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step by step guide for relief valve repair
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ValVe RepaiR SeRViceS
Why Team Industrial Services?
Team is the largest specialized industr ial ser vices company in Nor th America. With more than 100 U.S. and international locations, Team is rapidly growing its global footpr int across a complete range of industr ies. Team’s integrated ser vices include leak repair, hot tap, f ie ld machining, technical bolt ing, valve repair, f ie ld heat treating, NDE/NDT inspec tion, emissions control and much more. The exper ts at Team can be on site within hours. And, Team stays on the job until i t ’s complete, 24/7/365 .
Flexible Valve Repair ... At Your Service
1w w w.teamindus t r ia lse r v ices .com
O ptimum valve per formance is a vital component in the safe, ef f icient operation of your equipment. Team provides complete inline, onsite and shop valve repair services that
exceed industry standards to deliver quality and safety you can trust. Our large pool of cross-trained technicians per form valve repairs and maintenance on vir tually all valve types, brands, sizes, materials, pressures and operating conditions, including actuators and operators. Team Valve Repair Services can be bundled with other supplemental services, including heat treating, welding, machining, inspection and technical bolting. The result is top-quality, streamlined valve repair services that save time and reduce costs for our customers.
complete Valve Repair programs•Totalvalveinspection,machining,welding,repair,repacking,
testing and documentation•Onsitepre-testingandrepairsforhydrof luoricandsulfuric alkalization•OLSPV(onlinesetpointverif ication)ofPRVs(Pressure ReliefValves)
•Low-pressure/vacuumventrepairandinspection•High-pressureisolationvalveprogramfor1,500and2,500lb
class power valves•Actuationrepairandtestingforhydraulic,pneumatic,
electrical and manual operators•Packingemissionsandsteampacking•Controlvalverepair•Pipelinevalveconversions,preventativemaintenance,
repairs and testing•Marinevalveservices•Teamvalvedatabasemanagement
Team Valve Repairs – Step By StepDisassemblySafety is paramount to Team. When valve repairs require disassembly, technicians f irst verif y that the valveislocked,taggedandtried.Whereapplicable,valves are unplugged to release pressure, and drained. AppropriatePPEisdonnedforlinebreaks,andthevalveismatch-markedtoallowforre-assemblyofcomponents in the original conf iguration. Team technicians then disassemble valves to the smallest components and clean each par t to allow for proper visual,dimensionalandNDEinspection,asnecessary.
inspectionAllproceduresforrepairofconventionallinevalvesaredraf tedforcompliancewithAPIRecommendedPractice621(RP-621),whichistheindustr ybench -markforrepairofmetallic-seatedgate,globeandcheckvalves.Eachandeverycomponentofavalveis inspected for dimensional accuracy, sur face f inish, matingf itandmechanicalintegrity.Likewise,all PRVsrepairandtestingisper formedinaccordancewiththeNationalBoardofBoilerandPressureVesselInspectors(VR)program.TeamholdsCer tif icateAuthorizationNo.718forshopandf ield.
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Team Valve Repairs – Step By Step
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Repair When valve components do not pass inspection, they are evaluated for repair or replacement. Team’s valve repair services staf f are highly trained and qualif ied foravarietyofprocedures.Cer tif iedTeamtechniciansare also available when welding, heat treating, f ield machining and technical bolting are required to provide any necessary drilling, facing, boring, honing, turning, milling or grinding operations.
assemblyOnce repaired, conventional line valves are assembled according to their original orientation, unless other-wise requested. Technicians verif y seat contact, and operateactuationatfullstrokeforallf ieldrepairs.Valves repaired in the f ield are tested upon request, while all shop repairs are tested in accordance with industr ystandards.AllPRVsrepairedinthef ieldaretested upon assembly.
