Technical Catalogue - XLPE Insulated HT Cables

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  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

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    C

    o

    n

    ont

    e

    n

    en

    t

    s

    ts

    Paradise Cables Limited

    Contents

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    Description

    About Paradise Cables Limited

    List of Tables

    Comparison of XLPE and PVC compounds.

    XLPE as insulating material

    Cable Code designation

    General cable construction for HT XLPE cables

    Condition for current carrying capacity

    Derating factor tables for variation in site conditions.

    Short circuit current

    Voltage drop table

    List of cables manufactured by Paradise Cables Ltd.

    Page No.

    1

    3

    4

    5

    6

    7

    24

    24

    26

    27

    28

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    O

    urB

    ackground

    OuBkgo

    Paradise Cables Limited (PCL), established in year 1989 and now one of the leading

    manufacturers of cables and conductors in the country, is a corporate unit of Paradise Group of

    Industries, located at Fatullah, Narayanganj. The PCL product range includes PVC/XLPE insulated

    and sheathed, armoured/unarmoured wires and cables, overhead conductors and cables. (fordetailed product range please refer to list at the end of this catalogue).

    The PCL plant is equipped with most modern world class cable manufacturing machinery having

    latest electronic microprocessor based controls and automations to manufacture all types of

    quality cables and conductors inconformity with latest versions of International standard e.g.

    German standards (VDE 0271 & 0250), British standards (BS 6004) etc. In addition PCL

    manufactures XLPE insulated cables with screen/without screen and unarmoured/ armoured as

    per IEC 60502 up to 33kV system voltage.

    The copper and aluminium wire required for manufacture are cables is drawn from the wire rods

    produced by Paradise Metallurgical Complex Limited (PMCL), also a Paradise Group company.

    The PMCL uses highly refined copper cathodes and Aluminium ingots with high degree of purity

    having metal content better than 99.99 % to produce wire rods of conductivity better than the

    specified requirements of international standards.

    The PVC (Poly Vinyl Chloride) / XLPE (Cross Linked Polyethylene) cable insulations are now well

    known for their excellent electrical and mechanical properties as well as good chemical

    resistance. PVC/XLPE cables are simple to handle and easier to make joints. XLPE insulated cables

    have maximum operating conductor temperature of 90o

    C, whereas PVC insulated cables have

    maximum operating conductor temperature of 70o

    C. PVC compounds are manufactured in

    house by PCL by using world class PVC resins, stabilizers, plasticizers and other chemicals

    required to obtain desired properties of PVC compounds as per the relevant international

    standards. XLPE compounds are imported from reputed manufacturers.

    PCL follows a very strict quality control system. The quality checks start from the receipt of rawmaterials, in-process checks & tests and finished cables. The PCL laboratory is equipped with

    latest test equipments to carryout all the necessary tests as per national and International

    standard specifications. Each length of cable manufactured is subjected to the tests as per the

    relevant International standards. The experienced and technically qualified cable testing

    engineers ensure that all the cables leaving the PCL factory meet all the necessary requirements

    of the relevant standard.

    All cables produced by PCL are marketed with engraved brand name "Paradise Cables

    Bangladesh" at an interval of every meter or less.

    The continuous quality Assurance System followed by us guarantees the quality of our product,

    as a result we received ISO 9002 accreditation in early 1998 and reconfirmed subsequently to the

    latest version ISO 9001:2000 certification.

    1

    Paradise Cables Limited

    Our Background

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    Paradise Cables Limited

    List of Tables

    1

    2

    3

    4

    5

    6

    7

    8

    Single core Unarmuored cable

    3 Core Unarmoured cable

    Single core aluminium Round wire Armoured cable

    3 core galvanized Steel Round wire Armoured cable

    Single Core Aluminium Flat wire Armoured cable

    3 Core galvanized steel Flat wire Armoured cable

    Single Core double aluminium Tape Armoured Cable

    3 Core double steel Tape Armoured cable

    8

    9

    10

    11

    12

    13

    14

    15

    Cable description

    A. HT XLPE 6/10(12)kV grade cable as per IEC 60502-2 specifications

    9

    10

    11

    12

    13

    14

    15

    16

    Single core Unarmuored cable

    3 Core Unarmoured cable

    Single core aluminium Round wire Armoured cable

    3 core galvanized Steel Round wire Armoured cable

    Single Core Aluminium Flat wire Armoured cable

    3 Core galvanized steel Flat wire Armoured cable

    Single Core double aluminium Tape Armoured Cable

    3 Core double steel Tape Armoured cable

    16

    17

    18

    19

    20

    21

    22

    23

    B. HT XLPE 18/30(36)kV grade cable as per IEC 60502-2 specifications

    Page No.

