Technical Details of Mixers

Embed Size (px)

Citation preview

  • 8/3/2019 Technical Details of Mixers

    1/8

    VOLUME /CAP

    DIAMETRE / D

    HAUTEUR PP /

    MOMENT DE RENVERSEMENT (MR) HAUTEUR LIQ

    TIPPING MOMENT ON SUPPORT (MR)

    DENSITE /SPE

    VISCOSITE /V

    Niveau max

    VITESSE DU M

    PUISSANCE M

    VITESSE MOT

    TENSION /VO

    ISOLATION /IS

    CLASSE /CLA

    FREQUENCE /

    CONSTRUCTIO

    TYPE DE MOB

    p./thic. NOMBRE DE P

    FIXATION DU M

    D'INTRO. D

    MATIERE /MA

    POIDS /WEIG

    CHARGE DE C

    MOMENT DE R

    COUPLE MAXI

    DEBIT DE POM

    DEBIT DE CIRCPUISSANCE A

    Fa PASSAGE EN

    Fr Fa =

    Fr =

    Reserver un espace libre dans le supportage

    gal au diamtre extrieur B de la bride standard.

    Reserve a free space into the support device

    as big as the standard flange outside diameter B.

    14

    D

    60

    165

    200

    394,5

    1

    2

    120

    1620

    11env.

    15

    1500

    REPERE CLIENT: /CUSTOMER ITEM

    HM-600S150/0

    280

    350

    ( dimensions. mm )

    0

    * Dimensions valables que pour les standards sans option / Dimensions are only valid for standard type without option.

    B

    130

    Type :

    240

    LLL

    HM

    Proprit exclusive de MRM - Communication et repro

    Plan non contractuel /Non binding draw

    N

    CARACTERIS

    CARACTERIS

    5,8 daN

    600

    30,5 daN

  • 8/3/2019 Technical Details of Mixers

    2/8

    Type of agitator : HM-600S150/0CP00 issued from our HM Range

    Qty : 2 Sketch attached : DRW-9121.A01-v1

    1) CUSTOMER DATAS

    Aim of mixing :

    A. Product data

    1

    Specific gravity : 1,1

    B. Conditions of use

    Operation : Batch

    Relative pressure : Atm

    Temperature inside the tank : 10

    Temperature outside the tank : -20/+40

    Altitude : < 1000

    inside tank

    outside tank

    C. Tank data

    Inside diameter of tank or Length x Width : -

    Support height : -

    Volume of liquid : -

    Agitator mounting position : Centered

    2) OUR DESIGN

    A. Main mixer dataCirculation flow : -

    Tip speed : 6,00

    Hydraulic dissipated power : 0,52

    Agitator rotation speed : 190,9

    B. Motor data

    Power : 0,66

    Rotation speed : 1670

    Supply voltage : 460

    Frequency : 60

    Frequency inverter : No

    Frame / Protection / Mounting position : Alu / IP55 / V1

    Insulation / Heating class : F / B

    C. Agitation head without motor

    Connection motor / gear box : NA

    Gear box : Coaxial, oil lubrification

    Gear reduction ratio : 8,75

    Mounting flange, squared shape : Yes

    Sealing device : No

    D. Wetted parts

    Coupling between driving shaft / agitation shaft : Removable coupling

    Agitation shaft : Solid

    Length between base level / impeller leading edge : 1500 Quantity of mobile : 1

    Type of mobile inf. : Sabre

    Diameter of mobile inf. : 600

    Material of the agitation shaft and the impeller(s) : 1.4404 (316L)

    Coating : Without

    Mobile(s) of agitation :

    mm

    mm

    C

    ATEX : No

    m/s

    Hz (2%), 3 phased

    V (5%)

    rpm

    kg/dm3

    Product :

    Viscosity :

    Preparation

    mPa.s

    Calcium Hypochlorite Solution

    C

    rpm

    kW

    m3/h

    Customer Item TECHNICAL DESCRIPTION OF PRODUCT Page 1/2TDP-9121.A01-v1 25/05/2010

    mm

    m

    mm

    m3

    kW

  • 8/3/2019 Technical Details of Mixers

    3/8

    3) EXECUTIONA. Welding

    Welding procedure qualification according to NF EN 288-3 and welder qualification, NF EN 287-1.

