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Te20 Outdoor Power Enclosure 030-765-B2

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Argus TE20 Power Enclosure

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Page 1: TE20 Manual

Te20 Outdoor Power Enclosure

030-765-B2

Page 2: TE20 Manual

Argus Technologies Ltd. Visit www.argus.ca

Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233 Argus Technologies reserves the right to make changes to the products and information contained in this document without notice. Copyright 2008 Argus Technologies Ltd. Argus® is a registered trademark of Argus Technologies Ltd. All Rights Reserved. Printed in Canada.

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Page 3: TE20 Manual

Argus Technologies Ltd. 030-765-B2 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved.

Te20 Outdoor Power Enclosure 030-765-B2

The following documents and drawings are included in this manual to provide the necessary information required for installation, routine operation and fault diagnosis of the system. • Specifications: 030-765-B1

• CSA/NRTL Equivalence: 048-554-10

• Safety and Installation Instructions: 030-765-C0 Rev A

• Schematic: 030-765-05

• Outline Drawings: 030-765-06

• Customer Connections: 030-765-08

• Factory Service Information: 048-527-10

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Page 5: TE20 Manual

Specifications for Argus’ Te20 Outdoor Power Enclosure

Argus Technologies Ltd. 030-765-B1 Rev B WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.

Electrical Input Voltage: 120/240Vac, 60Hz single phase 120Vac for auxiliary equipment 240Vac for rectifiers Output Voltage: 20-30Vdc for system with 24V (nominal) rectifiers 42-60Vdc for system with 48V (nominal) rectifiers Output Power: 31.0kW (10x Cordex 24V rectifiers; Argus #010-572-20) 32.4kW (9x Cordex 48V rectifiers; Argus #010-567-20) Recommended Feeder Breakers (no integrated ac distribution panel) Per rectifier (10 max.): 2-pole, 30A (240Vac single phase) For internal load center: 1-pole, 30A (120Vac single phase)

Mechanical Dimensions: 2134mm H x 762mm W x 762mm D

(84" H x 30" W x 30" D) Weight: 410 kg (903 lb.) No batteries, no rectifiers Mounting: Pad or platform Cooling: Upper compartment is fan cooled (rectifiers and distribution) Lower compartment is air conditioned (batteries and customer equipment) Enclosure: Aluminum, 5052-H32 Internal Rack: 23”, 7RU dedicated to customer equipment

Environmental Operating Temperature: -40 to +46°C (-40 to 115°F) Storage Temperature: -40 to +85°C

(-40 to +185°F) Humidity: 0 to 95% non-condensing Elevation: 3600m, see Operating Temperature

(12,000 feet) Weather Tightness: NEMA Type 3R

Regulatory Approvals Enclosure Ratings: CSA/UL Type 3R

Product Safety: CSA/UL 60950 The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

Page 6: TE20 Manual

What are the CSA and NRTL?CSA (Canadian Standards Association also known as CSA International) was established in 1919 as an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:

Federal Register #: 59:40602 - 40609 [08/09/1994] Federal Register #: 64:60240 - 60241 [11/04/1999] Federal Register #: 66:35271 - 35278 [07/03/2001]

When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)

Argus rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.

As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body) granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2)

Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance with both Canadian and US requirements. (3)

What are NRTLs and what do they do?NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL program.

The testing and certifications are based on product safety standards developed by US based standards developing organizations and are often issued by the American National Standards Institute (ANSI). (4)

The NRTL determines that a product meets the requirements of an appropriate consensus-based product safety standard either by successfully testing the product itself, or by verifying that a contract laboratory has done so, and the NRTL certifies that the product meets the requirements of the product safety standard. (4)

When was the NRTL started and who governs it?In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation) from its regulations.

In 1988, OSHA revised its regulations to remove those references and the NRTL program was established.

The NRTL Program is both national and international in scope with foreign labs permitted.

References:Information in this document has been developed from the official websites of the respective organizations.(1) www.csa-international.org(2) www.scc.ca(3) www.ulc.ca(4) www.osha.gov

CSA/NRTL — MARKS — BACKGROUND

argusdcpower.com

048-554-10-I1 Rev C (2004/02)

The product on which either of these marks appear has been certified by CSA as meeting applicable Canada/US standards.

The product on which this mark appears has been certified by UL as meeting applicable Canada/US standards.

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i

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This section contains important instructions that should be followed during the installation and maintenance of equipment and batteries. Please read all of the instructions before operating the equipment, and save this manual for future reference.

A licensed electrician MUST perform connections to the branch circuit of service feed. Installation of the power supply and batteries must be performed by, or under the direct supervision of service personnel knowledgeable of the required electrical and battery safety precautions.

If instructions in this manual conflict with local electrical codes, those instructions shall be superseded by the local code.

The following safety symbols will be found throughout this manual, carefully read all information and abide by the instructions:

DANGEROUS VOLTAGE This symbol indicates a dangerous voltage

exists in this area of the product.

GAS HAZARD This symbol indicates a gas hazard

exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES This symbol indicates a fire or explosive hazard

exists in the area of the product.

The following levels of warning will be used with the above symbols:

DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical Safety

Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.

Power supplies can reach extreme temperatures under load.

Use caution around sheet metal components and sharp edges.

Page 8: TE20 Manual

ii

Electrical Safety

WARNING Hazardous voltages are present at the input of a power system. The DC output from rectifiers and batteries, though not dangerous in voltage, has a high short-circuit current capacity that may cause severe burns and electrical arcing.

Before working with any live battery or power system, the following precautions should be followed:

• Remove all metallic jewelry; e.g., watches, rings, eyeglasses, necklaces. • Safety glasses with side shields must be worn at all times. • Tools with insulated handles must be used.

Lethal voltages are present within a power system. Never assume that an electrical connection or conductor is not energized. Check the circuit with a voltmeter with respect to the grounded portion of the enclosure (both ac and dc) prior to any installation or removal procedure.

Do not work alone under hazardous conditions.

A licensed electrician is required to install permanently wired equipment. Input voltages can range up to 240Vac. Ensure that utility power is disabled before beginning installation or removal.

Ensure no liquids or wet clothes contact internal components.

Hazardous electrically live parts inside this unit are energized from batteries even when the ac input power is disconnected.

Battery Safety

Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions.

Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from hands and neck.

Use tools with insulated handles; do not rest tools on top of batteries.

Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds; wash hands after handling (California Proposition 65).

WARNING Follow battery manufacturer’s safety recommendations when working around battery systems.

WARNING Do not smoke or present an open flame when batteries (especially vented batteries) are on charge. Batteries vent hydrogen gas when on charge, which creates an explosion hazard.

Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the battery manufacturer for recommended local authorized recyclers.

Page 9: TE20 Manual

iii

TABLE OF CONTENTS

SECTION PAGE

1 INTRODUCTION ............................................................................................................................................................. 1 1.1 Scope of the Manual ..................................................................................................................................... 1 1.2 Product Overview.......................................................................................................................................... 1

2 FEATURES ................................................................................................................................................................... 2 2.1 Power Equipment Compartment................................................................................................................... 2 2.2 Battery/Customer Equipment Compartment ................................................................................................. 2 2.3 Heating, Ventilating, and Air Conditioning (HVAC)....................................................................................... 3 2.4 Security ......................................................................................................................................................... 4

3 ACCESSORIES.............................................................................................................................................................. 5 3.1 Cordex System Controller ............................................................................................................................. 5 3.2 Cordex Rectifiers........................................................................................................................................... 5 3.3 DC Distribution .............................................................................................................................................. 5

4 TRANSPORTATION AND STORAGE ................................................................................................................................. 6

5 ENCLOSURE INSTALLATION .......................................................................................................................................... 7 5.1 Site Considerations ....................................................................................................................................... 7 5.2 Enclosure Preparation................................................................................................................................... 7 5.3 Lifting Preparation ......................................................................................................................................... 7 5.4 Enclosure Mounting ...................................................................................................................................... 8 5.5 Cable Bridge Interface .................................................................................................................................. 9

6 GROUNDING, WIRING AND CONNECTIONS.................................................................................................................... 10 6.1 Tools Required............................................................................................................................................ 10 6.2 Grounding ................................................................................................................................................... 11 6.3 AC Input Power ........................................................................................................................................... 12 6.4 DC Power Connections............................................................................................................................... 14 6.5 Alarm Connections...................................................................................................................................... 15 6.6 Battery Temperature Sensor Cables .......................................................................................................... 15 6.7 Customer Equipment Installation ................................................................................................................ 15 6.8 Cordex DC Power Set-up............................................................................................................................ 15

7 BATTERY INSTALLATION ............................................................................................................................................. 16 7.1 Preparation/Mounting.................................................................................................................................. 16 7.2 Installation of Batteries in Argus Tempest Power Systems ........................................................................ 16

8 SYSTEM STARTUP ...................................................................................................................................................... 18 8.1 Check System Connections........................................................................................................................ 18 8.2 Verify AC and Power the Rectifier Shelf ..................................................................................................... 18 8.3 Check Battery Polarity and Connect ........................................................................................................... 18 8.4 CXCM4 Reset ............................................................................................................................................. 18

9 HVAC SETTING DEFAULTS/CHANGES ........................................................................................................................ 19 9.1 Air Conditioner ............................................................................................................................................ 19 9.2 Enclosure Heater ........................................................................................................................................ 19 9.3 Temperature Alarms ................................................................................................................................... 19 9.4 Fan Control Temperature............................................................................................................................ 19

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10 TEST AND COMMISSIONING (OVERVIEW)...................................................................................................................... 20 10.1 System ........................................................................................................................................................ 20 10.2 Battery......................................................................................................................................................... 20 10.3 Documentation ............................................................................................................................................ 20

11 MAINTENANCE ........................................................................................................................................................... 21 11.1 Power Equipment Compartment Fan and Filter ......................................................................................... 21 11.2 Rectifiers ..................................................................................................................................................... 21 11.3 Battery/Customer Equipment Compartment Air Conditioner and Filter...................................................... 22 11.4 Batteries ...................................................................................................................................................... 22

12 ARGUS CONVENTIONS................................................................................................................................................ 23 12.1 Numbering System...................................................................................................................................... 23 12.2 Acronyms and Definitions ........................................................................................................................... 23

FIGURE PAGE

Figure 1–Tempest Te20 Outdoor Power Enclosure......................................................................................................... 1 Figure 2–Power equipment compartment ........................................................................................................................ 2 Figure 3–Battery/Customer equipment compartment ...................................................................................................... 3 Figure 4–Front door interlock ........................................................................................................................................... 4 Figure 5–Top rear removable access panel..................................................................................................................... 4 Figure 6–Split bus breaker distribution with optional LVD override switch....................................................................... 5 Figure 7–Mounting hole layout ......................................................................................................................................... 8 Figure 8–Cable bridge interface kit installed on the Te20................................................................................................ 9 Figure 9–Example of an insulated tool kit....................................................................................................................... 10 Figure 10–Site ground wire entry ................................................................................................................................... 11 Figure 11–Master ground bus ........................................................................................................................................ 11 Figure 12–Input power demarcation............................................................................................................................... 12 Figure 13–Rectifier module shelf connections ............................................................................................................... 12 Figure 14–Internal load center, cover removed.............................................................................................................. 13 Figure 15–DC power load cables for customer equipment ............................................................................................ 14 Figure 16–DC power load cables for BTS enclosures ................................................................................................... 14 Figure 17–Alarm interface cable..................................................................................................................................... 15 Figure 18–Customer equipment installation................................................................................................................... 15 Figure 19–Filter for dual fan assembly ........................................................................................................................... 21 Figure 20–Air conditioner ............................................................................................................................................... 22

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 1 of 23

1 Introduction

1.1 Scope of the Manual

This instruction manual explains the features, installation, startup and maintenance of Argus Technologies’ Tempest Te20 Outdoor Power Enclosure.

