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Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 - 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac Newton - 18000 Bourges - France

Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

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Page 1: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Radar System

EMx40

Technical Manual

SAS au Capital de 2 158 244 € - 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac Newton - 18000 Bourges - France

Page 2: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Radar System

Technical Manual

EMx40

1st Edition Released February 2013

Page 3: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

INTRODUCTION

This manual is issued specifically for the data processing racks of the TA3840 or EMx40 system. It contains instructions detailed for functioning, operation and cleaning of this system.

To use it in an optimal way, we advise you TO READ CAREFULLY THESE INSTRUCTIONS and to respect them throughout the life of the equipment.

Keep this manual to hand so that you can refer to it at any time. Ensure that it is complete and kept close to the equipment.

The racks TA3840C and TA3840S, as well as the TA3840R repeater module are integrated in the system for processing the tankers liquid cargo. Maintenance must be carried out by a qualified operator in communicating electronic systems.

We also draw your attention to the fact that the connection of equipments or the use of products other than those recommended by Honeywell Marine may present risks for which we will not be liable.

This manual must not be reproduced in any form whatsoever without the prior written approval of Honeywell Marine who cannot be held responsible for any use of the information contained in this manual.

As we want you to take advantage of the most of the latest technology and new equipment, as well as to benefit from our experience, our equipments may undergo technical or design changes. As a result, some of the features and information in this manual may change without prior notice and without any obligation to up-date it.

Pictures of this document are not contractual.

Should you encounter any problems or have any questions about your TA3840 or EMx40 system, please do not hesitate to contact your nearest Honeywell Marine customer service.

Other documents

The installation of EMx40 system transmitters is described in the MI5016E installation manual.

The maintenance of EMx40 system transmitters is described in the MM5016E maintenance manual.

The description and operation of the racks TA3840C/R and TA3840S for measuring data collection are described in the MT5008E technical manual.

SAFETY PRECAUTIONS:

Current regulations and legislation applicable to hazardous areas must imperatively be known and followed by personnel responsible for commissioning and operating an intrinsically safe equipment.

Take care to switch the power off before proceeding to any disconnection or removal of the transmitters.

Page 4: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

WARNING:

Our equipments are designed and manufactured in accordance with local Our equipments are designed and manufactured in accordance with local safety regulations, and in particular European directives relative to reconciling member states' legislation:

● 89/336/EEC and 2004/108/EC "Electromagnetic compatibility",

● ATEX 94/9/EC "Equipment and protective systems intended for use in potentially explosive atmospheres",

● 96/98/EC "Marine equipment".

The EM540, EM940 radar and associated transmitters are certified for use in hazardous area according to the intrinsic safety protection type. Examination certificates are supplied in appendix.

They are intended for professional use and must be installed, used and maintained by competent staff who are qualified in this type of equipment.

In particular we wish to draw your attention to the fact that we cannot be held responsible if:

● Any technical alterations are made to our appliances without our written authorization,

● Our equipments are damaged by being operated in conditions other than the intended usage of their technical classification (power supply, temperature, environment, etc.).

The safety instructions given in this manual are merely given for guidance purposes to protect you and all those using and working on our equipments. Honeywell Marine cannot foresee all dangerous situations that might arise. This is why the owner and/or the operator is responsible for the operating safety of the system.

Regulations of the ship classification society may impose procedures (health and safety, fire prevention, handling of hazardous substances, etc.) which are stricter than those given in this manual. In this case, the regulations must be followed.

