TECHNICAL CATALOGUE - neufert-cdn.archdaily.net · 6 7 ProdEX. EXTERIORS ProdEX is a construction kit for the cladding of ventilated façades made up of natural wood panels and the

TECHNICALCATALOGUE

EXTERIORS

ProdemaNATURAL WOOD BEAUTY

For the satisfactory installation of ProdEx panels, it is necessary to follow all the instructions contained within this technical catalogue, without exception.

For technical queries, alternative installation systems, etc., we recommend contacting Prodema ([email protected]).

The updated version of this present guide can be found on the Prodema website.

EDITION Nº

SPECIFIC CATALOGUE FOR

1

EUROPEASIA

AFRICAOCEANIA

CENTRAL AND SOUTH AMERICA

4 54 5

CONTENTS

1. INTRODUCTION 1.1 CONSTRUCTION KIT CERTIFICATES .............................................................. 9 1.2 ENVIRONMENTAL COMMITMENT .................................................................. 10 1.3 TECHNICAL DATA SHEETS ..............................................................................11

2. PRIOR TO INSTALLATION OF THE PRODUCT 2.1 RECEIPT OF MATERIAL .................................................................................. 14 2.2 HANDLING AND STORAGE ............................................................................ 14 2.3 RANDOM POSITIONING OF PANELS ............................................................. 15 2.4 MACHINING ...................................................................................................... 16 2.4.1 CUTTING RECOMMENDATIONS ......................................................... 16 2.4.2 DRILLING RECOMMENDATIONS ......................................................... 17

3. INSTALLATION OF THE PRODUCT 3.1 GENERAL CONCEPTS .................................................................................... 18 3.1.1 VENTILATED FAÇADES ........................................................................ 20 3.1.2 EXPANSION JOINTS ............................................................................ 20 3.1.3 DIMENSIONAL STABILITY ................................................................... 21 3.1.4 SUBSTRUCTURE: DIFFERENT STRIP TYPES .................................. 22 3.1.5 MINIMUM SUPPORT POINTS PER PANEL .......................................... 24 3.1.6 TONGUE AND GROOVE AND COUNTERSUNK SCREWS ................. 25 3.2 INSTALLATION SYSTEM ................................................................................. 26 3.2.1 VISIBLE FASTENING WITH SCREWS OR RIVETS: FAÇADE ............. 26 3.2.2 CONCEALED FIXING WITH CAPS: FAÇADE ....................................... 32 3.2.3 CONCEALED FIXING WITH HANGING PROFILES .............................. 34 3.2.4 CONCEALED FIXING WITH ADHESIVE: FAÇADE ............................... 37 3.2.5 FIXED LOUVERS STYLE FASTENING ................................................. 40 3.2.6 CLAPBOARD FAÇADE STYLE FASTENING ........................................ 46 3.3 UNIQUE FAÇADES ........................................................................................... 49 3.3.1 UNIQUE SHAPES ................................................................................. 49 3.3.2 SUSPENDED CEILINGS ....................................................................... 52 3.3.3 MOVABLE LOUVERS ............................................................................ 54 3.3.4 CURVES ................................................................................................. 55 3.4 INSTALLATION DETAILS .................................................................................. 65

4. POST-INSTALLATION 4.1 REMOVING THE PROTECTIVE SURFACE ..................................................... 66 4.2 CLEANING ........................................................................................................ 66 4.3 MAINTENANCE ................................................................................................ 67 4.4 REPAIR ............................................................................................................. 67

5. REMOVAL INFORMATION 5.1 REMOVAL ......................................................................................................... 67 5.2 WASTE MANAGEMENT ................................................................................... 67

6. ACCESSORIES 6.1 GENERAL ELEMENTS FOR THE PRIMARY SUBSTRUCTURE .................... 68 6.1.1 ALUMINUM ............................................................................................. 68 6.1.2 GALVANIZED STEEL ............................................................................. 69 6.2 SPECIFIC ELEMENTS FOR THE VISIBLE FASTENING SYSTEM WITH .......... SCREWS OR RIVET ........................................................................................ 69 6.2.1 SCREWS ................................................................................................ 69 6.2.2 RIVETS ................................................................................................... 75 6.3 SPECIFIC ELEMENTS FOR THE HIDDEN FASTENING SYSTEM WITH CAPS ...................................................................................... 80 6.3.1 GENERAL ACCESSORIES FOR THE CAP SYSTEM ........................... 80 6.3.2 CAPS ...................................................................................................... 80 6.4 SPECIFIC ELEMENTS FOR THE HIDDEN FASTENING SYSTEM WITH HANGING STRUTS ............................................................................... 82 6.4.1 GENERAL ACCESSORIES FOR THE HANGING SYSTEM .................. 82 6.5 SPECIFIC ELEMENTS FOR THE FIXED LOUVER STYLE FASTENING ......................................................................................... 82 6.5.1 GENERAL ACCESSORIES FOR THE FIXED LOUVER SYSTEM ................................................................................. 82 6.6 SPECIFIC ELEMENTS FOR THE AMERICAN FAÇADE STYLE FASTENING SYSTEM ......................................................................... 85 6.6.1 GENERAL ACCESSORIES FOR THE AMERICAN FAÇADE STYLE FASTENING SYSTEM ................................................ 85

6 7

ProdEX. EXTERIORS

ProdEX is a construction kit for the cladding of ventilated façades made up of natural wood panels and the corresponding substructure. Each panel consists of a high density bakelite core, clad in a veneer of natural wood with a surface treated with synthetic resin and an exterior PVDF film, which lends greater durability to the panels, with anti-adherent properties, to protect the panel from solar radiation, atmospheric agents, dirt and the attacks of chemical products (anti-graffiti). Due to its high resistance, it does not require the typical maintenance of other woods for exteriors.

ProdEX panels are unique, no two are alike, each grain is different, which explains the difference in tone between them and which gives it a natural and authentic appearance that can be appreciated in the reflection of the light on its wood fibers.

At Prodema, we have invested a large part of our resources in constantly improving the quality of our products, subsequently obtaining different certificates of trials performed at independent laboratories.

This is because our philosophy of continual improvement obliges us to obtain the most demanding quality certificates, such as the ISO 9001 quality management standard.

1 INTRODUCTION

6

8 9

Panel thickness:, 18

Weight / unit surface area:, , 20, 22 mm

(mm)

(Kg/m2)

DIMENSIONS

Thicknesses:

ProdEX panels are extremely versatile and can be cut into any shape or size to adapt to the needs of all projects. Always follow the cutting instructions set out in this technical catalogue (see section 2.4).

Dimensions:

1.220 mm

2.440 mm

22 mm 18 mm 14 mm 10 mm 6 mm

20 mm 16 mm 12 mm 8 mm

Panel dimensions:

Length x width: 2,440 mm x 1,220 mm

Thicknesses:

6, 8, 10, 12, 14, 16, 18, 20, 22 mm

CONSTRUCTION KIT CERTIFICATES1 1

Due to the high quality of the ProdEX construction kit, it complies with the most demanding of certifications in different countries.

The certificates available are listed below according to country and are available on the Prodema website*.

Prodema carries out an exhaustive quality control of ProdEX and offers a 10 year guarantee** for this product.

For panels that are not installed vertically, the guarantee is reduced to 5 years as the surface will age more rapidly as a consequence of the greater angle of incidence to solar radiation and the fact that rainwater may pool on the surface.

* It is recommended to visit this section of the web page on a regular basis to obtain the latest version of these certificates.

** The general terms and conditions of the guarantee may be altered without prior notice.

90º

30º

6 8 10 12 14 16 18 20 22

8,10 10,80 13,50 16,20 18,90 21,60 24,30 27,00 29,70

The certificates displayed here are those available as at the date of printing of this catalogue. For information on the latest certificates obtained, contact Prodema ([email protected]).

Maximum for the 10 year guarantee = 30º If >30º = 5 years

EUROPE IETcc (EOTA MEMBER)

European Technical Approval ETA-13/0626SPAIN

IETcc (Instituto Eduardo Torroja de ciencias de la construcción)Ditplus 522-p/08

FRANCE CSTB (Centre Scientifique et Technique du Bâtiment)

Avis Technique 09-1356 ProdEX sur ossature métalliqueGERMANY

DIBt (Deutsches Institut für Bautechnik)Allegemeine bauaufsichtliche Zulassung Z-33.2-590

UNITED KINGDOM BBA (British Board of Agrément)

Agrément certificate 12/4917RUSSIA

NPF AntipFire safety certificate C-ES. 04.B.01889

UNITED STATES ICC-ES Evaluation Service (International Code Council - Evaluation Service)

ESR-3439UNITED STATES

IntertekWarnock Hersey SPEC ID certification 28384

10 11

ENVIRONMENTAL COMMITMENT

SUMMARY OF CERTIFICATES

1 2

At Prodema, we have always been committed to the conservation of the environment and it is with this in mind that we are continually starting initiatives designed to encourage environmental improvements and to be at the forefront of our sector in the innovation and motivation of sustainable practices. By being true to this commitment, we have been able to fulfill real objectives which have resulted in benefits for our clients and society in general.

This is how, in 2002, we obtained the ISO 14001 in Environmental Management certification for our factory in Legorreta (Spain). This system identifies the different environmental aspects to improve by establishing an action plan.

Recently, we have become the first company in our sector in the world to obtain the ISO 14006 for ECO design, which identifies the environmental aspects of a product in its design phase and reduces their negative impacts during its life cycle. We also have product environmental statements (ECO labels) in accordance with ISO 14025 and NF P01-010, and most recently, since 2007, PRODEMA, S.A. has been PEFC certified, which guarantees that our products are produced using wood from forests that are managed in a social manner and are environmentally sustainable.

The ProdEX construction kit also provides points in the LEED rating system (Leadership in Energy and Environmental Design), the leading global standard in the certification of green buildings. Our products can also help accumulate points in other rating systems in other markets: Breeam, Casbee, gbtool, green globes, etc.

