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DFC Direct FiredGas Heating SystemDFC Direct FiredGas Heating System
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Warm
Applied Air
Keeps You
TGDFC-5
Technical Guide for:
Outdoor Mounted UnitsTo 100,000 CFMAnd 14M BTUH
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2
Applied Air
Keeps You
Warm
Applied Air
Keeps You
Warm
In the business of commercial and industrial operations, efficient and low-cost heating isessential. Applied Air keeps you warm for less.
Since 1975, Applied Air has been providing cost-effective, reliable gas heating solutions. Ourproven Direct Fired Gas Heating System adds warm, fresh and clean air to your workenvironment for greater comfort and productivity. Add evaporative cooling modules for year-round performance.
This Technical Guide will help you choose an Applied Air Direct Fired Gas Heating System toprovide efficient, cost-effective heating for your kitchen, warehouse, factory or processoperation. The Guide covers:
• Technical Specifications — Configure the right system components (e.g., burner,motors, drive, filter, options, etc.) to meet your needs.
• Installation Information — Plan details of on-site installation with dimensionalinformation, unit weights and cabinet arrangement diagrams.
If you have questions, please contact Applied Air’s Customer Service Department at214-638-6010. We’ll be glad to help.
To add evaporative cooling, refer to the Applied Air ECS Evaporative Cooling System brochure.
DFC Direct FiredGas Heating SystemTechnical Guide
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3
Table of Contents
Air Delivery Tables .................................................... 4-5
Burner Performance Table ....................................... 6-7
Dimensions
Standard Horizontal Units ........................... 8-10
Roof Curbs
100% Make-Up Air ..................................... 11
Return Air After Burner .............................. 12
Return Air Before Burner ........................... 13
Standard Vertical Units .............................. 14-19
V-Bank Filter .................................................... 20
Mixing Box and Airflow Station ..................... 20
Inlet Dampers .................................................. 21
Discharge Dampers ......................................... 21
Discharge Louvers ........................................... 21
Intake Hoods ................................................... 22
Cooling Coil Section ........................................ 23
Coil Performance .................................................. 24-31
Control Systems .................................................... 32-35
Typical Wiring Diagram ........................................ 36-37
Amp Draw Table ........................................................ 38
Sequence of Operation – Return Air Unit ................. 38
Typical Gas Piping Layout ......................................... 39
Unit Weights .............................................................. 40
Cabinet Arrangements .............................................. 40
Guide Specification – Base Unit ................................ 41
Guide Specification – Mixing Dampers
with Return Air Flow Station ..........................................42
Guide Specification – BACview Controller ................ 43
4
FPMOutlet
Velocity19152155239026902990329035902255243026052775295022402485273529852265244026152785296021452260238025002620215523552550274529402085223523852685298023652580279530103225
3/4’’HP1
1-1/21-1/2
2233233333355555
7-1/27-1/2
57-1/27-1/27-1/27-1/27-1/27-1/2
101010
7-1/2101010151515152020
Total External Static Pressure (W.C.)
SCFM16001800200022502500275030003250350037504000425045005000550060006500700075008000850090009500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
UnitModel
109
112
115
118
120
122
125
130
Air Delivery Table
3/8’’HP11
1-1/21-1/2
22322233233555555555
7-1/27-1/27-1/27-1/27-1/2
1010
7-1/27-1/27-1/2
10151015151520
1/4’’HP11
1-1/21-1/2
223
1-1/222332335355555555
7-1/25
7-1/27-1/27-1/2
107-1/27-1/27-1/2
10101010151520
1/2’’HP11
1-1/21-1/2
2232233333355555
7-1/2555
7-1/27-1/27-1/27-1/27-1/2
1010
7-1/27-1/27-1/2
10151015151520
1-1/4’’HP—
1-1/22233333335355555
7-1/27-1/27-1/27-1/27-1/27-1/27-1/2
107-1/2
10101515—101015151515202025
1-1/2’’HP——223353335555555
7-1/27-1/27-1/27-1/27-1/27-1/27-1/2
10101010101515—151515201520202025
1’’HP—
1-1/21-1/2
2233333333355555
7-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/2
10101510101015151515202020
2’’HP———333535555
—55
7-1/27-1/27-1/27-1/27-1/2
10——101010—15151515———1520—20252530
NOTE:Horsepower selections are based on system external staticpressure. One or more of the following must be addedwhen applicable.
A. Fresh Air Inlet Hood & Birdscreen .13’’ W.C.
B. Fresh Air Inlet Hood with Filters .25’’ W.C.
C. Motor Operated Inlet Damper .13’’ W.C.
D. Motor Operated Discharge Damper .50’’ W.C.
E. V-Bank Filter Section .25’’ W.C.
F. Discharge Louver .13’’ W.C.
Single Blower Models
SELECTION GUIDE1. Determine the required amount of replacement air
(CFM) by computing the total amount of air beingexhausted. (Restaurants should be sized for 90% ofexhaust air to minimize food odors.)
2. Determine the total external static pressure by addingthe pressure drops through all accessories and ducts.
3. Select unit size and motor horsepower from table.
5
SCFM90009500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00052,00056,00060,00064,00060,00065,00070,00075,00070,00075,00080,00085,00090,00095,000
100,000
FPMOutlet
Velocity2240236524852610273528602985217522652440261527852960214022602380250026202740286029803100245025502650275028502950304022352385253526852835298031303280343023652580280030103225344024902695290531102305247026352795296031253290
UnitModel
215
218
220
222
225
230
233
240
Air Delivery Table
Twin Blower Models
3/8’’HP5555
7-1/27-1/27-1/27-1/27-1/27-1/2
101010101010151515151520151515202020201515202020252530302025253040403040405030404050506060
1/4’’HP5555
7-1/27-1/27-1/27-1/27-1/27-1/27-1/2
1010
7-1/21010101515151515151515152020201515152020202525302020253040403040405030404040505060
1/2’’HP555
7-1/27-1/27-1/27-1/27-1/27-1/27-1/2
101010101010151515151520151515202020201515202020252530302025303040403040405040404050506060
1-1/4’’HP—
7-1/27-1/27-1/27-1/2
1010—1010151515151515152020202020202020252525252020252530304040403030404050504050506050506060607575
1-1/2’’HP——
7-1/27-1/2
101010——1515151515151520202020202520202525252530—2525303030404040—404040505050506060506060607575100
3/4’’HP55
7-1/27-1/27-1/27-1/27-1/27-1/27-1/2
10101015101015151515152020152020202020251520202025253030402525304040504040505040405050606075
1’’HP
7-1/27-1/27-1/27-1/27-1/27-1/2
107-1/2
1010101515151515151515202020202020202525252020202525303040402530404040504040506040505060607575
2’’HP————101015———151520——2020202025252525252530303030——30304040404050——50505060—6060756060757575100100
Total External Static Pressure (W.C.)
6
Burner Performance Table
120°Rise
221248276311345380414449483518552587621690759828897966
10351104117312421311138014491518151816561794193220701932207022082484276030363312358838644140
110°Rise
206232258290322354387419451483516548580644709773838902967
1031109611601224128913531418141815471676180419331804193320622320257828363093335136093867
100°Rise
191215239269299328358388418448478508537597657717776836896955
101510751135119412541314131414331553167217911672179119112150238826272866310533443583
90°Rise
175197219247274301329356384411438466493548603658712767822877932986
1041109611511205120513151425153416441534164417531973219224112630284930693288
80°Rise
159179199224248273298323348373397422447497546596646696745795845894944994
10431093109311921292139114901391149015901788198721862385258327822981
70°Rise
142160177200222244266288311333355377399444488533577621665710754798843887932976976
10651153124213311242133114191597177419522129230724842661
SCFM16001800200022502500275030003250350037504000425045005000550060006500700075008000850090009500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
UnitModel
109
112
115
118
120
122
125
130
Single Blower Models — MBH Input
130°Rise
235264294330367404440477514550587624661734807881954
102711011174124813211394146815411615161517611908205522022055220223492642293632293523381641104404
SELECTION GUIDE1. Determine the temperature rise required
through the heater by subtracting the winterdesign temperature from the desired indoortemperature.
3. Values shown in above MBH Input Tablesare based on -40° F Inlet Temperature.MBH input shown on unit rating plate willbe corrected for actual air density.
4. Natural gas units are limited to 130° Ftemperature rise, propane units are limitedto 100° F temperature rise.
5. 2 speed motor and A200 controller are notavailable with ETL label.
2. Select burner required.BTUH = SCFM x 1.32605 x 29.92 x 0.24 x 60 x Temperature Rise .92 (460 + Temperature Rise + Inlet Temperature)
where 1.32605 = density of air handled by the blower29.92 = barometric pressure at sea level0.24 = specific heat of the air handled by the blower60 = conversion for minutes to hour0.92 = average ratio of net and gross heating values of common fuel
gases (92% sensible, 8% latent)
7
120°Rise
12421311138014491518158716561725179419322070220823462484262227602898303631743312345035883450358837263864400241404278414044164692496852445520579660726348607266247176772882808832828089709660
10,3509660
10,35011,04011,73012,42013,11013,800
110°Rise
11601224128913531418148215471611167618041933206221912320244925782707283629643093322233513222335134803609373838673996386741244382464048985156541356715929567161876702721877338249773383789022966790229667
10,31110,95511,60012,24412,889
100°Rise
107511351194125413141373143314931553167217911911203021502269238825082627274728662986310529863105322433443463358337023583382240604299453847775016525554945255573262106688716576437165776383608957836089579554
10,15110,78411,34511,942
90°Rise
9861041109611511205126013151370142515341644175318631973208221922301241125212630274028492740284929593069317832883397328835073726394541644384460348225041482252605699613765757014657571237671821976718219876793159863
10,41110,959
80°Rise
894944994
1043109311431192124212921391149015901689178818881987208721862285238524842583248425832683278228812981308029813180337835773776397441734372457143724769516755645962635959626458695574526955745279498446894294399936
70°Rise
798843887932976
10201065110911531242133114191508159716861774186319522040212922182307221823072395248425732661275026612839301631943371354937263903408139034258461349685323567853235766621066546210665470977541798484288872
SCFM90009500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00052,00056,00060,00064,00060,00065,00070,00075,00070,00075,00080,00085,00090,00095,000
100,000
UnitModel
215
218
220
222
225
230
233
240
Twin Blower Models — MBH Input
Burner Performance Table
130°Rise
1321139414681541161516881761183519082055220223492495264227892936308232293376352336703816367038163963411042574404455044044697499152845578587161656458675264587046763382208807939488079541
10,27511,00910,27511,00912,74312,47713,21113,94414,678
8
7. Access door 8. Access door (piping compartment) 9. Lifting lug
G147/16
147/16
197/8
197/8
281/4
281/4
373/4
373/4
T201/4
201/4
201/4
201/4
201/4
201/4
261/2
261/2
F151/8
139/16
123/8
123/8
133/16
133/16
179/16
179/16
S5454545460606565
H119/16
119/16
85/8
615/16
105/32
1113/32
1111/16
147/16
U4242424268688181
109112115118120122125130
109112115118120122125130
Single Blower Models — Sizes 109 Through 130
Dimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
NOTE: All dimensions in inches subject to manufacturing tolerances.