Page 5: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

EM940

EM540

IDENTIFICATION NAMEPLATE

II 1(1) GD

Ex ia [ia Ga] IIB or IIC T4 Ga

LCIE 05 ATEX 6087X

IECEx LCIE 12.0009X

MARKING

S/N

P/N

TAG

IDENTIFICATION NAMEPLATE

II 1(1) GD

Ex ia [ia Ga] IIB or IIC T4 Ga

LCIE 05 ATEX 6087X

IECEx LCIE 12.0009X

MARKING

S/N

P/N

TAG

EC TYPE EXAMINATION CERTIFICATE, SEE APPENDIX A

Regulation marking

IDENTIFICATION NAMEPLATE

II 1 GD

Ex ia IIC T6 Ga

Ex ia IIIC T80°C Da IP66/67

LCIE 03 ATEX 6246X

IECEx LCI 11.0039X

IDENTIFICATION NAMEPLATE

II 1 GD

Ex ia IIC T6 Ga

Ex ia IIIC T80°C Da IP66/67

LCIE 03 ATEX 6246X

IECEx LCI 11.0039X

MARKING

S/N

P/N

TAG

EC TYPE EXAMINATION CERTIFICATE, SEE APPENDIX B

T90101-P

MARKING

S/N

P/N

TAG

Page 6: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

T901-P 01TA

IDENTIFICATION NAMEPLATE

II 1 GD

Ex ia IIC T6 Ga

Ex ia IIIC T80°C Da IP66/67

LCIE 07 ATEX 6022X

IECEx LCI 11.0038X

MARKING

S/N

P/N

TAG

EC TYPE EXAMINATION CERTIFICATE, SEE APPENDIX C

EC TYPE EXAMINATION CERTIFICATE, SEE APPENDIX D

IDENTIFICATION NAMEPLATE

II 1 G D

Ex ia IIC T6 Ga

Ex ia IIIC T80°C Da IP66/67

LCIE 07 ATEX 6024X

IECEx LCI 11.0037X

MARKING

S/N

P/N

TAG

or

LOG3840

Page 7: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

TABLE OF CONTENTS

1. GENERAL DESCRIPTION ............................................................................................................... 8

System description ........................................................................................................................... 9

Radar level transmitter ...................................................................................................................... 9

T901-P temperature/pressure transmitter ....................................................................................... 11

Model for Inert Gas pressure measurement, or other pressure for EM940 (TP901-P 01TA) ........... 13

LOG3840 deck digital indicator ....................................................................................................... 13

2.TECHNICAL SPECIFICATIONS ..................................................................................................... 14

EM540 radar level transmitter ......................................................................................................... 14

EM940 radar level transmitter ......................................................................................................... 16

T901-P temperature/pressure transmitter ....................................................................................... 18

LOG3840 deck digital indicator (stainless steel casing) .................................................................. 19

LOG3840 deck digital indicator (polyester casing) .......................................................................... 19

3. LOG3840 DECK DIGITAL INDICATOR OPERATION .................................................................... 21

Starting up ...................................................................................................................................... 21

LCD display arrangement ............................................................................................................... 21

Operation ........................................................................................................................................ 21

4. APPENDIX A - EM540, EM940 EC type examination certificate..................................................... 23

5. APPENDIX B - T901-P EC type examination certificate ................................................................. 27

6. APPENDIX C - T901-P 01TA EC type examination certificate ........................................................ 34

7. APPENDIX D - LOG3840 EC type examination certificate ............................................................. 36

8. APPENDIX E - DECLARATION OF CONFORMITY ....................................................................... 39

Page 8: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

8

1. GENERAL DESCRIPTION

Pressure sensor

24 Vdc + RS232 /

RS485 / RS422

RS232 / RS485

TA3840C

TA3840R

TA3840S

LOG3840 (optional)

EM940

T901-P

RS232 /

RS485 /

RS422

+24 Vdc power supply

230 / 115 Vac

50 / 60 Hz

Power supply

Up to 96 4-20 mA inputs

or On / Off inputs

or On / Off outputs

Up to 63 other EMx40 radars

Up to 3 temperature sensors and

1 inert gas pressure sensor

Special

applications

Configuration

software

Monitoring

computer

Loading

computer

Monitoring computer when fitted with CPU board,

as option

3 dry contact outputs:

- data alarm,

- system fault,

- power supply failure.

EM540

or

2 additional analog

transmitters

or

Page 9: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

9

System description

The EMx40 level radar transmitters, T901-P temperature/pressure transmitters and LOG3840 deck digital indicator are parts of the EMx40 system, dedicated to monitor the tankers liquid cargo parameters such as level, temperature and pressure, as well as all associated measurements. They are installed in hazardous area.

The EMx40 radar level transmitters measure the liquid level inside the tank and transmit the information to the TA3840C communication unit by means of the TA3840S safety unit located in cargo control room. Each EMx40 radar is fitted with entries for temperature/pressure transmitter and the EM940 radar with additional analog transmitters.

The T901-P temperature / pressure transmitters measure the liquid cargo temperature and the inert gas pressure. Each T901-P transmitter is directly connected to EMx40 radar.

