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T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 1 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Technical Data Sheet Products
Mabey Hire Ltd. Scout Hill, Ravensthorpe, Dewsbury, West Yorkshire WF13 3EJ United Kingdom Telephone: +44 (0) 1924 460 601 Facsimile: +44 (0) 1924 457 932 Email: [email protected] Website: www.mabeyhire.co.uk
Kwikstage Shoring
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 2 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Index
Reference Description Page No.
Contents 2
1.0 Introduction 3 2.0 Section Properties, Capacities & Weights 4
2.1 Standards 4 2.1.1 Details 4 2.1.2 Section Properties 4 2.1.3 Load Capacity – Axial 5 2.1.4 Standards Capacity – End Details 5
2.2 Braces 6
2.2.1 Shoring Ties 6 2.2.2 Trigger Braces 6 2.2.3 Shoring Jack Brace 7
2.3 Base and Head Jacks 8
2.3.1 Base Jack Details 8 2.3.2 Head Jack Details 9 2.3.3 Load Capacity – Base & Head Jacks 10
3.0 Typical Connection Details 16 4.0 Bracing of Adjustable U Heads 17 5.0 Eccentric Loadings 18 6.0 Erection of Kwikstage Shoring 19 7.0 Equipment List 21
Contents
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 3 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Application
This Technical Data Sheet is designed to provide information of sufficient content and detail as to enable engineers, competent in structural analysis & structural steelwork design to safely design structures incorporating Kwikstage Shoring. Design Codes
Kwikstage Shoring is a modular system primarily for use in temporary works and as such complies with the following codes:-
BS 449:1969 inc. 1989 Amendment - Specification for the use of Structural Steel in Buildings
BS 5975:2008 - Code of Practice for Temporary Works Procedures and the Permissible Stress Design of Falsework Eurocodes
The equipment is currently being assessed to Eurocodes. Strengths relating to these codes will be published in a future revision to this document. Please refer to Mabey Hire Ltd. engineering team for the latest information. Safe Working Loads
The casting and wedge fitting at the end of a Shoring Tie combine to create a very rigid connection between the horizontal and vertical members of the Kwikstage Shoring System. The rigidity enables improved load capacities to be obtained in standards compared with those achievable when Kwikstage Ledgers or Propping Ties are used. A minimum of two Shoring Ties connected at right angles at set positions up a standard provide sufficient restraint to allow these increased loads to be justified. An extensive and exhaustive testing programme has achieved verification of theoretical load capacities. Shoring Ties are normally placed in the highest and lowest possible sets of “V” pressings on a standard. In certain cases the second set of “V” pressings may be used, but allowable loads are much reduced. Product Use
For the handling and use of Kwikstage Shoring, please refer to Sections 3.0 to 6.0.
1.0 Introduction
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 4 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.1 Standards 2.1.1 Details
The Standards are fabricated from standard steel scaffold tube to BS EN 39:2001. The two types of standards are identified by, “Standards” which have a device (spigot) at one end to allow the standards to be connected end to end, and an “Open Ended Standard” which allows the use of U Heads and Base Jacks at either end. Each type of standard has “V” pressings attached, 4No. around the circumference of the tube, at right angles to each other, and at 495mm vertical centers’ along the tube. The “V” pressings allow the Shoring Ties to be connected to the standards. 2.1.2 Section Properties
Part No. Length
(m) Weight
(kg) End Type
KS-SEU/1.48 1.473 7.9
Spigot KS-SEU/1.98 1.981 12.0
KS-SEU/2.97 2.972 17.4
KS-OEU/0.99 0.991 5.3
Open Ended
KS-OEU/1.48 1.473 7.9
KS-OEU/1.98 1.981 12.0
Outer Diameter Nominal Wall
Thickness
Mass per Linear Metre
Cross Sectional Area, A
Moment of Inertia,
I
Radius of Gyration,
r
Modulus of
Elasticity
Design Strength
(mm) (mm) (Kg/m) (cm2) (cm4) (cm) (N/mm2) (N/mm2)
BS EN 39:2001 Steel Tube
48.3 +/- 0.5 4.0 4.37 5.57 13.8 1.57 210,000 235
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 5 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.1.3 Load Capacity - Axial
The maximum axial capacity is 55kN.
