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KUMARS Forge & Valves Pvt Ltd (Formerly KumarsAutotech (Pune) Pvt Ltd) are manufacturer &
exporters of steel forgings, machined components, valves, flanges, fittings based in India. Since
1999 Kumar's has grown from a forge shop to a sophisticated manufactures of valves, flanges &
fittings. We are one stop solutions for all your Forged Valves & closed die forgings requirements.
Product Range
1. VALVES:
Type: Gate, Globe, Check and Ball valve, Y type globe valve, Pressure seal valve.
Size: ½” to 2” for forge valves and 2” to 12” for cast valves
Pressure Class: #800 to #2500 for forge valves and #150 to #900 for cast valves
End Connection: SW, NPT, BSP, BSP(T), BW, RF
Material: Carbon Steel, Alloy Steel, Stainless steel, Duplex, Inconel, Monel, Hastelloy, Alloy20 etc.
We can also manufacture various special customized valves as per customer specific design and parameters.
2. FORGINGS:
We manufacture forgings for various sectors like Valves, Oil&Gas, Power, Automotive, Defence,
Instrumentation, Agriculture, Mining, Construction, Electrical etc.
Weight: Closed die: 200 gms to 50kgs & Open die: upto 150 kgs single piece
Material: All steel grades like Carbon Steel, Alloy steel, Stainless steel, Duplex, Inconel,Monel,
Hastelloy, Alloy20 etc.
3. MACHINED COMPONENTS:
We have a fully equipped machine shop with Lathe, CNC, VMC, Milling, Copy turning, Drilling,
Grinding, Punching etc. We supply components to various OEM's as per their specific design
requirements and well as standard items.
4.FITTINGS:
We manufacture the following fittings:
1. As per ASME B16.11:
2. Size: 1/2” to 4”
3. Instrumentation/Compression fittings: HEX A/F 12mm to 73mm
5. FLANGES:
Sizes: 1/2” to 12”
Pressure class #: 150, 300, 600, 900, 1500, 2500 #
Type: BLRF, SORF, WNRF, SW, Screwed, Customized design flanges.
Material: Carbon Steel, Alloy steel, Stainless steel, Duplex and Exotic steels like Inconel, Monel, Alloy20, Hastelloy etc.
6. FORGED & MACHINED BALLS:
We are a leading supplier of forged and machined balls for various ball valve manufactures. We manufacture forged balls from 1/2" to 6" as per customer specific requirements.
7. INSTRUMENTATION VALVES:
We are a leading supplier of forgings and valves for the instrumentation industry. We manufacture various products like Needle valves, Manifold valves – 2VMT, 3VMT, 5VMT, 3VMH, 5VMH in all grades of steel.
We are ISO 9001:2008, OHSAS & IBR certified company and soon will complete PED certification.
We would be more than happy to provide quotes for any requirements that you have for your product mix at the best possible price with no compromise in quality. We assure you the best support and co-operative relationship aiming towards the collective objective in business. We possess requisite, experiences, expertise, exposures, financial strength, vision and willingness to take challenges and all that goes into potential product. We being an Indian firm will always strive to be one of the best performing supplier on your diversified supplier portfolio.We request you to consider us not only for Valves but also for steel forging requirements.
We are looking forward to your response and hoping to establish a successful relation.
FORGED GATE VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S GATE VALVE CONFIRM TO API 602 & ASME B16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.
DESCRIPTION:-
FORGED GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
BARE STEM & LOCKINGARRANGEMENT #800,#1500,#2500
MATERIAL
BODYASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
WEDGEASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/MONEL/ ALLOY-20 / HAST-ALLOY
STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL
'H'Ø'W '
Wt.
GATE
VAL
VE80
0#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500
STANDARDSDESIGN STANDARD API 602/ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE25
00#
INCH MMOPEN CLOSE (Approx.) KG
FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200
¾" 20 102.0 245.0 227.0 170.0 7.000
1" 25 130.0 283.0 258.0 230.0 8.700
1½" 40 148.0 280.0 244.0 350.0 16.800
2" 50 180.0 326.0 282.0 400.0 24.550
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE15
00#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 171.0 152.0 157.0 112.0 112.0 2.100 2.200
¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800
1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750
1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550
2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
'H'
L
'W'
DIMENSION CHART:-
the technology of simplicity,honesty,passion and created with heart.....
www. kumarsglobal.com
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
FORGED GLOBE VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE .
DESCRIPTION:-
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 & #2500
BARE STEM & LOCKINGARRANGEMENT #800,#1500,#2500
MATERIAL
BODYASTM A 105N / ASTM A 350LF2 / ASTMA 182 F11-CL2/ ASTM A 182
F22-CL3 /ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304/ MONEL/ ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316,SS304/ ASTM A A276 TYPE 410 + ST6/
STEM ASTM A 276 TYPE 410/ SS316/ SS304 / MONEL/ ALLOY-20 /HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL
'H'Ø'W '
Wt.
GLO
BE V
ALVE
800#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 160.0 159.0 168.0 175.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500
STANDARDSDESIGN STANDARD API 602/ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25SOCKET WELD AS PER ASME B 16.11
SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
2500
#
INCH MMOPEN CLOSE (Approx.)
KGFB FB FB FB FB
½" 15 90.0 234.0 222.0 170.0 2.200
¾" 20 102.0 243.0 228.0 230.0 5.800
1" 25 130.0 264.0 248.0 230.0 8.700
1½" 40 148.0 275.0 250.0 350.0 17.500
2" 50 180.0 333.0 280.0 400.0 18.400
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
1500
#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 161.0 154.0 151.0 170.0 170.0 2.100 2.200
¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800
1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800
1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750
2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
L
'H'
'W'
DIMENSIONS CHART:-
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
the technology of simplicity,honesty,passion and created with heart.....
FORGED GLOBE VALVE#800,#1500,#2500
KUMAR'S GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE .
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
MATERIAL
BODYASTM A 105N / ASTM A 350LF2 / ASTMA 182 F11-CL2/ ASTM A 182
F22-CL3 /ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304/ MONEL/ ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316,SS304/ ASTM A A276 TYPE 410 + ST6/
STEM ASTM A 276 TYPE 410/ SS316/ SS304 / MONEL/ ALLOY-20 /HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
FORGED LIFT CHECK VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S LIFT CHECK VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE.