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    Paradise Cables Limited

    Comparison of main properties of XLPE insulation

    with PVC insulation

    Continuous operating temperature

    Emergency short duration temperature

    Short circuit temperature for one second

    Tensile strength at break

    Typical value of Elongation at break

    Dielectric Strength

    Dielectric constant

    Loss Factor @ 50 - 60 Hz, @ 200

    C

    Volume Resistivity @ 200

    C

    Deformation resistance at 1500

    c

    Solvent Resistance

    Resistance to Ageing

    Properties

    900

    C

    1300

    C

    2500

    C

    15-19 N/mm2

    300 - 500 %

    40 kV/mm

    2.3

    0.0005

    1016

    Ohm-cm

    Good

    Good

    Excellent

    XLPE

    700

    C

    950

    C

    1600

    C

    13 - 15 N/mm2

    250 %

    25 kV/mm

    5

    0.07

    1013

    Ohm-cm

    Poor

    Poor

    Good

    PVC

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    Most important component / raw material in cable manufacture is the conductor insulation. The

    performance and properties of cables mainly depend upon the conductor insulating materials. In

    the modern cable manufacture the most commonly used materials are PVC, Polyethylene (PE),

    Rubber etc. Polyethylene is the most superior in all the insulating materials due to its highinsulation resistance and low dielectric constant. However it lacks in mechanical and thermal

    properties. By cross-linking these properties are improved. Cross-linked Polyethylene or XLPE as it

    is commonly referred to, is the most superior insulation.

    XLPE for cable insulation: PARADISE uses the world famous Sioplas technology for

    manufacture of XLPE cables. Polyethylene is a polymer of Hydrogen and Carbon atoms, which

    form a long flexible chain. These chains are independent and therefore are loosely connected.

    By the process of chemical cross-linking, these chains are linked to form a strong mechanical

    bond. The XLPE compound possesses improved mechanical properties without loosing or

    degrading the superior electrical properties of PE. XLPE compound is applied by extrusion and is

    then cured to cross-link.

    Properties of XLPE compound :

    Thermal Properties: After cross-linking the thermal resistance of the PE material increases and it

    remains stable at higher temperatures. As compared to PVC insulated cable, which is rated for

    max. 700

    C operation, the XLPE is rated at max. 900

    C operation. The low temperature withstand

    capacity of XLPE is -400

    C as against -150

    C for PVC. Due to higher cable operating temperatures

    the XLPE insulated cable can carry 20-25% higher current than PVC insulated cable. The thermal

    ageing properties are excellent and cables insulated with XLPE have longer life span.

    Electrical properties: XLPE offers higher insulation resistance, typically 100 times better than

    PVC. The dielectric constant, which is responsible for electrical losses in the cables is less than

    half of that of PVC. Therefore the performance of XLPE insulated cables is better, especially for

    HT cables.

    Mechanical properties: XLPE is mechanically more stronger than PVC, due to cross-linking. It

    has better abrasion resistance as compared to PE.

    Chemical Resistance: XLPE resists many chemicals, acids, oils and greases.

    FRLS properties: The XLPE compound does not contain chlorides, as in the case of PVC,

    therefore do not emit harmful Halogen gasses during fire condition. The smoke generation is

    also very as compared to PVC. The XLPE is thermosetting compound and therefore cable retains

    its electrical integrity for longer duration under fire. The FRLS properties of XLPE are far better

    than PVC.

    5

    Paradise Cables Limited

    XLPE as insulating material

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    Paradise Cables Limited

    Code Designation

    2x : XLPE Insulation

    H : Non-metallic Semi-conducting screens over Conductor & over Insulation.

    SE : Non-metallic Semi-conducting screen over Conductor & over Insulation and copper

    screen around each individual core for three core cable

    R : Galvanized Round Steel wire armour.

    F : Galvanized Flat Steel wire armour.

    B : Galvanized Steel Tape armour.

    Ra : Round Aluminium wire armour.

    Fa : Flat Aluminium wire armour

    Ba : Flat Aluminium tape armour

    G : Counter helix galvanized steel tape binder over Armour.

    Y : PVC Sheath

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    PARADISE manufactures HT XLPE cables upto system voltage 33kV as per the latest International

    Standard specifications - IEC 60502-2. This catalogue gives Technical details for 11KV and 33KV cable grades, since these are the most commonly employed system voltages in Bangladesh.

    Technical details for other grades will be provided on specific request.

    CONDUCTOR :

    The Conductor is Plain annealed stranded and compacted round Copper in accordance with

    IEC-60228. Compacting of conductor improves its current carrying capacity, reduces losses and

    reduces overall cable diameter.

    CONDUCTOR SCREEN:

    An extruded tight fitting layer of Semi-conducting is provided over the copper conductor as the

    provisions of IEC 60502-2.

    INSULATION :

    The insulation is Cross-linked polyethylene (XLPE) applied by extrusion as per IEC 60502-2 .

    INSULATION SCREEN:

    An extruded tight fitting layer of Semi-conducting is provided over the XLPE insulation as the

    provisions of IEC 60502-2.

    METALLIC SCREEN:

    A metallic screen of copper is provided over insulation screen as per the provisions of IEC

    60502-2.

    INNER COVERING :

    Inner covering of extruded or taped PVC is provided wherever applicable as per IEC 60502-2.

    ARMOUR:

    Armour is optional Paradise offers armouring by Round wires or Flat wires or Double tapes. The

    material of armour for Single core is aluminium whereas, for multi-core cables it is Galvanized

    Steel. Counter helix of Galvanized steel tape is provided on request for round steel wire & Flat

    wire armoured cables. The armour is applied over the inner covering as per IEC 60502-2.

    OVER SHEATH :

    Over sheath is of extruded PVC as per IEC 60502-2. Special properties for sheath can be

    provided on specific request, such as FRLS, anti-termite & anti-rodent, resistance to ultraviolet

    radiation etc.

