMOC of Piping / Risers SSType of Valves Butterfly typeMOC of Valves SS Flap with Cast bodyType of Heating LPG GasHeat Load kcal/hr running 30000kcal/hrInitial heat up type 40-50MinsFume extractor 900CMH, Blower

Nozzles type V JetCapacity LPM 2.3gpmRisers Piping Material SSRisers Piping size NB .75-1”NBNo's of Risers 4NosTotal No's of Nozzles 16

c Spray Degrease cum phosphate tank 2 ( Stgae 2)Tank Volume 550 LtrsMaterial of Construction SS316Wall Thickness 2mmTank Out side Structure StiffenersTank Insulation type Rockwool Density 64kg/m3Thickness mm 30mmCladding Material / thickness SS316,1.2mm thkCirculation Pump Type/ No's CentrifugalCapacity LPM 175Motor HP 2.5MOC of Casing & Impeller SS Impeller with Cast BodyRPM 2800Motor Wilo or GrundfossSealing Arrangment Pump Manufacturer's StandardPiping Insulation 25mmPiping Size NB 1-1.25”NBMOC of Piping / Risers SSType of Valves Butterfly type/Gate ValveMOC of Valves SS Flap with Cast bodyType of Heating LPG GasHeat Load kcal/hr running 20000kCal/HrInitial heat up type 40-50MinsFume extractor 900CMH, BlowerNozzles type V JetCapacity LPM 2.3gpmRisers Piping Material SSRisers Piping size NB .75-1”NBNo's of Risers 4Total No's of Nozzles 12

d Spray Water Rinse tank 3 ( Stage 3)Tank Volume 350LtrsMaterial of Construction SS316 Wall Thickness 2mm thkTank Out side Structure StiffenersCirculation Pump Type/ No's Monobloc typeCapacity LPM 125

Motor HP 1MOC of Casing & Impeller MS Impeller & Cast BodyRPM 2800Motor Crompton, KSB or KirloskarSealing Arrangment Mechanical SealPiping Size NB 1-1.25”MOC of Piping / Risers SSType of Valves Butterfly type/Gate ValveMOC of Valves MS Flap with Cast BodyFume extractor NANozzles type V JetCapacity LPM 2.3gpmRisers Piping Material GIRisers Piping size NB 0.75-1”No's of Risers 4Total No's of Nozzles 10

e Spray Water Rinse tank 4 ( Stage 4 )Tank Volume 350LtrsMaterial of Construction SS316Wall Thickness NATank Out side Structure StiffenersCirculation Pump Type/ No's Monobloc typeCapacity LPM 125Motor HP 1MOC of Casing & Impeller MS Impeller & Cast BodyRPM 1440Motor Crompton, KSB or KirloskarSealing Arrangment Mechanical SealPiping Size NB 1.25”MOC of Piping / Risers SSType of Valves Butterfly type/Gate ValveMOC of Valves MS Flap with Cast BodyFume extractor NANozzles type V JetCapacity LPM 2.3gpmRisers Piping Material SSRisers Piping size NB 1.25”No's of Risers 4Total No's of Nozzles 10

f Fresh DM Rinse ( stage 5)Tank Volume 350LtrsMaterial of Construction SS316Wall Thickness NATank Out side Structure Stiffeners

Circulation Pump Type/ No's Monobloc typeCapacity LPM 125Motor HP 1MOC of Casing & Impeller MS Impeller & Cast BodyRPM 1440Motor Crompton, KSB or KirloskarSealing Arrangment Mechanical SealPiping Size NB 1.25”MOC of Piping / Risers SSType of Valves Butterfly type/Gate ValveMOC of Valves MS Flap with Cast BodyFume extractor NANozzles type W JetCapacity LPM 2.3gpmRisers Piping Material GIRisers Piping size NB 1.25”No's of Risers 4Total No's of Nozzles 10

2Oil Seperation System if considered Disc type with wiping blade provided

3Dry off oven Camel back type Oveall Size LxWxH in mm To be decided as per LayoutMOC Panels MS 1.2thkInsulation Rockwool Density 64kg/m3Thickness of Insulation 50mmFloor panel ProvidedDuct 1.2thkDuct Insulation Only for Exhaust ductingDensity 64kg/m3Duct Cladding NAHot Air Circulation fan type Plug type fanMOC MS

2000CMHRating 1.5HPHead mm w.g 2”Motor 1.5HPHeating Capacity kcal / hour 12000Burner LPG Rielo makeMOC of heat exchanger SSInsulation Rockwool Density 64kg/m3Thickness of Insulation 75mmPainting Inside HR Silver paint

Capacity M3 / hours

Painting Outside HR Silver paint / As per Customer specified

5 Overhead ConveyorType Biplaner ChainSingle point load capacity 50kgsLink pitch 152.4mmHooking pitch In multiples of 304.8mmConveyor track ISA 4 TRACKDrive unit type CaterpillarLubrication Multipoint lubricationReduction gearbox Helical type VFD for speed change Toshiba makeConveyor speed meters / min 0.4 – 1.0 mpmConveyor length considered - Meters 25 Mtrs approxTensioning device Screw type

6 Control PanelOveall Size LxWXH in mmQuantity 1 NoType of control panel Centralised Control PanelDegree of ProtectionType of cabling Copper flexibleType of earthing Copper Strip Control Panel fabrication MS Powder coatedCabling inside panelPanel entryIncoming section From BottomMain SwitchVoltmeter / ammeter Energy meter with VAFSingle phase preventer ProvidedOut going sectionAll pumps Start/Stop & Trip indication Blower upto 7.5 hpBlower above 7.5 hpBusbarMimic Not providedAnnunciation system Not providedThermistor Protection for MotorPower / contacors / control contactors For each motorThermal Overhead relayStar Delta timerConnectorsPanel lights ProvidedSwitchesLugs

Push bottons / lampsCooling fanControl TransformerMCBFusesControl & Power cable

Bought out Items - MakesBlower Engicon or EquivalentElectric Motors Crompton Greaves/BB/KirloskarPumps Wilo or GrundfossSpray Nozzles SpraytechBurner RieloHot water Generators NA

1200

2500

Impeller SS, Pump Body in Cating

Disc type with wiping blade provided

HR Silver paint / As per Customer specified

Parts details

Part Brake Valve Steering Unit Steering Unit+P Base for Design

0.092 0.05 0.085 1.2

Envolope - mm 110 x 155 x 170100 x 130 x 140100 x 140 x 180 110 X 200 X200L X W X H

Weight - Kg 6.676 5.894 8.181 10 kg

Surface Area M2