Technical Specification PIOX® R400 · TSPIOXR4V2-0EN_Leu, 2013-02-26 3 Technical Specification PIOX® R400 Common Fields of Application • concentration measurement, e.g. during

TSPIOXR4V2-0EN_Leu, 2013-02-26 1

Technical Specification

PIOX® R400

Transmitted Light Process Refractometer

For a wide range of applications in the fields of chemistry or hygiene

Sensor

• unique transmitted light process refractometer

• zero point stable and thermically drift-free due to differ-ence measurement of two measuring beams generat-ed by a biprism

• one sensor type applicable for all relevant processfluids as the accuracy is constant in a wide range ofrefractive indices

• integrated Pt1000 temperature probe for fast tempera-ture compensation

• analysis of signal amplitude to determine the fluidturbidity or to detect the formation of deposits on the prism

• internal self diagnosis for rapid error detection

• compact design and thermal insulation of the sensor electronics

• one-sided pipe access as the light is reversed in the sensor

• sapphire optics with high chemical resistance andmechanical hardness

• various sensor designs and process connections fordifferent applications and for a wide range of pipe and vessel dimensions

Transmitter

• calculation of customer-specific output quantities, e.g., mass concentration of components in solutions

• standard applications included, e.g., determination of the sugar concentration in °Brix

• easy modeling of customer-specific fluid data sets by means of the program RMKoeff or in the FLEXIM labo-ratory

• measurement of three-component mixtures on thebasis of external quantities, e.g., sound speed, density, conductance

Measurement

• not sensitive to pressure and temperature fluctuations in the process

• not sensitive to bubbles compared to other measuring methods

• no minimum flow required

• independent of viscosity

Sensor PIOX R400, type of construction MH

Sensor PIOX R400, type of construction LH

Measurement with transmitter PIOX TR374

PIOX® R400 Technical Specification

Table of Contents

TSPIOXR4V2-0EN_Leu, 2013-02-262

Common Fields of Application ...................................................................................................................... 3

Measurement Principle ................................................................................................................................... 4Measurement with Refractometer PIOX R400.................................................................................................. 4

Program RMKoeff............................................................................................................................................ 6

Measuring Setups ........................................................................................................................................... 7

Transmitter ...................................................................................................................................................... 9Technical Data .................................................................................................................................................. 9Dimensions ..................................................................................................................................................... 112 " Pipe Mounting Kit (optional)....................................................................................................................... 12Terminal Assignment ...................................................................................................................................... 13

Sensor ............................................................................................................................................................ 15Technical Data ................................................................................................................................................ 15Dimensions ..................................................................................................................................................... 16Mounting Positions of Sensor ......................................................................................................................... 17Transducer Order Code .................................................................................................................................. 18

Process Connection ..................................................................................................................................... 19Order Code ..................................................................................................................................................... 19Technical Data ................................................................................................................................................ 20

Connection Systems..................................................................................................................................... 22Extension Cable .............................................................................................................................................. 22Junction Box.................................................................................................................................................... 22


Technical Specification PIOX® R400

Common Fields of Application• concentration measurement, e.g. during distillation, rectification, solvent recovery• process and quality control

Refinery• quality control of lubricating oils

Chemical Industry• acids, e.g. sulfuric acid, hydrochloric acid, acetic acid, hydrogen peroxide• solvents of metal salts, e.g. chlorides, phosphates, sulfates• organic solvents, e.g.