DocumentationAspar tofalarge-scaleQualityManagementSystem,TeammaintainsaQualityManagerwebsitethatservesas a repository for documentation of all services. Beyond appropriate valve repair forms, Team also provides supplemental documentation for additional detailsonwelding,NDE,heattreating,machiningandalterationwhenapplicable.Customersreceiveahardcopyoftheirdocuments,aswellas24/7accesstothesearchableQualityManagerdatabasefor their reference.
Valve certif ications and industry Standards
•TestingandrepairstoANSI,API598and6Dstandards
•VRStampCertif icationtoASMECodeSection:Iand VIII,Div1TestMedia:Steam,Air/GasandLiquidfor shopandf ield
•NRStampCertif icationtoASMESectionClass1,2,3 andMCVessels,PartsandAppurtenancesforrepair orreplacement
•NationalBoardRStampCertif icationforrepairsand/or alterationsforbothshopandf ieldrepairs
•ISO9001:2000QualityManagementSystems
•ISO14001:2004EnvironmentalSystems
•NUPICCertif ied
•NADCAPCertif ied
•NIACCertif ied
•AS9100Certif ied
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AUSTR AL IAMelbourne 61-2-4577 -1808
BELGIUMAntwerp 32-3 -820 - 5250
MEX ICOMexicoCit y 52-333 -124-4000
NETHERL ANDSVlissingen 31-118 -485800
PUERTOR ICOCaguas 787 -258 -3395
SAUDI AR AB IA 966 -3 -362-0556
AL ABAMADecatur 256 -355-3322Mobile 251-443-6750
AL A Sk Akenai 907-335-1446
C AL IfORNIASanfranc isco 707-751- 5850LosAngeles 562- 531- 0797
COLORADODenver 970 -461-4300
fLOR IDATampa 800 -326 - 5325
GEORGIAAugusta 706 -860 -0899
I LL INOISChicago 815-730 -1801
IND IANACrownPoint 219 -310 -8560
IOWADavenpor t 800 -443-8609
LOUIS IANABatonRouge 225-644-4839NewOr leans 504-733 -2991LakeChar les 337 -625-7533
MA INEBangor 207-848 -2500
MASSACHUSET TS Bos ton 800 -924-4356
Mechanical Services (LeakRepair, EmissionsControl , HotTaps,LineStops,Fie ldMachining,Technical Bolt ing,ValveRepair, ConcreteRepair, IsolationTestPlugInstallat ion,CompositeRepair, ValveInser t ion)
MINNESOTAMinn./St . Paul 651-768 -0006
MISSOURISt . Louis 314-487-2110
MONTANABil l ings 800 -782-7365
NEWHAMPSHIREBedford 603-647-8326
NEW JERSE yNyCMetroandTr is tateArea 732-969 -2782
NEWyORkSyracuse 315-432-9144
NORTHC AROL INAChar lot te 704- 509 -2294Wilming ton 910 -799 -0231
NORTHDAkOTA Mandan 701-667-2111
OHIOCinc innat i 859 -371-8326Toledo 419 -841- 0669
OkL AHOMATulsa 918 -234-9600
PENNSyLVANIAPhiladelphia 856 -374-0403Pit tsburgh 412-429 - 5500
SOUTHC AROL INANor thAugusta 888 -201-3837
TENNESSEEChat tanooga 423-332- 0494
TE X A SAngle ton 979 - 549 -9970Beaumont 409 -842-3273Borger 806 -273-6565CorpusChr is t i 361-289 -6291freepor t 800 -617 -7756Houston 713 -378 -8600Longview 800 - 521-2689Odessa 432-332-8886Pear land 281-992-0333TexasCit y 409 -965-8200
UTAHSalt LakeCit y 800 -782-7365
V IRGINIARichmond 804-743- 5597
