CATALOGUE

Since 1988 Tech AV has been the leading provider of technical training material. All our training videos are produced under the guidance of

experts in their fields.

CONTENT

MANUFACTURING

Brazing & Braze Welding – BBW Page 1 Oxy / Acetylene Process – OXY Page 2 Oxy / Acetylene Equipment – ODE Page 3 Shielded Metal Arc Welding – SMAW Page 5 Tungsten Inert Gas Welding – TIG Page 7 Gas Metal Arc Welding – GMAW Page 9 General Welding Safety – GWS Page 10 Essential Knowledge for Welders – WJS Page 11

MECHANICAL

Precision Measuring Instruments – PMI Page 12 Drilling Tapping & Threading – DDT Page 14 Measuring & Marking (Basic Engineering Skills) – ES Page 15 Basic Hand Tools – BHT Page 17 Lubrication – LUB Page 19 Mechanical Threaded Fasteners – MTF Page 20 Mechanical Coupling Alignment – MCA Page 22 Basic Hydraulic Maintenance – BHM Page 23 Belt & Chain Drives – BCD Page 24 Basic Centrifugal Pumps – BCP Page 25 Seals & Gaskets – S&G Page 26 Geared Reduction Units – GRU Page 27 Compressed Air Systems – CAS Page 28 Compound Mitre Saw – CMS Page 29 Electrical Angle Grinder – EAG Page 30 Air Conditioning & Refrigeration – ACR Page 31 Grinding Machines – BGM Page 32 Basic Bearing Maintenance – BBM Page 33 Valves & Valve Maintenance – VVM Page 34

ELECTRICAL

Medium Voltage Joints – MVJ Page 35 Programmable Logic Controllers – PLC Page 37 AC & DC Machines – ADM Page 38 Analogue Oscilloscope – ETE 5 Page 39 Electrical Test Equipment – ETE Page 40 Electrical Construction Operator – ECO Page 41 Light Voltage Joints – LVJ Page 42 Lead Acid Batteries – LAB Page 43 Electricity in the Workplace – E1 Page 44 Light Duty Hand Soldering – LDS Page 45 Auto Electrical Testing – AET Page 46 Automotive Electrical Maintenance – AEM Page 47 AC Induction Motors – ACI Page 48

OPERATOR

Automatic Process Control – APC Page 49 Forklift Operator Training – FLT Page 50

SAFETY

General Safety in the Workplace – GSW Page 52 Safe Lifting & Moving – SLM Page 54 Working with Portable Ladders – L1 Page 55 Gas Hazard Awareness – GS-HZ Page 56 Gas Safety – Portable Cylinder Handling – GS-PC Page 57 Pressure Vessel Testing – PVT Page 58 Confined Spaces – CS Page 59 Fire Safety Series – FSS Page 60 Respirators & Breathing Apparatus – RES Page 62

Contact us for any inquiries:

Email: info@techav.co.za

Website: https://techav.co.za

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MANUFACTURING

BRAZING & BRAZE WELDING – BBW

Course Outcome 2 Modules The complete course consists of 2 video modules and 2 PDF manuals which include self-assessment Module 1 – Overview and Equipment Preparation This section of the module explains and demonstrates:

• The processes of brazing (silver soldering) and braze-welding • The equipment and consumables used in processes • Preparation of oxyacetylene welding equipment to international standards

Module 2 – Braze & Braze Welding Procedures This section of the module provides explanations and practical demonstrations on:

• The six steps required for successful brazing (Silver) • The steps required for braze-welding (Bronze)

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OXY / ACETYLENE PROCESS – OXY

Course Outcome This very popular series covers the practical aspects of using oxyacetylene welding/brazing/flame cutting apparatus. It is strongly suggested that this series be presented in conjunction with ODE (Oxyacetylene Downstream Equipment) as this enhances the safety factors now in force with OHSA. 3 Modules The complete course consists of 3 video modules and 2 PDF manuals which include self-assessment Module 1 – Equipment At the end of this module the learner will be able to:

• Identify the components that compose a typical portable oxy/acetylene set • Identify PPE required when using an oxy/acetylene set • Prepare oxy/acetylene equipment • Set up oxy/acetylene for gas welding process • Light a torch and set a neutral flame • Shut down the oxy/acetylene torch and equipment, and make safe

Module 2 – Welding Skills At the end of this module the learner will be able to:

• Select and attach appropriate welding nozzle for material thickness • Produce a welding pool and make a ‘puddle run’ on thin plate • Introduce appropriate filler rod material to welding pool • Weld a butt-joint in down-hand position • Weld a lap joint • Weld an open-corner joint

Module 3 – Flame Cutting At the end of this module the learner will be able to:

• Set up and prepare a high pressure flame-cutting torch • Operate a flame cutting torch in the ‘freehand style’ to cut through steel plate • Cut straight and bevelled edges using a cutting guide • Cut angle iron • Cut steel pipe

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OXY / ACETYLENE EQUIPMENT – ODE

Course Outcome No training of welders, boilermakers or in fact any trade in which the use of oxyacetylene equipment is required would be complete without this ENTRY-level training programme. 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Pressure Regulators Topics covered include:

• Selection • Identification • Installation • Testing and Care of units

Module 2 – Hoses & Connections Topics covered include:

• Selection • Identification • Clamping Devices • Flash – back Arresters • Hose joiners • Leak testing and general care

Module 3 – Welding Torches Topics covered include:

• Identification of Balanced Pressure and Injector type torches • Fundamentals of operation • Inspection and testing • Lighting – up and Shutting – down procedures • Nozzle / Tip maintenance

Module 4 – Cutting Torches Topics covered include:

• Selection

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• Identification and operating fundamentals of Straight and Combination Nozzle – Mix type torches

• Preparation of Straight and Combination torches • Leak Testing • Nozzle / tip maintenance • Lighting – up and Shutting – down procedure

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SHIELDED METAL ARC WELDING – SMAW

Course Outcome This very popular series offers foundational training deemed necessary for every aspirant welder, boilermaker or in fact anyone tasked with having to join metal using the arc welding process. 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 At the end of this module the learner will be able to:

• Describe the principles of arc welding • Describe the SMAW process • Identify by name all the major components in a typical system • Identify the three (3) basic types of welding machines • Read and interpret basic “nameplate information” • Identify and describe types of welding leads (cables) • Identify covered electrodes in AWS 5.1 specification, and identify basic welding tools

Module 2 At the end of this module the learner will be able to:

• Identify and name the hazards associated with SMAW • Identify and describe the purpose of standard PPE for SMAW

Module 3 At the end of this lesson the learner will be able to:

• Set up a typical AC, DC or combination types machine in preparation for SMAW processes

• Strike an arc • Run a “stringer bead” • “Read“ a weld

Module 4 At the end of this lesson the learner will be able to:

• Perform “down-hand position welds” to common types of joints namely: 1. Butt-joint on 6mm mild steel plate