DESCRIPTION:-
FORGED LIFT CHECK VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 HEX BOLT A193 Gr.B7 + Zn PLATED 16 GASKET SPW SS316 + GRAPHITE 18 SPRING SS316 1
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500MATERIAL
BODYASTM A 105N/ASTM A 350LF2/ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ASTM A F91/ASTM A 182 304L/ ASTM A 182 F316L
PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8/SS304/ MONEL/ ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316/SS304/ ASTM A A276 TYPE 410 + ST6
SPRING SS316
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
800#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600
¾" 20 90.0 102.0 56.5 66.5 1.600 2.800
1" 25 102.0 130.0 66.5 90.0 2.800 5.400
1½" 40 130.0 148.0 90.0 105.0 5.400 9.000
2" 50 148.0 180.0 105.0 125.0 9.000 15.200
STANDARDS
DESIGN STANDARD API 602 / ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL 'H'
Wt.
CHEC
K VA
LVE
2500
#
INCH MM(Approx.)
KGFB FB FB
½" 15 90.0 47.0 1.400
¾" 20 102.0 77.0 2.600
1" 25 130.0 87.0 5.200
1½" 40 148.0 93.0 8.800
2" 50 180.0 109.0 15.000
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
1500
#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300
¾" 20 90.0 102.0 52.0 63.0 1.400 2.600
1" 25 102.0 130.0 63.0 63.0 2.600 2.600
1½" 40 130.0 130.0 85.0 85.0 5.200 5.200
2" 50 148.0 148.0 90.0 90.0 8.800 8.800
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
'H'
L
DIMENSIONS CHART:-
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
simplicity,honesty,passion and created with heart..... the technology of simplicity,honesty,passion and created with heart.....
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE
FORGED GATE VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S GATE VALVE CONFIRM TO API 602 & ASME B16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.
DESCRIPTION:-
FORGED GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
BARE STEM & LOCKINGARRANGEMENT #800,#1500,#2500
MATERIAL
BODYASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
WEDGEASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/MONEL/ ALLOY-20 / HAST-ALLOY
STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL
'H'Ø'W '
Wt.
GATE
VAL
VE80
0#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500
STANDARDSDESIGN STANDARD API 602/ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE25
00#
INCH MMOPEN CLOSE (Approx.) KG
FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200
¾" 20 102.0 245.0 227.0 170.0 7.000
1" 25 130.0 283.0 258.0 230.0 8.700
1½" 40 148.0 280.0 244.0 350.0 16.800
2" 50 180.0 326.0 282.0 400.0 24.550
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE15
00#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 171.0 152.0 157.0 112.0 112.0 2.100 2.200
¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800
1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750
1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550
2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
'H'
L
'W'
FORGED GLOBE VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE .
DESCRIPTION:-
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 & #2500
BARE STEM & LOCKINGARRANGEMENT #800,#1500,#2500
MATERIAL
BODYASTM A 105N / ASTM A 350LF2 / ASTMA 182 F11-CL2/ ASTM A 182
F22-CL3 /ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304/ MONEL/ ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316,SS304/ ASTM A A276 TYPE 410 + ST6/
STEM ASTM A 276 TYPE 410/ SS316/ SS304 / MONEL/ ALLOY-20 /HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL
'H'Ø'W '
Wt.
GLO
BE V
ALVE
800#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 160.0 159.0 168.0 175.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500
STANDARDSDESIGN STANDARD API 602/ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25SOCKET WELD AS PER ASME B 16.11
SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
2500
#
INCH MMOPEN CLOSE (Approx.)
KGFB FB FB FB FB
½" 15 90.0 234.0 222.0 170.0 2.200
¾" 20 102.0 243.0 228.0 230.0 5.800
1" 25 130.0 264.0 248.0 230.0 8.700
1½" 40 148.0 275.0 250.0 350.0 17.500
2" 50 180.0 333.0 280.0 400.0 18.400
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
1500
#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 161.0 154.0 151.0 170.0 170.0 2.100 2.200
¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800
1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800
1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750
2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
L
'H'
'W'
FORGED LIFT CHECK VALVE#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S LIFT CHECK VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE.
DESCRIPTION:-
FORGED LIFT CHECK VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 HEX BOLT A193 Gr.B7 + Zn PLATED 16 GASKET SPW SS316 + GRAPHITE 18 SPRING SS316 1
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500MATERIAL
BODYASTM A 105N/ASTM A 350LF2/ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ASTM A F91/ASTM A 182 304L/ ASTM A 182 F316L
PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8/SS304/ MONEL/ ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316/SS304/ ASTM A A276 TYPE 410 + ST6
SPRING SS316
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
800#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600
¾" 20 90.0 102.0 56.5 66.5 1.600 2.800
1" 25 102.0 130.0 66.5 90.0 2.800 5.400
1½" 40 130.0 148.0 90.0 105.0 5.400 9.000
2" 50 148.0 180.0 105.0 125.0 9.000 15.200
STANDARDS
DESIGN STANDARD API 602 / ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL 'H'
Wt.
CHEC
K VA
LVE
2500
#
INCH MM(Approx.)
KGFB FB FB
½" 15 90.0 47.0 1.400
¾" 20 102.0 77.0 2.600
1" 25 130.0 87.0 5.200
1½" 40 148.0 93.0 8.800
2" 50 180.0 109.0 15.000
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
1500
#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300
¾" 20 90.0 102.0 52.0 63.0 1.400 2.600
1" 25 102.0 130.0 63.0 63.0 2.600 2.600
1½" 40 130.0 130.0 85.0 85.0 5.200 5.200
2" 50 148.0 148.0 90.0 90.0 8.800 8.800
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
'H'
L
FORGED BALL VALVE #800
Forging Ahead ...Creating Value
KUMAR'S THREE PIECE BALL VALVE HAVE BEEN DESIGNED FOR LONG LIFE ECONOMIC OPERATION &ABOVE ALL SAFETY .THIS SEALING SYSTEM IS VIRTUALLY MAINTENANCE FREE BUT IF THE NECESSITY ARISES,THEN IT CAN BE EASILYRE-TIGHTENED DURING SERVICE.