NOTE: Images contained in this document are for illustrative purposes only and may not exactly match your installation.

System specifications may be found in Argus document #030-765-B1. An explanation of the power system operation will be provided with the Cordex Controller (CXC) Software manual.

1.2 Product Overview

The Te20 Outdoor Power Enclosure is designed to provide –48Vdc or +24Vdc power to BTS radio enclosures as part of a wireless network.

The system components are differentiated by list options (e.g., L0, L4, L105, etc.) for all options; which are configured in a complete package. Some components retain standard part numbers as they may or may not be installed in the base system and can be added later.

The “Base” system is designated as List 0 of the base part number 030-765-20. This provides a starting point for constructing an outdoor power system with a maximum capacity of ten 24Vdc or nine 48Vdc rectifiers (see note below) complete with up to three shelves of batteries.

System includes:

• Zone 4 (Seismic) enclosure design • Cordex rectifiers and shelves • Cordex system controller • Provision for 7RU of customer equipment • 3 battery shelves for various VRLA battery options • Split output bus front access modular distribution center • DC power cabling for up to three BTS enclosures • Rectifier alarm / communications cabling for connection

to BTS enclosure

Figure 1–Tempest Te20 Outdoor Power Enclosure

NOTE: Te20 is evaluated with a max. ten Cordex 24Vdc (31kW) or nine Cordex 48Vdc (32.4kW) rectifiers for product safety compliance.

Page 12: TE20 Manual

Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 2 of 23

2 Features

2.1 Power Equipment Compartment

The fan-cooled power equipment compartment includes two rectifier shelves, a modular system controller, DC distribution center, punch-down alarm wiring block and an ac load center for the air conditioner and the GFCI convenience outlet (located in lower compartment).

Figure 2–Power equipment compartment

Cooling fan and filter assembly

DC distribution center

Rectifier shelf (blank panel) AC load center (120Vac)

Modular Cordex system controller, model CXCM4 Cordex rectifiers

Punch-down alarm wiring block (not visible)

2.2 Battery/Customer Equipment Compartment

The air-conditioned battery/customer equipment compartment is equipped with three battery shelves and battery string disconnects. See Figure 3 on next page.

2.2.1 Adjustable Battery Shelves

Battery shelves are adjustable to accommodate different battery manufacturers as shown in the following table:

Battery Manufacturer/Number Height (in.) Width (in.) Length (in.) Weight (lb.) GNB M12V155FT 11.15 4.9 22 119

Alpha SpaCell SMU-F 155 11.1 4.9 21.9 119

Alpha SpaCell SMU-F 170 12.2 4.92 21.96 129.8

East Penn 12AVR-150ET 11.75 4.9 22 115

C&D TEL12-150 12.53 4.94 21.95 131

Enersys 12V155FS 11.1 4.9 22.1 148

Table A–Battery manufacturers

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 3 of 23

Air conditioner (mounted on door)

7RU for customer equipment

Battery shelves with slotted mounting holes for front to back adjustment Individual battery strings are fused

Enclosure ground bar

Figure 3–Battery/Customer equipment compartment

2.3 Heating, Ventilating, and Air Conditioning (HVAC)

2.3.1 Power Equipment Compartment

A thermostat-controlled dual fan assembly provides filtered ambient air cooling to the power equipment compartment. The filter is installed behind the dual fan assembly (see Figure 19).

2.3.2 Battery/Customer Equipment Compartment

A 5000 BTU air conditioner provides battery/customer equipment cooling.

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 4 of 23

2.4 Security

All openings are padlockable and all removable panels are secured from the inside of the enclosure. The power equipment compartment door is interlocked with the battery/customer equipment door as shown below:

Figure 4–Front door interlock

Only one padlock is required on the battery/customer equipment front door. An additional padlock is required on the top rear removable access panel.

Figure 5–Top rear removable access panel

The bottom rear panel can be removed for installation if necessary. There are interior security fasteners that must be unlatched before the panel can be removed.

Flange used for front door interlock

Latches used (with padlocks) for top rear access panel

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 5 of 23

3 Accessories

3.1 Cordex System Controller

A modular Cordex system controller (CXCM4) is mounted in the rectifier shelf and provides easy access to controls and display status.

The CXCM4 provides comprehensive setup, control, monitoring and communication for Argus DC power systems.

CXCM4 features include the following:

• Designed to communicate directly with Cordex rectifiers • Includes battery temperature compensation charging • Battery performance diagnostics • Provides local and remote communications • User definable alarms • Daily logging of power system events and system statistics • Located on rectifier shelf for easy accessibility.

3.2 Cordex Rectifiers

See Cordex rectifier manual included with the system documentation package.

3.3 DC Distribution

3.3.1 20-Position Split Bus Breaker Distribution Panel

The Te20 system comes equipped with a 20-position “AM” style plug-in breaker distribution panel located above the power equipment in the top compartment. Breakers are “bullet” style allowing the user to simply plug the required breakers into, or remove them from, the panel without the need for tools or any extra hardware. The split bus distribution panel is rated at 600 amps per side. Each side incorporates a shunt and low voltage disconnect (LVD).

Figure 6–Split bus breaker distribution with optional LVD override switch

Drop-down panel door

LVD override switch

3.3.2 LVD Override Switch

An LVD override switch is located inside the breaker distribution panel door on the left hand side and can be used to maintain the LVD in operational status during maintenance or repair periods. When the switch is operated, a manual override in alarm is generated.

3.3.3 8-Position GMT Fuse Block

An optional 8-position GMT fuse block may be mounted in the battery/customer equipment compartment. The fuse block is designed for use in any DC power supply system where the application requires from one to eight alarm-equipped fused outputs ranging from 0.5 to 10A using GMT type fuses (to a maximum of 30A).

Page 16: TE20 Manual

Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 6 of 23

4 Transportation and Storage

4.1.1 Packaging

The enclosure and components are shipped on individual pallets and shrink wrapped. The pallet is approximately 0.15m H x 1.22m W x 1.52m D (6” H x 48” W x 60” D) and the overall height including pallet and enclosure is approximately 2.3m (91”). The enclosures and components cannot be stacked.

Batteries may or may not be installed; if they are not, they will be on a separate pallet and packaged per the manufacturers guidelines.

NOTE: Packaging assemblies and methods are tested to National Safe Transit Association standards.

4.1.2 Storage

The weight of the enclosure is listed in the specifications. The equipment pallet can be moved using a forklift.

Do not hoist/lift enclosure with batteries installed.

If the batteries are installed, the warehouse facility may have to be certified for handling such goods. Typically, the batteries will be on a separate pallet; the same requirements for certification will apply.

4.1.3 Site Considerations (see Section 5)

It is assumed that the site will be ready for enclosure installation upon arrival. Two able-bodied persons will be required at the site to lift and place the enclosure and components.

4.1.4 Inspection

Prior to unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and inspect the exterior for damage. If any damage is observed contact the carrier immediately.

Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the carrier and contact Argus Technologies for advice on the consequence of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

Call Argus Technologies if you have any questions before you proceed: 1 (888) 462-7487

Page 17: TE20 Manual

Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 7 of 23

5 Enclosure Installation

5.1 Site Considerations

The information in this section is intended as a guideline only; there may be site-specific requirements and other factors that will require individual attention, such as jurisdictional codes and construction covenants.

5.1.1 Site Selection

The supporting structure must be designed to support a fully configured enclosure. This will require a concrete slab and any existing structures to be properly reinforced to support the floor loading. In addition, the mounting site must be designed and installed in accordance with local building practices and codes.

Site consideration should include the following: • Areas that may receive hot air exhaust from neighboring buildings or structures should be avoided. • Any areas with architectural controls or environmental restrictions should be known. • Areas prone to flooding should be avoided. • A proper grounding system. See next section.

5.1.2 Enclosure Support

A supporting structure (slab, roof top, etc. with a minimum loading capacity of up to 475lb./sq.ft.) is required to support a fully loaded enclosure (rectifiers, batteries, air conditioning, etc.).

5.2 Enclosure Preparation

Remove the protective covering from the enclosure.

NOTE: Inspect the packing slip to verify that all equipment is there.

If batteries are on a separate pallet, they should not be installed until after the enclosure has been secured. If the batteries are going to be placed within the enclosure, the inter-unit connectors must be installed.

Inspect moving parts, hardware, connectors, and installed equipment.

NOTE: In case of damage, report it according to procedure.

Remove and properly dispose of all packaging.

5.3 Lifting Preparation

CAUTION All local safety practices and guidelines must be followed while lifting the enclosure.

Do not lift enclosure with batteries installed.

All personnel involved with lifting and placing the enclosure should wear head and eye protection and gloves when required.

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 8 of 23

5.4 Enclosure Mounting

There are two sets of mounting holes in the base of the Te20. The following figure shows the mounting hole layout with all the battery trays removed:

Figure 7–Mounting hole layout

Inside holes (4PL)

Outside holes (4PL)

5.4.1 Concrete Pad

The “outside” holes are visible and accessible without removing battery trays.

Cast-in-place or pre-cast concrete slabs can be used.

Place the enclosure on the concrete slab and secure with Hilti HSL heavy-duty expansion anchor bolts or approved equivalent. Secure the enclosure using the specific recommendations from the chosen fastener manufacturer, taking into account the embedment depth and clear edge distances in order for the securing device to achieve its full structural capacity. All alternates other than what is provided directly with the enclosure will need to be reviewed by a registered professional engineer qualified to practice within the area where the enclosure is being installed.

Alternate installation could be to use a chemical anchoring system such as Hilti HY150 for concrete or HY20 for masonry along with suitable threaded rods and inserts from the same manufacturer. Spacing and placement utilizing this method shall be performed as per the manufacturer’s recommendations.

5.4.2 Steel Platform

To access the “inside” holes it will be necessary to remove the bottom battery tray. See enclosed drawing for dimensions.

It is recommended that the mounting bolts be 1.27cm (1/2”) diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of the grating. Once the enclosure is in place, secure on the inside using appropriate washers and bolts.

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 9 of 23

5.5 Cable Bridge Interface

The cable bridge interface installation kit can be mounted on either the left or right side of the enclosure. This kit must be installed prior to installing the adjacent enclosure. See enclosed drawings for interface kit assembly.

Figure 8–Cable bridge interface kit installed on the Te20

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 10 of 23

6 Grounding, Wiring and Connections

This section is provided for qualified personnel to install and interconnect the power components within the Argus Outdoor Enclosure. Regarding battery installation, refer primarily to the manufacturer’s guidelines for more specific information.

6.1 Tools Required

Various insulated tools are essential for DC power system installation. Use this list as a guide:

• Battery lifting apparatus (as required) • Various crimping tools and dies, to match lugs used in installation • Digital voltmeter equipped with test leads • Cable cutters • Torque wrench: 1/4” drive, 0-150 in/lbs • Torque wrench: 3/8” drive, 0-100 ft/lbs • Insulating canvases as required (2’ x 2’, 1’ x 1’, 3’ x 3’, etc.) • Various insulated hand tools (see Figure 9) including:

-Combination wrenches -Ratchet and socket set -Various screwdrivers -Electricians knife -Fine tipped slot screwdrivers (“tweaker”)

• Battery safety spill kit (required for wet cells only) including: -Protective clothing -Face shields -Gloves -Baking soda -Eye wash equipment

• Cutters and wire strippers (#14 to #22AWG) [2.5 to 0.34mm2].