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2. A single Vee Butt joint on 10mm mild steel plate 3. A T-joint (fillet weld) on 6mm mild steel plate

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TUNGSTEN INERT GAS WELDING – TIG

Course Outcome This series covers the basics (core) of Tungsten Inert-Gas Welding procedures and should be considered as the essential “starting point” for anyone who is required to perform TIG welding operations. 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 At the end of this module the learner will be able to:

• Describe the principles of TIG process • Describe the equipment and consumables used • Describes types of welding currents • Describe necessary PPE and safety factors involved in TIG process

Module 2 At the end of this module the Learner will be able to: Describe purpose and function of:

• Welding power source • TIG torch and electrodes • Shielding gas supply • Filler wire

Module 3 At the end of this module the Learner will be able to:

• Set up typical equipment in preparation for TIG process • Prepare shielding gas supply and flow rate • Prepare a TIG torch

Module 4 At the end of this module the Learner will be able to:

• Strike an arc using 3 methods • Run a fusion bead • Run a stringer bead • Weld a square butt-joint

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• Weld an inside and outside corner joint on stainless steel • Weld a lap joint on aluminium

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GAS METAL ARC WELDING – GMAW

Course Outcome 3 Modules The complete course consists of 3 video modules and 1 PDF manual which include self-assessment Module 1 At the end of this section the Learner will be able to:

• Describe the concept / principles of Gas Metal Arc Welding processes • Describe / Identify by name, typical equipment constituting a GMAW system • Explain in basic terms how MIG/MAG/FCAW processes operate • Explain in basic terms the modes of metal transfer (Short arc, globular, spray and

pulsed) Module 2 At the end of this section the Learner will identify by name, and describe the function/operation of:

• A GMAW power source (Typical) • A Wire feeder (Typical) • A welding gun (Typical) • Gas supply equipment • Electrode wire(s)And then perform the following tasks: • Prepare (and adjust) the wire feeder unit • Prepare a welding gun and gun liner • Prepare the gas supply to the welding station

Module 3 At the end of this section the Learner will be able to:

• Prepare and use a MIG/MAG power source to produce “Short-Circuit Transfer Mode” welds on steel work-pieces

• Prepare and use a MIG/MAG power source to produce “Spray Transfer Mode” welds on steel work-pieces

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GENERAL WELDING SAFETY – GWS

Course Outcome 1 Module The complete course consists of 1 video module and 1 PDF manual which include self-assessment This learning aid has been designed as a general SAFETY AWARENESS programme for anyone intending to become involved with any manual welding process including, arc-welding, gas welding, brazing and flame-cutting operations. The material is ideally suited for integration into your existing engineering Safety Induction Programme for welding and associated skills. Module 1 Topics covered include:

• Electric Shock – Hazards and Controls • Arc Flash – Hazards and Controls • Heat and Radiation – Hazards and Controls • Fumes – Hazards and Controls • Fire and Explosion – Hazards and Controls • Confined Space Work – General Prohibitions

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ESSENTIAL KNOWLEDGE FOR WELDERS – WJS

Course Outcome 2 Modules The complete course consists of 2 video modules and 1 PDF manual which include self-assessment Module 1 – Topics Covered Include:

• Weld Terminology and Definitions • Basic Joint Configurations (Types) • Joint geometry / Groove profiles (Edge preparations)

Module 2 – Topics covered include:

• The Basic Welding Symbol (AWS) explained Wall Charts – A1 (841 mm x 594 mm – Encapsulated)

• WJS – WC –1 Weld Joints Terminology • WJS – WC –2 Edge Prep and Groove profiles • WJS – WC –3 Weld Symbols

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MECHANICAL

PRECISION MEASURING INSTRUMENTS – PMI

Course Outcome 8 Modules The complete course consists of 8 video modules and 2 PDF manuals which include self-assessment Module 1 – An Overview of Micro-measuring At the end of this module the learner will be able to:

• State the importance of careful measuring • State the need for careful measuring • Describe the standard method of expressing dimensions

Module 2 – Using & Reading Outside Micrometers At the end of this module the learner will be able to:

• Name the parts and functions of typical micrometers • Demonstrate the methods of holding and “feeling” • Describe principles of reading the Main Scale • Describe principles of reading the Thimble Scale • Obtain an overall or combined reading • Demonstrate the principles of maintaining Micrometers

Module 3 – Using & Reading Outside Micrometers over 25mm At the end of this module the learner will be able to:

• Identify fixed types of Micrometers up to 100 mm • Describe the ranges of reading with fixed types • Check accuracy using a settling gauge • Identify contents of adjustable micrometer kits • Describe adjusting standards • Use and read adjustable type micrometers

Module 4 – Using & Reading inside Micrometers At the end of this module the learner will be able to:

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• Describe typical applications • Name the micrometer parts and functions • Describe measuring ranges • Demonstrate techniques of usage • Check accuracy • Read the instrument

Module 5 – Using & Reading Micrometer Depth Gauge At the end of this module the learner will be able to:

• Describe typical applications • Name the parts and functions of a typical depth micrometer • Change extension rods • Demonstrate handling / using techniques • Read the instrument

Module 6 – Using & Reading Vernier Callipers At the end of this module the learner will be able to:

• Describe typical functions • Name the parts and functions of a typical Vernier calliper • Describe handling methods • Gauge external, internal and depth reading • Read the instrument

Module 7 – Using & Reading Dial Gauge Callipers At the end of this module the learner will be able to:

• Describe the typical functions • Name the parts and functions of a typical dial gauge calliper • Describe handling methods • Gauge external, internal and depth reading • Read the instrument

Module 8 – Using & Reading a “Dial Test Indicator” or DTI. At the end of this module the learner will be able to:

• Describe parts and functions of a typical Dial Test Indicator • Read a typical Dial Test Indicator (for example, 10 mm range, calibrated scale 0,01

mm) • Set up a magnetic base / Dial Test Indicator support • Use a Dial Test Indicator to establish lateral run-out to within 0,01 mm on a gear /

sprocket facing

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DRILLING TAPPING & THREADING – DTT

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Drilling Procedures At the end of this module learners will be able to:

• Identify parts and functions of typical portable and pedestal drilling machines • Perform safety checks on the above-mentioned machines • Use a portable machine • Prepare a workpiece for drilling • Install parallel and taper shank drills, and set drilling speeds • Demonstrate drilling and centring techniques • Describe care of equipment

Module 2 – Drill Point Grinding At the end of this module learners will be able to:

• Describe standard point nomenclature • Describe different point designs and applications • Demonstrate point grinding techniques • Perform point angle checks

Module 3 – Hand Tapping At the end of this module learners will be able to:

• Select necessary tools and equipment • Describe tap nomenclature • Describe applications of first and second and bottoming tapes • Select correct tap drill and prepare a work piece • Demonstrate tapping procedure

Module 4 – Hand Threading At the end of this module learners will be able to:

• Identify and select equipment • Install dies • Prepare work piece • Demonstrate threading procedure for solid bar and pipe

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MEASURING & MARKING (BASIC ENGINEERING SKILLS) – ES

Course Outcome 6 Modules The complete course consists of 6 video modules and 1 PDF manual which include self-assessment Module 1 – Introduction to General Engineering Disciplines At the end of this module the learner will be able to:

• Describe certain concepts regarding people and practices in typical engineering environments

Module 2 – Standard Linear Measuring At the end of this module the learner will be able to describe standard metric linear measurements on the following instruments:

• Engineer’s steel rule • Wooden folding rule • Standard 2 or 3 meter tape measure

Module 3 – Engineering Concepts At the end of this module the learner will be able to verbally and actively describe the following most basic engineering concepts or “standards” (including):

• Flat Straight • Level Square • Squared off or “squarely” Round • Diameter Radius

Module 4 – Using Basic Measuring Instruments At the end of this module the learner will demonstrate his / her ability to obtain various measurements using conventional non-precision measuring instruments:

• To within one millimeter with tape measurers and folding rules • To within 0,5 millimetres with an engineer’s steel rule

On the following surfaces:

• External surfaces • Internal flat surfaces • Internal round / cylinder surfaces

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Module 5 – Engineering Sketches / Basic Drawings At the end of this module the learner will demonstrate his/her ability to interpret basic information from a given engineering drawing an /or sketch in isometric and orthographic projection of a single component in terms of:

• Shape of object • Dimensions of object (including tolerances) • Basic hidden detail • Material from which object is made • Scale of drawing

Module 6 – Marking off At the end of this module the learner will demonstrate his / her ability to mark-off detail, from drawing, to metal work piece using the following conventional hand-held instruments and tools:

• A scriber • An “odd-leg” (Jenny) calliper • A divider • A machinists hammer

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BASIC HAND TOOLS – BHT

Course Outcome 6 Modules The complete course consists of 6 video modules and 2 PDF manuals which include self-assessment Module 1 – Introduction to Basic Hand Tools At the end this module learners will be able to:

• Identify the tools (hand tools) in common use by engineering workers • Describe the important aspects of safety with hand tools • Describe the important aspects of tool maintenance

Module 2 – Choosing & Using Spanners At the end of this module learners will be able to:

• Recognise and select open-ended, ring, combination and socket spanners • Identify spanner sizes • Use spanners correctly and safely • Apply safety rules using spanners

Module 3 – Pliers & Grips At the end of this module learners will be able to:

• Recognise popular types of pliers and grips • Describe their purpose and applications • Apply basic safety rules during use • Maintain pliers and grips

Module 4 – Cutting Tools At the end of this module learners will be able to:

• Use a hacksaw to cut metal in the correct manner (including blade selection) • Maintain a hacksaw in good working order • Select appropriate file for metal work • Apply correct filing techniques to mild steel • Apply necessary safety rules in filing • Identify typical cold chisels • Correctly use a conventional cold chisel

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Module 5 – Screwdrivers At the end of this module learners will be able to:

• Identify and select various screwdrivers • Use screwdrivers in an efficient and safe manner • Apply necessary safety rules with screwdrivers

Module 6 – Striking Tools At the end of this module learners will be able to:

• Identify and select various hammers and mallets • Use hammers in typical applications

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LUBRICATION – LUB

Course Outcome 4 Modules The complete course consists of 4 video modules and 1 PDF manual which include self-assessment Module 1 – What is Lubrication? At the end of this module the learner will be able to:

• Describe friction and the need for lubrication • Explain different types and grades of lubrication are produced for different applications • Explain how to find out what types and grade of lubricant to use • Explain importance of using only the correct / recommended lubricants

Module 2 – Safety & Handling of Lubricants At the end of this module the learner will be able to:

• Apply relevant hand protection agent • Describe safe methods for manipulating heavy drums • Describe safe handling methods for grease • Describe safe “house-keeping” for lubrication areas

Module 3 – Lubrication Equipment At the end of this module the learner will be able to:

• Identify by name and describe the function of typical lubrication dispensing and disposal equipment

• Prepare greasing equipment for use • Prepare oil-dispensing equipment for use

Module 4 – Lubrication Procedures At the end of this module the learner will be able to:

• Perform an oil change • Perform a grease service • Pack a bearing

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MECHANICAL THREADED FASTENERS – MTF

Course Outcome This series is a MUST HAVE for all technical schools, technical colleges, and training centres. This is the ENTRY level training required in all mechanical trades. 5 Modules The complete course consists of 5 video modules and 1 PDF manual which include self-assessment Module 1 – Overview of Mechanical Threaded Fasteners At the end of this module the learner will be able to: Identify by name those threaded fastener types most commonly encountered in general engineering industry (with emphasis on mechanical engineering) Module 2 – Sizes and Threaded Types At the end of this module the learner will be able to:

• Identify and describe fasteners by size (measuring) • Identify and describe fasteners by thread (gauging) • Identify and compare Metric versus Imperial fasteners • Read a thread / size chart

Module 3 – Selection and Fitment At the end of this module the learner will be able to:

• Select fasteners on the basis of size, length and type required, by gauging and measuring

• Order and describe fasteners for store / requisitioning purposes • Identify replacement criteria in-situ • Describe good working practices with fasteners

Module 4 – Tool Selection and Usage At the end of this module the learner will be able to:

• Select the correct type and size spanner, wrench or socket for the situation • Describe safe working practices and use of tools • Describe the types, usage and care of torque wrenches

Module 5 – Thread Maintenance & Repair At the end of this module the learner will be able to:

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• Complete a visual inspection of fasteners and threads • Clean up (chasing) of threads (methods) • Remove broken fasteners (studs) • Fit threaded inserts (Heli-coil)

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MECHANICAL COUPLING ALIGNMENT – MCA

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Overview of Mechanical Couplings & Alignment Principles At the end of this module the learner will be able to:

• Identify commonly used linear couplings • Describe the principles of machinery alignment • Perform an alignment preparation

Module 2 – “Bibby” Couplings (Steel Grid Couplings) At the end of this module the learner will be able to:

• Identify • Dismantle • Re-assemble • Perform axial and radial alignment using the two clocks gauge method

Module 3 – “Fenna-Flex” Couplings (Rubber Tire type) At the end of this module the learner will be able to:

• Dismantle • Inspect • Assemble • Align a typical unit using Vernier and Inside Callipers, as well as a steel rule or straight

edge • Adjust a taper-lock assembly

Module 4 – Alternative Alignment Methods At the end of this module the learner will be able to:

• Effect an alignment procedure of a Bibby of similar coupling using “Taper Gauge” and “Feeler Gauge” method

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BASIC HYDRAULIC MAINTENANCE – BHM