TECHNICAL DATA SHEETS1 3

ProdEX

TECHNICAL DATA SHEET

1. INSPECTION

2. DIMENSIONAL TOLERANCES

3. PHYSICAL PROPERTIES

4. WEATHER RESISTANCE

5. CE SAFETY REQUIREMENTS

Environmental Management System Certificate

ECOdesign Management System Certificate

Certificate of Conformity of the Forestry Products Chain of Custody

UNE - EN ISO 14001 GA-2002/0070

UNE - EN ISO 14006 ED-0009/2010

PEFC/14-35-00025

The reaction to fire detailed has been obtained in accordance with European Standard EN 13501 - 1. For further information on the reaction to fire of the product in other places and under different standards, contact Prodema ([email protected]).




12 13

ProdEX IGN ProdEX FIREPROOF

TECHNICAL DATA SHEET TECHNICAL DATA SHEET







1. INSPECTION 1. INSPECTION

2. DIMENSIONAL TOLERANCES 2. DIMENSIONAL TOLERANCES

3. PHYSICAL PROPERTIES 3. PHYSICAL PROPERTIES

4. WEATHER RESISTANCE 4. WEATHER RESISTANCE

5. CE SAFETY REQUIREMENTS 5. CE SAFETY REQUIREMENTS

The reaction to fire detailed has been obtained in accordance with European Standard EN 13501 - 1. For further information on the reaction to fire of the product in other places and under different standards, contact Prodema ([email protected]).

14 15

2 PRIOR TO INSTALLATION OF THE PRODUCT

RECEIPT OF MATERIAL

HANDLING AND STORAGE

2 1

2 2

Verify condition of package:

• In the case of visible damage, leave details on the transporter's delivery note.

• In the case of hidden damage, notify within 72 hours.

No claims will be accepted for transport damage in the event of any of these instructions not being complied with.

• It is recommended to store ProdEX panels in their original packaging up until the time of installation. In the case of having to repackage any panel, this should be done under the same conditions as the original packaging.

• During transport, ProdEX panels must be properly flexed, taking into consideration that they easily slide when placed one on top of the other and may deteriorate. They must always be placed horizontally.

• ProdEX panels must be stored in a closed and ventilated area, at an ambient temperature between 10–25º C and with an air humidity of 30–70%.

• ProdEX must not be stored vertically, but in a horizontal position with a distance of no more than 800 mm between supports.

• The floor serving as a support for the pallet must be free of material that may cause damage.

• It is recommended to avoid exposure of both sides of the ProdEX panel to different humidity and temperature conditions. In the particular case of ProdEX panels which have been fitted with fastening elements (such as tabs for hidden mechanical installation), these must be stored face to face; rear to rear successively, using intermediary wooden or plastic supports placed at a distance of no less than 600 mm apart.

• Once the packaging has been opened, it is recommended to remove only those ProdEX panels that are going to be installed immediately. The remaining panels must then be stored under the same conditions as the original packaging.

• These instructions are also valid for off-cuts.

The incorrect storage / hadling of ProdEX panels may cause permanent deformation.

ProdEX panels, as a result of being manufactured from natural wood, may vary in tones. Therefore, prior to installation, machining, etc., it is recommended to mix them to avoid undesirable aesthetic effects. The steps to follow are detailed below:

1. Number all the pallets in the place of installation 1, 2, 3, etc., - The pallets must be stored throughout the whole installation process in accordance with the requirements described in the section on storage.

2. Open pallet number 1 and remove two panels - Place these two panels on a flat pallet, leaving a maximum distance of 800 mm between supports.

3. Turn over the third panel from pallet number one without removing it from the pallet.

4. Close pallet number one and store it respecting the packaging conditions established by Prodema so that the panels do not warp.

5. Repeat the same process with the other pallets, selecting them in a random order until 10 to 20 panels have been removed. For example, if there are 20 pallets, remove panels from numbers 1, 8, 13, 15 and 20.

6. Mix the 10 to 20 panels that have been removed and install them within 2 to 3 hours from the time the first panel was removed.

7. Repeat the first six steps until all the panels have been installed.

TYPES OF OFF-CUTS

Depending on the off-cut selected for the façade, the aesthetic result in the majority of cases summarized as the following two options:

A. Installation of slats. B. Installation of complete panel or large pieces.

Where an installation is to be performed using large pieces and differences in tone between are to be avoided, it is recommended to send a sample together with the confirmation of the order. In this manner, the panels will be more homogeneous, although there will always be differences in tone as the panels are manufactured using natural wood.

RANDOM POSITIONING OF PANELS2 3

A. INSTALLATION OF SLATS B. INSTALLATION OF COMPLETE PANEL OR LARGE PIECES

16 17

B. CNC

The ProdEX panel can be machined at machining centers with computerized numeric control (CNC) machines. The mills used must be perfectly sharpened and it is recommended that they are used at the following speeds:

• Cutting speed: 16,000 rpm.

• Feed speed: 4 m / min.

It is very important to avoid any overheating of the machine. It is recommended to adjust the cutting parameters during the milling process to obtain an optimum quality.

C. ALTERNATIVE SYSTEMS

Aparte de los sistemas ya indicados anteriormente, existen otras posibilidades de mecanizado, aunque no todas son compatibles con el material.

• Corte con chorro de agua: este sistema es compatible con los paneles ProdEX, aunque es aconsejable realizar una prueba previa para ajustar los parámetros.

• Corte por láser: no se recomienda utilizar este sistema con los paneles ProdEX ya que ennegrece y quema la chapa de madera.

The guideline drilling speeds are indicated below, although they should be considered as reference only bearing in mind that whey will vary depending on the tool, its condition, the material and the type of drilling.

• Cutting speed: 16,000 rpm. • Feed speed: 4 m / min.

The ProdEX panels are drilled using integral hard metal drill bits or steel bits with tungsten carbide tips (Widia) with a cutting angle greater than 100º. Bits for perforating metal may also be used.

In order to avoid any splintering of the material to be drilled, use support plates below the panel and thereby obtain a clean hole, as shown below:

DRILLING RECOMMENDATIONS2 4 2

BITBIT

ProdEX PANELProdEX PANEL

SUPPORT PANEL

GOOD FACE

GOOD FACE

A. SAW

Types of saw:

Circular saw blades for wood made from hard material (Widia tip).

Approximate parameters for saw disks according to tool type:

SPEED (rpm)

4000-6000

4000-6000

3000-3500

BLADE THICKNESS (mm)

3,2

3,2

2,2

TYPES OF TEETH

Alternating inclined teeth (1) and trapezoidal

teeth. (2)

TEETH (z)

48

40 / 48

30 (1) (2)

MACHINING2 4

Before adjusting a panel, check the perpendicularity, dimensions and straightness.

Cuts made to the exterior panels must be performed using tools with a material toughness of K - 05 and K - 01 (Tungsten carbide / Widia), be well sharpened and avoiding overheating at all times.

CUTTING RECOMMENDATIONS2 4 1

DIAMETER (mm)

300

250

190

Positioning the panel The cutting disk must always begin cutting on the good face of the panel. • Table saw: the visible face of the panel must be face up. • Manual saw: the visible face of the panel must be face down.

Height of cutting disk: In order to obtain a clean cut, we recommend that the cutting disk have a clearance of approximately 1–2 cm above the material to be cut.

After cutting: After machining (cut, drill, mill, bevel, sand and polish, if required), no other treatment for finishing or protection of the surfaces obtained is required. The sharp edges can be smoothed using sandpaper.

1-2 cm

18 19

3

GENERAL CONCEPTS3 1

INSTALLATION OF THE PRODUCT

Did you know that... the use of a ventilated façade is essential for the assembly of ProdEX panels? To ensure the good performance of this type of panel, it is very important that the differences in humidity and temperature between both faces is minimal. The ventilated facade has several advantages over a conventional façade:

• Watertight to rain The ventilated façade provides better water-tightness in the rain and stops the water from penetrating into the air chamber. • It offers a good diffusion of water vapor from within the building to the exterior. • The ventilated façade generates a constant ventilation of air and prevents there being any stagnation of humidity or the insulation from becoming damp. • Reduces thermal bridges to a minimum.

• Improved acoustic insulation

• Thermal insulation Generates an energy saving of up to 50%* by absorbing less heat in summer and dispersing less heat in winter. • Easy assembly and disassembly and a good solution for rehabilitations.

Did you know that... in order to ensure the proper functioning of the ProdEX ventilated façade, there must be an uninterrupted flow of air?

For this, the following special points must be taken into account:

• The air chamber between the panels or enclosure must be a minimum of 20 mm, however, the provisions of national or local regulations must be respected (see point 1.1 of the present catalog).

• Leave an opening of 20 mm at the lower and upper part of the façade, as well as around doors and windows so that the air can circulate vertically.

• It is recommended to use only vertical strips as these will not interfere with the air circulation. In the case of using horizontal strips which impede the ventilation in a vertical direction, perforations should be made in these strips beforehand in such a manner so as to allow a ventilation of 20 cm2/m on façade cladding up to a height of 1 m and of 50 cm2/m on façade cladding at a height of 1 m.

BRACKET

VERTICAL STRIP

THERMAL INSULATION

PRIMARY STRUCTURE

CIRCULATION OF AIR

OBLIGATORY MIN. AIR CHAMBER ≥ 20 mm

≥ 20 mm

≥ 20 mm

VENTILATED FAÇADES3 1 1

* Depending on which direction the building faces, the insulation used and the numbers of doors, windows, etc.