Figure 9–Example of an insulated tool kit

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6.2 Grounding

DANGER An enclosure that is not properly grounded can present an electrical hazard.

A proper grounding system that meets or exceeds the specifications of the equipment must be designed and installed prior to or in conjunction with the construction of the mounting scenario. The ground system must be bonded to the enclosure to ensure a “Common” or “Single-Point” Ground; some examples are:

New builds – Buried ground ring with bare solid conductor to ground rods.

Rooftop – Connection to building steel, water pipes, etc.

Refer to local codes and practices from the local power company. Size to suit.

Only a licensed electrician should connect any ac power and grounding to the enclosure. A dedicated ground rod is required for the grounding the ac panel.

CAUTION Do not route ac and dc wiring in the same conduit.

6.2.1 Site Ground Wire Entry

Located at the bottom corners (front and rear) of the enclosure, there are entry/exit points (center punch marks) for making the external site ground wire connection.

Figure 10–Site ground wire entry

Chassis ground (4 PL)

Center punch marks (4 PL)

6.2.2 Master Ground Bus (MGB)

The master (main) ground bus is located at the bottom of the enclosure. Terminate to the MGB and to the external ground ring with either a compression or exothermic connection. Argus recommends a minimum 2/0.

Figure 11–Master ground bus

6.2.3 Enclosure Chassis Ground (Factory Installed)

The chassis ground is connected to the enclosure frame and equipment racks and is terminated to the MGB within the enclosure.

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 12 of 23

6.3 AC Input Power

Verify electrical codes prior to installation. Codes may vary and contain specific conduit and wire sizes for connection to the ac load center.

Connection to utility power must be approved by the local utility before installing the power supply.

Figure 12–Input power demarcation

Without an ac service panel, the Te20 shall be wired to an external source. Individual 2-pole breakers are required to feed each rectifier (30A 240Vac). Refer to the rectifier manual specifications.

Figure 13–Rectifier module shelf connections

AC power wiring entrance demarcation (top rear of Te20); center punch marks or knockouts depending on version ordered

Rectifier module ac input power terminal blocks (2 PL) [shown without top rear removable panel]

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The internal ac load center, located in the power equipment compartment in the front bottom left corner, requires a single pole breaker (30A 120Vac) feed to power auxiliary equipment; such as, air conditioner, cooling fans, and GFCI convenience outlet.

Figure 14–Internal load center, cover removed

Procedure:

Knockout for feeder circuit

1. Locate the ac load center in the enclosure. Remove cover. 2. Remove an appropriate knockout on the box to accept the power conduit and cable. 3. Run conduit and cable into the load center. 4. Connect to the main terminal lugs located inside load center as follows:

a. Black to L1 (line connection), b. White to N (neutral connection), c. Green to equipment ground bar, d. Jumper wire (same gauge as incoming feeds) between L1 & L2.

5. Replace ac load center cover.

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6.4 DC Power Connections

DC power connections include circuit breakers and load cables for BTS enclosures and the customer equipment section (in the battery/customer equipment compartment). Circuit breakers are labeled on the front panel of the dc distribution center (Figure 6) and each power load cable set is tagged (shown below).

Figure 15–DC power load cables for customer equipment

DC power load cables for BTS equipment are supplied coiled up in rear of top section. When the equipment lineup is in place, these cables will be routed through the BTS bridge interface to load connection points. Any unused cables should be removed and stored elsewhere.

Figure 16–DC power load cables for BTS enclosures

Battery temperature compensation cables

DC power load cables for customer equipment

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6.5 Alarm Connections

A BTS alarm interface cable is provided (shown below). Route cable through the bridge interface to the BTS enclosure. See enclosed schematic for alarm connection details.

Figure 17–Alarm interface cable

‘66’ punch-down wiring block

Alarm interface cable

NOTE: If necessary, configurations changes can be made at the ‘66’ punch-down wiring block.

6.6 Battery Temperature Sensor Cables

Battery temperature compensation cables are provided for installation when batteries are installed. See Figure 15.

6.7 Customer Equipment Installation

7RU is allocated to customer equipment in the battery/customer equipment compartment. As noted above dc power cabling is provided from the dc distribution panel. When there are not enough positions available on the dc distribution panel, an 8-position GMT fuse block can be added.

Three cable entry boots are provided at the back of the enclosure to provide cable routing from the battery/customer equipment compartment through the power equipment compartment and the bridge interface for external termination.

NOTE: When rear access is not available, connections must be made on customer’s ancillary equipment prior to mounting on equipment rails.

Figure 18–Customer equipment installation

6.8 Cordex DC Power Set-up

See enclosed Cordex rectifier and system controller manuals.

Page 26: TE20 Manual

Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 16 of 23

7 Battery Installation

WARNING Follow battery manufacturer’s safety recommendations when working around battery systems and review the safety instructions provided in this manual.

7.1 Preparation/Mounting

The Outdoor Enclosure must be mounted (Section 5) before installation of the bottom tray of batteries may be completed.

Batteries should be located in a temperature-controlled environment; i.e., Tempest. The temperature should be regulated at approx. 25°C (77°F). Significantly lower temperatures reduce performance and higher temperatures decrease life expectancy.

Before assembly, clean cells (where applicable) as per the battery manufacturer's recommendations. First neutralize any acid with a baking soda and water solution. Then wipe the cells with clean water.

7.2 Installation of Batteries in Argus Tempest Power Systems

Verify that all battery breakers, DC circuit breakers, and fuses on the distribution panels are either in the OFF position or removed. For each of the following steps, verify that the rubber terminal caps / plastic covers are on and are completely covering the positive and negative terminal connections.

Use a corrosion-inhibiting agent such as NO-OX or NCP-2 on all battery terminal connections.

1. Check the battery block voltage (typically >12.6V). 2. Disconnect Anderson connectors. 3. Slide the battery blocks onto the battery trays starting at the bottom (four per tray).

NOTE: The Outdoor Enclosure must be mounted before installation of the bottom tray of batteries may be completed. 4. Ensure that the battery output cabling will reach the [+] and [–] terminals of the series battery string and that

the batteries are oriented correctly for easy installation of the inter-unit “series” connectors. 5. Remove any no-oxide “A” grease from battery terminals. 6. Burnish terminal posts with a non-metallic brush, polishing pad or 3M-type scotch pad. 7. Apply a light coating of no-oxide “A” grease to the terminal posts. 8. If lead plated inter-unit connectors are used, they should also be burnished and no-oxide “A” grease applied

as above. Install the inter-unit connectors. 9. Connect the batteries to the pre-installed cables. 10. Install in-line battery fuse on one battery terminal inter-unit connector. 11. Repeat the above installation procedure for each shelf and battery string. For the middle battery tray, install a

temperature probe to each of the negative posts on the center batteries. 12. After all battery connections are completed, torque per battery specifications (typically 100 in-lbs). 13. Verify polarity and voltage at Anderson connectors.

NOTE: See system startup procedure before connecting batteries online.

After assembly, batteries should be numbered and “as received” readings should be taken; such as, battery voltage and temperature. Refer to manufacturer's literature for guidelines. See following table for typical maintenance report.

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Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 17 of 23

Company: ________________________________________________ Date: ____________________ Address:____________________________________________________________________________ Battery location and/or number:__________________________________________________________ No. of cells: _______________ Type: __________________________ Date new: ________________ Date installed: _____________ Float voltage: ____________________ Ambient temp.: ____________

Battery Readings

Battery # Serial # Voltage Specific Gravity

Ohms Mhos Observations

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Remarks and recommendations:_________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________

Readings taken by: _________________________________________

Table B–Typical VRLA battery maintenance report

Page 28: TE20 Manual

Argus Technologies Ltd. 030-765-C0 Rev A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 18 of 23

8 System Startup

After completing the enclosure installation and power system wiring, perform the following startup and test procedure to ensure proper operation:

8.1 Check System Connections

• Ensure ac is off, battery is disconnected, and all power modules are removed from the shelf. • Triple-check the polarity of all connections.

8.2 Verify AC and Power the Rectifier Shelf

• Install one power module. • Verify ac input voltage is correct and turn on the corresponding feeder breaker. • The power module OK LED should illuminate after a preset start delay. • Using the CXCM4, test functionality of various module alarms and controls.

8.3 Check Battery Polarity and Connect

• Verify correct battery polarity using a voltmeter (ensuring no cells or batteries are reversed). • Connect battery as required to the output of the system. • Install remaining power modules. • In the adjustments menu of the CXCM4, set float and equalize voltage to the levels specified by the battery

manufacturer. • Using the CXCM4, test functionality of various module alarms and controls. In addition, perform a load test

with the system using a resistive load box as needed. • Enable the temperature compensation (temp comp) feature (Batteries menu) and program the settings for

slope and breakpoints (upper and lower) with respect to the specific batteries used.

8.4 CXCM4 Reset

The reset button located on the front panel of the optional CXCM4 is for restarting the microprocessor. When pressed momentarily, the unit beeps twice then resets. The front-panel LED’s will illuminate temporarily, but will extinguish after the system has finished its 15-second self-test.

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9 HVAC Setting Defaults/Changes

9.1 Air Conditioner

Setting Default Adjust To Cooling System ON Temperature 80°F [26.6°C] NO CHANGE Heating System ON Temperature 50°F [10°C] NO CHANGE High Enclosure Temperature Alarm 100°F [37.8°C] 113°F [45°C] Low Enclosure Temperature Alarm 40°F [4.4°C] 34°F [1.1°C] Audible and Visual Alarm ON OFF Digital Temperature Display Units (C or F) F NO CHANGE Filter Maintenance Alarm 30 Days 0 Days High Condensor Temperature Alarm 170°F [76.5°C] NO CHANGE

9.2 Enclosure Heater

Enclosure Heater Thermostat Setpoint: 18.3°C (65°F) (if heater is present)

9.3 Temperature Alarms

Battery Compartment Thermostat Default Adjust To High Temperature Alarm (Blue) N/A 35°C (95°F) Low Temperature Alarm (Red) N/A -15°C (5°F)

Power Compartment Thermostat Default Adjust To High Temperature Alarm (Blue) N/A 65°C (149°F) Low Temperature Alarm (Red) N/A -15°C (5°F)

9.4 Fan Control Temperature

Power Compartment Thermostat Default Adjust To Fan Control Temperature (Blue) N/A 25°C (77°F)

Page 30: TE20 Manual

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10 Test and Commissioning (Overview)

10.1 System

All Argus power system components undergo thorough factory testing. All levels/alarms are set to predetermined values as detailed in their individual component manuals except where custom levels are specified. Good installation practice is to check the operation of all features and alarms and to set the power system levels in accordance with the specific requirements of your system.

NOTE: The individual system component manuals detail the methodology for testing and calibration of all components.

10.2 Battery

After installation of batteries it is usually necessary to “initial charge” the batteries to ensure proper operation and to eliminate plate sulfation. Follow guidelines supplied with the battery and record initial charge readings; i.e. specific gravity, cell voltage, charge current and temperature.

NOTE: Battery warranty may be void if batteries are not initially charged following the manufacture's guidelines – with proper records maintained.

Some VRLA batteries do not require initial charging if placed on charge within 3-6 months of manufacture, check with the manufacturer.

After the equalization period battery voltage should be reduced to the recommended float level.

Once the batteries have been initial charged it is suggested to perform a short duration high rate discharge test on the batteries to verify the connections on the batteries and also to verify that there are no open or failed cells. Cell voltages should be monitored during this process:

• Discharge for 15 minutes at the C/8 rate. • Record cell voltages every 5 minutes. • Check for overheating connections.

