Technical Specifications

I45 Frame 72/96/130 - 70mm72/96/130 – 70mm English Metric

Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS* oz 72 96 130 gm 2,041 2,722 3,685Theoretical Disp in^3 134.1 178.6 243.1 cm^3 2,198 2,927 3,984Injection Performance

Max Pressure @ Rate 30,000 psi @ 18.4 in^3/sec

23,200 psi @ 24.5 in^3/sec

17,000 psi @ 36.9 in^3/sec bar 2,069 bar @

302 cm^3/sec1,600 bar @

401 cm^3/sec1,172 bar @

605 cm^3/sec

Max Rate @ Pressure 48.5 in^3/sec @ 15,200 psi

64.6 in^3/sec @ 11,440 psi

87.9 in^3/sec @ 8,400 psi cm^3/sec 795 cm^3/sec @

1,048 bar1,059 cm^3/sec

@ 789 bar1,440 cm^3/sec

@ 580 barMax Injection Speed in/sec 14.75 14.75 14.75 mm/sec 375 375 375Max Pack Pressure psi 30,000 23,200 17,000 bar 2,069 1,600 1,172Max Pull Back Force lbf 25,000 25,000 25,000 N 111,205 111,205 111,205Plunger Stroke in 40.75 40.75 40.75 mm 1,035 1,035 1,035Plunger Diameter in 2.04 2.36 2.76 mm 52 60 70Extruder L/d Ratio - 70mm 30Extruder RPM - Low Torque rpm 265Extruder RPM - High Torque rpm 265

Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 65.26

Sled Pull in Force ton 4.1 tonf 3.7

Clamp SpecificationsTonnage ton 750 tonf 680Maximum Daylight in 78.74 mm 2,000Max/Min Mold Height in 39.37/15.75 mm 1000/400Max Mold Weight lb 26,700 kg 12,100Max Clamp Stroke in 39.37 mm 1000 Euromap Dry Cycle Time sec <3.8

Platen Size in 57.1 × 60.0 mm 1,450 × 1,525Tie Bar Spacing in 40.16 × 40.16 mm 1020 × 1020Tie Rod Diameter in 7.09 mm 180Ejector Stroke in 9.84 mm 250Max Ejector Force** ton 16.9 tonf 15.3Max Eject Speed** in/sec 8.9 mm/sec 225

Machine Specifications***Length, see note in 458.1 mm 11,637Width in 109.0 mm 2,768Height in 105.1 mm 2,671Centerline Height in 58.0 mm 1,474Shipping Weight (machine) lb 70,000/31,000/101,000 kg 31,751/14,061/45,813

Machine Requirements

Water 6 gpm @ 50 psi

Air 80 psi @ 20 cfm

*Note: Other capacities available. Please Consult Factory.**Note: Higher eject force and speed available. Please Consult Factory.***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz Std.

Power Supply Capacity kVA 190

750

Technical Specifications

74/98/135/195 – 120mm English Metric

Injection Unit Specifications A` A B C A` A B CInjection Capacity, Max GPPS* oz 74 98 135 195 gm 2,098 2,778 3,827 5,528Theoretical Disp in^3 133.2 178.3 243.8 357.0 cm^3 2,183 2,922 3,995 5,850Injection Performance

Max Pressure @ Rate 35,000 psi @ 31 in^3/sec

30,000 psi @ 41 in^3/sec

23,200 psi @ 56 in^3/sec

17,763 psi @ 73 in^3/sec

2,414 bar @ 508 cm^3/sec

2,069 bar @ 672 cm^3/sec

1,600 bar @ 917 cm^3/sec

1,225 bar @ 1,196 cm^3/sec

Max Rate @ Pressure 62in^3/sec @ 24,726 psi

82 in^3/sec @ 18,752 psi

112 in^3/sec @ 13,645 psi

146 in^3/sec @ 10,447psi

1,105 cm^3/sec @

1,705 bar

1,343 cm^3/sec @

1,281 bar

1,834 cm^3/sec @ 941 bar

2,392 cm^3/sec @ 720 bar

Max Injection Speed in/sec 19 19 19 19 mm/sec 482 482 482 482Max Pack Pressure psi 35,000 30,000 23,200 17,763 bar 2,414 2,069 1,600 1,225Max Pull Back Force lbf 25,000 25,000 25,000 25,000 N 111,205 111,205 111,205 111,205Plunger Stroke in 40.75 40.75 40.75 40.75 mm 1,035 1,035 1,035 1,035Plunger Diameter in 2.04 2.36 2.76 3.34 mm 52 60 70 85Extruder L/d Ratio - 120mm* 25Extruder RPM - Low Torque rpm 160Extruder RPM - High Torque rpm 130

Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 142.75

Sled Pull in Force ton 4.1 tonf 3.7

Clamp SpecificationsTonnage ton 750 tonf 682Maximum Daylight in 78.74 mm 2,000Max/Min Mold Height in 39.37/15.75 mm 1000/400Max Mold Weight lb 26,700 kg 12,100Max Clamp Stroke in 39.37 mm 1000 Euromap Dry Cycle Time sec <4.5

Platen Size in 57.1 × 60.0 mm 1,450 × 1,525Tie Bar Spacing in 40.16 × 40.16 mm 1,020 × 1,020Tie Rod Diameter in 7.09 mm 180Ejector Stroke in 9.84 mm 250Max Ejector Force** ton 16.9 tonf 15.3Max Eject Speed** in/sec 8.9 mm/sec 225

Machine Specifications***Length, see note in 458.1 mm 11,636Width in 109.0 mm 2,769Height in 105.1 mm 2,670Centerline Height in 58.0 mm 1,473Shipping Weight (machine) lb 70,000/31,000/101,000 kg 31,751/14,061/45,813

Machine Requirements

Water 6 gpm @ 80 psi

Air 80 psi @ 20 cfm

*Note: Other capacities available. Please Consult Factory.**Note: Higher eject force and speed available. Please Consult Factory.***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz Std.

Power Supply Capacity kVA 190

I49 Frame 74/98/135/195 - 120mm

750

Technical Specifications

I78 Hybrid Frame 38/44/50 - 120mm38/44/50 – 120mm English Metric

Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS oz 38 44 50 gm 1,077 1,247 1,417Theoretical Disp in^3 68.9 80.1 91.5 cm^3 1,129 1,313 1,500Injection PerformanceMax Pressure psi 34,800 30,000 27,500 bar 2,400 2,069 1,897Max Rate in^3/sec 153 175 200 cm^3/sec 2,500 2,868 3,278Max Injection Speed in/sec 30 30 30 mm/sec 762 762 762Max Pack Pressure psi 27,840 24,000 22,000 bar 1,920 1,655 1,518Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860Plunger Stroke in 13.39 13.39 13.39 mm 340 340 340Plunger Diameter in 2.56 2.76 2.95 mm 65 70 75Extruder L/d Ratio - 120mm* 25Extruder RPM - Low Torque rpm 160Extruder RPM - High Torque rpm 130

Barrel Heat No. of Pyrometers (barrel/nozzle) 11/1 Total Heat Capacity kw 148.3

Sled Pull in Force ton 12 tonf 10.8

Clamp SpecificationsTonnage ton 750 tonf 680Maximum Daylight in 78.74 mm 2,000Max/Min Mold Height in 39.37/15.75 mm 1000/400Max Mold Weight lb 26,700 kg 12,100Max Clamp Stroke in 39.37 mm 1000 Euromap Dry Cycle Time sec <3.8

Platen Size in 57.1 × 60.0 mm 1,450 × 1,525Tie Bar Spacing in 40.16 × 40.16 mm 1020 × 1020Tie Rod Diameter in 7.09 mm 180Ejector Stroke in 9.84 mm 250Max Ejector Force (hyd std)** ton 16.9 tonf 15.3Max Eject Speed** in/sec 20 mm/sec 510

Machine Specifications***Length, see note in 458.1 mm 11,637Width in 109.0 mm 2,768Height in 105.1 mm 2,671Centerline Height in 58.0 mm 1,474Shipping Weight (machine) lb 101,000 kg 45,813Shipping Weight (power unit) lb 3,800 kg 1,724

Machine Requirements

Water 15 gpm @ 85 F

Air 80 psi @ 20 cfm

*Note: 70mm 30:1 L/d extruder also available (consult factory)**Note: Higher eject force and speed available (consult factory)***Note: All machine dimensions and specifications are subject to change. Values are for reference only.

Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz Std.

Power Supply Capacity kVA 217

750

Templates

750

Top View

Front View

1440[56.7]

833[32.8]

1567[61.7]

718[28.3]

FEEDTHROATOPENING

14 [0.5]FEEDTHROAT OPENING

FROM BASE SIDE

702[27.6]

*3073 [121.0]MINIMUM SCREW

REMOVAL CLEARANCE

556[21.9]

990[39.0]

982[38.6]

647 [25.5]FEEDTHROAT

WATER CONNECTIONS

5832[229.6]

620 [24.4]INSIDE

GATE FRAME 2652 [104.4]FEEDTHROAT

WATER

*9070[357.1]

5997[236.1]

*3677 [144.8]FEEDTHROAT OPENING

5386[212.0]

170[6.7]

INSIDEGATE FRAME

1790[70.5]

MOSAISWIVELC

1020 [40.2]BETWEEN

STRAIN RODS

ø180 [7.1] STRAIN ROD

1943[76.5]

OPTIONAL ROLL AROUNDCORE PULL UNIT

OPTIONALMOVABLE

TRANSFORMER

1474[58.0]

2092[82.4]

2335[91.9]

622[24.5]

823[32.4]

TOP OFBASE

2573[101.3]

259 [10.2]MAX. VERTICAL PARTS DROP OPENING

70 [2.8]REF1116

[43.9]

11382 [448.1]

1470[57.9]

*11587 [456.2]MAX LENGTH INCLUDING

SLED STROKE

636[25.0]

PULL-INSTROKE

1664 [65.5]TOP OF FEEDTHROAT

1975 [77.8]GATE OPENING

620[24.4]

2671[105.1]

1304[51.3]

OF MOSAIC CONTROL

1020 [40.2]

964 [38.0]TOP OF LOWER

STRAIN RODSEE DETAIL B

SEE SHEET #2AA

cL

OVERALL LENGTH

BETWEENSTRAIN RODS

Templates

1202[47.3]

127[ 5.0 ]

ELECTRICALCONNECTION

787[ 31.0 ]

ELECTRICALCONNECTION

170[ 6.7 ] 118

[ 4.6 ]130[ 5.1 ]

270[ 10.6 ]

235[ 9.3 ]

178[ 7.0 ]

10[ 0.4 ]

xy

z

ACS0

xy

z

ACS0

xy

z

ACS0

xy

z

ACS0

xy

z

CS0

xy

z

CS0

xy

z

CS0

xy

z

CS0

xy

z

CS0

y

z

CS0

y

z

CS1

y

z

CS0

y

z

CS1

y

z

CS0

y

z

CS1

y

z

CS0

y

z

CS1

x

y

zCS0

380.014.96[ ]

25.41.00[ ]

127.05.00[ ]

228.69.00[ ]

254.010.00[ ]

349.313.75[ ]

770.030.32[ ]

-INCH-Ø 0.656 , 2.12 DEEP .750-10 UNC-2B , 1.50 DEEP (12) PLACESROBOT MOUNTING HOLES

1360[ 53.5 ]

623[ 24.5 ]

80[ 3.2 ]

2768[ 109.0 ]

2060[ 81.1 ]

2421[ 95.3 ]

40.7[ 1.60 ]

MOLD WATERSTAT PL

129.6[ 5.10 ]

MOLD WATERSTAT PL

270.7[ 10.66 ]

MOLD WATERSTAT PL

359.6[ 14.16 ]

MOLD WATERSTAT PL

40.7[ 1.60 ]

MOLD WATERMOV PL

152.0[ 5.98 ]

MOLD WATERMOV PL

2164[ 85.2 ]TOP OFSTRAIN

ROD

1199[ 47.2 ]

2224[ 87.6 ]ROBOT

MTG

750

Feed throat dimensions can change based on injection frame. Consult factory for specific details.