    7

    Paradise Cables Limited

    General Cable Construction

    HT XLPE cables

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    Paradise Cables Limited

    Single core Unarmoured HT XLPE cablesType : 2XHSY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Dimension & Mechanical Data

    Construction : Stranded compacted copper conductor, extruded semiconducting

    conductor screen, XLPE insulation, extruded semiconducting insulation screen, metallicscreen of copper, PVC oversheath.

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    no.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.9

    2.0

    2.0

    2.2

    2.3

    2.4

    Approx.

    Cable

    Diameter

    mm

    20.4

    21.5

    22.9

    24.4

    25.9

    27.4

    28.9

    30.6

    33.2

    35.3

    38.8

    41.8

    51.7

    approx.

    weight of

    cable

    kg/km

    669

    792

    971

    1195

    1464

    1734

    2048

    2422

    3002

    3604

    4621

    5624

    7131

    Electrical Data

    Nominal

    conductorcross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300400

    500

    630

    Max. conductor

    DC resistance@ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.06010.0470

    0.0366

    0.0283

    current rating

    @ 30

    0

    Cin ground

    Amps

    144

    172

    209

    259

    307

    350

    394

    444

    513

    579663

    733

    835

    current rating

    @ 30

    0

    Cin air

    Amps

    160

    190

    229

    285

    350

    410

    468

    542

    640

    732850

    978

    1130

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.500.57

    0.62

    0.70

    Inductance

    mH/km

    0.452

    0.430

    0.401

    0.379

    0.359

    0.344

    0.333

    0.323

    0.312

    0.3010.290

    0.283

    0.274

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. PVC over sheath

    1

    2

    3

    4

    5

    6

    11

    kV

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    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. PVC over sheath

    123

    4

    56

    7

    8

    9

    Paradise Cables Limited

    3 Core Unarmoured HT XLPE Cables

    Type : 2XSEYY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, extruded PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    135

    170

    204

    252

    303

    339

    384

    426

    493

    531

    Current rating

    @ 300

    C

    in air

    Amps

    148

    185

    220

    273

    336

    382

    440

    508

    586

    617

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.50

    Inductance

    mH/km

    0.410

    0.391

    0.364

    0.344

    0.327

    0.314

    0.304

    0.295

    0.284

    0.275

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    2.2

    2.3

    2.4

    2.5

    2.7

    2.8

    2.9

    3.0

    3.2

    3.3

    Approx.

    Cable

    Diameter

    mm

    43.1

    46.1

    49.3

    52.7

    56.8

    60.2

    63.6

    67.1

    73.1

    77.8

    Approx.

    weight of

    cable

    kg/km

    2522

    3022

    3664

    4454

    5482

    6433

    7526

    8773

    10832

    12881

    11

    kV

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    Paradise Cables Limited

    Single Core Round Wire Armoured HT XLPE CablesType : 2XHSYRaY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Dimension & Mechanical Data

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Aluminium round wire armour, PVC oversheath.

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Dia. . of

    Al armour

    wire

    mm

    1.6

    1.6

    1.6

    1.6

    1.6

    1.6

    2.0

    2.0

    2.0

    2.0

    2.0

    2.5

    2.5

    Nominal

    Over Sheath

    thickness

    mm

    1.8

    1.8

    1.8

    1.8

    1.9

    1.9

    2.0

    2.1

    2.1

    2.2

    2.3

    2.5

    2.6

    Approx.

    Cable

    Diameter

    mm

    25.6

    26.7

    28.1

    29.6

    31.3

    32.8

    35.3

    37.4

    39.8

    42.1

    45.4

    50.0

    59.9

    Approx.

    weight of

    cable

    kg/km

    1016

    1157

    1355

    1599

    1908

    2205

    2646

    3084

    3702

    4366

    5428

    6709

    8461

    Electrical Data

    Nominal

    conductorcross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300400

    500

    630

    Max. conductor

    DC resistance@ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.06010.0470

    0.0366

    0.0283

    Current rating

    @ 30

    0

    Cin ground

    Amps

    141

    170

    205

    254

    301

    343

    386

    435

    503

    568650

    719

    819

    Current rating

    @ 30

    0

    Cin air

    Amps

    157

    186

    224

    279

    343

    402

    459

    531

    627

    717833

    958

    1107

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.500.57

    0.62

    0.70

    Inductance

    mH/km

    0.489

    0.466

    0.434

    0.410

    0.390

    0.373

    0.362

    0.349

    0.336

    0.3250.312

    0.305

    0.295

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Round aluminium wire armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

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    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Round steel wire armour

    9. Steel tape binder (Optional)

    10. PVC over sheath

    123

    4

    56

    7

    8

    10

    9

    11

    Paradise Cables Limited

    3 Core Round Wire Armored HT XLPE Cables

    Type : 2XSEYRGY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, Galvanized steel Round wirearmour with counter helix binder tape, PVC oversheathed.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    134

    169

    202

    249

    300

    335

    381

    421

    488

    525

    Current rating

    @ 300

    C

    in air

    Amps

    147

    183

    218

    270

    333

    378

    436

    503

    580

    611

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.50

    Inductance

    mH/km

    0.410

    0.391

    0.364

    0.344

    0.327

    0.314

    0.304

    0.295

    0.284

    0.275

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Steel

    armour

    wire Dia.

    mm

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    3.2

    3.2

    Nominal

    Over Sheath

    thickness

    mm

    2.4

    2.5

    2.6

    2.7

    2.8

    2.9

    3.0

    3.2

    3.4

    3.5

    Approx.