2.1.4 Standards Capacity – End Details
Application of the load at the ends of the Standards should be through a standard U Head or Base Jack. The primary beam, passing through the U Head should be centralised in the U head using timber wedges or similar. If no wedges are to be used then the U Head should be turned so that opposite flanges of the U head are touching the sides of the primary beam. This ensures that the primary beam is central in the U Head. Otherwise the capacity of the Adjustable U Head will then be limited by eccentric loading.
Compression Capacity
Tension Capacity
Shoring Ties at 1.5m Vertical
Centres
Shoring Ties at 2.0m Vertical
Centres
Shoring Ties 495mm above or below last V
Pressing
Axial Load Capacity (kN) 55 40 See Graphs 11 and 12 0
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 6 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.2 Braces 2.2.1 Shoring Ties
The Shoring Ties are horizontal members, which are connected to the “V” pressings on the Standards with a quick-acting positive wedge fitting. The holes in the cast ends provide automatic node point location for the Shoring Trigger Braces.
2.2.2 Trigger Braces
These provide nodal triangulation of panels and transfer horizontal loads to the bottom of the Falsework via standards.
Part No. Bay Width (B)
(m) Weight
(kg)
KS-ST/0.6 0.6 4.0
KS-ST/0.9 0.9 5.1
KS-ST/1.2 1.2 6.9
KS-ST/1.8 1.8 9.6
Part No.
Bay Size Pin
Centres (L) (m)
Allowable Axial Load (kN)
Horizontal Load
Capacity (kN)
Induced Vertical
Load (kN)
Weight (kg)
Width (m) Height (m)
KS-TB/1.173 0.9
1.0 1.173 10.90 7.33 8.07 4.8
KS-TB/1.598 1.5 1.598 10.08 5.22 8.62 6.1
KS-TB/1.373
1.2
1.0 1.373 10.53 8.12 6.71 5.4
KS-TB/1.750 1.5 1.750 9.77 6.14 7.60 6.5
KS-TB/2.175 2.0 2.175 8.86 4.59 7.58 7.8
KS-TB/1.856
1.8
1.0 1.856 9.54 8.36 4.60 6.9
KS-TB/2.150 1.5 2.150 8.91 6.87 5.67 7.8
KS-TB/2.508 2.0 2.508 8.14 5.47 6.02 8.9
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 7 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.2.3 Shoring Jack Brace
Allowable loads in these units are a function of either the slip value of its half coupler fitting or strut buckling. These braces may be used in standard panels as well as base and head jack situations. The following table gives allowable axial loads, horizontal load capacities and induced vertical loads for these items in various applications.
Part No. Pin Centres (L)
(m) Weight
(kg)
KS-SJB-1 0.8 – 1.3 5.8
KS-SJB-2 1.118 – 1.929 9.0
KS-SJB-3 1.939 – 2.75 10.5
Bay Size Allowable Axial Load
(kN)
Horizontal Load Capacity
(kN)
Induced Vertical
(kN) Width (m) Height (m)
0.9
Base Jack 6.25 4.32 4.49
Head Jack 6.25 4.11 4.68
1.0 6.25 4.19 4.61
1.5 6.25 3.23 5.33
2.0 6.10 2.52 5.55
1.2
Base Jack 6.25 4.91 3.83
Head Jack 6.25 4.74 4.04
1.0 6.25 4.80 3.97
1.5 6.25 3.91 4.85
2.0 5.88 3.05 5.03
1.8
Base Jack 6.25 5.53 2.28
Head Jack 6.25 5.42 3.08
1.0 6.25 5.46 3.00
1.5 5.93 4.57 3.78
2.0 5.31 3.57 3.93
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 8 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3 Base and Head Jacks
Bracing requirements for base and head jacks are dependant upon five factors:
1) Jack Extension 2) Axial Load in the Standard 3) Horizontal Loading 4) Bay Size 5) Lift Height
2.3.1 Base Jack Details Various combinations of items are available to provide base adjustment in Kwikstage Shoring. On level surfaces, base adjustment is achieved using Kwikstage Adjustable Base Jack. Shoring Jack Braces can be connected to these bases using the Shoring Adapter.
The Flat Baseplate allows a standard to be secured on the peg for cases where no
adjustment is required at the base.
