Technical Publication - commscope.com 10: Fiber Installation to Huawei RRU ... RRU Type Max Wattage Conductor Size Max length (M)* Voltage Drop per Meter FRGQ 400 6 mm2 80 0.0625

Technical Publication

Visit www.commscope.com/andrew for complete specifications on all the products listed Bulletin: 7707016 Rev. A 1

Related Support and Learning Opportunities Offered by the CommScope Infrastructure Academy

The insights and expertise contained in this manual represent just one small part of Andrew Solutions global learning initiative. Few industries are evolving as quickly as wireless communications. Every technological innovation impacts what happens in the field. Our customers look to the CommScope Infrastructure Academy to make sure their technicians and installers are well trained, well-prepared, and well-educated to take advantage of opportunities as they evolve. To access a course, go to www.commscopetraining.com/coursecatalog.php, course #6107

Field Engineering Services (FES)

Support services, such as our Field Engineering Services (FES) Group gives Andrew Solutions’ customers access to technical support where and when it is needed the most — in the field. The FES team is staffed by an expert team of technicians who, in turn, are supported by some of the brightest and most experienced product line managers. With all of this knowledge and support the FES offers our customers access to hands-on, specialized training classes.

Section 1: Direct Breakout Components / Accessories ..........................…………………………………….…02

Section 2: DCM-U-V2 Mounting ............…………………......……………...…………………………………….…03

Section 3: General Specifications..…………………………………………...…………………………………….…04

Section 4: HELIAX® FiberFeed® Trunk Hoisting Considerations .…………..……………………………..………05

Section 5: HELIAX® FiberFeed® Tails: RRU to Direct Breakout .............……………………………………….....07

Section 6: Outdoor DLC Connection Procedure ..............................………………………………………….....08

Section 7: Outdoor Power Connection Procedure ...........................................……….……………………….09

Section 8: Outdoor Power connection procedure for Ericsson RRU ....................…………………..……...…10

Section 9: Supporting Fiber Tails and Supporting Future Expansion Tails ...............………………..……...…11

Section 10: Fiber Installation to Huawei RRU ...................................………...……….………………………….....12

Section 11: FullAXS™ (2061664-1-HC3) for Ericsson Installation ....………...……….………………………….....13

Section 12: Breakout Procedure / DLC Connectors and Adapter cleaning .....…………………..……...…15

Section 13: All-in-One Cleaner / Inspecting .....…............................................................………………....…16

Section 14: Fiber Test Specifications ..................….............................................................………………....…17

Section 15: Fiber Enclosure Assembly ......................................................................…….....……………….....18

Section 16: Earthing ........................................................….........................................................…………….....19

Section 17: General Specifications Enclosure to BBU Direct breakout Tails ......................……………….....20

Section 18: Excess Cable Management ..................................................……………….….……………..……21

Section 19: Labelling ...................................................................................……………….….……………..……23

Section 20: Leaflet Acti9 Isobar Breaker box Installation .....................……………….….……………..……25

Section 21: Breaker box connector ..........................................................……………….….……………..……22

Section 22: DC Test Specifications / Installation Check List ....................................…………………………29

For more information, Contact Customer Service Center

United States and Mexico 1-800-255-1479 or 1-888-235-5732 International: +1-779-435-8579

Installation Guidelines – HELIAX® FiberFeed® DirectSolution: 3x6 mm2 Configurations



HELIAX® FiberFeed® Direct Components

WARNING: CommScope Hybrid FiberFeed cables

require the use of approved installation accessories.

Direct Breakout

Fiber tail with outdoor DLC connector

Equipment cabinet / shelter

Hybrid FiberFeed

Cable

Separate fiber and power conductors

Maximum hanger spacing 0.9 m (3 ft) - 1.2 m (4 ft)

Mounting Kit Included Part Number: DCM-U-V2

Minimum Distance 0.5 m (1.6 ft)

3 RRU configuration utilizing one 3 x 6 mm2 solution

Accessories

RRU RRU RRU

Cable Series Part Number DescriptionFDH616M FA-3236-SIH Snap-In Hanger 42396A-16 Standard HangerFDH610M FA-2628-SIH Snap-In Hanger 42396A-5 Standard HangerFDH606M FA-2021-SIH Snap-in Hanger FA-1923-STH Standard Hanger DFJ 42396A-5 Standard Hanger SSH-12 Snap-In Hanger HG-5MM-12 Grommet (required for both)

All FDH series 19256B-C Hoisting Grip (lace-up)