    Cable

    Diameter

    mm

    49.1

    52.1

    55.3

    58.7

    62.6

    66

    69.4

    73.1

    80.4

    85.1

    Approx.

    weight of

    cable

    kg/km

    4676

    5321

    6108

    7089

    8281

    9376

    10657

    12084

    15322

    17669

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    13/3012

    Paradise Cables Limited

    Single Core Flat Wire Armoured HT XLPE CablesType : 2XHSYFaY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Aluminium Flat wire armour, PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps

    141

    170

    205

    254

    301

    343

    386

    435

    503

    568

    650

    719

    819

    Current rating

    @ 300

    C

    in air

    Amps

    157

    186

    224

    279

    343

    402

    459

    531

    627

    717

    833

    958

    1107

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.50

    0.57

    0.62

    0.70

    Inductance

    mH/km

    0.489

    0.466

    0.434

    0.410

    0.390

    0.373

    0.362

    0.349

    0.336

    0.325

    0.312

    0.305

    0.295

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    1.8

    1.8

    1.8

    1.8

    1.8

    1.9

    1.9

    2.0

    2.1

    2.1

    2.2

    2.3

    2.4

    Approx.

    Cable

    Diameter

    mm

    24.0

    25.1

    26.5

    28.0

    29.5

    31.2

    32.7

    34.8

    37.4

    39.5

    42.8

    46.2

    56.1

    Approx.

    weight of

    cable

    kg/km

    988

    1132

    1333

    1581

    1873

    2181

    2519

    2951

    3578

    4221

    5282

    6377

    8053

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Flat aluminium wire armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    14/3013

    Paradise Cables Limited

    3 Core Flat Wire Armored HT XLPE Cables

    Type : 2XSEYFGY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, 0.8 mm thick Galvanizedsteel flat wire armour with counter helix binder tape, PVC oversheathed.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    134

    169

    202

    249

    300

    335

    381

    421

    488

    525

    Current rating

    @ 300

    C

    in air

    Amps

    147

    183

    218

    270

    333

    378

    436

    503

    580

    611

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.50

    Inductance

    mH/km

    0.410

    0.391

    0.364

    0.344

    0.327

    0.314

    0.304

    0.295

    0.284

    0.275

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    2.3

    2.4

    2.5

    2.6

    2.7

    2.8

    2.9

    3.0

    3.2

    3.4

    Approx.

    Cable

    Diameter

    mm

    45.5

    48.5

    51.7

    55.1

    59.0

    62.4

    65.8

    69.3

    75.3

    80.2

    Approx.

    weight of

    cable

    kg/km

    3443

    4010

    4718

    5577

    6676

    7692

    8853

    10195

    12355

    14540

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Flat steel wire armour

    9. Steel tape binder (Optional)

    10. PVC over sheath

    123

    4

    56

    7

    8

    10

    9

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    15/3014

    Paradise Cables Limited

    Single Core Double Tape Armoured HT XLPE CablesType : 2XHSYBaY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Double Aluminium Tape armour, PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.06010.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps

    141

    170

    205

    254

    301

    343

    386

    435

    503

    568650

    719

    819

    Current rating

    @ 300

    C

    in air

    Amps

    157

    186

    224

    279

    343

    402

    459

    531

    627

    717833

    958

    1107

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.500.57

    0.62

    0.70

    Inductance

    mH/km

    0.489

    0.466

    0.434

    0.410

    0.390

    0.373

    0.362

    0.349

    0.336

    0.3250.312

    0.305

    0.295

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    1.8

    1.8

    1.8

    1.8

    1.8

    1.9

    1.9

    2.0

    2.1

    2.1

    2.3

    2.4

    2.5

    Approx.

    Cable

    Diameter

    mm

    24.4

    25.5

    26.9

    28.4

    30.1

    31.8

    33.3

    35.2

    37.8

    40.1

    43.6

    46.8

    56.7

    Approx.

    weight of

    cable

    kg/km

    980

    1121

    1320

    1566

    1873

    2180

    2518

    2935

    3557

    4212

    5295

    6370

    8048

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Aluminium tape armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    16/3015

    Paradise Cables Limited

    3 Core Double Steel Tape Armored HT XLPE CablesType : 2XSEYBY

    Applicable Specification : IEC 60502-2

    Voltage grade 6/10(12) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, Galvanized double steel

    tape, PVC oversheathed.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    134

    169

    202

    249

    300

    335

    381

    421

    488

    525

    Current rating

    @ 300

    C

    in air

    Amps

    147

    183

    218

    270

    333

    378

    436

    503

    580

    611

    Capacitance

    micro F/km

    0.21

    0.23

    0.26

    0.29

    0.33

    0.35

    0.38

    0.42

    0.46

    0.50

    Inductance

    mH/km

    0.410

    0.391

    0.364

    0.344

    0.327

    0.314

    0.304

    0.295

    0.284

    0.275

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    7

    19

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    3.4

    Nominal

    Over Sheath

    thickness

    mm

    2.3

    2.4

    2.5

    2.6

    2.7

    2.8

    2.9

    3.1

    3.2

    3.4

    Approx.