KS-AB Adjustable Base
Wt: 11.0kg
KS-SAB Short Adjustable Base
Wt: 6.6kg
KS-FBP Flat Baseplate
Wt: 1.0kg
The Shoring Adapter is a half coupler with lug attachments. It is joined to an Adjustable Base Jack or Socket Base to provide a location point for the Shoring Jack Brace.
On sloping surfaces a combination of Adjustable Stem and Shoring Sloping Base Unit is used. The maximum rotation angle that can be reached is 30°.
KS-SA Shoring Adaptor
Wt: 1.4kg
KS-SSBU Shoring Sloping Base Unit
Wt: 7.8kg
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 9 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3.2 Head Jack Details Various combinations of items are available to provide head adjustment in Kwikstage Shoring. U Heads or Shoring U Head Units are used with Adjustable Stems to provide adjustment at the top of the Shoring system.
KS-STEM Adjustable Stem c/w Cast Collar
Wt: 10.0kg
KS-AUH Adjustable U Head
Wt: 13.8kg
KS-AUHL Adjustable U Head Large
Wt: 14.3kg
Shoring U Head fits onto an Adjustable Stems & its four lugs provide direct fixing points for Shoring Jack Braces. With the
braces in position, it can be rotated to centralise or accommodate skewed primary members. The range of adjustment with this
assembly is from 183mm fully closed to 743mm fully open.
KS-SUH Shoring U Head
Wt: 6.0kg
2.0 Section Properties, Capacities & Weights
The Adjustable Stem must be used with the Shoring
Sloping Base Unit and the Shoring U-Head
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 10 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Shoring Sloping Base 0.9 x 1.5
Graph 1A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
2.3.3 Load Capacity – Base and Head Jacks
The following graphs give permissible combinations of jack extension, horizontal loading and axial load for which no restraint is required, for both standard and sloping head and base jack configurations. In sloping conditions, the average jack extension in a run of legs may be taken to establish, from the graphs, whether there is a need to provide restraint. The maximum leg load on any leg in the run must be used for this purpose, and bracing provided to resist the total horizontal force. This is because the introduction of braces into the scaffolding creates stiff zones, which will attract load in preference to the jacks, which need theoretically to move slightly before they mobilize their resistance to horizontal load. 2.3.3.1 Graphs for Bay Size 0.9m x 1.5m
2.0 Section Properties, Capacities & Weights
2.0 Section Properties, Capacities & Weights
2.0 Section Properties, Capacities & Weights
Adjustable Base Jack 0.9 x 1.5
Graph 1
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
riz
on
tal
Lo
ad
kN
200
300
400
500
600
Shoring U-Head 0.9 x 1.5
Graph 2
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
Shoring Sloping Head 0.9 x 1.5
Graph 2A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
200
300
400
500
600
Ho
rizo
ntal
Lo
ad
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 11 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3.3.2 Graphs for Bay Size 1.2m x 1.5m
Adjustable Base Jack 1.2 x 1.5
Graph 3
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
riz
on
tal L
oad
kN
200
300
400
500
600
Shoring Sloping Base 1.2 x 1.5
Graph 3A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
ntal
Lo
ad
kN
200
300
400
500
600
2.0 Section Properties, Capacities & Weights
Shoring Sloping Head 1.2 x 1.5
Graph 4A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
Shoring U-Head 1.2 x 1.5
Graph 4
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 12 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3.3.3 Graphs for Bay Size 1.8m x 1.5m
2.0 Section Properties, Capacities & Weights
Adjustable Base Jack 1.8 x 1.5
Graph 5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
Shoring Sloping Base 1.8 x 1.5
Graph 5A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
ntal
Lo
ad
kN
200
300
400
500
600
Shoring U-Head 1.8 x 1.5
Graph 6
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
Shoring Sloping Head 1.8 x 1.5
Graph 6A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45 50 55
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 13 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3.3.4 Graphs for Bay Size 1.2m x 2.0m
Adjustable Base Jack 1.2 x 2.0
Graph 7
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
Shoring Sloping Base 1.2 x 2.0
Graph 7A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
nta
l Lo
ad k
N
200
300
400
500
600
Shoring U-Head 1.2 x 2.0
Graph 8
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
Shoring Sloping Head 1.2 x 2.0