10.3 Documentation

Complete all necessary documentation; i.e., battery reports (Table B), DC wiring lists, ac distribution tables, floor plans, etc. Tag wires, fill out identification strips, and identify circuit breakers.

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11 Maintenance

Although very little maintenance is required with Argus systems, routine checks and adjustments are recommended to ensure optimum system performance. Qualified service personnel should do repairs.

The following table lists a few maintenance procedures for this system. These procedures should be performed at least once a year.

WARNING: HIGH VOLTAGE AND SHOCK HAZARD.

Use extreme care when working inside the enclosure/shelf while the system is energized. Do not make contact with live components or parts.

Circuit cards, including RAM chips, can be damaged by static electricity. Always wear a grounded wrist strap when handling or installing circuit cards.

Procedure Date Completed Clean ventilation openings

Inspect all system connections (re-torque as necessary)

Verify alarm/control settings

Verify alarm relay operation

Table C–Sample maintenance log

11.1 Power Equipment Compartment Fan and Filter

To access the filter for cleaning (every 2 to 6 months), remove the four wing nuts from the dual fan assembly mounting bracket.

Figure 19–Filter for dual fan assembly

Filter

Mounting bracket

11.2 Rectifiers

It is recommended that every five years MOV surge suppressors are replaced (especially in areas of high lightning activity).

See Cordex rectifier manual for general maintenance information.

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11.3 Battery/Customer Equipment Compartment Air Conditioner and Filter

Figure 20–Air conditioner

Control panel/display cover plate

Air conditioner filter and holder

11.3.1 Air Conditioner Settings

The air conditioner is programmed with the factory default settings. Refer to the air conditioner manual (supplied with the unit) for operation and maintenance details.

To access the controller for adjustments, remove the screws from the control panel cover plate (shown above).

11.3.2 Air Conditioner Filter

Air conditioners fail due to lack of maintenance, specifically dirty filters. Initially this filter should be checked frequently until a proper maintenance schedule is developed.

IMPORTANT It is recommended that filter maintenance be promptly scheduled, to eliminate failure possibilities.

To access the filter for cleaning (every 2 to 6 months), remove the screws from the filter holder on the side of the air conditioner (shown above).

11.3.3 High Temperature Alarms and Air Conditioner Failures

The air conditioner is factory programmed however not every unit is checked for continual operation. If the air conditioner is failing, refer to the air conditioner manual and check settings.

If the air conditioner is working and a "Hi-Temp" alarm is reported to the OMC, check that the enclosure's Hi-Temp alarm thermostat (in the battery compartment) is set to 35°C (95°F).

11.4 Batteries

It is recommended that checks are made every six months for battery voltage, conductance, temperature, impedance, connections, etc.

See battery manual for general maintenance information.

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12 Argus Conventions

12.1 Numbering System

Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence in which the product number was allocated in a particular category. The last two digits indicate the type of drawing, for example:

“-06” Outline Drawing “-08” Customer Connections “-20” Main Assembly

Argus uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by its own unique number. Due to the quantity, categories will not be listed within this manual.

12.2 Acronyms and Definitions

AC Alternating current AWG American Wire Gauge BTU British thermal unit CSA Canadian Standards Association CX Cordex™ series; e.g., CXC for Cordex System Controller DC Direct current HVAC Heating, ventilating, and air conditioning LED Light emitting diode LVD Low voltage disconnect MOV Metal oxide varistor NEMA National Electrical Manufacturers AssociationRAM Random access memory RU Rack unit (1.75”) UL Underwriters Laboratories

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1

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2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

1

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:53:00 PM

03076505PD__SHEET1.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

1 2

30C

0C 60C

DUAL-COOLING FANCONTROL THERMOSTAT

POWER COMPARTMENT

BLK - #18 AWG

BLK - #18 AWG

GRN/YEL

BLK - #18 AWG

BLK - #18 AWG

GRN/YEL - #18 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

POWER COMPARTMENT DUAL-COOLING FAN ASSEMBLY

2

3

1 1

2

3

GROUNDINGSCREW

GROUNDINGSCREW120VAC / 60 Hz

CB1 CB2

L1 L2

N

EQUIP.GROUNDBAR

WH

T

GR

N

BLK

5000 BTU/Hr

RETURN AIR

SUPPLY AIR

LINE

NEUAC POWER

GND

AIR CONDITIONER UNIT

16/3 SJTPOWER CORD

120VAC, 60HzINPUT

GR

N

WH

T

BLK

15A/125V

BONDINGSCREW

AC LOADCENTRE

MOLEX CONNECTOR

120VAC / 60 Hz

J3

J4

GRN

HOT'WHT'

GND

GFCI RECEPTACLE OUTLET

TEST

RESET

LINE

NEU

TERMINALS

BONDINGSCREW

SW1

N.O.COM

POWER COMPARTMENT DUAL-COOLINGFAN POWER CONTROL SWITCH

WHT - #14AWG

BLK - #14AWG

GRN - #14AWG

GRN - #14AWG

WHT - #14AWG

BLK - #14AWGB

LK

WH

T

BL

K

BLK

BL

K

WHT

WH

T

GRN

GR

N

BLK - #14 AWG

WHT - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

SW3

N.O. COM

AIR CONDITIONER

POWER CONTROL SWITCH

BL

K -

#1

4 A

WG

WH

T -

#14

AW

G

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

2 31

1 2 3

N.O.

COMSTATUS ALARM

N.C.

OUTPUT

N.O.

COM

N.C.

ON ALARM WIRING PUNCH-DOWN BLOCK

* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

TO PIN 38

TO PIN 39

TO PIN 40

1

2

3

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

WHT

BLK

RED

WHT

BLK

RED

J2

P2

P1 J1

ORG

WHT

GRN

GR

N15A 15A

LINE

NEU

120V SINGLE PHASE AC POWER INPUT(CUSTOMER CONNECTION)

* NOTE: A 30 AMP, 1 POLE FEEDER CIRCUITGND BREAKER IS RECOMMENDED

#18 AWG

'TANDEMBREAKER'

MO

LE

XC

ON

NE

CT

OR

BL

K

BL

K

GR

N

GR

N

BL

K

WHT

ORG

ORG

ORG

WH

T

YEL

GRN

ADD JUMPER WIRE(CUSTOMERINSTALLED)

AHEAD OF THIS LOADCENTRE.

BATTERY COMPARTMENT

BATTERY COMPARTMENT

* SEE NOTE 2

* SEE NOTE 2

* SEE NOTE 2

'UTILITY BOX'

'UTILITY BOX'

* SEE NOTE 2

NOTES:

1.) USE 14/3 SJ FLEXIBLE CORD FOR WIRING UNLESS OTHERWISE INDICATED.

2.) USE BLACK ELECTRICAL TAPE AROUND WHITE WIRES NEAR ENDS TO IDENTIFY THEM AS 'HOT' CONDUCTORS.

P/B 48V CONFIGURATION ADDED 05/05

P/C GMT FUSE ALARM WIRE ADDED 05/06

M.E.AC POWER DISTRIBUTION WIRING:

LIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH, 2 POS, MAIN LUGS P/D ADD AC PANELBOARD OPTION 05/12

M.E.

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03076505PD__SHEET2.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (UPPER)(P/N 030-736-20)

GND (PE)

RECTIFIERL1

L1

L1

L2

L2

L2

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

MODULE #6

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (LOWER)(P/N 030-736-20)

GND (PE)

CXCM4

RECTIFIER RECTIFIER RECTIFIER RECTIFIER RECTIFIERL1

L1

L1

L2

L2

L2

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

CONTROLLER

MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

AC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

AC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

(CUSTOMER CONNECTION)AC POWER INPUT TERMINAL BLOCK

MODULE

SYSTEMAC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION

(REFER TO SHEET 10 FOR WIRING DIAGRAM)

( + ) ( - )

( + ) ( - )

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING: 'SYSTEM DC OUTPUT BUS BARS'

CABLE ASSEMBLY P/N 877-176-28

TO CUSTOMER EQUIPMENT #1

TO NOKIA GSM EQUIPMENT #1

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #2/0 AWG

BLK - #2/0 AWG

BLK - #2/0 AWG

BLK - #2/0 AWG

BLK - #2/0 AWG

BLK - #2/0 AWG

TO NOKIA GSM EQUIPMENT #2

TO NOKIA GSM EQUIPMENT #3

TO CUSTOMER EQUIPMENT #2

TO CUSTOMER EQUIPMENT #3

DC POWER OUTPUT LOAD CABLES

+24V

GND

+24V

GND

+24V

GND

+24V

GND

+24V

GND

+24V

GND

LIST 1: + 24V SYSTEM

72

73

74

75

76

77

78

79

80

81

82

83

72

73

74

75

76

77

78

79

80

81

82

83

(FROM CB1)

(FROM CB2)

(FROM CB3)

(FROM CB4)

(FROM CB5)

(FROM CB6)

+

-

+

-

+

-

+

-

+

-

+

-

CUSTOMER TERMINATIONSPANEL ASSEMBLY - P/N 020-689-20

BREAKER OUTPUTTERMINATIONS

TB TB

TB TB

2 POS, MAIN LUGSLIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH,

(OPTIONAL)

(OPTIONAL) (OPTIONAL) (OPTIONAL)

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14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

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03076505PD__SHEET3.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

CORDEX 48V-3.6kW POWER RECTIFIER MODULE 23" SHELF (UPPER)(P/N 030-716-20)

GND (PE)

RECTIFIERL1

L1

L1

L2

L2

L2

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

MODULE #6

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

CORDEX 48V-3.6kW POWER RECTIFIER MODULE 23" SHELF (LOWER)(P/N 030-716-20)

GND (PE)

CXCM4

RECTIFIER RECTIFIER RECTIFIER RECTIFIER RECTIFIERL1

L1

L1

L2

L2

L2

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

CONTROLLER

MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

AC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

AC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

(CUSTOMER CONNECTION)AC POWER INPUT TERMINAL BLOCK

MODULE

SYSTEMAC POWER INPUT TERMINAL BLOCK(CUSTOMER CONNECTION)

( - ) ( + )

( - ) ( + )

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING: 'SYSTEM DC OUTPUT BUS BARS'

CABLE ASSEMBLY P/N 877-176-28

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #2 AWG

DC POWER OUTPUT LOAD CABLES

72

73

74

75

76

77

78

79

80

81

82

83

-48V

GND

LIST 2: - 48V SYSTEM

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

72

73

74

75

76

77

78

79

80

81

82

83

-48V

GND

-48V

GND

-48V

GND

-48V

GND

-48V

GND

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION

(REFER TO SHEET 11 FOR WIRING DIAGRAM)

PANEL ASSEMBLY - P/N 020-689-20BREAKER OUTPUTTERMINATIONS

TB TB

TBTB

TO CUSTOMER EQUIPMENT #1

TO NOKIA GSM EQUIPMENT #1

TO NOKIA GSM EQUIPMENT #2

TO NOKIA GSM EQUIPMENT #3

TO CUSTOMER EQUIPMENT #2

TO CUSTOMER EQUIPMENT #3

(FROM CB1)

(FROM CB2)

(FROM CB3)

(FROM CB4)

(FROM CB5)

(FROM CB6)

CUSTOMER TERMINATIONS

(OPTIONAL)

(OPTIONAL)

+

-

+

-

+

-

+

-

+

-

+

-

2 POS, MAIN LUGSLIST 35: AC LOADCENTRE, 70A, 120/240V, 1PH,

(OPTIONAL)(OPTIONAL)

Page 37: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

4

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:54:38 PM

03076505PD__SHEET4.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

K2

K4

K3

K6

K5

K7

K8

K0

21

34

56

78

910

1112

1314

1516

1718

1920

2122

2324

TB1

COMN.C.