All FDH series UA-3 / UAAI Angle Adapter, compact 3/8 in tapped hole DPJ-210 43211A Standard Hanger



DCM-U-V2 Mounting

Side View Top View

Angle adapter

Hose Clamp

Hardware

Stand Off

To Canister

Steel supportside view

Pipe mountside view

To Structure

Angle Adapter and Hose Clamp

Angle Adapter

Additional Hose Clamp (if required)

Insert



FDH616M-12SVK-xxxM HELIAX® FiberFeed®PVC16 mm2

612Corrugated aluminumSingle Mode fiber G.657.A2Direct Breakout

1712.0 kg/km | 1150.0 lb/kft36.2 mm | 1.43 in2000 mm | 79 in1000 mm | 39 in2000 mm | 79 in1000 mm | 39 in

723.9 mm | 28.5 in434.3 mm | 17.1 in1068 N | 240 lbf3559 N | 800 lbf

Cable Type Brand Center Conductor Gauge Conductors, quantityTotal Fiber Quantity Shielding TypeFiber TypeConstruction Type

DimensionsCable Weight Diameter Over Jacket Breakout Length, Fiber, end 1Breakout Length, Power, end 1 Breakout Length, Fiber, end 2Breakout Length, Power, end 2

Physical SpecificationsMinimum Bend Radius, loaded Minimum Bend Radius, unloaded Tensile Load, long term, maximum Tensile Load, short term, maximum

FDH610M-12SVK-xxxMHELIAX® FiberFeed®PVC10 mm2



530.9 mm | 20.9 in317.5 mm | 12.5 in1068 N | 240 lbf3559 N | 800 lbf

FDH606M-12SVK-xxxMHELIAX® FiberFeed®PVC6 mm2



452 mm | 17.8 in226.1 mm | 8.9 in801 N | 180 lbf2669 N | 600 lbf

RRU Type Max Wattage Conductor Size Max length (M)* Voltage Drop per Meter

FRGQ 400 6 mm2 80 0.0625

FRGQ 400 10 mm2 135 0.0370

FRGQ 400 16 mm2 215 0.0233

FRGT 900 6 mm2 35 0.1429

FRGT 900 10 mm2 60 0.0833

FRGT 900 16 mm2 100 0.0500

Outdoor DLC connector

DLC connector

End 1 RRU

End 2 BBU

Cable Assembly

Length

Power cords

Power conductors

General Specifications: 3x6 (6 mm2 power conductors, 12 SM fibers)

TAIL CABLE IDENTIFICATION

LABEL WITH COLOR

TAIL CABLE CONDUCTOR

BBU CONDUCTOR

BBU CONDUCTOR IDENTIFICATION LABEL

WITH COLOR CODEBLUE (1) RED (1) RED (1)SLATE (1) SLATE (1) RED (1)BLUE (2) RED (2) GREEN (2)SLATE (2) SLATE (2) GREEN (2)BLUE (3) RED (3) BLUE (3)SLATE (3) SLATE (3) BLUE (3)

LABEL (CHANNEL) LABLE COLOR1 RED2 GREEN3 BLUE4 YELLOW5 WHITE6 BLACK

FIBER - END 1 / END 2

BLUE (3)

END 1 END 2COPPER CONDUCTORS

RED (1)

GREEN (2)

TAIL CABLE IDENTIFICATION

LABEL WITH COLOR

TAIL CABLE CONDUCTOR

BBU CONDUCTOR

BBU CONDUCTOR IDENTIFICATION LABEL

WITH COLOR CODEBLUE (1) RED (1) RED (1)SLATE (1) SLATE (1) RED (1)BLUE (2) RED (2) GREEN (2)SLATE (2) SLATE (2) GREEN (2)BLUE (3) RED (3) BLUE (3)SLATE (3) SLATE (3) BLUE (3)

LABEL (CHANNEL) LABLE COLOR1 RED2 GREEN3 BLUE4 YELLOW5 WHITE6 BLACK

FIBER - END 1 / END 2

BLUE (3)

END 1 END 2COPPER CONDUCTORS

RED (1)

GREEN (2)

LABEL

* Length calculation assumes 5 volt drop at 48VDC and maximum power.



Hoisting Considerations

Hoisting Recommendations

Reminder: Plan grip location by measuring

distance (D) from Outdoor DLC connector to tower

support member.

(D)

(D)

Direct Breakout

Grip Location

• In general this cable will handle similarly to coaxial cable, and similar installation techniques apply. All cables are individually serialized, be sure to write down the cable serial number for future reference.