Course Outcome 3 Modules The complete course consists of 3 video modules and 2 PDF manuals which include self-assessment Module 1 – Overview of Hydraulics & Hydraulic Systems At the end of this module learners will be able to:

• Describe the principles of energy or power transmission through fluids • Identify by name, the principle components that comprise a typical light industrial pre-

pack unit • Describe the basic operating functions of the principle components • Describe and explain the need for filters and strainers

Module 2 – Maintenance Procedures on Typical Systems At the end of this module learners will be able to:

• Describe the procedures for working with hydraulic oil (identifying and handling of hydraulic oil)

• Check and top up oils in hydraulic systems • Renew pressure line filters, return line filters • Renew and /or clean suction strainers • Perform general maintenance procedures

Module 3 – Fault Diagnosing & Reading Circuit Diagrams At the end of this module learners will be able to:

• Identify and report on system faults • Read a (basic) circuit diagram for an industrial system

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BELT & CHAIN DRIVES – BCD

Course Outcome 3 Modules The complete course consists of 3 video modules and 1 PDF manual which include self-assessment Module 1 – An Overview of Belt & Chain Drives At the end of this module learners will be able to:

• Identify and describe principle features of “V” and wedge belts, roller-chains and associated drive components

• Describe basic maintenance procedures • Describe mandatory safety procedures for working with rotating equipment

Module 2 – Vee / Wedge / Belt Maintenance At the end of this module learners will be able to:

• Demonstrate the procedure for a safe belt replacement • Select correct size / type of belts • Correctly adjust belt tension • Recognise typical belt manufacture

Module 3 – Basic Roller chain maintenance At the end of this module learners will be able to:

• Describe isolation and safety procedures of chain drives • Remove and clean roller-chains on a typical drive unit • Inspect sprocket wheels for wear, damage or run-out • Inspect chains for twist, flexibility, mis-alignment or stretch • Use methods for calculating / determining chain stretch • Select correct replacement chains • Describe and perform procedures for chain installation and replacement • Achieve correct chain tension • Correct mis-alignment of chain drives • Describe purpose and function of chain-tensioners, and perform basic installation /

adjusting procedures with fitted-tensioners • Describe importance of lubrication / perform 3 methods of chain lubrication

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BASIC CENTRIFUGAL PUMPS – BCP

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – An Overview of Centrifugal Pumps At the end of this module learners will be able to:

• Describe the operating principles of centrifugal pumps • Identify pump types • Describe basic pumping principles • Describe basic maintenance and operator principles

Module 2 – Dismantling / Re-Assembling Single-stage & Suction Pumps At the end of this module learners will be able to:

• Describe parts and functions of a typical single-stage centrifugal pump • Dismantle, inspects and re-assemble a typical CZ or AZ type pump

Module 3 – Dismantling / Component Inspection Multi-stage Pumps At the end of this module learners will be able to:

• Dismantle and inspect a multi-stage centrifugal pump of Sulzer HPL design Module 4 – Assembling Multi-stage Pumps of HPL Design At the end of this module learners will be able to:

• Assemble a multi-stage pump of Sulzer HPL design

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SEALS & GASKETS – S&G

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Rotary Shaft Oil Seals At the end of this module the learner will be able to:

• Describe the basic principles of oil seals and identify commonly used designs / types • Replace oil seal correctly ensuring a leak free joint

Module 2 – Static Seals At the end of this module the learner will be able to:

• Describe the purpose of a “gasket” • Identify gasket material types – non-metallic, metallic, “o –rings”, Sealants • Replace gaskets on typical industrial equipment • Make a “paper/board” (vellumoid) gasket

Module 3 – Gland Packings At the end of this module the learner will be able to:

• Replace gland packing in a typical piece of equipment, for example, a centrifugal pump or a gate / globe valve

Module 4 – Mechanical Seals At the end of this module the learner will be able to:

• Describe the fundamental principles of mechanical seals • Identify o-ring, wedge and bellows seals • Describe important maintenance aspects of mechanical seals

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GEARED REDUCTION UNITS – GRU

Course Outcome 3 Modules The complete course consists of 3 video modules and 1 PDF manual which include self-assessment Module 1 – An Overview of Geared Reductions Units At the end of this module learners will be able to describe:

• The purpose of reducers • Complete and partial reduction • How the reduction of speed in rpm’s is controlled by using gears • How gears can be arranged in stages to achieve high reduction • Identify gear types (spur, single-helical, double-helical, straight bevel gears, spiral

bevel gears and worm) and the most commonly encountered gear reduction units in industry

Module 2 – Routine Servicing Procedures At the end of this module learners will be able to describe and demonstrate:

• Routine procedures normally carried out by plant maintenance personnel on typical geared reduction units

• Oil level checks, topping up of oil and prevention of oil related problems • Preventative maintenance inspection of reduction unit • Safety procedures (OSHA and MOS ACT) • Replacement of a rotary shaft oil seal (in-situ replacement and on-bench replacement)

Module 3 – Worm Drive Unit Overhaul At the end of this module learners will be able to describe and demonstrate:

• Dismantling a single reduction worm drive reducer of the Radicon type • Inspection procedures • First stage re-assembling procedure • Tooth contact adjustment procedure • Final assembling procedure

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COMPRESSED AIR SYSTEMS – CAS

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Systems Overview & Safety At the end of this module the learner will be able to:

• Describe, using correct terminology, the principle components of typical compressed air systems

• Demonstrate safe and correct methods of using and caring for airline equipment Module 2 – Reciprocating Compressors At the end of this module the learner will be able to:

• Describe, using correct terminology, the operating principles of single and two-stage reciprocating compressors

• Demonstrate the procedures for performing basic maintenance tasks on a typical reciprocating compressor

Module 3 – Rotary Screw Compressors At the end of this module the learner will be able to:

• Describe, using correct terminology, the operating principles of a wet-screw rotary type compressor

• Demonstrate the procedures for performing basic maintenance tasks on a typical wet-screw compressor unit

Module 4 – Air-Line Systems At the end of this module the learner will be able to:

• Describe the purpose and operating principles of typical air treatment devices

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COMPOUND MITRE SAW – CMS

Course Outcome A general-purpose training programme: For anyone who may have occasion to use this hazardous power-tool. 3 Modules The complete course consists of 2 video modules and 1 PDF manual which include self-assessment Module 1 – Preparatory Information

• Identify and state purpose of machine • Familiarisation of machine parts and functions • Pre-operational checks

Module 2 – Process Operations

• Setting up of work-piece, and machine settings for processing • PPE • Cutting processes on both timber and aluminium

Module 3 – Care and Maintenance

• Replacement of Saw Blades • Check settings and make adjustments • Standard preventive maintenance procedures

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ELECTRICAL ANGLE GRINDER – EAG

Course Outcome 1 Module The complete course consists of 1 video module and 2 PDF manuals which include self-assessment Module 1 At the end of this module learners will be able to:

• Identify typical parts and describe functions of an angle grinder • Perform a key-point inspection • Operate an angle grinder • Select appropriate wheels • Mount a wheel • Maintain an angle grinder

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AIR CONDITIONING & REFRIGERATION – ACR

Course Outcome NB: This module covers COMMERCIAL type systems featuring a semi-hermetic compressor. 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – System Overview At the end of this module the learners will be able to:

• Describe the fundamental principles of a typical air-cooled, vapour compression refrigeration system

• Explain the purpose and function of the major components, which comprise a typical mechanical refrigeration system

Module 2 – Tubework At the end of this module the learners will be able to:

• Identify ACR tubing • Correctly handle and cut ACR tubing • Create flared ends • Create swaged joints • Create crimped joints • Create accurate bends

Module 3 – Service Procedures (1) At the end of this module the learners will be able to:

• Describe the functioning of a typical gauge-manifold • Correctly connect a gauge-manifold and set service valves • Perform a pressure and leak test on an air-cooled refrigeration unit • Perform an evacuation and vacuum analysis to an air-cooled refrigeration unit

Module 4 – Service Procedures (2) At the end of this module the learners will be able to:

• Perform a vapour-charge to an air-cooled refrigeration system • Describe / demonstrate basic maintenance and diagnostic test procedures

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BENCH GRINDING MACHINES – BGM

Course Outcome 2 Modules The complete course consists of 2 video modules and 2 PDF manuals which include self-assessment Module 1 – Bench Grinding Machine Part 1 At the end of this module learners will be able to:

• Identify and name machine parts and their functions • Perform a safety inspection on the machine • Describe safety rules regarding the machine • Dress a cold chisel • Dress a centre punch • Describe safety procedures regarding the use of the bench grinder

Module 2 – Bench Grinding Machine Part 2 At the end of this module learners will be able to:

• Identify the different general purpose abrasive wheels • Inspect and test an abrasive wheel • Mount an abrasive wheel onto the machine • Dress or “true” a wheel

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BASIC BEARING MAINTENANCE – BBM

Course Outcome 5 Modules Module 1 – An Overview of Bearings & Bearing Maintenance At the end of this module the learners will be able to:

• Recognise and describe the commonly used bearings • Describe the general principles of maintenance on bearings • Perform a simple procedure checking running bearings using basic equipment

Module 2 – Plain Bearings (Bushings) At the end of this module learners will be able to:

• Remove and replace plain bushings using a screw-thread puller and a hydraulic press • Remove and replace automotive shell type bearings • Check running clearance

Module 3 – Removal & Replacement of Anti-friction Bearings At the end of this module learners will be able to:

• Demonstrate the removal and replacement procedures of single race ball or roller type bearings

Module 4 – Servicing At the end of this module learners will be able to:

• Demonstrate ability to replace a set of taper roller bearings in a wheel hub • Adjust tolerances using a typical procedure

Module 5 – Bearing Fault Diagnosis At the end of this module learners will be able to:

• Identify common bearing faults by analysing certain wear or damage patterns

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VALVES & VALVE MAINTENANCE – VVM

Course Outcome 3 Modules Module 1 – Overview of Valves & Valve Maintenance At the end of this module the learner will be able to:

• Identify valve types used commonly in general industry • Describe basic valve operating principles

Module 2 – Servicing & Packing At the end of this module the learner will be able to:

• Describe parts and functions of gate and globe valves • Demonstrate the procedures for replacing gland packing

Module 3 – Servicing a Gate-valve At the end of this module the learner will be able to:

• Demonstrate parts and functions of a gate valve • Demonstrate procedures for dismantling, inspecting and assembling a typical gate

valve • Describe typical hydrostatic testing procedures

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ELECTRICAL

MEDIUM VOLTAGE JOINTS – MVJ

Course Outcome 5 Modules The complete course consists of 6 video modules and 1 PDF manual which include self-assessment Overview of Cables & Jointing Procedures In this module learners will receive:

• An overview of cables and principles of cable preparation for jointing and terminating Module 1 – P.L.S.T.S. Straight Joint In this module learners will learn the procedures for:

• Moisture testing • Cable-end preparation • Jointing • Plumbing • Joint encasing on Medium Voltage Paper Lead Steel Tape Served insulated cable

Module 2 – P.L.S.T.S. Heat Shrink Termination In this module learners will learn the procedures for:

• Moisture testing • Cable-end preparation • Plumbing • Fitting a typical heat shrink kit • Terminal preparation on Medium Voltage Paper Lead Steel Tape Served insulated

cable Module 3 – P.L.S.T.S. Cold Shrink Termination In this module learners will learn the procedures for:

• Moisture testing • Cable-end preparation

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• Plumbing • Fitting a typical cold shrink kit on Medium Voltage Paper Lead Steel Tape Served

insulated cable Module 4 – X.L.P.E. Straight Joint In this module learners will learn the procedures for:

• Joining a medium voltage Cross-linked Polyethylene insulated cable Module 5 – X.L.P.E. Indoor / Outdoor Termination In this module learners will learn the procedures for:

• Cable-end preparation • Fitting a typical termination kit • Terminal preparation on a Medium Voltage Cross-linked Polyethylene insulated cable

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PROGRAMMABLE LOGIC CONTROLLERS – PLC

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Fundamentals of Automatic Control At the end of this module learners will be able to:

• Identify the 3 basic stages of a typical automatic control system • Describe the operation of a two state switch and a two state logic • Explain the operation of a two state relay, and describe the function as a control

device • Explain the basic differences between a relay logic controller and a programmable

logic controller Module 2 – Relay Logic Devices & Ladder Diagrams At the end of this module learners will be able to:

• Identify typical symbols in relay ladder logic diagrams • Identify typical input, logic and output devices • Describe typical circuit operation from a ladder logic

Module 3 – PLC Hardware & Ladder Logic At the end of this module learners will be able to:

• Describe the purpose and function of I/O’s • Decipher address locations and devices involved in PLC ladder logic diagrams • Describe how a CPU processes input signals to control the state of outputs • Explain the basic differences between a relay logic controller and a programmable

controller Module 4 – The PLC as an Information Processor At the end of this module learners will be able to:

• Describe how the PLC processes information by a process called SCAN • Describe the basic operation of the CPU and its memory circuits • Describe the internal logic devices that exist in the virtual world of the PLC • Explain the operation of contacts, coils, timers and counters that appear in a typical

PLC ladder logic diagram

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AC & DC MACHINES – ADM

Course Outcome 3 Modules The complete course consists of 3 video modules and 2 PDF manuals which include self-assessment Module 1 – Single Phase Capacitor Motor This module explains the following motors:

• Capacitor Start Induction Motors • Capacitor Run Induction Motors • Capacitor Start / Run Induction Motors

Module 2 – Three Phase Motors This module explains the following motors:

• Squirrel Cage Induction Motor • Slip-ring Motor

At the end of this module learners will be able to: • Name the main parts and functions • Describe the basic operating procedures • Perform basic electrical tests i.e.