DimensionsModel
A3636363648486060
K141/4
141/4
141/4
141/4
141/4
141/4
201/4
201/4
E103/8
139/16
1619
247/8
273/8
313/8
367/8
R32323232
381/2
381/2
5353
C7777777796969696
M1115/16
1515/16
1815/16
221/16
251/16
279/16
311/2
37
B5252525278789191
L141/2
121/2
111/8
77/8
123/8
123/8
153/8
153/8
J191919191919
125/16
125/16
V2222222222222828
10. Unit base11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
C000465A
D1713/16
1713/16
2315/16
2315/16
291/2
291/2
387/8
387/8
P273/4
273/4
273/4
273/4
48484949
ModelDimensions
3
"B"
"L"RE
TLIF
KN
AB-
V
XO
B G
NIXI
M
RE
PM
AD
TEL
NI
DISCHARGEDAMPER
11 6
2 4 9
1
7
"M"
"H"
3
4
DO
OH
EK
AT
NI
"D"
1-1/2TYP
"P"
5-1/25
"U"
77
S/A
FRONT VIEW
O/A
O/A
A/R
RIGHT HAND SHOWN
A/R
FRONT VIEW
A/S
9
Dimensions
215218220222225230
215218220222225230
Twin Blower Models — Sizes 215 Through 230
Dimensions
Model
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
A363648486060
K141/4
141/4
141/4
141/4
201/4
201/4
B9494
130130154154
L77/8
77/8
123/8
123/8
153/8
153/8
G197/8
197/8
281/4
281/4
373/4
373/4
S545460606565
E1619
247/8
273/8
313/8
367/8
P653/4
653/4
873/8
873/8
1113/8
1113/8
NOTE: All dimensions in inches subject to manufacturing tolerances.
C777796969696
M1815/16
221/16
251/16
279/16
311/2
37
F123/8
123/8
133/16
133/16
179/16
179/16
R3232
441/2
441/2
561/2
561/2
J19191919
125/16
125/16
V222222222828
H615/16
615/16
117/16
117/16
147/16
147/16
T201/4
201/4
201/4
201/4
261/2
261/2
I221/4
16295/8
245/8
375/8
265/8
U8484
120120144144
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit base11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
ModelDimensions
D2315/16
2315/16
297/16
297/16
387/8
387/8
N1414
225/8
225/8
245/8
245/8
C000466A
DO
OH
EK
AT
NI
RE
PM
AD
TEL
NI
XO
B G
NIXI
M
FRONT VIEWFRONT VIEWRIGHT HAND SHOWN
RE
TLIF
KN
AB-
V
PLAN VIEW
S/A
A/R
O/A
O/A
A/R
A/S
S/A
10
E431/16
41
P130166
233240
233240
Twin Blower Models — Sizes 233 And 240
Dimensions
Dimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
NOTE: All dimensions in inches subject to manufacturing tolerances.
Model A68
791/4
L1720
B175210
M397/8
537/8
K201/4
201/4
W7286
H161/16
191/16
T311/4
311/4
J2020
V2828
G4442
S7070
F197/16
33
R561/2
511/2
D413/4
553/4
O4545
C117131
N341/8
38
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit base11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
DimensionsModel
I36
397/8
U163198
C000200B
11
C31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
X761⁄2761⁄21041⁄21041⁄21181⁄21181⁄21501⁄21501⁄21041⁄21041⁄21181⁄21181⁄21501⁄21501⁄2N/AN/A
W461⁄2461⁄2581⁄2581⁄2921⁄2921⁄21101⁄21101⁄21001⁄21001⁄21481⁄21481⁄21731⁄21731⁄2N/AN/A
A31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
L711⁄2711⁄2711⁄2711⁄2901⁄2901⁄2901⁄2901⁄2711⁄2711⁄2901⁄2901⁄2901⁄2901⁄21111⁄21251⁄2
EN/AN/AN/AN/AN/AN/AN/AN/A
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
397⁄8537⁄8
D1115⁄16
1515⁄16
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
601⁄8601⁄8793⁄4793⁄4
1005⁄81005⁄81153⁄41475⁄8
C2213⁄16
2013⁄16
193⁄16
195⁄16
3713⁄16
355⁄16
413⁄8357⁄8231⁄4231⁄4351⁄8351⁄8351⁄4351⁄4391⁄2395⁄8
B103⁄8139⁄16
1619
247⁄8273⁄8313⁄8367⁄81619
247⁄8273⁄8313⁄8367⁄8431⁄16
41
A123⁄8
1013⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
1611⁄16
301⁄4
W461⁄2461⁄2461⁄2461⁄2721⁄2721⁄2851⁄2851⁄2881⁄2881⁄21241⁄21241⁄21481⁄21481⁄21691⁄22041⁄2
109112115118120122125130215218220222225230233240
Roof Curbs For 100% Make-Up Air Units
Dimensions
B181818182626
341⁄2341⁄218182626
341⁄2341⁄2N/AN/A
D404052528686
1041049494
142142167167N/AN/A
L1531⁄21531⁄21811⁄21811⁄22141⁄22141⁄22461⁄22461⁄21811⁄21811⁄22141⁄22141⁄22461⁄22461⁄2N/AN/A
Y00
121220202525121224242525
N/AN/A
Model Without Cooling With Cooling
C000555
NOTES:1. All dimensions in inches subject to manufacturing
tolerances.
2. Curb to be shipped loose and assembled in the field.
3. Curb must be installed square and level.
4. Curb requires intermediate structural support and isnot to be corner post mounted.
5. Gaskets to be shipped with unit.
6. Bolting accessories shipped with curb.
7. Curb drawings shown are for units which have controlson the “standard” side.
8. Available on horizontal units only.
12
H23⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄423⁄4
J273⁄4273⁄4273⁄4273⁄448484949
653⁄4653⁄4873⁄8873⁄8
1113⁄81113⁄8130166
W461⁄2461⁄2581⁄2581⁄2921⁄2921⁄21101⁄21101⁄21001⁄21001⁄21481⁄21481⁄21731⁄21731⁄2N/AN/A
L1531⁄21531⁄21811⁄21811⁄22141⁄22141⁄22461⁄22461⁄21811⁄21811⁄22141⁄22141⁄22461⁄22461⁄2N/AN/A
X761⁄2761⁄2
1041⁄21041⁄21181⁄21181⁄21501⁄21501⁄21041⁄21041⁄21181⁄21181⁄21501⁄21501⁄2N/AN/A
Y00
121220202525121224242525
N/AN/A
A31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
L711⁄2711⁄2711⁄2711⁄2901⁄2901⁄2901⁄2901⁄2711⁄2711⁄2901⁄2901⁄2901⁄2901⁄21111⁄21251⁄2
EN/AN/AN/AN/AN/AN/AN/AN/A
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
397⁄8537⁄8
Without CoolingG
141⁄4141⁄4141⁄4141⁄4141⁄4141⁄4201⁄4201⁄4141⁄4141⁄4141⁄4141⁄4201⁄4201⁄4201⁄4201⁄4
109112115118120122125130215218220222225230233240
Roof Curbs For Base Units With Return Air After Burner
Dimensions
ModelB
103⁄8139⁄16
1619
247⁄8273⁄8313⁄8367⁄81619
247⁄8273⁄8313⁄8367⁄8431⁄16
41
C2213⁄16
2013⁄16
193⁄16
195⁄16
3713⁄16
355⁄16
413⁄8357⁄8231⁄4231⁄4351⁄8351⁄8351⁄4351⁄4391⁄2395⁄8
D1115⁄16
1515⁄16
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
601⁄8601⁄8793⁄4793⁄4
1005⁄81005⁄81153⁄41475⁄8
A123⁄8
1013⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
1611⁄16
301⁄4
W461⁄2461⁄2461⁄2461⁄2721⁄2721⁄2851⁄2851⁄2881⁄2881⁄2
1241⁄21241⁄21481⁄21481⁄21691⁄22041⁄2
With CoolingB
181818182626
341⁄2341⁄218182626
341⁄2341⁄2N/AN/A
C31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
D404052528686
1041049494
142142167167N/AN/A
F161⁄4161⁄4161⁄4161⁄4161⁄4161⁄499⁄16
99⁄16
161⁄4161⁄4161⁄4161⁄499⁄16
99⁄16
171⁄4171⁄4
C000556
NOTES:1. All dimensions in inches subject to manufacturing
tolerances.