• Leave the protective sock around the fiber tails and power conductors during hoisting and securing the cable.

• Be sure that the Direct breakout is not damaged by attachment of a hoisting grip or during the hoisting process. Attach a hoisting grip on the jacketed cable no less than .3 m (1 ft) below the fiber breakout point. Prevent the fiber tails and power conductors from undue movement during hoisting by securing the protective sock with tie ropes every 1 m (3 ft) to the hoisting line.

• During hoisting ensure that there is a free path and that the cable, and especially the end of the pulling sock will not be snagged on tower members or other obstacles.

• Installation temperature range is -22 F to 158 F (-30 C to +70 C).

• Minimum cable bend radii can be found on-line in our eCatalog section at www.commscope.com/andrew.

• Maximum cable tensile load can be found on-line in our eCatalog section at www.commscope.com/andrew.

• CommScope Lace-Up Hoisting Grip 19256B-C required for FDH-series installations.

• Hoisting Grip should be anchored to the support structure after the hangers are installed.

• During final connections to RRU, do not bend the fiber ends tighter than 30 mm (1.2 in) bend radius or you take the risk of breaking the glass fibers.

Hybrid Fiber Cables weigh more than traditional coaxial cables. Be sure to follow proper hoisting and attachment procedures.

Outdoor DLC

Connectors



Required Apply provided Tie Wrap to the base of

the hoisting grip before applying tension to

the line.

Clevis

Steel cable or rope

hoist line

Hoisting grip

Minimum

leader 5.3 M (17 ft)

Max

imum

60

M (2

00 ft

) be

twee

n ho

istin

g gr

ips

Protective sock

Hoisting Considerations

Tie back ropes 1 M (3 ft)



General Specifications: Cable Type BrandTotal Fiber QuantityFiber Type

Jacket Color

Dimensions Cable WeightDiameter Over Jacket

Physical Specifications Minimum Bend Radius, loadedMinimum Bend Radius, unloadedTensile Load, long term, maximumTensile Load, short term, maximum

• In general Hybrid cables will handle similarly to a coaxial cable.

• The terminated fiber ends however are fragile and must be protection during installation. Leave the packaging around the fiber ends in place until ready to make final connect of the jumper at the RRU or BBU.

• DO NOT BEND THE FIBER ENDS TIGHTER THAN 30 mm (1.2 in) BEND RADIUS ELSE THERE IS A RISK OF BREAKING THE GLASS FIBERS.

• Attach the main cable securely to the structure or equipment using hangers to prevent strain on connections from movement in wind or snow/ice conditions.

• Ensure the DLC fiber connector is seated firmly in RRU.

• DLC outdoor connector is a 1/4 turn and will have an audible click when fully engaged.

• Ensure the weatherproof boots for both fiber and power connections are seated firmly in the RRU.

• Installation temperature range is -22 F to 158 F (-30 C to 70 C).

• All fiber tails are individually serialized, for immediate access to test results visit www.commscope.com/webtrak/

General Specifications RRU to Direct breakout Tails

Outdoor DLC connector

with adapter

Single mode fiber cable

DLC connector

End 1 RRU

End 2 Direct

Breakout

Cable Assembly

Length

DFJ-2S100-xxM HELIAX® FiberFeed®

2Bend insensitive single mode fiber (G.657.A1) Black

37.1 kg/km | 24.9 lb/kft6 mm | .24 in

9 cm | 3.5 in 6 cm | 2.4 in 334 N | 75 lbf1110 N | 250 lbf

DFJ-2S101-xxM HELIAX® FiberFeed®


37.1 kg/km | 24.9 lb/kft7 mm | .28 in

9 cm | 3.5 in 6 cm | 2.4 in 334 N | 75 lbf1110 N | 250 lbf

Huawei Ericsson

http://www.commscope.com/webtrak/



Remove end cap Slide back coupling nut

Remove dust caps from both interfaces

Breakout End

RRU Tail End

Line up the interface key then press together

Key

1/4 turn coupling nut to fully engage

Interface End View

Caution: Damage can occur to exposed fiber if not properly a aligned

Breakout End

Outdoor DLC connection procedure

1 2

3

4

5

Scan to view video

Click to view video

http://www.youtube.com/watch?v=_kVHjxt46I4



Outdoor Power connection procedure

Remove dust caps from both interfaces

Line up the interface keys then press together, 1/4 turn coupling nut to fully engage. Damage can occur if not properly a aligned.