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #800
TYPE 3-PIECE
VALVE TYPE FLOATING DESIGN
MATERIAL
BODYASTM A105/ASTM A216 Gr. WCB/ASTM A 351 GR CF8/ASTM
A351 Gr.CF8M/ASTM A 182 F304/ASTM A 182 F316/ASTM A 351GR CF3M ASTM A 351 GR CF8
BALL ASTM A276 TYPE 410 / AISI304/AISI316/AISI316L/MONNEL/ALLOY 20/ HAST-ALLOY
STEM ASTM A276 TYPE 410/AISI304/AISI316/AISI316L/MONNELALLOY 20/HAST-ALLOY
SEAT PTFE /RPTFE / GRAFOIL
GLANDPACKING PTFE / RPTFE / GRAFOIL
STANDARDS
DESIGN STANDARD BS5351/ISO 10434/API 6D
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD /AS PER ASME B16.10
END CONNECTIONFLANGED END AS PER ASME B16.5BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
THREE PIECE BALL VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105/ASTM A182 F316L 12 END PIECE ASTM A105/ASTM A182 F316L 23 BALL ASTM A182 Gr.F316 / ASTM A182 Gr. F304 14 SEAT PTFE / RPTFE 25 BODY SEAL PTFE/RPTFE 26 STEAM SEAL PTFE / RPTF 17 GLAND PACKING PTFE 38 STEM ASTM A276 TYPE SS316 19 GLAND BUSH ASTM A276 TYPE SS316 1
10 STEM NUT ASTM A194 Gr.2H 111 BODY EC BOLT ASTM A193 Gr.B8M 112 BODY EC NUT ASTM A194 Gr.8M 113 LEVER MILD STEEL+ENP 114 LEVER SLEEVE PVC 115 BELLEVILLE WASHER SPRING STEEL 216 LOCKING WASHER MS 117 LOCK NUT ASTM A194 Gr.2H 1
'H'
L
'W'
DIMENSIONS CHART:-
DIMENSIONS CHART:-DIMENSION CHART:-
DESCRIPTION:-
CLASS SIZEL H Ø'W '
Wt.
GL
OB
E V
AL
VE
800#
INCH MM(Approx.)
KGFB FB FB FB
½" 15 66.5 58 115 1.74
¾" 20 75 86 130 3.12
1" 25 96.6 108 163 3.5
1½" 40 115 130 180 4.5
2" 50 125 144 200 7.5
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
GATE VALVE
FORGED GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARGING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
CLASS SIZEL
'H'Ø'W '
Wt.
GATE
VAL
VE80
0#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE25
00#
INCH MMOPEN CLOSE (Approx.) KG
FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200
¾" 20 102.0 245.0 227.0 170.0 7.000
1" 25 130.0 283.0 258.0 230.0 8.700
1½" 40 148.0 280.0 244.0 350.0 16.800
2" 50 180.0 326.0 282.0 400.0 24.550
CLASS SIZEL
'H'Ø'W'
Wt.
GATE
VAL
VE15
00#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 171.0 152.0 157.0 112.0 112.0 2.100 2.200
¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800
1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750
1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550
2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN &INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
GLOBE VALVE
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARGING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
CLASS SIZEL
'H'Ø'W '
Wt.
GLO
BE V
ALVE
800#
INCH MM CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 160.0 159.0 168.0 175.0 96.0 96.0 2.100 2.200
¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750
1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
2500
#
INCH MMOPEN CLOSE (Approx.)
KGFB FB FB FB FB
½" 15 90.0 234.0 222.0 170.0 2.200
¾" 20 102.0 243.0 228.0 230.0 5.800
1" 25 130.0 264.0 248.0 230.0 8.700
1½" 40 148.0 275.0 250.0 350.0 17.500
2" 50 180.0 333.0 280.0 400.0 18.400
CLASS SIZEL
'H'Ø'W'
Wt.
GLO
BE V
ALVE
1500
#
INCH MM OPEN CLOSE (Approx.) KG
RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 164.0 161.0 154.0 151.0 170.0 170.0 2.100 2.200
¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800
1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800
1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750
2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNALPARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
LIFT CHECK VALVE
FORGED LIFT CHECK VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 HEX BOLT A193 Gr.B7 + Zn PLATED 16 GASKET SPW SS316 + GRAPHITE 18 SPRING SS316 1
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
800#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600
¾" 20 90.0 102.0 56.5 66.5 1.600 2.800
1" 25 102.0 130.0 66.5 90.0 2.800 5.400
1½" 40 130.0 148.0 90.0 105.0 5.400 9.000
2" 50 148.0 180.0 105.0 125.0 9.000 15.200
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL 'H'
Wt.
CHEC
K VA
LVE
2500
#
INCH MM(Approx.)
KGFB FB FB
½" 15 90.0 47.0 1.400
¾" 20 102.0 77.0 2.600
1" 25 130.0 87.0 5.200
1½" 40 148.0 93.0 8.800
2" 50 180.0 109.0 15.000
CLASS SIZEL 'H'
Wt.
LIFT
CHE
CK V
ALVE
1500
#
INCH MM (Approx.) KG
RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300
¾" 20 90.0 102.0 52.0 63.0 1.400 2.600
1" 25 102.0 130.0 63.0 63.0 2.600 2.600
1½" 40 130.0 130.0 85.0 85.0 5.200 5.200
2" 50 148.0 148.0 90.0 90.0 8.800 8.800
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNALPARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
DIMENSIONS CHART:-
FORGED Y-TYPE GLOBE VALVE(SEAL WELDED)#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S Y TYPE GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDEDSMOOTH MACHINED .
DESCRIPTION:-
DESIGN CONSTRUCTION
WELDED BONNET #2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #1500 & #2500
MATERIAL
BODY ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L
PLUGASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR
CF8M,/SS316,ASTM A217GR.CF8 /SS304
SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
STANDARDSDESIGN STANDARD API 602 / ASME B 16.34
INSPECTION STANDARD API 598 / BS 6755
FACE TO FACE MFG. STANDARD
END CONNECTIONBUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
'H'
L
'W'
DIMENSIONS CHART:- CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
1500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120.0* 238.0 150.0 10.00
¾" 20 120.0* 238.0 150.0 10.02
1" 25 140.0* 263 230 16.00
1½" 40 222.0* 372 250 32.90
2" 50 222.0* 372 250 32.90
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
2500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120.0* 238.0 150.0 10.00
¾" 20 120.0* 238.0 150.0 10.20
1" 25 140.0* 263.0 230.0 16.00
1½" 40 222.0* 345.0 250.0 32.90
2" 50 222.0* 370.0 250.0 32.90
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE
the technology of simplicity,honesty,passion and created with heart.....
www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
the technology of simplicity,honesty,passion and created with heart..... the technology of simplicity,honesty,passion and created with heart.....
the technology of simplicity,honesty,passion and created with heart.....