– Continuity and insulation tests of windings – Continuity and insulation tests between windings and earth – Checks made to brush gear

• Perform basic mechanical checks Module 3 – Overview of DC Motors & Generators At the end of this module learners will be able to:

• Name the main parts and functions (armature, frame/stator, brush gear) • Describe the basic operating principles of the DC Motor & DC Generator • Explain motor classification (series-wound, shunt-wound, compound motors) • Perform basic electrical tests i.e.

– Continuity tests including terminal (winding) identification – Insulation tests between series and shunt windings – Testing armature circuit (armature, inter-poles and brush gear)

• Perform basic mechanical checks

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ANALOGUE OSCILLOSCOPE – ETE 5

Course Outcome 3 Modules The complete course consists of 3 video modules and 1 PDF manual which include self-assessment Module 1 – Set-up & Adjustments At the end of this module learners will be able to:

• Prepare a 20 MHz analogue type • Identify the controls used on a typical instrument

Module 2 – Single Channel Measurements At the end of this module learners will be able to:

• Prepare the probe for measurement • Read amplitude / voltage measurements • Read the time / frequency measurements • Calculate the pulse width and duty cycle • Calculate the rise and fall time

Module 3 – Dual Channel Operations At the end of this module learners will be able to:

• Describe and perform dual channel operations • Describe and perform additive and difference operations • Describe and perform phase difference measurements • Describe Lissajous patterns • Describe x-y operations • Describe and perform triggering techniques • Describe and practice care of an oscilloscope

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ELECTRICAL TEST EQUIPMENT – ETE

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – An Overview of Electrical Test Equipment At the end of this module learners will be able to:

• Identify voltmeter, ammeter, ohmmeter, multimeters, live line testers and earth leakage tester

• Describe the purpose of each instrument • Describe basic safety aspects for using above-mentioned testing equipment

Module 2 – Using & Reading Multimeters At the end of this module learners will be able to:

• Use and read both digital and analogue type multimeters in typical situations • Maintain multimeters

Module 3 – Using & Reading Insulation Testers At the end of this module learners will be able to:

• Use and read insulation testers in typical situations Module 4 – Using & Reading Probe & Earth Leakage Testers At the end of this module learners will be able to:

• Use and read live line testers • Use and read earth leakage testers • Diagnose basic faults in a circuit

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ELECTRICAL CONSTRUCTION OPERATOR – ECO

Course Outcome 3 Modules The complete course consists of 3 video modules and 2 PDF manuals which include self-assessment Module 1 – PVC Conduit & Accessories At the end of this module learners will be able to:

• Identify PVC conduit and its accessories • Cut and bend PVC conduit

Module 2 – Metal Conduit & Accessories At the end of this module learners will be able to:

• Identify metal conduit and its accessories • Cut, ream and thread metal conduit • Bend metal conduit

Module 3 – Marking Out & Installing Conduit (Surface / Chased & Ceiling) At the end of this module learners will be able to:

• Install conduit on surfaces • Install conduit in chased walls • Install conduit in ceilings

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LIGHT VOLTAGE JOINTS – LVJ

Course Outcome 4 Modules The complete course consists of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – Resin Cast Joint In this module learners will learn the procedures for:

• Cable-end preparation • Jointing • Fitting a typical resin cast joint on Low Voltage PVC insulated cables

Module 2 – Heat Shrink Joint In this module learners will learn the procedures for:

• Cable-end preparation • Jointing • Fitting a typical heat shrink joint on Low Voltage PVC insulated cables

Module 3 – Pratley Glands In this module learners will learn the procedures for:

• Cable preparation • Fitting of compression glands and fitting or armour gripping glands • ECC and cable earthing via glands

Module 4 – Pratley (Junction) Boxes In this module learners will learn the procedures for:

• Ezee-fit • Armoured cable • Unarmoured cable • Reducing kits • Various accessories and maintenance tips

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LEAD ACID BATTERIES – LAB

Course Outcome 3 Modules The complete course consists of 3 video modules and 2 PDF manuals which include self-assessment Module 1 – An Overview of Batteries At the end of this module learners will be able to describe:

• Typical applications and uses • Battery nomenclature • Battery construction • Battery operating principles • Safety with batteries

Module 2 – Battery Care & Maintenance At the end of this module learners will be able to describe and perform:

• Battery securing • Cleaning batteries • Attending to terminal posts • Topping up electrolyte • Basic fault finding • Charging / replacing batteries

Module 3 – Battery Testing & Fault Diagnosis At the end of this module learners will be able to describe and perform:

• Specific gravity test and conclusions • Load testing procedures • Charging methods and equipment • Safety aspects on testing and charging

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ELECTRICITY IN THE WORKPLACE – E1

Course Outcome 1 Module The complete course consists of 1 video module and 2 PDF manuals which include self-assessment Module 1 – Using Electricity in the Workplace At the end of this module learners will be able to:

• Select and use extension cables in accordance with Safety Regulations • Make up a 5 metre 220 Volt extension

N.B. The emphasis of this module is SAFETY and best practices.

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LIGHT DUTY HAND SOLDERING – LDS

Course Outcome 2 Modules The complete course consists of 2 video modules and 1 PDF manual which include self-assessment Module 1 – Light Duty Hand Soldering Part 1 At the end of this module learners will be able to:

• Identify and prepare light duty soldering equipment • Identify and correct solder type to be used • Maintain soldering-iron tips • Make a straight soldered connection (wire to wire) • Solder a screened cable to a connector (audio) • Solder a multi-core cable to a multi-pin connector (D-type) • Identify typical soldering faults

Module 2 – Light Duty Hand Soldering Part 2 At the end of this module learners will be able to:

• Heat sink sensitive components • Properly prepare components to be mounted onto PC boards • Solder components onto PC boards • Recognize common soldering faults • De-solder components from PC boards • Carry out some general maintenance to PC boards

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AUTO ELECTRICAL TESTING – AET

Course Outcome 2 Modules The complete course consists of 2 video modules and 1 PDF manual which include self-assessment Module 1 – Testing the Starter Circuit At the end of this module the learners will be able to:

• Identify by name all the main components of a typical starting system • Describe the function and purpose of all components • Use basic test instruments to pin-point any trouble spots anywhere on the starting

system • Rectify commonly encountered problems in the circuit

Module 2 – Testing the AC Charge Circuit At the end of this module learners will be able to:

• Identify by name all the main components of a typical AC charging system • Describe the function or purpose of the main components • Use basic test equipment in diagnosing faults • Follow a set procedure in fault diagnosing to eliminate any “hit and miss” methods • Rectify commonly encountered problems in the circuit

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AUTOMOTIVE ELECTRICAL MAINTENANCE – AEM

Course Outcome 4 Modules The complete course consists of 4 video modules and 1 PDF manual which include self-assessment Module 1 – Alternator Service At the end of this module the learners will be able to:

• Dismantle a typical alternator • Inspect and test mechanical and electrical components • Assemble and bench-test the unit

Module 2 – Starter-motor Service At the end of this module the learners will be able to:

• Set-up a starter-motor onto a typical test-bench • Perform and interpret a no-load test • Test a solenoid • Perform and interpret a full load test

Module 3 – Starter-motor Dismantling & Assembling At the end of this module the learners will be able to:

• Fully dismantle a typical starter-motor • Safely clean the individual components • Re-assemble a starter-motor

Module 4 – Starter-motor Component Testing & Replacement At the end of this module the learners will be able to:

• Physically inspect individual components of a typical starter-motor • Perform electrical tests on components • Renew worn components

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AC INDUCTION MOTORS – ACI

Course Outcome 4 Modules The complete course consist of 4 video modules and 2 PDF manuals which include self-assessment Module 1 – An Overview of Three Phase Induction Motor At the end of this module the learners will be able to:

• Identify by name the components of a squirrel cage motor • Describe the basic operating principles of a typical 3 phase induction motor • Describe the information given on a motors name-plate • Calculate motor slip factor

Module 2 – Routine Motor Maintenance At the end of this module learners will be able to:

• Demonstrate the procedure for performing routine maintenance on three phase squirrel cage induction motors

Module 3 – Electrical Testing & Inspection At the end of this module learners will be able to:

• Demonstrate the inspection procedure on an induction motor • Demonstrate the testing procedure on an induction motor • Describe three methods of drying motors

Module 4 – Motor Service At the end of this module the learners will be able to:

• Demonstrate the dismantling procedure • Demonstrate the component inspection procedure • Demonstrate bearing replacement procedure • Demonstrate assembling procedure

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OPERATOR

AUTOMATIC PROCESS CONTROL – APC

Course Outcome 2 Modules The complete course consists of 2 video modules and 2 PDF manuals which include self-assessment Module 1 – Fundamentals & Basics of Automatic Process Control At the end of this module learners will be able to describe:

• The principle operation of a basic on / off controller • The fundamentals and purpose of “proportional” control devices • The fundamentals and purpose of “integral” action control devices • The fundamentals and purpose of “derivative” action control devices

Module 2 – Fundamentals & Basics of Advanced Process Control At the end of this module learners will be able to describe:

• The principles and fundamentals of “ratio” control • The principles and fundamentals of “cascade” control • The principles and fundamentals of “feed-forward” control • The principles and fundamentals of “adaptive” control

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FORKLIFT OPERATOR TRAINING – FLT

Course Outcome The Forklift Operator Training Series is a comprehensive training aid in the field of Forklift Operator training for codes 1 to 4 vehicles and features a wide range of popular models. The programme serves as an effective training aid for existing training courses, as well as a valuable aid in refreshment training. 4 Modules The complete course consists of 6 video modules and 2 PDF manuals which include self-assessment Module 1 – An Introduction to Forklift Trucks After completing module 1, learners will understand the construction and basic operation of a typical counter-balanced forklift truck. For checking and reporting purposes they will be able to identify the major parts, components, controls and systems that feature on conventional trucks. Learners will also be able to differentiate between diesel, L.P gas and electric vehicles and be able to identify and understand the function of instruments and warning devices, found on a typical forklift truck’s control panel. Part 1:

1. Purpose and Basic Designs 2. Standard Vehicle Construction 3. Engine Systems

Part 2:

1. Transmissions 2. Braking System 3. Steering System 4. Hydraulic System 5. Instrument Control Panel – Engine driven 6. Instrument Control Panel – Electric vehicles

Module 2 – Start up & Shutdown Procedures Module 2 deals with pre-start checks / procedures, start-up procedures, system operating checks and shutdown procedures. This module is a valuable training resource in teaching learners to perform pre-start inspections, start-up checks and procedures and shutdown

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procedures for Diesel, L.P Gas and Electric driven vehicles. The module also deals with the correct procedures and safety precautions when parking a vehicle. Part 1:

1. Driver compartment checks 2. Body and Chassis Checks 3. Engine Compartment Checks 4. Other Fluid Checks 5. Lifting Apparatus Checks 6. Wheels and Tyres 7. Checks for Leaks

Part 2:

1. Start-up Checks and Procedures 2. System Operating Checks 3. Shut Down Procedures 4. General Close Down Checks 5. Engine Shut Down Procedure

Module 3 – Basic Vehicle Handling Techniques Module 3 in the series consists of basic vehicle handling techniques. After successfully completing this module the learners will be able to drive a forklift vehicle in a safe, responsible and correct manner in and around the workplace. They will be able to approach, pick up, travel and deposit a load. Safety procedures and rules, both personal and whilst operating a Forklift Truck, are made clear. Module 4 – Refuelling & Battery Charging Module 4, the last module in this series deals with refuelling and battery charging. After completing this module learners will understand the general safety procedures at refuelling and charging depots. They will be able to refuel diesel, petrol and LP Gas vehicles and for electric powered vehicles they will be able to replace the battery.

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SAFETY

GENERAL SAFETY IN THE WORKPLACE – GSW

Course Outcome 8 Modules The complete course consists of 8 video modules and 1 PDF manual which include self-assessment Module 1 – Information Signs Content:

• Identify green information safety signs most commonly found in the workplace • Understand the application of green safety signs in the workplace • Respond correctly to the different green safety signs

Module 2 – Compulsory Signs Content:

• Identify blue compulsory action and personal protective equipment safety signs most commonly found in the workplace

• Understand the application of blue safety signs in the workplace • Respond correctly to the different safety signs • Understand the importance of personal protective equipment • Understand the applications of personal protective equipment

Module 3 – Prohibition Signs Content:

• Identify red circle compulsory action safety signs most commonly found in the workplace

• Understand the application of red circle safety signs in the workplace • Respond correctly to the different red circle safety signs

Module 4 – Warning Signs Content:

• Identify yellow and black safety signs most commonly found in the workplace • Understand the application of yellow and black safety signs in the workplace

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• Understand the different dangers these signs depict • Respond correctly to the different yellow and black safety signs

Module 5 – Fire Safety Signs Content:

• Identify red and white fire safety signs most commonly found in the workplace • Understand the application of red and white safety signs in the workplace • Respond correctly to the different red circle safety signs • Understand what causes a fire • Raise a fire alarm • Understand the use of portable fire extinguishers and fire hoses

Module 6 – Personal Protective Equipment Content:

• The importance of personal protective equipment • Safety signs indicating different personal protective equipment • Application of various types of personal protective equipment in the workplace • Donning of personal protective equipment • Importance of maintenance and replacement of personal protective equipment,

including:- The hard hat – Goggles and spectacles – Ear protection (Ear plugs and muffs) – Face shields – Respirators – Dust Masks – Gloves – Aprons or body protection – Safety shoes and boots