Canister EndRRU Power Jumper End

KeyedInterface End View

Construction Materials Cable Part Number DPJ-212-504-xxM DPJ-210-xxM Brand HELIAX® FiberFeed® HELIAX® FiberFeed®

Construction Type Non-armored Non-armoredConductor Material Tinned copper Tinned copper Jacket Material PVC PVC

Dimensions Diameter Over Jacket 10.1 mm 12.3 mm

End 1 RRU

End 2 Direct

Breakout

Cable Assembly

Length

Connect dust caps together

1

2

3 Tighten back body on the jumper end to fully engage seal.

General Specifications Conductor Gauge, singles 12 AWG 10 AWGConductor Type, singles Stranded Stranded Conductors, quantity 2 2Jacket Color Black BlackEnd 1 connector (RRU) None AmphenolEnd 2 connector (Canister) Outdoor power Outdoor power

Huawei Ericsson



Outdoor Power connection procedure for Ericsson RRU

Loosen rear gland nut 7 using a M28 spanner. Using the dust cap and a M25 spanner separate items 2 and 3. Slide components 3 - 7 down the power cable.

1

4

3

Remove cap and loosen Qty 2 star nuts until front end of connector can be removed. (star nuts are NOT captivated, be careful not to lose them)

2

Cut power cord to length and prep end by removing 35 mm of jacketing. Fold braid over jacketing and trim to 15 mm. Remove 11 mm of jacketing from power conductors.

Slide prepped power conductor into slots marked B (0V) and A (-48V), tighten Qty 2 star nuts until front end is secure and cannot be pulled off by hand.

Rear viewB = 0VA = -48V

35 mm

15 mm11 mm

5

Slide item 3 over braid and tighten to item 2 using the dust cap and a M25 spanner. Slide remaining items into the back of item 2 and tighten the rear gland nut with a M28 spanner.

1 2 3 4 5 6 7



Open grommet and place it over the fiber tail.

Place the hanger over the grommet and place in support structure.

Stack hangers as required. Repeat with tails being routed to the RRU and spare fibers.

UP

Connectors are fully weather sealed and do not require additional weatherizing. Unused power conductors should be left with the protective cap in place.

Optional:If additional hangers are not available slide the protection sleeve from the BBU end over any spare fibers to protect them. 3 connectors maximum per tube recommended, cut tube in half to accommodate additional connectors.

Place tape over fiber tails and protective sleeve end to hold in place. Support protection sleeve using tie wraps.

Maximum hanger spacing of 0.9 m (3 ft) - 1.2 m (4 ft)

1 2 3

4

Supporting Fiber Tails and Supporting Future Expansion Tails



Fiber Installation to Huawei RRU

+ - + -

Stacked SPF Interface

Side by side SPF Interface

CPRI1

CPRI0

CPRI0 CPRI1

Note:Power prep dimensions will be located on the inside lid of the power/fiber connection point.

1

3

2



1

2

Carefully feed compression nut over DLC connector and slide onto jacketing. Do not twist or bend the DLC connector or fiber. Excessive force or bending may break the fiber.

WARNING

Straighten the FullAXSTM sleeve and feed the fiber connector into the sleeve until the DLC connector is even with the RRU end.

3

Wrap the rubber split grommet around the jacketing and push it into the clamping fingers until flush with the end.

4

Engage the compression nut one full revolution to keep the grommet in place but do not tighten fully to allow for adjustment during RRU connection.

5

Slide sleeve down jacketing to allow access to the DLC connector. Do not pull the DLC connector through the sleeve or damage may occur.

Use following instructions in place of bulletin provided with FullAXS™ SleeveFailure to follow these installation steps may cause damage to the fiber.

FullAXS™ (2061664-1-HC3) for Ericsson Installation



WARNING

6

7

8

Remove the dust caps from DLC connector and seat into the RRU. Listen for a distinct click. Do not twist DLC connector or kink the fiber during installation.

Slide the FullAXSTM sleeve up to the RRU. Turn top nut clockwise to secure to RRU bulkhead connector.

Finish threading the compression nut onto jacketing to complete installation.

Reverse steps 7 and 8 to remove sleeve for maintenance.

2 1

1 2

Correct support clamp locations

FullAXS™ (2061664-1-HC3) for Ericsson Installation (continued)



DLC Connectors and Adapter cleaningClean exposed connector ferrule by lightly moistening lint-free wipe with fiber optic cleaning solution (or >91% isopropyl alcohol), and by applying medium pressure, first wipe against wet area and then onto dry area to clean potential residue from end face. Clean connector ferrule inside adapter by inserting lightly moistened cleaning stick with fiber optic cleaning solution (or >91% isopropyl alcohol) inside the adapter until contact is made with connector on opposite end. Rotate cleaning stick with medium pressure in one circular motion as it is pulled away from the adapter. Repeat process using dry cleaning stick.