The LOG3840 deck digital indicator displays locally the level, temperatures, pressure measured by transmitters. It is powered by the TA3840S safety unit and communicates on the same bus than the radar.

General synopsis

The general synopsis of the system is shown on the previous page.

Radar level transmitter

The EMx40 radar is a stand-alone radar type level transmitter using a frequency modulated continuous wave (FMCW), electromagnetic signal to measure distance between its antenna and cargo tank content surface (ullage).

The EMx40 radar performs the following functions:

● Measures the liquid level (in mm) by processing the microwave signal thanks to its dedicated signal processor,

● Concentrates the measurements of:

- Liquid temperature coming from three sensors at different levels (top, middle and bottom of the tank),

- IG pressure coming from a pressure sensor,

- Up to two other analog measurements for EM940 radar

● Transmits the data to the cargo control room.

The EMx40 radar is fastened on the deck, on top of a socket by means of 4 or 6 bolts. No part of the radar is in actual contact with the liquid in the tank and the antenna is the only part exposed to the tank atmosphere.

The EMx40 radar comprises:

● A 316L stainless steel circular housing protecting the electronics,

● A FLAT-T technology antenna covered and protected against tank atmosphere by PTFE radome,

● A terminal box fitted with three packing-glands for electrical cables.

Page 10: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

10

4

1

2

3

5 6

EM540 radar

1 Terminal box cover

2 Three connections for cable input

3 FLAT-T technology antenna

4 316L stainless steel housing

5 Holes for M20 screws to fasten on the socket

6 Pivot hinge

EM940 radar

1 Terminal box cover

2 Three connections for cable input

3 FLAT-T technology antenna

4 316L stainless steel housing

5 Holes for M20 screws to fasten on the socket

6 Pivot hinge

7 Hole for pressure sensor

8 Pressure pipe

1 2

4 5 6

3 7 8

Page 11: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

11

T901-P temperature/pressure transmitter

The T901-P temperature/pressure transmitter is located on deck, on top of each tank, on a socket.

The T901-P temperature/pressure transmitter measures:

● The liquid temperature in the cargo tank at up to three different levels (high, middle and low),

● The inert gas pressure inside the cargo tank.

The T901-P temperature/pressure transmitter comprises:

● 1 to 3 platinium RTD 100 at 0 °C, located in a protecting tube immersed in the cargo tank,

● An absolute or gauge pressure sensor and its associated electronics, located inside transmitter housing,

● A 316L stainless steel housing protecting the electronics, fitted with one packing-gland for electrical cable,

● A cover for access to the terminal block.

There are several types of T901-P transmitter:

● An universal model:

- With 1, 2 or 3 temperature sensor(s),

- With or without pressure transmitter,

● A model for installation on pump body, with 1, 2 or 3 temperature sensor(s).

● A model for Inert Gas pressure measurement, or other pressure for EM940

Page 12: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

12

Identification

Model for installation on pump body (i. e. TP901-P30F)

1 Temperature sensors

2 316L stainless steel housing

3 Removable cover

4 Cable connection

5 Nuts and washers to fasten on the socket

1 Temperature sensors

2 316L stainless steel housing

3 Removable cover

4 Cable connection

5 Screw location to fasten on the pump body

1 3 2

5

4

0 Without pressure transmitter

1 With pressure transmitter

0 Without temperature sensor

1 With 1 temperature sensor

2 With 2 temperature sensors

3 With 3 temperature sensors

T901-P - X - X - X

A Absolute pressure sensor

R Gauge pressure sensor

TA Absolute pressure for Inert Gas, or other

pressure for EM940

1 2 4

5 5

Page 13: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

13

Model for Inert Gas pressure measurement, or other pressure for EM940 (TP901-P 01TA)

LOG3840 deck digital indicator

The LOG3840 deck indicator is located on deck. It operates in spy mode, reading and displaying data picked up on the communication line between the EMx40 radar (connected to the T901-P transmitter) and the TA3840S safety unit.

The LOG3840 deck indicator calculates and displays on the LCD screen:

● The liquid level in the cargo tank expressed in innage or ullage,

● The liquid spot or average temperature in °C or °F,

● The inert gas pressure in mbar.