Low transmission of temperature into the interior of the building

Solar radiation reflected to the exterior

In the summer, or during hot spells, the sun shines on the ProdEX panels instead of on the building. This solar radiation heats the air in the air chamber generating a "chimney" effect due to the change in its density. This generated ventilation avoids the accumulation of heat on the façade, which together with the thermal insulation are the perfect combination to protect the building for atmospheric agents

In winter, or during cold spells, the ventilated façade acts as a heat accumulator, given that the air chamber assists in the thermal stability of the system. This ventilated façade construction system together with the thermal insulation prevents the loss of heat of the building.

Interior insulation of the building in the event of exterior changes of temperature

20 21

An expansion joint of 6–8 mm between panels should be taken into account. The joint allows the ProdEX panels the necessary room for any expansion and contraction caused by the movement of the material as a result of changes in temperature and humidity.

EXPANSION JOINTS3 1 2

6 - 8 mm

6 - 8 mm6 - 8 mm

6 - 8 mm

6 - 8 mm

DIMENSIONAL STABILITY

ProdEX, due to being clad with natural wood, will experience small variations in size as a consequence of environmental temperature and humidity changes. The maximum dimensional variation of the panel in a longitudinal direction is 0.30% and 0.60% in a transversal direction. These small dimensional variations do not affect either the aesthetic nature or the functionality of the panels. It is for this reason that it is very important to take into account the expansion joints indicated by Prodema.

ProdEX is a water repellent material; resistant to vapor, water, snow and ice. However, it not advisable to submerge the corners permanently or for extended periods of time in water as areas of a darker color may appear along the edges of the panel surface.

3 1 3

0,60%

0,30% 0,60%

direction of the grain

0,30%

MAXIMUM TRANSVERSAL DIMENSIONAL VARIATION

MAXIMUM LONGITUDINAL DIMENSIONAL VARIATION

22 23

Due to ProdEX panels requiring a ventilated façade for their installation, the strips that form the substructure must be installed vertically. The fastening of these strips to the enclosure must be performed using fastening elements suitable for the material used.

The substructure must be of an appropriate size according to the usual wind load of the area in such a manner that it fulfills the static requirements.

The vertical alignment of the façade will also be taken into account, as well as the chosen fastening system and the thickness and dimensions of the ProdEX panel being installed. Furthermore, the elements that comprise the substructure must be optimally protected against corrosion or decay, regardless of the material or systems used.

In rainy or humid areas it is advisable to use metal strips from galvanized steel or aluminum. In coastal areas, where the effects of the sea are evident, it is advisable to use stainless steel or aluminum struts with an appropriate anodizing treatment.

When a substructure is installed using wooden strips, these strips must be treated. It is advisable to place PVC or closed cell polyethylene foam seals over the support surfaces of the panels to protect, improve and lengthen their useful thereof. This class of substructure is suitable for areas that are dry or with little rain.

To resolve that irregularities as a result of the vertical alignment of the building, the adjustable auxiliary elements must be used.

SUBSTRUCTURE: DIFFERENT STRIP TYPES

Wood substructure

3 1 4

1 The brackets are fixed to the enclosure using screws and their corresponding sleeve (steel or nylon).

2 The strip is fixed to the brackets using austenitic stainless steel self-drilling screws.

1 The brackets are fixed to the enclosure using screws and their corresponding sleeve (steel or nylon).

2 The strip is fixed to the brackets using special screws for wood.

Recommended distance: 1 m1 2

Metal substructure

1 2

AUXILIARY ADJUSTABLE ELEMENT

For further information on accessories, see chapter 6 of this catalogue.

24 25

TONGUE AND GROOVE AND COUNTERSUNK SCREWS3 1 6

Prodema does not recommend installing tongue and groove panels for exterior façades. This system is fastened using countersunk screws that prevent the panels from moving, and furthermore, they are only screwed in around the perimeter of the female joint and not the male; which is insufficient for the proper functioning of the ProdEX panels according to our recommendations.

TONGUE AND GROOVE SYSTEM

MINIMUM SUPPORT POINTS PER PANEL

Prodema recommends that each panel is supported by the maximum surface area of the substructure as possible for all its assembly systems. The panels must be supported by at least three points, both vertically and horizontally, respecting the diagrams on this page. Also, the maximum distances between fittings described further on in this catalog must also be taken into account, as detailed in the tables with each installation

3 1 5

2440

2440

100-300

1220

1220

2440

As an exception, in the case of the pieces on the following table, two support points in the same direction are sufficient.

EXAMPLES

EXCEPTIONS

300-600 400-600

2440 2440

PIECE DIMENSIONS

Applicable to all panels in general, except in the

case of exceptions

PIECE DIMENSIONS

VISIBLE FASTENINGS Pieces from 100 to

300 mm

HIDDEN FASTENINGS Pieces from 100 to

300 mm

PIECE DIMENSIONS

VISIBLE FASTENINGS

Pieces from 300 to 600 mm

HIDDEN FASTENINGS

Pieces from 400 to 600 mm

INTERMEDIATE STRIP AS SUPPORT

* 10 through fasteners are used on an 8 mm thick panel

* 15 hanger clips are used on an 10 mm thick panel

VISIBLE FASTENINGS

HIDDEN FASTENINGS

VISIBLE FASTENINGS

VISIBLE FASTENINGS

HIDDEN FASTENINGS

HIDDEN FASTENINGS

max.300 150-400

26 27

INSTALLATION SYSTEMS3 2

EXPOSED FIXING WITH SCREWS OR RIVETS: FAÇADE3 2 1

This type of installation involves securing ProdEX panels using exposed screws or rivets. The screws and rivets* are made of metal and can be ordered lacquered in the same color as the panels.

* Rivets are only used on metal substructures, not wood substructures.

**Only for special applications. Contact Prodema.

WALL

THERMAL INSULATION

VERTICAL STRIP

AIR CHAMBER

ProdEX PANELWITH EXPOSED FIXING(screws or rivets)

The distance between screws or rivets*, both horizontally and vertically along the same line, depends on the thickness of the panel.

• Each piece must have at least 3 support points in each direction. • Never use countersunk screws for fastening ProdEX.

THICKNESS (mm)6**

8, 101214

≥ 16

DISTANCE BETWEEN STRIPS (mm)≤ 400≤ 600≤ 800

≤ 1.000contact Prodema

Distances of the screws and rivets from the corner of the panel

Recommendation for screws or rivets* for panel fixing

For wooden strip

Screw: SFS - TW - S - D12 - 4,8 x 38 (lacquered or unlacquered).

The screws and rivets* on the corners of the panel must be between 20 and 40 mm from the edge of the panel.

* Rivets are only used with metal substructures, not wood substructures.

EPDM

When installing the panels with wood strips, it is advisable to include a strip of EPDM to protect the strip.

6-8 mm

6-8 mm

20-40 mm

20-40 mm

For further information on accessories, see chapter 6 of this catalogue. For further information on accessories, see chapter 6 of this catalogue.

28 29

For metal strip

• With screw:

Screw: SFS - SX3 - L12 - 5.5 x 32 (lacquered or unlacquered).


Width of holes for screws / rivets

All the holes for the visible fastening support screws of the panels must be 3mm greater than the diameter of the screw finally used, except for the hole in the geometric center of the panel, which must the same size as the screw. The width of the screws allows the panel to expand and contract freely without forcing the screw at any time in a direction perpendicular to its axis.

In order to carry out any drilling on the panels, follow the instructions detailed in section 2.4.2 of this catalog.

Position of screw / rivet when installing the panel

When inserting the screw / rivet for fastening the panel, it is of vital importance that this is centered in the hole.

It is also very important that the head of the fastener is completely parallel to the panel surface.

Parallel

For more information on screws, rivets and other installation tools, see chapter 6 of this catalogue.

• With rivet*:

Rivets*: SFS - AP16 - 50160 (lacquered or unlacquered).

SFS - AP16 - 50180 (lacquered or unlacquered).

SFS - AP16 - 50210 (lacquered or unlacquered).

2440 mm

2440 mm

according to thickness










2440 mm

300 mm

center of panel = fixed point

center of panel = fixed points

The remainder are floating points.

30 31

•FLOATING POINTS Pre-drilled on panel to 8.5 mm.

Recommended installation tools:

• SX centering seat. To ensure the perpendicularity of the screw to the panel, as well as the concentric insertion of the same.


• ZL centering seat. To perform the pre-drilling of the substructure concentrically to that of the wall.


• T20W adapter. For TW-S screws with TORX heads.

• E-430 screwdriver. For SX3 screws with IRIUS heads.

• Centering seat with integrated bit (recommended). To perform the pre-drilling of the substructure concentrically to that of the wall.

• AP nozzle. This is fitted to the riveter for the installation of the rivets on floating points.

• NOTE. In the case of steel strips, marine environments, etc., steel A4 SS0-D15 rivets should be used, together with their corresponding accessories.

• T20W adapter. For SX3 screws with TORX heads.

• Aluminum strip with thickness of 2.5mm:

5 Nm to perforate the strip and fasten the panel. 3 Nm to fasten the panel if the strip is already perforated.

• Galvanized steel strip with thickness of 0.8 mm:

5 Nm to perforate the strip and fasten the panel. 3 Nm to fasten the panel if the strip is already perforated.

Recommended torques: SS0-D15 rivet (lacquered or unlacquered).

Nozzle for SS0-D15 rivet on floating points.

• FLOATING POINTS Pre-drilled on panel to 8.5 mm. Pre-drilled on strut to 5.1 mm.

• FIXED POINTS Pre-drilled on panel to 5.6 mm.

• FIXED POINTS Pre-drilled on panel to 5,1 mm. Pre-drilled on strut to 5.1 mm.

METAL SUBSTRUCTURE WITH SELF-DRILLING SCREW SFS-SX3-L 12-5,5 x 32 mm METAL SUBSTRUCTURE WITH RIVET SFS-AP-16-50XXX

For more information on screws, rivets and other installation tools, see chapter 6 of this catalogue.

• FLOATING POINTS Pre-drilled on panel to 8 mm.

• FIXED POINTS Pre-drilled on panel to 4.9 mm.

