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Technical Manual RS LONDON Platform ReSound A/S Global Technical Operations http://gto.gnresound.com Lautrupbjerg 7 DK-2750 Ballerup Denmark

Technical Manual - ReSoundgto.gnresound.com/service/GNReSound/PLATFORM/London/...Technical Manual RS LONDON Platform ReSound A/S Global Technical Operations Lautrupbjerg 7 DK-2750

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Page 1: Technical Manual - ReSoundgto.gnresound.com/service/GNReSound/PLATFORM/London/...Technical Manual RS LONDON Platform ReSound A/S Global Technical Operations Lautrupbjerg 7 DK-2750

Technical ManualRS LONDON Platform

ReSound A/SGlobal Technical Operationshttp://gto.gnresound.comLautrupbjerg 7 DK-2750 Ballerup Denmark

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Table of Contents

Form-Factor-Matrix & Product Information .............................................................................................. 3-7Colour overview .............................................................................................................................................. 8-9Part list - LO85 models ....................................................................................................................................10Part list - LO90 models ....................................................................................................................................11Part list - CROS ..................................................................................................................................................12Part list - accessories (pediatrics all form factors) .....................................................................................13Part list - programmed service modules ......................................................................................................14Part list - test & prog equipment 70/80 ........................................................................................................15Part list - test & prog equipment 90 ..............................................................................................................16Part list - separate HSG parts ...................................................................................................................17-22Part list - thin tubes & domes ...................................................................................................................23-24Disassemble - 90 models .................................................................................................................................25Disassemble .................................................................................................................................................26-28Replace parts ..............................................................................................................................................29-32Service & Postponement Procedure .............................................................................................................33Test equipment - 70/80 models .....................................................................................................................34Testing - 70/80 models ..............................................................................................................................35-37Test equipment - 90 models ...........................................................................................................................38Testing - 90 models ..........................................................................................................................................39Wireless test / connection test ......................................................................................................................40

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This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories

HI available in these colours: HSG parts - colour overview:Light Blonde (LBL) All HSG parts are LBLMedium Blonde (MBL) All HSG parts are MBLDark Brown (DBR) All HSG parts are DBRBeige (BGE) All HSG parts are BGEBlack (BLK) All HSG parts are BLKAnthracite 2 (ANT2) All HSG parts are ANT2Silver (SIL) SIL HSG TOP, BOT & BAT DR. BLK PB & TGL/LIDPearl White (PRL WHT) PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LIDSterling Grey (STG) All HSG parts are GRYBlack Gloss (BLK GLS) BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID

Childbatt lock

Form-Factor-Matrix & Prod Info - ENZO, ENZO2 & ENZO 3D Models (LO90)

Platform (C4.5) Family Model Data Sheet Doc No

LONDON (LO90)CK (Cloud Key)

SUPER POWER BTEBatt size 675 zinc air

no LED - manual child lock

ENZO 3D 9 (MFI) ET998-DW

400740000ENZO 3D 7 (MFI) ET798-DW

ENZO 3D 5 (MFI) ET598-DW

LONDON (LO90)SUPER POWER BTEBatt size 675 zinc air

no LED - manual child lock

ENZO2 9 (MFI) EN998-DW

400504000ENZO2 7 (MFI) EN798-DW

ENZO2 5 (MFI) EN598-DW

ENZO 9 (MFI) EO998-DW

400303000ENZO 7 (MFI) EO798-DW

ENZO 5 (NO-MFI) EO598-DW

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Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO90)

This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Platform (C4.5) Family Model Data Sheet Doc No

LONDON (LO90)SUPER POWER BTEBatt size 675 zinc air

(PEDIATRIC)with LED and “automatic” child lock

UP SMART 9 (MFI) UPS998-DLW

400312000UP SMART 7 (MFI) UPS798-DLW

UP SMART 5 (NO-MFI) UPS598-DLW

UP SMART 5 M (MFI) UPS598M-DLW

MFI = MADE FOR IPHONEDLW Models (L = LED)

LBL MBL DBR MON RED

ANT2 SIL WHT/LHT BLU

PRL WHT

WHT/PINK

OCNBLU

STRLGRY

BLKGLOSS

HI available in these colours: HSG parts - colour overview:

Light Blonde (LBL) All HSG parts LBLMedium Blonde (MBL) All HSG parts MBLDark Brown (DBR) All HSG parts DBRMonza Red (MON RED) MON RED HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Anthracite 2 (ANT2) All HSG parts ANT2Silver (SIL) SIL HSG TOP, BOT & BAT DR. BLK PB,TGL/LIDWhite Light Blue (WHT/LHT BLU) WHT HSG BOT, BAT DR, PB & TGL/LID. LHT BLU TOP HSG Pearl White (PRL WHT) PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LID White Pink (WHT/PINK) WHT HSG BOT, BAT DR, PB & TGL/LID. PINK TOP HSG Ocean Blue (OCN BLU) OCN BLU HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Sterling Grey (STG) ALL parts GRYBlack Gloss (BLK GLS) BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID

Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories

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Form-Factor-Matrix & Prod Info - LiNX Models (LO85)

This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Note: For the LNx77 models, the hook must always be with filter. For the LNx88 models, the hook must always be without filter. Only LNx77 models can be configured to open version with thin tube/adapt. See also the Data Sheet for more tech data.