2. Curb to be shipped loose and assembled in the field.
3. Curb must be installed square and level.
4. Curb requires intermediate structural support and isnot to be corner post mounted.
5. Gaskets to be shipped with unit.
6. Bolting accessories shipped with curb.
7. Curb drawings shown are for units which have controlson the “standard” side.
8. Available on horizontal units only.
All Models
13
X761⁄2761⁄2
1041⁄21041⁄21181⁄21181⁄21501⁄21501⁄21041⁄21041⁄21181⁄21181⁄21501⁄21501⁄2N/AN/A
D1115⁄16
1515⁄16
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
601⁄8601⁄8793⁄4793⁄41005⁄81005⁄81153⁄41475⁄8
B103⁄8139⁄16
1619
247⁄8273⁄8313⁄8367⁄81619
247⁄8273⁄8313⁄8367⁄8431⁄16
41
A123⁄8
1013⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
95⁄895⁄8
107⁄16
107⁄16
1413⁄16
1413⁄16
1611⁄16
301⁄4
W461⁄2461⁄2461⁄2461⁄2721⁄2721⁄2851⁄2851⁄2881⁄2881⁄21241⁄21241⁄21481⁄21481⁄21691⁄22041⁄2
With CoolingL
2071⁄22071⁄22351⁄22351⁄22741⁄22741⁄23111⁄23111⁄22351⁄22351⁄22741⁄22741⁄23111⁄23111⁄2N/AN/A
109112115118120122125130215218220222225230233240
Roof Curbs For Base Units With Return Air Before Burner
Dimensions
Model Without CoolingC
2213⁄16
2013⁄16
193⁄16
195⁄16
3713⁄16
355⁄16
413⁄8357⁄8231⁄4231⁄4351⁄8351⁄8351⁄4351⁄4391⁄2395⁄8
EN/AN/AN/AN/AN/AN/AN/AN/A
1815⁄16
221⁄16
251⁄16
279⁄16
311⁄237
397⁄8537⁄8
A31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
B181818182626
341⁄2341⁄218182626
341⁄2341⁄2N/AN/A
C31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4N/AN/A
D404052528686
1041049494
142142167167N/AN/A
W461⁄2461⁄2581⁄2581⁄2921⁄2921⁄2
1101⁄21101⁄21001⁄21001⁄21481⁄21481⁄21731⁄21731⁄2N/AN/A
Y00
121220202525121224242525
N/AN/A
L1251⁄21251⁄21251⁄21251⁄21501⁄21501⁄21551⁄21551⁄21251⁄21251⁄21501⁄21501⁄21551⁄21551⁄21811⁄21951⁄2
C000557
F31⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4
NOTES:1. All dimensions in inches subject to manufacturing
tolerances.
2. Curb to be shipped loose and assembled in the field.
3. Curb must be installed square and level.
4. Curb requires intermediate structural support and isnot to be corner post mounted.
5. Gaskets to be shipped with unit.
6. Bolting accessories shipped with curb.
7. Curb drawings shown are for units which have controlson the “standard” side.
8. Available on horizontal units only.
J42424242686881818484
120120144144163198
G201⁄4201⁄4201⁄4201⁄4201⁄4201⁄4261⁄2261⁄2201⁄4201⁄4201⁄4201⁄4261⁄2261⁄2311⁄4311⁄4
H21⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄421⁄431⁄431⁄4
All Models
14
A4242424256566868
109112115118120122125130
109112115118120122125130
Vertical Models — Sizes 109 Through 130
Dimensions
ModelDimensions
B5252525278789191
G2222222222222828
D135135135135166166172172
C7777777796969696
E103/8
139/16
1619
247/8
273/8
313/8
367/8
F151/8
139/16
123/8
123/8
133/16
133/16
179/16
179/16
NOTE: All dimensions in inches subject to manufacturing tolerances.
ModelDimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment
C000496
M1115/16
1515/16
1815/16
221/16
251/16
279/16
311/2
37
L141/2
121/2
111/8
77/8
123/8
123/8
153/8
153/8
K141/4
141/4
141/4
141/4
141/4
141/4
201/4
201/4
P273/4
273/4
273/4
273/4
48484949
J191919191919
125/16
125/16
H3636363648484848
15
109112115118120122125130
109112115118120122125130
Vertical Models — Sizes 109 Through 130 with Mixing Box
Dimensions
ModelDimensions
B5252525278789191
D167167167167204204209209
C7777777796969696
E103/8
139/16
1619
247/8
273/8
313/8
367/8
F151/8
139/16
123/8
123/8
133/16
133/16
179/16
179/16
NOTE: All dimensions in inches subject to manufacturing tolerances.
ModelDimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
C000550A
T201/4
201/4
201/4
201/4
201/4
201/4
261/2
261/2
M1115/16
1515/16
1815/16
221/16
251/16
279/16
311/2
37
L141/2
121/2
111/8
77/8
123/8
123/8
153/8
153/8
U4242424268688181
H3636363648484848
G5454545460606565
A4242424256566868
R/A
S/A
A/O
(SIDE DISCHARGE)
FRONT VIEW
RIGHT HAND SHOWNLEFT IS OPPOSITE
SIDE VIEW
16
Vertical Models — Sizes 215 Through 230
Dimensions
Model
215218220222225230
215218220222225230
DimensionsA
424256566868
H363648484848
NOTE: All dimensions in inches subject to manufacturing tolerances.
Model Dimensions
B9494
130130154154
C777796969696
D135135166166172172
E1619
247/8
273/8
313/8
367/8
F123/8
123/8
133/16
133/16
179/16
179/16
G222222222828
P653/4
653/4
873/8
873/8
1113/8
1113/8
M1815/16
221/16
251/16
279/16
311/2
37
L77/8
77/8
123/8
123/8
153/8
153/8
K141/4
141/4
141/4
141/4
201/4
201/4
J19191919
125/16
125/16
I221/4
16295/8
245/8
375/8
265/8
C000464
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment
17
Vertical Models — Sizes 215 Through 230 with Mixing Box
Dimensions
Model
215218220222225230
215218220222225230
DimensionsA424256566868
NOTE: All dimensions in inches subject to manufacturing tolerances.
Model Dimensions
B9494
130130154154
C777796969696
D167167204204209209
E1619
247/8
273/8
313/8
367/8
F123/8
123/8
133/16
133/16
179/16
179/16
G545460606565
U8484
120120144144
T201/4
201/4
201/4
201/4
261/2
261/2
M1815/16
221/16
251/16
279/16
311/2
37
L77/8
77/8
123/8
123/8
153/8
153/8
I221/4
16295/8
245/8
375/8
265/8
H363648484848
C000551A
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
R/A
S/A
A/O
(SIDE DISCHARGE)
FRONT VIEW
RIGHT HAND SHOWNLEFT IS OPPOSITE
SIDE VIEW
18
233240
233240
Vertical Models — Sizes 233 and 240
Dimensions
ModelDimensions
B175210
K201/4
201/4
I36
397/8
W7286
A76
871/4
J2020
D205219
M397/8
537/8
C117131
L1720
E431/16
41
O4545
F197/16
33
P130166
NOTE: All dimensions in inches subject to manufacturing tolerances.
ModelDimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment
C000463
19
233240
233240
Vertical Models — Sizes 233 and 240 with Mixing Box
Dimensions
ModelDimensions
A76
871/4
I36
397/8
F197/16
33
W7286
C117131
M397/8
587/8
B175210
L1720
D247261
T311/4
311/4
E431/16
41
U163198
NOTE: All dimensions in inches subject to manufacturing tolerances.
ModelDimensions
UNIT COMPONENTS 1. Centrifugal supply fan 2. Fan motor 3. Line burner
4. Control cabinet 5. Hinged control cabinet access door 6. Observation port
7. Access door 8. Access door (piping compartment) 9. Lifting lug
10. Unit support stand11. Manifold compartment12. Return air flow station
(required for ETL listedReturn Air Unit)
C000549A
LEFT IS OPPOSITE
RIGHT HAND SHOWN
FRONT VIEW(SIDE DISCHARGE)
SIDE VIEW
R/A
S/A
A/O
20
1204878605
201⁄468
115-1183652545
201⁄442
109-1123652545
201⁄442
1224878605
201⁄468
1256091655
261⁄281
215-2183694545
201⁄484
220-22248130605
201⁄4120
240791⁄4210706
311⁄4198
23368175706
311⁄4163
Model 240198 x 311/4
165 x 52
ABCDEF
ABC
240(88)
16 x 25 x 2
ModelFilter Qty.
& Size
V-Bank Filter and Filter Information
Dimensions
Mixing Box and Filter Information
MODELDimension
23368
1411/2
28
220-22248
1015/8
22
12248
623/8
22
225-23060
1213/8
28
215-21836
911/2
22
130606328
125606328
109-11236
471/4
22
12048
623/8
22
115-11836
471/4
22
240791⁄417728
215-218(18)
15 x 20 x 2
220-222(25)
20 x 20 x 2
225-230(36)
20 x 25 x 2
125-130(18)
20 x 25 x 2
120-122(15)
20 x 20 x 2
115-118(9)
15 x 20 x 2
233(49)
20 x 25 x 2
109-112(9)
15 x 20 x 2
ModelDimension225-230
60154655
261⁄2144
1306091655
261⁄281
R/A - I.D.O/A - I.D.
109-11842 x 201/4
42 x 201/4
12068 x 201/4
44 x 321/4
12268 x 201/4
44 x 321/4
12581 x 261/2
51 x 441/4
233163 x 311/4
130 x 52
225-230144 x 261/2
114 x 441/4
220-222120 x 201/4
96 x 321/4
215-21884 x 201/4
84 x 201/4
13081 x 261/2
51 x 441/4
C000469
C000469
NOTE: All dimensions in inches subject to manufacturing tolerances.
RETURN AIR FLOW STATIONMIXING BOX
NOTES: 1) Refer to V-bank information above for filter quantity and size.2) All dimensions in inches subject to manufacturing tolerances.
21
24045
1521/2
45
ABCD
Dampers
Dimensions
Discharge Louvers
ModelDimension
109-11236
471/4
177/16
2013/16
215-21836
911/2
227/8
647/8
23368
1411/2
471205/8
220-22248
1015/8
311/4
841/2
225-23060
1213/8
403/4
1053/8
125-1306063
403/4
417/8
120-12248
623/8
311/4
321/2
115-11836
471/4
227/8
2615/16
240*791⁄417745
583/4
*On 240 discharge damper ONLY, there are two (2) dampers side by side. Dimensions shown are for each damper. Overall width of 240 discharge damper is 1521/2".NOTE: All dimensions in inches subject to manufacturing tolerances.
