Technical DataPack-II™ - Travis Consulting · ensures that the demands of each machine control are addressed and handled correctly. Connections to CNC controls are accomplished

A Universal Shop Floor OperatorInterface for Manufacturing

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JobPack® Technical DataPack - Review

The Technical DataPack is a PC based shop floor operator interface that provides a live work queue and dispatch list for manufacturing instructions for machine operators.

The Technical DataPack has the additional functionality, and user features to allow for data collection on work orders, operation, the machine, or equipment being used for an operation, along with operator information.

The JobPack Technical DataPack is the primary driver for Real – Time, Paperless Manufacturing

Effective -

Accurate -

Real Time


The JobPack Technical DataPack utilizes a big button format for ease of use for shop floor and machine operators. With one easy to use comprehensive interface, shop floor staff can input instantly, in real time, ALL activities, events, and job details to keep management informed.

The Technical DataPack is availablein Single or Multiple Machine configurations

JobPacks TDP is the key to shop floor data collection.Whether issuing work instructions or collection of data on a job, or a

piece of equipment, the Technical DataPack provides the means and the mechanism to collect data accurately with a simple One -Touch, One-Click execution.Four simple, but complete options, allow operators to scan onto jobs and report quantity made and scrapped. Report on events that prevent production- tool-break, waiting for 1st part inspection, etc. View manufacturing data, such as part drawings, setup sheets, tooling data and quality instructions; Even Solid Models, as well as view the active scheduled work queue to get an idea of what is planned .

http://www.posmicro.com/Scanners/IDTECH/idtech_econoscan.htm


JobPack - Active Work Queues

The Active Work Queue is displayed to a machine operator, in real time, with the next job sequenced to star at the top of the listing. This Active list is generated directly fromthe JobPack scheduler Planning Board and reflects the current sequence of jobs/operationsfor a specific machine. As the planning board changes the Active Work Queue updates.

Machine Operators can also view the orderRouting directly from this screen to seewhat operations have been completed, or are in progress, or if they have not started.

A simple but effective color code systemProvides the key to the operation status.Operations are represented by color icons

Green – CompleteRed – Not StartedYellow - In process

Real Time Visual Routing

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The Technical DataPack is equipped with JobPack-Viewer, utilizing JobPack’s unique “1 click view-all” feature. And as the name implies JobPack is ALL the data required for a given operation. With a click of the mouse, shop floor operators can see the entire contents of a JobPack. All files contained in a JobPack are displayed irrespective of file type, or extension. The name of each item is displayed on the title bar along with the file type extension. The contents of the jobpack are user defined and are a “built – assembled” by the main jobpack system. The location of each file is stored in the main SQL database. During viewing of the file the file can be red lined for markup, engineering notes can be added, and the file printed locally.


JobPack – Document Viewing

Drawing file formatsAutoCAD, DXF, IGES,CAL, DGN,DFT,DOC,DWF,EPS-TIFF,GEM, GIF, GP4, HPGL/2,IDW, JIF,JPEG, MDB, MI, PCX, PPT, PRT, R2D, RBF, TIFF, TXT, WMF,XLS.

Solid Model formatsSolid Works: SLDRW, SLDPRT –

Solid Edge: PAR, ASM, DFT –

PRO ENG: PRT, ASM,STPInventor: IDW, IPT, IAM –

Catia: CA –

IGES: IGS

Data Collection & Labor reporting


Labor reporting (Direct Job data, or indirect such as cleaning, training etc) has never beeneasier for the machine operator. Work order and operation details are automatically filledin from the Active Work Queue tab, or can be input manually or via a bar code scanner.Options are available so the operator can differentiate between setup, production or indirectLabor.

When an operation is complete the operator simply fills in the quantity produced, and if anyDefects, the scrap quantity and clicks the complete icon.