    Cable

    Diameter

    mm

    45.5

    48.3

    51.5

    55.1

    58.8

    62.2

    65.8

    69.5

    75.1

    80.2

    Approx.

    weight of

    cable

    kg/km

    3271

    3796

    4492

    5369

    6407

    7412

    8597

    9936

    12023

    14229

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Steel tape armour

    9. PVC over sheath

    123

    4

    56

    7

    8

    9

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    17/3016

    Paradise Cables Limited

    Single core Unarmored HT XLPE cablesType : 2XHSY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps

    211

    261

    309

    352

    395

    446

    515

    581

    665

    735

    837

    Current rating

    @ 300

    .C

    in air

    Amps

    232

    288

    353

    413

    471

    545

    643

    735

    853

    981

    1133

    Capacitance

    micro F/km

    0.14

    0.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.28

    0.30

    0.33

    Inductance

    mH/km

    0.474

    0.449

    0.427

    0.409

    0.396

    0.382

    0.367

    0.353

    0.339

    0.328

    0.316

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    2.0

    2.0

    2.1

    2.1

    2.2

    2.2

    2.3

    2.4

    2.5

    2.6

    2.7

    Approx.

    Cable

    Diameter

    mm

    32.5

    34.0

    35.7

    37.2

    38.9

    40.4

    43.0

    45.3

    48.6

    51.6

    61.5

    Approx.

    weight of

    cable

    kg/km

    1485

    1733

    2044

    2328

    2687

    3070

    3695

    4351

    5415

    6468

    8138

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. PVC over sheath

    1

    2

    3

    4

    5

    6

    33

    kV

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    18/3017

    Paradise Cables Limited

    3 Core Unarmored HT XLPE Cables

    Type : 2XSEYY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers, Extruded PVC Inner covering, extruded PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    206

    254

    305

    341

    386

    428

    494

    532

    Current rating

    @ 300

    C

    in air

    Amps

    223

    276

    339

    385

    443

    511

    589

    620

    Capacitance

    micro F/km

    0.14

    0.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    Inductance

    mH/km

    0.448

    0.423

    0.401

    0.384

    0.371

    0.358

    0.343

    0.330

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    3.1

    3.2

    3.4

    3.5

    3.6

    3.7

    3.9

    4.0

    Approx.

    Cable

    Diameter

    mm

    71.0

    74.8

    78.4

    81.9

    85.3

    88.8

    94.7

    99.5

    Approx.

    weight of

    cable

    kg/km

    6109

    7098

    8176

    9265

    10485

    11860

    14133

    16367

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. PVC over sheath

    123

    4

    56

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    19/3018

    Paradise Cables Limited

    Single Core Round Aluminium Wire Armoured HT XLPE CablesType : 2XHSYRaY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Aluminium round wire armour, PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps206

    256

    303

    344

    387

    437

    505

    569

    652

    720

    820

    Current rating

    @ 300

    C

    in air

    Amps227

    282

    346

    405

    462

    534

    630

    720

    836

    961

    1110

    Capacitance

    micro F/km0.14

    0.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.28

    0.30

    0.33

    Inductance

    mH/km0.498

    0.471

    0.447

    0.429

    0.417

    0.401

    0.385

    0.372

    0.355

    0.345

    0.332

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Al round

    armour

    wire Dia.

    mm

    2.0

    2.0

    2.0

    2.0

    2.0

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    Nominal

    Over Sheath

    thickness

    mm

    2.1

    2.2

    2.2

    2.3

    2.4

    2.4

    2.5

    2.6

    2.7

    2.8

    2.9

    Approx.

    Cable

    Diameter

    mm

    39.1

    40.8

    42.3

    44.0

    45.7

    48.6

    51.2

    53.5

    56.8

    60.2

    70.1

    Approx.

    weight of

    cable

    kg/km

    2170

    2466

    2791

    3124

    3516

    4126

    4821

    5526

    6663

    7856

    9766

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Round aluminium wire armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    20/3019

    Paradise Cables Limited

    3 Core Galvanized Round Steel Wire Armoured HT XLPE Cables

    Type : 2XSEYRGY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers, Extruded PVC Inner covering, Galvanized round steel wire

    armoured, extruded PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    7095

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.387

    0.2680.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    206

    254305

    341

    386

    428

    494

    532

    Current rating

    @ 300

    C

    in air

    Amps

    223

    276339

    385

    443

    511

    589

    620

    Capacitance

    micro F/km

    0.14

    0.160.17

    0.18

    0.20

    0.21

    0.23

    0.25

    Inductance

    mH/km

    0.448

    0.4230.401

    0.384

    0.371

    0.358

    0.343

    0.330

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Galvanized

    round steel

    armour wire Dia.

    mm

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

    Nominal

    Over Sheath

    thickness

    mm

    3.3

    3.5

    3.6

    3.7

    3.8

    3.9

    4.1

    4.2

    Approx.