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICENOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.
the technology of simplicity,honesty,passion and created with heart.....
KUMAR'S THREE PIECE BALL VALVE HAVE BEEN DESIGNED FOR LONG LIFE ECONOMIC OPERATION &ABOVE ALL SAFETY .THIS SEALING SYSTEM IS VIRTUALLY MAINTENANCE FREE BUT IF THE NECESSITY ARISES,THEN IT CAN BE EASILYRE-TIGHTENED DURING SERVICE.
MATERIAL
BODYASTM A105/ASTM A216 Gr. WCB/ASTM A 351 GR CF8/ASTM
A351 Gr.CF8M/ASTM A 182 F304/ASTM A 182 F316/ASTM A 351GR CF3M ASTM A 351 GR CF8
BALL ASTM A276 TYPE 410 / AISI304/AISI316/AISI316L/MONNEL/ALLOY 20/ HAST-ALLOY
STEM ASTM A276 TYPE 410/AISI304/AISI316/AISI316L/MONNELALLOY 20/HAST-ALLOY
SEAT PTFE /RPTFE / GRAFOIL
GLANDPACKING PTFE / RPTFE / GRAFOIL
THREE PIECE BALL VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105/ASTM A182 F316L 12 END PIECE ASTM A105/ASTM A182 F316L 23 BALL ASTM A182 Gr.F316 / ASTM A182 Gr. F304 14 SEAT PTFE / RPTFE 25 BODY SEAL PTFE/RPTFE 26 STEAM SEAL PTFE / RPTF 17 GLAND PACKING PTFE 38 STEM ASTM A276 TYPE SS316 19 GLAND BUSH ASTM A276 TYPE SS316 1
10 STEM NUT ASTM A194 Gr.2H 111 BODY EC BOLT ASTM A193 Gr.B8M 112 BODY EC NUT ASTM A194 Gr.8M 113 LEVER MILD STEEL+ENP 114 LEVER SLEEVE PVC 115 BELLEVILLE WASHER SPRING STEEL 216 LOCKING WASHER MS 117 LOCK NUT ASTM A194 Gr.2H 1
FORGED Y-TYPE GLOBE VALVE (PRESSURE SEAL)#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S Y TYPE GLOBE VALVE (PRESSURE SEAL)CONFIRM TO API 602 & ASME B 16.34 AREPROVIDED SMOOTH MACHINED .
DESCRIPTION:-
DESIGN CONSTRUCTION
PRESSURE SEAL #2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #1500 & #2500
MATERIAL
BODY ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L
PLUGASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR
CF8M,/SS316,ASTM A217GR.CF8 /SS304
SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
STANDARDSDESIGN STANDARD API 602 / ASME B 16.34
INSPECTION STANDARD API 598 / BS 6755
FACE TO FACE MFG. STANDARD
END CONNECTIONBUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
FORGED Y-TYPE GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG / DISC ASTM A276 SS410 /ASTM A217 Gr.CA15 14 DISC LOCK NUT INTEGRAL +ST6 15 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 7-8
8 GLAND FLANGE ASTM A105 19 SPACER ASTM A276 TYPE 410 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 BONNET PLATE ASTM A276 TYPE 410 112 THRUST BUSH ASTM A276 TYPE 410 113 SPACER RING ASTM A276 TYPE 410 114 ANGEL GASKET HIGH PURITY GRAPHITE 115 BONNET BUSH INTEGRAL + ST6 116 SEAT INTEGRAL + ST6 117 BONNET NUT ASTM A276 TYPE 410 118 GUIDE PLATE EN8+Zn PLATED 119 GRUB SCREW MS 220 TIE ROD/NUT ASTM 193 Gr.B16 / ASTM A194 GR.7 4 SET21 YOKE PLATE ASTM A182 F22 CL-3 122 GREASE NIPPLE SS 123 BEARING WASHER BEARING STEEL / BRASS 224 YOKE SLEEVE SS416 125 RETAINER NUT ASTM A276 TYPE 410 126 HANDWHEEL CARBON STEEL 127 HANDWHEEL NUT A 194 Gr.2H / AISI1020 1
DIMENSIONS CHART:-
CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
1500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120 238.0 150.0 10.00
¾" 20 120 238.0 150.0 10.02
1" 25 140 263 230 16.00
1½" 40 222 372 250 32.90
2" 50 222 372 250 32.90
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
2500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120.0 238.0 150.0 10.00
¾" 20 120.0 238.0 150.0 10.20
1" 25 140.0 263.0 230.0 16.00
1½" 40 222.0 345.0 250.0 32.90
2" 50 222.0 370.0 250.0 32.90
L
'H'
'W'
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
www. kumarsglobal.com
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
simplicity,honesty,passion and created with heart.....
the technology of simplicity,honesty,passion and created with heart.....
FORGED Y-TYPE GLOBE VALVE(SEAL WELDED)#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S Y TYPE GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDEDSMOOTH MACHINED .
DESCRIPTION:-
DESIGN CONSTRUCTION
WELDED BONNET #2500
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #1500 & #2500
MATERIAL
BODY ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L
PLUGASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR
CF8M,/SS316,ASTM A217GR.CF8 /SS304
SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
STANDARDSDESIGN STANDARD API 602 / ASME B 16.34
INSPECTION STANDARD API 598 / BS 6755
FACE TO FACE MFG. STANDARD
END CONNECTIONBUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.
'H'
L
'W'
DIMENSIONS CHART:- CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
1500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120.0* 238.0 150.0 10.00
¾" 20 120.0* 238.0 150.0 10.02
1" 25 140.0* 263 230 16.00
1½" 40 222.0* 372 250 32.90
2" 50 222.0* 372 250 32.90
TEST PRESSURE
CLASSHYDRAULIC BODY
Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)SEAT AIR
Kg/Cm2 (PSIG)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZEL
'H'Ø'W'
Wt.
Y- T
YPE
GLO
BE V
ALVE
2500
#
INCH MMCLOSE (Approx.)