Graph 8A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
2.0 Section Properties, Capacities & Weights
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 14 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
2.3.3.5 Graphs for Bay Size 1.8m x 2.0m
Shoring Sloping Head 1.8 X 2.0
Graph 10A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
riz
on
tal L
oad
kN
200
300
400
500
600
Adjustable Base Jack 1.8 x 2.0
Graph 9
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
nta
l Lo
ad
kN
200
300
400
500
600
Shoring U-Head 1.8 x 2.0
Graph 10
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
riz
on
tal
Load
kN
200
300
400
500
600
2.0 Section Properties, Capacities & Weights
Shoring Sloping Base 1.8 x 2.0
Graph 9A
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40
Axial Load kN
Ho
rizo
ntal
Lo
ad
kN
200
300
40
500
600
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 15 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Allowable Loads In Un-Braced U-Heads With Ties In Second
V Pressing (All Bays) Graph 12
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
Allowable Axial Load kN
Ho
rizo
ntal
Lo
ad k
N
200
300
400
500
600
Shoring Jack Brace Allowable Load Chart
Graph 13
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
4.8 4.9 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.1 6.2 6.3
Allowable Axial Load kN
Jac
k B
race
Len
gth
mm
2.0 Section Properties, Capacities & Weights
NB: The most economical leg make-up
for a Shoring scheme may sometimes be achieved by fixing the top and bottom row of Shoring Ties in the second cluster of “ V” pressing of a standard.
The allowable load in such a situation is
dependant upon the jack extension, the type of U head being used and whether or not the jack is braced. The stem of the jack is always situated above the Shoring Ties fixed in the second cluster of “V” pressings and consequently the strength of the length of the standard above the Shoring Tie level determines the load capacity of the system.
Graph 11 shows the relationship
between the jack extension and the allowable axial load for the Shoring U Head, when in conjunction with a Adjustable Stem in a braced condition.
If the head is not braced, the allowable
loads reduce dramatically as would be expected, but the values are still sufficient for use in lightly loaded areas of the Shoring system, such as access ways at the edge of Falsework for a bridge structure.
Allowable Loads In Braced U-Heads With Ties In
Seconds V Pressing (All Bays) Graph 11
0
50
100
150
200
250
300
350
400
450
500
550
600
43 44 45 46 47 48 49 50 51 52 53 54 55
Allowable Axial Load kN
Jac
k E
xe
nts
ion
mm
Shoring U Head
Graph 11 shows the relationship between axial load and allowable horizontal load for a range of jack extensions. These values apply to Shoring U heads. If ties are positioned in the second “V” pressings at the Base of the standard, reference must be made to Graphs 12 and 13 below.
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 16 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
3.0 Typical Connection Details
Standard to Adjustable Base Connection
Standard to Flat Base Plate Propping Tie to Standard Connection
Scaffold Tube Runner (Bracing) Between
Standards using Scaffold Fixed Couplers
Scaffold Tube Runner (Bracing) Between U Heads using Scaffold
Couplers
Adjustable U Head to Open Ended Standard
Diagonal Scaffold Tube Bracing to Scaffold Tube Runners via Scaffold
Swivel Coupler
3.0 Typical Connection Details
U-Head
Tube Bracing
90° Fixed Coupler connected to tubular stem of U-Head (SC-FC)
Propping Tie Standard
Wedge located in ‘V’ Pressing on Standard
Standard
Adjustable Base
Standard
Flat Base Plate
Diagonal Scaffold Tube Brace
Scaffold Tube Runner
Swivel Coupler (SC-SC)
Adjustable U-Head Height of
U-Head adjusted with collar
Standard
Standard
Tube Runner
90° Fixed Coupler (SC-FC)
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 17 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
4.0 Bracing of Adjustable U Heads
Bracing of U Heads and/or Bases is time consuming and is therefore best avoided wherever possible. If possible, select a leg configuration which keeps the runouts less than 300mm at the U Heads and less than 425mm at the Bases, and then determine the safe leg loads taking into account any eccentricity of loading and runout. The next best option is to extend the bases and introduce bracing at the bottom where it is easier to fit. In cases where the slope of the soffit exceeds 1:15, please consult Mabey Hire Ltd. for advice. All of the examples shown below may require additional bracing depending on the horizontal loading requirements.