1 316L stainless steel housing

2 Terminal box cover

3 Cable connection

4 Flange

1 Cable connection

2 LCD screen

3 Casing

4 Magnet switch

1

2

3

4

2 3 4

1

3 4

1

2

Page 14: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

14

The LOG3840 deck indicator comprises:

● A stainless steel or polyester casing,

● A LCD screen for data display, visible through a glass window,

● Packing-glands for electrical cables,

● A magnet switch to select the displayed temperature.

2. TECHNICAL SPECIFICATIONS

EM540 radar level transmitter

Measuring range 0.6 m to 40 m

Resolution 0.1 mm

Accuracy Instrument: +/- 3 mm

Operating : +/-5 mm

Temperature inputs 3 for Pt 100 at 0 °C RTD (IEC751) Range: -165 °C to +250 °C Signal transmission accuracy: ± 0.22 °C

Other transmitter input, for inert gas pressure

3 analog input 0.5 to 2.5 Vdc Signal transmission accuracy: ± 0.3 % FS

Ambient operating temperature -35 °C to +70 °C

Operating pressure -200 to +1000 mbar

Protection index IP 66 / IP 67

Materials 316L stainless steel and PTFE

Dimensions 340 x h. 101 mm for 8" antenna

Process connection Flange ISO PN16 DN200 for 8" antenna

Typical electrical connections Two marine cables BV2 and one marine cable BV3 for connection to the TA3840S safety unit (2 pairs + common shield) and to the T901-P temperature/pressure transmitter (up to 5 pairs + common shield), or three marine cables BV4 for same connections

Packing-glands BV2 marine packing-glands for cable diameter min. 7 mm, max. 14.5 mm.

BV3 marine packing-gland for cable diameter min. 8.5 mm, max. 19 mm.

BV4 packing-glands for cable diameter min. 16.5 mm, max. 22.6 mm.

Weight 13 kg

Page 15: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

15

EM540 - Class IIB

Terminals Ui (V)

Ii (mA) Pi (W)

Ci (µF) Li (mH)

Uo (V)

Io (mA)

Po (mW)

Co (µF)

Lo (mH)

Power supply (J2: 1-2)

≤ 15 ≤ 425 ≤ 3.25 ≤ 1.1 ≈ 0 / / / / /

RS485 circuit (J2: 3-4)

≤ 15 ≤ 100 ≤ 0.59 ≤

0.001 ≈ 0 ≤ 6.2 ≤ 139 ≤ 215 ≤ 790 ≤ 7.3

Temperature sensor circuit (J6 and J7: 14-15-16, 14-17-18, 14-19-20)

/ / / / / ≤ 6.2 ≤ 44 ≤ 68 ≤ 790 ≤ 73

Pressure sensor circuit (J3, J4 and J5: 5-6-7, 8-9-10, 11-12-13)

/ / / / / ≤ 6.2 ≤ 42 ≤ 65 ≤ 790 ≤ 80

EM540 - Class IIC

Terminals Ui (V)

Ii (mA) Pi (W)

Ci (µF) Li (mH)

Uo (V)

Io (mA)

Po (mW)

Co (µF)

Lo (mH)

Power supply (J2: 1-2)

≤ 12 ≤ 425 ≤ 3.25 ≤ 1.1 ≈ 0 / / / / /

RS485 circuit (J2: 3-4)

≤ 12 ≤ 100 ≤ 0.59 ≤

0.001 ≈ 0 ≤ 6.2 ≤ 139 ≤ 215 ≤ 34 ≤ 1.7

Temperature sensor circuit (J6 and J7: 14-15-16, 14-17-18, 14-19-20)

/ / / / / ≤ 6.2 ≤ 44 ≤ 68 ≤ 34 ≤ 18

Pressure sensor circuit (J3, J4 and J5: 5-6-7, 8-9-10, 11-12-13)

/ / / / / ≤ 6.2 ≤ 42 ≤ 65 ≤ 34 ≤ 20

As the EM540 radar (and associated T901-P transmitter) can be installed in zone 0, a system certificate is available under number LCIE 04 ATEX 6189 X, specifying in particular the cables required characteristics:

Electrical characteristics of the cable between the power supply rack and the radar

Radar Safety unit L (µH) L/R (µh/) C (µF)

EM540 class IIB TA840-I ≤ 100 ≤ 24 ≤ 7.9

TA3840S ≤ 270 ≤ 44 ≤ 3.08

EM540 class IIC TA840-I ≤ 22 ≤ 14.2 ≤ 3.8

TA3840S ≤ 22 ≤ 14.2 ≤ 3.8

The TA840-I safety unit is from a previous generation TA840 system. It is mentioned here in case of EM540 radars installed are spare on such a system.