    B. Finishing

    For wetted part in inox : pickled and passivated or in CS : no paint and varnish on it.

    Realization without polishing nor grinding.

    C. Drive unit paint

    Standard MRM : NRI 8999c and Finish : RAL 1018 (yellow).

    D. Agitation shaft

    MRM reserves the right to produce agitation shafts in 2 parts welded between them.

    4) OPERATION

    Can work during filling and draw-off : Yes

    Loads and efforts to be taken into account for the calculation of the agitator supporting : see values

    stated on the attached outline drawing (to be confirmed after order).

    5) REGLEMENTATION

    In compliance with 'Machines' directive.

    Not in compliance with ATEX regulation.

    Not subject to PED regulation.

    6) RECOMMENDATIONS

    If the tank is cylindrical, 3 baffles must be fitted :width = 8% of the tank diameter with space of 2%

    from the tank, for a non-viscous liquid (out of MRM supply).

    Manhole dimensions must be design to accept impeller introduction.

    Tank support must be designed to support mixer loads as per MRM recommandations. Maxi support flatness must be < 0,5 mm for a mixer without sealness. Mounting flange face has to be

    machined if the agitator is equipped with sealing device. The tank flange horizontality has to be 2 mm/m.

    7) SCOPE OF SUPPLY

    Customer Item TECHNICAL DESCRIPTION OF PRODUCT Page 2/2TDP-9121.A01-v1 25/05/2010

  • 8/3/2019 Technical Details of Mixers

    4/8

    Variateur de frquence

    h moteur = VOLUME /CAP

    DIAMETRE / D

    HAUTEUR PP /

    MOMENT DE RENVERSEMENT (MR) HAUTEUR LIQ

    TIPPING MOMENT ON SUPPORT (MR)

    DENSITE /SPE

    VISCOSITE /V

    Niveau max

    VITESSE DU M

    PUISSANCE M

    VITESSE MOT

    TENSION /VO

    ISOLATION /IS

    CLASSE /CLA

    FREQUENCE /

    CONSTRUCTIO

    TYPE DE MOB

    p./thic. NOMBRE DE P

    FIXATION DU M

    D'INTRO. D

    MATIERE /MA

    POIDS /WEIG

    CHARGE DE C

    MOMENT DE R

    COUPLE MAXI

    DEBIT DE POM

    DEBIT DE CIRCPUISSANCE A

    PASSAGE EN

    Fa =

    Fr =

    Fr

    Fa

    7,6 daN

    500

    33,6 daN

    CARACTERIS

    CARACTERIS

    * Dimensions valables que pour les standards sans option / Dimensions are only valid for standard type without option.

    B

    180

    Type :

    200

    LLL

    HM

    Proprit exclusive de MRM - Communication et repro

    Plan non contractuel /Non binding draw

    N 0

    1790

    REPERE CLIENT: /CUSTOMER ITEM

    HM-500S195/V

    280

    350

    ( dimensions. mm )

    250

    1950

    14env.

    15

    499,5

    1

    5

    215

    250

    238

    125

    D

    Reserver un espace libre dans le supportage

    gal au diamtre extrieur B de la bride standard.

    Reserve a free space into the support device

    as big as the standard flange outside diameter B.