Caution: Signal strength will be affected if end and sides of ferrule are not thoroughly cleaned. Discard cleaning sticks after each use. Do not turn cleaning sticks back and forth pressing against connector end face. This may cause scratches if large contamination is present. Always inspect connector end face for contamination after each cleaning.

Clean adapter by inserting adapter cleaning stick (or fiber adapter sleeve brush) moistened with fiber optic cleaning solution (or >91% isopropyl alcohol) inside the adapter and gently pull out with twisting motion. Repeat process with a dry cleaning stick.

Caution: Do not try to clean adapter with a standard pipe cleaner. The sleeve inner diameter of DLC adapters is too small. Do not try to clean the adapter with cleaning stick if a connector is mounted in one side. Discard cleaning sticks after each use.

Clean Tip of Ferrule

Clean Sides of Ferrule

Adapter Brush

Breakout Procedure

Remove electrical tape from the trunk cable and corrugated protection tube.While holding the protection tube straight pull the tube away from cable.

After you have pulled the fiber and power conductors into the OVP box remove electrical tape from the trunk cable and remove clear tube for access to all optical connectors.

After the trunk cable has been installed and you are ready to make the final connection to the BBU follow these steps for the removal of fiber protection tube.

1

2



There are 3 basic principles that are critical to achieving an efficient fiber optic connection:

1. Perfect Core Alignment

2. Physical Contact

3. Pristine Connector Interface

Today’s connector design and production techniques have eliminated most of the challenges to achieving core alignment and physical contact. What remains challenging is maintaining a pristine end-face. As a result, CONTAMINATION is the #1 reason for troubleshooting optical networks.

Implementing the process of cleaning and inspecting before mating can reduce the time spent troubleshooting, optimize signal performance and prevent damage.

Inspecting

Is It Clean?

No ConnectYes

Inspect

Clean

Clean

Abrasive particles (i.e. rock dust) can cause permanent damage to the

interface. If interface is scratched it cannot be repaired, it would need to be replaced.

Designed for cleaning the ferrule end faces of connectors

Open guide cap, insert connector into guide, push the outer shell to start cleaning the connector interface, a "click" sound indicates end of a cleaning process, repeat, close cap immediately after use.

Caution: Be careful not to slant the connector while inserting into the Guide cap. Do not overly exert force during insertion as this may cause damage to both the connector and the cleaner.

All in one cleaners

GuideConnector

Push Cleaner X2

Cap

Part Number Description

FCCT – L DLC & LC Connectors

Part Number: FCCT - L (shown)

Scan to view video

Click to view video

http://www.youtube.com/watch?v=enu9fWn3i74&feature=youtu.be



Fiber Test Specifications provided by JDSU



Fiber Enclosure Assembly • Eighteen position Fiber Terminal Strip

• Three Main Hybrid Trunk glands; Six fiber tail glands; Three conduit connectors

• Tighten glands to proper torque

• Cut bulk flexible conduit to proper length to match up with circuit breaker box

• Enclosure will hold up to 10 Meters of excess fiber per Hybrid cable (30 Meters total)

Cable Management

Clips

Fiber Tails

Connections

When assembly is completed tighten lid screws (qty 4)

(0.6 N•m − 5 lb-in)

Inside View

Bottom View

Hybrid Trunk Entry Ports

Power Conductors Exit Ports

Gland torque spec 5 N•m (44.2 lb-in)

Sector 1

1 26543

Fiber Connection Panel

Angle View

Sector 2

Sector 3

Tail Glands

Fiber Trunk

Connections

Conduit / Hybrid Trunk Glands

Included are the following:

1 - WALL ANCHOR KIT

Drill the appropriate hole in the wall or structure you wish to mount to. Insert the Anchor into the hole and place Enclosure Assembly against the wall. Secure the Enclosure Assembly with the Finish Washer and Oval Head Screw as shown.