SAFETY PROTECTION:

Precautions for intrinsically safe installation Ex ia:

The EM540 radar level transmitter is certified II 1 (1) G Ex ia [ia Ga] IIC or IIB T4 Ga under certificate n° LCIE 05 ATEX 6087X.

The EM540 radar must only be connected to TA3840S safety unit and T901-P temperature/pressure transmitter.

The electrical safety parameters are as follow (refer to certificate in Appendix A for EM540)

Page 16: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

16

EM940 radar level transmitter

Measuring range 0.6 m to 40 m

Resolution 0.1 mm

Accuracy Instrument: +/- 3 mm

Operating : +/-5 mm

Temperature inputs 3 for Pt 100 at 0 °C RTD (IEC751) Range: -165 °C to +250 °C Signal transmission accuracy: ± 0.22 °C

IG pressure transmitter Ceramic capacitive sensor type Standard range: 900 mbar to 1300 mbar or 800 to 2000 absolute mbar; -70 to +350 gauge mbar Output: 0.5 to 2.5 Vdc

Accuracy: 0.3 % FS

Other transmitters inputs 2 analog inputs 0.5 to 2.5 Vdc Signal transmission accuracy: ± 0.3 % FS

Ambient operating temperature -35 °C to +70 °C

Operating pressure -200 to +1000 mbar

Protection index IP 66 / IP 67

Materials 316L stainless steel and PTFE

Dimensions 395 x h. 150 mm for 8" antenna

Process connection Flange ISO PN10 DN250

Typical electrical connections Two marine cables BV2 and one marine cable BV3 for connection to the TA3840S safety unit (2 pairs + common shield) and to the T901-P temperature/pressure transmitter (up to 5 pairs + common shield), or three marine cables BV4 for same connections

Packing-glands BV2 packing-glands for cable diameter min. 7 mm, max. 14.5 mm.

BV3 packing-glands for cable diameter min. 8.5 mm, max. 19 mm.

BV4 packing-glands for cable diameter min. 16.5 mm, max. 22.6 mm.

Weight 16 kg

SAFETY PROTECTION:

Precautions for intrinsically safe installation Ex ia:

The EM940 radar level transmitter is certified II 1 (1) G Ex ia [ia Ga] IIB or IIC T4 Ga under certificate N° LCIE 05 ATEX 6087X.

The EM940 radar must only be connected to TA3840S safety unit and T901-P temperature/pressure transmitter.

The electrical safety parameters are as follow (refer to certificate in Appendix A).

Page 17: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

17

Class IIB

Terminals Ui (V)

Ii (mA) Pi (W)

Ci (µF) Li (mH)

Uo (V)

Io (mA)

Po (mW)

Co (µF)

Lo (mH)

Power supply (J2: 1-2)

≤ 15 ≤ 425 ≤ 3.25 ≤ 1.1 ≈ 0 / / / / /

RS485 circuit (J2: 3-4)

≤ 15 ≤ 100 ≤ 0.59 ≤

0.001 ≈ 0 ≤ 6.2 ≤ 139 ≤ 215 ≤ 790 ≤ 7.3

Temperature sensor circuit (J6 and J7: 14-15-16, 14-17-18, 14-19-20)

/ / / / / ≤ 6.2 ≤ 44 ≤ 68 ≤ 790 ≤ 73

Pressure sensor circuit (J3, J4 and J5: 5-6-7, 8-9-10, 11-12-13)

/ / / / / ≤ 6.2 ≤ 42 ≤ 65 ≤ 790 ≤ 80

Class IIC

Terminals Ui (V)

Ii (mA) Pi (W)

Ci (µF) Li (mH)

Uo (V)

Io (mA)

Po (mW)

Co (µF)

Lo (mH)

Power supply (J2: 1-2)

≤ 12 ≤ 425 ≤ 3.25 ≤ 1.1 ≈ 0 / / / / /

RS485 circuit (J2: 3-4)