    Cable

    Diameter

    mm

    78.3

    82.3

    85.7

    89.2

    92.6

    96.1

    102.0

    106.8

    Approx.

    weight of

    cable

    kg/km

    10519

    11773

    13039

    14282

    15726

    17326

    19974

    22505

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Round steel wire armour

    9. Steel tape binder (Optional)

    10. PVC over sheath

    123

    4

    56

    7

    8

    10

    9

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    21/3020

    Paradise Cables Limited

    Single Core Flat Aluminium Wire Armoured HT XLPE CablesType : 2XHSYFaY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Aluminium Flat wire armour, PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps206

    256

    303

    344

    387

    437

    505

    569

    652

    720

    820

    Current rating

    @ 300

    C

    in air

    Amps227

    282

    346

    405

    462

    534

    630

    720

    836

    961

    1110

    Capacitance

    micro F/km0.14

    0.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.28

    0.30

    0.33

    Inductance

    mH/km0.498

    0.471

    0.447

    0.429

    0.417

    0.401

    0.385

    0.372

    0.355

    0.345

    0.332

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    2.1

    2.1

    2.2

    2.2

    2.3

    2.3

    2.4

    2.5

    2.6

    2.7

    2.8

    Approx.

    Cable

    Diameter

    mm

    36.7

    38.2

    39.9

    41.4

    43.1

    45.0

    47.6

    49.9

    53.2

    56.6

    66.5

    Approx.

    weight of

    cable

    kg/km

    1933

    2200

    2533

    2836

    3216

    3660

    4326

    5009

    6116

    7264

    9086

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Flat aluminium wire armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    22/3021

    Paradise Cables Limited

    3 Core Flat Galvanized Steel Wire Armoured HT XLPE Cables

    Type : 2XSEYFGY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, 0.80x4 mm Galvanized steel

    flat wire armour with counter helix binder tape, PVC oversheathed.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    5070

    95

    120

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.3870.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    204251

    302

    337

    382

    423

    491

    528

    Current rating

    @ 300

    C

    in air

    Amps

    222273

    336

    380

    439

    506

    583

    614

    Capacitance

    micro F/km

    0.140.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    Inductance

    mH/km

    0.4450.420

    0.398

    0.381

    0.369

    0.356

    0.341

    0.328

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    3.2

    3.3

    3.4

    3.5

    3.6

    3.8

    3.9

    4.1

    Approx.

    Cable

    Diameter

    mm

    73.4

    77.2

    80.6

    84.1

    87.5

    91.2

    96.9

    101.9

    Approx.

    weight of

    cable

    kg/km

    7633

    8718

    9827

    10983

    12269

    13755

    16113

    18494

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Flat steel wire armour

    9. Steel tape binder (Optional)

    10. PVC over sheath

    123

    4

    56

    7

    8

    10

    9

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    23/3022

    Paradise Cables Limited

    Single Core Double Aluminium Tape Armoured HT XLPE CablesType : 2XHSYBaY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,extruded PVC inner Sheath, Double Aluminium Tape armour, PVC oversheath.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Current rating

    @ 300

    C

    in ground

    Amps206

    256

    303

    344

    387

    437

    505

    569

    652

    720

    820

    Current rating

    @ 300

    C

    in air

    Amps227

    282

    346

    405

    462

    534

    630

    720

    836

    961

    1110

    Capacitance

    micro F/km0.14

    0.16

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.28

    0.30

    0.33

    Inductance

    mH/km0.498

    0.471

    0.447

    0.429

    0.417

    0.401

    0.385

    0.372

    0.355

    0.345

    0.332

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    2.1

    2.1

    2.2

    2.2

    2.3

    2.3

    2.4

    2.5

    2.6

    2.7

    2.8

    Approx.

    Cable

    Diameter

    mm

    37.1

    38.6

    40.3

    41.8

    43.7

    45.4

    48.0

    50.3

    53.8

    57.0

    66.9

    Approx.

    weight of

    cable

    kg/km

    1908

    2175

    2507

    2809

    3209

    3633

    4293

    4978

    6111

    7232

    9042

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Separation sheath

    7. Aluminium tape armour

    8. PVC over sheath

    1

    2

    3

    4

    5

    6

    7

    8

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    24/3023

    Paradise Cables Limited

    3 Core Double Galvanized Steel Tape Armored HT XLPE CablesType : 2XSEYBY

    Applicable Specification : IEC 60502-2

    Voltage grade 18/30(36) kV

    Construction : Stranded copper conductor, extruded semiconducting conductor screen,

    XLPE insulation, extruded semiconducting insulation screen, metallic screen of copper,cores laidup with PVC fillers. Extruded PVC Inner covering, Galvanized double steel

    tape, PVC oversheathed.

    Electrical Data

    Nominal

    conductor

    cross section

    mm2

    50

    7095

    120

    150

    185

    240

    300

    150

    185

    240

    300

    Max. conductor

    DC resistance

    @ 200

    C

    Ohms/km

    0.387

    0.2680.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.124

    0.0991

    0.0754

    0.0601

    Current rating

    @ 300

    C

    in ground

    Amps

    204

    251302

    337

    382

    423

    491

    528

    381

    421

    488

    525

    Current rating

    @ 300

    C

    in air

    Amps

    222

    273336

    380

    439

    506

    583

    614

    436

    503

    580

    611

    Capacitance

    micro F/km

    0.14

    0.160.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.38

    0.42

    0.46

    0.50

    Inductance

    mH/km

    0.445

    0.4200.398

    0.381

    0.369

    0.356

    0.341

    0.328

    0.304

    0.295

    0.284

    0.275

    Dimension & Mechanical Data

    Nominal

    conductor

    cross section

    mm2

    50

    70

    95

    120

    150

    185

    240

    300

    No. of

    strands in

    conductor

    nos.