None of the models has LED

Platform (C4.5) Family Model Data Sheet Doc No

LONDON (LO85)POWER BTE

wirelessbatt size 13 zinc air

LiNX 9 (MFi) LN988-DW

400304000LiNX 7 (MFi) LN788-DW

LiNX 5 (NO MFi) LN588-DW

LONDON (LO85)POWER BTE

wireless Tinnitusbatt size 13 zinc air

LiNX 9 TS (MFi) LNT988-DW400308000

LiNX 7 TS (MFi) LNT788-DW

LONDON (LO85)STD BTEwireless

batt size 13 zinc air

LiNX 9 (MFi) LN977-DW

400304000LiNX 7 (MFi) LN777-DW

LiNX 5 (non MFi) LN577-DW

LONDON (LO85)STD BTE

wireless Tinnitusbatt size 13 zinc air

LiNX 9 TS (MFi) LNT977-DW400307000

LiNX 7 TS (MFi) LNT777-DW

Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories

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This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

LED

CHILD LOCK

MFI = MADE FOR IPHONE DLW Models (L = LED)

• For UPSx77 models, the hook must always be with filter• For UPSx88 models, the hook must always be without filter• For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter)• Only UPSx77 models can be configured to open version with thin tube/adapt

If an “ADULT” version without the automatic child lock and the visible LED light is requested for the HI, a replacement pack/kit containing new batt door w manual open/lock and top HSG without the hole for the LED can be ordered - please see page “Replacement Packs UP SMART 70/80” for further info

Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO85)

Platform (C4.5) Family Model Data Sheet Doc No

LONDON (LO85)POWER BTE

Batt size 13 zinc air(PEDIATRIC)

with LED and “automatic” child lock

UP SMART 9 (MFI) UPS988-DLW

400311000UP SMART 7 (MFI) UPS788-DLW

UP SMART 5 (NO MFI) UPS588-DLW

UP SMART 5 M (MFI) UPS588M-DLW

LONDON (LO85)STD BTE

Batt size 13 zinc air(PEDIATRIC)

with LED and “automatic” child lock

UP SMART 9 (MFI) UPS977-DLW

400310000UP SMART 7 (MFI) UPS777-DLW

UP SMART 5 (NO MFI) UPS577-DLW

UP SMART 5 M (MFI) UPS577M-DLW

Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories

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Form-Factor-Matrix & Product Information - UP Models (LO85)

This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information

Configurations:UPx88-DLW UPx77-DLWUPx88-DLW HP UPx77-DLW OPEN

Platform (C4.5) Family Model Data Sheet Doc No

LONDON (LO85)POWER BTE

Batt size 13 zinc air(PEDIATRIC)

with LED and “automatic” child lock

UP 9 UP988-DLW

400217000

UP 7 UP788-DLW

LONDON (LO85)STD BTE

Batt size 13 zinc air(PEDIATRIC)

with LED and “automatic” child lock

UP 9 UP977-DLW

400216000UP 7 UP777-DLW

LED

CHILD LOCK

MFI = MADE FOR IPHONE DLW Models (L = LED)

• For UPSx77 models, the hook must always be with filter• For UPSx88 models, the hook must always be without filter• For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter)• Only UPSx77 models can be configured to open version with thin tube/adapt

Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories

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Colour Overview HSG Parts - LiNX models (LO85)

HI ColourHousing Parts - Colours

TGL LID PB TGL TOP HSG BOT HSG BATT DOOR

LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL

MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL

DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR

BEIGE (BGE) BGE BGE BGE BGE BGE BGE

MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED

BLACK (BLK) BLK BLK BLK BLK BLK BLK

ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2

METAL (MET) BLK PNT BLK PNT BLK MET MET MET

PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT

OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU

STERLING GREY (STG) GRY GRY GRY GRY GRY GRY

BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS

PNT = FOR PAINTED (to be used with other painted HSG parts)

LBL MBL DBR MON RED ANT2 MET OCN BLU STGBGE BLK BLK GLSPRL WHT

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HI ColourHousing Parts - Colours

TGL LID PB TGL TOP HSG BOT HSG BATT DOOR

LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL

MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL

DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR

MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED

ANTHRACITE 2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2

METAL (MET) * BLK PNT BLK PNT BLK MET MET MET

WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT

PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT

WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT

OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU

STERLING GREY (STG) * GRY GRY GRY GRY GRY GRY

BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS

Colour Overview HSG Parts - UP & UP SMART / M Models (LO85)

PNT = FOR PAINTED (to be used with painted HSG parts)