N.O.N.C.

N.O.COM

COMN.C.

N.O.

COMN.C.

N.O.

COMN.C.

N.O.

N.C.

N.O.COM

N.C.

N.O.COM

N.C.

N.O.COM

48 49 50 51 52 53 54 55 56

V1

-

V1

+

I1 -

I1 +

I2 -

I2 +

N.C

.

CO

M

N.O

.

47464544

43424140

TB5

TB4

+ POWER

- POWER

SYSTEM INPUTS LVD CONTROL (K1)

2425

2627

2829

3031

3233

343638353739

D4

_2

D4

_1

D3

_2

D3

_1

D2

_2

D2

_1

D1

_2

D1

_1

GP

4 -

GP

4 +

GP

3 -

GP

3 +

GP

2 -

GP

2 +

GP

1 -

GP

1 +

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

J2

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

P1

I/O EXTENSION BOARD - P/N 707-449-20

RELAY OUTPUTS

GENERAL

PURPOSE INPUTS DIGITAL INPUTS

1

2

3

4

5

6

7

8

9

10

11

12

P4

I/O EXTENSION WIRE HARNESS - P/N 877-406-20

28 29 30 31 24 25

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

P9

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

J4

TO

J9

ON

CX

CM

4 B

AC

KP

LA

NE

BO

AR

D

TO

P4

ON

CX

CM

4 B

AC

KP

LA

NE

BO

AR

D

CABLE ASSEMBLY - P/N 877-397-20

CABLE ASS'Y - P/N 877-398-20

TO J4 ON 1200 AMPDC DISTRIBUTION PANELASS'Y - P/N 020-689-20

1

2

3

4

6

9

10

12

13

14

15

16

17

18

19

21

22

23

24

11

5

20

1

2

3

4

6

7

8

9

10

12

13

14

15

16

17

18

19

21

22

23

24

25

11

5

20

8

7

26

27

28

29

30

31

32

33

34

35

36

37

40

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

41

42

43

44

45

46

47

48

4949

5050

40

38

39

41

42

43

44

45

46

47

48

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

NO

KIA

BT

S A

LA

RM

IN

TE

RF

AC

E C

AB

LE

AS

S'Y

- P

/N 8

77

-30

9-2

0

'LVD MANUAL OVERRIDE IN ALARM' (K2)

'TEMPERATURE ALARM' (K3)

'RECTIFIER FAIL [MINOR] ALARM' (K4)

'RECTIFIER FAIL [MAJOR] ALARM' (K5)

'DISTRIBUTION BREAKER ALARM' (K6)

'SYSTEM HI/LO VOLTAGE ALARM' (K7)

BLK - #22AWG

WHT- #22AWG

BRN - #22AWG

BLU - #22AWG

ORG - #22AWG

YEL - #22AWG

VIO - #22AWG

GRY - #22AWG

PNK - #22AWG

TAN - #22AWG

BLK - #22AWGWHT- #22AWG

RED - #22AWGGRN - #22AWG

BRN - #22AWGBLU - #22AWG

ORG - #22AWGYEL - #22AWG

VIO - #22AWGGRY - #22AWG

PNK - #22AWGTAN - #22AWG

RED - #22AWG

GRN - #22AWG

NOT USED

BLK - #22 AWG

WHT - #22 AWG

BLU/WHT - #22 AWG

BLK/RED - #22 AWG

WHT/RED - #22 AWG

ORG/RED - #22 AWG

BLU/RED - #22 AWG

RED/GRN - #22 AWG

RED - #22 AWG

GRN - #22 AWG

ORG/GRN - #22 AWG

BLK/WHT/RED - #22 AWG

ORG - #22 AWG

BLU - #22 AWG

WHT/BLK - #22 AWG

RED/BLK - #22 AWG

GRN/BLK - #22 AWG

ORG/BLK - #22 AWG

BLU/BLK - #22 AWG

BLK/WHT - #22 AWG

RED/WHT - #22 AWG

GRN/WHT - #22 AWG

WHT/BLK/RED - #22 AWG

RED/BLK/WHT - #22 AWG

ON

RE

CT

IFIE

R S

HE

LF

ON

RE

CT

IFIE

R S

HE

LF

TB6 TB10 TB11 TB12

TB2 TB13 TB3 TB14

32

33

34

35

26 27

34BLK - #18AWG

(CU

ST

OM

ER

CO

NN

EC

TIO

N)

TB1 - ALARM WIRING PUNCH-DOWN BLOCK

35

BLK - #18AWG

'LVD MANUAL OVERRIDE IN ALARM'

'DIST BREAKER ALARM'

NOTE:

TIE BACK ALL UNUSED WIRES OFF TO THE SIDE WITH OTHER CABLING.

SYSTEM INPUT/OUTPUT SIGNAL & ALARM INTERFACE WIRING:

N.O.

COM

N.C.

WHT

BLK

RED

FROM AIR CONDITIONER ALARM CABLE(REFER TO SHEET 1 OR 13)

'AIR COND.STATUS ALARM'

(REFER TO SHEET 10)

BL

K -

#1

8A

WG

BL

K -

#1

8A

WG

37

BLK - #18AWG

36

LIST 1: + 24V SYSTEM

37

BL

K -

#1

8A

WG

CABLE ASSEMBLY - P/N 877-413-20

* PLEASE REFER TO SHEET 6 FOR OTHER ALARM CONNECTIONS NOT SHOWN HERE.

Page 38: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

5

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:55:01 PM

03076505PD__SHEET5.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

K2

K4

K3

K6

K5

K7

K8

K0

21

34

56

78

910

1112

1314

1516

1718

1920

2122

2324

TB1

COMN.C.

N.O.N.C.

N.O.COM

COMN.C.

N.O.

COMN.C.

N.O.

COMN.C.

N.O.

N.C.

N.O.COM

N.C.

N.O.COM

N.C.

N.O.COM

48 49 50 51 52 53 54 55 56

V1

-

V1

+

I1 -

I1 +

I2 -

I2 +

N.C

.

CO

M

N.O

.

47464544

43424140

TB5

TB4

+ POWER

- POWER

SYSTEM INPUTS LVD CONTROL (K1)

2425

2627

2829

3031

3233

343638353739

D4

_2

D4

_1

D3

_2

D3

_1

D2

_2

D2

_1

D1

_2

D1

_1

GP

4 -

GP

4 +

GP

3 -

GP

3 +

GP

2 -

GP

2 +

GP

1 -

GP

1 +

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

J2

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

P1

I/O EXTENSION BOARD - P/N 707-449-20

RELAY OUTPUTS

GENERAL

PURPOSE INPUTS DIGITAL INPUTS

1

2

3

4

5

6

7

8

9

10

11

12

P4

I/O EXTENSION WIRE HARNESS - P/N 877-406-20

29 28 31 30 24 25

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

P9

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

J4

TO

J9

ON

CX

CM

4 B

AC

KP

LA

NE

BO

AR

D

TO

P4

ON

CX

CM

4 B

AC

KP

LA

NE

BO

AR

D

CABLE ASSEMBLY - P/N 877-397-20

CABLE ASS'Y - P/N 877-398-20

TO J4 ON 1200 AMPDC DISTRIBUTION PANELASS'Y - P/N 020-689-20

1

2

3

4

6

9

10

12

13

14

15

16

17

18

19

21

22

23

24

11

5

20

1

2

3

4

6

7

8

9

10

12

13

14

15

16

17

18

19

21

22

23

24

25

11

5

20

8

7

26

27

28

29

30

31

32

33

34

35

36

37

40

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

41

42

43

44

45

46

47

48

4949

5050

40

38

39

41

42

43

44

45

46

47

48

1

20

2

21

3

22

4

23

5

24

6

25

7

8

9

10

11

12

13

14

15

16

17

18

19

27

26

NO

KIA

BT

S A

LA

RM

IN

TE

RF

AC

E C

AB

LE

AS

S'Y

- P

/N 8

77

-30

9-2

0

'LVD MANUAL OVERRIDE IN ALARM' (K2)

'TEMPERATURE ALARM' (K3)

'RECTIFIER FAIL [MINOR] ALARM' (K4)

'RECTIFIER FAIL [MAJOR] ALARM' (K5)

'DISTRIBUTION BREAKER ALARM' (K6)

'SYSTEM HI/LO VOLTAGE ALARM' (K7)

BLK - #22AWG

WHT- #22AWG

BRN - #22AWG

BLU - #22AWG

ORG - #22AWG

YEL - #22AWG

VIO - #22AWG

GRY - #22AWG

PNK - #22AWG

TAN - #22AWG

BLK - #22AWGWHT- #22AWG

RED - #22AWGGRN - #22AWG

BRN - #22AWGBLU - #22AWG

ORG - #22AWGYEL - #22AWG

VIO - #22AWGGRY - #22AWG

PNK - #22AWGTAN - #22AWG

RED - #22AWG

GRN - #22AWG

NOT USED

BLK - #22 AWG

WHT - #22 AWG

BLU/WHT - #22 AWG

BLK/RED - #22 AWG

WHT/RED - #22 AWG

ORG/RED - #22 AWG

BLU/RED - #22 AWG

RED/GRN - #22 AWG

RED - #22 AWG

GRN - #22 AWG

ORG/GRN - #22 AWG

BLK/WHT/RED - #22 AWG

ORG - #22 AWG

BLU - #22 AWG

WHT/BLK - #22 AWG

RED/BLK - #22 AWG

GRN/BLK - #22 AWG

ORG/BLK - #22 AWG

BLU/BLK - #22 AWG

BLK/WHT - #22 AWG

RED/WHT - #22 AWG

GRN/WHT - #22 AWG

WHT/BLK/RED - #22 AWG

RED/BLK/WHT - #22 AWG

ON

RE

CT

IFIE

R S

HE

LF

ON

RE

CT

IFIE

R S

HE

LF

TB6 TB10 TB11 TB12

TB2 TB13 TB3 TB14

32

33

35

34

26 27

34

(CU

ST

OM

ER

CO

NN

EC

TIO

N)

CABLE ASSEMBLY - P/N 877-413-20

TB1 - ALARM WIRING PUNCH-DOWN BLOCK

35

'LVD MANUAL OVERRIDE IN ALARM'

'DIST BREAKER ALARM'

NOTE:

TIE BACK ALL UNUSED WIRES OFF TO THE SIDE WITH OTHER CABLING.

SYSTEM INPUT/OUTPUT SIGNAL & ALARM INTERFACE WIRING:

N.O.

COM

N.C.

WHT

BLK

RED

FROM AIR CONDITIONER ALARM CABLE(REFER TO SHEET 1 OR 13)

'AIR COND.STATUS ALARM'

(REFER TO SHEET 11)

BL

K -

#1

8A

WG

BL

K -

#1

8A

WG

37

36

BLK - #18AWG

37

LIST 2: - 48V SYSTEM

BL

K -

#1

8A

WG

BLK - #18AWG

BLK - #18AWG

* PLEASE REFER TO SHEET 6 FOR OTHER ALARM CONNECTIONS NOT SHOWN HERE.

Page 39: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

6

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:55:23 PM

03076505PD__SHEET6.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

1 2

15C

-15C 45C

1 2

50C

20C 80C

ALARM THERMOSTATLOW TEMPERATUREHIGH TEMPERATUREALARM THERMOSTAT

11 15 13 17

1 2

15C

-15C 45C

1 2

50C

20C 80C

LOW TEMPERATUREHIGH TEMPERATUREPOWER COMPARTMENT POWER COMPARTMENT

ALARM THERMOSTAT ALARM THERMOSTAT

BATTERY COMPARTMENT BATTERY COMPARTMENT

40

SW2 SW4

COM N.O.COM N.O.