    14

  • 8/3/2019 Technical Details of Mixers

    5/8

    Type of agitator : HM-500S195/VCP00 issued from our HM Range

    Qty : 2 Sketch attached : DRW-9121.B01-v1

    1) CUSTOMER DATAS

    Aim of mixing :

    A. Product data

    1

    Specific gravity : 1,1

    B. Conditions of use

    Operation : Batch

    Relative pressure : Atm

    Temperature inside the tank : 10

    Temperature outside the tank : -20/+40

    Altitude : < 1000

    inside tank

    outside tank

    C. Tank data

    Inside diameter of tank or Length x Width : -

    Support height : -

    Volume of liquid : -

    Agitator mounting position : Centered

    2) OUR DESIGN

    A. Main mixer dataCirculation flow : -

    Tip speed : 4,53

    Hydraulic dissipated power : 0,65

    Agitator rotation speed : 173,2

    B. Motor data

    Power : 1,3

    Rotation speed : 1690

    Supply voltage : 460

    Frequency : 60

    Frequency inverter : Yes

    Frame / Protection / Mounting position : Alu / IP55 / V1

    Insulation / Heating class : F / B

    C. Agitation head without motor

    Connection motor / gear box : With lantern

    Gear box : Coaxial, oil lubrification

    Gear reduction ratio : 9,76

    Mounting flange, squared shape : Yes

    Sealing device : No

    D. Wetted parts

    Coupling between driving shaft / agitation shaft : Removable coupling

    Agitation shaft : Tubular

    Length between base level / impeller leading edge : 1950 Quantity of mobile : 1

    Type of mobile inf. : Sabre

    Diameter of mobile inf. : 500

    Material of the agitation shaft and the impeller(s) : 1.4404 (316L)

    Coating : Without

    mm

    m

    mm

    m3

    kW

    Customer Item TECHNICAL DESCRIPTION OF PRODUCT Page 1/2TDP-9121.B01-v1 25/05/2010

    C

    rpm

    kW

    m3/h

    Product :

    Viscosity :

    Lime Saturator

    mPa.s

    kg/dm3

    Mobile(s) of agitation :

    mm

    mm

    C

    ATEX : No

    m/s

    Hz (2%), 3 phased

    V (5%)

    rpm

  • 8/3/2019 Technical Details of Mixers

    6/8

    3) EXECUTIONA. Welding

    Welding procedure qualification according to NF EN 288-3 and welder qualification, NF EN 287-1.

    B. Finishing

    For wetted part in inox : pickled and passivated or in CS : no paint and varnish on it.

    Realization without polishing nor grinding.

    C. Drive unit paint

    Standard MRM : NRI 8999c and Finish : RAL 1018 (yellow).

    D. Agitation shaft

    MRM reserves the right to produce agitation shafts in 2 parts welded between them.

    4) OPERATION

    Can work during filling and draw-off : Yes

    Loads and efforts to be taken into account for the calculation of the agitator supporting : see values

    stated on the attached outline drawing (to be confirmed after order).

    5) REGLEMENTATION

    In compliance with 'Machines' directive.

    Not in compliance with ATEX regulation.

    Not subject to PED regulation.

    6) RECOMMENDATIONS

    If the tank is cylindrical, 3 baffles must be fitted :width = 8% of the tank diameter with space of 2%

    from the tank, for a non-viscous liquid (out of MRM supply).

    Manhole dimensions must be design to accept impeller introduction.

    Tank support must be designed to support mixer loads as per MRM recommandations. Maxi support flatness must be < 0,5 mm for a mixer without sealness. Mounting flange face has to be

    machined if the agitator is equipped with sealing device. The tank flange horizontality has to be 2 mm/m.

    7) SCOPE OF SUPPLY

    A. Scope of MRM supply :

    The study, the construction and supply of the agitators as described in the technical description.

    First oil loads of the reducers.

    The protection by MRM standard painting on drive unit.

    Control and test following MRM standard.

    Reception following MRM standard.

    One copy of MRM standard documentation in english.

    B. Out of MRM supply :

    Balancing.

    Static balancing by checking of the weight repartition of the blades.

    Unloading at site.

    Technical assistance on site of installation.

    Nuts and bolts of fixing on tank and fix adjustement for leveling.

    Cabinet for frequency inverter (if proposed).

    Rotation inversion system in case of oakum (often in wastewater).

    C. Included options :

    Raincap.

