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Te Rapi
echdCoil™
hnic Series
cal RC200
l M0
anual
© Copyright 2014 RAYNOR Garage Doors, Inc. All rights reserved. No part of this work (including attachments and inclusions) may be reproduced or transmitted in any form or by any means, electronic or mechanical, or by any information storage or retrieval system without permission in writing from the publisher.
RC200 are registered trademarks of RAYNOR
RAYNOR Garage Doors 1101 E. River Rd. Dixon, Il 61021 USA RAYNOR on the World Wide Web: www.RAYNOR.com
Table of Contents
DOC-S0508-3R14-IMEI02 • Technical Manual •Issue i | P a g e
TableofContentsRapidCoil™ Series RC200............................................................................................................................ 1
Chapter 1: Before You Begin ........................................................................................................................ 1
1.1. Safety ............................................................................................................................................ 1
1.1.1. Hazard Standards ................................................................................................................. 1
1.1.2. Installation Precautions ......................................................................................................... 1
1.1.3. Operation Precautions .......................................................................................................... 1
1.1.4. Maintenance Precautions ...................................................................................................... 2
1.1.5. Electrical Precautions ............................................................................................................ 2
1.2. Installation Tools ........................................................................................................................... 3
Chapter 2:...................................................................................................................................................... 5
Technical Characteristics .............................................................................................................................. 5
2.1. Introduction .................................................................................................................................... 5
2.2. Specifications: ............................................................................................................................... 5
2.2.1. RC200 ................................................................................................................................... 5
2.2.2. Classification ......................................................................................................................... 5
2.2.3. Description of Criteria ............................................................................................................ 6
2.2.4. RC 100 EN Standards ........................................................................................................... 7
2.3. Space requirements ...................................................................................................................... 8
2.2.5. RC200 ................................................................................................................................... 8
2.2.6. Fore frame ............................................................................................................................. 8
2.2.7. Mounting details .................................................................................................................... 9
Chapter 3: Mechanical Installation .............................................................................................................. 11
3.1. Door Installation .......................................................................................................................... 11
3.1.1. Introduction .......................................................................................................................... 11
3.1.2. Assemble the Door .............................................................................................................. 11
3.1.3. Mounting the door ............................................................................................................... 15
3.3. Install Door Curtain ..................................................................................................................... 18
3.4. Control box, Photo Eyes and Anti-roll off switch ......................................................................... 20
3.1.4. Control Box mounting .......................................................................................................... 20
3.1.5. Photo eye ............................................................................................................................ 20
Figure 3-14: Photo Eyes and CBX .............................................................................................................. 21
3.1.6. Anti-roll off switch ................................................................................................................ 21
3.5. Install covers ............................................................................................................................... 22
3.7. Door Limit Position ...................................................................................................................... 23
3.8. Manual Operation ........................................................................................................................ 24
3.1.7. Optional manual operation .................................................................................................. 25
Chapter 4:.................................................................................................................................................... 27
Lubrication and Maintenance ...................................................................................................................... 27
Table of Contents
ii | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
4.1. Door lubrication ........................................................................................................................... 27
4.1.1. Lubrication of door new install ............................................................................................. 27
4.1.2. Re-lubrication of existing door ............................................................................................. 28
4.2. Inspection/Maintenance .............................................................................................................. 31
4.2.1. Philosophy ........................................................................................................................... 31
4.2.2. Inspection Summary ........................................................................................................... 31
DOC-S0508-3R14-IMEI02 • Technical Manual • Issue 1 | P a g e
Chapter 1: Before You Begin
1.1. Safety
1.1.1. Hazard Standards
Throughout this manual, there are labels that indicate situations during the installation process that pose risks to installers and/or equipment.
The mechanical and electrical components of the door may have posted warning and caution information as well. These typically include the following symbols indicating the type of risk and precaution to be taken.
The Warning sign indicates a danger to installation technicians who may be exposed to severe physical harm or death from electrical components. The symbol includes specific information regarding the risk such as “High Voltage” or “Keep Hands Clear.”
The Caution sign indicates installation technicians to observe safe operating procedures. Failure to comply with the procedure may result in injury or damaged equipment. The sign includes procedural text such as “Lockout for Safety” or “Lookout for Forklifts.”