Click here for video

Earthing Kit UG12158-15B4-T is a universal solution for all HFF trunk cables

Note: Only use Tin Plated earthing kits

Earthing

Removing Jacketing for Earthing Kit installation

1. Score the jacketing 360º

2. Measure 51 mm (2 inches) and repeat

3. Identify where the aluminum shielding overlaps, this will feel like a flat spot in the cable

4. With a knife flat on the cable remove a section of jacketing between score marks

5. Lift edge of jacketing with knife tip

6. Grab lifted edge of jacketing with a pair of pliers and roll on the cable

7. Remove excess adhesive with a piece of emery cloth

Scan to view video

Required at the top of the structure and before entering the shelter / cabinet

http://youtu.be/W3je2SVxj0U



General Specifications Cable Type BrandTotal Fiber QuantityFiber Type

Jacket Color

Dimensions Cable WeightDiameter Over Jacket

Physical Specifications Minimum Bend Radius, loadedMinimum Bend Radius, unloadedTensile Load, long term, maximumTensile Load, short term, maximum

• In general cables will handle similarly to a coaxial cable.

• The terminated fiber ends however are fragile and must be protected during installation. Leave the packaging around the fiber ends in place until ready to make final connect of the jumper at the RRU or BBU.

• DO NOT BEND THE FIBER ENDS TIGHTER THAN 30 mm (1.2 in) BEND RADIUS ELSE THERE IS A RISK OF BREAKING THE GLASS FIBERS.

• Attach the cable securely to the structure or equipment rack using tie wraps or velcro to prevent strain on the cables.

• Ensure the DLC fiber connector is seated firmly in Enclosure and BBU.

• Installation temperature range is -22 F to 158 F (-30 C to 70 C).

• All fiber tails are individually serialized, for immediate access to test results visit www.commscope.com/webtrak/

General Specifications Enclosure to BBU Direct breakout Tails

RFFT-6SM-002-xxM HELIAX® FiberFeed®


136 kg/km | 91 lb/kft10.3 mm | .41 in

15.4 cm | 6.1 in 10.3 cm | 4.1 in 800 N | 180 lbf2700 N | 607 lbf

RFFT-12SM-002-xxM HELIAX® FiberFeed®


136 kg/km | 91 lb/kft10.3 mm | .41 in


DLC connectors

End 1 Enclosure

End 2 BBU

RFFT-12SM-002-xxM (shown) DLC

connectors

FJ-2SM-015-xxM HELIAX® FiberFeed®


136 kg/km | 91 lb/kft10.3 mm | .41 in


Cable Assembly

Length

FJ-2SM-015-xxM (shown)



Excess Cable ManagementIf length of cable installed needs to be adjusted you can split the cable at the BBU end using the process below and then coiling the excess fiber subunits in a storage box. Patch Panel Kits are available to manage any excess fiber length in the breakouts at the BBU.

Mark cutback length Notch Armor using flush cutter in-line with Kevlar strings

Place Rip Cord in Notches' Pull Rip Cord Parallel to Cable (while supporting breakout)

Stop at Length Marker Separate Armor

1 2

3 4

5 6

Click here for video

Scan to view video

http://www.youtube.com/watch?v=YyZrjW3pbbs



Excess Cable Management (continued)

Cut Armor Using Side Cutter Remove Water Blocking Tape

Remove Excess Rip Cord Apply Electrical Tape to Protect Breakout

Patch Panel Kit Part Number:

HFF-SMPK-SS-24

NOTE: Remember to slide identifier labels down the power conductors before trimming the cable to it’s final length

Excess Fiber storage Box

Part Number: FE-14126-E

Cable Splitter tool Part Number: FA-RCRT-PD

Seam Ripper

NOTE: Step can be expedited by using a sewing seam ripper that can be purchased at local hobby stores

7 8

9 10



Labelling

RRRU DC Breaker Panel - ExternalTYPE WORDING LOCATION

Self Adhesive RRU DC PSU1 NPL1 On box




















Self Adhesive Main Switch Main breaker

Self Adhesive 1A DC U21 V Breaker 1

Self Adhesive 1A DC U21 T Breaker 2

Self Adhesive 1A DC U21 SPARE Breaker 3







Fiber Jumpers to RBS6201TYPE WORDING LOCATOION TRUNK/COLOUR

Flag 1A F U21 V Vodafone / Fiber #1 Red

Flag 1A F U21 T Telefonica / Fiber #2 Green

Flag 2A F U21 V Vodafone / Fiber #3 Blue

Flag 2A F U21 T Telefonica / Fiber #4 Yellow

Flag 3A F U21 V Vodafone / Fiber #5 White

Flag 3A F U21 T Telefonica / Fiber #6 Black

Note:NPL Breaker # to be determined during installation



Label Options:Self Adhesive - flat self adhesive labelFlag - wrap around self adhesive label

Labelling (continued)