LBL MBL DBR MON RED

ANT2WHTLHT BLU

PRL WHT

OCN BLU

WHT/PINK

BLK GLS

* UP SMART models only

METSTG

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Part List - LO85 Models

Description Part No

PIN REMOVAL TOOL, PACKED 15502500

CHILDLOCK, RED (colour marker) 15966400

CHILDLOCK, BLUE (colour marker) 15966401

KIT,HOOKS,CHILDLOCK,77,OPEN (LINX STD BTE) 18670700

KIT,HOOKS,CLR MKR,88 (LINX POWER) 18611200

KIT,HOOKS,CLR MKR,PED,LO85 (STD BTE UP/UPS) 18435800

KIT,HOOKS,CLR MKR,PED,LO85 (Power BTE UP/UPS) 18291200

RETENTION BAT,RS,LO85,RED (UP/UPS) 17529401

RETENTION BAT,RS,LO85,BLUE (UP/UPS) 17529402

CHILDLOCK RELEASE TOOL,LO85 (UP/UPS) 18106800

BRUSH, BLK 17435000

AUTOPHONE MAGNETS (3 pcs) 17294600

DAI ADAPTOR 2 19901700

INTEGRD FM ADAPT HA,RS,NANO (EU) 18157600

INTEGRD FM ADAPT HA,RS,NANO (US/CA) 18157601

Description Part No

TONE TUBE, BABY (without filter) * 17006200

TONE TUBE, CHILD (without filter) * 17006000

TONE TUBE, ADULT (without filter) * 17508500

THIN TUBE ADAPT W/FILTER (STD BTE only) 17452100

FILTER, HOOK,4 PCS * 15322100

ADULT HOOK W/FILTER * 17562600

BABY HOOK W/FILTER * 17497200

CHILD HOOK W/FILTER * 17497100

TONE TUBE,ASM,LO 85,ADULT (metal hook) * 18068700

TONE TUBE,ASM,LO 85,BABY (metal hook) * 18068800

PIN, Ø0.60 X 6.05 (BOT HSG) 16059700

PIN Ø0,60 X 4,50 (batt door) 17010500

LED COVER, MLD, LO85,NANO (transp) (UP/UPS) 18717000

PB CAP, SINGLE (soft silicone) 17007700

TOGGLE CAP, DOUBLE (soft silicone) 17007900

Brush, black

Pin removal tool

Magnet

Cleaning loop

Childlock release tool

* For STD BTE, the hook must always be with filter. For Power models the hook must always be without the filter inserted. For High Gain configuration of the Power models, the metal hook must be chosen and always be without filter - also indicated on the Form-Factor-Matrix page

IntegratedFM adapt

Reten. bat(colour mrk)

DAI adapt 2(for 3 pin euro plug)

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Part List - LO90 Models

Description Part No

FM02,NB (US/CA) 19079900

FM02,HA (EU) 18645600

FM02,HA,PED,ANT (pediatric) 19396400

FM02,HA,PED,WHT (pediatric) 19396411

FM02,NB,PED,ANT (pediatric) 19396500

FM02,NB,PED,WHT (pediatric) 19396511

DAI-PRGM,LO90,PKG (DAI/prog adapt 90) 19299400

DAI & PRG,LO90,PED,PKG (pediatric) 19396700

KIT,PROG,SUPER POWER,LO90 (pins,mandrel pin tool,DAI/prog adapt 90) 19215000

KIT,PROG,SUPER POWER,LO90,PED (pediatric) 19396800

CHILDLOCK RELEASE TOOL 18106800

AUTOPHONE MAGNETS (3 pcs) 17294600

MANDREL,PIN TOOL (pin removal tool) 18965200

Description Part No

PIN,0.60X6.80 (for batt dr and for TGL) 16949100

PIN,0.60X5,65 (top/bot HSG hook end) 16059300

KIT,PINS,LO90 BAT & VC/TGL,5PCS 19216100

TOGGLE CAP,SGL (soft silicone) 17525600

PB CAP,SGL (soft silicone) 18339300

KIT,COLOUR MARKERS,LO90 (ENZO) 19191200

KIT,ADULT HOOK,CLR MKR,LO90 (UP SMART) 19079600

CHILD LOCK,LO90,PTD (ENZO/ENZO2 only) 19094700

TONE TUBE, ADULT,LO90,GLUE,ASM 19283600

TONE TUBE, BABY,LO90,GLUE,ASM 19284100

LED COV,MLD,NANO (transp) for UP SMART only 18717000

COLOUR MARKER,LO90,RED 18538200

COLOUR MARKER,LO90,BLUE 18538201

BRUSH, BLK 17435000

Brush, black

Magnet

Cleaning loop

Childlock release tool

FM02MANDREL,PIN TOOLColour marker location

Childlock (to attach the ENZO/ENZO2/ENZO 3D bot HSG)

Magnet

DAI & Prog adapt w CS44 prog socket and prepared

for Euro 3 pin plug19299400

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Part List - CROS

Description Part No

CROS,SUREFIT,EUROPLUG,SMALL* 20040500

CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600

CROS,SUREFIT,EUROPLUG,LARGE * 20040700

CROS,SUREFIT,AUDIO SHOE,SMALL * (fits LO85 models only) 20040900

CROS,SUREFIT,AUDIO SHOE,MEDIM * (fits LO85 models only) 20041000

CROS,SUREFIT,AUDIO SHOE,LARGE * (fits LO85 models only) 20041100

CROS,SFAUD SHOE

(shoe is fixed to the cable)To be used for LO85 models

CROS,SFEURO PLUG

to be plugged in to a suitable DAI shoe. Can be used for both LO85 & LO90 models

* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)

Please also see: Doc 400604000 UG,CROS/BICROS,SUREFIT (User Guide) & 400650000 DS,CROS/BICROS,SUREFIT,GB (Data Sheet)

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Part List - Accessories Pediatrics (fit all form factors)