Note indicates a related comment or instruction in the manual.
1.1.2. Installation Precautions
Only certified RAYNOR door installers may install RAYNOR doors. Always use proper tools, procedures and techniques when installing your RAYNOR door. Installation of the RAYNOR door requires the assistance of qualified electricians and forklift operators. Installation contractors should ensure that those participating in the installation process have received the appropriate training and certification required to complete the installation.
Installation performed by untrained technicians may result in injury and/or damage to equipment.
Installation technicians may be exposed to injury from electrical components.
Damage to equipment is possible.
Failure to follow the instructions found in this manual may result in an inoperable door and void its warranty. Installation by unauthorized persons may also void your warranty.
1.1.3. Operation Precautions
The following precautions should be taken when operating RAYNOR doors.
Read this manual prior to operating RAYNOR doors.
Keep the control box closed while operating the door.
Chapter 1: Before You Begin
2 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
Keep all safety features, such as covers and safety warnings, visible and readable at all times. Observe all safety warnings and procedures.
Avoid contact with all chains, bearings and other moving parts during activation of the door.
1.1.4. Maintenance Precautions
The following precautions should be taken when performing maintenance on RAYNOR doors.
Only certified personnel should perform maintenance on RAYNOR doors. Maintenance performed by untrained technicians may result in injury and/or damage to equipment.
Service performed by unauthorized persons may void the RAYNOR door warranty.
Use only RAYNOR Factory Direct replacement parts. All door parts are engineered specifically for use within the door.
Return the door to the original factory condition when maintenance is complete. Take extra care to ensure that all safety features are restored to their original condition.
Observe all electrical precautions.
1.1.5. Electrical Precautions
Electrical shock can be deadly! Take extreme care when performing installation and maintenance tasks on the electrical components of the door.
Follow the precautions listed below:
All electrical parts used to install or repair RAYNOR doors must be UL approved.
Lockout and tag electrical components in accordance with OSHA regulations and approved electrical codes prior to performing maintenance. Lockout is required for service or maintenance on all mechanical and electrical components, including performance of the following tasks.
o Removal of covers, side guides, motor, limits and other protective devices
o Inspection of the door
o Inspection or maintenance of the Control Box
o Maintenance or repair of the opening commands
Disconnect the Uninterruptible Power Supply (UPS), if present, when performing maintenance. Refer to the UPS Manual for information on disconnecting the UPS.
Take special care when addressing frequency inverter failure modes. The frequency inverter stops the door when it senses voltage loss, phase differences and thermal overload. This stops the door from further operation, but does not disconnect the power. Observe the following precautions related to the frequency inverter.
Keep the frequency inverter cover closed at all times.
Disconnect the main power supply, wait 15 minutes and reconnect the power supply after resolving frequency inverter failure modes.
Disconnect the power and proceed with lockout procedures to perform service after the frequency inverter has stopped the door.
Chapter 1: Before You Begin
DOC-S0508-3R14-IMEI02 • Technical Manual •Issue 3 | P a g e
1.2. Installation Tools
You need the following tools to complete the installation of your RAYNOR door successfully.
Water Level Threaded Rod
(2) Ladders Universal Pliers
Wire Stripper Allen Wrenches (Metric/US)
(3) Clamps Fork Lift
Screwdrivers Hammer
Grinder Metric Wrenches
Tape Measure
Utility Knife
Circuit Tester V.O.M.
Punch
Reciprocating Saw
Hammer Drill
Chapter 1: Before You Begin
4 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
DOC-S0508-3R14-IMEI02 • Technical Manual • Issue 5 | P a g e
Chapter 2: Technical Characteristics
2.1. Introduction
All RAYNOR RapidCoil™ doors have been engineered with a patented doors system, with a unique design, that leads the industry of High Performance doors. RAYNOR RapidCoil™ doors have the following characteristics instilled them:
Sealing
Safety
Self-Reintroducing
High Speed
Holding Power (wind load)
High Cycle
RAYNOR continuously develops its products to accurately meet the specific needs of every sector of the door industry.
In the context of this policy, of continuous development of its product, RAYNOR reserves the right to change the characteristics of its products or parts, without prior notice.