RRRU DC Breaker Panel - InternalTYPE WORDING LOCATION TRUNK/COLOUR

Flag L-PDB1 Incoming -48V common

Flag M PDB1 Incoming 0V common

Flag PDB1 GND Incoming ground

Flag L-1A DC U21 V Sector 1 -48V Conductor #1 Red

Flag L-1A DC U21 T Sector 1 -48V Conductor #2 Green

Flag L-1A DC U21 SPARE Sector 1 -48V Conductor #3 Blue







Flag M 1A DC U21 V Sector 1 0V Conductor #1 Red

Flag M 1A DC U21 T Sector 1 0V Conductor #2 Green

Flag M 1A DC U21 SPARE Sector 1 0V Conductor #3 Blue



Flag M 2A DC U21 SPARE Sector 2 0V Conductor #3 Blue



Flag M 3A DC U21 SPARE Sector 3 V Conductor #3 Blue



Leaflet Acti9 Isobar Single Phase Installation provided by Schneider Electric Limited

SafetyThe equipment must be installed and maintained by competent personnel in accordance with the appropriate statutory regulations and codes of practice e.g. Electricity at Work Regulations, IEE. Wiring regulations (BS7671) Etc. Ensure the source is isolated elsewhere, locked off and labelled prior to work being carried out on the board. It is the responsibility of the installer to ensure that all electrical connections are tight and satisfactory earth continuity has been achieved.

1. Acti9 Isobar Single phase distribution boards and pan assembliesThese distribution boards and pan assemblies are for use only with the iC60H range of circuit breakers and accessories.All distribution boards are supplied without incomers.

InstallationFor ease of installation and to avoid the risk of damage by foreign bodies during cable preparation, it is recommended that the bus bar stack is removed from the enclosure by unscrewing the fixing screws and sliding up and out. 1.1 Fitting Incoming Device a. Ensure tunnel terminals are fully open and the device in is in the OFF position b. Locate device on to busbar stabs closing DIN rail clip on to DIN rail. c. Tighten busbar terminals as shown in table below. d. Prepare incoming cables to expose conductor, locate terminals (neutral on the left) and tighten. 1.2 Fitting/Removing outgoing iC60H a. Ensure the source is isolated elsewhere, locked off and labelled prior to work being carried out on the board. Ensure the Isobar slider and outgoing iC60H are in the OFF (O position).To fit a. Unscrew iC60H terminals fully. With the DIN clip closed, locate the iC60H onto the outgoing busbar stab and push fully home. The DIN clip should click fully onto the DIN rail. b. Tighten the top iC60H connection screw onto the busbar stab. c. With the iC60H still in the off position close the busbar slider (I position) adjacent to the outgoing pole only (auxiliaries when fitted do not require the adjacent sliders to be closed). d. After cabling and testing in accordance with BS7671 ensure all covers are fitted, reinstate the supply and close the incoming and outgoing devices. See table for cable tightening torques.

Following completion of installation these instructions should be left with the equipment/end user.



2. Accessories 2.1 Door Lock Installation a. Remove knockout in the door catch by scoring around both sides with a knife (Fig 1). b. Insert lock through front of moulding, secure using retaining nut (Fig 1).

Leaflet Acti9 Isobar Single Phase Installation provided by Schneider Electric Limited (continued)

2.2 Clean Earth Kit

When fitting a clean earth to an installed board / pan assembly the incoming supply must be removed and isolated. All outgoing devices are to be removed. It will be necessary to remove the installed pan from the board. See section 3.0

a. Position the clean earth bar spacers over the securing holes (Fig 2) and insert the 2 no. self tapping screws provided through the rear of the pan assembly. Tighten to 1.0Nm b. Refit the pan assembly when complete. c. Fit the earth label to the metalwork close to the clean earth.

2.3 Padlock Kit a. Drill 2 holes through the board cover and through the padlock moulding to fit M4 x 10 screws. The padlock hasp can be used as a template to drill the holes (Fig 3). The exact position of the holes in the cover is displayed in Fig 4 b. Fit 2 M4 x 10 hexagonal screws through the padlock hasp, moulding and door and secure with a M4 spring lock washer and M4 nut (Fig 3) c. Remove the lock cut-out in the door moulding and fit the hasp guide. Bend the ears of the hasp guide according to the dotted line and direction in Fig 5 to fit the guide to the door (Fig 5). Note: the ears of the hasp guide in Fig 5 are still shown in the position before bending them.

(Fig 1).

(Fig 2).

(Fig 3). (Fig 4).

(Fig 5).