ModelDimension
109-11221
2013/16
26
215-21824
647/8
23
23345
1205/8
47
220-22245
841/2
311/4
225-23045
1053/8
403/4
125-13045
417/8
403/4
120-12245
321/2
311/4
115-11824
2615/16
23
ABC
C000468
NOTE: All dimensions in inches subject to manufacturing tolerances.
C000468
22
24079177
511/2
(64)20 x 25
109-11236
471/4
32(4)
16 x 20
ABC
Filter Qty.& Size
Intake Hoods and Filter Information
Dimensions
FOR MODELS 109-112 FOR MODELS 115-118, 120-122, 215-218, 220-222
FOR MODELS 125-130, 225-230, 233 FOR MODEL 240
ModelDimension23368
1401/2
561/2
(69)16 x 20
220-22248
1015/8
441/2
(18)20 x 25
225-23060
1213/8
561/2
(66)15 x 20
215-21836
911/2
32(16)
16 x 20
125-130606353
(30)15 x 20
120-12248
623/8
381/2
(12)20 x 20
115-11836
471/4
32(8)
16 x 20
C000482A
NOTE: All dimensions in inches subject to manufacturing tolerances.
23
33 x4051 x 5151 x 85
84 x 10351 x 9363 x 141
84 x 166 @ 50,000N/AN/A
E6
241233242433——
Dimensions
109-112115-118120-122125-130215-218220-222225-230
233240
Cooling Coil Section
Dimensions
Model L82110124156110124156——
L1——2456172456——
C12211729212329——
A181826
341/2
1826
341/2
——
NOTE: All dimensions in inches subject to manufacturing tolerances.
W526498116106154179——
B40528610494142167——
D0
122025122425——
H42606093607293——
P000882
Max Coil SizeFH x FL
Notes:1. Shipped separate and assembled in the field.2. Dual blower unit shown, single blower unit similar.
24
1) 21 x 241) 24 x 241) 24 x 241) 27 x 271) 27 x 271) 27 x 331) 27 x 331) 27 x 361) 27 x 401) 30 x 401) 30 x 401) 33 x 401) 36 x 381) 36 x 421) 39 x 431) 39 x 471) 42 x 481) 45 x 481) 45 x 511) 48 x 511) 48 x 511) 39 x 661) 42 x 661) 42 x 681) 45 x 681) 45 x 711) 45 x 711) 45 x 781) 48 x 791) 45 x 851) 51 x 852) 30 x 682) 30 x 722) 30 x 772) 33 x 792) 36 x 802) 36 x 882) 36 x 962) 39 x 962) 39 x 1032) 42 x 103
66.7575.3281.98
107.40116.44152.08162.03181.41173.81177.75186.56210.33256.55249.13283.55324.54352.37382.79419.74443.59463.18485.25515.03545.65576.37613.08613.08689.82749.09819.55876.03768.50837.88912.86
1034.901151.281123.821283.001389.921541.841654.46
457450500444494444485481467450480464474476472471464467471471500503494504494496496492494494498494500499497500500500500502499
1,6001,8002,0002,2502,5002,7503,0003,2503,5003,7504,0004,2504,5005,0005,5006,0006,5007,0007,5008,0008,5009,0009,500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
109
112
115
118
120
122
125
130
CoilFace Area
Qty) FH x FL68.8/66.668.7/66.569.2/66.867.0/64.867.5/65.264.6/62.565.1/62.964.5/62.466.4/64.367.1/64.967.4/65.166.5/64.364.1/62.066.4/64.265.9/63.765.0/62.965.0/62.964.0/62.764.4/62.364.6/62.565.0/62.865.2/63.065.1/62.965.0/62.864.9/62.764.6/62.464.6/62.464.0/61.964.0/61.863.6/61.563.7/61.664.9/62.764.6/62.464.2/62.064.0/61.964.0/61.866.1/63.865.3/63.165.3/63.164.8/62.664.8/62.6
0.310.340.360.390.430.470.490.350.360.380.400.420.350.370.390.430.350.370.380.400.430.340.350.360.370.380.340.360.370.390.420.330.350.360.390.430.360.380.400.430.46
Four Row DX Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 4 row/8 FPI DX coil with 45° suction temperature and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.390.380.450.370.450.370.430.430.410.380.420.400.420.420.410.410.400.410.410.410.450.460.450.460.450.450.450.440.450.450.450.450.450.450.450.450.450.450.450.460.45
Air P.D. (3)Total MBH (1) LAT
4 Row DX
Performance Table
CabinetLoss(2) (3)
25
215
218
220
222
225
230
1) 42 x 621) 42 x 651) 42 x 681) 42 x 721) 42 x 761) 42 x 791) 42 x 801) 45 x 801) 45 x 831) 45 x 901) 48 x 901) 51 x 931) 51 x 932) 30 x 862) 30 x 912) 30 x 962) 30 x 1012) 30 x 1062) 30 x 1112) 30 x 1112) 30 x 1202) 30 x 1252) 30 x 1202) 30 x 1252) 30 x 1302) 30 x 1352) 30 x 1412) 311/2 x 1392) 311/2 x 1392) 39 x 1112) 39 x 1182) 39 x 1252) 39 x 1332) 39 x 1402) 39 x 1472) 39 x 1552) 42 x 1512) 42 x 1582) 42 x 1512) 42 x 1662) 42 x 166
472.57509.32545.65586.52626.29660.35684.48719.55753.89724.49775.31847.85886.57903.82987.60
1069.161149.161227.381304.041342.961446.281519.001446.281519.001590.441537.801624.161671.421701.501699.201842.661982.602127.222113.162260.982415.242512.382660.822512.382815.642894.58
498501504500496499514500501498500486516502501500499498497519500499500499498498494493510499501502500501502500500499500496516
9,0009,500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00050,000
CoilFace Area
Qty) FH x FL65.6/63.465.3/63.165.0/62.864.6/62.464.2/62.064.0/61.964.2/62.064.0/61.863.8/61.765.9/63.665.9/63.665.4/63.365.8/63.566.4/64.165.8/63.665.3/63.164.9/62.764.6/62.464.3/62.164.6/62.363.9/61.863.7/61.663.9/61.863.7/61.663.5/61.464.9/62.764.5/62.364.6/62.464.8/62.664.3/62.164.0/61.863.7/61.663.5/61.464.6/62.564.3/62.264.0/61.964.1/62.063.9/61.864.1/62.063.6/61.563.9/61.7
0.350.360.370.380.390.410.430.340.350.360.380.400.430.340.350.360.370.380.390.410.430.440.360.370.380.390.410.420.440.350.360.370.380.410.430.450.470.480.360.380.39
Four Row DX Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 4 row/8 FPI DX coil with 45° suction temperature and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.450.460.460.450.450.450.480.450.460.450.450.430.480.460.460.450.450.450.450.480.450.450.450.450.450.450.450.440.470.450.460.460.450.460.460.460.450.450.450.450.48
Air P.D. (3)Total MBH (1) LAT
4 Row DX
Performance Table
CabinetLoss(2) (3)
26
1) 21 x 241) 24 x 241) 24 x 241) 27 x 271) 27 x 271) 27 x 331) 27 x 331) 27 x 361) 27 x 401) 30 x 401) 30 x 401) 33 x 401) 36 x 381) 36 x 421) 39 x 431) 39 x 471) 42 x 481) 45 x 481) 45 x 511) 48 x 511) 48 x 511) 39 x 661) 42 x 661) 42 x 681) 45 x 681) 45 x 711) 45 x 711) 45 x 781) 48 x 791) 45 x 851) 51 x 852) 30 x 682) 30 x 722) 30 x 772) 33 x 792) 36 x 802) 36 x 882) 36 x 962) 39 x 962) 39 x 1032) 42 x 103
107.03121.02131.23157.03170.23183.15196.04219.51244.97262.28275.82297.36306.73349.25389.13401.25438.69471.96515.33549.69576.37579.05613.63651.95687.35732.48732.48825.31896.82983.19
1051.45916.46
1001.521093.121239.561381.781552.121716.361859.401846.801837.26
457450500444494444485481467450480464474476472471464467471471500503494504494496496492494494498494500499497500500500500502499
1,6001,8002,0002,2502,5002,7503,0003,2503,5003,7504,0004,2504,5005,0005,5006,0006,5007,0007,5008,0008,5009,0009,500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
109
112
115
118
120
122
125
130
CoilFace Area
Qty) FH x FL59.6/58.859.5/58.760.1/59.258.6/57.859.3/58.459.7/58.960.2/59.359.5/58.658.6/57.858.6/57.859.0/58.158.6/57.659.2/58.458.6/57.858.3/57.559.7/58.859.4/58.659.5/58.659.0/58.259.0/58.259.4/58.560.6/59.760.5/59.660.3/59.460.2/59.359.8/58.959.8/58.959.0/58.259.0/58.158.5/57.758.6/57.760.2/59.359.7/58.959.2/58.359.0/58.259.0/58.158.4/57.658.1/57.258.1/57.260.0/59.161.6/60.7
0.310.340.360.390.430.470.490.350.360.380.400.420.350.370.390.430.350.370.380.400.430.340.350.360.370.380.340.360.370.390.420.330.350.360.390.430.360.380.400.430.46
Six Row DX Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 6 row/8 FPI DX coil with 45° suction temperature and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.590.570.680.560.670.560.650.640.610.570.640.600.610.630.620.620.600.610.620.620.680.690.670.690.670.670.670.660.670.670.680.670.680.680.680.680.680.680.680.690.69
Air P.D. (3)Total MBH (1) LAT
6 Row DX
Performance Table
CabinetLoss(2) (3)
27
0.680.690.690.680.670.680.720.680.690.680.680.650.720.690.690.68
215
218
220
222
225
230
1) 42 x 621) 42 x 651) 42 x 681) 42 x 721) 42 x 761) 42 x 791) 42 x 801) 45 x 801) 45 x 831) 45 x 901) 48 x 901) 51 x 931) 51 x 932) 30 x 862) 30 x 912) 30 x 96
549.69607.31651.95701.06749.29791.24822.89862.65905.04993.00
1062.171146.981201.001262.581347.221430.30
498501504500496499514500501498500486516502501500
9,0009,500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00050,000
CoilFace Area
Qty) FH x FL61.7/60.760.7/59.860.3/59.459.7/58.959.3/58.459.0/58.259.1/58.359.0/58.158.8/57.958.3/57.458.3/57.558.0/57.258.4/57.558.6/57.758.3/57.558.1/57.2
CF
CF
CF
CF
0.350.360.370.380.390.410.430.340.350.360.380.400.430.340.350.360.370.380.390.410.430.440.360.370.380.390.410.420.440.350.360.370.380.410.430.450.470.480.360.380.39
Six Row DX Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 6 row/8 FPI DX coil with 45° suction temperature and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