    19

    19

    19

    37

    37

    37

    61

    61

    Nominal

    thickness of

    insulation

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    Nominal

    Over Sheath

    thickness

    mm

    3.2

    3.3

    3.4

    3.6

    3.7

    3.8

    4.0

    4.1

    Approx.

    Cable

    Diameter

    mm

    73.2

    77.0

    80.4

    85.3

    88.7

    92.2

    98.1

    102.9

    Approx.

    weight of

    cable

    kg/km

    7302

    8354

    9452

    11457

    12767

    14235

    16665

    19029

    1. Copper Conductor

    2. Cond. Semi-conducting screen

    3. XLPE Insulation

    4. Ins. semi-conducting screen

    5. Metallic screen

    6. Filler

    7. Inner covering

    8. Steel tape armour

    9. PVC over sheath

    123

    4

    56

    7

    8

    9

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    25/30

    The conditions for current carrying capacities of cables stated in various tables of this catalogue

    are as follows:

    Derating factors for variation in site conditionsFor the conditions other than the above following derating factors shall be applied (multiply) to

    calculate the current carrying capacity of cable for actual conditions of site.

    a. Variation in ground temperature

    Ground Temperature0

    C

    Rating factor

    20 25 30 35 40 45

    1.12 1.08 1.03 1.00 0.91 0.87

    A. Cables laid directly in the ground

    1. Maximum continuous conductor temperature : 900

    C2. Normal Ground temperature : 30

    0

    C

    3. Normal ambient temperature : 300

    C

    4. Thermal Resistivity of the soil : 1000

    C.cm/W

    5. Dept of laying for direct burial in ground

    a. For cables upto 6/10(12)kV voltage grade : 900 mm

    b. For cables of 18/30 (36) kV voltage grade : 1050 mm

    6. Method of installation:

    a. Single core cables installed in Trefoil formation

    b. Multicore cables installed singly.

    24

    Paradise Cables Limited

    Conditions for current carrying capacities

    b. Variation in thermal Resistivity of soil

    Thermal Resistivity of soil (0

    C.cm/w)

    Rating factor

    100 120 150 200 250 300

    1.00 0.94 0.84 0.75 0.68 0.62

    c. Variation in depth of laying

    Depth of laying mm

    90

    105

    120

    150

    180 & above

    Rating factor for cables upto

    6/10(12)kV voltage grade

    1.00

    0.99

    0.98

    0.96

    0.95

    Rating factor for cables of

    18/30 (36) kV voltage grade

    -

    1.00

    0.99

    0.97

    0.96

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    26/3025

    Paradise Cables Limited

    Derating factors for variation in site conditions

    d. Group Rating Factors

    Number

    of

    Cables/

    circuits

    in

    group

    Multicore cables in

    horizontal formation

    s

    Multicore cables in

    tier formation

    Single core cables in

    trefoil touching formation

    (Three Cables per circuit)

    Touching

    0.79

    0.69

    0.62

    0.54

    Touching

    -

    -

    0.60

    0.51

    s=15 cm

    -

    -

    0.64

    0.55

    s=30 cm

    -

    -

    069

    060

    Touching

    0.78

    0.68

    0.61

    0.53

    s=15 cm

    0.82

    0.71

    0.65

    0.57

    s=30 cm

    0.85

    0.76

    0.71

    0.64

    2

    3

    4

    6

    s=15 cm

    0.82

    0.72

    0.66

    0.59

    s=30 cm

    0.86

    0.76

    0.72

    0.65

    s

    ss

    b. Group Rating Factors

    Number

    of

    Cables/

    circuits

    in

    group

    Multicore cables

    (touching)

    Multicore cables in

    (Spacing between cables

    equal to diameter of cable)

    Single core cables intrefoil touching formation

    Spacing between circuitsequal to twice the diameter

    of cable

    1

    2

    3

    6

    11.00

    0.84

    0.80

    0.76

    21.00

    0.80

    0.76

    0.71

    31.00

    0.78

    0.74

    0.70

    61.00

    0.76

    0.72

    0.68

    11.00

    0.98

    0.96

    0.93

    21.00

    0.95

    0.93

    0.90

    31.00

    0.94

    0.92

    0.89

    61.00

    0.93

    0.90

    0.87

    11.00

    0.98

    0.96

    -

    21.00

    0.95

    0.93

    -

    31.00

    0.94

    0.92

    -

    61.00

    0.93

    0.90

    -

    a. Variation in ambient air temperature

    Ambient Air Temperature0

    C

    Rating factor

    20 25 30 35 40 45 50

    1.07 1.04 1.00 0.96 0.91 0.86 0.83

    B. Cables laid on racks in air

    30 cm 30 cm

    30 cm

    Number of racks Number of racks Number of racks

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    27/3026

    Paradise Cables Limited

    Maximum short circuit current rating of conductor

    Maximum Conductor temperature under normal operation = 900

    C

    Maximum Conductor temperature during short circuit = 2500

    C

    The Short circuit current for any duration (upto 5 sec) cab be obtained from the following

    formula :

    Isc(t) =

    Where Isc(1) = short circuit current at 1 sec.

    t = duration of short circuit (Sec.)

    Cond. temperature

    at the beginning of

    Short Circuit (0

    C)

    Short circuit current (A/mm2)

    90 80 70 65 60 50

    143 149 154 157 159 165

    Isc(1)

    t

  • 8/4/2019 Technical Catalogue - XLPE Insulated HT Cables

    28/3027

    Paradise Cables Limited

    Voltage drop per core / per amp. / per km.