WEST V IRGINIAChar les ton 304-344-0477
ALBERTAEdmonton 780 -437 - 0860for tMcMurray 780 -715-1648
ONTAR IOSarnia 866 - 500 -8326
ARUBASantaCruz 281-331-6154
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S INGAPORESingapore 65-6261-3566
SPA INMadr id 34-917 -99 -0890Tarragona 34-977-840266
TA IWAN 65-6261-3566
TR INIDADBalmainCouva 868 -679 -8326LaRomain 868 -652-4565
UNITEDk INGDOMLondon 44-1469 - 550527
S T. CROIX Chr is t ians ted,VI 340 -692-7564
HeatTreating,Inspection
AL ABAMADaphne 251-626 -3346Mobile 251-443-6890
AL A Sk AAnchorage 907-263-7060fairbanks 907-374-1632kenai 907-335-1446
AR IzONAPhoenix 602-269 -7868
C AL IfORNIABenic ia 707-748 - 5800LosAngeles 310 - 514-2312
COLORADODenver 720 - 579 -0660Sil t (wes ternslope) 800 -945- 5233
CONNEC T ICUTHar t ford 860 -828 -6333
fLOR IDAJacksonvil le 904-751- 5801
ILL INOISWoodRiver 618 -251-4125
IND IANAHammond 219 -838 -0505
LOUIS IANABatonRouge 225-647-7744Lafayet te 337 -233 -7676Sulphur 337 -882-0582
MA INERumford 207-364-8996
MICHIGANDetroit 7 34-416 -1553
MINNESOTAMinneapolis 651-633 -7616
MISSOURIRiverside 816 - 505- 5578(kansasC i t y)
MONTANA Missoula 406 -327-6797
NORTHDAkOTA Mandan 701-667-2111
OHIOCinc innat i 513 -771-3292Cleveland 4 40 -498 -9494Columbus 614- 501-7304
OkL AHOMATulsa 918 -234-9600
PENNSyLVANIABut ler 724-482-2468Philadelphia 610 -859 -7800Pit tsburgh 412-787-8690
SOUTHC AROL INAN.Augusta 803-279 -6600
ALBERTAEdmonton 780 -467-8070
ONTAR IOSarnia 519 -344-4041Mil ton 905-878 -7546
FieldHeatTreating
ALBERTAEdmonton 780 -417 -7777RedDeer 403-347-8666Calgar y 403-279 -8854GrandePrair ie 780 - 532- 0509SlaveLake 780 -805-6384Brooks 403-362-8480
NEWfOUNDL ANDMountPear l 709 -745-1818
NOVASCOT IADar tmouth 902-463-3363
ONTAR IOkitchener 519 -893-6760Oakvi l le 905-845-9542Sarnia 519 -337 -2375ThunderBay 807-345-7447Whitby 905-666 -4511
SA Sk ATCHEWANWeyburn 306 -842-2616
NDE/NDTandInspections
TENNESSEEMemphis 901-332-9574Nashvil le 615-384-2599
TE X A SAngle ton 979 - 549 -9970Beaumont 409 -840 -9955Borger 806 -273-6565CorpusChr is t i 361-289 -6291freepor t 979 - 549 -9970Houston 713 -673-3660Odessa 432-335-9301
UTAHNorthSaltLakeCity 801-397-2202
V IRGINIANewpor tNews 757 - 596 -1347Richmond 804-743- 5597
WASHINGTONSeat t le 360 -757 -2589
WEST V IRGINIAChar les ton 304-344-0477
WISCONSINMilwaukee 414-771-3060
ARGENTINABuenosAires 54-11-4313 -8818
ARUBASantaCruz 281-331-6154
CHILESant iago 56 -2- 530 -3431
COLOMBIABogota 57 -1-624-3618
PUERTOR ICOCaguas 787 -258 -3395
TR INIDADBalmainCouva 868 -652-4565
VENEzUEL APuntofi jo 58 -269 -247- 5308
V IRGIN ISL ANDSChr is t ians ted 340 -692-3000
Corporateheadquar ters:200HermannDriveAlvin,Texas77511Phone:800 -662-8326Phone:281-331-6154fax:281-331-4107
©2011 Team Indus t r i a l S e r v i ce sswpp 10/11