Level Soffit Formwork
Example where leg loads are such that no bracing is required
Example where bracing is required: Primaries lace ‘U’
Heads in one direction Shoring Jack Brace lace ‘U’ Heads in other direction. Shoring Jack Brace as Diagonals required in both directions typically every 6th U-Head.
Sloping Primaries (Slope Less Than 1:15)
Example where leg loads are such that no bracing is required
Example where bracing is required: Primaries lace ‘U’
Heads in one direction Tube Runners lace ‘U’ Heads in other direction Diagonals required in both directions typically every 6th U-Head.
4.0 Bracing of Adjustable U Heads
Adjustable U-Head
Level Soffit
Primary 300mm or less maximum runout
Interface between primaries and ‘U’ heads must have adequate resistance against sliding - either frictional or mechanical
Runout Over
300mm
Shoring Jack Brace lacing
U-Heads together
Shoring U-Head
300mm or less maximum runout
Primary
Soffit on slope
Spike to U-Head
Shoring U-Head
Shoring Jack Brace lacing
U-Heads together
Runout Over 300mm
Wedges to extend both sides of ‘U’ Heads to avoid eccentric loading
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 18 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
5.0 Eccentric Loadings
Eccentric loading should be AVOIDED unless its effects have been taken into account in the design. Eccentric loading can be induced in a number of situations:
a) At the ‘U’ Heads from the Formwork Above b) At the Bases from Uneven
or Sloping Ground
c) In the Uprights from Horizontal Load Bearing
Ledgers
Plan and Side View Primaries in the Shoring ‘U’ head
5.1 Arrangement of Primary Members to Ensure Concentric Loading on Supports
Similar principles can be applied when proprietary products are used for secondary and/or primary bearers. For example, when used as primaries, Soldiers can be bolted together end to end to make them continuous through the ‘U’ Heads.
5.0 Eccentric Loadings
Random length primary Shutter Beams should not span more than 3 supports to ensure the uprights are concentrically loaded
System 160 spanning 3 supports
Interface between primaries and ‘U’ heads must have adequate resistance against sliding – either frictional or mechanical
200mm wide ‘U’ Heads
(KS-AUHL)
Bolted joint in ‘U’ Head
Bolted joint in span
Fly past
Wedges driven from either side to ensure primary Shutter Beams are over the centreline of the upright
Wedges nailed
e e e
e
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 19 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
6.0 Erection of Kwikstage Shoring
6.0.1 Ground Work
Kwikstage Shoring is usually erected on substantial timber sole boards, timber sleepers or sheet piles to spread the load from the standard. These may be bedded and haunched with lean mix concrete to further spread the load, prevent accidental movement and eliminate foundation washout during inclement weather. If the ground is sloping the foundation will need to accommodate the resultant horizontal forces. 6.0.2 Setting Out
Set out the shoring grid lines. The setting out, for the Falsework, would normally be provided by the Main Contractor. 6.0.3 Erecting the Kwikstage
Before commencing work, users should ensure that they have:
A working drawing – properly prepared by a suitable qualified & experienced person
Prepared a method statement and carried out a risk assessment for the work
Suitably qualified & experienced personnel to carry out the work
Inspected the equipment before use and rejected any damaged items
Checked that the foundations are at the correct levels and have suitable strength for the imposed loadings
Checked that there is sufficient striking height in the make up
Provided access equipment
Provided an adequate supply of good quality timber wedges, packing, etc.
Stage 1 – Build a Single 4 Leg Braced Bay
1a) Erect the First Leg 1b) Add the Second Leg 1c) Add a Third Leg 1d) Complete the First Bay
Set Adjustable base to the correct runout. Add
an Standard (spigot uppermost)
Add the second leg & connect the pair with
Shoring Ties.
Add a third leg & connect with Shoring Ties.
Add a fourth leg, level and then connect with Shoring Ties. Fit diagonal Trigger Brace.
6.0 Erection of Kwikstage Shoring
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 20 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Stage 2 – Extend the Grid Sideways in Plan
Stage 3 – Add the Next Vertical Lift(s) Stage 4 – Add the Final Vertical Lift & Adjustable U Head
Due regard should be made for operatives working at height. Safe access must be installed for the next lift(s). Note that the
SWL on a Shoring Tie acting as a board support is 150kg. Add the next lift of Standards, bracing them as they are
installed.