2.2. Specifications:
2.2.1. RC200
Application Type: Interior applications Maximum Dimensions: W 12’-0” x H 12’-0” Standard Opening Speed: Up to 48” per/sec Standard Closing speed: 24’ per/sec Operation: Gravity driven, with flexible weighted soft bottom edge Door post: 2 1/8” x 1 7/16” x 1/8” Galvanized steel or Stainless steel Inner Guide (Polyethylene): PE-UHMW/Specifically produced for RAYNOR Drums and shafts: Drive and Roll-up Drum Ø 102 mm, 14 gauge steel. Shaft Ø 25
mm solid steel with welded flanges. Door Curtain Material: 27oz/sq yd PVC vinyl, 9 standard colors Door Curtain temp range: 40°F - 104°F Reintroduction block: Fixed to side guide, ensures an automatic reinsertion upon
opening. Motor: 1-2 horsepower 230/400 50 Hz 3 phase motor, IP65/NEMA4 Reduction: 28:1 Worm gear reduction, Size 50 Control Box: NEMA 4X, Composite box (16” x 14” x 8”), UL labeled Safety Devices: Photo electric cell, WDD Bottom edge, Anti-roll off switch Supply Power: 208-240 single or three phase, 480 three phase and 575 three
phase. Single Phase 110vac (up to 130sqft)
2.2.2. Classification
In the United States there are no performance standards in place yet for High Performance Doors. In future, with the help of such organizations as DASMA and with collaboration from the
Chapter 2: Technical Characteristics
6 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
Industry, such standards will eventually be put in place. In Europe High Performance Doors must meet the EN 13241-1 classification. Chart 2-1 differentiates the different class criteria were applicable.
Classification Chart 2-1
Class 0 1 2 3 4 5
Water permeability NPD 30 Pa (.63psf) 50 Pa (1psf) >50 Pa /1psf
Wind load (static) NPD
300 Pa
(6.3psf)
450 Pa
(9.4psf)
700 Pa
(14.62psf)
1,000 Pa
(21psf)
>1,000 Pa
(21psf)
Wind permeability NPD
24 m³/h/m²
14.13 ft³/m/ft³
12 m³/h/m²
7.06 ft³/m/ft³
6 m³/h/m²
3.53 ft³/m/ft³
3 m³/h/m²
1.77 ft³/m/ft³
1.5 m³/h/m²
0.88 ft³/m/ft³
NPD: No performance determined
2.2.3. Description of Criteria
The follow section gives a brief overview on the individual criteria’s of the EN Standards and how to decipher the results.
Water permeability
o Test that determines the water permeability and determines at what wind pressure the door remains water tight
Example: Class 1 = Water tight up to 30 Pa (.63psf) of pressure. At higher pressure, water enters through the door. Refer to Chart 2-1 for the other Class pressure ratings.
Wind Load (resistance)
o Test that determines to what wind pressure, in Pascal, the door resists in the closed position.
Example: Class 1 = The door resists in the closed position 300 Pa (6.3psf) of pressure. Refer to Chart 2-1 for the other Class pressure ratings.
Wind permeability
o The quantity of air, in m³/h/m² (ft³/m/ft²), which passes through the door, measured pressure of 50 Pa (1psf). Example: Class 1 = a loss through the door of 24 m³ (14.13 ft³) of air per hour (min) and m² (ft²) of door. 144 m³/h (84.76ft³/m) of air will pass through a Class 1 door of 6 m² (64.5ft²) in size.
Safety during opening
o Test to check if the door creates no danger in terms of cuts, sliding, pressure, etc… during operation
Mechanical resistance
o Control of the mechanical aspect of the door.
Unintended movements
o Control of the forces needed to manually open the door.
Thermal resistance
Chapter 2: Technical Characteristics
DOC-S0508-3R14-IMEI02 • Technical Manual •Issue 7 | P a g e
o Test that determines the quantity of energy loss through the door. The result is a U value in W/m²K
Performance
o Test number cycles during which the durability of the water and wind permeability and thermal resistance are tested.