Air P.D. (3)Total MBH (1) LAT
6 Row DX
Performance Table
CabinetLoss(2) (3)
28
457450500444494444485481467450480464474476472471464467471471471503494504494496496492494494498494500499497500500500500502499
1) 21 x 241) 24 x 241) 24 x 241) 27 x 271) 27 x 271) 27 x 331) 27 x 331) 27 x 361) 27 x 401) 30 x 401) 30 x 401) 33 x 401) 36 x 381) 36 x 421) 39 x 431) 39 x 471) 42 x 481) 45 x 481) 45 x 511) 48 x 511) 51 x 511) 39 x 661) 42 x 661) 42 x 681) 45 x 681) 45 x 711) 45 x 711) 45 x 781) 48 x 791) 48 x 851) 51 x 852) 30 x 682) 30 x 722) 30 x 772) 33 x 792) 36 x 802) 36 x 882) 36 x 962) 39 x 962) 39 x 1032) 42 x 103
83.3594.20
100.06121.61129.92157.67165.98150.67170.61185.61192.87207.91214.78245.65273.01305.26334.88359.91390.67416.40442.19488.31517.72551.01583.47614.90614.90683.97741.07808.06863.09691.30750.46814.74
1012.981127.121264.461405.181523.181658.301782.18
1,6001,8002,0002,2502,5002,7503,0003,2503,5003,7504,0004,2504,5005,0005,5006,0006,5007,0007,5008,0008,5009,0009,500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
109
112
115
118
120
122
125
130
CoilFace Area
Qty) FH x FL65.6/63.565.5/63.566.4/64.165.0/62.965.8/63.663.9/61.964.7/62.567.5/65.266.7/64.566.4/64.366.9/64.766.7/64.567.1/64.866.6/64.466.5/64.366.1/63.965.8/63.765.9/63.765.7/63.565.7/63.565.7/63.565.1/62.965.0/62.864.8/62.664.6/62.564.5/62.464.5/62.464.2/62.064.2/62.063.9/61.864.0/61.966.6/64.366.4/64.166.1/63.964.4/62.364.4/62.264.0/61.963.0/61.563.7/61.563.4/61.363.4/61.3
0.310.340.360.390.430.470.490.350.360.380.400.420.350.370.390.430.350.370.380.400.430.340.350.360.370.380.340.360.370.390.420.330.350.360.390.430.360.380.400.430.46
Four Row CW Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 4 row/8 FPI CW coil with 45°EWT, 55° LWT, and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.390.380.450.370.450.370.430.460.410.380.420.400.420.420.410.410.400.410.410.410.410.460.450.460.450.450.450.440.450.450.450.450.450.450.460.460.460.460.460.470.46
Air P.D. (3)Total MBH (1) LAT
4 Row CW
Performance Table
CabinetLoss(2) (3) GPM FPD (ft)
3.283.203.574.234.767.117.721.251.611.551.671.611.441.881.982.502.612.623.093.073.066.586.317.177.087.887.889.94
10.2212.4012.522.172.573.023.823.495.066.346.367.597.62
16.718.820.024.326.031.533.030.034.037.038.541.543.049.054.461.067.072.078.083.088.098.0
103.0110.0117.0123.0123.0137.0148.0162.0173.0138.0150.0162.0202.0226.0252.0280.0304.0330.0356.0
29
9,0009,500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00050,000
215
218
220
222
225
230
1) 42 x 621) 42 x 651) 42 x 681) 42 x 721) 42 x 761) 42 x 791) 42 x 801) 45 x 801) 45 x 831) 45 x 901) 48 x 901) 51 x 931) 51 x 932) 30 x 862) 30 x 912) 30 x 962) 30 x 1012) 30 x 1062) 30 x 1112) 30 x 1162) 30 x 1202) 30 x 1252) 30 x 1202) 30 x 1252) 30 x 1302) 30 x 1352) 30 x 1412) 311/2 x 1392) 311/2 x 1412) 39 x 1112) 39 x 1182) 39 x 1252) 39 x 1332) 39 x 1402) 39 x 1472) 39 x 1552) 42 x 1512) 42 x 1582) 42 x 1512) 42 x 1662) 42 x 166
481.50514.30490.19525.33560.49590.73611.02644.41675.48742.98794.23865.12895.44869.42933.28
1000.621064.861132.421200.041264.741324.701395.501324.701395.501457.681549.501621.161675.101718.741559.201685.381815.881956.822107.462236.582377.042482.122614.642482.122753.882813.78
492501504500496499514500501498500486516502501500499498497497500499500499498498494493503499501502500501502500500499500496516
CoilFace Area
Qty) FH x FL65.3/63.165.1/62.966.8/64.466.4/64.166.1/63.966.0/63.766.2/63.965.9/63.765.8/63.665.5/63.265.5/63.365.1/62.965.6/63.467.0/64.766.7/64.466.4/64.166.2/63.966.0/63.765.7/63.565.6/63.365.5/63.365.3/63.065.5/63.365.3/63.065.2/63.064.7/62.564.5/62.464.5/62.464.7/62.565.8/63.665.6/63.365.4/63.165.0/62.864.7/62.564.5/62.464.3/62.164.4/62.264.2/62.164.4/62.264.0/61.964.5/62.2
0.350.360.370.380.390.410.430.340.350.360.380.400.430.340.350.360.370.380.390.410.430.440.360.370.380.390.410.420.440.350.360.370.380.410.430.450.470.480.360.380.39
Four Row CW Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 4 row/8 FPI CW coil with 45° EWT, 55° LWT, and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.450.460.460.450.450.450.480.450.460.450.450.430.480.460.460.450.450.450.450.450.450.450.450.450.450.450.450.440.460.450.460.460.450.460.460.460.450.450.450.450.48
Air P.D. (3)Total MBH (1) LAT
4 Row CW
Performance Table
CabinetLoss(2) (3) FPD (ft)GPM
96.0103.098.0
105.0112.0118.0122.0129.0135.0148.0158.0173.0178.0174.0186.0200.0212.0226.0240.0252.0264.0280.0264.0280.0290.0310.0324.0336.0342.0310.0336.0362.0390.0420.0446.0476.0498.0499.0498.0550.0562.0
5.436.272.222.572.943.283.493.413.764.584.584.905.161.822.102.442.953.163.593.993.674.983.674.985.396.186.836.634.533.554.214.935.796.777.718.888.339.338.33
10.4210.83
30
457450500444494444485481467450480464474476472471464467471471471503494504494496496492494494498494500499497500500500500502499
1) 21 x 241) 24 x 241) 24 x 241) 27 x 271) 27 x 271) 27 x 331) 27 x 331) 27 x 361) 27 x 401) 30 x 401) 30 x 401) 33 x 401) 36 x 381) 36 x 421) 39 x 431) 39 x 471) 42 x 481) 45 x 481) 45 x 511) 48 x 511) 51 x 511) 39 x 661) 42 x 661) 42 x 681) 45 x 681) 45 x 711) 45 x 711) 45 x 781) 48 x 791) 48 x 851) 51 x 852) 30 x 682) 30 x 722) 30 x 772) 33 x 792) 36 x 802) 36 x 882) 36 x 962) 39 x 962) 39 x 1032) 42 x 103
95.27107.95115.38140.26150.02180.59191.14212.50235.74255.30267.48286.55299.17338.18374.89415.61454.29487.50528.11568.41601.36603.74642.20675.44713.59751.54751.54842.59913.52993.95
1062.76951.70
1023.921105.241331.981480.841564.461821.121876.342036.222297.58
1,6001,8002,0002,2502,5002,7503,0003,2503,5003,7504,0004,2504,5005,0005,5006,0006,5007,0007,5008,0008,5009,0009,500
10,00010,50011,00011,00012,00013,00014,00015,00014,00015,00016,00018,00020,00022,00024,00026,00028,00030,000
109
112
115
118
120
122
125
130
CoilFace Area
Qty) FH x FL62.1/61.261.9/61.162.8/61.861.2/60.362.0/61.160.0/59.260.8/59.960.2/59.359.5/58.759.2/58.459.7/58.859.5/58.659.8/59.059.4/58.659.2/58.458.8/58.058.6/57.858.7/57.958.4/57.658.2/57.458.3/57.559.6/58.859.5/58.659.5/58.659.3/58.559.2/58.359.2/58.358.5/57.758.5/57.758.3/57.458.3/57.559.3/58.559.2/58.458.9/58.157.2/56.457.2/56.458.2/57.456.5/55.757.9/57.057.7/56.856.3/55.5
0.310.340.360.390.430.470.490.350.360.380.400.420.350.370.390.430.350.370.380.400.430.340.350.360.370.380.340.360.370.390.420.330.350.360.390.430.360.380.400.430.46
Six Row CW Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 6 row/8 FPI CW coil with 45°EWT, 55° LWT, and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.590.570.680.560.670.560.650.640.610.570.640.600.620.630.620.620.600.610.620.620.620.690.670.690.670.670.670.660.670.670.680.670.680.680.690.700.680.700.680.690.69
Air P.D. (3)Total MBH (1) LAT
6 Row CW
Performance Table
CabinetLoss(2) (3) GPM FPD (ft)
1.000.991.111.311.482.172.393.013.713.563.873.663.374.304.545.625.845.796.827.046.924.594.525.034.935.465.466.967.198.648.754.903.796.708.018.359.58
13.1212.0614.4415.66
19.021.626.028.030.036.068.042.647.051.053.557.060.067.575.083.091.097.0
105.0114.0120.0120.0128.0135.0143.0150.0150.0168.0182.0198.0212.0190.0204.0220.0266.0296.0312.0364.0376.0408.0460.0
31
9,0009,500
10,00010,50011,00011,50012,00012,50013,00014,00015,00016,00017,00018,00019,00020,00021,00022,00023,00024,00025,00026,00025,00026,00027,00028,00029,00030,00031,00030,00032,00034,00036,00038,00040,00042,00044,00046,00044,00048,00050,000
215
218
220
222
225
230
1) 42 x 621) 42 x 651) 42 x 681) 42 x 721) 42 x 761) 42 x 791) 42 x 801) 45 x 801) 45 x 831) 45 x 901) 48 x 901) 51 x 931) 51 x 932) 30 x 862) 30 x 912) 30 x 962) 30 x 1012) 30 x 106
598.85637.10675.44718.19760.42801.86837.96879.17916.59
1002.101073.221155.221207.031276.261357.801442.081526.441605.04
498501504500496499514500501498500486516502501500499498
CoilFace Area
Qty) FH x FL59.8/58.959.6/58.859.5/58.659.2/58.358.9/58.158.7/57.958.7/57.858.5/57.758.5/57.658.1/57.258.1/57.257.8/57.058.3/57.458.3/57.558.1/57.357.9/57.057.7/56.857.6/56.7
0.350.360.370.380.390.410.430.340.350.360.380.400.430.340.350.360.370.380.390.410.430.440.360.370.380.390.410.420.440.350.360.370.380.410.430.450.470.480.360.380.39
Six Row CW Coil Data
ModelNo.