- alcohols, glycols- amines, e.g. MEA, DEA, EDA- pyrrolidones, e.g. NMP, PVP - acetone

• fungicides• urea, urea ammonium nitrate solution

Polymer Chemistry, Fiber Production• caprolactam• cellulose spinning solution• N-Methyl-2-pyrrolidone (NMP)• dimethylformamide (DMF)• dimethylacetamide (DMAC)

Aircraft De-icing• De-icing fluids for dosing and recycling

Mining, Hydraulics• HFA fluids/concentration control

Metal Industry• cutting fluids• rolling oil• solvents

Paper and Glue Production• starch concentration• solids content in starch- and casein-based glues

Food and Beverage Industry, Biochemicals• soft drinks, fruit juices• original wort (cold and hot wort) in the beer production• citric acid, acetic acid• pectin• sweets

Pharmaceutical Industry• vitamin C production• ascorbic acid, ketogulonic acid

4 TSPIOXR4V2-0EN_Leu, 2013-02-26


Measurement PrincipleThe refractive index n of a solution is determined using transmitted light refractometry. A light beam propa-gates through the solution and is refracted at the interface of a prism. The angle of refraction is measured bya detector. The refractive index n of the solution is calculated from the angle of refraction using Snell’s law ofrefraction:

ni . sinθi = nt

. sinθt

where

Measurement with Refractometer PIOX R400

Sensor

A special LED with a wave length λ = 590 nm (sodium D line) is used as the light source. The light passesthrough a slit, is parallelized by a lens and reversed by a Dove prism. Then it enters the fluid through a windowin the sensor head. When the light beam re-enters the sensor, it is split at the apex of a biprism and refractedat its lateral surfaces.

The two resulting measuring beams are focused by a lens, generating sharp images of the slit on the detector,a CCD sensor with 2048 pixels.

The angle of refraction is determined from the difference between the two images of the slit. The zero point iscalculated continuously in order to compensate for the influences of the process pressure and temperature.

The following quantities are measured/calculated in the sensor and sent to the transmitter:

• refractive index nD (= matched to the sodium D line), calculated from the angle of refraction

• fluid temperature measured by the integrated temperature probe Pt1000

• signal amplitude, calculated from the CCD signals

• internal sensor temperature

• relative humidity, measured in the sensor electronics

ni - refractive index of fluidθi - angle of incidencent - refractive index of prismθt - angle of refraction

LED

biprismCCD sensor

temperature probe

sensor electronicsfluid

window

Dove prism

CCD image



Processing in the Transmitter

The refractive index and the fluid temperature sent by the sensor are used for the calculation of processparameters, e.g., the temperature-compensated refractive index nDT, the ° Brix value or the concentration inmass or volume percent. Additional process parameters can be configured by means of the program RMKoeff(see page 6).

The transmitter can be equipped with electrical inputs, allowing for the input of additional available fluid quan-tities, e.g. sound speed, density or conductance, and using them for the measurement of three-componentmixtures.

Temperature Dependence

As the refractive index depends on the fluid temperature, the process parameters can often only be calculatedif the fluid temperature is known. The temperature measured by the integrated temperature probe is used forthe calculation of the temperature-compensated refractive index nDT.

Dependence of the refractive index on the temperature(concentration = constant)

Dependence of the refractive index on the concentration(temperature = constant)

1.425

1.42

1.415

1.41

1.405

1.4

1.395

0 10 20 30 40 50 60 70 80 90

refr

activ

e in

dex

nD

temperature [°C]

60

50

40

30

20

10

01.33 1.34 1.35 1.36 1.37 1.38 1.39

refractive index nDT

conc

ent

ratio

n [M

%]



Program RMKoeffThe transmitter has an internal database for the data sets of commonly used fluids. Data sets for additionalfluids can be easily added and managed on a PC by means of the program RMKoeff.

The characteristics is generated by polynomials of grade 1...3 from a data table or from a test series. The Xaxis quantity is the refractive index nDT related to a standard temperature. The Y axis quantity is the requiredprocess parameter. The process parameter and its unit of measurement are user defined, e.g. concentrationin w%, g/l or mol/l.

The customized data sets will be transferred between transmitter and PC via the serial interface RS232 orUSB.

Data sets, even with high complexity, can also be generated in the FLEXIM laboratory.