Blister packs with guides Part No

BEND AND GO KIT 19229700

BEND AND GO 19056800

CLIP AND GO 19057000

STICK AND GO 19212500

Bend & Go (pediatrics)L & R Bend & Go and 1 set tape

Clip & Go (pediatrics)1 x Clip & Go

KIT Bend & Go (pediatrics)10 sets of tape Bend & Go

Stick & Go (pediatrics)15 sets of stickers

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Serv Module/ASM FRAMELO85

Serv Mod/ASM Frame progUP (LO85) Part No

UP777-DLW 18716600

UP977-DLW 18716700

UP788-DLW 18716800

UP988-DLW 18716900

Part List - Programmed Service Module/ASM FRAME

Serv Module/ASM FRAMELO90

Serv Mod/ASM Frame progUPS & UPS M (LO85) Part No

UPS988-DLW 19226100

UPS788-DLW 19226200

UPS588-DLW 19226300

UPS588M-DLW 19966200

UPS977-DLW 19226400

UPS777-DLW 19226500

UPS577-DLW 19226600

UPS577M-DLW 19966300

Serv Mod/ASM Frame progUPS & UPS M (LO90) Part No

UPS998-DLW 19227800

UPS798-DLW 19227900

UPS598-DLW 19228000

UPS598M-DLW 19966100

S/n label is placed next to batt springs

Note: The serv module (LO90) is delivered with a new unique s/n. Re-placing the serv module therefore means change of s/n

The service modules are non serviceable at local site. Instead the defective ones must be returned to Global Repair Site

Serv Mod/ASM Frame progENZO (LO90) Part No

EO998-DW 19228700

EO798-DW 19228800

EO598-DW 19228900

Serv Mod/ASM Frame progENZO2 (LO90) Part No

EN998-DW 19876600

EN798-DW 19876700

EN598-DW 19876800

Serv Mod/ASM Frame progLiNX (LO85) Part No

LN988-DW 19231900

LN788-DW 19232000

LN588-DW 19232100

LNT988-DW (TS) 19232200

LNT788-DW (TS) 19232300

LN977-DW 19232500

LN777-DW 19232600

LN577-DW 19232700

LNT977-DW (TS) 19232800

LNT777-DW (TS) 19232900

Serv Mod/ASM Frame progENZO 3D (LO90) Part No

ET998-DW 20562500

ET798-DW 20562600

ET598-DW 20562700

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Part List - Test & Prog Equipment (LO85 models)

Test Equipment Part No

PROG. CABLE EXTENSION, MILANO 17517800

SERVICE JIG/FIXTURE 16695100

COUPL MIC,TSYS,TM-12,MEASURED 18220700

TEST FRAME 16902800

BATTERY PILL, 13+ 17449400

PROG CABLE R (CS44) 9022 907 69019

PROG CABLE L (CS44) 9022 907 69029

PROGRAMMING ADAPT (generic) - incl clips 18041400

PROG ADAPTOR 2(not to be used for DSA6000 HI test - only for fittting purpose) 19902500

AIRLINK,COMP (for WL connection test) *** 17292000

AIRLINK 2,GENERIC (for wireless connection test) *** 17292002

PROG ADAPTOR CABLE,L,500 * 18331000

PROG ADAPTOR CABLE,R,500 * 18331100

PROG ADAPTOR CABLE,L,2500 * 18331200

PROG ADAPTOR CABLE,R,2500 * 18331300

CLIP,PROGRAMMING ADAPTOR,RED ** 17736900

CLIP,PROGRAMMING ADAPTOR,BLUE ** 17736901

***Prog adapt with fixed cable - only to be used during fitting** To be used with prog adapt p/n 18041400 only***Both airlinks can be used

Pics of test equip are shown on the last pages

Prog adapt w/FXD cable 70/80can be used during fitting using fitting SW

PRG ADAPTOR 2 (CS44)p/n 19902500

can be used during fitting using fitting SW(not to be used for DSA6000 test)

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Part List - Test & Prog Equipment (LO90 models)

Test Equipment Part No

PROG. CABLE EXTENSION, MILANO 17517800

TEST JIG, DELHI90 18985500

COUPL MIC,TSYS,TM-12,MEASURED 18220700

BATTERY PILL, 675+ 17449500

PROG CABLE R (CS44) 9022 907 69019

PROG CABLE L (CS44) 9022 907 69029

AIRLINK 2,GENERIC (for WL connection test) * 17292002

AIRLINK,COMP (for WL connection test) * 17292000

Pics of test equip are shown on the last pages

*Both airlinks can be used. The AIRLINK2 must however be used when handling ENZO 3D

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COLOURHSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR

EOx98-DWENx98-DW ETx98-DW EOx98-DW ENx98-DW ETx98-DW

LBL 19228201 19227701 19228101 19228401 19228601 20540501 19228501 19948201 20540401

MBL 19228202 19227702 19228102 19228402 19228602 20540502 19228502 19948202 20540402

DBR 19228204 19227704 19228104 19228404 19228604 20540504 19228504 19948204 20540404

BGE 19228205 19227705 19228105 19228405 19228605 20540505 19228505 19948205 20540405

BLK 19228208 19227708 19228108 19228408 19228608 20540508 19228508 19948208 20540408

ANT2 19228209 19227709 19228109 19228409 19228609 20540509 19228509 19948209 20540409

SIL N/A N/A N/A 19228410 19228610 20540510 19228510 19948210 20540410

WHT 19228211 19227711 19228111 N/A N/A N/A N/A N/A N/A

PRL WHT N/A N/A N/A 19228414 19228614 20540514 19228514 19948214 20540414

GRY 19228220 19227720 19228120 19228420 19228620 20540520 19228520 19948220 20540420

BLK GLS N/A N/A N/A 19228425 19228625 20540525 19228525 19948225 20540425

Note: All parts are nano coated

Part List - HSG Parts - ENZO, ENZO2 & ENZO 3D (LO90 models)

