TECHNICAL SPECIFICATIONS & PROFILES · ConquerorTM International Ltd is New Zealand’s only manufacturer of PIR core ... CRR T PIR ISTD P CSTRCTI SST PIR ISTD RF PANEL D02 Ridge

TECHNICALSPECIFICATIONS

& PROFILESPIR INSULATED ROOF PANEL ISJ

TECHNICAL GUIDE TO CONQUERORTM PIR INSULATED ROOF PANEL

ConquererTM Panel ProductsIntroduction

ConquerorTM International Ltd is New Zealand’s only manufacturer of PIR core structural panel products.

From their state-of-the art 7500m2 manufacturing plant in Christchurch they are able to manufacture a diverse range of panel products from a single production line, making it one of the most adaptable plants of its type anywhere in the world. This brand new facility also has the unique ability to manufacture panels in lengths of up to 24m, enabling significantly more flexibility in building design.

Conqueror’s core manufactured products are ConquerorTM brand Insulated Garage Doors, the ConquerorTM Insulated Structural Panel System and ConquerorTM Insulated Board. ConquerorTM also has considerable capacity for OEM manufacturing.

ConquerorTM panels really are in a class of their own. With their innovative PIR core, they offer superior insulation properties, outperforming similar products by over 50%. They also have remarkable acoustic qualities and an exceptional fire rating.

And all of these properties have been achieved without using any harmful CFC’s or HCFC’s in the PIR core – testament to Conqueror’s commitment to a better standard of building, using more sustainable products.

In addition to all this, Conqueror’s unmatched NZ manufacturing capacity ensures short lead times, consistent supply of superb quality product, and guaranteed pricing.

Design Advantages• Compliant with all building codes

• Superb quality of finish with perfect flatness and consistent joins

• Choice of profiles and colours – including specialist palettes and finishes when required

• Secret fastening system to conceal all fixings

• High bracing capacity

• No expansion or contraction with temperature change

Economic Advantages • Accelerated construction reduces site time by up to 50%

• Economies of manufacturing scale ensure cost competitiveness

• Energy efficiency of PIR core can reduce operating costs by up to 50%

• Minimal structural detail and framing requirements

• Insurer-approved method of construction

• Stunning overall finish, for dramatic exteriors at low cost

Build Advantages • Structural quality of panels allows for large spanning capabilities

• Reduced secondary steelwork

• Pre-finished panels are supplied to size and require no finishing

• Single-fix modular construction technique

• Unique jointing systems are simple to install, yet rigid and weather tight

• No special tools required

• Full manufacturer support and training

Occupant Advantages• Passive temperature control for a more stable environment

• Superior water, condensation and moisture proofing

• Low allergenic qualities

• Superior seismic performance

• High fire rating for maximum inhabitant safety

• Paint and steel finishes allow superior hygiene, suitable for food processing

• Lifetime performance, with no deterioration of airtightness or insulation values

Environmental Advantages • PIR Core contains no HCFC’s or CFC’s

• Durability increases product life to in excess of 40 years

• Minimal environmental impact of manufacture

• Reduction in heating, refrigeration and air-conditioning energy use

• PIR Core is recyclable at the end of its product life

• Made to measure – to minimise offcuts and wastage

• Minimal dust and environmental pollution during installation PIR insulation provides the perfect solution for meeting both current and future building regulations and other carbon reduction programmes.

Testing & ResearchIn a recent study comparing the cost benefits of using various insulation products in commercial roofing systems, PIR foam (Polyiso) insulation emerged as the decisive winner over extruded and expanded polystyrene insulations. The study (completed by Energy Conservation Management, an independent energy research and analysis firm in the USA) revealed pertinent information about factors such as return on investment, installation costs and payback rates, which determine the cost effectiveness of using different insulation products in construction applications. The bottom-line numbers showed why PIR foam has become the leading insulation product in the marketplace today, as well as why it is the preferred choice for specifiers, architects, and contractors worldwide.