Program RMKoeff - generation of a concentration characteristics



Measuring Setups

outside of explosive atmosphere

ATEX zone 2

1 optional: connection of 2 sensors

transmitterPIOX TR374

orPIOX TR379

sensor with sensor cable (10 m)

PIOX R4001

extension cable, max. 200 m

junction box JB93

connection via junction boxor

direct connection

10 m

10 mfluid

transmitterPIOX TR374A2

PIOX R400A21

ATEX zone 2

10 m

10 m

sensor with sensor cable (10 m)extension cable, max. 200 m

junction box JB92

fluidconnection via junction box

ordirect connection



ATEX zone 1

ATEX zone 0/1

1 optional: connection of 2 sensors

transmitterPIOX TR374C

PIOX R400C1

outside of explosive atmosphere ATEX zone 1

10 m

10 m


junction box JB91

fluidconnection via junction box

ordirect connection

transmitterPIOX TR374B

PIOX R400B1

10 m

10 m

outside of explosive atmosphere ATEX zone 1


junction box JB91

fluid

connection via junction boxor

direct connection

ATEX zone 0/1



Transmitter

Technical Data

PIOX TR374 TR374A2 TR374B TR374C TR379standard field device field device, ATEX

zone 2field device for connection of sensors in zone 0/1

field device for connection of sensors in zone 1

19 " module

power supply 100...240 V/50...60 Hz

or20...32 V DC

100...230 V/50...60 Hzor

20...32 V DC

100...240 V/50...60 Hz

or20...32 V DC

power consumption < 15 Wnumber of measuring channels

1, optional (on request): 2

signal attenuation 0...100 s, adjustableresponse time 1 shousing material aluminum, powder coated aluminumdegree of protection according to IEC/EN 60529

IP65 IP20

dimensions see dimensional drawing 42HP x 3U(without back panel)

see dimensional dra-wing

weight 2.8 kg 1.7 kgfixation wall mounting, optional: 2 " pipe mounting 19 " rack mountingambient temperature -20...+60 °Cdisplay 2 x 16 characters, dot matrix, backlightmenu language English, Germanexplosion protection

ATEX/IECEx

zone - 2 outside of explosive atmosphere -marking - II3G

Ex nA nC ic IIC T4 GcTa -40...+60 °C

0637 II(1)G[Ex ia] IIBTa -40...+60 °C

0637 II(2)G[Ex ib] IICTa -40...+60 °C

-

certification ATEX - - IBExU06ATEX1075 X IBExU06ATEX1075 X -certification IECEx - - IECEx IBE 10.0003X IECEx IBE 10.0003X -type of protection - non sparking - - -intrinsic safety parameters

- - Um = 250 V ACintrinsically safe power supply for zone 0/1 sensors:Po = 1.1 WUo = 13.2 VIo = 84 mACo = 5.1 μFLo/Ro = 32.8 μH/Ω

RS485 (intrinsic safety):Po = 0.2 WUo = 6 VIo = 76 mACo = 999.3 μFLo/Ro = 3.37 mH/Ω

Um = 250 V ACintrinsically safe power supply for zone 1 sensors:Po = 1.1 WUo = 13.2 VIo = 84 mACo = 0.24 μFLo = 10 mH

RS485 (intrinsic safety):Po = 0.2 WUo = 6 VIo = 76 mACo = 39.3 μFLo = 10 mH

-

10 TSPIOXR4V2-0EN_Leu, 2013-02-26


measuring functionsphysical quantities refractive index, fluid temperature, °Brix, w% (saccharose),

others by RMKoeffdiagnostic functions signal amplitude, sensor humidity, sensor temperaturedata logger (optional)type SD card -capacity 2 GB -communicationinterface - process integration: RS485 (optional)

- diagnosis: RS2321

serial data kitsoftware (all Windows™ versions)

RMKoeff: management of fluid data sets

сable RS2321

adapter RS232 - USB1

outputs (optional)The outputs are galvanically isolated from the transmitter.

number on requestcurrent output

range 0/4...20 mAaccuracy 0.1 % of reading ± 15 μAactive output Rext < 500 Ωpassive output Uext = 4...24 V, depending on Rext