* Can be mounted* instead of TGL

Please see “Colour Overview” on the matrix page for information about colours for each housing part

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COLOUR - HSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR

LBL 19228201 19227701 19228101 19443801 19444001 19443701

MBL 19228202 19227702 19228102 19443802 19444002 19443702

DBR 19228204 19227704 19228104 19443804 19444004 19443704

MON RED N/A N/A N/A 19443906 19444006 19443706

LHT BLU N/A N/A N/A 19443807 N/A N/A

BLK 19228208 19227708 19228108 N/A N/A N/A

ANT2 19228209 19227709 19228109 19443809 19444009 19443709

SIL N/A N/A N/A 19443910 19444010 19443710

WHT 19228211 19227711 19228111 N/A 19444011 19443711

PRL WHT N/A N/A N/A 19443914 19444014 19443714

PINK N/A N/A N/A 19443816 N/A N/A

OCN BLU N/A N/A N/A 19443918 19444018 19443718

GRY 19228220 19227720 19228120 19443820 19444020 19443720

BLK GLS N/A N/A N/A 19443925 19444025 19443725

Note: All parts are nano coated

Part List - HSG Parts - UP SMART & UP SMART M (LO90 models)

* Can be mounted instead of TGL

Please see “Colour Overview” on the matrix page for information about colours for each housing part

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Part List - HSG Parts - LiNX (LO85 models)

COLOUR - HSG PART TGL LID* PB TOGGLE(TGL) HSG TOP HSG BOT BATT DOOR

LBL 18100701 18099301 18100901 18101001 18101601 19227301

MBL 18100702 18099302 18100902 18101002 18101602 19227302

DBR 18100704 18099304 18100904 18101004 18101604 19227304

BGE 18100705 18099305 18100905 18101005 18101605 19227335

MON RED N/A N/A N/A 18101006 18101606 19227306

BLK 18100728 18099308 18100908 18101008 18101638 19227308

PNT BLK N/A 18099328 18100925 N/A N/A N/A

ANT2 18100709 18099309 18100909 18101009 18101609 19227309

MET N/A N/A N/A 18101010 18101630 19227310

WHT 18100711 N/A N/A N/A N/A N/A

PNT WHT N/A 18099311 18100911 N/A N/A N/A

PRL WHT N/A N/A N/A 18101014 18101614 19227314

OCN BLU N/A N/A N/A 18101038 18101618 19227318

GRY3 18100720 18099320 18100920 18101020 18101620 19227320

BLK GLS N/A N/A N/A 18101035 18101635 19227325

Note: All parts are nano coated

Please see “Colour Overview” on the matrix page for information about colours for each housing part

* Can be mounted* instead of TGL

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Part List - HSG Parts - UP SMART & UP SMART M (LO85 models)

COLOUR - HSG PART TGL LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR

LBL 18100701 18099301 18100901 18717101 18101601 19226701

MBL 18100702 18099302 18100902 18717102 18101602 19226702

DBR 18100704 18099304 18100904 18717104 18101604 19226704

MON RED N/A N/A N/A 18717106 18101606 19226706

LHT BLU 18100707 N/A N/A 18717107 N/A N/A

BLK 18100728 N/A N/A N/A N/A N/A

ANT2 18100709 18099309 18100909 18717109 18101609 19226709

MET N/A N/A N/A 18717110 18101610 19226710

WHT 18100711 18099321 18100921 N/A 18101611 19226711

PNT WHT N/A 18099311 18100911 N/A N/A N/A

PRL WHT N/A N/A N/A 18717114 18101614 19226714

PINK 18100716 N/A N/A 18717116 N/A N/A

OCN BLU N/A N/A N/A 18717118 18101618 19226718

GRY 18100720 18099320 18100920 18717120 18101620 19226720

PNT BLK N/A 18099328 N/A N/A N/A N/A

BLK GLS N/A N/A N/A 18717125 18101635 19226725

Note: All parts are nano coated

Please see “Colour Overview” on the matrix page for information about colours for each housing part

* Can be mounted* instead of TGL

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CHILD LOCK

LEDwill be

covered

If an “ADULT” version without “automatic” child lock and visible LED light is requested for the HI, a replacement pack containing new batt door and top HSG can be ordered. Furthermore the kit contains pins, colour markers and a guide

Description Part No

REPL KIT,UPS 77/88,ADULT,LBL 19711901

REPL KIT,UPS 77/88,ADULT,MBL 19711902

REPL KIT,UPS 77/88,ADULT,DBR 19711904

REPL KIT,UPS 77/88,ADULT,MON RED 19711906

REPL KIT,UPS 77/88,ADULT,ANT2 19711909

REPL KIT,UPS 77/88,ADULT,MET 19711910

REPL KIT,UPS 77/88,ADULT,WHT/LBLU 19711912

REPL KIT,UPS 77/88,ADULT,PEARL WHT 19711914

REPL KIT,UPS 77/88,ADULT,WHT/PINK 19711916

REPL KIT,UPS 77/88,ADULT,OCN BLU 19711918

REPL KIT,UPS 77/88,ADULT,ST GRY 19711920

REPL KIT,UPS 77/88,ADULT,BGL 19711925

Part List - ADULT Repl Packs / Kits - UP SMART & UP SMART M (LO85 models)

By replacing top HSG to the “adult” top HSG in e.g LBL colour, the LED light will be covered by a LED cover in LBL colour already integrated the top HSG.