    Conductor

    Area

    6/10(12)kV 18/30(36)kV

    Un-Armoured Armoured Un-Armoured Armoured

    No.xSqmm

    1x25

    1x35

    1x50

    1x70

    1x95

    1x120

    1x150

    1x185

    1x240

    1x300

    1x400

    1x500

    1x630

    V/core/A

    0.949

    0.689

    0.515

    0.366

    0.273

    0.225

    0.191

    0.163

    0.138

    0.122

    0.109

    0.101

    0.094

    V/core/A

    0.951

    0.692

    0.519

    0.370

    0.279

    0.231

    0.199

    0.172

    0.147

    0.131

    0.118

    0.111

    0.103

    V/core/A

    -

    -

    0.521

    0.373

    0.283

    0.236

    0.203

    0.175

    0.151

    0.135

    0.123

    0.113

    0.106

    V/core/A

    -

    -

    0.525

    0.378

    0.288

    0.241

    0.210

    0.184

    0.159

    0.144

    0.131

    0.122

    0.114

    Conductor

    Area

    6/10(12)kV 18/30(36)kV

    Un-Armoured Armoured Un-Armoured ArmouredNo.xSqmm

    3x25

    3x35

    3x50

    3x70

    3x95

    3x120

    3x150

    3x185

    3x240

    3x300

    V/core/A

    0.947

    0.687

    0.512

    0.362

    0.269

    0.221

    0.186

    0.158

    0.132

    0.116

    V/core/A

    0.947

    0.687

    0.512

    0.362

    0.269

    0.221

    0.186

    0.158

    0.132

    0.116

    V/core/A

    -

    -

    0.519

    0.370

    0.279

    0.231

    0.198

    0.170

    0.145

    0.129

    V/core/A

    -

    -

    0.519

    0.370

    0.279

    0.231

    0.198

    0.170

    0.145

    0.129

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    Paradise Cables Limited

    Range of production

    1. Electric Cables

    Type Description Size Core Voltage

    NYY PVC insulated, PVC sheathed cable 1.5mm2-300mm2 Multi 600/1000

    NYY PVC insulated, PVC sheathed cable 1.5mm2-630mm2 Single 600/1000

    NYFGbY PVC insulated, PVC sheathed, Flat steel wire armoured cable 16mm2-300mm2 Multi 600/1000

    LT XLPE XLPE insulated, PVC sheathed, armoured/unarmoured 1.5mm2-300mm2 Multi 600/1000

    LT XLPE XLPE insulated, PVC sheathed, armoured/unarmoured 1.5mm2-630mm2 Single 600/1000

    NYA PVC insulated cable 0.5mm2-16mm2 Single 600/1000

    NYY-1 PVC Insulated PVC Sheated control cable 1.5mm2-4mm2 Multi 600/1000

    NYYF PVC insulated, PVC sheathed, f lexible copper conductor cable 0.75mm2-150mm2 Single 600/1000

    1.5mm2-35mm2 Multi 600/1000

    BYA PVC insulated, non-sheathed cable 1mm2-630mm2 Single 450/750

    BYFY PVC insulated, PVC sheathed Flat cable 1mm2-6mm2 Multi 300/500

    BYFYE PVC insulated, PVC sheathed Flat cable with ECC 1mm2-6mm2 Two 300/500

    IYFY PVC insulated, PVC sheathed Flat cable 3/0.029"-7/0.064" Two 250/440

    BYM PVC insulated, PVC sheathed cable 1mm2-35mm2 Single/Multi 350/500

    IYAL PVC insulated, non-sheathed cable 3/0.029"-7/0.064" Single 250/440

    IYYL PVC insulated, PVC sheathed cable 3/0.29"-7/0.064" Single 250/440

    HT XLPE XLPE insulated, screened, armoured/unarmoured PVC sheathed cable 25mm2-630mm2 Single 11 KV

    HT XLPE XLPE insulated, screened, armoured/unarmoured PVC sheathde cable 25mm2-300mm2 Three core 11 KV

    Welding Cable PVC sheathed, stranded copper cables 25mm2-120mm2

    Service Drop Duplex & Quadruplex cable 2.5mm2-25mm2 Multi 600/1000

    Special cables PVC insulated, al-poly screened Cables 0.5mm2-2.5mm2 Multi 300/300

    Special cables PVC insulated, Copper braided Cables 0.5mm2-2.5mm2 Single/Multi 300/300

    2. Tele-communication Cables

    Type Description Size Pairs

    JFTC Polyethylene insulated, jelly filled, PE sheathed, TC cables 0.4mm-0.90mm 10-200

    PVC PVC insulated, pair twisted, PVC sheathed TC cables 0.4mm-0.90mm 1-30

    Drop Wires PE or PVC insulated twin Copper 0.6mm-0.9mm

    3. Conductors

    AAC All aluminium Overhead conductors

    AAC All aluminium Overhead insulated conductors

    ACSR Steel Reinforced aluminium Overhead conductors

    AAAC All Aluminium Alloy Overhead conductor

    Self Supporting Preassembled XLPE insulated aluminium cables with ACSR messenger wire

    Bare aluminium wire Hard drawn or annealed aluminium wires

    Bare Copper wire Hard drawn or annealed Copper wires

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