Rext < 1 kΩvoltage output

range 0...1 V or 0...10 Vaccuracy 0...1 V: 0.1 % of reading ± 1 mV

0...10 V: 0.1 % of reading ± 10 mVinternal resistance Ri = 500 Ω

frequency outputrange 0...5 kHz open collector 24 V/4 mA

binary outputReed relay 48 V/100 mA 48 V/100 mAopen collector 24 V/4 mA 24 V/4 mAoptorelay 26 V/100 mA -binary output as alarm output- functions limit limitinputs (optional)

The inputs are galvanically isolated from the transmitter.number max. 4, on request

current inputaccuracy 0.1 % of reading ± 10 μA 0.1 % of reading ± 10

μAactive input Ui = 24 V, Ri = 50 Ω, Pi < 0.5 W,

not short-circuit proofUi = 15 V, Ri = 50 Ω,

Pi < 0.5 W,not short-circuit proof

- range 0...20 mA 0...20 mApassive input Ri = 50 Ω, Pi < 0.3 W Ri = 50 Ω, Pi < 0.3 W- range -20...+20 mA -20...+20 mA

voltage inputrange 0...1 Vaccuracy 0.1 % of reading ± 1 mVinternal resistance Ri = 1 MΩ

1 TR374A2: connection of the interface RS232 outside of explosive atmosphere (housing cover open)

PIOX TR374 TR374A2 TR374B TR374C TR379

TSPIOXR4V2-0EN_Leu, 2013-02-26 11


Dimensions

PIOX TR374

PIOX TR379

in mm

70*

10

Ø 4.5

163

200

287265 fixing holes for wall mounting

thread: 6x M20 x 1.5cable gland: max. 6x M20

* TR374A2, TR374B, TR374C:+10 mm above the display

208

129

222

15

123

110

M2.

544

213

129

170

198

12 TSPIOXR4V2-0EN_Leu, 2013-02-26


2 " Pipe Mounting Kit (optional)

PIOX TR374

TSPIOXR4V2-0EN_Leu, 2013-02-26 13


Terminal Assignment

1 The number, type and terminal assignment of the outputs and inputs will be customized.

PIOX TR374

power supplyterminal strip KL3terminal connection AC connection DCPE earth earthN(-) neutral -L(+) phase +

transducersterminal strip KL1terminalmeasuring channel A

terminalmeasuring channel B

transducer cable extension cable

V+ 2V+ yellow yellowV- 2V- green greenA+ 2A+ brown brownB- 2B- white white3a 6b gray (PIOX R400) -5a 9b pink (PIOX R400) -

outputs1 RS485 (optional)terminal strip KL4 terminal strip KL4terminal connection terminal connectionP1+...P4+, P1-...P4- current output, voltage output, frequency output or

binary output (Reed relay, open collector)A+ signal +B- signal -

P5a...P7a, P5b...P7b binary output 101 shield

inputs1

terminal strip KL2passive current source active current source

terminal connection of an active input

connection of a passive input

T1a...T4a not connected not connectedT1A...T4A - +T1b...T4b + not connectedT1B...T4B not connected -S1...S4 not connected not connected

! " # ! " $ $ $

% % %

$ % $ % $ % $ %

#

#

#

$ % % $

& & & &

#

% $

equipotential bonding terminal(PIOX TR374A2, TR374B, TR374C)

14 TSPIOXR4V2-0EN_Leu, 2013-02-26


1 The number, type and terminal assignment of the outputs and inputs will be customized.

PIOX TR379

power supplyterminal strip KL2terminal connection AC terminal connection DCPE earth PE earthN neutral L- -L1 phase L+ +

transducersterminal strip KL1terminalmeasuring channel A

terminalmeasuring channel B

transducer cableextension cable

V+ 2V+ yellowV- 2V- greenA+ 2A+ brownB- 2B- white

outputs1 RS485 (optional)terminal strip KL1 terminal strip KL4terminal connection terminal connectionP1+...P7+, P1-...P7- current output, voltage output, frequency output or

binary output4A+ signal +4B- signal -

P5a...P7a, P5b...P7b binary output 43 shield

inputs1

terminal stripKL3passive current source active current source

terminal connection of an active input

connection of a passive input

T1a...T4a not connected not connectedT1A...T4A - +T1b...T4b + not connectedT1B...T4B not connected -S1...S4 not connected not connected