WOOD SUBSTRUCTURE WITH SCREWS SFS-TW-S-D12-4.8 X 38 mm

32 33

This type of installation is carried out using screws to fasten the ProdEX panels to the substructure, which are covered with 14.25 mm caps, supplied by Prodema in the same finish as the panels.

This installation system is designed for use with ProdEX panels with a thickness of 10 to 12 mm.

WALL

THERMAL INSULATION

VERTICAL STRIP

AIR CHAMBER

ProdEX CAP(to cover the fastening screw)

ProdEX PANELWITH CONCEALED FIXING(screw + ProdEX cap)

CONCEALED FIXING WITH CAPS: FAÇADE3 2 2

Installing the substructure

In order to install the strips that make up the substructure, calculate the distance between the strips and fastenings, etc. Follow the instructions detailed in sections 3.1.4 and 3.2.1 of this technical catalogue. The distances between the fastenings vary depending on the thickness of the selected panel.

THICKNESS (mm)1012

DISTANCE BETWEEN STRIPS (mm)≤ 600≤ 800

• Each piece must have at least 3 support points in each direction.

Pre-drilling of the panels

In order to install the panels using this system it is necessary to pre-drill the panels as indicated below.

Pre-drilling of the panels must be performed according to the drilling instructions detailed in section 2.4.2 of this technical catalog.

Fixed point

Floating point

PANEL ProdEX

PANEL ProdEX

Ø 14,25 mm

Ø 14,25 mm

10 - 12 mm

10 - 12 mm

6 mm

6 mm

Ø 5,5 mm

Ø 7 mm

Installation of the panels

Once the panels have been pre-drilled, these are fastened to the substructure using the appropriate screws for the strip type.

• Metal substructure: DIN 7504N pan head self-drilling, self-threading screw.

Screw diameter: 5,5 mm. Head diameter: 10,8 mm. Length: 32 mm.

• Wood substructure: DIN 7505B pan head screw.

Screw diameter: 5 mm. Head diameter: 10 mm. Length: 30 mm.

WOOD SUBSTRUCTURE METAL SUBSTRUCTURE

FLEXIBLE SILICON

Placing caps

Once the panels have been fastened, caps are inserted to hide the screw heads. To do so, first fill the existing cavity with a flexible silicon, leaving enough space to accommodate the 2 mm thick cap. To insert the cap and to seat it correctly, it is recommended to tap it with a wooden peg to avoid damaging it.

PANEL FASTENING SCREW

ProdEX CAP

34 35

Recommended distance: 1 - 1.25 m

according to

thick

ness*

CONCEALED FIXING WITH HANGING PROFILES3 2 3

WALL

LEVELING PIN

THERMAL INSULATION

ALUMINUM HANGING HOOK

VERTICAL STRIP

SCREW PANEL TB - A2 TX30

AIR CHAMBER

ALUMINUM GUIDE STRIP

ALUMINUM HANGING HOOK

ProdEX PANELWITH CONCEALED FIXING(hanging profiles)

Concealed fastenings with hanging strut allow ProdEX to be installed with screws that cannot be seen from the exterior. This type of mounting can only be achieved with panels with a thickness of 10, 12, or 14 mm.

This system consists of aluminum struts (strut and guide) and hanging clips.

ALUMINUM GUIDE STRIP

* See table on page 36.


The guide struts are horizontal fastenings which are superimposed over the primary aluminum substructure. Self-threading screws are used to fasten the guide strut to the substructure.

The hanging clips are pieces of aluminum that are fastened to the panels on the reverse face using TB-A2 TX 30 Panel screws.

As the ProdEX material is very hard, a prior blind perforation must be made to be able to screw in this screw. The hole must have a diameter of 5–5.1 mm and must be 1.5 mm deeper than the screw once adjusted. The distances between screws must be measured and have to be at a specific height from the edge of the panel.

Leveling panels

The main difficulty in the installation of the panels with a hanging strut consists of aligning the panel at its height. The hanging clips allow a screw to be added that permits the easy leveling of the panel at its height once it has been installed on the façade.

Fastening panels

Once the panels have been leveled, they can be fastened to prevent any lateral movement.

The fastening of panels or pieces must be performed once they are correctly leveled and in their definitive position.

Fastening is carried out by inserting an austenitic stainless steel self-drilling screw and fastening the upper central clip of each panel or piece to the horizontal guide strip.

58 mm

45 mm

2 mm 24 mm 24 mm

PROVISIONAL HEIGHT LINE DURING INSTALLATION

=

=

: CORRECTED ANGLE

CORRECTED HEIGHT LINE

LEVELING SCREW

LEVELING SCREW

FASTENING SCREW

ProdEX PANEL ≥ 10 mm


PERFORATED DEPTH UPPER EDGE LOWER EDGE

36 37

Installing the horizontal guides

The aluminum guide strips are installed horizontally over the substructure according to the thickness* of the panel, provided that the number of aluminum guide strips per panel is a minimum of three.

As an exception, for pieces of between 150 and 400 mm, two guide strips are sufficient. The distance between the axis of the strips must always be ≤ 300 mm.

VERTICAL STRIP

VERTICAL STRIP

ACCORDING TO THICKNESS*

ACCORDING TO THICKNESS*

≤ 300 mm400 mm

* See table at the end of this page.

ProdEX PANEL FIXED WITH 3 GUIDE STRIPS

ProdEX PANEL FIXED WITH 2 GUIDE STRIPS

HANGING HOOK

HANGING HOOK


THICKNESS (mm)101214

DISTANCE BETWEEN FASTENINGS (mm)≤ 600≤ 800

≤ 1.000


CONCEALED FIXING WITH ADHESIVE: FAÇADE3 2 4

WALL

THERMAL INSULATION

VERTICAL STRIP

AIR CHAMBER

DOUBLE SIDED ADHESIVE TAPE

ProdEX PANELWITH CONCEALED FIXING(glued)

The thicknesses to be used for the glue system on façades are 8, 10 and 12 mm.

Fastening with glue is a delicate process during which it is essential follow a strict and adequate process, always in line with the adhesive manufacturer's instructions.

THICKNESS (mm)8

10 - 12

DISTANCE BETWEEN FASTENINGS (mm)≤ 400≤ 600

Hidden fastening with adhesive allows for the installation of ProdEX panels by using a glue system that consists of cleaning agent, primer, double-sided tape and flexible monocomponent adhesive.



38 39

Instructions for the gluing procedure

1 Clean the ProdEX panel in the adhesion area prior to gluing using a brush, air or a special liquid from the same manufacturer as that of the adhesive.

2 Sand the strip on the surface that will be supporting the panel. The wood and aluminum strips must be sanded and it must be ensured that the strip is free of dust and that the gluing area is completely dry. Steel strips must not be sanded in order not to damage the oxide protection they have and must be cleaned of grease using a liquid.

3 Shake the primer well before use and apply it to the clean and dry adhesion areas of the panels and strips, bearing in mind not to apply primer to an area greater than what can be glued within the following 6 hours. The specific primer must be used for each material (wood strip, metal strip, panel, etc.) as defined by the manufacturer of the adhesive.

4 Follow the minimum and maximum drying time instructions for the primer according to the material it has been applied to. After this drying time continue with the gluing procedure.

5 On the strips to be used as the intermediate support of the panels (B), place double-sided tape in a continual and parallel manner along the strip and to the side.

In the case of strips that will be used as a join between two panels (A), two lengths will have to be placed in the center. Do not remove the protective paper from the surface of the tape yet.

B.

A.

6 Apply a line of monocomponent glue to the strip that is to be used as the intermediate support (B) of the ProdEX panel alongside the double-sided tape and two lines to the sides of the same tape on the intermediate strips (A). The adhesive must be applied using a manual or pneumatic pistol fitted with a special nozzle that applies a triangular cross-section. Always check that the adhesion surfaces are not wet or dirty.

7 Remove the protective tape from the adhesive tape.

8 After 10 minutes from the application of the adhesive, carefully place the panels, taking care not to press too hard as this will extend the adhesive too much and the façade will become uneven. With the assistance of the double sided adhesive tape, the panels will be held in place in the position required on the strip.

9 It is mandatory to fasten the panels with the assistance of several clamps (held in place by screws into the strips), until the adhesive polymerizes. These clamps must be placed at intervals of 200–300 mm (and on all the corners) without exerting pressure beyond that of the thickness of the double-sided tape to avoid forcing the panel into an incorrect position.

B.

A.

THIS GLUING PROCEDURE BY PRODEMA IS A BRIEF AND NON-SPECIFIC INDICATION WHICH IN NO WAY REPLACES THE COMPLETE INSTRUCTIONS OF THE ADHESIVE MANUFACTURER, WHICH EXPLAINS EACH CASE IN DETAIL.

40 41

FIXED LOUVERS STYLE FASTENING3 2 5

This construction kit permits the installation of ProdEX panel slats with a thickness of 10 mm in a fixed louvers style. The versatility of the kit permits the installation of these slats in both a horizontal and vertical direction with inclinations of 0°, 30° and 60°.

To carry out this installation, Prodema supplies 10 mm thick slats of ProdEX panels in 3 different widths. These slats can be supplied with the selected finish on one side or both.

The installation of this constructive kit is carried out in three easy steps: preparation of the substructure, preparation of the ProdEX slats and the installation of the fixed louvers.

114 mm

2440 mm

94 mm

86 mm

PREPARATION OF THE SUBSTRUCTURE3 2 5 1

SIMPLE FASTENING

DISTANCE BETWEEN BRACKETSFASTENING OF DOUBLE BRACKET

BETWEEN STRUTS

BOLT HOUSING

STRUT FOR FIXED LOUVERS

T-M8 BOLT

DIN 943 stainless steel NUT

DIN 125 A stainless steel WASHER

DOUBLE BRACKET (Variable length)

SIMPLE BRACKET

VARIABLE LENGTH (see accessories)

Installation of the struts to the building

The first step in the installation consists of installing the special strips upon which the louvers are to be installed. In order to carry out the installation of these strips to the building, L-shaped aluminum brackets are used. The struts are fastened to these brackets using a T-M28 25 mm long bolt, the head of which fits perfectly into the laterals of the strut and is tightened using a DIN 125 A washer and a DIN 943 nut. Depending on the distance to be left between each of the fixed louvers and the building, a different model of L-shaped bracket is selected, as the louvers are supplied in varying lengths.