2.2.4. RC 100 EN Standards
EN Standards Chart 2-2
Criteria Standard Test method Result
Water Permeability EN 12425 EN 12489 Class 2
Wind Load EN 12424 EN 12444 Class 2*
Wind Permeability EN 12426 EN 12427 Class 1
Safety during opening EN 12453 EN 12445 Pass
Mechanical Resistance EN 12604 EN 12605 Pass
Unintended Movements EN 12604 EN 12605 Pass
Thermal Resistance EN 12428 EN 12428 6.02 W/m²K
Performance (Cycles) EN 12604 EN 12605 1,000,000
* Indicated wind-load classification is for maximum dimension. For doors up to W 6’-6” x H 11’ 6” = Class 3
Chapter 2
8 | P a g
2.3. Sp
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MEI02 • Technical Manual • Issue
DOC-S0508-3R14-IMEI02 • Technical Manual • Issue 11 | P a g e
Chapter 3: Mechanical Installation
3.1. Door Installation
3.1.1. Introduction
Complete any additional structure support for the door frame and/or removal of prior door that might have been in opening. Plan and prepare how the door will be attached to opening Refer to Chapter 2 of this manual. Verify opening dimensions and cross reference them to the ordered dimensions. The dimensions should match, if not take corrective measures, by assuring correct door dimension was ordered properly. The RAYNOR door should not be field modified without the explicit approval from RAYNOR Door.
All doors have a manufactures serial number located on each end of the shipping crate. This serial number can be found on all the door components packaged in the shipping crate. The locations are as follows:
Side guides Serial number on label above photo eye mounting position. Head unit Serial number stamped on non-motor side, and labeled on
horizontal sealing profile. Control box Serial number labeled on shipping box, also label on the front
and inside of control box panel. Accessory Kit On box of package accessory kit.
When multiple doors are ordered, always confirm that all serial numbers match with all door components. If shipping crates have multiple doors packed, or components are sent separate from the door shipping crate, it is crucial to match the serial numbers exactly.
3.1.2. Assemble the Door
Unpack door from shipping crate. While unpacking make sure items ordered with door are present in crate.
1. Carefully move head unit, side guide assemblies and junction brackets with hardware to unobstructed area by door opening. See Figure 3-2.
Chapter 3
12 | P a g
3: Mechanical
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Chapter 3
14 | P a g
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DOC-S0
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MEI02 • Tech
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Chapter 3: Mechanical installation
DOC-S0508-3R14-IMEI02 • Technical Manaul • Issue 15 | P a g e
Secure straps around drum (if necessary) and fork lift blades to prevent the head unit from rolling of the end of the fork lift blades.
Insure the load is balanced on fork blade before trying to lift all the way. Motor side is heavier than the belt side, so slightly favor that side.
Use an authorized operator for lifting device/equipment. Unauthorized personal should not attempt to use lifting device/equipment.
7. Lift the door with the forklift. The door will tilt to a vertical position as you lift the forks.
As the door moves upright the ends of the side guides will drag on the floor, make sure side guides do not get snagged by cracks or obstructions. Snagging of the guide will pull head unit off the fork blades and cause injury and/or damage.
3.1.3. Mounting the door
8. Place lifted door assembly against the door opening while keeping a watchful eye for possible obstructions.
9. Temporarily attach the door with clamps or some other secure method.
Do not permanently secure the door yet. You must first ensure the door is level, plum and square.
Keep fork lift under door header to hold the weight until the head unit is secure to the wall.
10. Using a level, check each side of the door for level and plum. See Figure 3-8.
Chapter 3
16 | P a g
3: Mechanical
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11. If necefloor o
12. Contin
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Chapter 3
18 | P a g
3.3. Ins
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19 | P
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Chapter 3: Mechanical Installation
20 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
It is customary, to manually operate the door all the way down and back up, this should even door out on drum.
3.4. Control box, Photo Eyes and Anti-roll off switch
3.1.4. Control Box mounting
1. Mount the Control Box on the motor side of the door, approximately 5’ 3” to center from the floor level. See Figure 3-14.
If position of control box varies from above placement, additional cables will need to be purchased. Motor and encoder cable cannot be spliced. If cables are spliced door will be susceptible to intermittent or major failures.
