Upload
dayana-arias
View
230
Download
0
Embed Size (px)
Citation preview
7/29/2019 TE1 01.Manufacturing of Pectin JAS
1/29
Manufacturing of pectin
Jan Staunstrup
www.cpkelco.com
7/29/2019 TE1 01.Manufacturing of Pectin JAS
2/29
1. Where to find pectin
.
production
. aw ma er a process4. Pectin manufacturin rocess
7/29/2019 TE1 01.Manufacturing of Pectin JAS
3/29
1.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
4/29
1.
Potentially all fruits and vegetables
Need to consider:
Pectin quality
Commercial availabilityPrefer waste streams from other industries
>2 million tonnes of fruit is required per year
7/29/2019 TE1 01.Manufacturing of Pectin JAS
5/29
2.
u
Started Germany 1908Based on Apple pomace
Pectin industry grew fast
50ies: more raw material was needed
7/29/2019 TE1 01.Manufacturing of Pectin JAS
6/29
2.
Yield
Availability Pectin plant
CP Kelco
7/29/2019 TE1 01.Manufacturing of Pectin JAS
7/29
2.
Yield
Availability Pectin plant
CP Kelco
7/29/2019 TE1 01.Manufacturing of Pectin JAS
8/29
2.
Yield
Availability Pectin plant
CP Kelco
7/29/2019 TE1 01.Manufacturing of Pectin JAS
9/29
. -
14,0% 0,5% (2009 estimated MT pectin produced)
85,5%
Citrus (Lemon/Lime/Orange) Apple Sugar Beet
7/29/2019 TE1 01.Manufacturing of Pectin JAS
10/29
Raw material selection:
suit the current ran e of roducts
Sugar beet has totally different properties
Apple used similar in similar applications
as c rus u no en c
Modern juicers often degrade pectin in
apple juice process
7/29/2019 TE1 01.Manufacturing of Pectin JAS
11/29
2. Citrus peel
Onl realistic o tion
Yield up to 1/3 pectin (on dry weight)
Citrus is processed for juice and oil
Latin America
urope
7/29/2019 TE1 01.Manufacturing of Pectin JAS
12/29
3. -
7/29/2019 TE1 01.Manufacturing of Pectin JAS
13/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
14/29
3. The Lemons Tale1 Lemon Dried Peel Pectin JamLemon Peel1 Lemon Dried Peel Pectin JamLemon Peel
(200 g) (13 g) (3 g) (1000 g)(100 g)(200 g) (13 g) (3 g) (1000 g)(100 g)
JAMJAMJAM
Lemon Juice
(100 g) Lemon OilCattle FeedLemon Juice
(100 g) Lemon OilCattle Feed
7/29/2019 TE1 01.Manufacturing of Pectin JAS
15/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
16/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
17/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
18/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
19/29
3.
Transport cost
Juiced peel
, ,
f rom 1000 gram wet peel
Milling
120
140
160
180
Washing
3-4 steps
Water
60
80
100
gram
Natural Gas Dr in
PressingWastewater0
20
juiced peel washed peel
other pectin sugar water
7/29/2019 TE1 01.Manufacturing of Pectin JAS
20/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
21/29
3.
7/29/2019 TE1 01.Manufacturing of Pectin JAS
22/29
3. Every peel lot is tested
seasonalit
Varity / cultivar
Climate/country
Juice process
Washin conditionsDrying conditions
u
7/29/2019 TE1 01.Manufacturing of Pectin JAS
23/29
4. Worlds largest pectin plant
7/29/2019 TE1 01.Manufacturing of Pectin JAS
24/29
4.
QC
pH and time determines pectin type
~ pec n so u on
7/29/2019 TE1 01.Manufacturing of Pectin JAS
25/29
4.
QC
Fine filtration on perlite
7/29/2019 TE1 01.Manufacturing of Pectin JAS
26/29
4.
QC
~ -Insoluble in alcohol - precipitation
7/29/2019 TE1 01.Manufacturing of Pectin JAS
27/29
4. -QC
7/29/2019 TE1 01.Manufacturing of Pectin JAS
28/29
4.
QC
QC
7/29/2019 TE1 01.Manufacturing of Pectin JAS
29/29
Present in all green plants
But not man choices for industr
Based on available peel from juicing
vance manu ac ur ng processMan ectin roducts
Test raw material
Test standardized pectin