1 m

1 m

42 43

Depending on the type of louver to be installed (vertical or horizontal), the position in which the struts need to be installed varies: vertically for horizontal fastened louvers and horizontally for vertical fastened louvers.

It is very important that these struts are in perfect alignment at all times, given that any error made in the vertical alignment and/or alignment of these struts will result in imperfections being transferred to the louvers.

Additionally, it is very important to know that the installation of the fixed louvers must allow for ventilation between the panels and the enclosure.

INSTALLATION OF STRUTS FOR HORIZONTAL FASTENED LOUVERS

INSTALLATION OF STRUTS FOR VERTICAL FASTENED LOUVERS

INSTALLATION OF THE ANCHOR PIECE

SELF-THREADING SCREW DIN 7981 5.5 x 13 stainless steel

Installation of the supports for the struts

Once the special struts have been fitted for the installation of the Prodema fixed louvers, it is necessary to attach the supports to which the louvers will be anchored. The anchoring of these pieces to the struts will be performed using two austenitic stainless steel self-threading screws (one on each side). It is important to point out that the struts are supplied with already machined holes to indicate the gap (distance) of 20 mm between louvers. Although this gap is standard, the struts can be supplied without any type of perforation for special jobs. Furthermore, these struts and accessories can also be supplied anodized, lacquered in any color from the RAL chart or FUTURA chart (see accessories section).


20 mm

The support pieces that will be used to anchor the louvers to the substructure will be fitted to the rear side of the ProdEX pieces supplied by Prodema.

Every ProdEX louver must have three supports fitted to its rear, two on the edges (a maximum of 40 mm from the edge) and the third in the geometric center of the piece. In order to prevent any lateral or vertical movement (depending on the position) of the slats, a support with a tab must be fitted in the center of the piece. Two 9.5mm longTB-A2 TX 30 screws will be used to fasten the supports to the ProdEX slats. To do so, a pre-drilled knock-out hole of 5–5.1 mm must be made in the panel, taking care to leave 2 mm of material between the bottom of the hole and the good face of the louver.

PREPARATION OF ProdEX SLATS3 2 5 2

TB-A2 TX 30 SCREW

TB-A2 TX 30 SCREW

SLAT SUPPORT

• Each slat must have three supports, regardless of length.

SLAT SUPPORT WITH TAB

SLAT SUPPORT

maximum distance border - axis: 40 mm

center

44 45

DOUBLE BASE PIECE FOR INCLINED FIXED LOUVERS (60º)*

BASE PIECE FOR INCLINED FIXED LOUVERS (30º) INSTALLATION OF TWO

CONTINUOUS LOUVERS

INSTALLATION OF THE DOUBLE BASE PIECE

Once the louvers and the substructure are ready, all that needs to be done is to fit the pieces until a 'clack' is heard and the installation will be complete. This step is very easy and quick, simplifying the installation and reducing the time required for it.

INSTALLATION OF FIXED LOUVERS3 2 5 3

INSTALLATION OF FIXED LOUVERS PARALLEL TO FAÇADE (0º)

INSTALLATION OF INCLINED FIXED LOUVERS PARALLEL TO FAÇADE (30º AND 60º)

BASE PIECE FOR STRAIGHT FIXED LOUVERS (0º)

BASE PIECE FOR INCLINED FIXED LOUVERS (60º)*

VIEW OF EXPANSION JOINT

SUPPORTS ON THE BORDERS OF EACH SLAT

6 mm

EXPANSION JOINTS

When installing a fixed continuous louver, there must be a 6 mm expansion joint between each of the pieces.

To do this, the base piece necessary is wider, in order to accommodate the two slats on a single base piece. There is a double base piece of each available inclination 0º, 30º and 60º.

DOUBLE BASE PIECE FOR INCLINED FIXED LOUVERS (30º)

DOUBLE BASE PIECE FOR STRAIGHT FIXED LOUVERS (0º)

* See warranty conditions on page 9.

46 47

This system permits the installation of ProdEX 8mm pieces of panel in an overlapping fashion using a hidden fastening system.

The installation of the slats must be carried as detailed below.

First of all, start by using a standard wood or metal substructures, the same as for the visible fastening system. To do so, follow the instructions in points 3.1.4 and 3.2.1 of this technical catalogue.

INSTALLATION OF THE SUBSTRUCTURE3 2 6 1

CLAPBOARD FAÇADE STYLE FASTENING3 2 6

60 mm

3,9 mm 3,9 mm

19 mm 25 mm

600 mm 600 mm 600 mm 600 mm

2440 mm (standard size)

190, 290 mm (standard size)

For slats measuring 2440 mm, the strips must be 60 mm wide and be separated by approximately 600 mm between centers.

It is very important that all the pieces are

aligned.

• The substructure must ensure that each piece has at least 3 support points.

Step 1

First, install the pieces that will support the panels. These pieces, manufactured in stainless steel and lacquered in black, are supplied by Prodema.

The installation of these pieces is carried out by fastening them with a screw to the strip starting at the lower section of the façade and taking into account that it is very important that the pieces are properly aligned as the panels are going to rest on these pieces. It is recommended to insert a peg (a wooden one for example) at the rear of this first piece to serve as a stopper.

Different screws can be used:

Step 2

Once the first line of pieces has been installed, this is when the first piece of ProdEX is installed. In this case, this is ProdEX material with a thickness of 8 mm and is supplied in two different widths: 190 and 290 mm (it is supplied in 2440 mm lengths, which can later be adjusted on site).

These pieces have been machined so that they insert perfectly into the already installed steel pieces, with the panel being fastened at the bottom. Prodema will supply the slats cut and machined in the sizes detailed below:

INSTALLATION OF ProdEX SLATS3 2 6 2

VIEW OF MACHINING ON SLAT

SLATS MACHINED FOR AMERICAN FAÇADE

FOR METAL STRIPS: DIN 7504 N

(black zinc plating)

Aluminum substructure: stainless steel screw. Steel substructure: galvanized steel screw.

FOR WOOD STRIPS:DIN 7505 B

(black zinc plating)

METAL SUBSTRUCTURE WOOD SUBSTRUCTURE

ANCHOR PIECE FOR SLAT

(see step 1).

48 49

Step 4

As with the other installation systems available for ProdEX, in the case of the America façade, it is necessary to leave an expansion joint of 6–8 mm between pieces. This joint is performed by using only one anchor piece, as this piece is sufficiently wide to fasten two pieces at the same time as well as leave a joint of 6–8mm. In this manner, it ensures the flatness of both pieces of ProdEX, thereby preventing any raised areas on either of the two or preventing them from being on different levels. The part that is exposed through the joint cannot be seen as the anchor piece is supplied in matte black lacquer.

Step 5

To finish, the panels at the uppermost part are fastened in place using standard Prodema screws.

In order to select the most appropriate according to the type of strip, the material of the substructure must be taken into consideration.

Metal: screw type SX3 - L12 - 5.5 x 32 Wood: screw type TW - S - D12 - 4.8 x 38 (see accessories section).

THREE INSTALLATION PATTERNS

Due to the versatility of the system, it is possible to install it using different patterns without the need to vary the position of the strips or the anchor pieces; provided that the offset of the pieces is a multiple of 600 mm.

Step 3

The third step consists of anchoring the ProdEX pieces at the top. To do this, the same piece of stainless steel will always be used.

One the first piece has been anchored, simply repeat these three steps again and again to continue installing the panels on the façade.

The ProdEX material offers so much versatility to create different types of façades that it is possible for it to be machined into an infinite number of shapes. To carry out this type of machining, it is very important to follow the instructions in section 2.3 of this catalog or contact Prodema ([email protected]).

UNIQUE SHAPES3 3 1

UNIQUE FAÇADES3 3

VIEW OF EXPANSION JOINT

OFFSET MULTIPLE OF 600 mm

6-8 mm

50 51

Recommendations for machining the ProdEX panel

There are a series of limitations and requirements to consider when carrying out any type of machining on ProdEX panels for their use on exteriors.

It must be remembered that with every perforation added to the panel, there is a higher number of borders on the panel, which means that there are more edges exposed to the sun and water, and this could result in some form of aesthetic problem with the panel. For this reason consider the following recommendations:

1. The machining must be performed by a professional using the appropriate tools.

2. If the percentage of perforations is elevated (>20%), it is advisable to contact Prodema.

3. Regardless of the machining performed on the panel, a perimeter of 75mm must be left around the panel / piece without being machined.

4. The minimum distance to leave between machining must never be less than 75 mm.

5. In the case that the machining carried out is in the form of perforations, the maximum diameter of each may not be greater than 150 mm.

6. The maximum machined percentage must not exceed 30%.

In any event, whenever machining is to be performed on the panel, the express consent of the Prodema Technical Department must be obtained.

Cracks due to stress

Due to the requirements to perforate the ProdEX panels, whether due to aesthetic or functional reasons (ventilation outlets, installation of signage, lighting, etc.) it is very important that certain recommendations are considered to avoid any cracking to the panel due to the accumulation of stress.

HOLLOWING, GROOVES, ETC.:

In the event of performing any hollowing, grooves or machining of this type, it is very important to avoid leaving any sharp edges at all times, always leaving the largest radius possible in each case, the minimum radius being 5 mm.