2. Run cables in specific conduit/tray dictated per NEC or local code.
Typically, the motor cable will require ¾” conduit and you will need minimum of ½” conduit for low voltage cables. It is our recommendation to use ¾” conduit for the low voltage cables instead of ½” do to future add-ons or modifications.
Run conduit and/or cables into the bottom of the control box, ONLY! Do not drill into the side or top of the control box. Doing so will void warranty! (If you are running conduit, place the motor cable in its own conduit.)
3.1.5. Photo eye
1. Mount the photo eyes in the pre-drilled holes in the side guides (located approximately 6” from the floor). See Figure 3-14.
Ensure that the photo eyes are not sticking past the C Channel of the inner guide. Doing so, will risk the photo eye to impacts and damage.
DOC-S05
3.1.6. A
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508-3R14-IME
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roll off switch ot free to traveh and reverse
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photo eye cag damaged.
side oppositelate
It is muchAssembensure ca
orarily leave bte to control b
If more ththe same
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21 | P
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Chapter 3
22 | P a g
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to control box
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ttach activatiocover will disrr to the door.
DOC-S0
in accessory
15: Anti-Roll
x, use electric
al connections
off during the orque of drills
ons or add-ondamage curta
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0508-3R14-IM
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DOC-S05
3.7. Do
The door
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508-3R14-IME
oor Limit
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EI02 • Technic
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Figure 3-1
Issue
top at both in
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23 | P
osition.
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oor.
Chapter 3
24 | P a g
3.8. Ma
When ope
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3: Mechanical
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oor manually a
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DOC-S0
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0508-3R14-IM
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MEI02 • Tech
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he motor and
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• Issue
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DOC-S05
3.1.7. O
RAYNORand interrdirection rdoor is ba
Refer to th
508-3R14-IME
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he RAYNOR
EI02 • Technic
anual oper
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Issue
dification on tandle. Pull doation, pull gree20: Chain hois
stops when tull door curtainservice techni
3-20: Chain H
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Hoist
afety circuit.
hapter 3: Mec
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st is engaged sprockets leaert the curtain
chanical instal
25 | P
engage chain gly for the t disengages
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Chapter 3: Mechanical Installation
26 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
DOC-S05
4.1. Do
4.1.1. Lu
It in
T
Aopthpr
508-3R14-IME
oor lubric
ubrication
is required tonstruct in the p
ools required
DFLS Small Clean Ladde
After door has pen position a
he inner guideresent, please
1. Use la
2. Startinrunnin
3. Using of the guide.
EI02 • Technic
ation
of door ne
o lubricate theproper way to
Only use
for the lubric
406 (tube) paint brush shop towel r or lifting dev
been properland press in te or on the bee clean befor
adder or lifting
ng at top run ag the down to
small paint binner guide s See Figure 4
cal Manual • I
ew install
e door on insto lubricate this
the RAYNOR
cation procedu
vice
ly installed, pothe E-stop. Mead retaining ze performing
g device to ge
a bead of DFLo about the ha
Figure 4
rush spread Durface. Wipe 4-2.
Issue
Lubric
tall and minims RAYNOR R
R recommend
ure:
ower applied Make sure no zipper of the lubrication pr
et to the top of
LS 406 down alfway point o
4-1: Lube po
DFLS 406 to off any greas
cation a
mally on an anRapidCoil™ 2
ded lube to lu
and limits prodirt, debris ocurtain. If therocedure.
f the inner sid
each side of of the guide. S
ositioning
a light film alose that gets o
Cand Ma
nnual basis. T00 door.
ubricate the do
operly set, plar dust from there is dirt, deb
de guide.
the inner guiSee Figure 4-
ong the wholeoutside of the
27 | P
Chapterintenan
This section w
oor.
ace door in thhe installationbris or dust
de, continue -1.
e internal surfinner part of
a g e
r 4: nce
will
he is in
face the
Chapter 4
28 | P a g
4.1.2. Re
Oin
4: Lubrication
g e
4. After bto bea
5. Stop creintro
e-lubricatio
Only reapply lunspection are
1. Put do
2. With d
3. Lift an
4. Twist E
5. Clean
and Maintena
both guides ard retaining zi
cycling door aoduction block
Proper llubricati
Do not obetter.