# #

# #

# #

' #

&

&

#

#

#

%

%

%

$

$

$

%

$

$

%

$

$

%

%

&

&

TSPIOXR4V2-0EN_Leu, 2013-02-26 15


Sensor

Technical DataPIOX R400 R400A2 R400B R400Ctype of construction hygiene design (no dead space, gaskets are visible and easy to clean)

chemistry design (gaskets are concealed and thus hardly wetted)integrated design

process parametersmedium all liquids with a turbidity < 10 000 FAUfluid temperature (depending on ambient temperature)

-20...+150 °C(150 °C at an ambient temperature of 20 °C)

-20...+130 °C

fluid pressure PN 10, PN 16, on request: PN 40abhängig vom Prozessanschluss

measurementmeasurement principle transmitted light refractometrymeasuring range nD: 1.3...1.7

°Brix: 0...100accuracy (absolute) nD: 0.000 2 (corresponds to 0.1°Brix, typical 0.1 w%)repeatability nD: 0.000 02 (corresponds to 0.01 °Brix, typical 0.01 w%)resolution nD: 0.000 001materialhousing stainless steel 304 (1.4301)wetted parts, gaskets dependent on the type of construction (see sensor order code, page 18)prism sapphire, nD ≈ 1.76degree of protection according to IEC/EN 60529

IP67

flange dependent on the type of construction (see sensor order code, page 18)dimensions with flange see dimensional drawingweight approx. 2 kgambient temperature -20...+60 °Cexplosion protection

ATEX/IECEx

zone - 2 0/1 1marking -

II3G Ex nA IIC T4 GcTa -40...+60 °CTm -20...+130 °C

0637 II1/2GEx ia IIB T4Ta -40...+60 °CTm -20...+130 °C

0637 II2GEx ib IIC T4Ta -40...+60 °CTm -20...+130 °C

certification ATEX - - IBExU06ATEX1075 X IBExU06ATEX1075 Xcertification IECEx - - IECEx IBE 10.0003X IECEx IBE 10.0003Xtype of protection - non sparking intrinsic safety intrinsic safetyintrinsic safety parameters

- - power supply:Ci = 141.6 nFLi = 0 μH

data:Ci = 22.7 nFLi = 0 μH

power supply:Ci = 141.6 nFLi = 0 μH

data:Ci = 22.7 nFLi = 0 μH

temperature probetype Pt1000resolution 0.01 Kaccuracy at 20 °C 0.15 Kresponse time 5 ssensor cablelength 10 mcable jacket PVCambient temperature -30...+80 °C

16 TSPIOXR4V2-0EN_Leu, 2013-02-26


Dimensions

hygiene design

type of construction MH, Varivent flange N type of construction LH, Varivent flange N

type of construction MH, Tri-clamp flange 3 " type of construction LH, Tri-clamp flange 3 "

chemistry design

type of construction MC, FLEXIM flange type of construction LC, direct flange

integrated design

type of construction IC

in mm

ø4

1

ø7

0

1

27.5 195

6.5

148 195

127

18537.5

16.5

158 185

137

21227

6

149 217

127

19429

G 3/8 " internal thread

ø8.5

65

TSPIOXR4V2-0EN_Leu, 2013-02-26 17


Mounting Positions of Sensor

type of construction MC, MH type of construction LC, LH

horizontal pipe vessel

installation close to the outlet

vertical pipe T-piece

The pipe always has to be completely filled. The preferred flow direction is upward, in exceptional cases downward.