The new batt door does not have the “au-tomatic” child lock as shown here. Instead a manual open/lock will be possible (like ENZO 90)

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Part List - HSG Parts - UP (LO85 models)

COLOUR - HSG PART TOGGLE LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR

LBL 18100701 18099301 18100901 18717101 18101601 18717201

MBL 18100702 18099302 18100902 18717102 18101602 18717202

DBR 18100704 18099304 18100904 18717104 18101604 18717204

MON RED N/A N/A N/A 18717106 18101606 18717206

LHT BLU 18100707 N/A N/A 18717107 N/A N/A

BLK 18100728 N/A N/A N/A N/A N/A

ANT2 18100709 18099309 18100909 18717109 18101609 18717209

WHT 18100711 18099321 18100921 N/A 18101611 18717211

PNT WHT N/A 18099311 18100911 N/A N/A N/A

PRL WHT N/A N/A N/A 18717114 18101614 18717214

PINK 18100716 N/A N/A 18717116 N/A N/A

OCN BLU N/A N/A N/A 18717118 18101618 18717218

PNT BLK N/A 18099328 18100925 N/A N/A N/A

BLK GLS N/A N/A N/A 18717125 18101635 18717225

Note: All parts are nano coated

Please see “Colour Overview” on the matrix page for information about colours for each housing part

* Can be mounted* instead of TGL

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Part List - SUREFIT Thin Tubes & Domes (STD BTE only)

THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT

THIN TUBE,SF,0A 19402600 19403500

THIN TUBE,SF,0B 19402700 19403600

THIN TUBE,SF,1A 19402800 19403700

THIN TUBE,SF,1B 19402900 19403800

THIN TUBE,SF,-1B 19403000 19403900

THIN TUBE,SF,2A 19403100 19404000

THIN TUBE,SF,2B 19403200 19404100

THIN TUBE,SF,3A 19403300 19404200

THIN TUBE,SF,3B 19403400 19404300

DOMES FOR SUREFIT THIN TUBES

Description Bag (10 pcs)

DOME,SF,OPEN,SM 19398200

DOME,SF,OPEN,MDM 19398300

DOME,SF,OPEN,LGE 19398400

DOME,SF,TULIP,STD 19398500

DOME,SF,PWR,SM 19398600

DOME,SF,PWR,MDM 19398700

DOME,SF,PWR,LGE 19398800

Description Part No

FITTING KIT,THIN TUBE,SUREFIT* 19442600

FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300

CLEANER, TUBE, HE4 15168700

MEASUREMENT TOOL,MINI BTE (for L & R) 15200800

* box containing cleaning tubes, measurement tool, all sizes thin tubes ** & domes** empty box with inlay - to be filled up according to needs

Thin tubes & domes for open configuration for STD BTE models are shown on this page & the next page. Domes on this page will only fit the SureFit thin tubes listed on this page

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Part List - Thin Tube 2 & Domes (STD BTE only)

THIN TUBE 2 BLISTER PACKS(3 x cleaning tubes / 5 x thin tubes) Part No

THIN TUBE 2,0A,R,BLSTR 18628600

THIN TUBE 2,0B,R,BLSTR 18628700

THIN TUBE 2,1A,R,BLSTR 18628800

THIN TUBE 2,1B,R,BLSTR 18628900

THIN TUBE 2,2A,R,BLSTR 18629000

THIN TUBE 2,2B,R,BLSTR 18629100

THIN TUBE 2,3A,R,BLSTR 18629200

THIN TUBE 2,3B,R,BLSTR 18629300

THIN TUBE 2,-1B,R,BLSTR 18629400

THIN TUBE 2,0A,L,BLSTR 18629500

THIN TUBE 2,0B,L,BLSTR 18629600

THIN TUBE 2,1A,L,BLSTR 18629700

THIN TUBE 2,1B,L,BLSTR 18629800

THIN TUBE 2,2A,L,BLSTR 18629900

THIN TUBE 2,2B,L,BLSTR 18630000

THIN TUBE 2,3A,L,BLSTR 18630100

THIN TUBE 2,3B,L,BLSTR 18630200

THIN TUBE 2,-1B,L,BLSTR 18630300

DOMES FOR THIN TUBE 2

Description Bag (10 pcs)

DOME,THNTUB/REC,SZ5,SM 18500800

DOME,THNTUB/REC,SZ7,MDM 18500900

DOME,THNTUB/REC,SZ10,LGE 18501000

DOME,THNTB/REC,TULIP,STD 18501100

DOME,THNTUB/REC,PWR,SM 18265100

DOME,THNTUB/REC,PWR,MDM 18265200

DOME,THNTUB/REC,PWR,LGE 18265300

Thin tubes & domes for open configuration for STD BTE models are shown on this page & the previous page. Domes on this page will only fit the thin tubes listed on this page