Add the final vertical lift, which consists of open-ended uprights to receive the adjustable ‘U’ Heads. Fit the ‘U’ heads and adjust to the required runout. Install the formwork in the
‘U’ Heads and adjust and level. If the scheme requires, fit Shoring Jack Braces to the Shoring ‘U’ heads.
6.0.4 Dismantling the Kwikstage
The Kwikstage Shoring system can be dismantled by reversing the procedures outlined on these pages. Dismantled components should NOT be dropped from a height as this may damage the equipment.
6.0 Erection of Kwikstage Shoring
If the scheme requires, fit Shoring Jack Braces to Adjustable Bases using a Shoring Adapter.
Use a similar method to that shown in Stage 1 to add more legs to the grid.
First braced bay
T E C H N I C A L D A T A S H E E T
Kwikstage Shoring
Document Ref: TDSKSS Page No. 21 of 21 THE INFORMATION ON THIS DATA SHEET REMAINS THE PROPERTY OF MABEY HIRE
LTD. AND IS NOT TO BE REPRODUCED WITHOUT WRITTEN PERMISSION. WE RESERVE THE RIGHT TO AMEND THIS DATA AT ANY TIME WITHOUT PRIOR
NOTICE AND YOU SHOULD THEREFORE CHECK OUR WEBSITE TO ESTABLISH ITS VALIDITY .
Issue No: 02 Further Information Tel: +44 (0) 1924 460 601
Issue Date: July 2013
www. mabeyh i r e . co .uk ac t i on@mabeyh i r e . co . uk
Part No. Description Weight
(Kg)
KS-SEU/1.48 Spigot Ended Standard 1.48m (4ft 10ins) 7.9
KS-SEU/1.98 Spigot Ended Standard 1.98m (6ft 6ins) 12.0
KS-SEU/2.97 Spigot Ended Standard 2.97m (9ft 9ins) 17.4
KS-OEU/0.99 Open Ended Standard 0.99m (3ft 3ins) 5.3
KS-OEU/1.48 Open Ended Standard 1.48m (4ft 10ins) 7.9
KS-OEU/1.98 Open Ended Standard 1.98m (6ft 6ins) 12.0
KS-ST/0.6 Shoring Tie 0.6m 4.0
KS-ST/0.9 Shoring Tie 0.9m 5.1
KS-ST/1.2 Shoring Tie 1.2m 6.9
KS-ST/1.8 Shoring Tie 1.8m 9.6
KS-TB/1.173 Trigger Brace 1.173m (0.9x1.0m) 4.8
KS-TB/1.373 Trigger Brace 1.373m (1.2x1.0m) 5.4
KS-TB/1.598 Trigger Brace 1.598m (0.9x1.5m) 6.1
KS-TB/1.750 Trigger Brace 1.750m (1.2x1.5m) 6.5
KS-TB/1.856 Trigger Brace 1.856m (1.8x1.0m) 6.9
KS-TB/2.150 Trigger Brace 2.150m (1.8x1.5m) 7.8
KS-TB/2.175 Trigger Brace 2.175m (1.2x2.0m) 7.8
KS-TB/2.508 Trigger Brace 2.508m (1.8x2.0m) 8.9
KS-SJB-1 Shoring Jack Brace No. 1 (0.8 - 1.3m) 5.8
KS-SJB-2 Shoring Jack Brace No. 2 (1.118 - 1.929m) 9.0
KS-SJB-3 Shoring Jack Brace No. 3 (1.939 – 2.750m) 10.5
KS-PSA Pinned Spigot Adaptor 0.6
KS-AUH Adjustable U Head 13.8
KS-AUHL Adjustable U Head Large 14.3
KS-SUH Shoring U Head 6.0
KS-AB
Adjustable Base 17.0
KS-SAB
Short Adjustable Base 6.6
KS-STEM Adjustable Stem c/w Cast Collar 10.0
KS-SSBU Shoring Sloping Base Unit 7.8
KS-SA Shoring Adapter 1.4
KS-FBP Flat Baseplate 1.0
7.0 Equipment List