GROOVES ON THE EDGE:

It is likely that on some occasions, and always with the approval of the Prodema Technical Department, machining will be required to add a groove on the edge of the ProdEX panels (for an American style façade installation for example). In these cases, it is also very important to avoid sharp edges and attempt to maximize their size, with the recommended minimum being 1 mm.

2440

1220

Min. 75 mm

Min. 75 mm

Min. 75 mm

Ø Max. 150 mm

52 53

Another hidden fastening system for the installation of ProdEX panels as a suspended ceiling is hanging struts. To do so, it is necessary follow the instructions in section 3.2.3 of this technical catalogue without exception.

The minimum thickness of the ProdEX panels to be used for a suspended ceiling is 8 mm and the maximum 14 mm. The distance between fastenings must be performed in accordance with the following table:

Perimeter ventilation

On all suspended ceiling installations there must be a perimeter space of at least 20 mm to allow for the ventilation of the panels and therefore avoid having any differences in temperature and humidity on both sides of the panels.

THICKNESS (mm)

8, 101214

DISTANCE BETWEEN STRIPS (mm)

≤ 600≤ 800

≤ 1000


• Each piece must have at least 3 support points in each direction. • Never use countersunk screws for fastening ProdEX.

This system permits the installation of ProdEX panels of a thickness of 10–12 mm as a suspended ceiling, using caps to hide the heads of the fastening screws.

To perform this kind of installation, it is essential to follow the steps indicated in points 3.2.2 and 3.3.2.1 of this technical catalogue.

In addition to this, it is also essential to take into account that the strips that serve as the support for the panels are installed perpendicular to the grain of the panels and respecting the distances detailed in the following table:

SUSPENDED CEILINGS3 3 2

The versatility of the ProdEX construction kits permits their installation as suspended ceilings. To do so, select the installation system that is most suited to each project and take into consideration some brief recommendations.

In order to install ProdEX panels as a suspended ceiling, it is very important to take into account the instructions detailed in section 3.2.1 of this technical catalogue. In addition to this, it is also very important to take into account that the strips that serve as the support for the panels are installed perpendicular to the grain of the panels.

SCREW

ProdEX PANEL

L60 / L100 BRACKET

L60 / L100 BRACKET

T STRUT

GUIDE STRIP

L STRUT

L STRUT


THICKNESS (mm)1012

DISTANCE BETWEEN STRIPS (mm)≤ 600≤ 800


VISIBLE FASTENING

HIDDEN FASTENING WITH CAPS

HIDDEN FASTENING WITH HANGING STRUT

3 3 2 1

3 3 2 2

3 3 2 3

1

11

2

54 55

CURVES3 3 4

CURVES USING STRAIGHT PANELS: POLYGONAL CURVE3 3 4 1

This chassis is supplied completed and made to measure, together with all the accessories for its installation on the project.

a: In order to obtain a louver of one single piece, the maximum length must be 2440 mm. Greater lengths can be considered, but require the use of more than one piece of ProdEX panel.

b: Maximum 600 mm.

Depending on the requirements of each project, the louver can be moved either manually or with a motor, synchronized or individually and activated by an infinity of systems, such as automation centers, remote controls, sensors, etc.

The color, shape, etc., of the frame can be modified depending on the project. It is recommended to contact Prodema ([email protected]).

The curving technique consists of using straight panels to create curved surfaces. Depending on the installation system selected, it is necessary to follow the specific instructions for that system previously detailed in this technical catalogue.

MOVABLES LOUVERS3 3 3

In addition to the fixed louver construction kit, Prodema has also developed a complete turnkey system for vertical movable louvers.

This system of movable louvers is studied on a project by project basis given that the design is carried out to adapt the size of each louver and its motorization to the requirements of each project.

To create each louver, Prodema designs an aluminum chassis to which the ProdEX panels are fitted to the sides using the most suitable visible or hidden system depending on the requirements of each project. The thicknesses of the panels used can vary with 6 mm being the minimum.

a

b

The recommended thickness of the ProdEX panels for this use are 10, 12 and 14 mm and the distance between the fastening clips shall be as detailed in the following table:

THICKNESS (mm)

101214

DISTANCE BETWEEN FASTENINGS (mm)

≤ 600≤ 800

≤ 1000


Fastening panels

1. Simultaneously fit all the anchor pieces onto the rear of the panel to the structure by pressing upwards from below.

2. Move the piece until it is fitted to the guide strips.

3. Once each piece has been fitted and when they have been aligned and in their definitive position, it is essential that they be fixed in place. For this purpose is recommended to use an austenitic stainless steel self-threading screw, inserting it into the central upper clip and fastening it to the horizontal hanging strut.

HANGING CLIP

LEVELING SCREW


FASTENING SCREWGUIDE STRIP

3

111

2 2 2

56 57

CURVES USING STRAIGHT PANELS: CURVING PANELS

PRECURVED ProdEX

3 3 4 2

3 3 4 3

ProdEX is sufficiently flexible that it can be molded to a curved substructure and remain in the desired position. In order for the material to perfectly mold to the radius of curvature and so that the stresses of the panel are irrelevant for the façade once finalized, there follows a table of some factors to take into consideration during installation:

The panels for curved façades are only fastened using the visible fastening system using screws or rivets and are curved only in the direction of the grain.

The precurved panels are ProdEX panels that are supplied already curved in different radii. Depending on the direction of the grain selected, the formats of the panels are different.

Direction of the grain

Fastening distances of the material between vertical supports

It is very important to take into account that the ProdEX panels fastened to curved area must be fastened to and supported by more strip than the substructure recommended for non-curved façades (see table on this page).

Panel thickness

The thickness of the panel is selected according to the following table:

This table indicates the minimum radii of curvature for a panel measuring 2440 x 1220 mm. If when using a single length of panel the width is reduced, the material permits more closed radii to be obtained.

RADIUS OF CURVATURE REQUIRED ON PROJECT

5,00 m - 10,00 m

10,00 m - 20,00 m

> 20,00 m

USE ProdEX PANELS WITH A THICKNESS OF

6 mm

8 mm

10 mm

DISTANCE BETWEEN STRIPS

≤ 300 mm

≤ 400 mm

≤ 450 mm

58 59

Selection of panels

Before proceeding with the installation of the panels, it is very important to know that it is necessary to select the model that best adapts to the requirements of the project. This selection must be carried out as indicated below:

1) Selection of the precurved ProdEX panel: these panels are offered in a variety of formats, depending on the direction of the grain selected, the radius of curvature of the area where the panel is to be installed, and whether a concave or convex curve is required, as shown in the images below:

2) Selection of the radii of curvature: when selecting the radius of curvature of the precurved panel, first it is necessary to consider the radius of curvature of the area where the panel is to be installed. The radius of curvature of the area where the panel is to be installed does not always have to match that of the standard radii offered, therefore, in these cases the manner in which to proceed is as follows:

a. Consider the radius of curvature of the building.

b. Always use a standard panel radius, this being the one closest to the radius of curvature of the building but always greater than said radius.

Examples:

Building radius 3,700 mm → Precurved panel radius 4,000 mm

Building radius 1,400 mm → Precurved panel radius 2,000 mm

NOTE: In cases where the radius of the building is very similar to that of the panel, e.g. 1100 mm; the closest radius of curvature is selected, in other words, 1000 mm.





1. INSPECTION

2. DIMENSIONS


4. RESISTANCE TO WEATHER

5. SAFETY REQUIREMENTS

The precurved panels are offered in concave and convex format

Sale format depending on the direction of the grain. Available Radiuses: 354, 500, 1000, 2000 and 4000 mm

2440 1220

595 595

Precurved ProdEX

24401220

R

R

595

595

1 CWFT CWFT (Classified Without Further Testing): in accordance with EN 438-7 Sect. 4.2.3. Screw or rivet based installation recommended. For other fastening systems consult the Prodema Technical Dept.

2 Format subject to minimum quantities; contac Prodema.

2

60 61

Installation systems

Once the appropriate panel has been selected that adapts to the requirements of the project, installation can begin. It is very important to know that this type of ProdEX panel can only be installed using a mechanical through fasteners, in other words, screws and rivets, as described in section 3.2.1 of this technical catalogue.

Given that in the majority of cases the radius of curvature of the panel will be slightly higher than the radius of curvature of the building, it is necessary that each piece is installed on three strips, as indicated below:

1. Support the central axis of the piece on the central support strip. 2. Fix the sides of the piece using screws or rivets.

2

1

2

PRECURVED ProdEX CORNER3 3 4 4

The precurved ProdEX corner panels and ProdEX panels that are supplied have already been curved at 90º for corner cladding. Depending on the direction of the grain selected, the formats of the panels are different.

T STRIP

SCREW

L STRIP

BRACKET

TYPE APiece measuring 595 x 1220

mm 6 through fasteners

TYPE CPiece measuring 595 x 1220 mm

9 through fasteners

TYPE BPiece measuring 2440 x 595

mm 10 through fasteners

TYPE DPiece measuring 2440 x 595 mm

15 through fasteners

Max. 600 mm

Max. 600 mm

Max. 600 mm

Max. 600 mm

Minimum fastenings per piece and types of precurved corner panels

Depending on the type of precurved ProdEX panel to be installed, the minimum number of fastenings per piece varies. For this reason, below follows the required number of fastenings per precurved ProdEX model according to the type of curve, in other words, depending on whether the pieces are concave or convex. In turn, each model is assigned a different letter to facilitate identification.

CONVEX PIECES

In this case, the central strip is only used as support, with the screws or rivets being fastened only on the lateral strips of each piece:

CONCAVE PIECES

When installing convex pieces, fasteners must be included on the central strip to adjust each piece to the required radius, as detailed below:

62 63

Selection of panels

In order to select these panels and therefore adapt them to the requirements of each project, it is necessary to consider the direction of the grain as well as whether it is to clad a convex or concave corner. The options offered by the precurved ProdEX panels are detailed below:

Installation systems

Once the appropriate panel has been selected that adapts to the requirements of the project, installation can begin. It is very important to know that this type of ProdEX panel can only be installed using a mechanical through fasteners, in other words, screws and rivets, as described in section 3.2.1 of this technical catalogue.