SW5

N.O.COM

1921 2323

38

39

41

42

43

44

45

46

47

48

4949

5050

40

38

39

41

42

43

44

45

46

47

48

12 16 14 18

2220

RED BLK

YEL

GRN

RED

BLK

YEL

GRN

12

11

12

11

2425

2627

2829

3031

3233

343638353739

D4

_2

D4

_1

D3

_2

D3

_1

D2

_2

D2

_1

D1

_2

D1

_1

GP

4 -

GP

4 +

GP

3 -

GP

3 +

GP

2 -

GP

2 +

GP

1 -

GP

1 +

GENERALPURPOSE INPUTS DIGITAL INPUTS

47464544

43424140

TB5

TB4

+ POWER

- POWER

REDBLKYELGRN

REDBLKYELGRN

REDBLK

RED

BLK

RED

BLK

RED

BLK

RED

BLK

RED

BLK

RED

REDRED

REDRED

YELYEL

RED

BLK

BLKBLK

RED

REDBLK

BLK

RED

RED

BLK

BLKGRNGRN

BLKBLK

NOTES:

1.) #22 AWG, 4 CONDUCTOR CABLE IS USED FOR WIRING ON THIS SHEET UNLESS OTHERWISE INDICATED.

13

11

12

14

15

16

17

18

19

20

21

22

910

19 19

9

10

7 8

6

5

4

4

BLK - #18AWG

BLK

BATTERY TEMPERATURE

* CONNECT TO NEGATIVE TERMINALIN THE MIDDLE OF BATTERY STRING

BL

K

BL

K

RED RED

MONITORING PROBES

'INTRUSIONALARM'

N.C.

COM

PART OF I/O EXTENSION BOARDASS'Y - P/N 707-449-20

POWER COMPARTMENT

ALARM SWITCHFRONT DOOR INTRUSION

BATTERY COMPARTMENT

ALARM SWITCHFRONT DOOR INTRUSION

POWER COMPARTMENT

INTRUSION ALARM SWITCHREAR LIFT-OFF ACCESS PANEL

2

1 1

2

TB1 - ALARM WIRING PUNCH-DOWN BLOCK

PROBE #2

PROBE #1

RED

BLK

7

8

5

6

P3 J3

'HIGH TEMP ALARM'

'LOW TEMP ALARM'

SYSTEM MONITORING & ALARM SENSOR WIRING:

CABLE ASSEMBLY - P/N 747-095-20-072 x2

* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

TB2 TB13 TB3 TB14

MOLEX CONNECTOR

* PART OF - REFER TO SHEET 4 (FOR 24V SYS.)OR SHEET 5 (FOR 48V SYS.)

Page 40: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

7

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:55:45 PM

03076505PD__SHEET7.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

( + )

BATTERY STRING DISCONNECTS

VRLA BATTERY STRING CABLING:

(ANDERSON STYLE CONNECTOR)

( - )

BATTERY STRING # 5

++

'SYSTEM DC OUTPUT BUS BARS'

BLK - #2 AWG FLEX

BATTERY STRING # 3

++

BATTERY STRING # 6

+ +

BATTERY STRING # 4

+ +

BATTERY STRING # 2

+ +BATTERY STRING # 1

++

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

TO ENCLOSURE MASTER GROUND BAR(REFER TO SHEET 9)

GRN - #2/0AWG FLEX 56

69 65 61 68 64 60

63 67 7162 66 70

68

64

60

69

65

61

70

66

62

71

67

63

(FRONT VIEW)

63

56

LIST 1: + 24V SYSTEM

F2

250A

F4

250A

F6

250A

F5

250A

F3

250A

F1

250A

Page 41: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

8

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:56:05 PM

03076505PD__SHEET8.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

( - )

BATTERY STRING DISCONNECTS

VRLA BATTERY STRING CABLING:

(ANDERSON STYLE CONNECTOR)

( + )

BATTERY STRING # 3

++

'SYSTEM DC OUTPUT BUS BARS'

BATTERY STRING # 2

++

BATTERY STRING # 1

++

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX

TO ENCLOSURE MASTER GROUND BAR(REFER TO SHEET 9)

GRN - #2/0 AWG FLEX 56

64

62

60

65

63

61

(FRONT VIEW)

56

LIST 2: - 48V SYSTEM

606264 65 63 61

F1

250A

F2

250A

F3

250A

Page 42: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

9

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:56:21 PM

03076505PD__SHEET9.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

TO AC LOADCENTRE/PANELBOARD EQUIPMENT GROUND BUS BAR

TO ENCLOSURE FRAME/CHASSIS

TO POWER COMPARTMENT EQUIPMENT RACK

TO BATTERY COMPARTMENT EQUIPMENT RACK

TO DC SYSTEM RETURN BUS BAR56

53

52

ENCLOSURE MASTER GROUND BAR TERMINATIONS:

GRN - #6 AWG

GRN - #6 AWG

GRN - #2/0 AWG

TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED)

51 GRN - #6 AWG

50 GRN - #6 AWG

56

53

52

51

50

Page 43: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

10

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:56:43 PM

03076505PD__SHEET10.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

( - ) GND

( + ) 24V ( - ) GND

COIL

D1

1N4005

D2

1N4005

SHUNT #2SHUNT #1800A / 50mV 800A / 50mV

CONTACTOR #2600A / 24V

CONTACTOR #1600A / 24V

K1

K2

LVD OVERRIDE/ALARM BOARD ASSEMBLYP/N 707-307-20-040

P3

P4

TB1

P5

P2

P1

1

1

1

2

3

4

1

1

1

J4

1

2

3

4

5

6

7

8

9

10

11

12

TB1

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BL

K -

#1

8 A

WG

BLK - #18 AWG

BLK - #18 AWG

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

11

12

12

16

17

19

13

14

14

6

5

8

7

9

10

1

2

3

4

9

5

10

6

7

8

FROM I/O EXTENSION WIREHARNESS ASSEMBLY

BREAKER OUTPUT TERMINATIONS'

#1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14 #15 #16 #17 #18 #19 #20CB POS -->

BREAKER ALARMSTRIP

'DC INPUT BUS BARS'

15

DC POWER DISTRIBUTION PANEL WIRING (P/N 020-689-20):

* REFER TO SHEET 4 [24V]

200ACB1

200ACB2

200A

CB3

10A

CB4

5A

CB5

5A

CB6

EXTENSION BOARD ASS'Y

'CUSTOMER LOAD CIRCUIT

LIST 1: + 24V SYSTEM

BLK - #18 AWG

18

18

18

18

BLK - #18 AWG

WIRE HARNESS ASSEMBLY - P/N 877-407-20

WIR

E H

AR

NE

SS

AS

SE

MB

LY

- P

/N 8

77-4

06

-20

WIR

E H

AR

NE

SS

AS

SE

MB

LY

-

P/N

87

7-4

05

-20

WIRE HARNESS ASSEMBLY - P/N 877-412-20

(P/N 877-408-20) ON I/O

BREAKER

LVD OVERRIDE

ALARM OUTPUT

ALARM OUTPUT

LVD AUTO CONTROL IN

COMMON

LVD #1 DRIVE

LVD #1 OUTPUT

BREAKERALARM INPUT

LVD #2 DRIVE

LVD #2 OUTPUT

BREAKERALARM INPUT

1 2 3 4 5 6 7 8 9 10 11 12POS >>>

( + ) 24V ( + ) 24V

OR SHEET 5 [48V]

20

20

BLK - #18 AWG

20

PRIMARY ALARM INPUT

Page 44: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

11

J.K.

M.E.

M.E.

M.E.

14

1200A, 24 NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:57:04 PM

03076505PD__SHEET11.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

(+ ) GND

( - ) 48V ( + ) GND

COIL

D1

1N4005

D2

1N4005

SHUNT #2SHUNT #1800A / 50mV 800A / 50mV

CONTACTOR #2600A / 48V

CONTACTOR #1600A / 48V

K1

K2

LVD OVERRIDE/ALARM BOARD ASSEMBLYP/N 707-307-20-041

P3

P4

TB1

P5

P2

P1

1

1

1

2

3

4

1

1

1

J4

1

2

3

4

5

6

7

8

9

10

11

12

TB1

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BLK - #18 AWG

BL

K -

#1

8 A

WG

BLK - #18 AWG

BLK - #18 AWG

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

11

12

12

16

17

19

13

14

14

6

5

8

7

10

9

1

2

3

4

9

5

10

6

7

8

BREAKER OUTPUT TERMINATIONS'

#1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14 #15 #16 #17 #18 #19 #20CB POS -->

BREAKER

LVD OVERRIDE

ALARM OUTPUT

ALARM OUTPUT

LVD AUTO CONTROL IN

COMMON

LVD #1 DRIVE

LVD #1 OUTPUT

BREAKER

ALARM INPUT

LVD #2 DRIVE

LVD #2 OUTPUT

BREAKERALARM INPUT

BREAKER ALARMSTRIP

'DC INPUT BUS BARS'

15

18

18

18

BLK - #18 AWG

18

BLK - #18 AWG

DC POWER DISTRIBUTION PANEL WIRING (P/N 020-689-20):LIST 2: - 48V SYSTEM

'CUSTOMER LOAD CIRCUIT

WIRE HARNESS ASSEMBLY - P/N 877-412-20

WIRE HARNESS ASSEMBLY - P/N 877-407-20

WIR

E H

AR

NE

SS

AS

SE

MB

LY

-

P/N

87

7-4

05

-20

WIR

E H

AR

NE

SS

AS

SE

MB

LY

- P

/N 8

77-4

06

-20

1 2 3 4 5 6 7 8 9 10 11 12POS >>>

( - ) 48V ( - ) 48V

100ACB1

100ACB2

100ACB3

10ACB4

5ACB5

5ACB6

FROM I/O EXTENSION WIREHARNESS ASSEMBLY

* REFER TO SHEET 4 [24V]

EXTENSION BOARD ASS'Y

(P/N 877-408-20) ON I/O

OR SHEET 5 [48V]

BLK - #18 AWG

20

20

20

PRIMARY ALARM INPUT

Page 45: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

12

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-675-05 P/D

2005-Dec-145:57:26 PM

03076505PD_SHEET12.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

CB1

CB2

CB3

CB4

CB5

CB6

CB7

CB8

CB9

CB10

LINE2

LINE1

LINE 1

LINE 2

NEU

GND

COMMERCIAL POWER GENERATOR POWER

NEU

NEU

AC PANELBOARD, 200A, 120/240V

GNDNEUL1L2

AC SURGE PROTECTION UNIT (OPTIONAL)

GND

GND

1

3

5

7

9

11

13

15

17

2

4

6

8

10

12

14

16

18

WHT - #14 AWG

(P/N 020-653-10)

AC INPUT

GR

OU

ND

ING

BU

S B

AR

MAIN BREAKER MAIN BREAKER

MANUAL TRANSFER SWITCH

NEU

GENERATOR RECEPTACLE (OPTIONAL)

120/240V, 200A, 1PH, 60Hz

AC INPUT POWER CONNECTION

120/240V, 200A, SINGLE PHASE, 60Hz3W + GND

(CUSTOMER INSTALLED)

3W + GND

25A

25A

25A

30A

25A

25A

200A 200A

GND TO ENCLOSURE MASTER GROUND BAR

25A

WHEN AC PANELBOARD IS USED AS A SERVICE ENTRANCE, CONNECT BONDING STRAP/LINKBETWEEN THE NEUTRAL ASSEMBLY AND THE ENCLOSURE GROUND STUD/SCREW TERMINAL.