18 TSPIOXR4V2-0EN_Leu, 2013-02-26


Transducer Order Code

1, 2 3...5 6, 7 8, 9 10, 11 12, 13 14 15...18 19...21 no. of character

mea

sure

men

t pr

inci

ple

typ

e

- typ

e of

co

nst

ruct

ion

mat

eria

l

gask

ets

exp

losi

on

prot

ectio

n

flan

ge(s

ee p

age

16)

jun

ctio

n bo

x

exte

nsio

n ca

ble

description

R transmitted light refractometer

400

hyg

ien

e d

esig

n

MH normal sensor

LH long sensor

V4 stainless steel 316L (1.4404)

SO special materials (on request)

EP EPDM

FK FKM (Viton)

A0 ATEX zone 0/1, IECEx (R400B)

A1 ATEX zone 1, IECEx (R400C)

A2 ATEX zone 2 (R400A2)

NN not explosion proof (R400)

V Varivent flange N

T Tri-clamp flange 3 "

chem

istr

y d

esig

n

MC normal sensor

LC long sensor

S4 stainless steel 316Ti (1.4571)

TI titanium

TA tantalum liner

C2 Hastelloy

SO special materials (on request)

KR FFKM (Kalrez)

A0 ATEX zone 0/1, IECEx (R400B)

A1 ATEX zone 1, IECEx (R400C)

A2 ATEX zone 2 (R400A2)


F FLEXIM flange (type of construction MC) (process connection additionally necessary, see page 19)

D direct flange (type of construction LC) (process con-nection additionally necessary, see page 19)

inte

gra

ted

d

esig

n

IC integrated flow chamber

TF PTFE with a carbon fraction of 25 %

KR FFKM (Kalrez)


N without flange

0000 without extension cable

JB91 extension cable with junction box JB91 (R400B, R400C)

JB92 extension cable with junction box JB92 (R400A2)

JB93 extension cable with junction box JB93 (R400)

XXX cable length in m, for max. length of extension cable see page 22

example

R 400 - MC S4 KR A1 F JB91 030 normal sensor, chemistry design, wetted parts; stain-less steel 316Ti, gaskets: FFKM, zone 1 (R400C), FLEXIM flange, with junction box JB91 and extension cable 30 m

R 400 -

TSPIOXR4V2-0EN_Leu, 2013-02-26 19


Process Connection

Order Code

sen

sor

proc

ess

con

nect

ion

- con

nect

ion

type

pip

e di

ame

ter1

mat

eria

l1

gask

ets

proc

ess

pres

sure

1

/ optio

n

description

PCR process connection of refractometer

R40

0-M

C**

****

F

FD flow chamber with flanges according to DIN 2633

FA flow chamber with flanges according to ASME B 16.5 150 lbs

FT flow chamber with screwed connection

FW flow chamber with welded connection to the process pipe

WR round welding plate for vessel installation

WS square welding plate for vessel installation

FH sight glass fitting with PFA liner

R40

0-L

C**

****

D DD direct flange according to DIN 2527

DA direct flange according to ASME B 16.5 150 lbs

R40

0-*H

****

**V VW Varinline housing nominal size N with welded connection to the

process pipe (R400-MH******V)

VR Varivent connection with housing connection flange type T, nominal size N

xxx DN xxx (xxx = 010, 015, 020, 025, 040, 050, 080, 100, 125)

1 " (xxx = 001), 2 " (xxx = 002), 3 " (xxx = 003),3/8 " (xxx = G38), 1/2 " (xxx = G12), 3/4 " (xxx = G34)

V4 stainless steel 316L (1.4404)

S4 stainless steel 316Ti (1.4571)

TI titanium

TF PTFE with a carbon fraction of 25 %

PF cast iron with PFA liner

SO special materials

EP EPDM (PCR-V*)

FK FKM (Viton) (PCR-V*)

FE FPM with FEP coating (PCR-F*)

NN without gasket, process connection welded to sensor (PCR-D*)

yy pressure stage PN yy in bar (yy = 10, 16, on request: 40)

150 lbs (yy = 10)

CL cleaning line (PCR-F*, except PCR-FH)

example

PCR - FD 050 S4 FE 16 process connection of refractometer with flow chamber and flanges according to DIN 2633, pipe diameter: DN50, material: stainless steel 316Ti, gaskets: FPM with FEP coating, process pressure: PN16

PCR -

1 possible pipe diameters/materials/process pressures to be selected from table on page 19 et seq.