SCFM
FaceVelocity(FPM)
(1) Nominal cooling capacity based on 6 row/8 FPI CW coil with 45° EWT, 55° LWT, and 95°/77° entering air temperature.(2) Cabinet Loss includes loss for centrifugal blower plenum effect and diffuser(s). This factor must be added to all units.(3) Calculating Cooling Coil Section Pressure Drop:
A. Cabinet Loss ___’’ W.C.
B. Coil Air P.D. ___’’ W.C.
C. Downturn Plenum (if applicable) 0.10’’ W.C.
Cooling Coil Section Pressure Drop ___’’ W.C.
Refer to Blower HP Charts for Total External Static pressure available.
0.680.690.690.680.670.680.720.680.690.680.680.650.720.690.690.680.680.68
Air P.D. (3)Total MBH (1) LAT
6 Row CW
Performance Table
CabinetLoss(2) (3) FPD (ft)GPM
119.0127.0135.0144.0152.0160.0168.0175.0183.0200.0215.0230.0240.0256.0270.0288.0306.0322.0
3.874.435.035.786.517.257.957.568.33
10.1210.2710.5611.389.22
10.4011.9713.6715.33
CF
CF
CF
CF
32
Control Systems
MDT Control System C000635
NET +
NET -
SHIELD
SENSE+12VRNCT+RNCT-GND
GNDRNET+RNET-+12V
TE
NR
0
98
765
4
3 2 1
LOCAL ACCESS
GND
INPUTS 1&205V,THERM OR DRY
INPUTS 3 & 4THERM OR DRY
GND
IN-5
IN-6
LED
INPUTS 5 & 6THERM DRY or LStat
CLASS 224 Vac. 50/60 CYCLE2Ova, 0.83AUSE COPPERCONDUCTORS ONLY.
CAUTION:To Reduce The Risk of Fire or or Electrical Shock, Do NotInterconnect Outputs of Different Class 2 Circuits
I/O ZONE 583
BT485Rx
Tx
+-
Batt
CR2032
Communications Selection
sneT
senO
mmo
C
Gnd
Hot
Format
LStat Rnet
Short PinsL StatIN-5 24 V ac
Power
Run
Error
IN-7
+3V
Gnd
IN-8
Pot.Only
Thermistor/Dry Contact0-5 vdc
On4321
EIA-485
BACnetover ARC 156
Comm SelectorDIP Switch
BAUD Rates SW1 SW2 PROTOCOLS SW1 SW2950019.2 K38.4K76.8 K
OFFOffOnOn
OffOnOffOn
BACnetMS/TPN2Modbus
Off
OnOff
Off
OffOn
Gnd
A0-3
Gnd
A0-2
A0-1
Gnd
DO-2
DO-1BUSPower for D.O.s
0-10vdc5ma Max.
BACnet
FormatJumper
LStat / Rnet PortSelector Jumper
Gain 1Jumper
CommunicationSelection Jumper
DO-3
DO-4
DO-5
GND
IN-4
IN-2
IN-3
IN-1
GND +
-
+
-
+
-
}
AO:
GND
0
98
7653 2 1
4
54
12
3
6
Discharge TemperatureSET Here
1. Unit DDC Controller2. Signal Conditioner
3. Modulating Gas Valve4. Inlet Air Sensor
5. Discharge Air Sensor6. Remote Control Station
COMPONENT I.D.
Application: Includes:
Modulating Discharge Discharge air sensor (5) mounted in unit discharge with remote mounted 4 x 4 box cover (6) including manual potentiometer toTemperature Control enable unit and adjust temperature setpoint, Fan On Light, Burner On Light, and Cool On Light. Additional potentiometer is
provided if optional return damper section for manual or mixed air control is ordered.
33
Control Systems
MRT Control System C000634
1. Unit DDC Controller2. Signal Conditioner
3. Modulating Gas Valve4. Inlet Air Sensor
5. Discharge Air Sensor6. Remote Control Station
COMPONENT I.D.
NET +
NET -
SHIELD
SENSE+12VRNCT+RNCT-GND
GNDRNET+RNET-+12V
TE
NR
0
98
765
4
3 2 1
LOCAL ACCESS
GND
INPUTS 1&205V,THERM OR DRY
INPUTS 3 & 4THERM OR DRY
GND
IN-5
IN-6
LED
INPUTS 5 & 6THERM DRY or LStat
CLASS 224 Vac. 50/60 CYCLE2Ova, 0.83AUSE COPPERCONDUCTORS ONLY.
CAUTION:To Reduce The Risk of Fire or or Electrical Shock, Do NotInterconnect Outputs of Different Class 2 Circuits
I/O ZONE 583
BT485Rx
Tx
+-
Batt
CR2032
Communications Selection
sneT
senO
mm
oC
Gnd
Hot
Format
LStat Rnet
Short Pins
L StatIN-5 24 V ac
Power
Run
Error
IN-7
+3V
Gnd
IN-8
Pot.Only
Thermistor/Dry Contact0-5 vdc
On4321
EIA-485
BACnetover ARC 156
Comm SelectorDIP Switch
BAUD Rates SW1 SW2 PROTOCOLS SW1 SW2950019.2 K38.4K76.8 K
OFFOffOnOn
OffOnOffOn
BACnetMS/TPN2Modbus
Off
OnOff
Off
OffOn
Gnd
A0-3
Gnd
A0-2
A0-1
Gnd
DO-2
DO-1BUSPower for D.O.s
0-10vdc5ma Max.
BACnet
FormatJumper
LStat / Rnet PortSelector Jumper
Gain 1Jumper
CommunicationSelection Jumper
DO-3
DO-4
DO-5
GND
IN-4
IN-2
IN-3
IN-1
GND +
-
+
-
+
-
}
AO:
GND
0
98
7653 2 1
4
54
12
6
3
7
Space TemperatureSET Here
Space TemperatureSENSED Here
Application: Includes:
Modulating Room Discharge air sensor (5) mounted in unit discharge with remote mounted 4 x 4 box cover (7) including manual potentiometer toTemperature Control enable unit and adjust temperature setpoint, Fan On Light, Burner On Light, and Cool On Light. Also includes RS-std room sensor
(6) (does not allow remote room setpoint adjustment). Additional potentiometer is provided if optional return damper section formanual or mixed air control is ordered.
34
Control Systems
MRT Pro Control Systems C000633
MANUAL ON
INFO
WARMER
COOLER
68 F
NET +
NET -
SHIELD
SENSE+12VRNCT+RNCT-GND
GNDRNET+RNET-+12V
TE
NR
0
98
765
4
3 2 1
LOCAL ACCESS
GND
INPUTS 1&205V,THERM OR DRY
INPUTS 3 & 4THERM OR DRY
GND
IN-5
IN-6
LED
INPUTS 5 & 6THERM DRY or LStat
CLASS 224 Vac. 50/60 CYCLE2Ova, 0.83AUSE COPPERCONDUCTORS ONLY.
CAUTION:To Reduce The Risk of Fire or or Electrical Shock, Do NotInterconnect Outputs of Different Class 2 Circuits
I/O ZONE 583
BT485Rx
Tx
+-
Batt
CR2032
Communications Selection
sneT
senO
mmo
C
Gnd
Hot
Format
LStat Rnet
Short PinsL StatIN-5 24 V ac
Power
Run
Error
IN-7
+3V
Gnd
IN-8
Pot.Only
Thermistor/Dry Contact0-5 vdc
On4321
EIA-485
BACnetover ARC 156
Comm SelectorDIP Switch
BAUD Rates SW1 SW2 PROTOCOLS SW1 SW2950019.2 K38.4K76.8 K
OFFOffOnOn
OffOnOffOn
BACnetMS/TPN2Modbus
Off
OnOff
Off
OffOn
Gnd
A0-3
Gnd
A0-2
A0-1
Gnd
DO-2
DO-1BUSPower for D.O.s
0-10vdc5ma Max.
BACnet
FormatJumper
LStat / Rnet PortSelector Jumper
Gain 1Jumper
CommunicationSelection Jumper
DO-3
DO-4
DO-5
GND
IN-4
IN-2
IN-3
IN-1
GND +
-
+
-
+
-
}
AO:
GND
0
98
7653 2 1
4
1. Unit DDC Controller2. Signal Conditioner
3. Modulating Gas Valve4. Inlet Air Sensor
5. Discharge Air Sensor6. Room Thermostat
COMPONENT I.D.