BLK - #3/0 AWG

RED - #3/0 AWG

WHT - #3/0 AWG

(MATING PLUG PROVIDED BY CUSTOMER)

LINE1

LINE2

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

NEUTRAL BUS BAR

GRN - #14 AWG

GRN - #14 AWG

GROUNDING ELECTRODE

GROUNDING ELECTRODE CONDUCTOR

EQ

UIP

ME

NT

GRN - #6 AWG

BLK - #10 AWG

25A

SERVICE ENTRANCE CONDUCTORS

(CUSTOMER INSTALLED)

GROUND STUD/SCREW TERMINAL

WHT - #14 AWG

WHT - #14 AWG

WHEN AC PANELBOARD IS USED AS A SUB-PANEL, CONNECT GROUNDING ELECTRODECONDUCTOR TO THE EQUIPMENT GROUNDING BUS BAR/TERMINAL LUG.

N-G BONDING

STRAP/LINK

13

(REFER TO SHEET 9)

NEU

GNDGRN - #14 AWG

BLK - #10 AWG

TVSS

(TYPICAL)

BLK - #14 AWG

BLK - #10 AWGLINE1

BLK - #10 AWGLINE2

BLK - #10 AWGLINE1

BLK - #10 AWGLINE2

BLK - #10 AWGLINE1

BLK - #10 AWGLINE2

BLK - #10 AWGLINE1

BLK - #10 AWGLINE2

BLK - #14 AWGLINE

TO RECTIFIER SHELF TB POSITION #5 (REFER TO SHEET 14)

15A15A

LINE1

LINE2

LINE1

LINE2

LINE TO EQUIPMENT COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

TO RECTIFIER SHELF TB POSITION #1 (REFER TO SHEET 14)

TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)

TO BATTERY COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

TO BATTERY COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

BLK - #14 AWGLINE

TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)

TO BATT. COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

TO POWER COMPARTMENT COOLING FANS (REFER TO SHEET 13)

TO BATTERY COMPARTMENT GFCI RECEPTACLE OUTLET (REFER TO SHEET 13)

TO BATTERY COMPARTMENT AIR CONDITIONER (REFER TO SHEET 13)

GR

N -

#3 A

WG

GR

N -

#3 A

WG

GR

N -

#14

AW

G

WHT - #14 AWG

WHT - #3/0 AWG

BLK - #14 AWG

BLK - #14 AWG

TO RECTIFIER SHELF TB POSITION #2 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #3 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #4 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #6 (REFER TO SHEET 14)

TO RECTIFIER SHELF TB POSITION #7 (REFER TO SHEET 14)

GNDGRN - #10 AWG

TO LOWER RECTIFIER MODULE SHELF (REFER TO SHEET 14)

GNDGRN - #10 AWG

TO UPPER RECTIFIER MODULE SHELF (REFER TO SHEET 14)

AC POWER DISTRIBUTION WIRING:

LIST 34: AC PANELBOARD, 200A, 120/240V, 1PH, 18 POS w/ GENERATOR RECEPTACLE

Page 46: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

13

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:57:57 PM

03076505PD_SHEET13.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

1 2

30C

0C 60C

DUAL-COOLING FANCONTROL THERMOSTAT

POWER COMPARTMENT

BLK - #18 AWG

BLK - #18 AWG

GRN/YEL

BLK - #18 AWG

BLK - #18 AWG

GRN/YEL - #18 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

POWER COMPARTMENT DUAL-COOLING FAN ASSEMBLY

2

3

1 1

2

3

GROUNDINGSCREW

GROUNDINGSCREW120VAC / 60 Hz

5000 BTU/Hr

RETURN AIR

SUPPLY AIR

LINE

NEUAC POWER

GND

AIR CONDITIONER UNIT

16/3 SJTPOWER CORD

120VAC, 60HzINPUT

GR

N

WH

T

BLK

15A/125V

BONDINGSCREW

MOLEX CONNECTOR

120VAC / 60 Hz

J3

J4

GRN

HOT'WHT'

GND

GFCI RECEPTACLE OUTLET

TEST

RESET

LINE

NEU

TERMINALS

BONDINGSCREW

SW1

N.O.COM

POWER COMPARTMENT DUAL-COOLINGFAN POWER CONTROL SWITCH

BLK - #14 AWG

WHT - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

SW3

N.O. COM

AIR CONDITIONER

POWER CONTROL SWITCH

BL

K -

#1

4 A

WG

WH

T -

#14

AW

G

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

2 31

1 2 3

N.O.

COMSTATUS ALARM

N.C.

OUTPUT

N.O.

COM

N.C.

ON ALARM WIRING PUNCH-DOWN BLOCK* REFER TO SHEET 4 (FOR 24V SYS.) OR SHEET 5 (FOR 48V SYS.)

TO PIN 38

TO PIN 39

TO PIN 40

1

2

3

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

WHT

BLK

RED

WHT

BLK

RED

J2

P2

EQUIPMENT AC POWER DISTRIBUTION WIRING:

P1 J1

#18 AWGM

OL

EX

CO

NN

EC

TO

R

BL

K

BL

K

GR

N

GR

N

BL

K

WHT

ORG

ORG

ORG

WH

T

YEL

GRN

BATTERY COMPARTMENT

BATTERY COMPARTMENT

* SEE NOTE 2

* SEE NOTE 2

'UTILITY BOX'

'UTILITY BOX'

* SEE NOTE 2

NOTES:

1.) USE 14/3 SJ FLEXIBLE CORD FOR WIRING UNLESS OTHERWISE INDICATED.

2.) USE BLACK ELECTRICAL TAPE AROUND WHITE WIRES NEAR ENDS TO IDENTIFY THEM AS 'HOT' CONDUCTORS.

NEU

GND

LINE

LINE

NEU

GND

LINE

NEU

GND

TO AC PANELBOARD BREAKER POS #17 (REFER TO SHEET 12)

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)

TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

TO AC PANELBOARD BREAKER POS #17 (REFER TO SHEET 12)

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)

TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

TO AC PANELBOARD BREAKER POS #18 (REFER TO SHEET 12)

TO AC PANELBOARD NEUTRAL BUS BAR (REFER TO SHEET 12)

TO AC PANELBOARD EQUIPMENT GROUND BUS BAR (REFER TO SHEET 12)

* NOTE: THIS CONNECTION IS TO BE MADE

* SEE NOTE 2

ORGINSIDE AC PANELBOARD.

BLK - #14 AWG

LIST 34: AC PANELBOARD, 200A, 120/240V, 1PH, 18 POS w/ GENERATOR RECEPTACLE

Page 47: TE20 Manual

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

14

J.K.

M.E.

M.E.

M.E.

14

1200A, 24V NEG GND OR 48V POS GND

030-765-05 P/D

2005-Dec-145:58:33 PM

03076505PD_SHEET14.SCHDOC

Title

SIZE DWG NO.

Date:

File:

Rev

Sheet of

Time:

B

DESIGN

DRAWN

CHECKED

APPROVED

OUTDOOR POWER SYSTEM ENCL.

TEMPEST, Te20

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES

SCALE

ISSUEDATE

05/05

05/05

05/05

05/05

REVISION

LTR DESCRIPTION DATE APPD

S5

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (UPPER)(P/N 030-736-20)

GND (PE)

RECTIFIER

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

MODULE #6

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

CORDEX 24V-3.1kW POWER RECTIFIER MODULE 23" SHELF (LOWER)(P/N 030-736-20)

GND (PE)

CXCM4

RECTIFIER RECTIFIER RECTIFIER RECTIFIER RECTIFIERL1

L1

L1

L2

L2

L2

MOD #1

MOD #2

MOD #3

L1

L1

L1

L2

L2

L2

MOD #6

MOD #5

MOD #4

CONTROLLER

MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5

GND (PE)

J8

CAN BUS OUTPUT

J7

CAN BUS INPUT

MODULE

SYSTEM

1200A, 20 POS 'AM' BREAKER DC DISTRIBUTION

(REFER TO SHEET 10 FOR WIRING DIAGRAM)

( + ) ( - )

( + ) ( - )

POWER RECTIFIER MODULE SHELF & DC POWER DISTRIBUTION PANEL WIRING: 'SYSTEM DC OUTPUT BUS BARS'

CABLE ASSEMBLY P/N 877-176-28

TO CUSTOMER EQUIPMENT #1

TO NOKIA GSM EQUIPMENT #1

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #10 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

TO NOKIA GSM EQUIPMENT #2

TO NOKIA GSM EQUIPMENT #3

TO CUSTOMER EQUIPMENT #2

TO CUSTOMER EQUIPMENT #3

DC POWER OUTPUT LOAD CABLES

+24V

GND

+24V

GND

+24V

GND

+24V

GND

+24V

GND

+24V

GND

LIST 1: - 48V SYSTEM

72

73

74

75

76

77

78

79

80

81

82

83

72

73

74

75

76

77

78

79

80

81

82

83

(FROM CB1)

(FROM CB2)

(FROM CB3)

(FROM CB4)

(FROM CB5)

(FROM CB6)

+

-

+

-

+

-

+

-

+

-

+

-

CUSTOMER TERMINATIONSPANEL ASSEMBLY - P/N 020-689-20BREAKER OUTPUTTERMINATIONS

TB TB

TB TB

LINE1

LINE2

BLK - #10 AWGBLK - #10 AWGBLK - #10 AWGBLK - #10 AWGBLK - #10 AWGBLK - #10 AWG

LINE1

LINE2

LINE1

LINE2

BLK - #10 AWGBLK - #10 AWGBLK - #10 AWGBLK - #10 AWG

L1

L1

L1

L2

L2

L2

LINE1

LINE2

LINE1

LINE2

RECTIFIER

MODULE #7

LIST 34: AC PANELBOARD, 200A, 120/240V, 18 POS

TO BREAKER POSITION #13 (REFER TO SHEET 12)TO BREAKER POSITION #15 (REFER TO SHEET 12)TO BREAKER POSITION #9 (REFER TO SHEET 12)TO BREAKER POSITION #11 (REFER TO SHEET 12)

TO BREAKER POSITION #6 (REFER TO SHEET 12)TO BREAKER POSITION #8 (REFER TO SHEET 12)

TO BREAKER POSITION #10 (REFER TO SHEET 12)TO BREAKER POSITION #12 (REFER TO SHEET 12)TO BREAKER POSITION #14 (REFER TO SHEET 12)TO BREAKER POSITION #16 (REFER TO SHEET 12)

GNDGRN - #10 AWG

TO EQUIPMENT GROUND BAR (REFER TO SHEET 12)

GNDGRN - #10 AWG

TO EQUIPMENT GROUND BAR (REFER TO SHEET 12)

LINE1

LINE2

LINE1

LINE2

BLK - #10 AWGBLK - #10 AWGBLK - #10 AWGBLK - #10 AWG

TO BREAKER POSITION #1 (REFER TO SHEET 12)TO BREAKER POSITION #3 (REFER TO SHEET 12)TO BREAKER POSITION #5 (REFER TO SHEET 12)TO BREAKER POSITION #7 (REFER TO SHEET 12)

(OPTIONAL)(OPTIONAL)

(OPTIONAL) (OPTIONAL) (OPTIONAL)

AC INPUT

AC INPUT

AC INPUT

AC INPUT

w/ GENERATOR RECEPTACLE

TO AC PANELBOARD

TO AC PANELBOARD

TO AC PANELBOARD

Page 48: TE20 Manual

FRONT ISOMETRIC VIEW

4 MOUNTING HOLES ADDED, SHEET 4 J.U.

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

B

REV BY

N.T.S.