20 TSPIOXR4V2-0EN_Leu, 2013-02-26


Technical Datadescription order code pro-

cess pres-sureyy

pipe dia-meterxxx

dimensions[mm]

dimensional drawing

l b h

sensor R400-MC******Fflow chamber with flanges

accessories: blind cover, sensor mounting kit (see page 21)

optional: cleaning line1

PCR-FDxxxS4FEyy PN 16 DN 10 170 ø90 58PCR-FDxxxTIFEyy DN 15 170 ø95 58PCR-FDxxxSOFEyy PN 10 DN 20 176 ø105 58

PN 16 DN 25 176 ø115 58PCR-FDxxxTFFEyy PN 10 DN 40 184 ø150 70

DN 50 190 ø165 80DN 65 190 ø185 95.8DN 80 200 ø200 107

PCR-FAxxxS4FE10 150 lbs ANSI 1 " 8.4 " ø4.25 " 2.3 "PCR-FAxxxTIFE10 ANSI 2 " 9 " ø6 " 3.15 "PCR-FAxxxTFFE10 ANSI 3 " 9.5 " ø7.5 " 4.21 "PCR-FAxxxSOFE10

flow chamber with screwed connection



PCR-FTxxxS4FEyy PN 16 G 3/8 " 100 100 100PCR-FTxxxTIFEyy G 1/2 "PCR-FTxxxSOFEyy PN 10 G 3/4 "

PN 16PCR-FTxxxTFFE10 PN 10

flow chamber with welded connection to the process pipe



PCR-FWxxxS4FEyy PN 16 DN 25 100 100 58PCR-FWxxxTIFEyy DN 40 100 100 70PCR-FWxxxSOFEyy DN 50 100 100 80

DN 65 100 100 95.8DN 80 100 100 1071 " 3.94 " 3.94 " 2.3 "2 " 3.94 " 3.94 " 3.15 "3 " 3.94 " 3.94 " 4.21 "

round welding plate for ves-sel installation


PCR-WRT00S4FEyy PN 16 ø1002 20PCR-WRT00TIFEyyPCR-WRT00SOFEyy

square welding plate for ves-sel installation


PCR-WST00S4FEyy PN 16 100 100 20PCR-WST00TIFEyyPCR-WST00SOFEyy

sight glass fitting with PFA liner


PCR-FHxxxPFFE16 PN 16 DN 50 230 120 185g: ø80

DN 65 290 ø175 194g: ø80

DN 80 310 ø190 246g: ø100

DN 100 350 ø210 294g: ø125

xxx, yy - see order code

PN 40 on request1 cleaning connection: G1/2 ", internal thread2 other diameters on request

lb

86 h

lb

h

lb

h

h b

l

h b

l

h

g

b

TSPIOXR4V2-0EN_Leu, 2013-02-26 21


Accessories for PCR-F, PCR-W

sensor R400-LC******Ddirect flange PCR-DDxxxS4NNyy PN 16 DN 50 ø165 18

PCR-DDxxxTINNyy PN 40 DN 65 ø185 18PCR-DDxxxSONNyy DN 80 ø200 20

DN 100 ø220 20DN 125 ø250 22

PCR-DAxxxS4NN10 2 " ø 6 " 19.1PCR-DAxxxTINN10 3 " ø 7.5 " 23.9PCR-DAxxxSONN10

sensor R400-*H******VVarinline housing nominal size N with welded connec-tion to the process pipe (R400-MH******V)

PCR-VWxxxV4EP10 PN 10 DN 40 180 68 72PCR-VWxxxV4FK10 DN 50 180 68 84PCR-VWxxxSOEP10 DN 65 250 68 100PCR-VWxxxSOFK10 DN 80 250 68 115