KGFB FB FB FB
½" 15 120.0* 238.0 150.0 10.00
¾" 20 120.0* 238.0 150.0 10.20
1" 25 140.0* 263.0 230.0 16.00
1½" 40 222.0* 345.0 250.0 32.90
2" 50 222.0* 370.0 250.0 32.90
FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com
the technology of simplicity,honesty,passion and created with heart.....
GATE VALVE (INTEGRAL FLANGE)#800,#150,#600
Forging Ahead ...Creating Value
KUMAR'S GATE VALVE CONFIRM TO API 602 / ASME 16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.
DESCRIPTION:-
INTEGRAL FLANGE GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY(INTEGRAL FLANGE) ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #150,#300,#600
DETAILS
SIZE 12'' TO 2 ''
PRESSURE CLASS #150 , #300 , #600
SPECIAL REQUIREMENT
STELLITED TRIM AS PER REQUIRMENT
BARE STEM & LOCKINGARRANGEMENT #150,#300,#600
MATERIAL
BODYASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
WEDGEASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /HAST-ALLOY
SEAT ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/MONEL/ ALLOY-20 / HAST-ALLOY
STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY
GLANDPACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING
BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZEL
'H'Ø'W '
GAT
E VA
LVE
INTE
GRAL
FLA
NGE
150
# INCH MM CLOSERB FB RB FB RB FB
½" 15 108.0 108.0 152.0 156.0 96.0 96.0
¾" 20 117.0 117.0 156.0 170.0 96.0 112.0
1" 25 127.0 127.0 170.0 236.0 112.0 150.0
1½" 40 165.0 165.0 236.0 249.0 150.0 200.0
2" 50 203.0 203.0 249.0 328.0 200.0 200.0
STANDARDSDESIGN STANDARD API 602 / ASME 16.34
INSPECTION STANDARD API 598
FACE TO FACE ASME B 16.10
END CONNECTION AS PER ASME B16.5
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#150 30 (427) 22 (313) 7 (100)
#300 79 (1123) 291 (825) 7 (100)
#600 156 (2225) 114 (1630) 7 (100)
CLASS SIZEL
'H'Ø'W'
GAT
E VA
LVE
INTE
GRAL
FLA
NGE
300
# INCH MM CLOSERB FB RB FB RB FB
½" 15 140.0 140.0 152.0 156.0 96.0 96.0
¾" 20 152.0 152.0 156.0 170.0 96.0 112.0
1" 25 165.0 165.0 170.0 236.0 112.0 150.0
1½" 40 190.0 190.0 236.0 249.0 150.0 200.0
2" 50 216.0 216.0 249.0 328.0 200.0 200.0
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
DIMENSION CHART:-
the technology of simplicity,honesty,passion and created with heart.....
www. kumarsglobal.com
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE
'H'
'L'
'ØW'
CLASS SIZEL
'H'Ø'W'
GAT
E VA
LVE
INTE
GRAL
FLA
NGE
600
# INCH MM CLOSERB FB RB FB RB FB
½" 15 165.0 165.0 152.0 156.0 96.0 96.0
¾" 20 190.0 190.0 156.0 170.0 96.0 112.0
1" 25 216.0 216.0 170.0 236.0 112.0 150.0
1½" 40 241.0 241.0 236.0 249.0 150.0 200.0
2" 50 292.0 292.0 249.0 328.0 200.0 200.0
MATERIAL
BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351CF8M
WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 /A351 CF8M
SEAT A105+13% Cr / SS304/CF8/SS316/CF8M
STEM SS410/SS304/SS316
GLANDPACKING GRAPHITE
BONNETGASKET SS+GRAPHITE FILLED
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#150 30 (427) 22 (313) 7 (100)
#300 79 (1123) 291 (825) 7 (100)
#600 156 (2225) 114 (1630) 7 (100)
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
CAST INTEGRAL GATE VALVE BILL OF MATERIAL
SL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 Body WCB 12 Seat Ring A105 + 13%Cr 23 Bonnet WCB 14 Wedge CA 15 15 Stem SS410 16 Stem Nut ASTM A439 - D2 17 Back Seat Ring SS410 18 Bonnet Bush C 15 19 Gland Flange WCB 1
10 Gland Bush SS410 111 Hand Wheel DI / CS 112 Hand Wheel Lock Nut C 15 113 Stem Packing (2+4) Graphite 114 Gasket (Flat) SS + Graphite Filled 115 Eye Bolt With Nuts A 307 Gr.B 2
16Full Thread Stud With 2 Heavy
Nuts 12 " X 80 A 193 B7 / A194 2H 8
17 Grease Nipple (Dia. 6.0) CS 118 Eye Bolt Pin (Dia. 12X40) SS410 219 Flange End Cap LDPE 220 Name Plate SS 121 Rivet Pin (Dia.2.0 X 4.0) SS 222 Hand Wheel Key SS 1
CAST GATE VALVE ( INTEGRAL FLANGE )#800,#150,#600
Forging Ahead ...Creating Value
KUMAR'S GATE VALVE CONFIRM TO API 600 / ASME B 16.34 / BS1414 ARE PROVIDED SMOOTHMACHINED FULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THEVALVE.
DESCRIPTION:-
DESIGN CONSTRUCTION
BOLTED BONNET #150,#300,#600
DETAILS
SIZE 2'' TO 12 ''
PRESSURE CLASS #150 , #300 , #600
SPECIAL REQUIREMENT
STELLITED TRIM AS PER REQUIRMENT
BARE STEM & LOCKINGARRANGEMENT #150,#300,#600
MATERIAL
BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351CF8M
WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 /A351 CF8M
SEAT A105+13% Cr / SS304/CF8/SS316/CF8M
STEM SS410/SS304/SS316
GLANDPACKING GRAPHITE
BONNETGASKET SS+GRAPHITE FILLED
CLASS SIZEL
'H'Ø'W '
CAS
T GA
TE V
ALVE
INTE
GRAL
FLA
NGE
150
# INCH MMCLOSE
RB RB RB2" 50 178.0 425.0 200.03" 80 203.0 510.0 250.04" 100 229.0 625.0 300.06" 150 267.0 880.0 350.08" 200 292.0 1010.0 400.0
10" 250 330.0 1245.0 450.012" 300 356.0 1420.0 500.0
STANDARDSDESIGN STANDARD API 600 / ASME16.34 / BS1414
INSPECTION STANDARD API 598
FACE TO FACE ASME B 16.10
END CONNECTION AS PER ASME B16.5
TEST PRESSURE
CLASS HYDRAULIC BODY Kg/Cm2(PSIG)
HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
#150 30 (427) 22 (313) 7 (100)
#300 79 (1123) 291 (825) 7 (100)
#600 156 (2225) 114 (1630) 7 (100)
CLASS SIZEL Ø'W'
GATE
VAL
VE30
0#
INCH MM CLOSERB RB RB
½" 15 140.0 164.0 96.0
¾" 20 152.0 172.0 96.0
1" 25 165.0 193.0 112.0
1½" 40 190.0 272.0 150.0
2" 50 216.0 287.0 200.0
GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602
DIMENSION CHART:-
the technology of simplicity,honesty,passion and created with heart.....