The installation of these panels, depending on the type of curvature, must be carried out in the following manner:

2440

250

250





1. INSPECTION

2. DIMENSIONS


4. RESISTANCE TO WEATHER

5. SAFETY REQUIREMENTS

2440 1220

250

250

Precurved ProdEX Corner

The precurved panels are offered in convex and concave format.

Sale format depending on the direction of the grain. = 90º

1220

2

CONVEX PIECES

SUBSTRUCTURE

FASTENING SCREW

AIR CHAMBER

ProdEX PANEL PRECURVEDCORNER

1 CWFT (Classified Without Further Testing): in accordance with EN 438-7 Sect. 4.2.3. Screw or rivet based installation recommended. For other fastening systems consult the Prodema Technical Dept.

2 Format subject to minimum quantities; contact Prodema.

64 65

Max. 600 mm.

Max. 600 mm.

Pieces measuring 2440 x 595 mm 10 through fasteners

TYPE E TYPE F

TYPE G TYPE H

Pieces measuring 595 x 1220 mm 6 through fasteners

1. Press the central axis inwards. 2. Fix the sides of the piece using screws or rivets.

1

CONCAVE PIECES

Minimum fastenings per piece and types of precurved corner panels

The minimum amounts of screws / rivets per piece depend mainly on the dimensions of each one, as specified below:

SUBSTRUCTURE

FASTENING SCREW

AIR CHAMBER

ProdEX PANEL PRECURVED CORNER

SPECIAL CURVED PIECES3 3 4 5

Taking into account the indications contained in this catalogue, complex forms can be obtained following simple operations.

Below, and by means of example, is the manner in which to create a sphere using ProdEX panels with visible fastenings.

Role of the pieces

Firstly, it is very important to determine the role of each piece of ProdEX so that they may later fit perfectly in the place where they are to be fastened.

In the case of the sphere, the role of each piece will be that displayed alongside this text.

When performing any machining of the different parts, the instructions detailed in section 2.4 of this technical catalogue must be followed.

Curved combinations

Once all the pieces have been machined, they can be installed on a substructure that complies with the requirements necessary for the ProdEX panels, as detailed in section 3.1.4 of this technical catalogue.

In this particular case and in order to obtain the sphere shape, it is necessary to determine the radius of curvature of each piece in the direction of the grain, as this is what will determine the thickness of the panels. To do so, it is necessary to follow the instructions in section 3.3.4.2 and follow them without exception. Whereas, the pieces do not curve in the direction perpendicular to the grain, although despite their reduced width, the curve is obtained in a polygonal shape as detailed in section 3.3.4.1 of this catalogue.

This example aims to highlight that by combining the different cutting techniques and ProdEX curved pieces and panels detailed in this technical catalogue, it is possible to achieve unique shapes and appearances that adapt to each particular project.

Prodema has an extensive range of solutions showing all types of installation details to address corners, windows, crowns, etc.

INSTALLATION DETAILS3 4

All of these details are available on the Prodema website (www.prodema.com).

66 67

• It is recommended to perform a cleaning test on a small area of the material for the purpose of verifying the efficacy of the procedure, and only then proceed with the remainder of the surface.

• There is no method for repairing scratched or dented panels.

• The use of solvents or chemical cleaning products must always be done according to the corresponding health and safety rules.

4

5

REMOVING THE PROTECTIVE SURFACE

CLEANING

4 1

4 2

POST-INSTALLATION

REMOVAL INFORMATION

The ProdEX panels are protected by a special film on the visible side. This protective film applied in the factory must be removed from the panel surface as soon as the product has been installed. Never try to remove the film from the reverse side as this is not a protective film and is necessary for the stability of the panel.

Never leave an installed panel, or one exposed to the elements, with its exterior protective film in place for more than 2–3 hours. This will prevent the film from adhering too much to the panel and avoid having to remove it using special products and/or prevent the panel from warping.

• It is difficult for dirt to adhere to the ProdEX panel surface.

• However, if the surface becomes dirty or there are remains of the protective film adhesive, this can be cleaned with lukewarm water mixed with a liquid detergent using a soft cloth. Do not rub the surface when dry.

• Never use abrasive detergents.

• In the case of more resistant grime, the panel surface may also be cleaned with a soft cloth (un-dyed) dampened with benzene-free petroleum ether (40–60ºC, light naphtha).

• Never use cloths or sponges with abrasive cleaning or sanding products, as this may damage the surface of the product.

• Nor should aggressive solvents such as acetone, ethyl acetate, MEC, nail polish, etc., be used, as these may cause permanent damage by partially or completely dissolving the protective film surface or cause cracks, which may not be evident at first glance. These products must not be used on the reverse face of the panels either.

• Surface drying is best performed using an absorbent, lint-free cloth.

REPAIR

MAINTENANCE

REMOVAL

WASTE MANAGEMENT

4 4

4 3

5 1

5 2

• Natural wood is a delicate material. There is no prescribed repair method for ProdEX panels. Damaged panels must be replaced with new ones.

• ProdEX panels do not require maintenance. In the case of dirt, refer to the Cleaning section.

• The ProdEX product forms part of a ventilated façade construction kit, the main components of which (aluminum, steel, wood and plastic) are easily separable and recyclable.

• Reuse: reuse of the ProdEX panel for other applications with different requirements is desirable.

• Recycling: the cellulose fibers of the core and the thermostable wooden sheet can be recycled. Recycling possibilities include its use a filler material for wood-based panels for construction use.

Dumping at landfill sites: the specifications that regulate and manage construction and demolition waste shall be followed, as well as any applicable local regulations. Disposal in industrial incinerators can also be considered.

• Sub-construction: the wooden, aluminum or steel profiles may be directly reused for their original use, or recycled if the buildings have been carefully deconstructed.

FOR FURTHER INFORMATION, CONTACT PRODEMA ([email protected]).

68 69

PRGA001EXF

PRGA002EXF

PRGA003EXF

SFS-SX Centering seat

SFS-T20W Adapter

SFS-E 420 Setting tool - Federvision

Accessory to ensure the perpendicularity of the

screw to the panel, as well as its concentric insertion.

Accessory for SX3 and/or TW-S screws with TORX

heads

Accessory for SX3 screws with IRIUS heads

6

GENERAL ELEMENTS FOR THE PRIMARY SUBSTRUCTURE

SPECIFIC ELEMENTS FOR THE VISIBLE FASTENING SYSTEM WITH SCREWS OR RIVETS

6 1

6 2

ACCESSORIES

ALUMINUM:

SCREWS

GALVANIZED STEEL

6 1 1

6 2 1

6 1 2

To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]). To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]).

PRAS001BRU

PRSS001GLV

PRAS002BRU

PRSS002GLV

PRAS003BRU

PRSS003GLV

PRAS004BRU

PRSS004GLV

PRAS005BRU(only sold in the USA)

PRAS005AND(only sold in the USA)

PRAS006BRU(only sold in the USA)

PRAS006AND(only sold in the USA)

T Strut 60/80 3000 mm bar

30 mm Omega strut2500 mm bar

T Strut 60/40 3000 mm bar

L 60/50 strut2500 mm bar

L 60 Bracket

L 60 Bracket

L 100 Bracket

L 100 Bracket

Modified Z strut 146" (3708 mm) bar

Modified Z strut 146" (3708 mm) bar

Inverted HAT strut 146" (3708 mm) bar

Inverted HAT strut 146" (3708 mm) bar

Aluminum 6063 / Rough T5

Galvanized steel


Galvanized steel


Galvanized steel


Galvanized steel

Aluminum / Rough

Aluminum / Anodized black

Aluminum / Rough

Aluminum / Anodized black

REFERENCE DESCRIPTION MATERIAL / FINISH

GENERAL ACCESSORIES FOR SCREWS6 2 1 1



70 71

PREF001IRI PREF004IRI

PREF001TRX PREF004TRX

PREF002IRS PREF005IRS



PREF003TRXPREF006TRX

SFS-SX3-L12-5,5x32 mmSelf-drilling screw

IRIUS headThickness of assembly ≤ 17mm

Dimensions: Ø head: 12 mm

Ø screw: 5,5 mmL: 32 mm










TORX headThickness of assembly ≤ 17mm











Austenitic stainless steel 1.4567 /

Unlacquered


PALE lacquer


Unlacquered


PALE lacquer


CREAM lacquer


LIGHT BROWN lacquer


ICE GREY lacquer


ICE GREY lacquer


RUSTIK lacquer


CREAM lacquer


LIGHT BROWN lacquer


RUSTIK lacquerK

* Self-drilling fastening are recommended for 2.5mm thick aluminum profiles or for 1.5mm thick steel profiles. For lesser thicknesses, rivets should be used.

SPECIFIC SCREWS FOR ALUMINUM AND/OR STEEL SUBSTRUCTURE6 2 1 2

To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]).

REFERENCE DESCRIPTION MATERIAL / FINISH REFERENCE DESCRIPTION MATERIAL / FINISH

























72 73

PREF007IRI

PREF012TRX

PREF010IRI



PREF009IRS


PREF009TRX

SFS-TW-S-D12- 4,8x38 mm screw

TORX headDimensiones:

Ø head: 12 mmØ screw: 4,8 mm

L: 38 mm


MINT lacquer


unlacquered


MOCCA lacquer


MINT lacquer


MOCCA lacquer


DEEP BROWN lacquer


NUX lacquer


DARK BROWN lacquer


DEEP BROWN lacquer


NUX lacquer


DARK BROWN lacquer


SPECIFIC SCREWS FOR WOOD SUBSTRUCTURE6 2 1 3











































74 75




PREF017TRX


PREF018TRX


TORX headDimensions:


L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm




L: 38 mm


CREAM lacquer


DEEP BROWN lacquer


ICE GREY lacquer


DARK BROWN lacquer


PALE lacquer


MOCCA lacquer


RUSTIK lacquer


LIGHT BROWN lacquer


NUX lacquer


MINT lacquer


PRGA004EXF

PRGA005EXF

SFS-ZL Centering seat

SFS Centering seat with integrated bit

Accessory to perform the pre-drilling of the

substructure concentrically to that of the wall

Recommended accessory to perform the pre-drilling

of the substructure concentrically to that of the

panel.