All data relevant to a work order and operation is recorded in SQL database.Operator – David AndersonEmployee Number – 229Work Order 119878Part Number JTD234567-AMachine OkumaJob Start July 7th 8:06amJob End July 9th 1:14pm Est Time 11hrs 38 minutesActual Time 10hrs 36 minutes

Machine Alerts


The Machine Alerts feature within the Technical DataPack provides for operators to instantlytext or email supervisors or managers with any issues.

An escalation process ensures that if the issue is not addressed within a defined period of timeThen a follow up alert is automatically generated and sent to a predefined list, providing Notification that an issue is unresolved, what the issue is and where it is located.

This same feature is available as part of JobPack “HUNA” (Heads-Up-Notification-Alert)

Providing advanced notification on jobs that will not reach their targetdelivery date.

Integrated-Operational DNC

The JobPack® Technical DataPack provides DNC capability as an integrated componentoffering industry leading capability for rapid, reliable NC and CNC, bi-directional datatransmission. Over 15,000 machines are connected in the USA and around the world using

JobPack Direct and Remote call DNC communications.


JobPack’s unique Quality Level Status (QLS), provides dynamic statuscontrol of NC flies and associated data. Download and upload of NCprogram files can be via serial, BTR (Behind Tape Reader) unit, providing tape reader emulation for older controls, and via Ethernetusing disc to disc transfer for PC and Ethernet based controls. Programs that exceed CNC control memory can be fed in “block mode”to spoon-feed directly from shop floor PCs.

Wireless Networking with Superior Performance

BTR -Behind Tape Readerunits allow you to addolder NC machines into your wireless DNCJobPack network.

JobPack® Wireless DNC takes Ethernet networking right to your machine tool via Cisco,Linksys, and Quatech, non-proprietary wireless devices. The flexibility of software configurationensures that the demands of each machine control are addressed and handled correctly.Connections to CNC controls are accomplished through the Wireless Access Point, and WirelessEthernet Units, located at each machine.

Easy SetupJobPack Wireless Setup local or remoteSet and store communications parametersSet names of call directoriesSet upload directoriesSet keywords used by CNC controlsSet additional directories for offsets and tool filesOptional password control for directory switching

All JobPack wireless device servers offer a simple, integratedconfiguration process. The embedded 802.11b wireless radiowith DPAC offers superior power and receive sensitivity combinedwith the industry's best processor, a PowerPC® from Freescale™. These devices incorporate a world-class architecture that ensures compatibility with market-leading wireless infrastructures, booststhroughput and reduces latency to the lowest levels possible. This allows a broader range of CNC serial controls to communicate over a wireless Ethernet network without modifying host softwaredesigned to use COM ports


http://www.cisco.com/en/US/hmpgs/index.html

Final & In- Process Cost Calculation

SchedulingScheduling

JobPack® Technical DataPack offers industry leading capability for rapid, reliable shop floor operation. Over 7,000 machines and work centers are connected and supported in the USA and around the world using the JobPack Technical DataPack. JobPack’s unique Quality Level Status (QLS), provides dynamic status control of files and critical manufacturing data.

Technical DataPack Quality Level Status feature provides control of status and revisions. Clear operator symbols provide information and control NC and CNC programs files. Five levels of status control are available for Unrestricted, Caution, or Hold. A unique controlled editing and return environment provides trace-ability, accountability, and an audit trail as part of ISO9000 procedures.

ProductionPlanning

DocumentationAdministration

Bill of Materials

ManagementReports

OEE

Material Management

Technical Data Pack


Over 20 years experience of development, sales, and support ofmanufacturing systems ensures JobPack® Inc has the expertiseand knowledge base to provide complete turnkey installations, training, and after sales support services.

JobPack® provides growth without cost penalties for customers whohave the requirement to start at an entry level and incrementally build toestablish a complete manufacturing solution.


Tel: 401–246-3335www.travisconsulting.com

Documents

Technical DataPack-II™ - Travis Consulting · ensures that the demands of each machine control are addressed and handled correctly. Connections to CNC controls are accomplished