www. kumarsglobal.com
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE
CLASS SIZEL Ø'W'
GATE
VAL
VE60
0#
INCH MM CLOSERB RB RB
½" 15 165.0 164.0 96.0
¾" 20 190.0 172.0 96.0
1" 25 216.0 193.0 112.0
1½" 40 241.0 272.0 150.0
'ØW''H
'
'L'
CLASS SIZEL
'H'Ø'W '
CAS
T GA
TE V
ALVE
INTE
GRAL
FLA
NGE
300
# INCH MM CLOSE
RB RB RB2" 50 216.0 313.0 200.03" 80 282.0 510.0 250.04" 100 305.0 640.0 300.06" 150 403.0 840.0 350.08" 200 419.0 1040.0 450.0
10" 250 457.0 1255.0 500.012" 300 502.0 1580.0 500.0
CLASS SIZEL
'H'Ø'W '
CAS
T GA
TE V
ALVE
INTE
GRAL
FLA
NGE
600
# INCH MMCLOSE
RB RB RB2" 50 292.0 435.0 250.03" 80 356.0 510.0 350.04" 100 432.0 640.0 450.06" 150 559.0 840.0 500.08" 200 660.0 1040.0 500.0
10" 250 787.0 1255.0 600.012" 300 838.0 1580.0 600.0
BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351 CF8M
WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 / A351CF8M
SEAT RING A105+13% Cr / SS304/CF8/SS316/CF8M
STEM SS410/SS304/SS316
GLAND PACKING GRAPHITE
BONNET GASKET SS+GRAPHITE FILLED
CAST INTEGRAL GATE VALVE BILL OF MATERIAL
SL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 Body WCB 12 Seat Ring A105 + 13%Cr 23 Bonnet WCB 14 Wedge CA 15 15 Stem SS410 16 Stem Nut ASTM A439 - D2 17 Back Seat Ring SS410 18 Bonnet Bush C 15 19 Gland Flange WCB 1
10 Gland Bush SS410 111 Hand Wheel DI / CS 112 Hand Wheel Lock Nut C 15 113 Stem Packing (2+4) Graphite 114 Gasket (Flat) SS + Graphite Filled 115 Eye Bolt With Nuts A 307 Gr.B 2
16Full Thread Stud With 2 Heavy
Nuts 12 " X 80 A 193 B7 / A194 2H 8
17 Grease Nipple (Dia. 6.0) CS 118 Eye Bolt Pin (Dia. 12X40) SS410 219 Flange End Cap LDPE 220 Name Plate SS 121 Rivet Pin (Dia.2.0 X 4.0) SS 222 Hand Wheel Key SS 1
FLANGES
FLANGES (#150,#300)
ALL DIMENSIONS ARE IN MM
ØO
ØA
ØD
ØE
C
ØR
Y
ØR
ØA
ØO
Y
ØE
C
WELD NECK
2 2
SLIP ON
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF BOLT
HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 90 60.3 15.9 4 9.6 30 14 46 22.2 34.9 10
34 20 100 69.9 15.9 4 11.2 38 14 51 27.7 42.9 11
1 25 110 79.4 15.9 4 12.7 49 16 54 34.5 50.8 1311
4 32 115 88.9 15.9 4 14.3 59 19 56 43.2 63.5 1411
2 40 125 98.4 15.9 4 15.9 65 21 60 49.5 73.0 162 50 150 120.7 19.0 4 17.5 78 24 62 61.9 92.1 173 65 180 139.7 19.0 4 20.7 90 27 68 74.6 104.8 194 80 190 152.4 19.0 4 22.3 108 29 69 90.7 127.0 215 100 230 190.5 22.2 8 22.3 135 32 75 116.1 157.2 --6 125 255 215.9 22.2 8 22.3 164 35 87 143.8 185.7 --7 150 280 241.3 22.2 8 23.9 192 38 87 170.7 215.9 --8 200 345 298.5 22.2 8 27.0 246 43 100 221 269.9 --
10 250 405 362.0 25.4 12 28.6 305 48 100 276.2 323.8 --12 300 485 431.8 25.4 12 30.2 365 54 113 327.0 381.0 ---
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF
BOLT HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 95 66.7 15.9 4 14.3 38 21 51 22.2 34.9 10
34 20 115 82.6 19.0 4 15.9 48 24 56 27.7 42.9 11
1 25 125 88.9 19.0 4 17.5 54 25 60 34.5 50.8 1311
4 32 135 98.4 19.0 4 19.1 64 25 64 43.2 63.5 1411
2 40 155 114.3 22.2 4 20.7 70 29 67 49.5 73.0 162 50 165 127.0 22.2 8 22.3 84 32 68 61.9 92.1 17
212 65 190 149.2 22.2 8 25.4 100 37 75 74.6 104.8 19
3 80 210 168.3 22.2 8 28.6 117 41 78 90.7 127.0 214 100 255 200.0 22.2 8 31.8 146 46 84 116.1 157.2 --5 125 280 235.0 22.2 8 35.0 178 49 97 143.8 185.7 --6 150 320 269.9 22.2 12 36.6 206 51 97 170.7 215.9 --8 200 380 330.2 25.4 12 41.3 260 60 110 221 269.9 --
10 250 445 387.4 28.6 16 47.7 321 65 116 276.2 323.8 --12 300 520 450.8 31.7 16 50.8 375 71 129 327.0 381.0 ---
ØR
ØA
ØO
Y
ØE
C2
SOCKET WELD
ØD
C
ØR
BLIND
2
ØA
ØO
ØD ØD
DIM
ENSI
ON
OF
CLAS
S 30
0 FL
ANGE
S(A
SME
B 16
.5 2
013)
DIM
ENSI
ON
OF
CLAS
S 15
0 FL
ANGE
S(A
SME
B 16
.5 2
013)
FLANGES
ALL DIMENSIONS ARE IN MM
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF BOLT
HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 90 60.3 15.9 4 9.6 30 14 46 22.2 34.9 10
34 20 100 69.9 15.9 4 11.2 38 14 51 27.7 42.9 11
1 25 110 79.4 15.9 4 12.7 49 16 54 34.5 50.8 1311
4 32 115 88.9 15.9 4 14.3 59 19 56 43.2 63.5 1411