54
12
6
3
Space TemperatureSET And SENSED Here
Application: Includes:
Modulating Room Temperature Control with Discharge air sensor (5) mounted in unit discharge with remote mounted RS-Pro room sensor (6) with push buttons for roomRS-Pro room sensor allowing after hours unit setpoint adjustment and digital temperature readout. On units with optional return air damper section a remote mounted 4 x 4enable, room setpoint adjustment, and digital box cover is provided with potentiometer for manual or mixed air control.temperature readout.
35
Control Systems
MRT Expert Control System C000632
NET +
NET -
SHIELD
SENSE+12VRNCT+RNCT-GND
GNDRNET+RNET-+12V
TE
NR
0
98
765
4
3 2 1
LOCAL ACCESS
GND
INPUTS 1&205V,THERM OR DRY
INPUTS 3 & 4THERM OR DRY
GND
IN-5
IN-6
LED
INPUTS 5 & 6THERM DRY or LStat
CLASS 224 Vac. 50/60 CYCLE2Ova, 0.83AUSE COPPERCONDUCTORS ONLY.
CAUTION:To Reduce The Risk of Fire or or Electrical Shock, Do NotInterconnect Outputs of Different Class 2 Circuits
I/O ZONE 583
BT485Rx
Tx
+-
Batt
CR2032
Communications Selection
sneT
senO
mm o
C
Gnd
Hot
Format
LStat Rnet
Short PinsL StatIN-5 24 V ac
Power
Run
Error
IN-7
+3V
Gnd
IN-8
Pot.Only
Thermistor/Dry Contact0-5 vdc
On4321
EIA-485
BACnetover ARC 156
Comm SelectorDIP Switch
BAUD Rates SW1 SW2 PROTOCOLS SW1 SW2950019.2 K38.4K76.8 K
OFFOffOnOn
OffOnOffOn
BACnetMS/TPN2Modbus
Off
OnOff
Off
OffOn
Gnd
A0-3
Gnd
A0-2
A0-1
Gnd
DO-2
DO-1BUSPower for D.O.s
0-10vdc5ma Max.
BACnet
FormatJumper
LStat / Rnet PortSelector Jumper
Gain 1Jumper
CommunicationSelection Jumper
DO-3
DO-4
DO-5
GND
IN-4
IN-2
IN-3
IN-1
GND +
-
+
-
+
-
}
AO:
GND
0
98
7653 2 1
4
1. Unit DDC Controller2. Signal Conditioner
3. Modulating Gas Valve4. Inlet Air Sensor
5. Discharge Air Sensor6. Room Thermostat
7. BACView
COMPONENT I.D.
54
12
6
3
7
Space TemperatureSET Here
Space TemperatureSENSED Here
Application: Includes:
Modulating Room Temperature Control Discharge air sensor (5) mounted in unit discharge with remote mounted BACView controller (7) to set space temp, operatingwith BACView controller allowing after hours unit schedules, and optional damper control setpoints. Service information, operating feedback and alarm staus can also beenable, room setpoint adjustment, operating monitored. Also includes a RS-std room sensor (6).feedback, monitoring of alarm status and digitaltemperature readout with RS-std room sensor.
36
Wiring Diagram
Typical Wiring Diagram - Page 1 C000630
-
+
-
+
37
Typical Wiring Diagram - Page 2
Wiring Diagram
C000630
NET +
NET -
SHIELD
SENSE+12VRNCT+RNCT-GND
GNDRNET+RNET-+12V
TE
NR
0
98
765
4
3 2 1
LOCAL ACCESS
GND
INPUTS 1&205V,THERM OR DRY
INPUTS 3 & 4THERM OR DRY
GND
IN-5
IN-6
LED
INPUTS 5 & 6THERM DRY or LStat
CLASS 224 Vac. 50/60 CYCLE2Ova, 0.83AUSE COPPERCONDUCTORS ONLY.
CAUTION:To Reduce The Risk of Fire or or Electrical Shock, Do NotInterconnect Outputs of Different Class 2 Circuits
I/O ZONE 583
BT485Rx
Tx
+-
Batt
CR2032
Communications Selection
sneT
senO
mm o
C
Gnd
Hot
Format
LStat Rnet
Short PinsL StatIN-5 24 V ac
Power
Run
Error
IN-7
+3V
Gnd
IN-8
Pot.Only
Thermistor/Dry Contact0-5 vdc
On4321
EIA-485
BACnetover ARC 156
Comm SelectorDIP Switch
BAUD Rates SW1 SW2 PROTOCOLS SW1 SW2950019.2 K38.4K76.8 K
OFFOffOnOn
OffOnOffOn
BACnetMS/TPN2Modbus
Off
OnOff
Off
OffOn
Gnd
A0-3
Gnd
A0-2
A0-1
Gnd
DO-2
DO-1BUSPower for D.O.s
0-10vdc5ma Max.
BACnet
FormatJumper
LStat / Rnet PortSelector Jumper
Gain 1Jumper
CommunicationSelection Jumper
DO-3
DO-4
DO-5
GND
IN-4
IN-2
IN-3
IN-1
GND +
-
+
-
+
-
}
AO:
GND
0
98
7653 2 1
4
+
-
O
C
E
+
-
O
C
E+
-
O
C
E
38
AmpsAMPS for 208V 3 Ph.AMPS for 230V 3 Ph.AMPS for 460V 3 Ph.AMPS for 575V 3 Ph.
AmpsAMPS for 208V 3 Ph.AMPS for 230V 3 Ph.AMPS for 460V 3 Ph.AMPS for 575V 3 Ph.
AmpsAMPS for 208V 3 Ph.AMPS for 230V 3 Ph.AMPS for 460V 3 Ph.AMPS for 575V 3 Ph.
Electrical Data and Sequence of Operation
Sequence of Operation – Return Air Units
Signal from remote control I to AdaptAireController D, sets operational parametersfor dampers B and C, and burner. Damperoperation can be manual, building pres-sure or mixed air temperature.
Return air dampers B, and outside airdampers C, are interlocked to movetogether. As one opens, the other closes.As the return air dampers open, allowingmore return air to enter the unit, the out-side air dampers move toward the closedposition, decreasing the amount of outsideair. Pressure sensor and flow station J,senses change in return airflow and signalsAdaptAire Controller D.
Modulating gas valve H, regulates gassupply in response to signal from AdaptAireController D. AdaptAire Controller D, variessignal based on input from room tempera-ture sensor F, discharge temperaturesensor G, and airflow sensor J. Gas valve Hcan provide approximately 4% to 100% ofrated burner capacity.
P000621
14.64.22.11.7
2059.454.027.022.0
ITEM
A
B
310.69.64.83.9
40114.0104.052.041.0
516.715.27.66.1
50143.0130.065.052.0
MOTOR HORSEPOWER
Amp Draw Table
Steps to size optional disconnect switch:1. Find the blower motor HP required from tables on pages 4 and 5.
2. Find amp draw for required motor HP from chart in item A above.
3. Find amps for control circuit from chart in item B above.4. Add amps from step 2 and step 3, then multiply by 1.25.
BlowerMotor
ControlTransformer
1030.828.014.011.0
75211.0192.096.077.0
71/2
24.222.011.09.0
60169.0154.077.062.0
1546.242.021.017.0
100273.0248.0124.099.0
11/2
6.66.03.02.4
2574.868.034.027.0
27.56.83.42.7
3088.080.040.032.0
SOURCE
MOTOR HORSEPOWER
CONTROL CIRCUIT AMPSHeating Unit Only
2.42.21.10.9
Heating Unit w/One Evap. Module7.26.53.32.6
Heating Unit w/Two Evap. Module9.68.74.33.5
Heating Unit w/Three Evap. Module12.010.95.44.3
NOTES: 1) Above motor amps are based on 2002 edition of NEC.2) Control circuit amps are based on standard controls.
39
Gas Piping Layout
Schematic Component Diagrams
COMPONENT IDENTIFICATIONGP-01 HIGH GAS PRESSURE REGULATORGP-02 MAIN GAS SHUT-OFF VALVEGP-09 PILOT GAS PRESSURE REGULATORGP-11 MAIN TEST FIRING SHUT-OFF VALVEGP-13 PILOT GAS SHUT-OFF VALVEGP-27 ORIFICED NEEDLE VALVEVG-01 PILOT GAS VALVEVG-02 MAIN GAS VALVEVG-03 AUXILIARY GAS VALVEVG-04 NORMALLY OPEN VENT VALVEVG-07 MODULATING VALVEPS-04 LOW GAS PRESSURE SWITCHPS-07 HIGH GAS PRESSURE SWITCHPS-10 HIGH VELOCITY PRESSURE SWITCHPS-11 LOW VELOCITY PRESSURE SWITCH
NOTES:1. Vent limiting devices provided wherever possible, when venting is required* the venting to outside is
by others on indoor units and furnished by factory on outdoor units.
2. Units with 900 MBH and less use a pressure regulator (not shown) for high fire setting.
3. For inlet pressures under 10‘‘ W.C. – Please contact factory.
4. 3,300 MBH and above will require a minimum inlet pressure of 1 PSIG. For inlet pressures under1 PSIG – Please contact factory.
5. Units that are listed to Z83.4 standard (100% make-up air) carry both ETL and CETL approvals.
6. The standard manifold meets FM requirements for inputs under 2,500 MBH for ETL listed units.
7. The standard manifold meets IRI requirements for ETL listed units.
8. High gas pressure regulator required if inlet pressure exceeds 1/2 PSIG for inputs up to andincluding 900 MBH or inlet pressures over 5 PSIG for inputs greater than 900 MBH.