≤ 12 ≤ 100 ≤ 0.59 ≤

0.001 ≈ 0 ≤ 6.2 ≤ 139 ≤ 215 ≤ 34 ≤ 1.7

Temperature sensor circuit (J6 and J7: 14-15-16, 14-17-18, 14-19-20)

/ / / / / ≤ 6.2 ≤ 44 ≤ 68 ≤ 34 ≤ 18

Pressure sensor circuit (J3, J4 and J5: 5-6-7, 8-9-10, 11-12-13)

/ / / / / ≤ 6.2 ≤ 42 ≤ 65 ≤ 34 ≤ 20

As the EM940 radar (and associated T901-P transmitter) can be installed in zone 0, a system certificate is available under number LCIE 04 ATEX 6189 X, specifying in particular the cables required characteristics:

Electrical characteristics of the cable between the power supply rack and the radar

Radar Safety unit L (µH) L/R (µh/) C (µF)

EM940 class IIB TA840-I ≤ 100 ≤ 24 ≤ 7.9

TA3840S ≤ 270 ≤ 44 ≤ 3.08

EM940 class IIC TA840-I ≤ 22 ≤ 14.2 ≤ 3.8

TA3840S ≤ 22 ≤ 14.2 ≤ 3.8

The TA840-I safety unit is from a previous generation TA840 system. It is mentioned here in case of EM940 radars installed are spare on such a system.

Page 18: Technical Manual - Honeywell · 2015-02-02 · Radar System EMx40 Technical Manual SAS au Capital de 2 158 244 €- 444 871 933 R.C.S. Bourges - APE : 2651B Headquarter : 9, rue Isaac

Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

18

T901-P temperature/pressure transmitter

Temperature sensors Up to 3 Pt 100 at 0 °C RTD (IEC751) class B in 316L stainless steel sheath

IG pressure transmitter Ceramic capacitive sensor type Standard range: 900 mbar to 1300 mbar or 800 to 2000 absolute mbar; -100 to +600 gauge mbar Output: 0.5 to 2.5 Vdc

Accuracy: 0.3 % FS

Ambient operating temperature

-35 °C to +70 °C

Protection index IP 66 / IP 67

Material 316L stainless steel

Dimensions Universal model : 220 x h. 103 mm

Pump body model : 100 x h. 70 mm

Pressure measurement model : 115 or 150 x h. 115 mm

Process connection Universal model : ISO PN20 DN50 Pump body model : provided for installation on pump body Pressure measurement model : ISO PN40 DN25 or PN16 DN40

Electrical connection One marine cable BV3 (up to 5 pairs + common shield) for connection to the radar level transmitter, or BV2 on pressure measurement model

Packing-glands BV2 packing-glands for cable diameter min. 7 mm, max. 14.5 mm.

BV3 packing-glands for cable diameter min. 8.5 mm, max. 19 mm.

Weight 5 kg

SAFETY PROTECTION:

Precautions for intrinsically safe installation Ex ia:

The T901-P temperature/pressure transmitter is certified II 1 G D Ex ia IIC T6 Ga and under certificate n° LCIE 03 ATEX 6246X.

The T901-P temperature/pressure transmitter must only be connected to EMx40 radar.

The electrical safety parameters are as follow (refer to certificate in Appendix B).

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Transmitters EMx40 Technical Manual

Doc No: MT5016E – Revision 6 – ENG

19

Class IIC

Terminals U (Vdc) I (A) Icc (A) Ci (µF) Li (mH)

Temperature output ≤ 15 ≤ 0.050 / ≤ 0.037 ≈ 0

0.5 - 2.5 Vdc output ≤ 8 ≤ 0.55 / ≤ 4 ≈ 0

As the T901-P temperature/pressure transmitter can be installed in zone 0, specifying in particular the cables required characteristics: refer to the table hereunder.