2 40 125 98.4 15.9 4 15.9 65 21 60 49.5 73.0 162 50 150 120.7 19.0 4 17.5 78 24 62 61.9 92.1 173 65 180 139.7 19.0 4 20.7 90 27 68 74.6 104.8 194 80 190 152.4 19.0 4 22.3 108 29 69 90.7 127.0 215 100 230 190.5 22.2 8 22.3 135 32 75 116.1 157.2 --6 125 255 215.9 22.2 8 22.3 164 35 87 143.8 185.7 --7 150 280 241.3 22.2 8 23.9 192 38 87 170.7 215.9 --8 200 345 298.5 22.2 8 27.0 246 43 100 221 269.9 --
10 250 405 362.0 25.4 12 28.6 305 48 100 276.2 323.8 --12 300 485 431.8 25.4 12 30.2 365 54 113 327.0 381.0 ---
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF
BOLT HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 95 66.7 15.9 4 14.3 38 21 51 22.2 34.9 10
34 20 115 82.6 19.0 4 15.9 48 24 56 27.7 42.9 11
1 25 125 88.9 19.0 4 17.5 54 25 60 34.5 50.8 1311
4 32 135 98.4 19.0 4 19.1 64 25 64 43.2 63.5 1411
2 40 155 114.3 22.2 4 20.7 70 29 67 49.5 73.0 162 50 165 127.0 22.2 8 22.3 84 32 68 61.9 92.1 17
212 65 190 149.2 22.2 8 25.4 100 37 75 74.6 104.8 19
3 80 210 168.3 22.2 8 28.6 117 41 78 90.7 127.0 214 100 255 200.0 22.2 8 31.8 146 46 84 116.1 157.2 --5 125 280 235.0 22.2 8 35.0 178 49 97 143.8 185.7 --6 150 320 269.9 22.2 12 36.6 206 51 97 170.7 215.9 --8 200 380 330.2 25.4 12 41.3 260 60 110 221 269.9 --
10 250 445 387.4 28.6 16 47.7 321 65 116 276.2 323.8 --12 300 520 450.8 31.7 16 50.8 375 71 129 327.0 381.0 ---
ØR
ØA
ØO
Y
ØE
C2
SOCKET WELD
FLANGES
FLANGES (#600,#900)
ALL DIMENSIONS ARE IN MM
ØO
ØA
ØD
ØE
C
ØR
Y
ØR
ØA
ØO
Y
ØE
C
WELD NECK
7 7
SLIP ON
ØR
ØA
ØO
Y
ØE
C7
SOCKET WELD
ØD
C
ØR
BLIND
7
ØA
ØO
ØD ØD
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF BOLT
HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 95 66.7 15.9 4 14.3 38 22 52 22.2 34.9 10
34 20 115 82.6 19.0 4 15.9 48 25 57 27.7 42.9 11
1 25 125 88.9 19.0 4 17.5 54 27 62 34.5 50.8 1311
4 32 135 98.4 19.0 4 20.7 64 29 67 43.2 63.5 1411
2 40 155 114.3 22.2 4 22.3 70 32 70 49.5 73.0 162 50 165 127.0 19.0 8 25.4 84 37 73 61.9 92.1 173 65 190 149.2 22.2 8 28.6 100 41 79 74.6 104.8 194 80 210 168.3 22.2 8 31.8 117 46 83 90.7 127.0 215 100 275 215.9 25.4 8 38.1 152 54 102 116.1 157.2 --6 125 330 266.7 28.6 8 44.5 189 60 114 143.8 185.7 --7 150 355 272.1 28.6 12 47.7 222 67 117 170.7 215.9 --8 200 420 349.2 31.7 12 55.6 273 76 133 221 269.9 --
10 250 510 431.8 34.9 16 63.5 343 86 152 276.2 323.8 --12 300 560 489.0 34.9 20 66.7 400 92 156 327.0 381.0 ---
NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT
CIRCLEDIA OF BOLT
HOLE NO OFHOLES
THK OFFLANGE
DIA OFHUB
LENGTHTHROUGH HUB DIA OF
BORE
DIA OFR/F
RD
SORFSWRF WNRF
INCH MM O A D C E Y Y SORFSWRF R F
12 15 120 82.6 22.2 4 22.3 38 32 60 22.2 34.9 10
34 20 130 88.9 22.2 4 25.4 44 35 70 27.7 42.9 11
1 25 150 101.6 25.4 4 28.6 52 41 73 34.5 50.8 1311 4 32 160 111.1 25.4 4 28.6 64 41 73 43.2 63.5 1411
2 40 180 123.8 28.6 4 31.8 70 44 83 49.5 73.0 162 50 215 165.1 25.4 8 38.1 105 57 102 61.9 92.1 17
212 65 245 190.5 28.6 8 41.3 124 64 105 74.6 104.8 19
3 80 240 190.5 25.4 8 38.1 127 54 102 90.7 127.0 --4 100 290 235.0 31.7 8 44.5 159 70 114 116.1 157.2 --5 125 350 279.4 35.0 8 50.8 190 79 127 143.8 185.7 --6 150 380 317.5 31.7 12 55.6 235 86 140 170.7 215.9 --8 200 470 393.7 38.1 12 63.5 298 102 162 221.5 269.9 --
10 250 545 469.9 38.1 16 69.5 368 108 184 276.2 323.8 --12 300 610 533.4 38.1 20 79.4 419 117 200 327.0 381.0 ---
DIM
ENSI
ON
OF
CLAS
S 60
0 FL
ANGE
S(A
SME
B 16
.5 2
013)
DIM
ENSI
ON
OF
CLAS
S 90
0 FL
ANGE
S(A
SME
B 16
.5 2
013)
KA
T
KAT-320B-0179
ØR
ØC
ØF
DRN. APP.CHD. DRN DATE SCALE
CUST. DRG. NO.:
SHEET NO.1 OF 1
1 : 1
KAT NO.:
DESCRIPTION: REV. NO. :
CUST. REV. / DATE:
GAT NO 54/6, AMBETHAN ROADCHAKAN,PUNE - 410501, MAHARASHTRA
TELEPHONE - 02135-254600
00FORGED GATE VALVE( BOLTED BONNET )(INTEGRAL FLANGE- RB )-150# 1'' (FE)
DRG. NO.: 25 150 GTV 01 04 RB F316--- ---
SPECIAL NOTES:-
Forging Ahead - Creating Value
ENQ. NO. :--QUOT NO. :---P.O. NO. : ---W.O. NO. : ---CUSTOMER : WBV
19.10.2016
DATEREV. REMARKS APP.BY CHD.