    Customer Item TECHNICAL DESCRIPTION OF PRODUCT Page 2/2TDP-9121.B01-v1 25/05/2010

  • 8/3/2019 Technical Details of Mixers

    7/8

    option plaque d'assise : reserver un espace libre dans

    le supportage gal au diametre exterieur de la bride ci dessous

    MOMENT DE RENVERSEMENT (MR) base plate option : reserve a free space into the support device VOLUME /C

    TIPPING MOMENT ON SUPPORT (MR) as big as the exter. dia. of the above flange

    HAUTEUR P

    Niveau max HAUTEUR LI

    DENSITE /S

    VISCOSITE /

    VITESSE DU

    PUISSANCE

    VITESSE MO

    TENSION /V

    ISOLATION /

    CLASSE /CL

    FREQUENCE

    CONSTRUCT

    TYPE DE MO

    p./thic. NOMBRE DE

    FIXATION DU

    D'INTRO

    MATIERE /M

    POIDS /WEI

    Fa = CHARGE DE

    Fr = MOMENT DE

    COUPLE MA

    DEBIT DE PO

    DEBIT DE CI PUISSANCE

    Type : VDA2520S100/Reserver un espace libre dans le supportage, gal au diamtre extrieur B de la bride standard.

    Using a speed variator and rotation during discharging or filling is forbidden

    Reserve a free space into the support device as big as the standard flange outside diameter B. REPERE CLIENT: / CUSTOMER IT

    Utilisation d'un variateur de vitesse et rotation durant la vidange ou le remplissage interditsN

    * Dimensions valables que pour les standards sans option / Dimensions are only valid for standard type without option.

    Proprit exclusive de MRM - Communication et rep

    Plan non contractuel /Non binding dr

    ( dimensions. mm )

    Helisem

    128

    B

    LLL 11

    51

    165 1

    30

    200

    11,4 daN4,0 daN

    Fa

    Fr

    15

    env.

    14

    CARACTERI

    1025

    280

    350

    CARACTER

    70

    285

    12

    1000

  • 8/3/2019 Technical Details of Mixers

    8/8

    Type of agitator : VDA2520S100/W100P00 issued from our Helisem Range

    Qty : 2 Sketch attached : DRW-9121.C01-v1

    1) CUSTOMER DATAS

    Aim of mixing :

    A. Product data

    Product : Lime

    Viscosity : 100

    Specific gravity : 1,1

    B. Conditions of useOperation : Continuous

    Relative pressure : Atm

    Temperature inside the tank : 20

    Temperature outside the tank : -20/+40

    Altitude : < 1000inside tank

    outside tank

    C. Tank data

    Inside diameter of tank or Length x Width : -

    Support height : -Volume of liquid : -

    Agitator mounting position : Centered

    2) OUR DESIGN

    A. Main mixer dataCirculation flow : -

    Tip speed : 12,06Hydraulic dissipated power : 0,38

    Agitator rotation speed : 1800

    B. Motor data

    Power : 0,75

    Rotation speed : 1800

    Supply voltage : 220

    Frequency : 60

    Frequency inverter : No

    Frame / Protection / Mounting position : Alu / IP55 / V1

    Insulation / Heating class : F / B

    C. Agitation head without motor

    Connection motor / gear box : NA

    Gear box : No

    Gear reduction ratio : 0

    Mounting flange, squared shape in CS : Yes

    Sealing device : No

    D. Wetted parts

    Coupling between driving shaft / agitation shaft : Removable coupling

    Agitation shaft : Solid

    Length between base level / impeller leading edge : 1000 Quantity of mobile : 1

    Type of mobile inf. : Marine

    Diameter of mobile inf. : 128

    Material of the agitation shaft and the impeller(s) : 1.4404 (316 L)

    Coating : Without

    Lime disolution

    mPa.s

    kg/dm3

    m3/h

    C

    C

    m

    mm

    kW

    rpm

    kWm/s

    ATEX : No

    Mobile(s) of agitation :

    mm

    mm

    mmm

    3

    Hz (2%), 3 phased

    V (5%)

    rpm

    Customer Item TECHNICAL DESCRIPTION OF PRODUCT Page 1/2TDP-9121.C01-v1 26/05/2010