Modules 7 & 8 – Safety Practices Both modules focus on general safety in the workplace and cover the following aspects:

• General health and safety rules • General duties of employers to their employees • General duties of employees at work • Health and safety representatives • General housekeeping • Machinery, tools and equipment • Maintenance and repair • Overhead work • Handling materials • Compressed air and gas • Handling, using and storage of chemicals • Injuries and incidences on duty • Personal protective clothing • General fire prevention • Motorised transport • Environmental issues • Office safety • General dress

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SAFE LIFTING & MOVING – SLM

Course Outcome This programme has been specifically designed to demonstrate skills in safe handling, moving and lifting of machines and materials. 5 Modules The complete course consists of 5 video modules and 2 PDF manuals which include self-assessment Module1 – Identifying and Examining Equipment

• Identify the equipment most commonly used in lifting and moving • Examine the equipment • Selection criteria – equipment that will handle a specific load

Module 2 – Securing methods and Techniques

• How to make knots and hitches commonly used in lifting and moving • How to apply various slinging methods

Module 3 – Planning and Selecting Equipment

• Plan the execution of a task • Select the correct equipment needed to carry out a specific task safely and effectively

Module 4 – Performing Specific Tasks

• Tasks 1 – 3 • Safely perform lifting and moving tasks using available equipment

Module 5 – Performing Specific Tasks

• Tasks 4 – 6 • Safely carry out lifting and moving tasks using available equipment

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WORKING WITH PORTABLE LADDERS – L1

Course Outcome After participating in this essential programme, anyone who falls off a ladder will have only him/herself to blame! Aimed at everyone working in an industrial environment, but is also useful for “non- technical” people too. 1 Module The complete course consists of 1 video module and 2 PDF manuals which include self-assessment Module 1 – Working with Ladders At the end of this module learners will be able to:

• Select a suitable portable ladder for a specific task • Perform an inspection on ladders • Set up a ladder correctly and safely • Demonstrate correct and safe procedures for climbing and descending a ladder • Maintain and store ladders correctly

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GAS HAZARD AWARENESS – GS HZ

Course Outcome 1 Module The complete course consists of 1 video module and 1 PDF manual which include self-assessment Ignorance in the use and handling of industrial gases can prove disastrous. This training programme will help reduce the risk of an incorrect action when handling or using packaged gases. Targeted at Learners and Operators within Engineering and Manufacturing disciplines, the Gas Hazards Awareness programme concentrates on the identification and understanding of typical and common hazards associated with industrial gases. Module 1 – Gas Hazard Awareness Topics covered include:

1. An explanation of the 5 international hazard classification symbols used with packaged gases.

2. Explanation of hazards associated with: • Flammable gases • Oxidising gases • Neutral or non-reactive gases • Toxic and corrosive gases

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GAS SAFETY – PORTABLE CYLINDER HANDLING – GS-PC

Course Outcome 1 Module The complete course consists of 1 video module and 1 PDF manual which include self-assessment The purpose of this training module is to offer instruction in correct handling and storage procedures with “portable (packaged) compressed-gas cylinders”. Portable gas cylinders are used in virtually every factory, fabrication-plant, workshop, laboratory and shipyard. It can be said that these items are so common that they almost go unnoticed, that is, until one becomes involved in an “incident”! It is now the duty of all employers to instruct their employees on any hazard associated with their occupation, and how to prevent “incidents” or accidents on their plants. It is also the duty of all employees to adhere to “safety rules” and to handle, and store any hazardous substance or product in a safe and a responsible manner. It is the aim of this, and related modules, to assist in assuring that all risks are “minimised” through an understanding and knowledge of “safe working practices”. Module 1 – Safe Handling of Portable Gas Cylinders Topics covered include:

• Identification of cylinder types • (Positively) Identify cylinder contents • Inspection of cylinders • Handling of cylinders • Proper storage practices and cylinder disposal

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PRESSURE VESSEL TESTING – PVT

Course Outcome 1 Module The complete course consists of 1 video module and 1 PDF manual which include self-assessment Module 1 – Air Recievers, Testing & Inspection At the end of this module learners will be able to:

• Perform a mandatory inspection and Hydraulic Test to a typical air receiver (in accordance with the O.S.H. Act No.6 of 1983)

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CONFINED SPACES – CS

Course Outcome 2 Modules The complete course consists of 2 video modules and 2 PDF manuals which include self-assessment Module 1 – “What you should know” Topics covered include:

• Overview of Regulation 5 of OSHA – General Safety Regulation (Applicable also to Act 29 – Regulation 5 – of the Mine Health & Safety Act of 1996)

• Definition of a confined space • Atmosphere in confined spaces • Combustible atmospheres • Preparing to enter a confined space

Module 2 – Testing & Monitoring the Atmosphere Topics covered include:

• Importance of monitoring atmosphere • Identify personal alarm instruments • Set-up and prepare instruments for use • Use of instruments • Care and maintenance of instruments

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Fire Safety Series (FSS)

Course Outcome 4 Modules This series will give you a better understanding of fire safety, prevention and the extinguishing of fires. Module 1 – The Theory of Fire At the end of this module Learners will be able to answer these questions:

• What is fire

• What are the three components of fire

• What are the characteristics of fuel

• What are the different sources of ignition

• What role does oxygen play in a fire Module 2 – The Theory of Fire Extinguishing At the end of this module Learners will know:

• The four methods of how to extinguish a fire

• The four classes of fire

• The most effective method to extinguish each class of fire

• Possible hazards when extinguishing a fire

• Possible fire hazards in the workplace Module 3 – Portable Fire Extinguishers At the end of this module Learners will be able to:

• Recognise each type of extinguisher

• Know for which class of fire to use it and

• Know how to apply it effectively Module 4 – Evacuation (a) & Housekeeping (b) At the end of this module Learners will know:

• What to do when you discover a fire

• How to raise the alarm

• How to contact the emergency services

• How to evacuate a building

• How to move in smoke

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• How to adapt the procedures to your own work or domestic situation

They will also:

• Have a better understanding of fire prevention

• Be able to recognise a possible fire hazard

• Know how to remove a possible fire hazard

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Respirators and Breathing Apparatus – RES

Course Outcome 3 Modules This series will give you a better understanding of respirators and breathing apparatus – why you should use them, when to use them, how to use them and how to maintain them. Module 1 – Respiratory Hazards in the Workplace At the end of this module learners will understand:

• How your respiratory or breathing system works

• The various respiratory hazards in the workplace

• How respiratory hazards can affect your health

• How to protect yourself against respiratory hazards in the workplace Module 2 – Respirators At the end of this module learners will understand:

• What is a respirator

• When to use a respirator

• The different types of respirators

• Understand how respirators work

• When to replace a respirator

• How to take care of your respirator Module 3 – Breathing Apparatus At the end of this module learners will understand:

• Two different kinds of Breathing Apparatus

• When to use them

• How they work

• How to take care of them