DMM DMMSDP1) RB = STANDARD BORE & FB = FULL BORE.
GENERAL ASSEMBLY DRG FOR
FORGED GATE VALVE - 1"-150# MOC:F316L/316
SL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1
2 BONNET ASTM A182 F316L(NACE) 1
3 WEDGE ASTM A217 Gr CF8M/SS316L+ST6 1
4 SEAT RING SS316+ST6 2
5 SPINDLE (STEM) SS316 1
6 GLAND BUSH SS316 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A182 F316 /F316L 1
9 HAND WHEEL CARBON STEEL 1
10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET
11 YOKE SLEEVE SS416 1
12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1
13 WASHER HARDENED STEEL 1
14 HEX BOLT A193 Gr.B8M 4
15 GASKET SPW SS316 + GRAPHITE 1
16BONNET
BUSH(BACKSEAT) INTEGRAL ---
VALVE STANDARD DETAILSSL. No. DESCRIPTION SPECIFICATION
01. Nominal Size 1"
02. Pressure Class 150#
03. Valve Standard API 602, ASME16.10,ASME B16.5
04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)
CLASS# SIZE L ±2.0
ØF ØR ØC ØD Q NUMBER OFHOLES
ØP 'H'(Approx.) ØW Wt.
GA
TE
VA
LV
E15
0#
INCH MM(Min.) API 602
(Min.)CLOSED OPEN (Approx.) (Approx.)
KGRB FB RB FB RB RB RB RB
1" 25 127 -- 110.0 50.8 79.4 15.9 12.7 4.0 17.0 - 170.0 193.0 112.0 -
CLASS#HYDRAULIC BODY
Kg/Cm2 (PSIG)
HYDRAULIC SEAT /BACK SEAT
Kg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC
SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS
30 --- ASL2T --- 25MM-150# F316L FE 1 --
L ±2.0
Q2.0
D
'H'(A
ppro
x.)
'ØW'±5.0
ØP
02
06
09
16
1312
10
01
03
04
05
14
15
11
07
08
KAT-320B-0183
02
06
07
09
11
16
L ±2.0
ØR
ØC
ØF
Q2.0
'H'(A
ppro
x.)
'ØW'±5.0
ØP
1312
10
01
03
04
DRN. APP.CHD. DRN DATE SCALE
CUST. DRG. NO.:
SHEET NO.1 OF 1
1 : 1
KAT NO.:
DESCRIPTION: REV. NO. :
CUST. REV. / DATE:
GAT NO 54/6, AMBETHAN ROADCHAKAN,PUNE - 410501, MAHARASHTRA
TELEPHONE - 02135-254600
00FORGED GATE VALVE( BOLTED BONNET )(INTEGRAL FLANGE- RB )-150# 1 1
2'' (FE)
DRG. NO.: 40 150 GTV 01 04 RB F316--- ---
SPECIAL NOTES:-
Forging Ahead - Creating Value
ENQ. NO. :--QUOT NO. :---P.O. NO. : ---W.O. NO. : ---CUSTOMER : WBV
19.10.2016
DATEREV. REMARKS APP.BY CHD.
DMM DMMSDP1) RB = STANDARD BORE & FB = FULL BORE.
GENERAL ASSEMBLY DRG FOR
FORGED GATE VALVE - 1 1 2"-150# MOC:F316L/316
SL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1
2 BONNET ASTM A182 F316L(NACE) 1
3 WEDGE ASTM A217 Gr CF8M/SS316L 1
4 SEAT RING SS316+ST6 2
5 SPINDLE (STEM) SS316 1
6 GLAND BUSH SS316 1
7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET
8 GLAND FLANGE ASTM A182 F316 /F316L 1
9 HAND WHEEL CARBON STEEL 1
10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET
11 YOKE SLEEVE SS416 1
12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1
13 WASHER HARDENED STEEL 1
14 HEX BOLT A193 Gr.B8M 4
15 GASKET SPW SS316 + GRAPHITE 1
16BONNET
BUSH(BACKSEAT) INTEGRAL ---
VALVE STANDARD DETAILSSL. No. DESCRIPTION SPECIFICATION
01. Nominal Size 112"
02. Pressure Class 150#
03. Valve Standard API 602, ASME16.10,ASME B16.5
04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)
D
05
08
14
15
CLASS# SIZE L ±2.0
ØF ØR ØC ØD Q NUMBER OFHOLES
ØP 'H'(Approx.) ØW Wt.
GA
TE
VA
LV
E15
0#
INCH MM(Min.) API 602
(Min.)CLOSED OPEN (Approx.) (Approx.)
KGRB FB RB FB RB RB RB RB
112" 40 165 -- 125.0 73.0 98.4 15.9 15.9 4.0 28.0 - 236.0 272.0 150.0 -
CLASS#HYDRAULIC BODY
Kg/Cm2 (PSIG)
HYDRAULIC SEAT /BACK SEAT
Kg/Cm2 (PSIG)
SEAT AIRKg/Cm2 (PSIG)
150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC
SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS
5 --- CSL5T(M) --- 40MM-150# F316 FE 2 --
19 --- ASL1T --- 40MM-150# F316 FE 4 --