Electrical characteristics of the cable between the radar and the T901-P temperature/pressure transmitter

Radar L (mH) C (µF)

EM540 class IIB, IIC ≤ 18 ≤ 30

EM940 class IIB, IIC ≤ 18 ≤ 30

LOG3840 deck digital indicator (stainless steel casing)

Operating temperature -35 °C to +70 °C

Protection index IP 66 / IP 67

Materials 316L stainless steel and glass resistant to salty marine atmosphere

Power supply Powered by TA3840S safety unit

Dimensions L x H x P (mm) 200 x 200 x 80

Process connection Flange ISO PN6 DN32

Electrical connection Marine cable (2 pairs + common shield) connected to the TA3840S safety unit

Cable entries 3 BV2 marine packing-glands for cable diameter min. 7 mm, max. 14.5 mm; one is plugged

LOG3840 deck digital indicator (polyester casing)

Operating temperature -35 °C to +70 °C

Protection index IP 66 / IP 67

Materials Black polyester glass fibber and glass resistant to salty marine atmosphere

Power supply Powered by TA3840S safety unit

Dimensions L x H x P (mm) 130 x 130 x 75

Process connection Fixed on the rear face

Electrical connection Marine cable (2 pairs + common shield) connected to the TA3840S safety unit

Cable entries 2 PG16 packing-glands for cable diameter min. 10 mm, max. 14 mm

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Class IIC

Terminals Ui (Vdc)

Iip (A) Iicc (A)

Ci (µF) Li (mH)

Uo (Vdc)

Io (A) Iocc (A)

Co (µF)

Lo (mH)

Power supply J3 : 1/3/2/4

≤ 14.4 ≤ 0.53 ≤ 2.2 ≈ 3.7 ≈

0.007 ≤ 7,2 ≤ 0.21 - ≤ 9.8 ≤ 0.010

Power supply

J3 : 5/7/6 /8 ≤ 14.4 ≤ 0.53 ≤ 2.2

≤ 0.276

≤ 0.007

≤ 14.4 ≤ 0.53 ≤ 2.2 ≤ 9.8 ≤ 0.010

Backlight J4 : 1 - 2

≤ 14.4 ≤ 0.53 ≤ 2.2 ≈ 0 ≈ 0 - - - - -

As the LOG3840 deck digital indicator can be installed in zone 0, specifying in particular the cables required characteristics.

SAFETY PROTECTION:

Precautions for intrinsically safe installation Ex ia:

The LOG3840 deck digital indicator is certified II 1 G D Ex IIC T6 Ga under certificate n° LCIE 06 ATEX 6024 X.

The LOG3840 deck digital indicator must only be connected to TA3840S safety unit and EMx40 radar.

The electrical safety parameters are as follow (refer to certificate in Appendix D).

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3. LOG3840 DECK DIGITAL INDICATOR OPERATION

Starting up

This module is powered as soon as the TA3840S safety unit is on. The screen lights on and data are displayed, depending on the operating parameters set up.

LCD display arrangement

The LCD screen indicates the following information:

● 3 main lines for the data,

● 4 spots for five messages (data and communication errors).

Line 1 5 digits + decimal dot for level display

Spot 1 communication working (RM) or communication error (CE)

Line 2 4 digits + decimal dot for temperature display

Spot 2 level data error (LE)

Line 3

4 digits + decimal dot adjustable for pressure display Note: if a decimal dot is set up, the mbar unit disappears.

Spot 3 temperature data error (TE)

Spot 4 pressure data error (PE)

The deck digital indicator includes a component (A) activated by an external magnet through the window, for selection of the data displayed on the second line.

Operation

The display mode for level (ullage or innage), the unit used for level and temperature, and the pressure decimal dot are set up by means of the utility software.

Only the different temperatures display, step by step, is possible.

● Touch the switch (A) with the magnet to display successively the average temperature and the temperature measured by each sensor, according to the data availability depending to the current T901-P transmitter type.

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Default step: average temperature,

Step 2: upper temperature display,

Step 3: middle temperature display,

Step 4: lower temperature display.

Back to default step.

The average temperature is calculated according to the temperature recorded by each sensor immersed in the liquid cargo. When the liquid level is under the lowest sensor, its temperature is displayed.

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4. APPENDIX A - EM540, EM940 EC type examination certificate

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5. APPENDIX B - T901-P EC type examination certificate

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6. APPENDIX C - T901-P 01TA EC type examination certificate

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7. APPENDIX D - LOG3840 EC type examination certificate

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8. APPENDIX E - DECLARATION OF CONFORMITY

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Honeywell Marine SAS

9, Rue Isaac Newton

18000 Bourges

France

Tel + 33 (0) 2 48 23 79 01

Fax + 33 (0) 2 48 23 79 03

E-mail: [email protected]

www.honeywellprocess.com

MT5016E-rev06-ENG

February 2013 © 2013 Honeywell International Inc.