on of exist
Reapplictechnicia
ubrication afteperformed. S
oor in the ope
ry shop towe
d remove cur
E-stop off and
bead retainin
ance
Figure 4-2
re lubed, deppper.
nd wipe excek and at the b
ubrication exng the RC200
over lube the
ting door
cation of dooan or persona
er all door insSee maintena
n position and
l clean dirt off
rtain our of re
d run door do
ng zipper with
DOC-S0
2: Spreading
ress E-stop a
ess buildup ofottom of guid
ists when the0 model door
door. Excess
r lubrication sal trained by t
pections, andnce section o
d press in E-s
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0508-3R14-IM
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f grease that cde.
ere is no whiters is a light film
sive lube is no
should be perthe RAYNOR
d/or all repairsof this chapter
stop.
hannel of the
block.
E-stop
towel. See Fig
MEI02 • Tech
or continually
collected at b
e lubrication sm that is not s
ot going to ma
rformed by a tR technician.
s leading fromr.
inner guide.
gure 4-3.
nical Manual
to transfer lub
bearings of
seen. The goaseen.
ake door perf
trained RAYN
m the door
• Issue
be on
al to
form
NOR
DOC-S05 508-3R14-IME
6. After cpositio
7. Reinse
8. Startinrunnin
9. Using of the inner p
10. After bto bea
11. Stop creintro
12. Put do
EI02 • Technic
Figu
cleaning both on and press i
ert curtain edg
ng at top run ag the down to
small paint binner guide spart of the gui
both guides ard retaining zi
cycling door aoduction block
oor back in op
Do not ovbetter.
Proper lulubricatin
On specimay becothe DLFSbead surSee Figu
cal Manaul • I
ure 4-3 Clean
bead retaininin E-stop.
ge into reintro
a bead of DFLo the about th
rush spread Durface. See Fide.
re lubed, deppper.
nd wipe excek and at the b
peration.
ver lube the d
ubrication exisng the RC200
al circumstanome dry and S 406 like a wrface. This wilure 4-4.
Issue
ning bead ret
ng zippers, tw
oduction block
LS 406 down he halfway po
DFLS 406 to Figure 4-2. W
ress E-stop a
ess buildup ofottom of guid
door. Excessiv
sts when ther model doors
nces and depenot lustered a
wax and swirl l bring back l
Chapter
taining zippe
wist E-stop kno
k.
each side of oint of the guid
a light film aloWipe off any g
and cycle doo
f grease that cde.
ve lube is not
re is no white s is a light film
ending on enas it once wason with a cleauster and allo
4: Lubrication
er
ob and run do
the inner guide. See Figur
ong the wholegrease that ge
or continually
collected at b
t going to ma
lubrication sem that is not se
nvironment, bes. In these ocan towel alonow for better d
n and Mainten
29 | P
oor back to op
de, continue re 4-1.
e internal surfets outside of
to transfer lub
bearings of
ke door perfo
een. The goaeen.
ead flat surfacccasions, useng the whole door operatio
nance
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pen
face the
be on
orm
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ce
on.
Chapter 4
30 | P a g
4: Lubrication
g e
and Maintena
Figure 4
ance
4-4: Wax on
DOC-S0
lube on bead
0508-3R14-IM
d surface
MEI02 • Technical Manual • Issue
Chapter 4: Lubrication and Maintenance
DOC-S0508-3R14-IMEI02 • Technical Manaul • Issue 31 | P a g e
4.2. Inspection/Maintenance
4.2.1. Philosophy
RAYNOR doors are virtually maintenance free. The door design allows for accidental impacts to the door, combined with the full reinsertion feature of the door, it is nearly impossible to track how many times the door has been impacted or when. That is the sole reason inspection of the door parts is crucial and necessary.
Only trained and certified personnel should perform maintenance on the RAYNOR door. Maintenance and/or inspection by unqualified technicians may result in injury or damage to equipment.
Use all safe electrical and mechanical practices will doing routine inspections on the RAYNOR door, i.e. Lock Out Tag Out, when doing mechanical repairs.