C000148
40
InletHood
(No Filters)E
—
—
—
—
—
—
—
—
—
—
—
—
—
—
382
413
D
145
145
145
160
251
257
384
402
222
233
475
475
610
673
421
451
105
105
105
105
175
175
240
240
175
175
230
230
340
340
550
675
480
480
480
480
700
700
950
950
700
700
980
980
1270
1270
2200
2750
30
30
30
30
55
55
85
85
100
100
145
145
210
210
230
250
70
70
70
70
85
85
140
140
150
150
215
215
230
230
300
350
224
224
224
224
475
475
590
590
427
427
899
899
1145
1145
1100
1300
75
75
75
75
125
125
140
140
135
135
200
200
275
275
350
500
170
170
170
170
270
270
290
290
275
275
320
320
500
720
775
1050
H
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1535
2344
G
—
—
—
—
—
—
—
—
—
—
—
—
—
—
490
529
F
—
—
—
—
—
—
—
—
—
—
—
—
—
—
973
1395
C
185
185
185
200
272
282
420
442
274
311
555
545
732
731
936
1361
B
215
215
215
225
331
344
510
538
342
378
625
675
824
863
1139
1625
A
215
215
215
225
331
344
510
538
342
378
625
675
824
863
517
557
109
112
115
118
120
122
125
130
215
218
220
222
225
230
233
240
Unit Weights (Approximate)
Weights and Cabinet Arrangements
UnitModel
Add ForVerticalUnits
InletDamper
V-BankFilter
MixingBox
DischargeDamper
DischargeLouver
APPROXIMATE WEIGHT (LBS.)
C000473
Cabinet Arrangement C000473
For all arrangements shown,controls are on near side.
VRT
HRS
VLT HLS HLB
HRB
Air FlowStation
47
47
47
47
68
68
80
80
80
80
111
111
135
135
190
221
Note: Cooling coil section weights include 6 row dry coil.
1010
1010
1500
1500
2580
2580
4180
4180
2420
2420
3405
3405
5420
5420
NA
NA
CoolingCoil
Section
○
○
○
○
○
○
○
○
○
○
○
○
○
41
Guide Specification – Base Unit
Base Bid Applied Air model DFC _____ make-upair unit(s) designed for outdoor application. Theunit discharge shall be designed for easy adapta-tion to external duct work or optional accessories.The unit(s) shall be capable of delivering ___ cfmat ___ ESP using a ___ horsepower (ODP) (TEFC)motor operating on (208/3/60) (230/3/60) (460/3/60).
BURNER SECTIONThe line burner shall be capable of delivering___BTUH firing on (natural gas) (propane) at aninlet pressure of ___ (inches water column) (PSIG).The standard ETL listed unit will meet ANSI, FM,and IRI requirements. Both burner and blowershall be compensated for an altitude of ___ feetabove sea level. Manifold to be located outside ofair stream and shielded from atmosphericconditions by means of a protective compartmentwith hinged access. An observation port shall belocated to provide view of pilot and main flame.
Unit(s) shall be supplied with a wide range burnerwith a modulating turndown ratio of up to 25:1.Adjustable profile plates shall be provided andsized to maintain the require velocity across theline burner. The operation of the burner shall beprogrammed through the flame safeguard withtimed prepurge and flame-sensed by means of a(flame rod)(ultra violet scanner).
The burner assembly and gas manifold shall becompletely prepiped and factory tested prior toshipment.
The unit shall be controlled by the AdaptAire DDCcontrol module with full BACnet compatibility.Unit shall have the AdaptAire (MDT - ModulatingDischarge Temperature Control System)(MRT –Modulating Room Temperature ControlSystem)(MRT-Pro Modulating Room ProTemperature Control System)( MRT-ExpertModulating Room Expert Temperature ControlSystem). The AdaptAire DDC control system shallinclude but not be limited to the followingcontrols required for standard operation:
• Electronic time clock with normal, holiday,and override schedules. (Optionalaccessory on MDT or MRT ControlSystems).
• Timed freeze protection to prevent heaterfrom discharging unheated air into thebuilding.
• Inlet On-Off ductstat which will turnburner off when inlet temperature equalsdesired discharge air temperature as fuelsavings mode.
• On-Off night setback thermostat for loweroperating temperatures in unoccupiedmode as fuel savings mode. (Optionalaccessory on MDT or MRT ControlSystems).
UNIT CASINGUnit casing and accessories shall be fabricatedfrom heavy-gauge bright spangled galvanizedsteel suitably reinforced to insure rigidity. Thebase of the unit shall be adaptable for curbmounting. All casings shall be airtight andweatherproof. Roof panels shall be convex toprevent ponding, and designed with a standingseam to prevent water entrainment. Cabinet shall
be designed with roof eaves to prevent water forgetting into wall panels. Complete access shall beprovided to all components though gasketed,hinged access doors. This includes the motor,blower, burner, and electrical components andmanifold sections.
BLOWER SECTIONEach unit shall be supplied with centrifugalforward curve, DWDI fan(s) rated in accordancewith AMCA standards. The fan or fans shall bemounted on a heavy-duty polished steel shaftdesigned for a maximum operating speed not toexceed 75% of its first critical speed. Bearings areto be heavy-duty industrial prelubricated type.Blowers to be driven by a V-belt package sizedwith a capacity of 25% greater than the motorhorsepower. Multiple belt applications will bematched sets. Drives are to be (fixed) (adjust-able). Maximum outlet velocity _____ FPM.Motor to be mounted on adjustable slide base.Motor cover shall be provided for protectionwhen control cabinet door is open.
CONTROL ENCLOSUREThe units(s) shall be supplied with a controlcompartment and all controls mounted withinthis compartment are to be wired to a numberedterminal strip. All wiring is to be color coded andin accordance with the NEC. A circuit diagram isto be laminated to the inside of the controlCabinet door. All electrical components shall beara recognized label.
CONTROLS1. Main fan starters and overloads2. Control circuit fuses3. High temperature limit switch4. Flame safeguard with alarm contacts5. Flame rod sensor6. Ignition transformer7. Automatic pilot valve8. Main gas automatic safety shutoff valve9. MDT Control System10. Air proving differential switch11. Control transformer12. Remote control panel
OPTIONAL ACCESSORIES1. Motorized inlet damper or discharge
damper2. V-bank filter box with filters3. Inlet hood and birdscreen with or
without filters4. Insulation5. Roof curb (horizontal units only)6. Extended grease lines7. Vibration feet and hangers8. Clogged filter switch9. Disconnect switch10. U. L. labeled control panel11. Painted galvanized casing12. Vertical arrangement with support
stand and birdscreen13. Mixed air section with or without return
air flow station14. High gas pressure regulator (required
over 1/2 PSIG)15. UV flame detection (mini or purple
peeper)16. DX or CW cooling coil section17. Firestat18. 115 Volt service receptacle
○
○
○
○
○
○
○
○
○
○
○
○
○
42
Unit(s) shall have outside air and return airdampers with modulating actuator con-trolled by AdaptAire DDC control system.The AdaptAire DDC control system shallhave capability to digitally control theoutside air quantity from a nominal mini-mum of 20% to 100% with integrated gasvalve control at all room concentrations ofCO2.
The return air inlet shall include a self-calibrating flow measuring station with agrid of velocity pressure probes with spacingno greater than 12” over the entire face ofthe return air opening and sampled everytwo seconds. Samples will be added to atwenty-five point rolling average and thenon to a second rolling average to providesmooth, accurate data that is delivered tothe AdaptAire DDC control system every twoseconds. The DDC control system shall becapable of electronically displaying thereturn air/outside air ratio within 5%accuracy at all damper positions.
The AdaptAire DDC control system shall becapable of controlling mixing dampers in:(Choose One)MANUAL MODE:The “Manual” mode allows manual position-ing of the outside air (O.A.) damper andreturn air (R.A.) damper by changing thedamper position setpoint.
MIXED AIR TEMPERATURE MODE:The “Mixed Air Temperature” mode shallprovide automatic control of the mixed airtemperature by modulating the outside air(O.A.) damper and return air (R.A.) damperto maintain the mixed air temperaturesetpoint. As the mixed air temperatureincreases above the setpoint more outsideair will be introduced.
BUILDING PRESSURE MODE:The “Building Pressure” mode shall provideautomatic building pressure control bymodulating the outside air (O.A.) damperand return air (R.A.) damper to maintain theindoor building pressure setpoint. As thebuilding pressure decreases below thesetpoint more outside air will be introduced.
Guide Specification – Mixing Dampers with Return Flow Station
○
○
○
○
○
○
○
○
○
○
○
○
○
43
The display functions of the remote keyboarddisplay for the AdaptAire DDC controlsystem shall have a minimum of two lines,sixteen character display which shall includebut not limited to the following:
• Return air temperature
• Outside air temperature
• Discharge air temperature
• Mixed air temperature
• Maximum allowable temperature rise
• Actual temperature rise
• Current percent of outside air
• Current building pressure (optional)
• Current damper input voltage (optional)
• Current burner input voltage
• Fan operating hours since last reset
• Fan start cycle count since last reset
• Burner operating hours since last reset
• Burner start cycle count since last reset
• Cooling interlock operating hours since last reset
• Cooling interlock cycle count since last reset
• Critical alarm conditions:– Airflow switch failure– Unit on, fan off– Unit off, fan on– Low discharge temperature– Safety circuit open– Burner jumped
The control settings available on the remotekeyboard display for the AdaptAire DDCcontrol system shall include but not belimited to the following:
• Heating setpoint
• Cooling setpoint
• Economizer setpoint
• Setback setpoint
• Freeze protection setpoint
• Maximum discharge air temperature setpoint
• Minimum discharge air temperature setpoint
• Minimum ventilation option and setpoint
• Time of day schedule selection and setpoints(Not available on MDT or MRT Control Systems)– Normal 5/7 schedule– Holiday schedule– Manual override
Guide Specification – BACView Controller
○
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EfficientDirect FiredGas HeatingSystem
Choose Applied Air Direct Fired Gas Heating• Heat large or small spaces with 100% combustion efficiency
• Constantly replace contaminated indoor air with fresh, heated outside air
• Optional evaporative cooling
• Low operating and maintenance costs
• Fresh air ventilation anytime — just turn off the gas heating system
• Simple, inexpensive installation
• Applied Air, a leader in research, engineering, and customer service since 1975
• Fans tested to AMCA standards to insure rated airflow
Applied Air
www.appliedair.com
4830 Transport Drive Dallas TX 75247
Telephone 214.638.6010
Fax 214.905.0806Printed in U.S.A.© Copyright U.S.A. 2006