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Disassemble - LO90 Models (ENZO 90 is shown)

The LO85 & 90 models are quite similar to disassemble. For the 90 model there is however a few extra steps to get it separated - shown in the pics below. The rest of the disassembling procedure for the 90 model is similar to LO85 models shown on the next pages

Locate the pin fixing the bat door. Push out the pin using the pin removal tool. Pull out the bat door

Pin TOP/BOT HSG

Pin TGL

Pin BAT DR

ENZO 90: If the batt door is locked, the child lock release tool must be used to unlock (note the red arrows). The UP SMART 90 batt door is handled different way as it has automatic lock which means it is always locked (see UP SMART 90 pic above). It is opened same mech way as UP SMART 77/ 88 - see next page

Locate the pin fixing the TGL. Push it out using the pin removal tool for LO90 (long push out pin). Always check that the TOGGLE CAP,SGL (soft silicone cap) is in place before reassembling the TGL/LID

Pin removal tool

ENZO 90with mech lock

UP SMART 90with automatic lock

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Disassemble - LO85 Model shown

Remove the hook by tur-ning counterclockwise

Gently insert the childlock release tool and push a bit to open the batt door completely

Gently separate the TOP and BOT HSG. Slide off the bot HSG towards sound outlet

Locate the pin to disasm TOP HSG and BOT HSG. Push it with a pin removal tool and pull it out

Gently separate the module/ASM FRAME from top HSG

Locate the hole for the childlock release tool

UP/UPS LO85: Hold HI between thumb and index finger. Use index finger on the other hand to gently press down. Click in-dicates the batt door has opened a bit (is now in pos OFF). This procedure must be done without touching any other part of the batt door during opening. To open it completely, a childlock re-lease tool must be used

Childlock release tool

LiNX LO85: Recomended batt door opening process: Hold the HI between thumb and index finger. Use index finger on the other hand to gently press down till batt door is open. This procedure must be done without touching any other part of the batt door during opening

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Disassemble - LO85 Model shown

PB button and silicone cap come easily off together with the top HSG

Batt door pin

PB and cap

Push out the batt pin with the pin removal tool and pull it out to separate the batt door from the module. Gently remove the batt door

Lift off the toggle and the silicone cap. Make sure that PB and TGL caps are correct in place onto the module when reassembling

TGL silicone cap

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HI - Disassembled

Disassembled LO85 Disassembled LO90

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When changing HSG bot, the ID plate must be transferred to new HSG (only LO85 models). Please note the ID plate is not an available spare part. Push out the plate from inside the old HSG by using a pin or tweezer

Place the side of the ID plate with one prong and insert it to a new bot HSG. Insert the side with two prong and make sure it is mounted correct in place by using a finger to pres it down. Mount the bot HSG and other HSG parts to the HI

Replace Parts on LO85 Models

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Reassembling - LO85 Model shown

Re-assembling: The LED cover is clicked in place into top HSG. Insert PB into top HSG with the widest side towards batt door. For LO85 models: Add TGL/LID to the module. TGL/LID can also be replaced/mounted without separating the HSG parts - see next page. For the 90 models: TGL/LID must be added after mounting the TOP/BOT HSG.For LO85 models: Place batt door and mount the pin to fix it. For the 90 models: Batt door must be added after mounting the TOP/BOT HSG

PB in placeLED

cover PB to be inserted

Make sure the PB and toggle silicone caps are in place before inserting the module into the top HSG. The top HSG must be fitted correctly into the recess in the module when mounting. Mount the bot HSG by gently sliding it towards the batt door as shown. Use a finger to press to make sure the bot HSG is correct in place

Pin for batt door

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Only for LO85 models: Open batt door with the childlock release tool as descriped already and gently press with a small screwdriver onto the back end of the toggle until it releases

Check that the silicone cap is in place. Insert new toggle or toggle lid. Press down until it clicks in place. Make sure the arrow on the back side of the toggle/lid is pointing towards the hook

Toggle / lidback side

Replace Parts - TGL / LID LO85 Models

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Replace Parts - Filter & Thin Tube (STD BTE models)

Remove the hook from HI by turning counterclockwise. Release the filter removal tool from filter frame. Insert the filter tool into the pipe and push out the filter. Mount the hook to the HI by turning clockwise. Mount the new filter as shown

Note: If the model is a Power version, the filter must NOT be inserted. Furthermore: If the Power model is configured to High Power version, the metal hook must be chosen (without filter)

Mount the thin tube adapt by turning clockwise. Remove the “stop”. Choose a thin tube and dome in suitable sizes and mount as shown (see part list for available sizes tubes and domes) Note: Thin tube available for STD BTE only

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Service Procedure & Postponement

Service Procedure:

- Save user settings with Aventa - Disassemble faulty device- Replace module with a new service module from stock- Assemble device- Restore user settings with Aventa- Load customer serial No (ID Plate or s/n label) using DSA6000

Postponement Procedure:

- Disassemble device- Replace housing parts with new parts from stock- Transfer ID-plate from old housing to new housing (LO85)- Verify battery door by open and close once