DN 100 250 68 134DN 125 250 68 159

Varivent connection with housing connection flange type T, nominal size N

PCR-VRxxxV4EP10 PN 10 165 24.5PCR-VRxxxV4FK10PCR-VRxxxSOEP10PCR-VRxxxSOFK10

description order code pro-cess pres-sureyy

pipe dia-meterxxx

dimensions[mm]

dimensional drawing

l b h

xxx, yy - see order code

PN 40 on request1 cleaning connection: G1/2 ", internal thread2 other diameters on request

h

b

lb

h

h b

slit ringwith set of screws

O-ring

blind cover

sensor mounting kit

22 TSPIOXR4V2-0EN_Leu, 2013-02-26


Connection Systems• direct connection

The sensor is connected to the transmitter directly (cable length: 10 m).

• connection via junction boxThe sensor is connected to the transmitter via a junction box and an extension cable (distance between sensor and transmitter > 10 m).

Extension Cable

Junction Box

Technical Data

PIOX R400B R400C R400A2 R400item number TR10125 TR10126type LIYCY 2 x 2 x 0.75 blue LIYCY 2 x 2 x 0.75 graymax. length m 100 200 200weight (approx.) kg/m 0.112 0.106ambient temperature °C -10...+80 -40...+80properties flame-retardant according to DIN VDE 0482,

part 265-2-1

self-extinguishing

flame-retardant according to IEC 60332-1-2

cable jacketmaterial PVC PVCouter diameter mm 8.9 8.5color blue grayshield x x

technical type JB91 JB92 JB93dimensions see dimensional drawingfixation wall mounting, optional: 2 " pipe mountingmaterialhousing stainless steel 316L (1.4404) stainless steel 304 (1.4301)gasket silicone siliconedegree of protection according to IEC/EN 60529

IP67

ambient temperaturemin. °C -40max. °C +80explosion protection

ATEX

zone 1 2 -marking not necessary II3G

Ex nA II (T6)...T4Ta -40...+(70)80 °CII3D Ex tD A22 IP67 T 100 °C

-

type of protection simple apparatus according to IEC 60079-11

gas: non sparking,dust: protection by enclosure

-

remark only in combination with intrinsic safe equipment [ia], [ib]

- -

TSPIOXR4V2-0EN_Leu, 2013-02-26 23


Dimensions

2 " Pipe Mounting Kit (optional)

in mm

174

1192

wall mounting holder

70163.5

156

Ø 9

thread: 3x M20 x 1.5cable gland: max. 2x M20

24 TSPIOXR4V2-0EN_Leu, 2013-02-26


Terminal Assignment

JB91, JB92

JB93

&

&

&

&

# #

sensor

terminal connectionterminal strip KL1V+ yellowV- greenA+ brownB- whiteterminal strip KL2S shield

extension cable

terminal strip KL2terminal connection

V+ yellowV- greenA+ brownB- whiteshield terminal external shield

shield terminal

equipotential bonding terminal(at wall mounting holder)

# #

%

%

&

&

&

&

#

sensor

terminal connectionterminal strip KL1V+ yellowV- greenA+ brownB- whiteterminal strip KL2S shieldterminal strip KL41a gray2a pink

extension cable

terminal strip KL2terminal connection

V+ yellowV- greenA+ brownB- whiteshield terminal external shield

shield terminal

26 TSPIOXR4V2-0EN_Leu, 2013-02-26


FLEXIM GmbH

Wolfener Str. 36

12681 Berlin

Germany

Tel.: +49 (30) 93 66 76 60

Fax: +49 (30) 93 66 76 80

internet: www.flexim.com

e-mail: [email protected]

Subject to change without notification. Errors excepted.

PIOX® is a registered trademark of FLEXIM GmbH.

Documents

Technical Specification PIOX® R400 · TSPIOXR4V2-0EN_Leu, 2013-02-26 3 Technical Specification PIOX® R400 Common Fields of Application • concentration measurement, e.g. during