4.2.2. Inspection Summary
Table 4-3 will have categories, components, inspection description and corrective measures to use as a guide line for inspecting the RAYNOR RapidCoil™ 200 door. Typically you should practice doing a bi-yearly inspection and lubrication on the door and/or every 50,000 cycles. If cycles are very low yearly, an annual inspection is all that is needed and it is under the discretion of the certified technician to control re-lubrication application.
Table 4-3 Inspection List
Category Component Inspection Description If No, Corrective Measures
Door Condition
All door and components
Is door in operation Is customer happy with door
and/or functionality Are activations suitable for traffic
Check with customer with issues on door operation.
Try to diagnose what the problem is.
Talk with customer about the issues of door, try to correct. Call RAYNOR for assistance in the matter
Take corrective matters by adjusting or upgrading activations
Safety controls
Photo eyes Are eyes clean and free of debris Door reverses when beam is
broken Adjusted, secured and aligned in
accordance to RAYNOR’s guide lines
Clean/wipe the photo eyes Replace or fix any damaged parts Adjust, secure or align to the
guide lines provide in this chapter and the RAYNOR Electrical Manual.
Chapter 4: Lubrication and Maintenance
32 | P a g e DOC-S0508-3R14-IMEI02 • Technical Manual • Issue
Bottom Edge
Door reverse when edge tripped
Try to re-sync transmitter to receiver
Damage or kinked edge replaces edge going across door.
Any repeater stations that can interrupt signal? –adjust frequency in repeater
Reset Receiver with purchased WDD tester. Try to sync door again.
With control box open does WDD work? – remote mount receiver closer to door
Door controls
Activations Test each activation for proper function and distance from the door (where applicable). The distance assures that there is enough time for the door to open.
Adjust position of activations, adjust timers, and upgrade activation.
Function buttons
Test each button on the CBX front panel for proper operation o Emergency stop o Front panel push button o Rotary disconnect(if
applicable)
Repair as needed
Timers Test each timer for adequate times to allow for proper door operation and traffic flow.
Adjust timers as needed, refer to RAYNOR Electrical Manual for assistance
Door Limits Test each limit for proper function and position
Refer to the limit Positions in this manual
Curtain Bead Inspect for cracks or excessive dryness.
Lubricate or repair
Curtain Inspect for punctures or other damage
Repair as needed
Windows Inspect for holes, cracking or hazing
Replace window as needed. For hazing use NOVUS 2 to clarify window.
Bottom Bag Holes, or other damage
Repair as needed
Side Guides
Side guide Ensure that covers are installed, securely fastened and not damaged.
Verify that inner side guide plastic track is not pinched in areas and is dirt free
Inspect for any damage on guide assemblies
Remove any excess old grease
Repair as needed
Chapter 4: Lubrication and Maintenance
DOC-S0508-3R14-IMEI02 • Technical Manaul • Issue 33 | P a g e
Head Unit Head Unit Inspect drums for damage Inspect reintroduction blocks for
damage. Remove old excess grease from
reintroduction block bearings if present.
Repair as needed
Motor Verify that the motor mounting bracket is tight against the head unit and are free of damage.
Make sure Motor Fan is present and working properly.
Verify there are no leaks present on reduction.
Verify keyway for manual operation is free from damage.
Repair as needed
Cables Verify cables are in good condition and not spliced.
Repair as needed
Anti-roll off switch
Inspect switch whisker for damage Assure proper operation of switch
by manually activating it and visual seeing that input 4 illuminates when switch whisker pressed in.
Repair as needed
For an example of an inspection check list please see the back of this manual along with the maintenance log.
Index
DOC-S0508-3R14-IMEI02 • Technical Manual • Issue 34 | P a g e
C
Cable ........................................................................ 20 Conduit .................................................................... 20 Control box .............................................................. 20
E
Electrical .................................................................... 2
F
Forklift ................................................................. 1, 15 Forklift operators ....................................................... 1 Frequency inverter .................................................... 2
H
Hazards ...................................................................... 1
I
Installation ................................................................. 1
M
Maintenance .............................................................. 2 Motor....................................................................... 20
O
Operation ................................................................... 1
P
Photo eye Mounting ............................................................. 20
S
Safety ......................................................................... 1
T
Tools .......................................................................... 3