2005/05M.E.

0.01"X.XXX0.02"X.XX

REV

X.X

0.25mm

0.04"

[X.XX]

030-765-06

OUTLINETe20 POWER ENCLOSURE

Doc. 070-024-83

1 4

CH/EOF

J.U./EOF

2005/05

2005/05

D2

c 2005 ARGUS TECHNOLOGIESO

BDIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

M.E. 2005/05

[X] 1mm[X.X] 0.5mm

PER P.O. and

2005/06

30.00

2133.6

762.0

84.00

FRONT VIEW

42.51.68

762.0

708.2

22.79 578.8

27.88

679.5

30.00

26.75

RIGHT SIDE VIEW

Page 49: TE20 Manual

REAR ISOMETRIC VIEWLEFT SIDE VIEW

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL:

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-06

OUTLINETe20 POWER ENCLOSURE

2 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

REAR VIEW

Page 50: TE20 Manual

ISOMETRIC FRONT VIEWDOOR OPEN

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL:

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-06

OUTLINETe20 POWER ENCLOSURE

3 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

55.92 1420.3

21.45 544.8

FRONT VIEWDOOR OPEN

25.78 654.7

TOP VIEWDOOR OPEN

TOP VIEWDOOR CLOSED

Page 51: TE20 Manual

30.00 762.0

ENCLOSURE DIMS.

30.00 762.0

ENCLOSURE DIMS

3.65 92.7

2.80 71.1

0.75 19.1

22.70 576.6

24.40 619.8

4.85 123.2

20.30 515.6

4.00 101.6 22.00 558.8

0.75 19.1

MAX. 1/4" [6.4mm]

DRILL AND INSTALLCONCRETE ANCHORS (4)

HILTI HSLB-M12/25(ARGUS P/N 633-066-10)

OR EQUIVALENT

HOLE OPENINGALL CORNERS

4 PLACES

BOTTOM MOUNTING HOLE PATTERN

FRONT

HOLE OPENINGALL CORNERS

4 PLACES

INSTALLMOUNTING HARDWARE

B

PLATFORM MOUNTING:

CONCRETE PAD MOUNTING:

ARGUSENCLOSURE

NOKIAENCLOSURE

DETAIL

(SCALE 1 : 50)

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL:

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-06

OUTLINETe20 POWER ENCLOSURE

4 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

Page 52: TE20 Manual

OPTIONAL DC POWER

120V FEEDER CIRCUIT CONNECTION DETAILS.

LEFT SIDE VIEW

LOAD & ALARM INTERFACE

ENCLOSURE AC LOADCENTER WIRING:

REFER TO SHEET 2 AND SYSTEM WIRING DIAGRAM

CABLES SIDE EXIT PORT

P/N 030-765-05 (SHEET 1) FOR AC LOADCENTER

(COVER PLATE SHOWN)

REFER TO SHEET 3 AND RECTIFIERMANUAL P/N 010-572-B2 (24V) ORP/N 010-567-B2 (48V) FOR AC INPUTPOWER TERMINAL BLOCK CONNECTIONDETAILS.

INSTALLATION DETAILS)

POWER COMPARTMENT

AC INPUT POWER CONDUIT ENTRY POINT

REMOVEABLE ACCESS PANEL

DC POWER LOAD AND

RECTIFIER SHELF AC POWER WIRING:

ALARM INTERFACE CABLESSIDE EXIT PORT

(FOR CABLE ROUTINGAND AC POWER WIRING ACCESS)

(4 x 1.375" [36mm] K.O. AND 3 x 1.125" [28.6mm] K.O. SIZES AVAILABLE)

(FOR ACCESS TO BOTTOMMOUNTING HOLES)

REAR VIEW

REFER TO SHEET 4 FOR

SITE GROUND WIRE ENTRY POINTS FRONT & REAR(CENTER PUNCHES PROVIDED FOR HOLE DRILLING LOCATION)

(NOKIA BTS STYLE CABLEBRIDGE INTERFACEASSEMBLY SHOWN -

BATTERY COMPARTMENTREMOVEABLE PANEL

NOKIA BRIDGE UPDATED J.U.

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

B

REV BY

N.T.S.

2005/05 M.E.

0.01"X.XXX0.02"X.XX

REV

X.X

0.25mm

0.04"

[X.XX]

030-765-08

CUSTOMER CONNECTIONTe20 POWER ENCLOSURE

Doc. 070-024-83

1 4

CH/EOF

J.U.

2005/04

2005/05

D2

c 2005 ARGUS TECHNOLOGIESO

BDIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

M.E. 2005/05

M.E. 2005/05

N.T.S.

REV BY

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

X.XX 0.02"X.XXX 0.01"

[X] 1mm[X.X] 0.5mm

PER P.O. and

REV

X.X

0.25mm

0.04"

[X.XX]

030-765-08

CUSTOMER CONNECTIONTe20 POWER ENCLOSURE

Doc. 070-024-83

1 4

CH/EOF

J.U.

2005/04

2005/05

D2

c 2005 ARGUS TECHNOLOGIESO

B

M.E. 2005/05

[X] 1mm[X.X] 0.5mm

PER P.O. and

2005/07

RIGHT SIDE VIEW

Page 53: TE20 Manual

SCALE 1 : 3DETAIL A

CXCM4 SYSTEM CONTROLLERNETWORK CABLE CONNECTIONJACK (RJ-45)

FRONT ISOMETRIC VIEW

120VAC FEEDER CIRCUIT CONDUIT ENTRY POINT.1" CABLE CONNECTOR PROVIDED.

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL: SEE SHEET 1

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-08

CUSTOMER CONNECTIONTe20 POWER ENCLOSURE

2 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

DETAIL - FRONT ISOMETRIC VIEWAC LOADCENTER(SEE DETAIL PHOTO)

A

Page 54: TE20 Manual

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL: SEE SHEET 1

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-08

CUSTOMER CONNECTIONTe20 POWER ENCLOSURE

3 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

RECTIFIER SHELF #1

DETAIL B SCALE 1 : 6

RECTIFIER SHELF #2

RECTIFIER SHELF AC INPUT POWER TERMINAL BLOCKS(2 PLACES PER SHELF-COVER PLATE SHOWN REMOVED)

REFER TO RECTIFIER MANUAL P/N 010-572-B2 (24V)OR P/N 010-567-B2 (48V) FOR WIRING DETAILS.

REAR VIEW

(SOME COMPONENTS ARE HIDDEN FOR CLARITY)

B

Page 55: TE20 Manual

ITEM QTY PART NO. REVISION DESCRIPTION

1

2

3

4

5

1

4

16

12

12

747-263-20

630-175-10

633-008-10

633-123-10

634-011-10

P/A Assy., Nokia Cable Bridge Interface

Scrw,Mach, #10-32x1/2", Pnh Phh, SSt

Wshr Flat, #10, SAE Styl, SSt

Wshr Lock, Split, #10, SSt

Nut, Mach, #10-32 Hex, SSt

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUE

DATEOF

SCALEMATERIAL: SEE SHEET 1

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

REV

030-765-08

CUSTOMER CONNECTIONTe20 POWER ENCLOSURE

4 4

D2

c 2005 ARGUS TECHNOLOGIESO

B

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

3 4 5

8 PLACES

NOKIA BTSCABINET

FRONT VIEW

ARGUS Te20POWER ENCLOSURE

1

2 3

4 PLACES

3 4 5

4 PLACES

NOKIA BTS CABINETUPPER SECTION(DETAILS OMITTEDFOR CLARITY)

Page 56: TE20 Manual

Technical SupportTechnical support staff are available for answering general questions related to installation, operation and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm Pacific Standard Time at:

+1-888 GO ARGUS (+1-888-462-7487)

For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week.Customers outside Canada and the USA, call +1-604-436-5547 for technical support.

TrainingArgus offers various levels of product and technical training. These workshops provide a mix of theory and hands on application for qualified customers. Please consult your sales representative for course schedules, locations and costs, or visit our website at www.argusdcpower.com.

Factory Repair and ServicingAll service, beyond initial adjustments, should be carried out by qualified factory service personnel. For these procedures, please contact Argus Technologies at the locations listed to the right.

Product ReturnsBefore returning any product for service, please obtain a Return Material Authorization (RMA) number from an Argus factory service representative. The representative will require the model and serial number, as well as a brief description of the problem prior to issuing the RMA number. All material must be pre-authorized before being returned.See document 048-507-10 “Warranty and Repair Information” for more details.

Moving and StorageUnits must be suitably packed in the original shipping container (or equivalent) prior to re-shipping. The box should be completely enclosed and constructed of wood or double-wall, corrugated cardboard. At least 3” of foam or shock absorbing packing material must surround the unit.

FACTORY SERVICE INFORMATION

048-527-10-I1 Rev L (09/2007)

Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547

Factory Service CentersCanada and InternationalArgus Technologies Ltd.ATTN: RMA Returns7033 Antrim Avenue Burnaby, BC, V5J 4M5 Canada Tel: +1 604 436 5900Fax: +1 604 436 1233Email: [email protected]

USA Argus Technologies Inc.ATTN: RMA Returns3116 Mercer AvenueBellingham, WA, 98225 USA Tel: +1-360 756 4904Fax: +1-360 647 0498Email: [email protected]

Asia-PacificPCM Electronics (Dong Guan) Co., Ltd.Hongli Industrial Area, Miaobian, Liaobu Town, Dongguan City, Guangdong Province, 523400 China Tel: +86 755 8895 3310Fax: +86 755 8895 3307

Authorized Service CenterArgentinaArgus Technologies de ArgentinaBelen 315, Capital Federal, Buenos Aires, 1407l ArgentinaTel: +54 (11) 4672 4821Fax: +54 (11) 4504 4698Cell: +54 9 (11) 4993 9996Email: [email protected]

AsiaArgus Technologies Asia Pte LtdBlk 6 Tagore Lane #160Singapore 787570Tel: +65 6458 8900Fax: +65 6458 2122

AustraliaCPS National8/376 Newbridge RdMoorebank, NSW, 2170 Australia Tel: +61 02 9822 8977Fax: +61 02 9822 8077

Australia/New ZealandAlpha Power Systems Pty LtdUnit 3, 30 Heathcote Road Moorebank, NSW, 2170 Australia Tel: +61 02 9602 8331Fax: +61 02 9602 9180

Century Yuasa37 - 65 Colbalt StreetCarole Park QLD 4300Australian Sales & ServiceTel: +61 07 3361 6587Fax: +61 07 3361 6705New Zealand Sales & Service Tel: +64 9 978 6689Fax: +64 9 978 6677

CanadaCompower Systems Inc.118 Tiffield Road Toronto, ON, M1V 5N2 Canada Tel: +1 416 293 3088Fax: +1 416 293 0671

EuropeAlpha Technologies Europe Ltd.Cartel Business EstateEdinburgh WayHarlow, Essex, CM20 2DU UK Tel: +44 1279 422110Fax: +44 1279 423355

Mexico & Central AmericaTechnologies Argus First De Mexico SA de CVAnatole France No. 17Col. PolancoMexico City, 11560 Mexico Tel: +52 55 5280 6990Fax: +52 55 5280 6585

South AmericaArgus Technologies ArgentinaSanto Tome 2573, Capital FederalBuenos Aires, 1416 ArgentinaTel: +54 11 4504 4698Cell: +54 9 11 4993 9996E-pager: [email protected]

TurkeyIPC Enerji Elk San ve TIC ASInonu cad. Kanarya sok. No:20Yenisahra - KadikoyIstanbul, TurkeyTel: +90 216 317 41 42Fax: +90 216 472 90 66