Core ComparisonsThermal Resistance (R value at 15oC)R values are conservative and based on core properties alone

Thickness of material required to achieve same R value

EPS XLAM PIR MW R

50mm 1.2 1.61 2.5 1.2 2.5

75mm 1.8 2.42 3.89 1.83 3.89

100mm 2.4 3.22 5.0 2.44 4

Brick1,075mm

Concrete745mm

EPS 50mm

Fiber Board 80mm

Wood 175mm

Mineral Wool 60mm

Glass Wool 55mm

PIR 25mm

CONQUERORTM PIR INSULATED PANEL CONSTRUCTION SYSTEM

PIR INSULATED ROOF PANEL

35mm

1000

Thickness:50mm, 75mm,

100mm

Roof Panel ISJ

CATEGORY R VALUEPIR Insulated Roof Panel 2.5, 3.89, 5.0

50mm, 75mm, 100mm

1000mm wide x up to 24m in length

Dark colours are not available and will not be supplied in Conqueror wall and roofing products. The colour swatches shown here are indicative only and are as close as the printing process allows. As a precaution - in situations where there is intense or long hours of direct sun, lighter colour options should be chosen. Before ordering please refer to your Conqueror™ agent’s colour chart.

50mm Thick: 9.1kg/m2

75mm Thick: 10.25kg/m2

100mm Thick: 11.4 kg/m2

Lead times will vary dependent on specific size and quantity ordered.

Roof Panel Interlocking Side Joint

THICKNESS

FINISH

PANEL COVERAGE

COLOURS

FASTENING DETAIL CONSTRUCTION PANEL WEIGHTS PER SQUARE METRE

Exterior Skin.40-.50mm pre-painted zinc aluminium coated steel

Interior Skin.40-.50mm pre-painted zinc aluminium coated steel

PIR Core

PANEL A PANEL B

Gull Grey Sandstone Grey Silver Off White/Titania Mist Green



D02 Ridge Detail

Ridge notched into profile

200 min.

cover

UB rafter

25mm embossed washer

HST purlin

Filler foam

Closure flashing

Conqueror ISJ roof panelRidge �ashing

Closed cell foamsealed both sides

Turn up panel end



HST purlin

Portal rafter beam

220

min

. cov

er

HST 100/20

M12 bolt

Conquror ISJ roof panel

25mm embossed washer

Conquerorwall panel

Trimseal lap tape

Foam filler

D03 Barge Detail



Ridge Flashing

Foam �ller

Internal �ashing

Turn up panel end

D04 Apex Detail - Monopitch



Wall cladding

Brackets fixed to purlin at'Z' centres with 2x 12g x

25 steelfix fasteners

Galv. gutter bolt

50-100mm

Turndown (for roof pitchbelow 8°)

Conqueror wall panel

Conqueror ISJ roof panelFoam sealer

Eave �ashing

D05 Eaves Gutter Detail




50-100mm

Turndown (for roofpitch below 8°) Conquror ISJ

roof panel

Closed cell foam


Fillet

Membrane gutter lining

Pressure Bar

Internal gutter support structure omitted for clarity

Flashing

D06 Internal Gutter Detail



75

Trimklad

200 min.cover

Primary fix head flash to top purlinc/w 25mm embossed washer

HST purlin

UB rafter

Note:Position purlin to take leading edge of flashing

Masonryfastener

100

(typ)

Masonryfastener

Masonryfastener

Building paper

Fully pack to give 5° fallinwards

Stop end sheets

Packing on DPC

Positiion purlin to take fastenerthrough landing edge of apronflashing

Apron flashing

Ridge notched into profile

Closed cell profile foam

Filler foam

Closure flashing

Conquror ISJ roof panel

D07 Head Apron Detail



Closed cell pro�le foam, sealed top and bottom

Turn up panel end

D08 Apron Roof / Conqueror Wall Detail



Turn up panel end

D09 Ventilation Ridge Detail



D010 Penetration Detail Square



Conqueror roof panel

Foam Sealer

Turn up panel end

D011 Roof Step Detail



D012 Slide Lap & Fixing Detail



Roof Panel - Hip Detail

D013 Roof Hip Detail



D014 Penetration Detail Around Flue




Z-�ashing continuously sealed top and bottom

Parapet �ashing

Parapet/barge �ashing

Filler foam

D15 Parapet Barge Eave Detail



Parapet �ashing

Closed cell pro�le foam, sealed top and bottom


Turn up panel end

D16 Parapet Apex Eave Detail

Documents

TECHNICAL SPECIFICATIONS & PROFILES · ConquerorTM International Ltd is New Zealand’s only manufacturer of PIR core ... CRR T PIR ISTD P CSTRCTI SST PIR ISTD RF PANEL D02 Ridge