2.4 Isobar Locking System MCB Locking Off a. With the MCB in the Off position open the lock assembly. Locate the wire form ends into the apertures of the MCB (Fig 6) b. Rotate the plastic part and clip on to the wire form (Fig 7) c. Fit the padlock (Fig 8)

Leaflet Acti9 Isobar Single Phase Installation provided by Schneider Electric Limited (continued)

Isobar Slider Lock-Off Facility

a. Ensure the Isobar slider is in the 0 position. Open the lock assembly as shown (Fig 9). Locate the wire form ends into the holes. b. Flip over the plastic part as shown and locate on to the wire form (Fig 10). c. Fit the padlock as shown (Fig 11).

(Fig 6) (Fig 7) (Fig 8)

(Fig 9) (Fig 10) (Fig 11)



Breaker box connector provided by Anderson Power Products

SB® Connector Assembly for model: 175 amps Two Pole Connectors with Single Piece Housings

For installation by a qualified electrician in accordance with national and local electrical codes and the following instruction. Do not assemble connector to live wires. Assemble contact to the cables according to the equipment manufacturer’s assembly instructions. The following instructions are supplied as a reference.SB® crimp contacts are for use with stranded copper (Cu) wire only. Crimp tools recommended by APP® are required to achieve the designed performance of the connector. Use of solid wires, alternate conductor materials, or tools not recommended by Anderson Power can affect UL and CSA approvals of the connector and may produce unpredictable or health threatening results.

Strip cable to dimensions 29 mm (1 1/8 in).

Crimp contact to cable using APP® 1368 series tool. Ensure crimps are positioned on crimp barrels as shown. min 6.35 mm (.25 in) Max 20.57 mm (.81 in)

Observing proper polarity relative to markings on the connector housing, place contacts in housing with notched side of tongue next to spring.

Push contacts and cable into housing until the notched tongue snaps over end of spring; tug slightly to make sure contact is locked into place.

1 2

3

Min 6.35 mm (.25 in) Max 20.57 mm (.81 in)

4

Disassembling Unmated SB® HousingSwitch off the power. Remove contacts by depressing springs at the front end of the connector with an insulated screwdriver. Pull the contact lightly out of the housing.

Soldering recommended for cables with minimal conductor stranding (ex. THHN type wire).

Mated Length

MAX

MIN



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Notice: CommScope disclaims any liability or responsibility for the results of improper or unsafe installation, inspection, maintenance, or removal practices.Aviso: CommScope no acepta ninguna obligación ni responsabilidad como resultado de prácticas incorrectas o peligrosas de instalación, inspección, mantenimiento o retiro.Avis : CommScope décline toute responsabilité pour les conséquences de procédures d’installation, d’inspection, d’entretien ou de retrait incorrectes ou dangereuses.Hinweis: CommScope lehnt jede Haftung oder Verantwortung für Schäden ab, die aufgrund unsachgemäßer Installation, Überprüfung, Wartung oder Demontage auftreten.Atenção: A CommScope abdica do direito de toda responsabilidade pelos resultados de práticas inadequadas e sem segurança de instalação, inspeção, manutenção ou remoção.Avvertenza: CommScope declina eventuali responsabilità derivanti dell’esecuzione di procedure di installazione, ispezione, manutenzione e smontaggio improprie o poco sicure.

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Tails are properly supported to prevent strain on fiber during severe weather

Bend radius minimums haven't been exceeded

CommScope approved installation accessories are used

Maximum hanger spacing of 0.9 m (3 ft) - 1.2 m (4 ft) is maintained

Visually inspected end face for residual dirt and damage

Avoid migration of contaminations from one connector to another

Check continuity by using LED or lazer light source from one end face and look for light from other end to identify any broken fiber (Do not look directly at cable with lazer source)

Fiber Connections are engaged and the sectors are consistent with requirements

Cable serial number has been documented in the closeout paperwork and a copy has been left on-site

Installation Check List

DC Test Specifications

1. AC Voltage measurement between all 4 prior: Use DMM on AC Voltage range. No more than 10V to be present between any point.

2. Voltage measurement between L and M: Use DMM on DC Voltage range. No more than sense circuit voltage from PSU (will drop to <1V if a small load put on circuit)

3. Resistance measurement between L and M: Should be > 1000Ohms

4. Resistance measurement between L and GND: Should be > 1000Ohms

5. Resistance measurement between M and Equipment GND termination: Should be less than 10 Ohms

Documents

Technical Publication - commscope.com 10: Fiber Installation to Huawei RRU ... RRU Type Max Wattage Conductor Size Max length (M)* Voltage Drop per Meter FRGQ 400 6 mm2 80 0.0625