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Test Equipment - LO85 Models

Batt pill must be used during test

p/n 17449400 size 13

Instrument fixturep/n 16695100for final HI test

Test frame p/n 16902800

Prog adaptor (generic)p/n 18041400

CS44 Prog cable(Left blue is shown)9022 907 69019 (R)9022 907 69029 (L)

Prog adaptor clip17736900 Red17736901 Blue

To be used with prog adapt 18041400

2cc couplerp/n 30-4838800

Both coupler parts can be ordered with GTO Dept/HQ

Ballerup DK

2cc coupler insert BTEp/n 40B4609601

P/n 17517800Prog cable extension must be used during final HI test due to current measurement

(not used when using fitting SW)

Coupl Mic,TM-12,measuredp/n 18220700

17292002 AIRLINK 217292000 AIRLINKfor WL connection test

Both airlinks can be usedAIRLINK2 must however be used for ENZO 3D

AIRLINK

AIRLINK 2

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Testing - LO85 Models

Add a batt pill and close batt door. Insert the one end of the prog adapt into the square prog port of the device

Push the bot part of the prog adapt until it clicks to lock it on the device

Button(press down to unlock after use)

Connect the CS44 prog cable

Ext prog cable

Note about PROG. CABLE EXTENSION p/n 17517800:The extension cable is needed for making correct current measurement during DSA6000 HI test on some platform models. Testing these devices without the extension cable will show an incorrect cur-rent measurement. However, if the ext cable is used during a DSA6000 HI test of a model where the ext cable is not needed, it will not affect the test. Therefore, to avoid failures and misunderstandings it is safer just to leave the ext cable on the DSA at all times and use it during test of all devices, no matter if it is required or not

Connect the ext prog cable to the CS44 prog cable. Connect to the DSA6000 box as shown

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Prog Adaptor Clip - LO85 Models

To remove the clip firmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor

It is important to have the programming cable connected before adding the clip to the prog adapt. Add the clip as shown in the pics. The clip is recommended to be used during test / fit-ting in order to keep the prog cable connected during the complete procedure

Clip for prog adaptor L/R

Prog adaptor clipTo be used with prog adapt 18041400 only

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Use of test fixture is mandatory during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execu-tion the IAD calibration will be performed at the appropriate time. Another benefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator

HI Testing - LO85 Models

Test tubing is normal 20 mm effective lenght as for all AUDIOmaster BTE testing

Place the HI in test chamber as shown

20 mm

2cc couplerp/n 30-4838800

2cc coupler insert BTEp/n 40B4609601

2cc coupler & insert can be ordered with GTO Dept

Coupl Mic,TM-12,measuredp/n 18220700

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Test Equipment - LO90 Models

Batt pill must be used during test

p/n 17449500 size 675

Instrument fixturep/n 18985500 for final HI test

CS44 Prog cable(Left blue is shown)9022 907 69019 (R)9022 907 69029 (L)

2cc couplerp/n 30-4838800

2cc coupler insert BTEp/n 40B4609601

Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK

Prog Adapt w batt dr & CS44 prog socket

p/n 18645500

Coupl Mic,TM-12,measuredp/n 18220700

AIRLINK

AIRLINK 2

17292002 AIRLINK 217292000 AIRLINKfor WL connection test

Both airlinks can be usedAIRLINK2 must however be used for ENZO 3D

P/n 17517800Prog cable extension must be used during final HI test due to current measurement

(not used when using fitting SW)

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Testing - LO90 Models

Locate the pin for batt door. Push it out and remove batt door. Add the prog adapt and fix it with the pin. Insert batt pill size 675

Gently close the batt door and connect the CS44 prog cable. Place the fixture in the test chamber. Insert the hook into the 2cc coupler tube and place it as shown (make sure the HI does not touch neither the fixture nor the ATC4000 sound chamber). Connect the extension cable to the DSA6000 as also shown on page “Testing - LO85 Models”. Select the correct test tpix and run the test making sure to follow instructions coming up on the screen

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Wireless Test / Connection Test

Wireless test using Airlink / Airlink 2:The “RF (Radio Frequency) signal test” is performed during hybrid test. In service & repair situations only a connection test is needed. The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink / Airlink 2 mounted directly in any of the DSA 6000 units USB ports. No fixture is required performing a Connection test

The test is performed in the open air on the desktop. During a DSA6000 test prog running the connection test the operator will be asked to place the device in the WL Test point. During the connection test the device does not need to be connected with a prog cable and a batt pill. Instead a fresh batt must be inserted. The con-nection test is a part of the Final Device Test running on the DSA 6000. The test system will search for a device with a s/n matching the s/n for the Device Under Test (DUT) in the running test sequence

To make sure the device is in boot mode the batt must be inserted immediately before the [Start] button is pressed. The WL Test point is a spot on the table approx 20 cm away from the Airlink dongle. The s/n matching will prevent connection with any other wireless devices in the nearby area. Best practice is to first insert the battery and immediately after press the Start button (within 5 sec). Inserting the batt will start the device boot sequence

Note:An extended wireless test using a TV streamer / SAS is introduced. Please find more detailed info in Tech Bulletin No. 2013-05-002 “Improved functionality for the RF Range check on DSA 6000” on GTO web site where also other info about WL test can be found