Feed Throat

Injection End

Clamp End

Robot Mounting

HOLE DESCRIPTION“A” 1.00-8 UNC-2B, 1.88” DP (132) PLACES EACH PLATEN“B” Ø27.0 THRU (12) HOLES CORRESPONDING HOLES IN K/O Ø.811” THRU“C” Ø27.0 THRU (1) HOLE CORRESPONDING HOLE IN K/O BAR Ø0.500-13 UNC-2B, 1.00” DP“D” Ø52.4 THRU (16) HOLES CORRESPONDING HOLES IN K/O Ø.811” THRU

Templates

ACS0ACS0ACS0ACS0CS0

x

y

zACS0

x

y

zCS0

x

y

zCS1

x

y

CS0

x

y

CS0

x

y

zCS0

x

y

zCS0

x

y

CS0

x

y

CS0

x

y

CS0

x

y

CS0

x

y

zCS0

x

y

CS0

x

y

zCS0

x

y

CS0

x

y

zCS0

x

y

zCS0

x

y

CS0

x

y

CS0

CS0 CS0

CS0 CS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

CS0CS1CS0CS1

CS0CS1 CS0CS1

CS0

50.82.00[ ]

76.23.00[ ]

127.05.00[ ]

88.93.50[ ]

203.28.00[ ]

355.614.00[ ]

508.020.00[ ]

1020.040.16[ ]

1451.057.13[ ]

127.05.00[ ]

177.87.00[ ]

254.010.00[ ]

330.213.00[ ]

431.817.00[ ]

533.421.00[ ]

635.025.00[ ]

50.82.00[ ]

76.23.00[ ]

88.93.50[ ]

127.05.00[ ]

203.28.00[ ]

355.614.00[ ]

508.020.00[ ]

1020.040.16[ ]

1525.060.04[ ]

127.05.00[ ]

177.87.00[ ]

254.010.00[ ]

330.213.00[ ]

431.817.00[ ]

533.421.00[ ]

635.025.00[ ]

SECTION A-ASCALE 0.150

"A" STATIONARY AND MOVING PLATENS

"B" MOVING PLATEN

"C" MOVING PLATEN

"D" MOVING PLATEN

x

y

zACS0

x

y

zACS0

x

y

zACS0

x

y

zACS0

x

y

zCS0

x

y

zACS0

-A-

x

y

zCS0

x

y

zCS1

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zACS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zACS0

x

y

zCS0

xzCS0

y

z

CS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

x

y

zCS0

y

zCS0

y

zCS1

y

zCS0

y

zCS1

y

zCS0

y

zCS1

y

zCS0

y

zCS1

xy

z

CS0

A

A

110.64.35[ ]

1611.563.45[ ]

B A

435.617.15[ ]

B A

MIN MOLDHEIGHT

400.015.75[ ]

MOLD HEIGHTADJUSTMENT

600.023.62[ ]

EJECT STROKE

250.09.84[ ]

DISTANCE TOK/O BAR FACE ATMAX EJECT STROKE

424.016.69[ ]125.0

4.92[ ]

Ø180.07.09[ ]

CLAMP STROKE1000.039.37[ ]

MAX DAYLIGHT2000.078.74[ ]

TO ROBOTMOUNTING FACE

750.029.53[ ]

336.013.23[ ] A

101.60 +0.05 0

4.000 +0.001-0.000[ ]

NOZZLEPROTRUSION

4.80.19[ ]

MOVING PLATEN STATIONARY PLATENSCALE 0.150

A

A

A

B

B

750

Platen Area

Die Space

HOLE DESCRIPTION“A” 1.00-8 UNC-2B, 1.88” DP (132) PLACES EACH PLATEN“B” Ø27.0 THRU (12) HOLES CORRESPONDING HOLES IN K/O Ø.811” THRU“C” Ø27.0 THRU (1) HOLE CORRESPONDING HOLE IN K/O BAR Ø0.500-13 UNC-2B, 1.00” DP“D” Ø52.4 THRU (16) HOLES CORRESPONDING HOLES IN K/O Ø.811” THRU