RIVETS6 2 2

GENERAL ACCESSORIES FOR RIVETS6 2 2 1



76 77

PRGA006EXF

PRGA007EXF

SFS-AP nozzle

SFS-SSO-D15 nozzle

Accessory to be used only with SFS-AP16 rivets. This is fitted to the riveter for the installation of the rivets on

floating points

Accessory to be used only with SFS-SSO-D15 rivets.

This is fitted to the riveter for the installation of the rivets

on floating points

SPECIFIC RIVETS FOR ALUMINUM SUBSTRUCTURE6 2 2 2


PREF023AP016

PREF023AP018

PREF023AP021

PREF024AP018

PREF024AP021

PREF025AP018

PREF025AP021

PREF026AP018

PREF026AP021

SFS-AP-16-50160 rivetThickness of assembly: 8,0-12,0 mm

Dimensions: Ø head: 16 mmØ rivet: 5 mm

Ø head thickness 1,5 mmØ shaft thickness 2,7 mm

L: 16 mmL: 18 mm

Thickness of assembly: 9,5-13,5 mm L: 21 mm

Thickness of assembly: 12,5-16,5 mm




L: 16 mmL: 18 mm






L: 16 mmL: 18 mm






L: 16 mmL: 18 mm



Body: AlMg5

Shaft: Stainless steel 1.4541

Unlacquered

PREF024AP016 Body: AlMg5


CREAM lacquer



ICE GREY lacquer



PALE lacquer

PREF027AP016

PREF028AP016

PREF029AP016

PREF030AP016

PREF031AP016

PREF032AP016

Body: AlMg5


RUSTIK lacquer

Body: AlMg5


LIGHT BROWN lacquer

Body: AlMg5


MINT lacquer

Body: AlMg5


DEEP BROWN lacquer

Body: AlMg5


DARK BROWN lacquer

Body: AlMg5


NUX lacquer

PREF027AP018

PREF027AP021

PREF028AP018

PREF028AP021

PREF029AP018

PREF029AP021

PREF030AP018

PREF030AP021

PREF031AP018

PREF031AP021

PREF032AP018

PREF032AP021



REFERENCE DESCRIPTION MATERIAL / FINISHSFS-AP-16-50160 rivet

Thickness of assembly: 8,0-12,0 mmDimensions:

Ø head: 16 mmØ rivet: 5 mm


L: 16 mmL: 18 mm


Thickness of assembly: 12,5-16,5 mmSFS-AP-16-50160 rivet




L: 16 mmL: 18 mm






L: 16 mmL: 18 mm






L: 16 mmL: 18 mm






L: 16 mmL: 18 mm






L: 16 mmL: 18 mm



78 79

SPECIFIC RIVETS FOR STEEL SUBSTRUCTURE6 2 2 3

PREF034SS018

PREF035SS018

PREF036SS018

PREF037SS018

PREF039SS018

PREF040SS018

PREF041SS018

PREF042SS018

PREF043SS018


PREF038SS018

SFS-SSO-D15-50180 rivetThickness of assembly: 9,0-13,5 mm


Ø shaft thickness: 3,2 mmL: 18 mm










Body: Stainless steel A4, nº 1.4578

Shaft: Stainless steel A4, nº 1.4578

Unlacquered



CREAM lacquer



ICE GREY lacquer



PALE lacquer



RUSTIK lacquer



LIGHT BROWN lacquer



MINT lacquer



DEEP BROWN lacquer



DARK BROWN lacquer



NUX lacquer



MOCCA lacquerPREF033AP018

PREF033AP021



REFERENCE DESCRIPTION MATERIAL / FINISHSFS-AP-16-50160 rivet




L: 16 mmL: 18 mm





















80 81

TORNILLO Acero inoxidable To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]). To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]).

SPECIFIC ELEMENTS FOR THE HIDDEN FASTENING SYSTEM WITH CAPS6 3

GENERAL ACCESSORIES FOR THE CAP SYSTEM

CAPS

6 3 1

6 3 2

PRCF001CAP

PRCF002CAP

PRCF003CAP

PRCF004CAP

PRCF005CAP

PRCF006CAP

PRCF007CAP

PRCF008CAP

PRCF009CAP

PRCF010CAP

ProdEX capØ 14,25 mm

e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm


e: 2 mm

ProdEX PALE

ProdEX RUSTIK

ProdEX MINT

ProdEX DARK BROWN

ProdEX DEEP BROWN

ProdEX LIGHT BROWN

ProdEX NUX

ProdEX MOCCA

ProdEX CREAM

ProdEX ICE GREY

PREF044SS018

PRGA008BRC

PRGA009BRC

Bit for fixed points

Steel114 150 HSS

Steel114 150 HSS

Bit for floating points



MOCCA lacquer

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25 mm

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25

2

Ø 14,25

8

8530

Ø 14,5

Ø 10,5 Ø 5,5

8

8530

Ø 14,5

Ø 10,5 Ø 7








82 83

Perforated bar 20 mm wide 2000 mm long

Non-perforated bar 2000 mm long

Base piece for straight fixed louvers (0º)

Double base piece for straight fixed louvers (0º)

Double base piece for inclined fixed louvers (30º)


Base piece for inclined fixed louvers (30º)


Base piece for straight fixed louvers (0º)

Double base piece for straight fixed louvers (0º)





Slat support

Slat support with clip

Slat support

Slat support with clip


Non-perforated bar largo 2000 mm





TORNILLO

PRFL001BRU

PRFL003BRU

PRFL005BRU

PRFL007BRU

PRFL009BRU

PRFL006BRU

PRFL008BRU

PRFL010BRU

PRFL011BRU

PRFL012BRU

PRFL001RAL

PRFL003RAL

PRFL005RAL

PRFL007RAL

PRFL009RAL

PRFL006RAL

PRFL008RAL

PRFL010RAL

PRFL011RAL

PRFL012RAL

PRFL013

PRFL002BRU

PRFL004BRU

PRFL002RAL

PRFL004RAL

Aluminium 6063 Rough T5

Aluminium 6063 Rough T5

Stainless steel

Stainless steel A2

Exterior guide strip.3000 mm bar

Exterior hanging clips.Piece

Rough

Rough

Rough

Rough

Rough

Rough

Rough

Rough

Rough

Rough

Ral

Ral

Ral

Ral

Ral

Ral

Ral

Ral

Ral

Ral

Stainless steel

Rough

Rough

Ral

Ral


SPECIFIC ELEMENTS FOR THE HIDDEN FASTENING SYSTEM WITH HANGING STRUTS

SPECIFIC ELEMENTS FOR THE FIXED LOUVER STYLE FASTENING

6 4

6 5

GENERAL ACCESSORIES FOR THE HANGING SYSTEM

GENERAL ACCESSORIES FOR THE FIXED LOUVER SYSTEM

6 4 1

6 5 1

PRCF011BRU

PRCF012BRU

PRCF013

PRCF014

Ø12

9,5

Ø 6

Panel screwTB -A2 TX 30

Ø head 12 mmØ screw 6 mm

L: 11,5 mm

BoltT.H./INX A4

Ø head 13 mmØ screw 8 mm

L: 25 mm

Ø 6

11,5

Ø13

Ø 8

25

Panel screwTB - A2 TX 30 Ø head 12 mmØ screw 6 mm

L: 9,5 mm

Ø12




84 85

80

50125

TORNILLO Acero inoxidable

Panel support staple.Unit

Machined slat 2440 x 190

Machined slat 2440 x 290

Steel A4Black lacquer

ProdEX

ProdEX

To determine delivery times, minimum quantities, etc., contact Prodema ([email protected]).

SPECIFIC ELEMENTS FOR THE AMERICAN FAÇADE STYLE FASTENING SYSTEM6 6

GENERAL ACCESSORIES FOR THE AMERICAN FAÇADE STYLE FASTENING SYSTEM6 6 1

PRFA001AND

PRFA002MEC

PRFA003MEC

Screw for perforated bar55137981

Anchorage 40 x 40 length 40












T-M8 25 bolt

DIN 943 M8 stainless steel nut

8.3 DIN 125 A stainless steel washer

PRFL014

PRFL015BRU

PRFL016BRU

PRFL017BRU

PRFL018BRU

PRFL019BRU

PRFL020BRU

PRFL005RAL

PRFL006RAL

PRFL007RAL

PRFL018RAL

PRFL019RAL

PRFL020RAL

PRFL021

PRFL022

PRFL023

Rough

Rough

Rough

Rough

Rough

Rough

Rough

Ral

Ral

Ral

Ral

Ral

Ral

Inox.

Inox.

Inox.

* All RAL finishes are offered for selection in the following manner:

• Direct matt silver anodized / 15 micra • RAL color chart

• FUTURA color chart

* Finishes available for each choice: GLOSS or MATTE.

40

50 100

80

40 60

80

50 100

40

50 125

40

40 60



TECHNICALCATALOGUE

1.00

0 E

N

01-2

015


Prodema, S.A. | Barrio San Miguel, s/n, 20.250 Legorreta - Gipuzkoa (Spain) | (t) +34 943 807 130 (f) +34 943 807 130 | C.I.F. A20009247 | [email protected]

Documents

TECHNICAL CATALOGUE - neufert-cdn.archdaily.net · 6 7 ProdEX. EXTERIORS ProdEX is a construction kit for the cladding of ventilated façades made up of natural wood panels and the